question: ANSWER: uesrron: ANSWER; QUESTION: QUESTION: ANSWER: QUESTION. ANSWER GENERAL INSPECTION QUESTIONNAIRE What is meant by document priority or order of precedence? A list of documents, specifications, standards, codes, regulations, drawings, etc., which are listed in descending order and which govern the order of priority which must be given to the require- ments contained therein. When does a OCR have the authority to approve supplier drawings? Never, this function is the responsibility of other disciplines. Since you are only a visitor in a supplier's shop, are you obli- gated in any way to conform to the safety regulations which supplier personnel must follow? All safety regulations employed by the supplier MUST be adhered to completely. A supplier installs a nozzle connection with an incorrect flange rating. He promises to remove the nozzle and install the correct type within a one week period. Does this justify an NCR? Yes, since there is a possibility that you may not be the OCR on the next visit, this NCR must be recorded in order for another QCR to follow-up on the deviation. Since the supplier is not taking immediate action he may possibly overlook this required correction. During a preinspection meeting, a point of conflict is noted for which the supplier is instructed by the QCR to obtain written resolution from Fluor Engineering. Is any further action required to be taken by the OCR? Yes, the QCR MUST list this point of conflict in his preinspection report as an action item to be taken by the supplier. What information relative to inspection requirements must be con- tained within a supplier's sub-order? A. ‘That material on the sub-order is subject to Fluor's or its client's inspection. B. The party to be notified when material is ready for inspection. Special testing requirements. D. Geographical location where material is to be fabricated. E, Full description of sub-ordered materials. F. All applicable and pertinent specifications, standards, etc. shall be referenced and attached to the sub-order.General Inspection Questionnaire 2 lo. ne QUESTION: (QUESTION: ANSWE! QUESTION: ua. 1s. 16. (QUESTION: ANSWE! QUESTION: QUESTION: ANSKE! What ASME Code section would you refer to for determining a radio- graphic method? Does this section contain criteria for NDE? ASME Section V. No, criteria for a certain NDE must be obtained from the P.0., its specifications or referenced attachments. What is the common name for the gauge used to measure bolt and nut thread tolerances? Go, no-go gauge. ‘The term chaplet is mentioned. What would this term have refer- ence to? casting terminology. A common standard for visual inspection of a steel casting is often referred to by various ASTM standards. What is this standard? MSS SP-55 - Quality Standara for Steel Castings for Valves, Flanges and Fittings and Other Piping Components. What do the letters P Wd 7 represent? Post Weld Heat Treat. What is meant by anchor pattern? Anchor pattern refers to the surface roughness of a component which has been prepared for coating, such as paint. The anchor pattern has an effect on the mechanical bond of a coating. How many qualification levels are there in SNT-TC-1A? Four, NDE Auxiliary Level, NDE Level I, NDE Level II and NDE Level III What is contained in ASME Section II? Material specifications - Part "A" is for ferrous materials; Part “BY is for welding rods, electrodes and filler metals. What is meant when the term “sour water service" is used? It is a process stream that contains liguid water and at least 50 PPM of HS. What are some of the reportable results you can expect to find on a mill test report? Chemical and mechanical properties (yield @ tensile) including Chazpy impacts, hardness readings, elongation, reduction of area, heat treatment information and macro/micro information.General Inspection Questionnaire Page 3 vw. ae. 1s. 20. QUESTION: ANSWER: QUESTION: ANSWER QUESTION: ANSWER: QUESTION: ANSWER What type of materials are subject to positive material identi- fication (PMI)? Alloy materials. Fill in the blank. According to ASME Section VIII, a pressure gauge shall in no case be less than times the maximam pressure. 1-1/2 times. You are instructed to perform a visual examination on some alloy plate at a mill. What would you look for in this inspection? Surface gouges, indentations, pitting, loose mill scale, laps, seams, scabs, and laminations. What is meant by low-stress stamping? ‘This is stamping of materials with a stamp having a continuous blunt-nose (rounded) character.