Вы находитесь на странице: 1из 24

BRAZE B BOND DIAMOND TOOLS

FROM STARLITE.

Starlites new bond alloys

Braze Bond Diamond

2
For Carbide, Glass & Ceramics Normal material range 50C Rockwell, high chrome, H.S.S.,
JIG GRINDING MANDRELS (Super Abrasive Mounted Points)
some grades beryllium copper, D, T, and M type steels
220 GRIT ALSO AVAILABLE
DIAMOND CBN GRIT DIAMOND CBN GRIT
PART NO. PART NO. SIZE PART NO. PART NO. SIZE A B C D OAL
111500 211500 220 .019 .062 .125 1/8 2-1/4
115002 215002 220 .023 .062 .125 1/8 2-1/4
115003 215003 220 .025 .125 .250 1/8 2-1/4
115005 215005 220 116005 216005 325 .029 .079 .250 1/8 2-1/4
115010 215010 220 116010 216010 325 .039 .079 .250 1/8 2-1/4
115011 120 .039 .079 .300 1/8 2-1/4
115015 215015 120 116015 216015 220 .049 .079 .250 1/8 2-1/4
115020 215020 120 116020 216020 220 .059 .118 .250 1/8 2-1/4
115025 215025 120 116025 216025 220 .069 .118 .500 1/8 2-1/4
115030 215030 120 116030 216030 220 .079 .157 .500 1/8 2-1/4
115035 215035 120 116035 220 .089 .157 .500 1/8 2-1/4
115040 215040 120 116040 216040 220 .099 .157 .500 1/8 2-1/4
115045 215045 120 116045 216045 220 .109 .157 .500 1/8 2-1/4
115050 215050 120 116050 216050 220 .118 .157 .500 1/8 2-1/4
115055 215055 120 116055 216055 220 .130 .197 1/8 2-1/4
115060 215060 120 116060 216060 220 .140 .197 1/8 2-1/4
115065 215065 120 116065 216065 220 .157 .197 1/8 2-1/4
115070 215070 120 116070 216070 220 .177 .236 .625 1/4 2-1/4
115075 215075 120 116075 216075 220 .197 .236 .625 1/4 2-1/4
115080 215080 120 116080 216080 220 .236 .275 .625 1/4 2-1/4
115085 215085 120 116085 216085 220 .256 .275 1/4 2-1/4
115090 215090 120 116090 216090 220 .315 .315 .625 1/4 2-1/4
115095 215095 120 116095 216095 220 .335 .315 1/4 2-1/4
115100 215100 120 116100 216100 220 .394 .394 1/4 2-1/4
115103 215103 120 .394 .197 1/4 3
115105 215105 120 116105 216105 220 .473 .394 1/4 2-1/4
115110 215110 120 116110 216110 220 .591 .394 1/4 2-1/4
115115 215115 120 116115 216115 220 .730 .394 1/4 2-1/4

QUANTITY DISCOUNTS DO NOT APPLY

METRIC SIZES: DIAMOND AND CBN


220 GRIT ALSO AVAILABLE

For Carbide, Glass & Ceramics


Normal material range 50C Rockwell, high chrome, H.S.S.,
JIG GRINDING MANDRELS (Super Abrasive Mounted Points) some grades beryllium copper, D, T, and M type steels

DIAMOND CBN GRIT DIAMOND CBN GRIT


PART NO. PART NO. SIZE PART NO. PART NO. SIZE A B C D E
115205 215205 220 116205 216205 325 0.75 2 6 3 57
115210 215210 220 216210 325 1.00 2 6 3 57
116215 216215 220 1.25 2 6 3 57
115220
115040 215220 120 116220 216220 220 1.50 3 6 3 57

QUANTITY DISCOUNTS DO NOT APPLY


3
4
MAGNICON BOND

B. Speed: Should be operated in a speed range above 1000 S.F.P.M. for best results. Higher rotational speeds may yeild better finishes and performance.

Quantity Discounts for Points and Wheels


5
MAGNICON BOND

B. Speed: Should be operated in a speed range above 1000 S.F.P.M. for best results. Higher rotational speeds may yeild better finishes and performance.

6
THE STARLITE SYSTEM OF CORE DRILL ACCESSORIES
Performance-proven system of Starlite accessories MOUNTING
operates Starlite diamond core drills with unmatched
Core Drills can be permanently mounted on Stock drill
precision. Permanent mounted core drill assures true-
heads or specials. Prices upon request.
running drill which significantly increases drill operat-
ing life. Auto Flow, Continental,
Habit Mount

5/8 - 18 ThD 7/8 - 14 ThD


Regular Nut Mount Drill Press Nut Mount

CONVERSION ADAPTERS
702020 Converts Drill Press with 1/2 Chuck to accept 3/8 Stem Mount
permanent nut mounted core drills.

702025 Same as 702020 except for Drill Press with 3/8


Chuck.

Note:
Conversion Adapter is for
a Regular Nut Mount.

Mathey Belgium MT.


Regular Swivel Jacket
Nut Jeanette Mount

702030 #33 Jacob Taper


Mathey, Belgium, JANBAC,
702035 1/2-20 th d. END
ADA, BESANA
Habit Type Also Available

7
8
MAGNICON BOND DIAMOND CORE DRILLS
Metal Bond Diamond Core Drills for Glass, Ceramics and Other Hard Non-Metallic Materials

For information on dressing core drills,


ask for Starlite Metal Bond Diamond Starlite Clean Stick
Core Drill, Drilling and Dressing Dressing Stick for Starbond Drills
Procedures.

CONVERSION ADAPTERS
702020 Converts Drill Press with 1/2 Chuck to accept
permanent nut mounted core drills.

702025 Same as 702020 except for Drill Press with 3/8


Chuck.

Note:
Conversion Adapter is for
a Regular Nut Mount.

Regular
Nut

9
PLATED DIAMOND MAGNICON BOND OR BRAZED
B BOND DIAMOND HOLE SAWS
FOR USE IN FIBERGLASS, BORON, GRAPHITE, CARBOND FIBER, CARBON, CERAMICS, FRPS AND OTHER
HIGHLY ABRASIVE MATERIALS

PREMIUM
USE IN FIXED SPINDLE FOR BEST RESULTS

These Premium diamond hole saws are designed to drill accurate holes with
a size range from 1/4" diameter to 10" diameter. The hole saws were
designed specifically for the larger hole requirements in materials such as
Graphite, Carbon Fibre, Epoxy, Boron, Carbon, Fiberglass, and FRPs.

- For drilling holes in glass and hard ceramics, see Starlite Metal
Bond Core Drills, pg. 8 and 9..

- These saws are available in stock with 3/8" Stem (except 1/4"
diameter).

- Hole saws can be mounted on other adapters by quote.

- Removable cutting and non-cutting pilots are available in HSS,


solid Carbide or Carbide tipped. Plated 'Magnicon Bond' for general
purpose fine holes.
Brazed 'B' Bond for more difficult and abrasive materials

- Special diameters and lengths available by quote.

Plated Part # Brazed Part # Diameter # Slots Shank Dia. Plated Part # Brazed Part # Diameter # Slots Shank Dia.
160055 162055 1/4 2 1/4 160395 162395 1 5/16 4 3/8
160075 162075 5/16 2 3/8 160415 162415 1 3/8 4 3/8
160095 162095 3/8 2 3/8 160435 162435 1 7/16 4 3/8
160115 162115 7/16 2 3/8 160460 162460 1 1/2 4 3/8
160135 162135 1/2 3 3/8 160480 162480 1 5/8 4 3/8
160155 162155 9/16 3 3/8 160500 162500 1 3/4 4 3/8
160175 162175 5/8 3 3/8 160540 162540 2 4 3/8
160195 162195 11/16 3 3/8 160560 162560 2 1/8 4 3/8
160215 162215 3/4 3 3/8 160580 162580 2 1/4 4 3/8
160235 162235 13/16 3 3/8 160620 162620 2 1/2 4 3/8
160255 162255 7/8 3 3/8 160630 162630 2 3/4 4 3/8
160275 162275 15/16 4 3/8 160640 162640 3 4 3/8
160295 162295 1 4 3/8 160650 162650 3 1/4 4 3/8
160315 162315 1 1/16 4 3/8 160660 162660 3 1/2 4 3/8
160335 162335 1 1/8 4 3/8 160670 162670 3 3/4 4 3/8
160355 162355 1 3/16 4 3/8 160680 162680 4 4 3/8
160375 162375 1 1/4 4 3/8 160720 162720 5 4 3/8

SUGGESTED OPERATING SPEEDS


1/4 to 1/2 2400-1800 RPM
9/16 to 1-1/2 1800-1250 RPM
1-5/8 to 2-1/2 1250-850 RPM
2-3/4 to 3 840-650 RPM
3-1/4 to 5 650-200 RPM

For smaller diameter holes in Composites, see catalog C00120


10
Brazed B Bond
DIAMOND VALUE HOLESAW
For Hand Operations
* SMOOTH CUTTING
* LONG LIFE
* CUTTING DEPTH 1 1/2"
* SPECIAL 1-7/8" CUTTING DEPTH AVAILABLE
Mounted Shanks are 3/8
UNMOUNTED MOUNTED
PART NO. SIZE PART NO. SIZE PART NO. SIZE PART NO. SIZE
161010 9/16 161075 1 7/16 161510 9/16 161575 17/16
161020 5/8 161080 1 1/2 161520 5/8 161580 1 1/2
161025 11/16 161085 1 5/8 161525 11/16 161585 1 5/8
161030 3/4 161090 1 3/4 161530 3/4 161590 1 3/4
161033 13/16 161100 2 161533 13/16 161600 2
161035 7/8 161105 2 1/8 161535 7/8 161605 2 1/8
161038 15/16 161110 2 1/4 161538 15/16 161610 2 1/4
161040 1 161115 2 1/2 161540 1 161615 2 1/2
161045 1 1/16 161120 2 3/4 161545 1 1/16 161620 2 3/4
161050 1 1/8 161125 3 161550 1 1/8 161625 3
161055 1 3/16 161130 3 1/4 161555 1 3/16 161630 3 1/4
161060 1 1/4 161135 3 1/2 161560 1 1/4 161635 3 1/2
161065 1 5/16 161140 3 3/4 161565 1 5/16 161640 3 3/4
161070 1 3/8 161145 4 161570 1 3/8 161645 4
161150 5 161650 5

ARBORS FOR UNMOUNTED HOLE SAWS

704100 704105 704110 704115 704120 704125 704130 704135 704140

Arbors Complete with Pilot Drills Thread Available: 1/2 - 20 up to 1 1/2" OD inclusive. 5/8 - 18 beginning 1 1/4" OD.
Product No. Shank Size Thread Size Chuck Size

704100 1/4 Round 1/2 - 20 1/4 PART No. USE ARBOR No.
161010 - 161080 704100, 704105, 704110, 704115, 704140
704105 1/4 Hex 1/2 - 20 1/4
161060 - 161110 704120, 704125, 704130, 704135, 704140
704110 3/8 Hex 1/2 - 20 3/8 161115 - 161150 704130, 704135, 704140
704140 7/16 Hex 1/2 - 20 1/2
704115 7/16 Hex 1/2 - 20 1/2
Suggested Operating Speeds
704120 3/8 Hex 5/8 -18 3/8 1/4 to 1/2 2400-1800 RPM
704125 7/16 Hex 5/8 -18 1/2 9/16 to 1-1/2 180-1250 RPM
704130 7/16 Hex 5/8 -18 1/2 1-5/8 to 2-1/2 1250-650 RPM
704135 5/8 Hex 5/8 -18 3/4 3-1/4 to 5 650-200 RPM

11
DIAMOND PLATED MAGNICON BOND OR BRAZED B-BOND
ROUTERS
FOR USE IN FRP, CARBON FIBER, FIBERGLASS, CARBON, FERRITES, BORON, PHENOLICS & CERAMICS

CYLINDRICAL STYLE BALL END STYLE

BRAZED PLATED
Cylindrical Ball End Cylindrical Ball End
Part No. Part No. Part No. Part No. A B C D # Slots W D Grit
155200 155300 153125 153905 1/8 1/8 1/2 2 2 .031 .031 40
155205 155305 153250 153910 1/4 1/4 3/4 2-1/2 2 .046 .046 40
155208 155308 - - 1/4 1/4 1-1/2 4 2 .046 .046 40
155210 155310 153312 153915 5/16 3/8 1 3 2 .093 .093 40
155215 155315 153375 153920 3/8 3/8 1 3 4 .093 .093 40
155220 155320 153500 153925 1/2 1/2 1-1/2 4 4 .100 .060 40
155225 155325 153625 153930 5/8 1/2 1-1/2 4 4 .100 .060 40
155230 155330 153750 153935 3/4 1/2 1 4 4 .100 .060 40
155235 155335 153875 153940 7/8 1/2 1 4 4 .100 .060 40
155240 155340 153100 153945 1 1/2 1 5 4 .100 .060 40
- - 154060 - 1/2 1/2 1 3 2 1/16 1/16 40
- - 154070 - 1/2 1/2 1 3 2 1/16 1/16 60
- - 154080 - 1/2 1/2 1 3 2 1/16 1/16 120
154090 - 1/4 1/4 1 3 2 1/16 1/16 60
Part MM Part MM A B C D # Slots W D Grit
153550 153975 3.0 3.0 12.0 50.8 2 .031 .031 40
153600 153980 6.0 6.0 19.0 63.5 2 .046 .046 40
153650 153985 10.0 10.0 25.0 76.2 4 .093 .060 40
153700 153990 12.0 12.0 38.0 101.6 4 .093 .060 40

DIAMOND DISCS AND WHEELS


STARLITE DIAMOND SPECIFICATIONS FOR WHEELS AND DISCS
DISCS AND WHEELS SIZE INCHES SIZE MM

PART NO. DIAM. WIDTH DIAM. WIDTH TYPE

151005 7/8 .008 22 0.20 flexible full both sides


151010 7/8 .010 22 0.25 flexible full both sides
151025 1 .029 25 0.70 rigid cut-off
151030 1 .023 25 0.56 rigid safe one side
151030 151025
151040 1 .029 25 0.70 rigid full both sides
A new series of Starlite Diamond Mandrels may be purchased separately. Mandrel Part No. 709530 is 1/8.
Discs and Wheels for precise
grinding and finishing of small
and miniature parts. Gives These discs and wheels are designed to be run on 1/8 or 3/32 diameter shank removable
excellent results on carbide, mandrels. These tools should be operated at a minimum of 5,000 RPM in order to prolong
hardened steel and alloys, tool life. A coolant in mist form should be applied while the tool is cutting. All wheels are
ceramics, plastics, etc. medium diamond grit.

12
DIAMOND MAGNICON BOND SAWS
For use in Fiberglass, Phenolics, FRPs, Carbon, Carbon Fiber and Ceramics. Can be used wet
or dry, but tool life is prolonged when used wet. Hardened alloy steel blanks, machined to
precision accuracy, guarantee tool life.
PART A A MM B B MM C C MM # W D GRIT
Unmounted Diamond Magnicon Bond Saws 152005 1-1/2" 38.0 .080" 2.0 1/4" 6.35 4 1/8" 1/4" 40
152007 1-1/2" 38.0 .080" 2.0 1/4" 6.35 - - - 40
For use in high speed arbor type grinders. Special wheel sized available. 152010 2" 50.8 .080" 2.0 1/4" 6.35 4 1/8" 3/8" 40
152012 2" 50.8 .080" 2.0 1/4" 6.35 - - - 40
- 40
152205 2-1/2" 63.8 .080" 2.0 1/4" 6.35 4 1/8" 3/8" 40
152207 2-1/2" 63.8 .080" 2.0 1/4" 6.35 - - - 40
152015 3" 76.2 .080" 2.0 5/8" 15.875 4 1/8" 3/8" 40
152016 3" 76.2 .080" 2.0 3/8" 9.525 4 1/8" 3/8" 40
152017 3" 76.2 .080" 2.0 5/8" 15.875 - - - 40
152018 3" 76.2 .080" 2.0 3/8" 9.525 - - - 40
152019 3" 76.2 .080" 2.0 3/4" 19.05 4 1/8" 3/8" 40
152020 4" 101.6 .080" 2.0 3/4" 19.05 6 1/8" 3/8" 40
152021 4" 101.6 .080" 2.0 - 16.0 6 1/8" 3/8" 40
152022 4" 101.6 .080" 2.0 3/4" 19.05 - - - 40
152023 4" 101.6 .080" 2.0 - 16.0 - - - 40
152024 4" 101.6 .080" 2.0 5/8" 15.875 6 1/8" 3/8" 40
152025 4" 101.6 .080" 2.0 5/8" 15.875 - - - 40
152210 4" 101.6 .080" 2.0 3/8" 9.53 4 1/8" 3/8" 40
152215 4" 101.6 .080" 2.0 3/8" 9.53 - - - 40
152220 4" 101.6 .090" 2.0 3/4" 19.05 6 1/8" 3/8" 40
152222 4" 101.6 .090" 2.0 3/4" 19.05 - - - 40
152030 5" 127.0 .100" 2.5 3/4" 19.05 6 1/8" 1/2" 40
152032 5" 127.0 .100" 2.5 3/4" 19.05 - - - 40
152035 6" 152.4 .100" 2.5 3/4" 19.05 6 1/8" 1/2" 40
152037 7" 177.8 .100" 2.5 3/4" 19.05 8 1/8" 1/2" 40
152040 8" 203.2 .100" 2.5 1" 25.4 8 1/8" 1/2" 40
152050 10" 254.0 .100" 2.5 1" 25.4 10 1/8" 1/2" 40
152070 12" 304.8 .100" 2.5 1" 25.4 12 1/8" 1/2" 40
152080 14" 355.6 .100" 2.5 1" 25.4 14 3/16" 1/2" 40

One Piece Magnicon Bond Diamond Saws Special wheel sizes available

PART # A A MM B B MM C CMM D D MM GRIT # SLOTS


152100 1" 25.4 .080 2.0 1/4" 6.35 3 76.2 40 -
152150 1" 25.4 .080 2.0 1/4" 6.35 3 76.2 40 4

152105 1 1/2" 38.0 .080 2.0 1/4" 6.35 3 76.2 40 -


152155 1 1/2" 38.0 .080 2.0 1/4" 6.35 3 76.2 40 4

152110 2" 51.0 .080 2.0 1/4" 6.35 3 76.2 40 -


152160 2" 51.0 .080 2.0 1/4" 6.35 3 76.2 40 4

152115 2" 51.0 .080 2.0 3/8" 9.53 3 76.2 40 -


152163 2 1/2" 63.5 .080 2.0 3/8" 9.53 3 76.2 40 4
152165 2" 51.0 .080 2.0 3/8" 9.53 3 76.2 40 4

152120 3" 76.2 .080 2.0 1/4" 6.35 3 76.2 40 -


152170 3" 76.2 .080 2.0 1/4" 6.35 3 76.2 40 4
152125 3" 76.2 .080 2.0 3/8" 9.53 3 76.2 40 -
152175 3" 76.2 .080 2.0 3/8" 9.53 3 76.2 40 4

152130 4" 101.6 .080 2.0 3/8" 9.53 3 76.2 40 -


152180 4" 101.6 .080 2.0 3/8" 9.53 3 76.2 40 6
Full Face
154005 1/2" 1/16" 1/4" 2 40/50 -
154010 1/2" 1/16" 1/4" 2 60/80 -
154020 1/2" 1/16" 1/4" 2 120 -

154030 1" 1/16" 1/4" 2 40/50 -


154040 1" 1/16" 1/4" 2 60/80 -
154050 1" 1/16" 1/4" 2 120 -

13
MAGNIWHEELS
150 DIAMOND CONCENTRATION WITH MAGNICON BONDING
For use in FRPs,Carbon, Carbon Fiber, Graphite, Phenolics, Fiberglass and Ceramics.

Diameters up to 18 available -- Prices on request.

14
MAGNIWHEELS
150 DIAMOND CONCENTRATION WITH MAGNICON BONDING
For use in FRPs,Carbon, Carbon Fiber, Graphite, Phenolics, Fiberglass and Ceramics.

18 458

Available Grits: 60/80, 120, 220. Guide for ordering: Please indicate Starlite Part Number, Hole Diameter, and Grit.

15
PLATED DIAMOND MAGNICON BOND, BRAZED B BOND COUNTERSINKS
AND P.C.D. (Polycrystalline Diamond) TIPPED COUNTERSINKS FOR CARBON
FIBER FOR USE IN FRPs, CARBOND FIBER, GRAPHITE, CARBON, BORON,
PHENOLICS, FIBERGLASS & CERAMICS
These tools are designed for the countersinking operation to facilitate the
installation of common fasteners. The tools are designed to be used in a
conventional micro-stop cage unit.

Our standard stock items are manufactured with 100 angle; other angles and
diameters are available.

We also manufacture to customer design, including solid carbide countersinks.


See catalog C00120.

2.4 Flute/slot x 120*,


Depth & Width propor-
tional to diameter. Pilot and special sizes are available.
Please ask for quotation.
Brazed Part Plated Part Tool # A B C D E F L1 L2 T Flutes

112103 112100 DCS-250 .250 100 1/8 thru hole 8/32 Thd. hole 120 .125 .750 .300 1/4 x 28 2

112113 112110 DCS-375 .375 100 1/8 thru hole 8/32 Thd. hole 120 .125 .750 .300 1/4 x 28 2

112123 112120 DCS-500 .500 100 1/8 thru hole 8/32 Thd. hole 120 .125 .750 .300 1/4 X 28 3

112133 112130 DCS-625 .625 100 1/8 thru hole 8/32 Thd. hole 120 .125 .750 .300 1/4 X 28 4

112143 112140 DCS-750 .750 100 1/8 thru hole 8/32 Thd. hole 120 .187 .750 .300 3/8 X 28 4

112153 112150 DCS-875 .875 100 1/8 thru hole 8/32 Thd. hole 120 .187 .750 .300 3/8 X 28 4

112163 112160 DCS-100 1.000 100 1/8 thru hole 8/32 Thd. hole 120 .187 .750 .300 3/8 X 28 4

STARPAX Polycrystalline
P.C.D. (Polycrystalline Diamond) Diamond Rotary Cutting Tools
Tipped Countersink for Carbon Fiber

Features:
4340 Steel Body
Single or Double Flutes
Interchangeable Pilot

PART NO. BODY


100 DEG. 130 DEG. 130 Deg. PILOT HOLE MIN PILOT Shank Thread T
Dia. D Dia. P=.0002 Dia. d
Double Flt. Double Flt.
335300 335303 .375 .125 .1250 1/4"-28
335305 335308 .500 .125 .1250 1/4"-28
335315 335318 .625 .125 .1250 1/4"-28
335325 335328 .750 .187 .1875 3/8"-24

16
STARPAD Handlaps, Files, Discs and Sheets
STARPAD FILES
Starlite's Starpad is a flexible diamond abrasive made as hand
files, discs and handpads for use on most materials where conven-
tional abrasives are normally used. Starpad Handfiles are light-
weight yet sturdy, long lasting, easy to use and inexpensive.
Available in four-piece kits or individually, they are color coded for
quick identification and ease of use.

PART NUMBERS: Please specify part number and grit when ordering.

1 2 3 4
STARPAD SIZE Coarse 120 Medium 200 Fine 400 Grit
FILE Grit (Black) Grit (Red) (Yellow)

Kit All 350150 360160 350170


STARPAD DISCS Rectangular (1) 1 1/2" x 3/4" 350070 350090 350110
Starpad Discs, also color coded, are available in sizes Rectangular (2) 1 3/4" x 1/2" 350075 350095 350115
ranging from one inch to 14 inches, in grits of 60 (green), Rectangular (3) 2 1/2" x 1/4" 350085 350105 350125
120 (black), 200 (red), 400 (yellow), 500 (white), 1000 (blue).
Starpad Discs are available in three backing materials --
Half-round (4) 1 3/4" x 3/8" 350080 350100 350120
Pressure sensitive adhesive, Velcro backing or Plastizote
backing. Also available with a twist-an-lock back for mount- STARPAD HANDLAPS
ing to a Dia-Loc Mandrel. So no matter what your task or
application we have the disc for you.

Starpad Handlaps are designed for easy handling. Mounted on


soft plastizote foam bases, they are both conformable and com-
fortable. Starpad Handlaps are perfectly suited for wet or dry
applications.

PART NO. DIAMOND SIZE COLOR CODE


350005 60 Green-X-Coarse
350010 120 Black-Coarse
350015 200 Red-Medium
350020 400 Yellow-Fine
350025 500 White-X-Fine
350030 1000 Blue-Micron

STARPAD Sheets: Contact Customer Service for Custom Diamond Sheets


GREEN BLACK RED YELLOW WHITE BLUE
60 Grit 120 Grit 200 Grit 400 Grit 500 Grit 1000 Grit
X-Coarse Coarse Medium Fine X-Fine Micron

17
MAGNICON DIAMOND PLATED NEEDLE FILES
THREE GRITS AVAILABLE - COARSE, MEDIUM & FINE

Ideal for working glass, ceramics, fiberglass, carbide, and hardened steel.

Needle Files are plated approximately 3" in length 5 1/2" OAL. Eleven sizes to choose from or by 2 different sets. The 6 piece set has 1 each of equalling, barrette, half
round, three square, round and square. The 11 piece set also includes 1 each slitting, crossing, warding, knife and round edge joint.

5-1/2 (140.0 MM)

3 (76.0 MM)

PART NO. PART NO. PART NO.


100 COARSE 170 MEDIUM 230 DESCRIPTION
GRIT GRIT FINE GRIT

107000 108000 109000 11 PIECE SET, CONSISTS OF 1 EACH OF ALL FILES LISTED BELOW

107075 108075 109075 6 PIECE SET, 1 EACH AS INDICATED*

EQUALLING*
107005 108005 109005

107010 108010 109010


BARRETTE*

107015 108015 109015


SLITTING

107020 108020 109020


HALF ROUND*

107030 108030 109030


THREE SQUARE*

107035 108035 109035


ROUND*

107040 108040 109040


CROSSING

107045 108045 109045


WARDING

107050 108050 10905


KNIFE

107055 108055 109055


SQUARE* 704405 Needle File
Handle
107060 108060 109060
ROUND EDGE JOINT

18
DIAMOND HAND BENCH FILES

NOW YOU CAN DRESS


TOOLS AND DIES ON THE
MACHINE WITHOUT
DISTURBING THE SET-UP

DIAMOND HAND FILES


Ideal for breaking the edge of super sharp
hard tooling. i.e. carbide nitrades.

all sides and end

QUANTITY DISCOUNTS FOR FILES: Any 6 - 5%; Any 12 - 10%; Any 25 - 15%; Any 50 - 20%

19
DIAMOND MAGNIBANDS BAND SAW BLADES
For use in FRPs, Carbon, Carbon Fiber, Graphite, Phenolics, Fiberglass and Ceramics

New Starlite MAGNIBANDS help you solve the problems of


speedily, precisely, and economically cutting the new abra-
THIN BLADE FOR SLICING
sive materials you are working with today.

These butt-welded diamond-edged thin-but-tough band saw


blades have been specially engineered to slice or con-tour
these extremely abrasive and friable materials.

Special MAGNICON BONDING with 150 concentration of STANDARD HEAVY-DUTY BLADE


blocky-shaped diamond particles assures a longer useful
cutting life. Diamonds are evenly anchored to the cutting sur- Starlite Industries gives you the right tool for every application
face for precise operation with a minimum material loss and whether it be Diamond, Carbide, or CBN, and many tools are
finer final finish. offered in all three. For the full spectrum of Starlite Rotary
Tooling ask for Starlite Catalog of Diamond Abrasive Tools and
Air-Driven Tools No. C00100, or Starlite Carbide Catalogs No.
C00400 and Metric C00410
Speeds: The abrasive materials such as
FRP and carbon would require a speed of
1500-3000 F.P.M. The quartz, germanium Fractional Magniband Bandsaw Sizes Metric Magniband Bandsaw Sizes
and glass material should be cut with a
Width Gauge Grit Width Gauge Grit
speed which ranges between 500-1500
F.P.M. 1/2, 3/4, 1 & .020, .025, 120, 12.7, 19.1 & 25.4 0.5, 0.6, 120,
Can be run wet or dry 1-1/4 .030,.035 60/80 0.8, 0.9 60/80
1/2, 3/4, 1 & .020, .025, 40/50, 12.7, 19.1 & 25.4 0.5, 0.6, 40/50,
ALSO FOR: Epoxy, Carbon Fiber, 1-1/4 .030,.035 30/40 0.8, 0.9 30/40
Fiberglass, Glass, Optical Glass, Silicon, Kerf: Add Grit to Gauge Size Kerf: Add Grit to Gauge Size
Quartz, Silica, Pyrex, Carbon, Boron,
120 Grit + .012, 40/50 Grit + .032, 60/80 Grit + .020, 120 Grit + .030 MM, 40/50 Grit + .081 MM, 60/80 Grit
Fired and Green Ceramics and other hard
30/40 Grit + .046 + .050 MM, 30/40 Grit + .1.17 MM
to work non-metallics.

FAST PRECISE OPERATION WITH ALL THESE HARD TO WORK MATERIALS!

REINFORCED PLASTIC CARBON FIBER CERAMIC HONEYCOMB GRAPHITE FERRITE

DIAMOND B-BOND JIGSAW BLADES

3 BOSCH 3 UNIVERSAL
153010 Coarse 153005 Coarse

5-1/4 BOSCH 5-1/4 UNIVERSAL


153020 Coarse 153030 Coarse

20
21
Starlite Spin-True Air Spindle
502030 with Wheel adapter

502030 with collet adapter

Model 502030 for Fixed


Applications that Require
Absolute Concentricity at
25,000 rpm

New concept in high-speed air


driven tooling makes possible
dead-true external or internal
grinding and cutting applications.

22
Palm Sized and Powerful ... You Can Perform 1001 Tasks!
These extremely portable pneumatic grinders are built to standards never before achieved in small pneumatic tools. A powerful rotary vane motor provides speeds of
25,000, 30,000 and 60,000 RPM producing enough torque for heavy-duty work. POWERMIGHT AirGrinders are ideal for all small grinding applications; for hand-
dressing welds; snagging castings; machining all metals, glass, ceramics, plastics plus many other materials. POWERMIGHT Air Grinders also feature a rear exhaust
- away from work piece. Use any standard 90 PSI air source. POWERMIGHT Air Grinders must be properly FILTERED and LUBRICATED. (See Instructions)

501002
Rear exhaust w/overhose for Model # 501008 - Tyna-Mite Grinder
quiet operation, rotary vane with 1/8" collet, wrenches, air hose
for maximum power. Roll and overhose, air filter-
throttle for variable speed regulator-gauge-oiler, spray mist unit,
control, stainless steel case. footswitch, bench wrench, connecting
hoses, wooden stand, dressing stone,
Model # 501002 - Tyna-Mite assembled. (Complete Unit)
Grinder with 1/8" collet,
wrenches, 5ft. air hose and 1' Model # 501009 - Same as 501008
overhose. except without spray mist. Collets for
501002: 501060 - 1/8", 501058 -
3MM, 501055 - 3/32" and 501056 -
1/16". Part of 501008 (Not Shown)

Spare Wrench # 501583 - 3/16"


Spare Wrench # 501585 - 11/32"
NOTE: SAE 5 wt. Spindle oil is
recommended

501810

501800 1/3 HP AND 30,000 RPM!


Model 501810 POWERMIGHT
2/3 HORSEPOWER! 25,000 (without collet hose)
RPM! Here's the husky one, 708045 - 8 Foot Flexible Nylon
packed with enough torque Hose for 501810 Filter Lube Unit
and power for even 708030 (optional extra) Erickson
the most demanding tool Type Collets for 501810
room chores. Minimum vibra-
tion. Ideal for all pre-welding 704025 - 3/64 inch collet
operations. 704030 - 5/64 inch collet
704035 - 3/32 inch collet
704040 - 1/8 inch collet
Model 501800 POWER- 704045 - 5/32 inch collet
MIGHT (without collet or 704050 - 3/16 inch collet
hose) 704055 - 7/32 inch collet
8 foot Flexible Nylon Hose 704060 - 1/4 inch collet
#708050 704040 - 3MM collet
Filter Lube Unit 708030 704060 - 6MM collet
(optional extra)

Erickson type collets for


501800
704005 - 1/8 inch collet
704005 - 3MM collet
704010 - 3/16 inch collet
704015 - 1/4 inch collet
704015 - 6MM collet
704020 - 3/8 inch collet

23

starlite
The cutting edge

industries inc.
All items shown in this catalog are stock, on the
shelf. Along with the tooling in this catalog, Starlite
will be very happy to work with you in developing
your special tooling requirements.

Ask for:
* Diamond and CBN Catalog . . . . . . . . . . . . . . . . . . . . No. C00100
* Composite Tooling Catalog . . . . . . . . . . . . . . . . . . . . No. C00120
* Starpax PCD, PCBN Turning Tools Catalog . . . . . . . . No. C00310
* Decimal Carbide Tool Catalog . . . . . . . . . . . . . . . . . . No. C00400
* Metric Carbide Tool Catalog . . . . . . . . . . . . . . . . . . . No. C00410

* Custom Design and Engineering * Field Engineering

WebSite: StarliteIndustries.com Email: Sales@StarliteIndustries.com

Phone: 610.527.1300 / 800.727.1022 Fax: 610.527.4463