TPS-Series

CNC Piston Machines

Non-Circular Machining CNC Lathe

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 Non-Circular Machining CNC Lathe

TPS-Series
TPS SeriesSuitable for Machining of Versatile Next-Generation Pistons
TPS is a Global Standard Piston Making Machine !
World Fastest
TPS is suitable particularly for high speed machining of oval workpieces such as engine pistons, piston rings, and pin
holes of the automobiles (gasoline and diesel vehicles).
Oval Machining Function
and Programming Software
New machining techniques developed by this machine boost further the energy-saving piston design and provides
unlimited opportunity to design for manufacture of Eco-friendly pistons having very complicated Profiles.

TAKISAWA TPS is employed for Formula-1 engines! The high-speed oval machining function distributes moving commands to the servo systems
TPS has been used in the production lines of global piston manufacturers. at every specified cycle (0.25 mm/sec) to drive the motors in respective axes at high speed.
The programming software TPPF3 allows the operator to create the programs easily for this

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Owing to TAKISAWA's own special piston machining programming software and outstanding high accuracy ceramic mechanism,
high speed oval machining.
TPS has obtained the trust of engineers in the machining of pistons for general automobiles and for the Formula-1.

TAKISAWA's Unique Programming Software for Piston Machining

TPPF3
TAKISAWA PISTON PROGRAMMING FUNCTION

The TPPF3 is unique software developed by TAKISAWA with vast experience gained over several years in machining of pistons.
Substantial improvement in operability and work efficiency enables a creation of
Sample Workpiece(TPS-3100H) : Sample Workpiece(TPS-3300H) : Aluminum almost all machining programs including that for typical piston profiles.
Aluminum material is machined to an oval shape (outside The programs use the G code language (in text format) that conforms to the NC statements.
TAKISAWA characters are em- and inside diameters). Program management is easy.
bossed by 0.5 mm on cylindrical
Also, the created programs (profile programs) can be easily verified by graphic display
p.12
surface.
of section profile (SECTION) and side profile (SIDE).

High Technology Cutting Techniques designed by Own Know-How

TPS Non-Circular MachiningTAKISAWA System

High Accuracy Non-Circular Machining Unit Ensures Exact Reproductivity of Profiles
A combination of high grade servomotor and high precision ball screw is built in the actuator that reciprocates the
tool 2 times per one spindle revolution, and also high precision fine ceramics are employed for the slide for which
high rigidity, low inertia, and high resistance to wear are required.

Fine Ceramics

Work

Spindle Center

1 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
2
 TPS-Series TPS-Series
TPS Series Machine Configuration
Non-Circular Machining Unit
TAKISAWA TPS has the high speed machining function to synchronize
T4 Turret (Optional)
The use of optional T4 turret can change automatically four tools.
Lineup
completely the C axis (spindle), Z axis (feed axis), and Y axis (oval For example, when cutting the workpieces such as pistons of diesel

TPS-3100H TPS-3200H TPS-3300H TPS-3400H TPS-3500H TPS-4100H TPS-5000H

machining axis) and to move the tool repeatedly along helical paths over engines where different material is cast in the piston ring mounted
Piston OD Oval Machining p.5
full length of workpiece, so as to attain portions of aluminum piston body; a tool change can enhance the tool life

TPS-3100H
oval sectional profile rapidly. remarkably.

Piston Ring ID & OD Apple-Shaped Machining p.6

Oval Machining by
TPS-3200H
Upper and Lower
Ultra-High Speed
Turrets for Other
Follow-up Feature
Operations
8G feed acceleration for oval machining (Y axis)
increases the productivity.
The TPS-5000H with the upper and lower
Piston Pin Hole Oval + Bell-Shaped Machining p.7
8-station turrets having 16-tool storage

TPS-3300H
capacity can provide a high efficiency

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machining by 2-turret simultaneous machining.
Also, the TPS-3500H/TPS-4100H is
equipped with the upper 8-station turret only.
NC servo control ensures high-speed high-
accuracy indexing of 0.1 second per index.

Piston OD Oval Machining Grooving p.8

Quill
TPS-3100HTPS-3400HPneumatic Quill TPS-3400H
Spindle Optional : M Function, Quill Travel 150mm

Non-Circular Machining -Axis

TPS-3200HHydraulic Quill
Optional : Built-In Type (Quill Travel 45mm), M function
Max. 4000min-1 TPS-3100H / TPS-3400H / TPS-3500H /
TPS-3500H/TPS-4100H/TPS-5000H
TPS-4100H / TPS-5000H
Piston OD Oval Machining + Preparatory Machining One Turret p.9
Max. 1000min-1 TPS-3200H / TPS-3300H Hydraulic Servo Quill

TPS-3500H
Other Operations : Max. 4000min-1 TPS-3500H / TPS-4100H / TPS-5000H The quill pressure can be set by program. A combination of
Built-In Motor Spindle TPS-4100H / TPS-5000H scale function and hydraulic servo function slows down the
Belt-Drive Spindle quill immediately before the workpiece to detect the presence
TPS-3100H / TPS-3200H / TPS-3300H / TPS-3400H / TPS-3500H of workpiece, or the workpiece having different length.

Learning Function p.10

With one spindle revolution specified as one cycle, the positional deviation is added to the commanded value, and in this way the
Piston OD Oval Machining + Preparatory Machining One Turret

TPS-4100H
positional deviation will settle by about 10 revolutions for an oval command.
Relation Between Spindle Speed and Lift Amount
TPS-3100H/3400H/3200H Y-Axis TPS-3200H X-Axis TPS-3300H
2000
Acceleration : 8.0GMax. Torque 600 Acceleration : 4.2GMax. Torque 600 Acceleration : 4.6GMax. Torque
C-Axis Spindle Speed (min-1)

C-Axis Spindle Speed (min-1)

C-Axis Spindle Speed (min-1)

Acceleration : 1.9GStole Torque Acceleration : 0.8GStole Torque Acceleration : 1.1GStole Torque

1500 500 500

1000
400 400
Piston OD Oval Machining + Preparatory Machining Two Turret p.11

TPS-5000H
300 300

200 200
500
100 100

0 5 10 15 20 0 5 10 15 20 0 5 10 15 20
Lifts Y (mm : Radius) Lifts X (mm : Radius) Lifts X (mm : Radius)

3 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
4
TPS-3100H Lineup

Lineup
Piston Ring ID &
Piston OD Oval Machining OD Apple-Shaped Machining

All functions necessaries for engine piston OD oval machining Oval machining of piston ring ID and OD, and Cut off can be done.
are integrated into one machine. Simple and easy-to-operate. With the X-axis ID turning tool holder and cut-off tool holder installed on the main tool post, after OD turning
Simple design and compact size allow the machine to be installed easily of workpiece is performed with normal tool post, the ID turning and cut-off are executed sequentially.
in the piston production lines. Easy to maintain. Note: Special Tool holder may be required for individual application.

Standard Tooling System

TPS-3200H
Tooling System
Optional
Standard Standard

Optional

Standard
Optional

Non-Circular Machining Unit

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Spindle
Tailstock Quill

Machine Specifications Standard Accessories

Capability Maximum Turning Diameter mm inch 246 9.69" TPPF3 Software
Machine Specifications Standard Accessories Capacity Maximum Turning Length mm inch 320 12.6" Work Tool Set
Capability Maximum Turning Diameter mm inch 290 11.42" TPPF3 Software Spindle Speed min-1 1000 Instruction Manual
Capacity Maximum Turning Length mm inch 370 14.57" Work Tool Set Minimum Index Angle deg 0.001 Hydraulic Unit
Spindle Speed min-1 4000 Instruction Manual Spindle Spindle Nose (Nominal No.) JIS A2-6 Front Door Interlock
Minimum Index Angle deg 0.001 Front Door Interlock Spindle Hole Through Diameter mm inch 63 2.48" Coolant Unit 250W
Spindle Spindle Nose (Nominal No.) JIS A2-6 Coolant Unit 400W Spindle Bearing Inside Diameter mm inch 100 3.94"
Hydraulic Tailstock (MT4)
Spindle Hole Through Diameter mm inch 63 2.48" Oil Controller for Coolant Type of Turret Turret for Non-Circular Machining
Spindle Bearing Inside Diameter mm inch 100 3.94" Pneumatic Tailstock (MT4) mm X : 135 Z : 370 Y : 25
Travel
Type of Turret Turret for Non-Circular Machining
Chip Conveyor (Aluminum Only (Scraper)) Turret
inch X : 5.31" Z : 14.57" Y : 0.98" Optional Accessories
Travel mm inch X : 135 Z : 370 Y : 25 X : 5.31" Z : 14.57" Y : 0.98" Rapid Traverse Rate m/min ipm X, Z : 20 Y : 6 X, Z : 707.4" Y : 236.22" Work Holding Fixture
Turret Rapid Traverse Rate m/min ipm X, Z : 20 Y : 6 X, Z : 707.4" Y : 236.22" Number of Attachable Tools 3 Coolant Unit 400W
Cutting Feedrate for Non-Circular Machining : 1 OP : 4 Optional Accessories Tool Shank mm inch 20 0.75" Built_In Tailstock (MT3)
Tool Shank mm inch for Non-Circular Machining : 10 0.39" Work Holding Fixture Travel mm inch 175 6.89"
Quill M Function
Travel mm inch 175 6.89" Hydraulic Unit Quill Diameter mm inch 75 2.95"
Tailstock Chip Conveyor (Caterpillar)
Quill Diameter mm inch 75 2.95" With heater on Oil Controller Quill Taper Bore MT4
Tailstock Footswitch (Chuck, Quill)
Quill Taper Bore MT4 Quill M Function Quill Travel mm inch 100 ( OP : 45 ) 3.94" ( OP : 1.77" )
Air Blower (Outside of Spindle)
Quill Travel mm inch 100 ( OP : 150 ) 3.94" ( OP : 5.91" ) Chip Conveyor (Caterpillar, Scraper) Spindle Motor kW HP 7 9.3
T4 turret (Y-Axis/4-Station Turret)
Spindle Motor kW HP 11 15 Feed Axis Motor kW HP X : 2.5 Z : 1.8 Y : 2.5 X : 3.3 Z : 2.4 Y : 3.3
Footswitch (Chuck, Quill) Motors
Feed Axis Motor kW HP X : 1.2 Z : 1.8 Y : 2.5 X : 1.6 Z : 2.4 Y : 3.3 Hydraulic Pump Motor kW HP 1.5 2
Motors Air Blower (Outside of Spindle)
Coolant Cooling Motor kW HP 0.75 1 Coolant Pump Motor kW HP 0.25 0.3
T4 turret (Y-Axis/4-Station Turret)
Coolant Pump Motor kW HP 0.4 0.5 Electric Power kVA 14.0
Power Sources
Electric Power kVA 21.3 Air Source Pressure MPa 0.5
Power Sources Required
Air Source Pressure MPa 0.5 Air Source Flowrate NL/min 100
Required
Air Source Flowrate NL/min 100 Hydraulic Unit L gal 10 2.64
Tank Capacity
Tank Capacity Coolant L gal 245 64.68 Coolant L gal 120 31.68
Machine Height mm inch 1970 77.56" Machine Height mm inch 1900 74.8"
Height form Floor Level to Height form Floor Level to
mm inch 1070 42.13" mm inch 1000 39.37"
Machine Size Spindle Centerline Machine Size Spindle Centerline
Floor Space Required mm x mm inch x inch 16002370 62.99"93.68" Floor Space Required mm x mm inch x inch 17951850 70.67"72.83"
Machine Total Weight kg lbs 3000 6600 Machine Total Weight kg lbs 2600 5720

5 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
6
 Lineup

Lineup
Piston Pin Hole Oval + Piston OD Oval Machining
Bell-Shaped Machining Grooving

TPS-3300H that provides total solution for pin hole machining!
3D Piston Pin Hole Machine at the Fastest Speed and the Highest Accuracy in the World scale.
TAKISAWA's original piston machining programming software (TPPS3) is built in to allow anyone to create the programs for 3D machining.
Main Spindle and 40,000 rpm Tool Spindle are Synchronized for High Speed Finishing of Small Holes to 3D Profile (Bell-Shape + Oval)
Process Reduction by OD Oval Machining and Ring Groove Machining of Automobile Engine Pistons
TAKISAWA's Original Piston Machining Programming Software (TPPF3)
TAKISAWA's Original Oval Machining Unit That Provides the Machining at the World Fastest Speed and the Highest Accuracy
Turing Tool Post for Ring Groove Machining of Piston OD Slideway can be tilted according to Groove to suit different Groove run.
High Speed Machining Function Synchronizes the C, Z, and Y Axes Completely to Provide High Speed Machining of OD to Oval Sectional Profile

Main Specifications
Rotating Tool Built-In Spindle Speed : Max. 42000min-1
Main Spindle Speed : Max. 1000min-1
Spindle Motor : 7.0kW (9.3HP)
Rotating Tool Spindle Motor : 15kW (20HP)
TPS-3300H

Non-Circular Machining Unit Turning Turret

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Spindle

Max. 42000min-1

TPS-3400H
42,000 rpm spindle motor is built in for Tailstock Quill
rotary tools to provide high speed and high
accuracy machining.
Machine Specifications Standard Accessories
-1
Max. 1000min Capability
Capacity
Maximum Turning Diameter mm inch 260 14.24" TPPF3 Software
Maximum Turning Length mm inch 285 11.22" Work Tool Set
Spindle Speed min-1 4000 Instruction Manual
Minimum Index Angle deg 0.001
Machine Specifications Standard Accessories Spindle Spindle Nose (Nominal No.) JIS A2-6
Front Door Interlock
Spindle Speed min-1 1000 TPPF3 Software Coolant Unit 400W
Spindle Hole Through Diameter mm inch 63 2.48" Oil Controller for Coolant
Minimum Index Angle deg 0.001 Work Tool Set Spindle Bearing Inside Diameter mm inch 100 3.94"
Spindle Spindle Nose (Nominal No.) JIS A2-6 Instruction Manual Pneumatic Tailstock (MT4)
Turret for Non-Circular Machining
Spindle Hole Through Diameter mm inch 63 2.48" Type of Turret Chip Conveyor (Aluminum Only (Scraper))
Hydraulic Unit Turret for Turning
Spindle Bearing Inside Diameter mm inch 100 3.94" Front Door Interlock mm X, A : 135 Z : 370 Y : 25
Travel
Travel mm inch X : 230 Z : 260 X : 9.06" Z : 10.24"
Coolant Unit 400W inch X, A : 5.31" Z : 14.57" Y : 0.98" Optional Accessories
Rapid Traverse Rate m/min ipm X, Z : 20 X, Z : 707.4" Turret Rapid Traverse Rate m/min ipm X, Z : 20 Y : 6 X, Z : 707.4 Y : 236.22
Oil Controller for Coolant, for Spindle Work Holding Fixture
Spindle for Tool Number of Rotating Tools 1 for Non-Circular Machining 1 OP : 4
Chip Conveyor (Aluminum Only (Scraper)) Number of Attachable Tools Hydraulic Unit
Type of Tool Spindle Taper Bore HSK-C40 for Turning 1
With heater on Oil Controller
Spindle Speed min-1 42000 for Non-Circular Machining : 10 0.39"
Tool Shank mm inch
Spindle Motor kW HP 7.0 9.3 Optional Accessories for Turning : 20 0.75" Quill M Function
Rotating Tool Spindle Motor kW HP 15 20 Work Holding Fixture Travel mm inch 175 6.89" Footswitch (Chuck, Quill)
Motors Feed Axis Motor kW HP X : 2.5 Z : 1.8 X : 3.3 Z : 2.4 With heater on Oil Controller Quill Diameter mm inch 75 2.95" Air Blower (Outside of Spindle)
Tailstock
Hydraulic Pump Motor kW HP 1.5 2 Air Blower (Outside of Spindle) Quill Taper Bore MT4 T4 turret (Y-Axis/4-Station Turret)
Coolant Pump Motor kW HP 0.4 0.5 Footswitch (Chuck) Quill Travel mm inch 100 ( OP : 150 ) 3.94" ( OP : 5.91" )
Electric Power kVA 30.3 Spindle Motor kW HP 11 14.6
Power Sources Feed Axis Motor kW HP X, A : 1.2 Z : 1.8 Y : 2.5 X, A : 1.6 Z : 2.4 Y : 3.3
Air Source Pressure MPa 0.5 Motors
Required
Air Source Flowrate NL/min 100 Coolant Cooling Motor kW HP 0.75 1
Hydraulic Unit L gal 10 2.64 Coolant Pump Motor kW HP 0.4 0.5
Tank Capacity
Coolant L gal 245 64.68 Electric Power kVA 22.2
Power Sources
Machine Height mm inch 1970 77.56" Air Source Pressure MPa 0.5
required
Height form Floor Level to Air Source Flowrate NL/min 100
mm inch 1070 42.13"
Machine Size Spindle Centerline Tank Capacity Coolant L gal 245 64.68
Floor Space Required mm x mm inch x inch 17952640 70.67"103.94" Machine Height mm inch 1970 77.56"
Machine Total Weight kg lbs 2800 6160 Height form Floor Level to
mm inch 1070 42.13"
Machine Size Spindle Centerline
Floor Space Required mm x mm inch x inch 16002370 62.99"93.68"
Machine Total Weight kg lbs 3000 6600

7 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
8
 Lineup

Lineup
Process Integrating Machine Process Integrating Machine
Piston OD Oval Machining + Piston OD Oval Machining +
Preparatory Machining One Turret Preparatory Machining One Turret

A complete elliptical piston machining process consolidated within a compact and Its capacity up to 12" (305mm) pistons.
robust enclosure providing oval and standard piston turning.
Another world class combination form takisawa of a Non-Circular machining system with a standard
turning turret, hydraulic tailstock and rear outlet chip conveyor system, which can be easily integrated
into existing piston lines and with the latest TPPF3 software showing again that takisawa are leading the
way with the next generation of multi-tasking piston turning machines.

T1 Turret
T2 Non-Circular Machining Unit (8-Station) T1 Turret
T2 Non-Circular Machining Unit (8-Station)

Spindle
Spindle

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Tailstock Quill
Tailstock Quill

Machine Specifications Standard Accessories Machine Specifications Standard Accessories

Capability Maximum Turning Diameter mm inch 260 10.24" TPPF3 Software Capability Maximum Turning Diameter mm inch 320 12.6" TPPF3 Software
Capacity Maximum Turning Length mm inch 250 9.84" Capacity Maximum Turning Length mm inch 250 9.84" Work Tool Set
Work Tool Set
Spindle Speed min-1 40 4000 Spindle Speed min-1 40 4000 Instruction Manual
Instruction Manual
Minimum Index Angle deg 0.001 Minimum Index Angle deg 0.001 Hydraulic Unit
Hydraulic Unit
Spindle Spindle Nose (Nominal No.) JIS A2-6 Spindle Spindle Nose (Nominal No.) JIS A2-6
Front Door Interlock Front Door Interlock
Spindle Hole Through Diameter mm inch 63 2.48" Spindle Hole Through Diameter mm inch 45 1.77"
Coolant Unit 400W Coolant Unit 250W
Spindle Bearing Inside Diameter mm inch 100 3.49" Spindle Bearing Inside Diameter mm inch 100 3.94"
Oil Controller for Coolant Oil Controller for Coolant
Type of Turret(T1) Octagonal Drum Turret Type of Turret (T1) Octagonal Drum Turret
TPS-3500H

Type of Turret(T2) Turret for Non-Circular Machining Hydraulic Servo Tailstock Hydraulic Servo Tailstock (MT4)
Type of Turret (T2) Turret for Non-Circular Machining
X 190Z 410A 135Y 25 (MT4, with Manual Traction Unit) mm X : 170 Z : 410 A : 125 Y : 25 Quill M Function
Travel mm inch Travel
X 7.48" Z 16.14"A 5.31"Y 0.98" Quill M Function inch X : 6.69" Z : 16.14" A : 4.92" Y : 1" Traction Type Auto Clamp
X 20Z 24A 20Y 6 Turret
Chip Conveyor (Aluminum Only (Scraper)) Rapid Traverse Rate m/min ipm X, Z, A : 20 Y : 6 X, Z, A : 707.4 Y : 236.22 Footswitch (Chuck)
Turret Rapid Traverse Rate m/min ipm
X 707.4Z 944.88A 707.4Y 236.22 Number of Attachable Tools T1 : 8 T2 : 1 OP 4
Number of Attachable Tools T1 8 T2 1 OP 4
T1 25 T2 10 OP 8
Optional Accessories Height of Square Tool mm inch T1 : 25 T2 : 10 T1 : 0.75" T2 : 0.39" Optional Accessories
Height of Square Tool mm inch Work Holding Fixture Diameter of Boring Bar mm inch 40 1.57" Work Holding Fixture
T1 0.75" T2 0.39" OP 8
Travel mm inch 380 14.96"
Diameter of Boring Bar mm inch 40 1.57" With heater on Oil Controller Coolant Unit 400W
Quill Diameter mm inch 90 3.54"
Travel mm inch 410 16.14" Footswitch (Chuck, Quill) Tailstock With heater on Oil Controller
Quill Taper Bore MT.4 OP MT.5 Built-In MT.3

TPS-4100H
Quill Diameter mm inch 75 2.95" Air Blower (Outside of Spindle) Chip Conveyor (Aluminum Only (Scraper))
Tailstock Quill Travel mm inch 150 3.54"
Quill Taper Bore MT.4 T4 turret (Y-Axis/4-Station Turret) Footswitch (Quill)
Spindle Motor (30 min/continuous) kW HP 11/7.5 14.7/10
Quill Travel mm inch 145 5.71" Auto Door Air Blower (Outside of Spindle)
Spindle Motor (30 min/continuous) kW HP 11/7.5 14.7/10 Feed Axis Motor kW HP X : 1.6 Z : 3 A : 1.6 Y : 2.5 X : 2.1 Z : 4 A : 2.1 Y : 3.3
Powered Door Turret Turning Motor kW HP 1.8 2.4 T4 turret (Y-Axis/4-Station Turret)
Feed Axis Motor kW HP X1.2Z1.8A1.2Y2.5 X1.6Z2.4A1.6Y3.3
Turret Turning Motor kW HP 1.2 1.6 Motors Hydraulic Pump Motor kW HP 2.2 2.9
Motors Spindle Cooling Motor kW HP 1.5 2
Hydraulic Pomp Motor kW HP 1.5 2
Coolant Cooling Motor kW HP 0.75 1 Coolant Cooling Motor kW HP 1.5 2
Coolant Pump Motor kW HP 0.4 0.5 Coolant Pump Motor kW HP 0.252 0.32
Power Electric Power kVA 23 Power Electric Power kVA 28.1
Sources Air Source Pressure MPa 0.5 Sources Air Source Pressure MPa 0.5
Required Air Source Flowrate NL/min 100 Required Air Source Flowrate NL/min 200
Tank Hydraulic Unit L gal 30 7.92 Tank Hydraulic Unit L gal 65 17.16
Capacity Coolant L gal 245 64.68 Capacity Coolant L gal 340 89.76
Machine Height mm inch 1725 67.91" Machine Height mm inch 1850 72.83"
Height form Floor Level to Height form Floor Level to
Machine mm inch 1170 46.06" Machine mm inch 1100 43.31"
Spindle Centerline Spindle Centerline
Size Size
Floor Space Required mmxmm inchxinch 21252500 83.66"98.43" Floor Space Required mm x mm inch x inch 38802673 152.76"105.24"
Machine Total Weight kg lbs 3600 7920 Machine Total Weight kg lbs 5500 12100

9 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
10
 TPS-Series standard specification.
Lineup

Process Integrating Machine

Piston OD Oval Machining +
Preparatory Machining Two Turret

Unique Piston Machining Programming Software. TPPF3 Specifications

TPPF3
High Speed Cycle Machining
Its capacity up to 12" (305mm) pistons. <Comparison with Process Separate Type Production System> TAKISAWA PISTON PROGRAMMING FUNCTION
Data Variables #2000000 #3999999
Higher accuracy machining because of multiple-process machining by one chucking. Maximum Registrable Points 900000
Less re-setup time required for changing jigs, tools, and programs.
Maximum Registrable Cycles 300
Reduced floor space by the amount of 4 or 5 processes of process separate type.
Less maintenance time. Call Format G105 P10*** L** Q_ F_
ITP 0.25msec
Programming
Format G Code (Conforms to NC Language)
Completely Compatible
Compatibility
with TPPF and TPPF2 Programs
T1 Turret Side Profile Maximum Elements 400
T3 Non-Circular Machining Unit (8-Station) Sectional Profile Maximum Elements 2880 (in Use of Linear Interpolation)
Main Functions
Side Profile Graphic Function
Sectional Profile Graphic Function 1 (Angle Drawing)
Spindle
Sectional Profile Graphic Function 2 (Oval Drawing)
Sectional Profile Analyzing Function
High Speed Cycle Machining Data Converting Function
High Speed Cycle Machining Data Graphic Function
High Speed Cycle Machining Data Transfer Function
System Parameter Function
Tailstock Quill Program Editing Function
Program I/O Function

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T2 Turret (8-Station)
Operation Screen

Machine Specifications Standard Accessories

Capability Maximum Turning Diameter mm inch 320 12.6" TPPF3 Software
Capacity Maximum Turning Length mm inch 250 9.84" Work Tool Set
Spindle Speed min-1 40 4000 Instruction Manual
Minimum Index Angle deg 0.001 Hydraulic Unit
Spindle Spindle Nose (Nominal No.) JIS A2-6 Front Door Interlock
Spindle Hole Through Diameter mm inch 45 1.77" Coolant Unit 250W
Spindle Bearing Inside Diameter mm inch 100 3.94"
Oil Controller for Coolant
Type of Turret(T1) Octagonal Drum Turret
Hydraulic Servo Tailstock (MT4)
Type of Turret(T2) Octagonal Drum Turret
Quill M Function Program Editing Side Profile Graphic
Type of Turret(T3) Turret for Non-Circular Machining
Traction Type Auto Clamp
mm X1, X2 : 170 Z1 : 410 Z2 : 350 A : 125 Y : 25
Travel Footswitch (Chuck)
Turret inch X1, X2 : 6.69" Z1 : 16.14" Z2 : 13.78" A : 4.92" Y : 1"
Rapid Traverse Rate m/min ipm X, Z, A 20 Y 6 X, Z, A : 707.4 Y : 236.22
Number of Attachable Tools T1,T2 8, T3 1 OP 4 Optional Accessories
Height of Square Tool mm inch T1, T2 : 25 T3 : 10 T1, T2 : 0.75" T3 : 0.39" Work Holding Fixture
Diameter of Boring Bar mm inch 40 1.57" Coolant Unit 400W
Travel mm inch 300 18.81" With heater on Oil Controller
Quill Diameter mm inch 90 3.54"
Tailstock Chip Conveyor (Aluminum Only (Scraper))
Quill Taper Bore MT.4 OP MT.5 Built-In MT.3
Footswitch (Quill)
Quill Travel mm inch 150 3.54"
Air Blower (Outside of Spindle)
Spindle Motor (30 min/continuous) kW HP 11/7.5 14.7/10
T4 turret (Y-Axis/4-Station Turret)
Feed Axis Motor kW HP X1.6 Z3 A1.6 Y2.5 X2.1 Z4 A2.1 Y3.3
Turret Turning Motor kW HP 1.8 2.4 Sectional Profile Analyzing Sectional Profile Graphic (Angle) Sectional Profile Graphic (Oval)
Motors Hydraulic Pump Motor kW HP 2.2 2.9
Spindle Cooling Motor kW HP 1.5 2
Coolant Cooling Motor kW HP 1.5 2
Coolant Pump Motor kW HP 0.253 0.33
Power Electric Power kVA 30.8
TPS-5000H

Sources Air Source Pressure MPa 0.5

Required Air Source Flowrate NL/min 200
Tank Hydraulic Unit L gal 65 17.16
Capacity Coolant L gal 340 89.76
Machine Height mm inch 1850 72.83"
Height form Floor Level to
Machine mm inch 1100 43.31"
Spindle Centerline
Size High Speed Cycle Machining Data Converting High Speed Cycle Machining Data Graphic
Floor Space Required mm x mm inch x inch 38802673 152.76"105.24"
Machine Total Weight kg lbs 6000 13200

11 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
12
 Operating Range and Interference

Operating Range and Interference

Unit mm inch Unit mm inch

Operating Range and Interference Operating Range and Interference

TPS-3100H TPS-3200H TPS-4100H
40 446 17.56 560 22.05 90 3.54
40 455 17.91 1.57 76 2.99 280 11.02 195 7.68
370 14.57 150 5.91 410 16.14
1.57
85 3.35 370 14.57
101 3.98 50 395 15.55 165 6.5 T1 Turret 25 1 170st. 6.69st.
0.97 80

159 6.26 25 0.98

1.39 0.98
10 0.39

31 1.22
35 25
5.15

25 0.98 35 1.39

1.18
30
.

128 5.04 25 0.98

M Dia

67 2.64
25 0.98

160 6.3 35 1.39

165 6.5 20 0.79
ax.

2.87
7

135 5.31
ing

0.2 73
T1

0.39
48 Sw

125 4.92
n

10 0.39 10
0.28 u r 6

0.98
0

225 8.86
i . T 8.8
18 vel

123 4.84 25
.6

25 0.98

9
10 0.39
Std 25

8.86
12

.1
Di

225
.9

13
135 5.31
148 5.83
153 6.02
165 6.5

170 6.69

195 7.68
a.

145 5.71
2 0

185 7.28
2
3

35
25 150
0.98 5.91 a.

24 0.94

73 2.87
Di

37 1.46
421.65

25
1
in g
rn
35 160 Tu
x.

0.39
10
HYD.TAILSTOCK 1.39 6.3 a

7
0.28
M

12
0.47
LC4X-6W LC4X-6W
(NSK) (NSK) 145 5.71 250 9.84
182.7 7.19 100 3.94 175 6.89 107.3 4.22 40 285 11.22 70 2.76
1.57 86 3.39 300 11.81 70 2.76 150 5.91 380 14.96
605 23.82
136 5.35 300 11.81 702.76 210 8.27 810 31.89
177.7 7 100 3.94 175 6.89 107.3 4.22 45
605 23.82 1.77
335 13.19

TPS-3300H TPS-3400H TPS-5000H

40 450 17.72 80 3.15 40 510 20.08 90 3.54 560 22.05 90 3.54
1.57 190 7.48 260 10.24 1.57 150 5.91 410 16.14
140 5.51 370 14.57

10 0.39
35 25 0.98
395 15.55 165 6.5
80
5.15

25 0.98 35 1.39
1.38
5 0.2

www.wardcnc.com

160 6.3 35 1.39

165 6.5 20 0.79
135 5.31
225 8.86
7
T1

0.39
0.98
25

125 4.92

10 0.39 10
0.28

130 5.12 25
0.98
HSK-C40

0.39
10
165 6.5

145 5.71

135 5.31
155 6.1
220 8.66

130 5.12

170 6.69

195 7.68
185 7.28
230 9.06

225 8.86 285 11.22

15

10
0.39
0.2
5

170 6.69
35 160 6.3
LC4X-6W

7.68
300 11.18

195
(NSK)
145 5.71 250 9.84
182.7 7.19 100 3.94 175 6.89 107.3 4.22 40

1.39
1.57
605 23.82 7 T2
0.28 90 3.54
80 5.15 350 13.78
430 16.93 90 3.54
210 8.27 610 24.02

TPS-3500H
280 11.02 195 7.68 195 7.68 280 11.02
155 6.16 600 23.62 90 3.54 280 11.02 210 8.27 T1 Turret 25 1 170st. 6.69st. 170st. 6.69st. 25 1 T2 Turret
190 6.3 410 16.14 T1 Turret 25 1 190st. 7.48st.
25 410 16.14 165 6.5
a.

1.18

1.18
30
30
0.98 80max. M Di a.
ax. ing i
lD
1.18
30

7 Ma . 48 Sw urn .86
T2 Dia
175 6.96 35 1.39

ive

0 i

.6
T
20 0.79
35 1.39

x. ing 18 vel D d.

9
0.28 8 w

12
T1 48 Sw St 25 S .9

.1
urn 6 .9 ia. t S 35 x. 18

13
0 d. T
iv . T 8.8 2

0
Ma 450
0.39

el

32
9

18 d
135 5.31

t 25 150 13 150 25
10 0.39 10

35
2 u
.1

.9 Di S 25 0

a.
25 rn .1
26
190 7.48

13
210 8.27

a. 2 0.98 5.91 ni 9 5.91 0.98

ia. 0.24 8.

25 150 86 g D
35

10

Di
25
1
25 0.98

D
145 5.71

0.98 5.91 1 ia

ng
ing .

25
1
urn

ni
25

35 160 160 35
1

ur
.T
6.5
260 10.24

165

x 6.3

.T
1.39 6.3 1.39
35 175 Ma

ax
M
1.39 6.3
0.59
15

15 0.59

LC4X-6W
185 7.28 250 9.84 (NSK)

18.7 0.74 145 5.71 410 16.14 107.3 4.22

155 6.1 681 26.81 335 13.19 335 13.19
350 13.78

13 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
14
 Machine Dimensional Drawing
Machine Dimensional Drawing
Unit mm inch Unit mm inch

TPS-3100H TPS-3400H

1600 62.99 1350 987 1600 62.99 1350 987

435 53.15 38.86 435 300 53.15 38.86
300
17.13 17.13 11.81
11.81

93.68

93.68
2370
2370

77.56
77.56

1970
1970

42.13
1070
42.13

38.98
1070

38.98

990
990
TPS-3200H TPS-3500H

1795 70.67
195 1600 62.99 857 33.74 860 33.86 1350 522 555 21.85 530

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1600 900
7.68 Chip Conveyor 53.15 20.55 Chip Conveyor 20.87
435 300 2125 83.66 130 62.99
1470 35.43
310 17.13 Pull Out 11.81 Pull Out
57.87

14.57
12.20 580 5.12 300

370
2283 11.81
17.60
447

98.43"
2500
74.80
72.50
1850

1900

67.91
1725

46.06
1170
39.37

38.98
1000
35.43

990
900

31.5
800

TPS-3300H TPS-4100H / TPS-5000H

1350 987
1795 70.67 53.15 38.86
195 1600 62.99
30.71

300
780

7.68 435 11.81 3880

17.13 152.76
3750 147.64 173 550 1200 750
480 2730 107.48 590 430 6.81 21.65 47.24 29.53
18.90
17.60

632 23.23 16.93 450

447

24.88 17.72
103.96

93.68
2370
2640

310
12.20

1530 With Heater

105.24
77.56

2673
1970

1200 Without Heater)

72.83
(34.53) 1850
38.98
42.13
1070

990

60.24
43.31
1100
(877)

47.24
15 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
16
 Specifications TPS-Series TPS-Series TPS-Series
SpecificationsContents SpecificationsContents
Contents 3100HII 3200HII 3300HII 3400HII 3500HII 4100HII 5000HII 3100HII 3200HII 3300HII 3400HII 3500HII 4100HII 5000HII 3100HII 3200HII 3300HII 3400HII 3500HII 4100HII 5000HII
Controlled Axes Feed Functions Smooth Backlash Compensation
NC Unit Specifications X
0.0001mm 0.0001mm Rapid Traverse Override (F0,25%,50%,100%) Editing
Radius Command Diameter Command Feed Per Minute Part Program Memory Capacity 1Mbyte
FANUC : 31i-A Z 0.0001mm Feed Per Revolution Part Program Memory Capacity 2Mbyte
0.0001mm 0.0001mm Constant Tangential Speed Control Part Program Memory Capacity 4Mbyte
Y -
Please contact our sales persons Radius Command Radius Command Cutting Feedrate Clamp Part Program Memory Capacity 8Mbyte
for further information. Least Input C 0.001deg Automatic Acceleration/Deceleration Registrable Programs, 1000 Programs
Increment 0.0001mm
A - Rapid Traverse Bell-Shaped Accel/Decel Registrable Programs, 2000 Programs *7
Radius Command
Linear Accel/Decel After Feedrate Registrable Programs, 4000 Programs *8
0.0001mm
Interpolation Program Editing
X2 - Diameter
Command Feedrate Override Program Protection
Z2 - 0.0001mm Jog Override Extended Program Editing
NC Unit Override Cancel Machining Time Stamp
10.4" Color LCD Manual Feed Per Revolution Multiple-Programs Simultaneous Editing

(Touch Panel + Soft Keys) Program Input Setting/Display
Pen for Touch Panel Tape Code (EIA/ISO Auto Recognition) Status Display
Software Label Skip Clock Function
RAKU-RAKU Monitor Parity Check Current Position Display
Measurement Monitor *1 Control In/Out Program Comment Display (31 Characters)
TPPF3 Optional Block Skip, 1 Piece Parameter Setting and Display
Safety Devices Optional Block Skip (2 to 9 Pieces) Alarm Display
Front Door Interlock Program Number O4 Digits Alarm Log Display
Front Door Locking Program File Name 32 Characters Operation Log Display

Mechanism Sequence Number N8 Digits Run Hours and Parts Count Display
Control Panel Breaker Absolute/Incremental Command
Actual Speed Display
with Tripper
Decimal Point Input/ Actual Spindle Speed and T Code Display
Safety Relay
Pocket Calculator Type Decimal Point Input
Fixed Door Safety Switch Servo Adjustment Screen
Diameter/Radius Programming
Servo Waveform Display
Rotary Axis Programming
TPS-Series Maintenance Information Screen

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SpecificationsContents Rotary Axis Roll-Over
3100HII 3200HII 3300HII 3400HII 3500HII 4100HII 5000HII Software Operator's Panel
Coordinate System Setting (G50)
Controlled Axes Data Protection Key, 1 Kind
Auto Coordinate System Setting
Cs Contour Control - - Help Function
Drawing Dimension Direct Input *5
Least Input Increment C *2 Self Diagnostic Function
G-Code System A
Foreseeable Repetitive Control Scheduled Maintenance Screen
Chamfering/Corner R Programming *6
Inch/Metric Selection Hardware & Software
Programmable Data Input
System Configuration Display
Interlock Programmable Parameter Input Display Languages
Emergency Stop Sub Program Call (10 Levels) English *9
Stored Stroke Check 1 Custom Macro Japanese (Kanji) *9
Stored Stroke Check 2 , 3 *3 Additional Custom Macro Common Variables German *9
Stroke Limit Check Before Movement Single Canned Cycle Other Language *9 *10
Chuck Tailstock Barrier *4 Arc Radius Programming Display Language Dynamic Selection
Mirror Image (Each Axis) Auto Corner Override Data I/O
Overload Detection Macro Executor RS-232C Interface for 1ch
Position Switch Coordinate System Shift Data Server *11
Operation Coordinate System Shift Direct Input External Tool Offset
Auto Run (Memory Run) Miscellaneous Functions/Spindle Functions External Message
MDI Run M Function (M3 Digits) Memory Card I/O
Program Number Search Second Miscellaneous Function (B Function) Communication Facility
Sequence Number Search Spindle Functions (S4 Digits) - - Built-in Ethernet
Sequence Number Collation and Stop Constant Surface Speed Control - - Other
Program Restart Spindle Orientation - - Status Output Signal
Wrong Operation Preventive Spindle Control Selection for High :Standard :Optional :Special :None :Parameter setting is required.
- -
Speed Cycle Machining
Buffer Register (Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed, understand
Tool Functions/Tool Offset Functions completely the functions of such parameters. Wrong setting could cause the machine to be moved unexpectedly,
Dry Run - - - resulting in machine or workpiece damage or personal injury.)
T Function (T2+2 Digits)
Single Block
T Function (T2+3 Digits)
Jog Feed *1) I/O addition and the PC change are necessary.
Tool Offsets, 32 Pieces
Manual Reference Point Return *2) IS-C 0.0001mm, 0.00001inch.
Tool Offsets, 64 Pieces
Dogless Reference Point Setting *3) Not coexistent with chuck tailstock barrier.
Tool Offsets, 99 Pieces
Manual Handle Feed, 1 Unit *4) Not coexistent with Stored Stroke Check 2, 3.
Tool Offsets, 200 Pieces
Manual Handle Interrupt *5) Not coexistent with chamfering/corner R.
Tool Offsets, 400 Pieces
Interpolating Functions Tool Offsets, 499 Pieces *6) Not coexistent with drawing dimension direct input.
Positioning (G00) Tool Offsets, 999 Pieces *7) Part program memory capacity exceeding 1Mbyte required.
Linear Interpolation (G01) Tool Offsets, 2000 Pieces *8) Part program memory capacity exceeding 2Mbyte required.
Circular Interpolation (G02/03) Tool Position Offset *9) Cannot be simultaneous display the other languages.
Dwell (G04) Y-Axis Offset - *10) French, Spanish, Italian, Chinese (Traditional), Chinese (Simplified), Korean, Portuguese,
Skip (G31) Dutch, Danish, Swedish, Hungarian, Czech, Polish, Russian, Turkish
Tool Diameter/Nose R Compensation
*11) Optional board and LAN wiring is required.
Torque Limit Skip Tool Geometry/Wear Compensation
Reference Point Return (G28) Tool Offset Counter Input
Reference Point Return Check (G27) Tool Offset Measured Value Direct Input
2nd Reference Point Return (G30) Accuracy Offset Functions
3rd, 4th Reference Point Return Backlash Compensation
High-Speed Cycle Machining Backlash Compensation by Rapid

High-Speed Cycle Machining Retract Traverse/Feedrate

17 *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. *The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.
18
 TPS-Series
www.wardcnc.com

TAKISAWA MACHINE TOOL CO., LTD.

983 Natsukawa, Kita-ku, Okayama 701-0164, JAPAN Overseas Network
Telephone : (81) 86-293-1500 THAILAND Takisawa (Thailand) Co.,Ltd.
Fax : (81) 86-293-5799 Telephone : (66)2726-1530-2 Fax : (66)2726-1533
Website : http://www.takisawa.co.jp
INDONESIA PT. Takisawa Indonesia
E-mail : tkj-1@takisawa.co.jp (America) ISO 9001 Certified Telephone : (62)21-45852466 Fax : (62)21-45852467
JQA-2010
tkj-2@takisawa.co.jp (Europe) (Head Office)
INDIA SAP Takisawa Machine Tools Private Ltd.
tkj-3@takisawa.co.jp (Asia) Takisawa Mchine Tool India Liaison Office
Telephone : (91)80-26662386 Fax : (91) 80-26662392
Japanese laws prohibit this machine from being used to develop or manufacture
weapons of mass destruction or conventional arms, as well as from being CHINA Takisawa (Shanghai) Co., Ltd.
used to process parts for them.
Export of the product may require the permission of governmental authorities of Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
the country from where the product is exported.
Should you wish to resell, transfer or export the product, please notify Takisawa
ISO 14001 USA Takisawa, Inc.
Machine Tool Co., Ltd. or our distributor in advance.
CM007 12ER-865 Telephone : (1) 847-419-0046 Fax : (1) 847-419-0043
*The appearance, specifications, and relevant software of the product are subject to (Head Office)
change for improvement without notice. GERMANY Takisawa Machine Tool Germany Representative Office
*Please make an inquiry to our sales representatives for details of the product. Telephone : (49)2056-2598-15 Fax : (49)2056-5994-79

NC411E1412MN500F