PILOT PLANT & PRODUCTION

HOMOGENIZING AND
DISPERSING TECHNOLOGY

www.kinematica.ch
 DISPERSING / HOMOGENIZING / EMULSIFYING / SUSPENDING / WET MILLING / MIXING
The Rotor / Stator principle for dispersing and ho-
mogenizing equipment, originally invented by KI- Certificate
NEMATICA, has become the worldwide accepted
SQS herewith certifies that the company named below has a management system which meets the
standard for homogenizing and dispersing a solid, requirements of the normative base specified below.

liquid or gaseous phase into a liquid phase.

KINEMATICA Rotor / Stator Homogenizers success- CH-6014 Lucerne

fully process emulsions, suspensions and foams www.kinematica.ch
by reducing the size of solid particles, droplets
and gas bubbles to a few microns or less. Small Certified area

and large amounts of product are dispersed in a Whole company including

Headquarters: KINEMATICA AG
more economical, faster and better way than with CH-6014 Lucerne
any other device. Subsidiary: KINEMATICA, INC.
Bohemia, NY 11716, USA

Field of activity
What sets KINEMATICA apart: Dispersing and Mixing Technology

E
 xtra customer value by professional advice
- over 40 years of application knowledge and Normative base

quality - ISO 9001 certified ISO 9001:2008 Quality Management System

C
 ontinuous improvements in the dispersing
technology Swiss Association for Quality and This SQS Certificate is valid up to
Management Systems SQS and including July 31, 2014
Bernstrasse 103, CH-3052 Zollikofen Scope number 18
C
 ooperational work with scientists from Swit- Issue date: August 1, 2011 Registration number 12516

zerland, Austria, Germany, China, Japan and

USA for specific applications X. Edelmann, President SQS T. Zahner, Managing Director SQS

E
 xcellent quality solutions for dispersing appli-
IS
SW S
CER

N
IO

TI
FI CAT

cations in the chemical, biochemical, pharma-

SCESm 001 Swiss Made

ceutical, cosmetic and food industry

L
 eading specialist and manufacturer for homo-
genizers from lab to pilot plant and production
with volumes from 0.05 ml up to 10000 l and
through puts from 10 l/min up to 150000 l/h
R
 esults from the lab can be scaled up to pilot
plant and production
E
 quipment is built 100% to customer and pro-
duct specifications including IQ and OQ

KINEMATICA offers complete processing systems

to customer and product specifications including
premix vessels, piping, pumps, stirrers, processing
tanks and electronic regulators.
The advantage is to get a whole plant out from
g
one source and ready to use. All components will erin Sa
e
be well suited to customers demands.
in

le
Eng

The solution for your homogenizing, dispersing,

emulsifying, suspending, size reduction, wet mill- Customer
Pro

ing, powder induction and foam producing appli- Projects

n

du

cation is offered by KINEMATICA.

ig

s ct
De ion

For further information, a quotation or a personal

demonstration please contact us or fill-
in our applications questionnnaire on the web
and send it back to us.

Our staff will be glad to assist you.

1
/ POWDER INDUCTION / FOAM PRODUCTION

Homogenizing, mixing and Page

size reduction of coarse solids
into liquid
R

POLYTRON
DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

Production of emulsions and

emulsions / suspensions suspensions with medium
to finest droplet and particle

3-4
sizes
SERIES PT / PC-C

Wet milling and dispersing of

solids, fibers, stringy materials,
tissues, cells into fluids and
for batch

polymers
High turbulent mixing
and more
Homogenizing, mixing and
size reduction of coarse solids
into liquid
R

MEGATRON DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

Production of emulsions and

emulsions / suspensions

suspensions with medium

to finest droplet and particle

5-6
sizes
SERIES MT / MT-V

Extractions
for finest inline

Bio-Fuel applications
Accelerating of reactions
Gassing of fluids
De-agglomerations

Powder induction of light to

Powder
Suspension

heavy powders
R

Powder dispersing
MEGATRON DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

SERIES MT-VPC / MT-VPR

Suitable for powders used in

chemical, pharmaceutical, cos-
metic, biochemical and food
powder induction

industries

7
for most efficient

and more
Fluid

Foamed products with bubble

sizes below 20 mm, depending
Gas

on product
R

MEGATRON DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

Foamed protein, dairy pro-

ducts, ice-cream, confectiona-
Foam ry, filling products
Mousse-products
8
for finest foam

Technical foams
SERIES MT-FM

Pharmaceutical / medical
dispersions

foams
Food foams, foamed sauces
Fluid

and more

Production of creams, lotions,

emulsions
R

Pharmaceutical or cosmetic
REACTRON DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

products
Wet milling and dispersing of
complete dispersing

solids, fibers, stringy materials,

9 - 10

tissues, cells into fluids and

polymers
Extracting of enzymes from
SERIES RT

bio masses
systems

and more

2
 POLYTRON BIOTRONA
R R

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

POLYTRON PT machines are batch

homogenizing processors. The dis- POLYTRON PT 6100 D POLYTRON PT 7100 POLYTRON PT-D 36-60 EX
persing aggregate of the machine is
immersed in a processing vessel and
the product is processed by the rotor/
stator dispersing generator.

KINEMATICA offers POLYTRON pilot

plant and production machines with
a broad choice of different drive sys-
tems, shaft lengths, dispersing gen-
erators, stands and processing tanks
for different applications and working
volumes from a few liters up to several
thousand liters.

Working volumes up to approx. 50

liters (pilot plant) and up to approx.
10000 liters (production)
 Powerful drive systems including Model / Series
for volumes tip speed
rpm max. generator
standard Shaft
Power
Further Description,
up to max. length Options (see below)
speed regulation
Standard and special shaft lengths PT 6100 D 30 l 34 m/s 24000 rpm 36-60 mm 250 mm 1700 / 800 W 1,3,6,7,8,11,12
available in CIP design PT 7100 40 l 34 m/s 12000 rpm 36-60 mm 400 mm 1.5 kW 1,3,6,7,8,11,12
Available with mechanical seal sys-
PT-D 36-60 50 l 34 m/s 12000 rpm 36-60 mm 400 mm up to 3.0 kW 1,4,5,7,8,10,11,12
tems for pressure and vacuum appli-
cations PT(-C) 60 50 l 8 m/s 3000 rpm 60 mm 600 mm up to 3.0 kW 2,4,5,9,10,11,12
ATEX (EX-Proof ) versions can be sup- PT(-C) 80 100 l 17 m/s 3000 rpm 80 mm 800 mm up to 4.0 kW 2,4,5,9,10,11,12
plied PT(-C) 120 400 l 25 m/s 3000 rpm 120 mm 800 mm up to 5.5 kW 2,4,5,9,10,11,12
Dispersing generators for wide range
PT(-C) 160 1000 l 32 m/s 3000 rpm 160 mm 800 mm up to 7.5 kW 2,4,5,9,10,11,12
of working volumes and homogeniz-
ing performance; also BIOTRONA PT(-C) 250 4000 l 17 m/s 1500 rpm 250 mm 1000 mm up to 22.0 kW 2,4,5,9,10,11,12
flash blender and dissolver available PT(-C) 330 8000 l 16 m/s 1000 rpm 330 mm 1500 mm up to 45.0 kW 2,4,5,9,10,11,12
 Product wetted parts made from
PT(-C) 350 10000 l 17 m/s 750 rpm 350 mm 1500 mm up to 55.0 kW 2,4,5,9,10,11,12
high alloyed stainless steel
Clamp, flange or customer specific
vessel connection can be supplied to
Further Descriptions / Options
connect the machine to the process
Quick Coupling type F for Dispersing Aggregates (also Dispersing
vessel 1 Batch Homogenizer for Pilot Plant 7
Aggregates with coupling type B can be connected)
Different stand models - also move- Dispersing aggregate in EC design; easy disassembled and cleane or
2 Batch Homogenizer for Production 8
able - with electric, pneumatic or sterilizing
hydraulic stroke deliverable 3 Integrated speed regulation with digital display 9
Dispersing aggregates / shafts available as closed shaft tube design
Process control can be designed and (standard)
supplied Dispersing aggregates / shafts available as C (PT-C series) design for
4 Speed regulation by VSD available 10
CIP
Greatest possible flexibility to reach
ATEX versions available (standard II2G-T3 - Zone 1 Available with mechanical seal systems (also gas lubricated version)
the application goal 5
& Zone 2)
11
for pressure and/or vacuum applications
6 PC connection and User Interface Software available 12 Special shaft lengths possible

Dispersing Generators for Pilot Plant (choice) - Types, Diameters, Applications

PTG ../2 PTG ../2M PTG ../2W PTG ../6 BAG PTG ../DI PTG ../.G
standard generator standard generator, rotor special W generator, standard generator BIOTRONA generator, special dissolver disk special G-generator with
rotor/stator with one with knives, rotor/stator rotor/stator with one teeth rotor/stator with three teeth blade rotor and stator with mechanical seal
teeth row each with one teeth row each row each rows each inclined slots

36, 40, 45, 50, 60 mm 36, 40, 45, 50, 60 mm 36, 40, 45, 50, 60 mm 45, 60 mm 36, 45 mm 53 mm 36, 40, 45, 50, 60 mm

Dispersing and Mixing of
solid particles into liquid
Preparing of samples for
extraction and decomposi-
tion of organic material
Intensive mixing
Dispersing and Mixing of
solid particles into liquid
Preparing of samples for
extraction and decompositi-
on of organic material
Intensive mixing
Rotor with knives facilitate
the processing of larger cell
tissue samples or particles
Dispersing of fibrous, stringy
and brittle samples
Making finest emulsions and
suspensions
Mixes and reduces highly
intensive solids into fluids
Gasses solutions
Separates fibers and cellular
material into very small
particles
Extractions
High turbulent mixing with Fast mixing and homo- Integrated single mechanical
low shear forces genizing of solid material seal
Fast dissolving and suspen- into fluids by means of a Working under pressure and
ding of solids also at higher dissolving disk vacuum
viscosity Preparing highly viscous Prevents foam buildup
products

3
 DISPERSING / HOMOGENIZING / EMULSIFYING / SUSPENDING / WET MILLING / MIXING

POLYTRON PT-C 120 POLYTRON PT-BIA 120 POLYTRON PT-C 160 G EX

P
 OLYTRON PT-C series is an
enhanced EasyClean design where
the stator tube is exchanged
PT-C SERIES

against stator rods. The design S

 tandard shaft seal
allows complete cleaning without
disassembly and complies with CIP
/ SIP standards. SS

S
 ingle mechanical seal versions
Flange / Clamp connections for including pressureless quench
vessel mounting available systems available for pressure
and vacuum applications
EW
FC

D
 ouble mechanical seal versions
Movable stand (left), fixed wall
including counterpressure
stand (right) or fixed ground stand
FS / WS / BS

sealing systems available

Stroke: electric, hydraulic,
for pressure and vacuum
pneumatic or manual
applications
DW

Dispersing Generators for Production (choice) - Types, Diameters, Applications

PTG G-Type
standard generator, rotor and
stator with one teeth row each
Available for all series
PTG M-Type
standard generator, rotor and
stator with one or two teeth
rows each
Available for all series
PTG F-Type
standard generator, rotor and
stator with one or two teeth
rows each
Available for all series
PTG BIOTRONA-Type PTG TB-Type PTG DI-Type
flash blender model, blade rotor high speed mixing model, turbine high speed mixing model, dissol-
and stator with inclined slots stirrer ver disk
Available for all series Available for all series Available for all series

Dispersing, mixing and size reduc- Producing of emulsions and Producing of emulsions and High turbulent mixing with low Mixing and blending applications Mixing and blending applications
tion of coarse solids into liquid suspensions with medium droplet suspensions with fine droplet and shear forces with smooth treatment also for also for higher viscosities
Extractions and particle sizes particle sizes Fast dissolving and suspending of higher viscosities
Mixing of fluids Wet milling of medium sized solids Wet milling of fine solids solids also at higher viscosities
Crushing of lumps Extractions Cell pulping
Intensive mixing Acceleration of reactions Extractions
Intensive mixing Accelerating of reactions
Crushing of lumps Fassing of fluids
De-agglomerations

4
 MEGATRON
R

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

MEGATRON MT machines are Inline

homogenizers with a forced flow of the MEGATRON MT 5100 MEGATRON MT-V 45 MEGATRON MT-V 65 EX
mixture through a working chamber. In
the working chamber, the product will
be processed by the rotor/stator dispers-
ing generator(s).

With the series MEGATRON MT and

MEGATRON MT-V KINEMATICA has
set standards once more for the in-line
homogenizing technology regarding
efficiency, safe operation and long work-
ing life of the machinery for a broad
application area within almost every
industry field. The MEGATRON family
can be divided into three branches with
high, medium and low shear rates. With
decades of experience KINEMATICA can
be your reliable partner and advisor on
choosing the right level of shear rate for
your application and product.
for throughputs Further Description, Options
Model / Series tip speed max. rpm max. rotor Power
up to (see below)
Throughputs from 50 l/h up to approx.
150000 l/h MT 5100 60 l/min 37 m/s 21000 rpm 30-40 mm 1.5 kW 1,3,6,7,9,11,12
High speed levels and tip speeds up to MT(-V) 45 3000 l/h 28 m/s 12000 rpm 45 mm up to 4.0 kW 1,4,5,7,8,9,10,11,12
approx. 40 m/s
Adjustable drive systems with power MT(-V) 65 4500 l/h 34 m/s 10000 rpm 65 mm up to 11.0 kW 2,4,5,7,8,9,10,11,12
levels between approx. 2 kW and 100 MT(-V) 95 15000 l/h 40 m/s 8000 rpm 95 mm up to 22.0 kW 2,4,5,7,8,9,10,11,12
kW
 Dispersing generators with rotor MT(-V) 160 35000 l/h 30 m/s 3000 rpm 160 mm up to 37.0 kW 2,4,5,7,8,9,10,11,12
diameters between 30 mm and 350 MT(-V) 220 50000 l/h 16 m/s 3000 rpm 220 mm up to 55.0 kW 2,4,5,7,8,9,10,11,12
mm; with fineness steps from coarse
to medium to fine to super fine for MT(-V) 300 90000 l/h 24 m/s 1500 rpm 300 mm up to 75.0 kW 2,4,5,7,8,9,10,11,12
reaching particle sizes within the MT 330 128000 l/h 26 m/s 1500 rpm 330 mm up to 90.0 kW 2,4,5,7,8,9,10,11,12
lowest micrometer range respective
the upper nano meter range depend- MT 350 150000 l/h 18 m/s 1000 rpm 350 mm up to 110.0 kW 2,4,5,7,8,9,10,11,12
ing on the properties of the treated
products
Vertically or horizontally installed Further Descriptions / Options
single- or multi-staged working cham-
Working chamber available as single-stage design (one dispersing
bers 1 In-line Homogenizer for Pilot Plant 7
generator)
 Single or double acting mechanical
Working chamber available as multi-stage design (up to three
sealing systems including supply sys- 2 In-line Homogenizer for Production 8
dispersing generators in series)
tems
Sterile versions, as well as CIP / SIP, 3A 3 Integrated speed regulation with digital display 9 Working chamber as horizontal design (Standard)
and ATEX versions can be supplied
Working chamber available as vertical design (MT-V series) for CIP/
Product wetted parts made from high- 4 Speed regulation by VSD available 10
SIP applications
alloyed stainless steel and sealing
materials conform with the product ATEX versions available (standard II2G-T3 - Zone 1 & Zone Available with mechanical seal systems for pressure and/or vacuum
5 11
2) applications
Special design of working chamber and dispersing generators as
6 PC connection and User Interface Software available 12
well as different materials of construction possible

Dispersing Generators (choice) - Types, Diameters, Applications

MTG ../2G MTG ../4M MTG ../6F MTG ../6FF or ../8FF MTG ../6FV
standard generator standard generator, rotor and stator with standard generator, rotor and stator with standard generator, rotor and stator with special generator, rotor and stator with
rotor/stator with one teeth row each two teeth rows each three teeth rows each three or four teeth rows each three teeth rows each and reduced gaps

30 - 350 mm 30 - 350 mm 30 - 350 mm 30 - 350 mm 30 - 350 mm

Dispersing and Mixing of coarse solid Producing of emulsions and suspensions Producing of emulsions and suspensions Producing of finest emulsions and suspen- Producing of finest emulsions and suspen-
particles into liquid with medium droplet and particle sizes with fine droplet and particle sizes sions with finest droplet and particle sizes sions with finest droplet and particle sizes
Size reduction (wet milling) of coarse Wet milling of solids up to medium particle Wet milling of fine solids Wet milling of fine solids Extractions
solids in liquid sizes Extractions Extractions Gassing of fluids
Extractions Extractions Accelerating of reactions Accelerating of reactions Cell pulping
Mixing of fluids Accelerating of reactions Gassing of fluids Gassing of fluids De-agglomerations
Crushing of lumps Intensive mixing Cell pulping Cell pulping Producing of finest Bio-fuels
Intensive mixing Crushing of lumps De-agglomerations De-agglomerations

5
 DISPERSING / HOMOGENIZING / EMULSIFYING / SUSPENDING / WET MILLING / MIXING

MEGATRON MT-V 160 MEGATRON MT 220 MEGATRON MT 350

Working chamber of a
MEGATRON MT-V series in-line
homogenizer is arranged vertically. Single mechanical seal versions
The product is fed from above including pressureless quench
MT-V SERIES

and leaves the chamber on the systems available for pressure and
side. The design allows complete vacuum applications
draining and complies with CIP, SIP EW
and 3A standards

Working chamber without cooling

Double mechanical seal versions
/ heating jacket
including counterpressure sealing
Shown as a single-stage working
systems available for pressure and
chamber with one dispersing
vacuum applications
generator
MTO

DW

Working chamber with cooling /

heating jacket
Standard fixed base frame
Shown as a three working
Movable base frame
chamber with three dispersing
MBF/FBF

generators in series
MTK

H-Type generators K-Type generators K600-Type generators TiN-Type generators

special H-generators, rotor and stator with two special generator, rotor and stator with one teeth special hardened generator, rotor and stator with special titan-nitrated generator, rotor and stator
teeth rows each and safety ring for high speed row each, designed for optimal and smooth energy up to three teeth rows each with up to three teeth rows each
applications input
Available for all series (batch and in-line) Available for all series (batch and in-line) Available for all series (batch and in-line) Available for all series (batch and in-line)

Applications MTG ../4HG see MTG ../2G Producing of sauces, dressings, mayonnaise,... Applications with abrasive components Applications with abrasive components
Applications MTG ../4HM see MTG ../4M Material of the generator: tool steel K600 Material of the generator: 316L, coated
Applications MTG ../4HF see MTG ../6F
Applications MTG ../4HS see MTG ../6FF
Other applications see standard generators

6
 MEGATRON POWDER INDUCTION
R

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

After several years of development

KINEMATICA succeeded in introducing MEGATRON MT-VP 65 MEGATRON MT-VP 95 MEGATRON MT-VP 160
to the market an extremely efficient
powder dispersing machine with the
series MEGATRON MT-VPC / VPR.

Advantages of the newly developed

system patented are above all, that
due to a strongly improved suction
capacity unwanted lumps can be
avoided during powder sucking and
wetting. This averts, for one thing, a
plugging of the powder supply line
and improves at the same time the
homogeneous dispersing.

The generated high vacuum with a

simultaneous high suction capacity
is substantially independent of the
liquid throughput and to a certain Throughput liquid Suction capa- tip speed
Model / Series rpm max. (@50Hz) Rotor- Drive Power
max. city max. max.
extent, also independent of the pres-
sure at the outlet. This grants a dust- MT-VP 45 1000 l/h 70 kg/h 25 m/s 10600 rpm 45 mm up to 4.0 kW
free incorporation into the liquid. It MT-VP 65 3000 l/h 200 kg/h 25 m/s 7700 rpm 65 mm up to 11.0 kW
has been shown that the generatable MT-VP 95 9000 l/h 500 kg/h 25 m/s 5200 rpm 95 mm up to 22.0 kW
suction capacity is sufficiently high
MT-VP 160 25000 l/h 1200 kg/h 25 m/s 3000 rpm 160 mm up to 37.0 kW
that heavy powders, e.g. metal con-
taining powders, can also be sucked in. MT-VP 220 40000 l/h 2000 kg/h 25 m/s 2300 rpm 220 mm up to 55.0 kW
MT-VP 300 70000 l/h 3500 kg/h 25 m/s 1700 rpm 300 mm up to 75.0 kW

The new MEGATRON MT-VPC / VPR

powder dispersing machine with its
convictive powder wetting system MEGATRON MT-VPC / VPR series are in-line proces-
and a wide range of various dispersing sors combining in a two-stage working chamber an
generators substantially increases the effective powder induction stage with a homogeni-
number of application in the field of
zing / suspending stage
chemistry, pharma and food.
MT-VP series are specially designed for powder in-
MT-VPC / VPR SERIES

duction of light to heavy powders and making finest

The series includes at present vari- suspensions
ous sizes with a throughput related to Maximum generated vacuum at the powder induc-
water and depending on the dispers-
tion is approx. 25 mbar
ing generator used from approx. 1000
l/h to 80000 l/h. Pressure up to 6 bar standard, higher possible
Temperature up to 90 C standard, higher possible
Viscosity from aqueous up to paste-like

Dispersing Generators (choice) - Types, Diameters, Applications

MTG ../2G MTG ../4M MTG ../6F MTG ../6FF MTG ../6FV MTG ../P
standard generator standard generator, rotor and standard generator, rotor and standard generator, rotor and special generator, rotor and powder induction stage including
rotor/stator with one teeth stator with two teeth rows each stator with three teeth rows each stator with three teeth rows each stator with three teeth rows each housing and propeller
row each and reduced gaps
45 - 350 mm 45 - 300 mm 45 - 300 mm 45 - 300 mm 45 - 300 mm 45 - 300 mm

Dispersing and Mixing of coar- Producing of emulsions and Production of emulsions and Producing of finest emulsions and Producing of finest emulsions and Powder induction of light to heavy
se solid particles into liquid suspensions with medium droplet suspensions with fine droplet and suspensions with finest droplet suspensions with finest droplet powders
Size reduction (wet milling) of and particle sizes particle sizes and particle sizes and particle sizes Suitable for powders used in
coarse solids in liquid Wet milling of solids up to medium Wet milling of fine solids Wet milling of fine solids Extractions chemical, pharmaceutical, cosmetic,
Extractions particle sizes Extractions Extractions Gassing of fluids biochemical and food industries
Mixing of fluids Extractions Accelerating of reactions Accelerating of reactions Cell pulping
Crushing of lumps Accelerating of reactions Gassing of fluids Gassing of fluids De-agglomerations
Intensive mixing Intensive mixing Cell pulping Cell pulping
Crushing of lumps De-agglomerations De-agglomerations

7
 MEGATRON FOAM PRODUCTION
R

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

The market of foamed products in the

field of chemistry, pharma and food MEGATRON MT-FM 30 MEGATRON MT-FM 50 MEGATRON MT-FM 200
has heavily increased over the last few
years. This not least because through
the foaming process various prod-
uct features can be adapted easier to
modern trends and the quality and life
time has considerably increased.

In collaboration with ETH Zrich KIN-

EMATICA has brought to the market
a new generation of foam processors
with the series of MEGATRON FM.

The striking feature of this series is the

generation of smallest micro bubbles
in the scale of 5 - 10 m and its narrow
distribution due to a brandnew rotor
stator geometry.

The extremely effective foam proces-

sor MEGATRON FM works constantly Model / Series
Throughput Tip speed
rpm max. Rotor-
max. axial stages
Drive Power
and is available in different versions liquid max. max. ../2 / ../6 design
for laboratory and pilot plant size for MT-FM 30 10 l/h 24 m/s 12000 rpm 30 mm 8/5 1.5 kW
product and recipe development with
MT-FM 50 40 l/h 26 m/s 10000 rpm 50 mm 12 / 8 up to 7.5 kW
a few liters throughput and in various
sizes/performances for the production MT-FM 100 250 l/h 26 m/s 5000 rpm 100 mm 18 / 12 up to 11.0 kW
up to several 1000 liters throughput MT-FM 150 700 l/h 24 m/s 3000 rpm 150 mm 24 / 16 up to 22.0 kW
considering different working and
environmental conditions. MT-FM 200 1800 l/h 34 m/s 3000 rpm 220 mm 30 / 20 up to 55.0 kW
MT-FM 300 4000 l/h 24 m/s 1500 rpm 300 mm 36 / 24 up to 90.0 kW
We are happy to provide you with
professional advice and to offer you
all desirable accessories e.g. metering
pumps with premixing container and
mixer, cooling aggregate, process con- MEGATRON MT-FM series are axial flown through dispersing
trol. machines without pumping effects
MT-FM series are specially designed for gas dispersions with
Some typical applications in food are: bubble sizes < 20 mm at an optimum of homogenization
foamed protein Overruns up to several 100% are possible depending on the
foamed dairy products product
foamed ice cream Pressure up to 10 bar standard, higher possible
MT-FM SERIES

mousse-products Temperature up to 95 C standard, higher possible

foamed confectionary
bread pastries Viscosity aqueous up to paste-like
foamed filling products MT-FM series can also be used very successfully for intensive
and many more mixing / homogenizing of emulsions and suspensions

Dispersing Generators (choice) - Types, Diameters, Applications

FMG ../2 FMG ../6 FMG ..-../2 Monoblock FMG ..-../6 Monoblock
standard generator standard generator standard generator standard generator
rotor/stator with one teeth row (stage) each, rotor/stator with one teeth row (stage) each, tine rotor/stator with up to 36 teeth rows (stages) each, rotor/stator with up to 24 teeth rows (stages) each,
coarse teeth teeth coarse teeth fine teeth

30, 50 mm 30, 50 mm 100 - 300 mm 100 - 300 mm

Foamed products with bubble sizes below 20 mm, Foamed products with bubble sizes below 10 mm, Applications see FMG ../2 Applications see FMG ../6
depending on product depending on product
Foamed protein, milk products, ice-cream, confectio- Foamed protein, dairy products, ice-cream, confec-
nary, filling products tionary, filling products
Mousse-products Mousse-products
Technical foams Technical foams
Pharmaceutical / medical foams Pharmaceutical / medical foams
Food foams, foamed sauces Food foams, foamed sauces

8
 REACTRON
R

DISPERSING AND MIXING TECHNOLOGY BY KINEMATICA

KINEMATICA offers also a range of

complete homogenizing and mixing REACTRON RT 2 REACTRON RT 15 REACTRON RT 40
plants for different applications in the
chemical, pharmaceutical, cosmetic
and food industry - known under the
brand name REACTRON.

REACTRON systems are designed to

customers specifications and consist
normally of the following compo-
nents: processing tank with POLYMIX
stirring system for macro mixing,
POLYTRON / MEGATRON homog-
enizing system for down sizing and
micro mixing, piping, process control
and further specific equipment like
vacuum pumps, heating / cooling
thermostats.

REACTRON systems are available for process vessel (**) suitable POLYTRON Batch suitable MEGATRON Inline
Model / Series suitable POLYMIX Stirrer (*)
batch and semi-batch operation with working volume Homogenizer (*) Homogenizer (*)
volumes starting with 1 liter up to sev-
RT 1 1l PT 2500 E MT 3000 PX-SR 50 E / PX-SR 90 D
eral 100 liters. They can be designed
and manufactured according to cus-
RT 2 2l PT 10-35 GT MT 3000 PX-SR 50 E / PX-SR 90 D
tomer and application specifications,
incl. pressure / vacuum, CIP / SIP, clean RT 5 5l PT 3100 D MT 3000 PX-SR 50 E / PX-SR 90 D
room design and ATEX regulations.
RT 10 10 l PT 3100 D MT 3000 PX-SR 50 E / PX-SR 90 D
Some application examples:
PT 6100 D, PT 7100,
RT 15 15 l MT 3000 / MT 5100 PX-SR 50 E / PX-SR 90 D
Producing of creams, lotions, emul- PT-D 36-60
sions RT 40 40 l PT(-C) 60 MT(-V) 45 PX-RW 0.35
Pharmaceutical or cosmetic products
Dispersing of fine solids into a liquid RT 50 50 l PT(-C) 80 MT(-V) 65 PX-RW 0.35
or molten phase
 Suspending of additives and solid RT 100 100 l PT(-C) 80 MT(-V) 65 PX-RW 0.55
polymers in mineral oils
Producing of dairy products and diet RT 500 500 l PT(-C) 120 MT(-V) 65 PX-RW 0.75
food
Polymerisations RT 1000 1000 l PT(-C) 160 MT(-V) 95 PX-RW 1.5
 Extracting of encymes from bio (*) The cited products shall only be understood as reference. The choice of the suitable Batch or In-line Homogenizer
masses and the Stirrer depends also on the product specifications, customer specifications and the environmental and process
and many more conditions.
(**) Process vessel can be made from different materials including stainless steel 304, 316L, 316Ti, borosilicate glass or
made from specific material on request. Material of construction depends also on product specifications, customer speci-
fications and the environmental and process conditions.

POLYMIX Stirrers (choice) - Types, Diameters, Applications

Propeller Stirrer Turbine Stirrer Dissolver Stirrer Anchor Stirrer
standard stirrer standard stirrer standard stirrer standard stirrer
available with 3 or 4 blades, also PTFE coated or also PTFE coated or from different materials available also with scrapers
from different materials
Available in different sizes for all series Available in different sizes for all series Available in different sizes for all series Available in different sizes for all series

 Stirrer with 3 blades. Favorable to flow. Top-down
and bottom-up suction of the fluid. Low shear forces
 Standard stirrer, 4 blades. Top-down suction of the
fluid. Local shear forces. Generates axial flow in the
vessel
 Top-down suction of the fluid. Generates axial flow in  Radial flow. Top-down and bottom-up suction of the  Tangential flow, high shear rates in the border area.
the vessel. Low shear forces. fluid. High turbulences, high shear forces, particle Few disposal at the vessel wall. Use at low speeds. Ideal
crushing. for fluids with middle to high viscosity.

99
 HOMOGENIZING AND MIXING PLANTS

REACTRON RT 50 REACTRON RT 100 RT 500

POLYMIX range of stirrers can

Complete process control for
POLYMIX Stirrers

be used for stirring and macro-

Process Control
manual, half-automatic and
mixing tasks in combination with a
automatic operation can be
REACTRON process vessel
engineered and supplied
Different stirrer designs / sizes
SPS control systems can be
are available, like anchor stirrer,
supplied
propeller stirrer, dissolver, ...

Process vessels as well as pre-

mixing tanks can be designed
to customer and product
Process Vessels

specifications TC It is often necessary to control the

HX
Multi-wall vessels with double temperature; suitable tempering
Tempering

jacket and isolation can be devices can be supplied

supplied
Lifting column for vessel cover can
be supplied
Measuring Devices

Pumping / Injecting

PI TI It is often necessary to pump

All necessary measuring devices different components between
for temperature, pressure, level, vessels and to feed the
throughput, pH, viscosity, etc. can homogenizers; suitable pumping
FI LI ..
be supplied devices as well as injectors can be
supplied

Abzugshaube
(bauseitig)

Sammelanschluss N2
R1 (RL)
GA GA
G" RL1.3.5
1.3.21 1.4.21

RL1.4.5 Flansch
G"
DN 20

G" G"
RL1.3.9 RL1.4.9
G1/8" G1/8" R2 (RL)
RL1.1.9 RL1.1.5
G" G"

RL1.2.9 RL1.2.5 Flansch

G" DN 20
GA GA
1.1.21 1.2.21

G" G"

G1/8" G1/8"
G" G"
TICA+-
TICA+-
R3 (RL)
1.3.02 RL1.6.5
1.4.02
TICA+- G" Flansch
HI TICA+- HI
1.1.02 1.1.11 1.2.11 DN 20
1.2.02
Clamp Clamp
Clamp Clamp DN 25 DN 25
DN 25 DN 25
Clamp
Clamp
DN 25 BH1.4
DN 25 BH1.3
BH1.1 BH1.2 G"
G" G" G"

KINEMATICA provides complete

DOCU / IQ / OQ

RL1.4.4
RL1.1.4 RL1.2.4 DN 25 DN 25
DN 25 DN 25
VT1.3.1 VT1.4.1
VT1.1.1 VT1.2.1
RL1.3.4
GA G"
G" GA
G" 1.6.21 1.6.22 G"
RL1.4.1
RL1.1.1

KINEMATICA provides complete

Befestigt am
HIA+-
Stativ ST1.6.1
R1 (VL) zu ME1.6.1
1.6.11 RL1.3.1
ME1.6.1
RL1.2.1
max. 5 bar BH1.6.3
max. 55 l/min M
max. 130C DN 25 RL1.6.9
VT1.3.2
G"-G" G1/8"
RL1.3.2 RL1.3.3 G"
Flansch
DN 20 G" DN 200 1.5

documentation services including

P A
G"
RL1.4.2 G"
TIC DN 25 DN 25
1.3.01 G"
R2 (VL) RL1.3.6 G"
DN 25 DN 25
max. 5 bar VT1.4.2 DN 200
max. 55 l/min G"-G"
RL1.4.3 G"
max. 130C RL1.1.2
P A

TIC

engineering services
Flansch 1.4.01
DN 20 G" RL1.2.2
RL1.4.6

VT1.1.2
G"-G"
RL1.1.3
R3 (VL)
max. 5 bar P A

max. 55 l/min TIC

1.1.01
max. 130C
RL1.1.6

IQ / OQ
TICA+-
RL1.6.2 HO1.6.2
Flansch G" VT1.2.2 1.6.02 VT1.1.4
DN 20
G"-G" VT1.1.5
RL1.2.3
Clamp RL1.1.8 RL1.1.7
VT1.1.3 P A DN 25 VT1.2.4
G1/8"-G1/8" VT1.2.5
TIC
1.2.01
BH1.6
Stickstoffsammelanschluss

RL1.2.8 RL1.2.7
RL1.2.6
G"-G" VT1.4.4
VT1.2.3 VT1.6.2 VT1.4.5
G"-G"
fr NND-Modul
Druckluftsammelanschluss

RL1.6.3
RL1.4.8 RL1.4.7 G"
DN 40 N2
fr NND-Modul

P A VT1.3.4
VT1.6.1 ca. 4 bar
G" VT1.3.3 VT1.3.5
TIC RL1.7.9
1.6.01
RL1.3.8 RL1.3.7
RL1.7.1 VT1.6.4
Druck-Luft
VT1.4.3 VT1.6.5
6-10 bar VT1.7.2 G" G1/8"
GA RL1.6.8 RL1.6.7
RL1.7.3 VT1.7.4
1.7.21
VT1.7.5
VT1.6.3 Auf
RL1.6.6 RL1.7.7
RL1.7.8
VT1.7.3
RL1.7.4 G1/8"-G1/8"
BH1.7

Ab
RL1.7.6
VT1.7.1

RL1.7.5 ST1.7.1
(Hubvorrichtung zu BH1.7)
RL1.7.2

5/2 Magnetventil
A P
2/2 Druckluftventil
Endschalter M Motor (Drehstrom) Thermol
TICA+-
1.1.04
Messstelle, Typ / zentral
ausgewertet / Messstellen-
Legende Hauptkomponenten:

nummer BH 1.1 / 1.2 Natrium-Schmelzbehlter

Stickstoff N2
T Temperatur BH 1.3 / 1.4 Naphtalin-Schmelzbehlter
3/2 Ventil mit Drucktaster Druckluft RL Rohrleitungen und Schluche
2/2 Kugel/Klappenventil P Druck Diese Zeichnung ist unser geistiges Eigentum und darf ohne unsere .
Doppelwandbehlter Dispergier-Aggregat H Niveau BH 1.6 NND-Reaktor Einwilligung weder kopiert, vervielfltigt, weitergegeben noch zur
Ausfhrung benutzt werden
mit Isolation Clamp-Verbindung G Stellung ME 1.6.1 Antrieb Dispergiergert Stand 17.08.2005 WN
bzw. Schnellverschluss HO 1.6.2 Dispergieraggregat .Geprft
I Angezeigt
BH 1.6.3 Trichter Zusatzstoffe
R-I-Schema NND-Modul Freigabe
.
17.08.2005
.
17.08.2005
.WN
.WN
Flansch/Schraub- C geregelt
Doppelrohr mit Isolation BH 1.7 Vergussbehlter TB 2004 09 15
Verbindung A Alarm BRUSS Projekt: AKT 2004-0210/0211
PID

+ berschreitung Index
Anzahl Bl. 2
Dispergier- und Mischtechnik Luzernerstr. 147a
- Unterschreitung CH-6014 Littau/Luzern Tel. 041/259 65 65
20040915_0306 . Blatt Nr.
1 !G ENT T
I LE- IN SER T

KINEMATICA provides complete KINEMATICA provides complete

Installation

installation services after sales services

Service

10
 BRAND NAMES WITH HISTORY
YOUR APPLICATION IS OUR FOCUS!

KINEMATICA is a leading manufacturer of dispersing and mixing technology

for standard and customized applications in the lab, pilot plant and
production areas of pharmaceutical, chemical, food, cosmetic and biotech
or life science companies worldwide. Batch dispersing/homogenizing units

Our POLYTRON batch and MEGATRON In-line Homogenizers are suitable

for many applications:
Dispersing of-non soluble liquids or solids into liquids to finest emulsions/
High turbulent mixing
multiple emulsions or suspensions
 Induction and dispersion of powders into liquids
Foaming by gas induction into liquids
Disintegration of tissue samples for preparation in further analysis
Dispersing of various samples for quality control
Inline dispersing/homogenizing units
We also deliver POLYMIX Micro Dry Grinding Mills and a variety of POLYMIX
and MICROTRON Overhead Stirrers and Mixers.

Whatever your application, we are confident that our team of specialists, with
over 60 years of experience, will provide the best solution for you. Dispersing/homogenizing Reactors

YOUR SATISFACTION IS OUR GOAL!

Stirrers and dry Mills

Mixer/Blender

Viscometers

PPP_e 12/2012, Technical changes and mistakes reserve

Headquarters Subsidiaries
KINEMATICA AG KINEMATICA, INC. KINEMATICA AG
Dispersing and Mixing Technology Dispersing and Mixing Technology Dispersing and Mixing Technology

Luzernerstrasse 147a 155 Keyland Court Office Eastern Europe

6014 Luzern Bohemia, NY 11716 Prosp. Akad. Palladina 44
Switzerland USA UA Kyiv 03680

Tel. +41 41 259 65 65 Tel. +1 631 750 66 53 Tel./Fax +38 044 422 61 27
Fax +41 41 259 65 75 Fax +1 631 750 66 57 E-Mail info@kinematica.com.ua
E-Mail info@kinematica.ch E-Mail info@kinematica-inc.com web www.kinematica.com.ua