Commissioning Service Department

Commissioning Standard Test Formats

Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 1 of 14
Contractor: Contract no.: Substation No :

As Per the Schematic Drawings, the contents in this Test Format can be modified.
Note:
The following should be done before starting the activity
1. Approved commissioning copy schematic drawing shall be pre-checked.
2. All secondary injection and all components tests shall be completed and witnessed.
All test results must be available and signed.
3. Auxiliaries, timers, contactors, pulse units, annunciators, MCBs etc.
4. All final settings shall be applied and signed

1. GENERAL DATA AND INFORMATION:

Panel designation
Manufacture

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 2 of 14
Contractor: Contract no.: Substation No :

2. Mechanical check and visual inspection: As per TCSP-105 Rev -01, Item No 4.1

Item Description Checked

1. Check tightness of all connections Yes N/A
2. Inspect for physical damage / defects Yes N/A
3. Panel condition, cleanliness, organization, labeling, readiness for service, panel doors, Yes N/A
handles...etc
4. CT shorting checked Yes N/A
5. Indications checked Yes N/A
6. Contact resistance of tripping and alarm checked Yes N/A
7. Check the ferrules as per specification Yes N/A
8. Check panel Earthing Yes N/A
9. Confirm that each panel has been properly secured to the floor in its final service location. Yes N/A
10. Confirm that panels are constructed and wired as per SEC relevant specification. Yes N/A
11. Check case cover and gasket for proper seal against dust. Yes N/A
12. Check all installed equipment nameplate information for compliance to approved drawings Yes N/A
and equipment /material lists.
13. For all internal and external panel wiring, confirm that all screw terminations are tight and Yes N/A
that crimp connectors are firmly secured to the wire and to the termination point. Ensure
that no part of the wire is bent at the termination point. Check Ferrules.
14. Check that panel equipment is mounted securely and protected against mal operation due Yes N/A
to vibration, shock, etc
15. Use of ring type terminals for wire termination for current circuit wires. Yes N/A

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 3 of 14
Contractor: Contract no.: Substation No :

3. GENERAL FUNCTIONAL CHECK : As per TCSP-105 Rev 01, Item no 5.1

Item Description checked

1. Check Output Of 127v Ac Outlet Yes N/A
2. Check Output Of 220v Ac Outlet Yes N/A
3. Check Function Of Illumination Lamp Yes N/A
4. Check Function Of Door Switch Yes N/A
5. Check Function Of Heater Yes N/A

4. D.C. LOOP:

Measuring
Item X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , --- X ---- : ---- , ---
points in MCB
1
2
3
4
5
6
7
8

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 4 of 14
Contractor: Contract no.: Substation No :

Relay panel ----------- Control panel -- Fault recorder Hv & Lv CB FMK -- Function
Protection Trip CBF ACSE IND /flag Chan Close Remark as
Alarms Ch Event Trip T.B
operated relay start Start relay nel Block expected
87 T Diff 86 T1 50 / 62 FR --- GT----- 87T CB TC1 CB ----
X--:--,- 87 T Ch - TR Diff Prtn ( ) Yes
Prtn 94 T1 BF CH --- optd CB S --- CB S - X--:--,--
50P /51P GT --- 51S
86 T1 TR HV O/C FR ----
HV O/C 50 / 62 50 / 51 prtn CB --TC1 CB ---- X--:--,-- ( ) Yes
-------- 50 / 51 P Ch - prtn
prtn 94 T1 BF CH --- optd CB S ---- CB S - -
50S/51S FR --- --------
50S/51S TR LV O/C GT --- 51S
--- 50S/51
50S/51 + E/F prtn 50 / 51 prtn ( ) Yes
NS LV 94 T2 ------- -------- Ch - CH --- CB S ---- -------- X--:--,--
NS optd optd
O/C prtn
86 T2 HV REF FR --- GT --- 64 CB TC2 CB TC2
64 NP HV TR HV REF
50 / 62 64 NP Ch - NP / 64NS X--:--,-- ( ) Yes
REF prtn 94 T2 X--:--,- prtn optd CH --- CB S ---- CB S ----
BF optd optd -
LV REF GT --- 64
64 NS LV TR LV REF FR --- CB TC2 CB TC2
86 T2 50 / 62 64 NS Ch - NP / 64 NS X--:--,-- ( ) Yes
REF prtn X--:--,- prtn optd
94 T2 BF optd CH---- optd CB S ---- CB S - -
51 N stand TR stand BY FR ---- CB --TC1 CB ------
86 T1 50 / 62 GT --- 51 N
BY E/F Ch -- E/F prtn ( ) Yes
BF -------- 51 N optd CB S ---- CB S - X--:--,--
prtn 94 T1 optd CH----
51 NA ------ Neutral ------ ------- ------ THIS
neutral O/C TR neutral FMK -- alarm
CH -- ( ) Yes
O/C ------ ----- ------ Alarm 51 O/C alam ------ ----- ------ X--:--,-- for com
alarm NA optd panel

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 5 of 14
Contractor: Contract no.: Substation No :

CB ----
50 / 62 BF 86 B FR ----
CBF prtn GT----- CBF Tc1 & CB ----
breaker 50 / 62 ( ) Yes
86 X--:--,- 50 / 62 BF CH - optd optd Tc2 X--:--,--
prtn BF CH --- CB S ---
CBF CB S ---
CB ----- Switch
86B B/B ---- Tc1 & Tc2 CB ---- (in / out
50 / 62 X--:--,-- ( ) Yes
prtn trip 86 B X--:--,- 86 B CH - -------- ) "out"
BF -------- --- CB S ---- CB S - -
position
CB ---- Switch
---- CB ------
86B B/B 86 B Tc1 &Tc2 (in / out
50 / 62 ( ) Yes
prtn trip X--:--,- 86 B CH -- -------- -------- X--:--,-- ) "in"
86 CBF BF --- CB S ---- CB S ---
position
86 T2 FR ---- CB TC2 CB ----- Trip
96 2
TR buch GT --- signal is
Buch
50 / 62 CH -- stage 2 Buchholz X--:--,-- cutted ( ) Yes
surge trip 94 T2 X--:--,- ------- CH --- CB S ---- CB S ---
BF prtn optd optd - after 5
K --
sec
FR ---- Trip
63QP -2 CB TC2 CB -----
86 T2 Tap Change signal is
Tap chan
50 / 62 CH -- Prtn Device X--:--,-- cutted ( ) Yes
prot dev X--:--,- --------- --------
94 T2 BF trip CH---- CB S ---- CB S --- - after 5
trip k --
sec
26 S TR FR ----
TR fire prtn -------- ------
fire prtn -------- GT --- fire ( ) Yes
optd X--:--,--
optd K --- ---------- -------- -------- CH prtn optd --------- ------
------- CH----
CH -- ------ ( ) Yes

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 6 of 14
Contractor: Contract no.: Substation No :

94 T1 ----- X--:--,- -------- TR wdg ----- CB S ----- ------ X--:--,--

49 T wdg
temp high
temp high
stage 2 ------ ------
stage - 2
optd
Rapid ------
pressure ------
rise relay Rapid
trip ----- ----- ----- CH -- pressure rise ( ) Yes
--------- ------ ------- X--:--,--
relay trip
------

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 7 of 14
Contractor: Contract no.: Substation No :

Relay panel ----- Control panel --------- FMK---- Function as

Event Remarks
Indication/flag relay Channel Alarm T.B expected
Breaking path of supervision 74R1 Transformer main
CH --- X ---:--,- [ ] Yes
circuit R1 R1 DC supply fail Protection faulty
Breaking path of supervision 74 R2 Transformer back up
CH ---- X ---:--,- [ ] Yes
circuit R2 R2 DC supply fail protection faulty
Breaking path of supervision 74 S2 Transformer mech
Ch ---- X ---:--,- [ ] yes
circuit s2 S2 DC supply fail protection faulty
Breaking path of supervision 74 BF
Ch ----- CBF protection faulty X ---:--,- [ ] yes
circuit CBF CBF DC supply fail
Breaking path of supervision 74TRS
Ch ----- Control supply fail X ---:--,-- [ ] yes
circuit trs TRS DC supply fail
Breaking path of supervision 74TC1
Ch ----- Trip circuit-1 faulty X ---:--,-- [ ] yes
circuit tc1 Trip ckt-1 faulty
Breaking path of supervision 74TC2
Ch ------ Trip circuit-2 faulty X ---:--,-- [ ] yes
circuit tc2 Trip ckt-2 faulty

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 8 of 14
Contractor: Contract no.: Substation No :

Relay panel ----- Control panel --------- Function as

Event Remarks
Indication / flag relay Ch Alarm expected
87 T faulty 87T D.C supply ---- MCB off Transformer main protection
Ch --- [ ] yes
50 / 51 P faulty 50 / 51 P D.C supply -------- MCB off faulty
Transformer back up protection
51 N faulty 51 N D.C. supply ----- MCB off Ch --- [ ] yes
faulty
Transformer neutral current
51 NA faulty 51 NA D.C. supply ------ MCB off Ch --- [ ] yes
alarm faulty
50S / 51S 50NS / 51NS 50S / 51S 50NS / 51NS D.C.supply ----- Transformer back up l.v.
Ch --- [ ] yes
faulty MCB off protection faulty
87 T off
CH -- Tr back up faulty
50 / 51 P off DCDB
[ ] Yes
51 N CH -- Tr back up protection faulty MCB trip
DCDB switch MCB off
50S / 51S 50NS / 51NS CH -- Tr back up l.v. protection faulty alarm also
51 NA CH -- Tr neutral current alarm faulty come in
Switch off ------ R2 DC supply fail Transformer back up protection common [ ] Yes
CH -- panel
DCDB switch off MCB - R2 DC supply fail faulty [ ] Yes
Switch off ------ S2 DC supply fail Transformer mech protection [ ] Yes
CH --
DCDB switch off MCB - S2 DC supply fail faulty [ ] Yes
Switch off ------ CBF DC supply fail [ ] Yes
CBF DC supply MCB off CBF DC supply fail CH -- CBF protection faulty
in BBCHZ panel

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 9 of 14
Contractor: Contract no.: Substation No :

5. OPERATIONAL CHECK:
Local / Remote Switch in LOCAL position, no operation from CR & ECC for all Equipments is O.K ( ) or Not O.K ( )

From Remarks
control
LCC D ----- From
panel
FMK Device operated Command Flickering Operation
(K-----) Indications
----------- operation as expected
Local/Remot
CR/ECC
e
Remote CR Disconnector ----- 06 Close
Remote ECC Disconnector ----- 06 Close
Remote CR Disconnector ---- 06 Open
Remote ECC Disconnector ----- 06 Open
Remote CR Disconnector ----- 04 Close
Remote ECC Disconnector ----- 04 Close
Remote CR Disconnector ----- 04 Open
Remote ECC Disconnector ---- 04 Open
C.B.--- 05(test &
Remote CR Close
service position)
Circuit breaker
Remote ECC Close -
05(service position)
Circuit breaker ------
Remote CR 05(test & service Open -
position)
Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 10 of 14
Contractor: Contract no.: Substation No :

Circuit breaker -----

Remote ECC Open -
05(service position)

6. 13.8KV SWGR (---------):

Circuit Breaker S------05

Remote CR Close -
(test & service position)
Circuit Breaker S------05
Remote ECC Close -
(service position)
Circuit Breaker S-----05
Remote CR Open -
(Test & Service position)
Circuit Breaker S-----05
Remote ECC Open -
(service position)

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 11 of 14
Contractor: Contract no.: Substation No :

Remarks
LCC D--------- Device operated Command Semaphore Operation as
indication expected
Operate from LCC Earth Switch ------01X Close
Operate from LCC Earth Switch -----01X Open
Operate from LCC Earth Switch -----01Y Close
Operate from LCC Earth Switch ----01Y Open
Operate from LCC Earth Switch ----01Z Close
Operate from LCC Earth Switch -----01Z Open
Operate from LCC VT isolator -----93 Close
Operate from LCC VT isolator ----93 Open
Operate from k----- Earth Switch S-------01 Close/open

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 12 of 14
Contractor: Contract no.: Substation No :

7. CIRCUIT BREAKER CLOSE BLOCK CHECK

Control
panel Synchronism check Circuit breaker close blocking protection Operation of circuit
Circuit
(k-----) breaker
breaker Remarks
By syn. Lock-out Lock-out CBF Bus bar
CR / position By manual
Relay relay relay protn protn
ECC switch To Expected
------------ ( ---------) (--------) -------- ----------
CR Test - - - - - - Close Close
CR Test - - - - - - Open Open
CR Service On Close N/o N/o N/o N/o Close Close
CR Service Off Close N/o N/o N/o N/o Close Not close
CR Service On Open N/o N/o N/o N/o Close Not close
CR Service On Close O N/o N/o N/o Close Not close
CR Service On Close N/o O N/o N/o Close Not close
CR Service On Close N/o N/o O N/o Close Not close
CR Service On Close N/o N/o N/o O Close Not close
ECC Test - - - - - - Close Not close
ECC Test - - - - - - Open Not open
ECC Service Off Close N/o N/o N/o N/o Close Close
ECC Service Off Open N/o N/o N/o N/o Close Not close
ECC Service Off Close O N/o N/o N/o Close Not close
ECC Service Off Close N/o O N/o N/o Close Not close
Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 13 of 14
Contractor: Contract no.: Substation No :

ECC Service Off Close N/o N/o O N/o Close Not close
ECC Service Off Close N/o N/o N/o O Close Not close

Note: N/O - not operated O operated

8. CIRCUIT BREAKER TRIP CIRCUIT(TC-1) CHECK:

Circuit breaker Lock-out relay Operation Remarks

Bus bar protn ------
position -------- Expected Operated
Test/service O; terminal: - Trip Trip
Test/service - O; terminal: Trip Trip

9. CIRCUIT BREAKER TRIP CIRCUIT (TC-2) CHECK:

Circuit Operation Remarks

Lock-out relay Bus bar protn
breaker
------- ------- Expected Operated
position
Test/service O; terminal: - Trip Trip
Test/service - O; terminal: Trip Trip

Note: N/O - not operated O operated

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date:

 Commissioning Service Department
Commissioning Standard Test Formats
Description: FUNCTIONAL TEST TRANSFORMER Record No.:
Bay no.: Drawing ref.: Sheet: 14 of 14
Contractor: Contract no.: Substation No :

10. ANNUNCIATION ALARM CHECK:

K------- control panel

Alarm Event FMK------ panel(TB) Indication Remarks
(Ann ---)

Note: *Checked by Multi-meter

Tested by: ENG. Witnessed by: ENG.

Signature & Date: Signature & Date: