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Shutdown SIS
Previous Screen
Troubleshooting
3500B and 3500C Generator Set Engines
Media Number -RENR5059-04 Publication Date -01-08-2007 Date Updated -15-08-2007
i02462365
Event Codes
SMCS - 1901-038
Event codes alert the operator that an abnormal engine operating condition such as low oil pressure or high
coolant temperature has been detected. When the event code is generated, the event is active.
Active event codes are listed in ascending numerical order. The code with the lowest number is listed first.
Illustration 1 is an example of the operating range of a temperature sensor. Do not use the Illustration to
troubleshoot temperature sensors.
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Illustration 1 g01138880
Example of the typical operating range of a temperature sensor
(1) This area represents the normal operating range of the parameter. The normal output voltage of the sensor is between 0.2
VDC and 4.2 VDC.
(2) In this area, the temperature above 107 C (225 F) is higher than normal. The output voltage of the sensor will generate an
event code. The sensor does not have an electronic problem.
(3) In these areas, the output voltage of the sensor is too high or too low. The voltage is outside of the normal range. The
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electronic problem will generate a diagnostic code. Refer to Troubleshooting, "Troubleshooting with a Diagnostic Code" for
additional information on diagnostic codes.
Events are represented in two formats. In the first format, the "E" means that the code is an event code. The
"XXX" represents a numeric identifier for the event code. This is followed by a description of the code. If a
warning, a derate, or a shutdown is applicable, the numeric identifiers are different. Refer to the following
example:
In the second format, the "E" means that the code is an event code. The "XXX-X" represents a numeric
identifier for the event code. The fourth "X" identifies the event as a warning, a derate, or a shutdown. This
is followed by a description of the code. Refer to the following example:
The definition for a warning, a derate, and a shutdown are defined below:
Warning - This condition represents a serious problem with engine operation. However, this condition does
not require a derate or a shutdown.
Derate - For this condition, the ECM reduces the engine's power in order to help prevent possible engine
damage.
Shutdown - For this condition, the ECM shuts down the engine in order to help prevent possible engine
damage.
Logged events are listed in chronological order. The most recent event code is listed first.
This information can be helpful for troubleshooting intermittent problems. Logged codes can also be used to
review the performance of the engine.
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l A new code is logged and there are already ten codes in memory. In this case, the oldest code is
cleared.
Always clear logged event codes after investigating and correcting the problem which generated the code.
Troubleshooting
For basic troubleshooting of the engine, perform the following steps in order to diagnose a malfunction:
Determine the conditions for the event. The conditions will include the engine rpm and the load.
Determine if there are any systems that were installed by the dealer or by the customer that
could cause the event.
2. Verify that the complaint is not due to normal engine operation. Verify that the complaint is not due to
error of the operator.
3. Narrow the probable cause. Consider the operator information, the conditions of operation, and the
history of the engine.
Fuel supply
Oil level
Oil supply
Wiring
Connectors
Be sure to check the connectors. This is very important for problems that are intermittent. Refer to
Troubleshooting, "Inspecting Electrical Connectors".
If these steps do not resolve the problem, identify the procedures in this manual that best describe the event.
Check each probable cause according to the tests that are recommended.
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that can damage the engine. When any of these conditions occur, the appropriate event code will trip.
Table 2 contains the conditions that are monitored and the default trip points for each condition. Each
condition has an associated parameter. The settings for each parameter can be viewed with the Caterpillar
Electronic Technician (ET). The trip points for some of the parameters may be adjustable with Cat ET.
Table 1
E007 High
60 107 C
Aftercooler Derate 1 5 40 C 107 C (224 On
(224 F)
Temperature (104F) F)
E008 High
Shutdown 60 107 C
Aftercooler 1 5 40 C 107 C (224 On
(224 F)
Temperature (104F) F)
E012 High
60 0.5 kPa
Crankcase Derate 1 10 6.0 kPa (1 6.0 kPa (1 On
(0.1 psi)
Pressure psi) psi)
E013 High
Shutdown 60 0.5 kPa
Crankcase 1 3 6.0 kPa (1 3.5 kPa (0.5 On
(0.1 psi)
Pressure psi) psi)
E016 High
Shutdown 60 90 C 107 C
Engine Coolant 1 5 107 C (225 On
(194 F) (225 F)
Temperature F)
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E017 High
Warning 60 90 C 102 C
Engine Coolant 1 5 102 C (216 On
(194 F) (216 F)
Temperature F)
E021 High
60 500 C 800 C
Exhaust Derate 1 5 750 C On
(932 F) (1472 F)
Temperature (1382 F)
E038 Low
Warning 60 63 C 85 C
Engine Coolant 1 5 80 C (176 On
(145 F) (18500
Temperature F)
F)
E040 Low
Shutdown 15 (1) (1) (1)
Engine Oil 1 9 On
Pressure
E043 Low
Warning 30
System Voltage 1 10 20V 22V 20V On
E095 Engine
Warning 60
Fuel Filter 1 5 70 kPa 105 kPa 105 kPa (15 On
Restriction (10 psi) (15 psi) psi)
E100 Low
Warning 15 (1) (1) (1)
Engine Oil 1 4 On
Pressure
E101 High
Warning 60 0.5 kPa
Crankcase 1 3 6 kPa (0.9 2 kPa (0.3 On
(.07 psi)
Pressure psi) psi)
E162 High
Warning
Boost Pressure 0 0 0 300 kPa 600 kPa 400 kPa (58 Off
(43 psi) (87 psi) psi)
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E173 High
Warning 60 500 C 800 C
Exhaust 1 5 600 C On
(932 F) (1472 F)
Temperature (1112F)
E279 High
Warning 60 102 C
Aftercooler 1 5 40 C 102 C (216 On
(216 F)
Temperature (104F) F)
"E-Stop"is The
E2087 Air active and/or device is
Shutdown N/A N/A
Intake Shutoff N/A N/A N/A the engine not
overspeed is installed.
active.
The
E2088 Air
The The detection is The
Intake Shutoff
device is device is disabled and device is
Detection Warning N/A N/A
N/A not not the air not
Circuit
installed. installed. shutoff installed.
Detected but
switch is
Not Installed
active.
E2143 Low
Warning N/A N/A
Engine Coolant N/A N/A N/A N/A N/A
Level
(1) Map dependent value
(2) This setting only applies to 2.5 mW Tier II generator sets.
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