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CEDARAPIDS
CEDARAPIDS
Table of Contents
StandardCrushing&ScreeningEquipment
ThefollowingpublicationscomposetheOperationandMaintenanceManualsforthisserialnumber.
Verifythattheunitshipswithallofthefollowingcomponents.Eliminatetheappropriatecomponent
manualandtabofanyofthesecomponentsnotsoldwiththeunit.
EquipmentDescription: CobraTrack1100Series2Plants
TerexWorldJawCrusherO&M IncludedwithBasicO&M
CobraTrackSeriesFeederO&M IncludedwithBasicO&M
Appropriatevenderinformationissuppliedbypublicationswiththeequipmentforthe
dieselpowerunit,trackvehicleassemblyandsuspendedmagnetassembly.
Crushing&ScreeningSafetyManualsshouldbeincludedwithallManualShipments.
Ifsalesordercallsforforeignlanguage,send(3)extrasafetymanualswithPartsManuals.
EnglishSafetyManual -------------------------- 20776
FrenchSafetyManual --------------------------- 21021
SpanishSafetyManual-------------------------- 21022
GermanSafetyManual ------------------------- 21023
11/01/2005 1
2
Parts Manual
CEDARAPIDS
Auxilliary Hydraulic Components Kit
Hydraulic
Reservoir Hopper Bridge
Fold Cylinder
ByPass Conveyor
Fold Cylinder
ByPass Conveyor
Lift Cylinder
Manual Fold
Auxiliary Power Unit Valve & Tension
Tank Maniold Fittings Rod Valve
Flow Control Valve Hopper Bridge
Fold Cylinder
Hydraulic
Reservoir
Outlet Inlet
Section Section
Control
Valve
Auxiliary
Power Unit
ByPass Conveyor
& Hopper Bridge
Fold Valve
Tank
Manifold Jaw
Fittings Adjustment
Valve
3
23954 (3/06) 0601226061.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Auxilliary Hydraulic Components Kit
Parts List No 06012-260-61
4
23955 (3/06) 0601226061.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
of Contents Page
CEDARAPIDS
Table of Contents
5
Table of Contents 0601220015.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
of Contents Page
CEDARAPIDS
Basic CobraTrack Plant
Connection 50
3 2 Type "A" & "B" 58 95 106 118
44 95 106 118
83 83 14
13 104 5 77 103 116
104
4 Power
87 Top View Crusher Unit
104 Discharge Area
117
3 2 6 77 103 116 14
13 Connection
83 83 Type "B" 51
104 104
100
52
50 51 10
1
52 99 106
50 118
1 Walkway
53 Connection
Type "B"
106
118
54 55 56 77
Walkway
Connection 82 103 104 115 116
Type "A"
y
fet
59 60 105 111 120 l Sa bly
a m
pic se
Electrical Enclosure Ty e A s
Mounting t
Ga
11 81 104 116
57
12
34
Battery Box
7
Mounting
44 45 95 106 118
75
17 102
91 114 61
81
105 16
102
117
114
15 16 17
Return to Table
of Contents Page
CEDARAPIDS
Basic CobraTrack Plant
24 80 104 116
32 97 106 112
82 104 116
22 23 85 86 104 116 28 97 106 112
38 19 80 104 116
72 95 106 118 39
29 97 106 112
43 97 106 112
26 93 95 54
21 23 85 104 116 105 106 117 118 40 55
67 68
91 105 117
7
89 105 117 4 10
48
10 91 8 91 105 117 9 91 105 117
105
117
90 105 117
90 105 108 117
SECTION A-A
49 106 118 47 95 106 118
11 81 104 116
A
34
41 95 106 118 66
65
42 95 106 118 67
68 67
61
69 104 116
70
7
23950-2 (3/06) 0601220015.p65 To order parts give part name, number & machine serial number.
Parts Manual
Return to Table
of Contents Page
CEDARAPIDS
Basic CobraTrack Plant
Parts List No 06012-200-15
Return to Table
of Contents Page
CEDARAPIDS
Basic CobraTrack Plant - Continued
Parts List No 06012-200-15
Return to Table
of Contents Page
CEDARAPIDS
Fuel System - CobraTrack Plants
Parts List No 06012-200-03
To Engine
Fuel Supply 15 13
17
13 15 8
1
7
13
12
15 12 5
To Engine
Fuel Return 6
2
15 12
16
3
16
Return to Table
of Contents Page
CEDARAPIDS
Mainframe Assembly - CobraTrack Plant
Parts List No 06012-210-12
B
1
A
4
7 H
8 C
9
E
F
G
3
D
7
8
2 6
9
7 7
8 5 8
9 7 9
8
9
CEDARAPIDS
Miscellaneous Components - Jaw Crusher
Parts List No 03042-001-90
9 4
3
2
6
8
7
8
11
10
CEDARAPIDS
Hydraulic Tension Rod Assembly
22
23
24
25
1
2
3
4 9
10
15
11
21
15
14
17
18
15 19
5
6 20
8 7 16
15
12 13 6
14
23767-1 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Hydraulic Tension Rod Assembly
Part No 03042-010-68
15
23767-2 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Hydraulic Assembly
See
Auxiliary
Hydraulics
Assembly
H-8
4 5 6 7
9 10 11 12
Wedge Assembly
Manifold
Assembly
F-8
F-11 F-10
F-12
F-5
F-4
F-1
F-1
F-1
F-6 F-7
H-2 H-8
To Aux. Hyd. Valve
H-4 F-2 Power Beyond
H-1
H-5
F-2 H-9 F-3 To Tank
F-2 H-3
Tension Rod Control Box
H-6
H-7
13
16
23768-1 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Hydraulic Assembly
Part No 06012-260-68
17
23768-2 Rev (1/07) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Basic Jaw Crusher Package
Parts List No. 03042-001-81
4 3 2
18
23761-1 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
28 38 51 67 66 54
22 27 43 49 31
25 26 50 41
55 24
50
24
40 63 37 21 25
69 26
15
54 66 67
32
5 7 50
29
44
30
6
61
54 59 71
47
60
57
1 3
12 68
13
64 2 42 42
62 47 4 60
65 34 35 36 14
9 16 8 11 70 46
39 56 23
10 17
48 53
52
19
45
20
10
18 33
19
23761-2 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
CEDARAPIDS
Jaw Crusher - Main Assembly
Parts List No. 03042-001-81
21
23761-4 Rev (4/07) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Jaw Crusher - Shaft Assembly
Parts List No. JW42A1583
4
16
1
12 12 15 9 16
15 11
2 8 10
14
3 6
17
17
22
22
23
23
22 25
21
25
24
24 13
20
20
18
CEDARAPIDS
Fixed Bearing Assembly
Parts List No. JW42AY1366
1
5
6
3
2
4
23
23761-6 (10/05) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Floating Bearing Assembly
Parts List No. JW42AY1362
1
5
6
3
2
4
24
23761-7 Rev (8/06) 0304200190.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
ByPass Chute Assembly
Parts List No 06012-220-29
1
16 17 18 19
14
15
7 8 9
21
2 3 4 5
25 27 28 29 30 6 10 11 12 13
20 22 23 24 26 27 28 29 30
A Terex Company
51
50
49 16
48 55 56 53 47
53
21 20 19 18 17
52
54 56 52
48 28 27 57
30 29 28 26 25 22
49
15 37
50 35 34 33 32 31
51
6
7
27
8
28
9 28
57 42 43 44 45 46
30 29 28 26 25 23 30 29 28 26 25 23 26
B A 25
37
1 58
B 3 4 5 2
41 40 39 38 A
28 27 26 25 24
11 12 14 17
13 10
14 36
17 17 17
14 14 32
SECTION B-B 43 SECTION A-A 42
27
23388 (4/04) 0601223003.p65 To order parts give part name, number & machine serial number.
Parts Manual
A Terex Company
A Terex Company
29
23389-2 (4/04) 0601223003.p65 To order parts give part name, number & machine serial number.
30
Parts Manual
CEDARAPIDS
Discharge Conveyor Assembly
39 38
21 12 19
12
4
6
57
40 8
25 24
24 20
54 15
16
55 18
75 58 32 30 2
82 71 7 34
79 1
13
88 14 23
41
29 59 76 85 10 43
42 9 65 78 87
28 59 76 85
27
48 64 77 86
49 66 78 87
3 63 77 86 34 61 76 77 86 20 66 78 87 24 71 79 88
45 41
2
47 22 46 23 8 73 79 88 81
84
13 67 78 87 7
Section A-A 14 66 78 87 30
44 62 77 86
Section B-B
12 74 79 88 11
34 61 76 77 86
38 39
53
26
36 37 69 79 88
1
Section C-C Section D-D 33 35 53
48 64 77 86
34 52
54 55 75 82
11
21 56
72
68
79
78 5 19
D 88 87 59 76 84 5 59 76 84
Non-Drive Side View
C 57 71 79 88 23
17 70 79 88
8 7
D B 15 67 78 87
39 2
33 C 16 A
51 4
40 1
30 67 78 88 B 18 67 78 87 27
6 73 79 88 31 67 78 87 27 A
32 67 78 87 50
31
23850 (12/05) 0601313003.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Discharge Conveyor Assembly
Parts List No 06013-130-03
32
23851-1 Rev F (4/06) 0601313003.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Discharge Conveyor Assembly
Parts List No 06013-130-03
33
23851-2 Rev F (4/06) 0601313003.p65 To order parts give part name, number & machine serial number.
34
Parts Manual
35
Table of Contents 0601226064.p65 To order parts give part name, number & machine serial number.
Parts Manual
Fluid Coupling
Temp Sending Unit
Engine Ground Battery Disconnect
Left Right
Track Track
Pump Pump Motor Auxiliary Motor
Ground Control Power
Engine
Ground Auxiliary
Feeder Power
Pump Battery Unit
Hydraulic System Disconnect
Temp Sending Unit
Fluid
Coupling
Jaw Adjustment
Pressure Transducer
Engine Ground
Enclosure Ground
E-Stop Mounted on
Non-Drive Side of Plant
E-Stop Mounted
on Plant Platform Antenna on Top of
E-Stop Mounted on Engine Enclosure
Drive Side of Plant
Warning Horn
Mounted On
Engine Enclosure
Fluid Coupling
Control Harness
DVC41
DVC22
Receiver
Remtron
Terminal Block
Engine
Control
Cable
Capped
To Wired
Remote
Delivery
Conveyor
Open ByPass
Circuit Conveyor
Valve Magnet
Battery Brake Release
Enclosure Conveyor
Valve Mounted
Water Under Engine
Pump
36
23956 (3/06) 0601226064.p65 To order parts give part name, number & machine serial number.
Parts Manual
Harness Locations
Engine
Supplier
Wiring
Harnesses
Terminal Block
Engine Supplier
Connector
E-Stop
To Terminal Block 1
Harness H-8
To Alarm Horn
38
23958 (3/06) 0601226064.p65 To order parts give part name, number & machine serial number.
Parts Manual
39
23959 Rev B (6/06) 0601226064.p65 To order parts give part name, number & machine serial number.
Parts Manual
1 2
1 3
2 2 3 4 5 6 2 2
ENCY
RG
ST
EME
OP
Exploded View
Assembled View
40
23486 (8/04) 0601226064.p65 To order parts give part name, number & machine serial number.
Parts Manual
1 1 2 3 4 5 1 1
41
23487 (8/04) 0601226064.p65 To order parts give part name, number & machine serial number.
42
Parts Manual
CEDARAPIDS
Emblems - Track Plant
03
32 37 30 19 17 38 23 24 20 27 04
17
05
R O TAT I O N
R O TAT I O N
F 21
Oil Level
Oil Level
E
04418-992
26 G
E
02
G 01
05 28
03 34
04 18 36 10
08 28
10
11 14 41 39 31 26 11
D 25 20 24 27 23 19
B A
05
26
R O TAT I O N
R O TAT I O N
Oil Level
Oil Level
04418-992
E
R O TAT I O N
02
R O TAT I O N
E
B A 14
01
28 05
10 12
10
D
34 11 26 31 23 11
43
24116-1 (11/06) 0449401913.PMD To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Emblems - Track Plant
42
H
39 35
CLOSED
SIDE
SETTING
CHANGE
(INCHES
)
04494-019-07
40
VIEW INSIDE
SECTION H-H H MANIFOLD ENCLOSURE
VIEW G-G
06
05
34
VIEW E-E 05
VIEW D-D
02
13
14 14
CEDARAPIDS
Emblems - Track Plant
Parts List No 04494-019-13
45
24117 (11/06) 0449401913.PMD To order parts give part name, number & machine serial number.
46
Parts Manual
CEDARAPIDS
Engine & Power Mounting Components
Feeder
Hyd Pump Brake
Right Track Release Three Hyd Pump
8 9 Valve 1 Filter Assemblies
Hyd Pump
5
6
7
Solenoid
Valve
2 Temp and
Level Gauge
Spin-On
TOP VIEW OF Hyd Filter
Element
Left Track Open Circuit ENGINE PACKAGE
Hyd Pump 8 Hyd Pump 10
Breather To Heat
Exchanger
11
3 FLUID COUPLING
Includes Item 4
12
13
Note: Illustration shows a typical
Power Mounting Package. Certain
Tier II or Tier III engines may appear
different depending on configuration.
47
23962 (4/06) 4593000172.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Engine & Power Mounting Components
Parts List No 45930-001-72
Note: All hydraulic fittings and hoses are installed as part of engine package.
Consult factory for more detailed parts replacement information on these items.
48
23963 (4/06) 4593000172.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Feeder Assembly
49
23808 (11/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Feeder Assembly
Parts List No 06012-220-34
Ref No Part Number Description Quantity
1 8047-070-85 Box, Cobra Feeder 1
2 8047-070-82 Liner, VGF4214-09 Pan 1
3 8047-070-86 Side Liner, Cobra Feeder 2
4 1307-014-10 Side, L.H. Flat Grizzly 1
5 1307-014-11 Side, R.H. Flat Grizzly 1
6 1307-013-84 Support, 42" Grizzly 1
7 7383-120 Capscrew, 3/4" NC x 2-1/2 16
8 7389-066 Capscrew, SCH 1/4NC x 1-1/4 36
9 7465-003 Washer, 3/4" Hardened Flat 68
10 7386-008 Hex Nut, 3/4" NC Lock 52
11 8048-025-18 Shaft, Assem. 764*LB ECC 2
12 45210-002-17 Sleeve, 4.25" 4
13 45210-001-20 V-Ring 4.25" 4
14 8048-025-19 Cartridge 90MM BRG W/Seal 4
15 7031-047 RL Bearing, 3.5433" Bore 4
16 45200-309 Oil Seal, 4.25" CRWH1 4
17 8048-025-24 Blk Plate, Cobra Feeder 2
18 45890-101-10 Plugnut, 5/8" -11UNC 52
19 7383-099 Capscrew, 5/8" NC X 1-1/4 4
20 7025-034 Capscrew, SCH 5/8NC X 2 48
21 7129-100 Set Screw, 1/2" NC X 1/2" 16
22 45240-125-78 O-Ring, 8.725" IDX.210" 4
23 8048-025-20 Gear Case, Cobra Feeder 1
24 8048-025-21 Drive Case, Cobra Feeder 1
25 7383-036 Capscrew, 3/8" NC X 3/4" 32
26 3108-001-70-86 Gear Set 1
27 7210-002 Key 2
28 3108-001-15 End Plate 2
29 7383-070 Capscrew, 1/2" NC X 1-1/2 6
30 8048-025-25 Flinger, Cobra Feeder 1
31 45479-004-31 Coulpling, Mangaloy 300 1
32 7264-019 Key 2
33 8048-025-22 Gear Cover 1
34 8048-025-23 Drive Cover 1
35 7383-039 Capscrew, 3/8" NC X 1-1/4 52
36 7465-014 Washer, 3/8" Flat (Hard) 104
37 7386-003 Hex Nut, 3/8" NC 52
38 45240-125-96 O-Ring, .21" x 3.975" ID 1
39 45080-006-36 Motor, 2.65 CID w/Flushing 1
40 7383-070 Capscrew, 1/2" NC x 1-1/2 2
41 7465-001 Washer,1/2" Hardened Flat 2
42 7061-008 Elbow, 1-1/2" 90D Street 2
43 40509-002-00-01 Nipple 1-1/2 NPT x 2.0 2
44 7052-008 Breather, 1/4" AIR VENT 2
45 7024-002 Pipe Plug, 1/4" 2
50
23809-1 (11/05) To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Feeder Assembly
Parts List No 06012-220-34
51
23809-2 (11/05) To order parts give part name, number & machine serial number.
52
Parts Manual
CEDARAPIDS
Feeder Hopper Assembly
Parts List No 06012-200-16
C
10
E 11
12
A 13
D
B
9
3
5
7
8
19 21 1
14 22
20
15 23
2 6 16
7 3 24
17
8 4
18
Ref No Part Number Name Description Quantity
1 06012-220-06 SUPPORT HOPPER ASSEMBLY 1
2 REFERENCE FEEDER ASSEMBLY (SEE VIBRATING FEEDER) 1
3 REFERENCE GUIDE SPRING (SEE VIBRATING FEEDER) 4
4 06013-220-18 SHIM FEEDER 2
5 07383-120 CAPSCREW 3/4" X 2-1/2" 8
6 07383-122 CAPSCREW 3/4"NC X 3" 8
7 07465-003 WASHER 3/4" HARDENED FLAT 32
8 07386-008 HEX NUT 3/4" LOCKING 16
9 REFERENCE SPRING COIL (SEE VIBRATING FEEDER) 8
10 06012-220-02 HOPPER COBRATRACK - COMPLETE 1
A 06012-220-07 BRIDGE HOPPER 1
B 06012-220-08 PIVOT LEVER ARM 1
C 06012-220-09 PIVOT HOPPER BRIDGE 1
D 07465-013 WASHER 2-1/2" HARDENED FLAT 2
E 07383-128 CAPSCREW 3/4" X 4-1/2" 2
F 07386-008 HEX NUT 3/4" NYLOCK 2
11 07383-155 CAPSCREW 1" NC X 2-3/4" 24
12 07465-005 WASHER 1" HARDENED FLAT 48
13 07386-010 HEX NUT 1"UNC ELASTIC STP 24
14 06013-220-17 BRACKET SHIPPING 4
15 07383-120 CAPSCREW 3/4"NC X 2-1/2 12
16 07465-003 WASHER 3/4" HARDENED FLAT 24
17 07014-009 WASHER 3/4" LOCK 12
18 07012-030 HEX NUT 3/4" NC 12
19 45090-010-44 CYLINDER HYDRAULIC 2.5" BORE/6" STROKE 1
20 45085-025-11 PIN 1" CLEVIS 1
21 06012-220-16 GUARD ROCK 1
22 07383-118 CAPSCREW 3/4" X 2" 4
23 07465-003 WASHER 3/4" HARDENED FLAT 8
24 07386-003 HEX NUT 3/4" LOCKING 4 53
23386 Rev (5/06) To order parts give part name, number & machine serial number.
54
Parts Manual
A Terex Company
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TH BETH BYBETH ISBTYBETH ISBTYBETH ISBTYBE ISBTY IST
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TO LYTO NLLYTO NLLYTO NLLYTO NLLY N L
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ON ON ON ON ON
NG ER
3 ER
CEDARAPIDS
Magnet and Mounting Components
7 8 9
29 30 32 33 7 8 9
28 31 32 33
26 27
10 11 12 13
14
15
10
7 10
8 10
9
2 3 4 5
17 19 20 21
16 18 20 21
22 23 24 25
57
23841 (11/05) 0601229007.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Magnet and Mounting Components
Parts List No 06012-290-07
58
23842 (11/05) 0601229007.p65 To order parts give part name, number & machine serial number.
23971
Parts Manual
(4/06)
To Pumps ByPass
on Engine Conveyor
Hoses
Feeder Motor
13 Hose Routing
10 16 17 Feeder
12
Hoses
11 10 16 17
11 Track
Hose Routing Thru Main Frame Hoses
Open 4
Circuit Manifold 22
Valve Assembly Water 23
5 Pump 24
Magnet
Conveyor Conveyor Motor
Motor Quick Right Track
Disconnects Gearbox
Hyd.
Tank
Power
3 6 9 20 21 Unit
15
Motor
Feeder
0601226076.p65
18
Left Track
Left Open
Right
Track Feeder
Track Circuit
14 16 17 Gearbox
3
CEDARAPIDS
If No If No
Magnet Magnet
Brake
Release 7 8 19 21
Valve
Manifold 5 ByPass
Assembly Conveyor
Motor
Main Hydraulic Components Kit
To order parts give part name, number & machine serial number.
59
Parts Manual
CEDARAPIDS
CEDARAPIDS
CEDARAPIDS
Spray System - Dust Suppression
19 21
22
36
20
27 20 19 21
32 34 35 24 20
27 36
32 34 35
27
25 32 34 35
20 36
29 30 31 25
23
26 19 21
20
27 36
32 34 35
27 37
23 38
32 34 35
20
36
32 33 35
19 21 22
44 46 48 49
20
36
39 20
28 36
23 39
19 21
32
22 19 21
34
17 18
35 41 42 43
44 18 15 16
20 17 14 9
45 12 7
47 7
49 19 16 8
21
16 Replaces
19 21 18 13 Existing
Plug
PUMP 10 11
ASSEMBLY
52
1 2 3 4 40
5 7 6
63
23848 (12/05) 0601229006.p65 To order parts give part name, number & machine serial number.
Parts Manual
CEDARAPIDS
Includes the following Kits:
06012-260-31 Hose Kit Spray System - Dust Suppression
06012-260-32 Fitting Kit
Parts List No 06012-290-06
CEDARAPIDS
Tools - CobraTrack 1100 Plant
Parts List No 06012-280-08
65
22218-A (12/99) To order parts give part name, number & machine serial number.
66