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MULTIDOS MTD-E, M and H

Instructions Manual

BV-H2123GB
Service
Quality and reliability form the basis for Schencks corporate philosophy all over the world. Thats why we offer you
an extensive service strategy starting with our stringent quality control through assembly and commissioning right
down to all-round support. Were always there for you.

Free Helpdesk (Monday through Friday from at least 8 oclock to 5 p.m. CET)
Service specialists are available to you in every department during our normal office hours for analying problems
and malfunctions.
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All industries with logistics processes and trains
T +49 61 51 - 32 24 48
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T +49 61 51 - 32 17 58
F +49 61 51 - 32 36 32
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(Monday through Friday from at least 8 oclock to 5 p.m. CET)
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diagnosis / system optimisation? Were there for you. Schedule an appointment with us whenever you need it.
Free 24 h Customer Service Hotline

24h Emergency-Hotline: +49 172 650 17 00 Transport Automation and


Static Weighing Equipment

+49 171 225 11 95 Heavy Industry, Light Industry excluding


Static Weighing Equipment
Copyright 2007
Schenck Process
Pallaswiesenstrae 100, 64293 Darmstadt, Germany
www.schenckprocess.com
All rights reserved. Any reproduction of this documentation, regardless of method, without prior permission by
Schenck Process in writing, even by excerpt, is prohibited.
Subject to change without prior notice.

Note: Translation of the original instructions


CONTENTS
1. Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.1. Using the Feeder For Its Intended Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.2. Different Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
1.3. Residual Risks / Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4. Workmens Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5. Operators Qualification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6. Safety Information for the User . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.7. Safe Operating Environment for the MULTIDOS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.8. Work on Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.9. Design Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.10. Maintenance and Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.11. MULTIDOS H Belt Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.12. Changing and Tensioning Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2. MULTIDOS Brief Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6


2.1. Basic Variant and Extensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.2. Basic Variant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2.3. Operating Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
2.4. Safe Work Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

3. Mounting Mechanical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10


3.1. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.2. Unpacking Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3. Checking Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
3.3.1. Torque and Floor Conditions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.4. Sizing Site and Clearance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
3.5. Mounting Feeder at Site . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4. Mounting Electrical Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

5. Commissioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.1. Prerequisites . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.2. Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
5.3. Setting Material Bed Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

6. Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
6.1. Initial Filling / Refilling After Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

7. Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7.1. Changing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
7.1.1. Changing Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.1.2. Aligning and Pretensioning Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.2. Belt Tensioning and Belt Run . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.2.1. Tensioning Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.2.2. Tracking Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.3. Changing Motor and Reducer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

8. Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

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9. Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1. Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
9.1.1. Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2. Lubricating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

11. Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
11.1. Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
11.1.1. MULTIDOS MTD-E Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
11.1.2. MULTIDOS MTD-M Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
11.1.3. MULTIDOS MTD-H Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.1.4. MULTIDOS MTD-E and M Feed Rate, Belt Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
11.2. Tools List / Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
11.2.1. Torques for fixing elements of quality 8.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59

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1.1.Using the Feeder For Its Intended Purpose

1. Safety Information
1.1. Using the Feeder For Its Intended Purpose

n Your MULTIDOS weighfeeder is designed for measuring and


feeding of bulk solids.

n When commissioning your MULTIDOS weighfeeder for the


material specified in your order, pay heed to the instructions
given in relevant service and weighing electronics manuals as
well as to the technical data given in system documentation.

n The MULTIDOS weighfeeder is not set-up to handle materials


other than those indicated in your order.

n If your MULTIDOS weighfeeder is a component of a larger


system or process, always ascertain before commissioning that
no danger can arise from upstream plant components, e.g.
overfill of MULTIDOS or downstream equipment.

n Constructional changes to the MULTIDOS weighfeeder which


have the potential to affect safety must not be performed
without the approval of Schenck Process GmbH (hereafter
called SCHENCK). This also applies to installation and setting
of safety devices as well as to welding work on carrying parts.

n Spare parts have to meet the technical data specified by


SCHENCK. Therefore, only genuine SCHENCK spare parts
should be used.

1.2. Different Series


This manual applies to weighfeeders of the MULTIDOS MTD-E, M
and H series.
Please refer to the order-specific documents in your binder to find
out about the series supplied to you.
The differences between the two series are indicated in the
relevant chapters of the manual.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 1


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1.3.Residual Risks / Hints

1.3. Residual Risks / Hints


Residual risks cannot be excluded if system is improperly in-
stalled, commissioned or operated by inexperienced personnel.

In this manual, you will know residual risks by the following


symbols:

Danger:
The presence of this symbol indicates that the operation,
procedure or item being described has the potential to cause
severe
injury. Follow all safety instructions to prevent this from occurring.

Warning:
The presence of this symbol indicates that the procedure or item
being described may cause damage to the machine or its
components. Follow all safety instructions to prevent this from
occurring.

Note:
The presence of this symbol indicates a precaution to be taken
during an operation or procedure. It may also point out helpful
hints to make an operation easier to complete.

Arrow Pointer in Figures

The presence of this symbol in figures points to parts mentioned in


text.

1.4. Workmens Qualification


n Only trained, instructed and authorized workmen may perform
the work described in service manuals.
n Workmen must be familiar with fitting work and safety-
conscious handling of parts on crane.
n Work on measuring system has to be performed only be skilled
measuring and control engineers.
n Workmen are required to know and heed local safety regula-
tions and accident prevention rules.

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1.5.Operators Qualification

1.5. Operators Qualification


n Only skilled and authorized personnel may operate the
MULTIDOS weighfeeder in accordance with the instructions
given in this manual.

n The MULTIDOS weighfeeder being interlinked with a plant, the


user is bound to complete service manual by additional hints
and to make these available to the operators.

n Operators have to know and heed all in-plant safety regula-


tions and accident prevention rules.

1.6. Safety Information for the User


n Responsible persons are required to be aware of safety
information given in this manual as well of the safety-relevant
items of system operation. They have to ensure that the
operators pay heed to all safety instructions.

n Before commissioning, responsible persons are required to


check if the operation of the MULTIDOS weighfeeder has the
potential to cause residual risks in conjunction with other plant
components. If need be, additional safety hints have to be
formulated. So as to prevent residual risks from occurring, the
user of the MULTIDOS weighfeeder has to issue in-plant
instructions and have their receipt confirmed by the operators.
The user is required to clearly define responsibilities regarding
the operation of the MULTIDOS weighfeeder in order to avoid
uncertainties in the lines of responsiblity where safety is
concerned.

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1.7.Safe Operating Environment for the MULTIDOS

1.7. Safe Operating Environment for the MULTIDOS


Weighfeeder
A safe work environment is possible only if the MULTIDOS
weighfeeder is totally enclosed and used for its intended purpose
as described at Item 1.1.

As a rule, to ensure a safe work environment and proper opera-


tion, the safety guidelines below have to be observed in all cases.

n Protect feeder from overfill.


n While MULTIDOS weighfeeder is operating, the clearance
around the feeder may be accessed only by workmen autho-
rized to perform the work described in this manual.
n Walking and climbing on MULTIDOS weighfeeder during
operation is not allowed.

SAFETY INSTRUCTIONS:
n Before opening MULTIDOS weighfeeder, separate all electrical
connections from power supply.
n Set switch to OFF postion.

n Lock switch in OFF position.

n Never unlock power switch before all guards have been


closed.

1.8. Work on Electrical Equipment


DANGER: There is danger to life.
Therefore work on electrical equipment may be performed only by
skilled electricians.

Damaged / faulty electrical components and


installations
DANGER: There is danger to life. Therefore damaged electrical
components must be replaced and/or repaired immediately by
skilled electricians.

1.9. Design Hints


The device configurations shown and described hereafter are
sample solutions. For your system, the dimensioned drawings and
design documention supplied with your order apply.

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1.10.Maintenance and Repair

1.10. Maintenance and Repair


Maintenance and repair work on the MULTIDOS weighfeeder not
described in this manual may exclusively be performed by
SCHENCK engineers or personnel authorized by SCHENCK.

CAUTION WITH WELDING WORK!!


n To perform welding work, and in order to protect the load cell,
connect the minus pole direct to the point of welding.
n Welding on safety-relevant or carrying parts may be performed
only with the approval of SCHENCK.

1.11. MULTIDOS H Belt Change


n CAUTION:
To avoid damages caused by bending deformation on frame,
always exchange the belt on MULTIDOS H using an auxiliary
device.
n Use the genuine SCHENCK auxiliary, or produce a device of
your own suited to avoid inadmissible bending deformation on
MULTIDOS H upon belt change.

1.12. Changing and Tensioning Belt


n The belt is so heavy that it should be changed by two persons.

n Completely assemble MULTIDOS before tensioning the belt.

n Tensioning of belt with MULTIDOS running should also be


performed by two persons, so that someone is available to
immediately stop MULTIDOS locally if any issues occur.

n With running MULTIDOS, the belt may be tensioned only with


the use an extended socket wrench so that sufficient space to
the running idler is given.
Belt tensioning with running MULTIDOS has the potential to
cause injuries, so always make sure no further persons are
nearby.

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2.1.Basic Variant and Extensions

2. MULTIDOS Brief Description

2.1. Basic Variant and Extensions


The weighfeeder basic variant (1) can be completed by the
following components:

n Side guard with rear guard (2)

n Hopper for connection to silo (Silo) (3)

n Belt cover (4)

n Discharge hood with inspection hole. The inspection hole can


also be used for connection of a dust collection system (5).

Fig.1 : Basic Variant and Extensions

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2.2.Basic Variant

2.2. Basic Variant


In addition to the carrying frame supporting carrying idlers, head
and tail pulleys, the weighfeeder basic variant comprises the
following basic components:

n Conveyor belt (A)

n Weighing range (B)

n Drive (C)

n Weighing electronics (D)

n Skirt boards (E)

Fig.2 : MULTIDOS Basic Variant

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2.3.Operating Principle

2.3. Operating Principle


The MULTIDOS system is designed as speed-controlled weigh-
feeder for continuous feeding of bulk solids. Material is extracted
directly from the hopper arranged over the silo. A material bed
depth mechanism often part of the user *s plant ensures an almost
constant volumetric belt load.

Fig.3 : Material Infeed

Continuous belt load acquisition enables a continuous mass flow


to be achieved through control of belt speed.
Belt load is acquired with the use of a compact weighing module
(weighing range) which transfers the measurement results to the
connected weighing electronics.

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2.4.Safe Work Environment

2.4. Safe Work Environment


If the material requires certain measures to be taken with respect
to a safe operating environment or in the interest of environmental
protection, the MULTIDOS weighfeeder can be designed for en-
closed operation with the use of the following components
(s. page 6 ).

Discharge hood with dust collection connection (inspection


hole)
Belt cover
Rear and side guards.

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3.1.Overview

3. Mounting Mechanical Equipment


3.1. Overview
Your MULTIDOS weighfeeder comes ready to be mounted. No
welding work is required.

Follow these steps:


n Unpack equipment and check for completeness.

n Check site.

n Mount feeder at installation site.

n Mechanically mount user connections.

3.2. Unpacking Instructions


Remove items supplied from carton and check for complete count
using delivery note.

Dispose of packaging material in accordance with local regula-


tions.

3.3. Checking Site


Prerequisites:

n Mount MULTIDOS weighfeeder on a separate platform.

n Ensure that platform is free from vibrations, e.g. caused by


dynamic or service loads (e.g. rotary machine).

n Admissible owering of site is 0.5 mm (e.g. caused by


changing loads in building).

n Admissible static feeder inclination is 2 mm over the


entire machine length.

n Allow adequate clearance around feeder for mounting and


servicing. In normal mode, protect clearance from unauthorized
access on all sides.

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3.4.Sizing Site and Clearance

3.3.1. Torque and Floor Conditions

Strictly observe the instructions concerning floor conditions


and fixing elements. If the belt is changed without auxiliary
device (possible only with MULTIDOS MTD-E, M), the bottom
fixation must protect the weighfeeder from overbalancing
Ensure that the bottom is pressure-proof to 20 N/mm2.

For anchorage, use the following bolts:


(Please also observe the data given in planning-in drawings).

MULTIDOS MTD-E, M MULTIDOS H


Screws M12 8.8 M 20 8.8
Torque (Nm) 80 390
Mounting pretensioning force (N) 40 000 121000

Table 1: Torque for Bottom Fixing Screws

3.4. Sizing Site and Clearance

For mounting dimensions, see installation drawing supplied with


your order.

Allow clearance around feeder platform as shown in drawing.

3.5. Mounting Feeder at Site


Always mount feeder using a crane with spreader beam.

Warning:
For feeder to be evenly lifted, always use all four eye hooks or a
cross-member. To mount feeder on user platform, follow these
steps:

n Hook on crane hooks.


Hook crane hooks onto the four eyes.
For weight, please see dimensioned drawing supplied with
your order.

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3.5.Mounting Feeder at Site

n Mount MULTIDOS weighfeeder on platform.


Lift feeder with crane and place onto platform (at creep speed).
Check feeder for spirit level accuracy.
Hook off crane hooks.

n Mount user connections (hopper, dust collector, etc.).

Mounting of mechanical items is complete.

4. Mounting Electrical Equipment


DANGER.
There is danger to life!

Therefore, work on electrical equipment may exclusively be per-


formed by skilled electricians.

Electrical wiring is done via terminal box.

Perform electrical wiring in accordance with

standard circuit diagrams


order-specific circuit diagrams supplied with your order.

Take these steps:


Connect grounding path.
Connect motor and reducer.
Connect load cells.
Connect weighing electronics.

Warning:
Carefully seal cable screwed connections, dummy plugs and
housing cover to maintain protection to IP65.

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5.1.Prerequisites

5. Commissioning
5.1. Prerequisites
Before commissioning system, check to see that

n steps of Mounting Mechanical Equipment have been followed


correctly

n steps of Mounting Electrical Equipment have been followed


correctly

n MULTIDOS weighfeeder control has been configured for the


application. Configure control system as described in Weighing
Electronics Service Manual and Technical Data given in
Technical System documentation.

n user control of material inlet and outlet is designed such that


material overflow is ruled out.

5.2. Overview
For commissioning, follow these steps:

n Motor and reducer


Exchange motor and reducer screw caps.
Replace the two motor and reducer screw caps by vent screws
located in terminal box. For details, see motor and reducer
documentation.
Check motor and reducer for sufficient oil level.
For details, see motor and reducer documentation.

n Setting Material Bed Depth

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5.3.Setting Material Bed Depth

5.3. Setting Material Bed Depth


Use slide gate to set material bed depth and bed depth
cross-section.

Note:
As the application may be, system is equipped with slide gate or
not. (No slide gate is required, if prefeeder is directly controlled by
the weighfeeder.)

Settings Aims
Upon commissioning, bed depth cross-section has to be optimized
with the aim to
n come to load cell rated capacity as near as possible (see
order-specific Spec Sheet)
n set bed depth cross-section as optimally as possible, however,
never too high.
Bed depth cross-section:
a Too low
b Optimal
c Too high

a b c < vh212303.cdr >

Fig.4
Material Cross-Section

Optimization Steps
n Set slide gate to lowermost position. Load belt with material in
in compact weighing module area in local mode. (For weighing
range, see p. 7).

n If compact weighing module rated capacity is not reached yet


and bed depth cross-section is still too small, move slide gate
upward and check again to see if
q compact weighing module rated capacity is reached

q bed depth cross-section is optimal.

n If none of the two objectives is reached, repeat last step until


one of the two prerequisites is given.

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5.3.Setting Material Bed Depth

Setting Slide Gate


Danger:
Slide gate may be adjusted only if all electrical connections of your MULTIDOS weighfeeder have
been disconnected from power supply since operator has to step on machine for adjustment.
Stepping on MULTIDOS weighfeeder during operation is prohbited. Running weighfeeder has the
potential to cause severe injury or death.

Follow these steps:


n Disconnect all electrical connections of your MULTIDOS
weighfeeder from power supply.
n Adjust slide gate nuts until slide gate is in correct position.

n Secure nut with counter nut.

n Start MULTIDOS weighfeeder and determine load and bed


depth cross-section in local mode (see Fig. 5 ).

Fig.5 : Bed Depth, Slide Gate Setting

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 15


Schenck Process
6.1.Initial Filling / Refilling After Clearance

6. Control
Normal Mode
In normal mode, MULTIDOS weighfeeder is controlled via external
control panel, or weighing electronics.

For operation outside of normal mode, Local Mode is available


which enables feeder to be controlled from control panel or local
control box.

6.1. Initial Filling / Refilling After Clearance


WARNING: Upon initial filling, or refilling, after complete
discharge, the drop height of the material damages the conveyor
belt.
Always take appropriate measures to protect the conveyor
belt from damage.

Install, for instance


a gate between MULTIDOS feed hopper and overhead
material buffer, or
a chute carefully transporting the material onto the MULTIDOS
conveyor belt.

16 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
6.1.Initial Filling / Refilling After Clearance

7. Servicing
Danger:
Before performing any service work, particularly before removing
guards, disconnect all electrical connections of your MULTIDOS
weighfeeder from power supply
Ensure that machine is protected from inadvertent restart during
servicing. Running weighfeeder has the potential to cause severe
injury or death.

Have the following servicing work performed by skilled workmen


only.
n Replacement of idlers.

n Replacement of compact weighing module integrated into


weighfeeder frame (see Manual FH 5400).
n Replacement of the motor and reducer.

Other servicing work may be performed only by SCHENCK


engineers or authorized representatives.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 17


Schenck Process
7.1.Changing Belt

7.1. Changing Belt


When performing work on your weighfeeder, pay heed to the
safety hints given in Chapter 2 .

Belt has to be changed whenever normal wear adversely affects


proper operation or belt has been damaged by misuse (e.g slip,
breakage).
The belt is typically changed on the side opposite the motor. If
local situation requires belt to be changed at the motor side,
remove motor first.
Proceed as described in Item 7.3.

If the weighfeeder is equipped with additional components, e.g.


belt cover (see p. 6), remove these.

Take these steps:

n Belt cover:

Lift down the conveyor route cover (its weight will hold it down
and is only connected to the skirt boards in certain cases).

Fig.6 : Belt Cover

18 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

nRemove rear guard.


Remove feed hopper, if any, by removing all screws con-
necting feed hopper with residual weighfeeder components.
Remove all screws connecting rear guard with weighfeeder
frame.

Fig.7 : Rear Guard and Feed Hopper

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 19


Schenck Process
Servicing 7.1. Changing Belt

n Removing discharge hood.

Press protective caps out of mounting holes on either side.

Remove all screws connecting discharge hood with skirt


boards and weighfeeder carrying frame.

Fig.8 : Discharge Hood, Removing Screws

20 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Removing discharge hood:


Have discharge hood extracted from weighfeeder frame by two
persons.

Fig.9 : Extracting Discharge Hood From Frame

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 21


Schenck Process
7.1.Changing Belt

n Removing side cover and side guards :

Open side cover by turning the clamping levers and remove


side guard.

Unscrew the small side plate.

Unscrew the lower side guard.

Fig.10 : MULTIDOS Side Guards

22 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Protecting weighing platform:

To protect weighing system from damage, secure weighing


platform as follows:

Tighten the screws below on either side of MULTIDOS. They


also serve as compact weighing module transit restraint.

Fig.11 : Securing Weighing Platform

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 23


Schenck Process
7.1.Changing Belt

n Secure belt and drum scrapers (plough scrapers) on material


infeed side.

Securing MULTIDOS MTD-E and M plough scraper


Secure scraper on both sides of the material infeed by
screwing the depicted screw in place.

Fig.12 : Secured - Plough Scraper on Material Infeed Side

Fig.13: Unsecured - Plough Scraper on Material Infeed Side

24 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

Securing MULTIDOS H plough scraper


Secure scraper on both sides of the material infeed by
screwing the depicted screw in place.

Fig.14: Secured - Plough Scraper on Material Infeed Side

Fig. 15: Unsecured - Plough Scraper on Material Infeed Side

n Securing belt tensioning and tracking station:

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 25


Schenck Process
7.1.Changing Belt

With MULTIDOS MTD-E and M


Open inspection covers on MULTIDOS M side walls.

Fig. 16: Inspection Covers in Side Walls

Never remove the screw (A) as it serves as a tipping and fall


arrester for the belt clamping and guiding unit.
(The bottom screw is protected from removal when it leaves our
factory).

The components are freely accessible on the MULTIDOS-E


(Fig. 16, 18).
In the (optional) covered model the casing must first be
removed.
The screw (A) is not present on the MULTIDOS MTD-E.

Fig.18: Unsecured - Belt Tensioning and Tracking Station


Fig.17: Secured - Belt Tensioning and Tracking Station

26 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

With MULTIDOS H
WARNING: In order to avoid damage from occurring, always
check to see that retaining bolts are provided retreat of the
inspection cover (see previous page).
If present, secure the belt tensioning and tracking station as
described on the previous page.

If no retaining bolts are present, secure the MULTIDOS H belt


tensioning and tracking station with the use of a catch.

Fig. 19: Catch with MULTIDOS H

Fig. 20: Inspection Cover with MULTIDOS H

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 27


Schenck Process
7.1.Changing Belt

n Removing skirt boards on either side:

Depending on weighfeeder size, skirt boards are of multi-sectional


design. However, they are always divided in the MULTIDOS
weighing area.

To remove skirt boards, take these steps:


Dismount transit straps.
Remove side screws.
(Also remove screws of discharge hood, if any).

Fig.21: Skirt Board Screws

Remove skirt boards.

Fig.22: Removing Skirt Boards

28 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Removing belt outside scraper on material discharge side:

Avoid injuries and damage.


Upon dismounting, protect scraper from overbalancing.

Observe the belt scraper item of the order-specific


documentation included in the binder supplied.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 29


Schenck Process
7.1.Changing Belt

n Releasing belt tension:

Make sure that


plough scraper on material feed side,
belt tensioning and tracking station, and
weighing module
are secured.

To release belt tension, turn take-up screws


evenly on either side
Turn anticlockwise for the MULTIDOS MTD-E and clockwise
for the MULTIDOS MTD-M and H until the clamping heads
have reached the stop position.

Fig.23: Releasing Belt From Tension

If your MULTIDOS weighfeeder is equipped with guard,


remove extension screw before changing belt (see p. 31).

30 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Dismount extension screws (MULTIDOS variant with guard).

Fig.24: Dismounting Extension Screw

Remove old belt by


cutting and extracting from weighfeeder
or extraction in tension-released state.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 31


Schenck Process
7.1.Changing Belt

7.1.1. Changing Belt


To avoid personnel injury and damage to the machine, please
observe the following instructions.

WARNING: When changing the belt of a MULTIDOS MTD-H,


always use an auxiliary device to avoid personal injuries and
protect the MULTIDOS MTD-H components from damage.

If weighfeeder is level with the floor, use auxiliary device to change


belt (see p. 37). When using the auxiliary device, pay heed to
the instructions on the following pages.

If this is not possible, change belt without using auxiliary device.


See local prerequisites described at Item 3.3.

n Check the MULTIDOS anchorage on the side opposite the belt


change.
Check to see that screwings are tight and not damaged, so that
weighfeeder cannot tilt during belt change through its dead
weight (for details, see p. 11).

32 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Releasing support from tension:

If a crane is available, screw handling eyes in place and hook


weighfeeder onto the eyes on the side of belt change.

If no crane is available, shim weighfeeder frame such that the


supports on belt change side are released from tension, e.g.
using a scissor lift.

Shim weighfeeder such that shims can easily be pulled out


when supports on belt change side are removed.

n Belt run sensors (BIC sensors) protect the system from


damage during belt change:

(The belt speed acquisition sensor is located near the weighing


electronics, or switchboxes).

Unscrew belt run sensor complete with holders. Cables need


not be disconnected.

Deposit sensor in the MULTIDOS side web and remount after


belt change. No setting is required after belt change unless
sensor is damaged.

Fig.25: Belt Speed Acquisition Sensor Holders

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 33


Schenck Process
7.1.Changing Belt

n Unscrew support from frame and floor.

Fig.26: Unscrewing Supports

n Removing support:

The weight of the scale poses the risk of crushing when


the safety devices fail and the scale unexpectedly
overbalances.

(Check for easy movement. If this is not the case, support


is not properly released from tension.)

Fig.27: Pulling Out Support

34 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Removing support relief:

DANGER: To avoid severe injuries, ensure that nobody is present


under the weighfeeder.

Remove support relief by lowering crane.

Remove crane hooks and dismount crane eyes.

Without crane:
Carefully remove frame shims.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 35


Schenck Process
7.1.Changing Belt

n Removing old belt, mounting new belt

Watch your hands


When removing and mounting belt on idlers, pay attention to
machine parts that may pose a risk of crushing.

Before mounting new belt, clean weighfeeder from material


residues, if any.
Ensure that head and tail pulleys as well as carrying and
weighed idlers are free from material
residues. If need be, clean using spatula.

Check corrosion protection for wear, if need be, repaint.

Check idlers for smooth run in bearings; if need be, replace.

When mounting new belt, check for proper direction of travel .


Check to see that the switching vane integrated in belt is on belt
sensor side. (On switching vane side, belt is marked.)

Mount new belt between head and tail pulleys.

Fig.28: Changing Belt Without Auxiliary Device

36 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

n Remounting supports:

Release supports from tension by using crane or shims.

Screw supports in place (see p. 34 ).

7.1.1.1. Auxiliary Device


NOTE: The figures below depict a sample auxiliary device. The
operating principle is the same with any auxiliary devices.

Please note the instructions given at Item 7.1.1.

f the old belt is not cut for removal, read the instructions for
mounting belt with the use of an auxiliary device and proceed in
reverse order of sequence.

n Wrap new belt around auxiliary device


(see p. 38 ).
Check for proper direction of travel.

n Screw auxiliary device onto MULTIDOS.

Fig.29: Screwing Auxiliary Device In Place

n Dismount supports on belt change side.

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 37


Schenck Process
7.1.Changing Belt

n Mount new belt.

Fig.30: Belt On Auxiliary Device

Fig.31 : Changing Belt Using Auxiliary Device

nOnce new belt is mounted,


screw supports in place (see p. 11).
Dismount auxiliary device.
Screw skirt boards in place (for proper torque, see p. 55 ).

38 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.1.Changing Belt

7.1.2. Aligning and Pretensioning Belt


While tensioning, ensure that belt is between belt tensioning
and tracking station sensors.

Tension belt so that plough scraper and belt


tensioning/tracking stations locking screws can easily be
moved.

Avoid uneven belt tension by alternate turning of tension


screws (in counter clockwise direction).

Tension belt so that plow scraper and belt tension/tracking


stations locking screws can easily be removed. Remove
locking screws and secure by tightening respective counter
nuts (see p. 24, 26 ).
(Tension belt by turning tension screws in counter clockwise
direction (see p. 30 ) )

Fig.32: Aligning Belt

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 39


Schenck Process
7.1.Changing Belt Servicing

n Aligning belt outside scraper on material discharge side:

NOTE: For alignment, observe the belt scraper item of the


order-specific documentation in the binder supplied.

Once belt change is complete, align belt for proper tension and
straight run. Follow the steps described at Item 7.2.

To reassemble, reverse the removal procedure.


Readjust weighfeeder by removing the load cell supports (see
page 18).
For instructions, refer to the Weighing Electronics manual, and
observe the technical data given in the technical system
documentation.

40 BV-H 2123 GB / 0211 MULTIDOS MTD Instructions Manual


Schenck Process GmbH, Darmstadt
7.2.Belt Tensioning and Belt Run

7.2. Belt Tensioning and Belt Run


If belt change is complete, tension belt and ensure proper belt
tracking.

Avoid getting in touch with movable parts, e.g. weighfeeder belt.


( s. page 30).

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 41


Schenck Process
7.2.Belt Tensioning and Belt Run

7.2.1. Tensioning Belt


To tauten the belt turn the tension screws clockwise (MULTIDOS
MTD-E) or anticlockwise (MULTIDOS MTD-M and H).

If your MULTIDOS is equipped with a rear guard on the material


infeed point, you can tension the belt tensioning and tracking sta-
tion on either side using the provided access holes, and watch the
belt run through the inspection holes in the rear guard (closed with
plastic caps).

The check strips in the slot let you watch the


belt tension through the swivel inspection
covers on both sides of the lateral
guard.

Fig. 33: Inspection Cover Swivelled Away

Fig.34: Tensioning Belt With Rear Guard At Material Infeed

42 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.2.Belt Tensioning and Belt Run

Belt tension is correct if the two check strips of belt tensioning and
tracking station in inspection windows are in mid belt as shown
below. (cf. page 26 ).

Ensure 2.5mm space between belt edge andtracking station


sensor roller (see Fig. 35 ) .
Belt tensioning and tracking station has to be aligned with 90
inclination to belt (see Fig. 32, page 39).

To avoid excessive dead times of tracking station, make sure that


this value is not exceeded.
If need be, adjust sensor rollers.

Fig.35: Belt Run Sensor Roller

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 43


Schenck Process
7.2.Belt Tensioning and Belt Run

7.2.2. Tracking Belt


Perform trial run to see if belt tracking is stable. If belt drifts off at
one side, increase belt tensioning and decrease on opposite side.
Proceed in small steps until proper belt tracking is given.

Fig.36: Tracking Belt

If belt tracking is still unstable, check to see if

n head and tail pulley axes are perpendicular to frame

Fig.37: Aligning Pulley Axles

n weighfeeder is level with the floor?

44 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.2.Belt Tensioning and Belt Run

n belt edges are perpendicular to pulley axes?

n belt edges inside lengths are identical?

If belt drift is not noted before actual operation under load,


check to see if

n prefeeder is aligned to mid belt

Fig.38: Prefeeder Aligned To Mid Belt?

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 45


Schenck Process
7.2.Belt Tensioning and Belt Run

n prefeeder or bed depth mechanism is parallel to weighfeeder


longitudinal axis

Fig.39: Prefeeder Aligned In Parallel

n material lumps are blocking prefeeder

n belt tensioning and tracking station are rectangular to belt and


sensor roller arms angle A is identical.

Fig.40: Belt Tensioning And Tracking Station Angle

46 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
Servicing 7.3. Changing Motor and Reducer

7.3. Changing Motor and Reducer


Injury Hazard.
Protect motor and reducer from dropping.

Electrical shock hazard.


Cut off MULTIDOS and disconnect all electrical connections.

n Dismounting Motor and Reducer

Protect motor and reducer from dropping, e.g. hook on crane.

Disconnect power.

Remove all screws connecting motor and reducer with


MULTIDOS.

Extract motor and reducer from head pulley. If this cannot be


done by hand force and careful use of levers, we suggest to
use the auxiliary device (pressure disk, threaded disk, jack
screw) shown below.

Fig.41: Changing Motor And Reducer Using Auxiliary Device

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 47


Schenck Process
7.3.Changing Motor and Reducer

n Reassembling Motor and Reducer

Check to see that head pulley shaft and fitted keys are free
from damage, corrosion and grime.

Paint shaft and motor/reducer joints using the paste


recommended by the motor supplier (see motor
documentation).

Protect motor/reducer from dropping when being lifted.

Push motor/reducer onto head pulley shaft without excessive


force.

Screw motor/reducer onto MULTIDOS frame.


Tighten screws to proper torque (see p. 55 ).

Provide electrical connection.

Power-up MULTIDOS.

Check motor/reducer for proper functioning.

48 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
7.3.Changing Motor and Reducer

8. Inspection
Danger:
n If repair work requires guards to be dismounted, disconnect all
electrical connections of the MULTIDOS weighfeeder from
power supply and protect machine from inadvertent restart
while repair work is being performed.

n NEVER climb on machine to perform cleaning work. The


machine has the potential to cause severe injury or death.

Perform visual checks on feeder in regular intervals.


Visual Check

Interval
Interval
Component (specified by user in accordance
(suggestion)
with operating conditions)
Pulleys
Weekly
Check for proper support and rotation.
Weighing section
Check for grime, particularly for material Weekly
build-ups between weighing section and frame.
Conveyor belt
Check to see that pre-tension and alignment are
within tolerance. Weekly
For judgement and instructions to correct belt
tension, (see page 40).

Table 2: Inspection Intervals

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 49


Schenck Process
9.1.Cleaning

9. Maintenance
9.1. Cleaning
Clean MULTIDOS weighfeeder using steam jet cleaner.

To protect feeder from damage, do not expose parts below to


direct steam jet:
Idler faces
Compact weighing module
Gearbox shaft seals
Head and tail pulley bearings.

50 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
9.1.Cleaning

9.1.1. Cleaning and Maintenance

Interval
Interval ( specified by user in
Component
(suggestion) accordance with operating
conditions)
Motor Weekly
Clean cooling ribs. (100 operating hours)
Conveyor belt
Check for proper Weekly
pre-tension.
Drive set
See Drive Set technical documentation.
Change oil.
Under normal conditions,
bearings are lubricated for life.

Under ardent conditions, e.g.


Operating temperatures over 100C
Water jets
Heavy grime
Extreme humidity and failure in
operation

ensure sufficient grease fill to protect


bearings from damage.

Upon relubrication, grease slowly to


protect seals from damage.

Interval: Weekly
For lubricant data, see page 52.
^

Table 3: Cleaning and Maintenance

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 51


Schenck Process
9.2.Lubricating Instructions

9.2. Lubricating Instructions

Component Lubricants Quantity per Interval Comments


to DIN 51 502 lube point
Gearbox SA 47 Oil CLP 680 0.4l Every 10 000
Gearbox SA 57 Oil CLP 680 0.5l operating hours
Gearbox SA 67 Oil CLP 680 1.0l
Gearbox SA 77 Oil CLP 680 1.8l
Gearbox KA87 l CLP 220 3.7l
Gearbox KA97 l CLP 220 7.0l
Gearbox KA107 l CLP 220 10.0l
Gearbox CAZ 88 Oil PGLP 220 1.8l
Attached gearbox Oil PGLP 220 0.25l
R17
Attached gearbox Oil CLP 220 0.3l
R 37
Attached gearbox Oil CLP 220 0.8l
R57
Attached gearbox Oil CLP 220 1.2l
R77
D/Z 38 Oil PGLP 220 0.5 l
Motor Luricated for life Maintenance-
free
Carrying idler Luricated for life Maintenance-
free
Head pulley Lithium soap grease Fill bearing To be specified For ardent
Tail pulley with corrosion protec- completely. by user in conditions, see
Bearings tive additive of accordance with page 51.
penetration class 3 operating
conditions.
Table 4: Lubrating Instructions

52 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
9.2.Lubricating Instructions

10. Troubleshooting

Fault Possible Cause Remedy


Reduce bed depth. See Item 5.3.
Belt load too high Bed depth too high

Reduce bulk density. See item


Bulk density too high
5.3.
Increase bed depth. See Item
Nominal feed rate not reached Bed depth too low
5.3.
Check discharge unit if any, or
Material discharge error check silo outlet for build-ups or
material lumps .
Check and correct belt tension.
Betl slips through
See Item 7.2.
Belt speed deviates from set Check and correct belt tension.
Belt slips through
speed. See Item 7.2.
Check and correct belt tension.
Belt runs off-centre Uneven belt tension
See Item 7.2.
Clean scraper and check for
Head/tail pulley grimed
proper functioning.
Check alignment to belt and
Belt tensioning and tracking
sensor roller angles. See page
station misaligned
46.
Uneven material discharge from Check discharge unit if any,
Feed error too big
silo and /or material flow in silo.
Carrying idlers in weigh span Check carrying idler alignment
misaligned (see Manual FH5400).
Check zero point and linearity. If
Load cell(s) defective need be, replace load cell(s).
(See Manual FH5400)
^

Table 5: Faults and Remedy

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 53


Schenck Process
11.1.Technical Data

11. Data
Always observe the order-specific technical data!

11.1. Technical Data


Sound / Noise:
The user is bound to take the necessary precautions.

Sound emission:
70 dB(A) in no-load run
up to 85 dB(A) in operation; with certain materials also higher

11.1.1. MULTIDOS MTD-E Technical Data


Belt widths [mm]: 650, 800, 1000, 1200, 1400

Spindle spacings [mm]: 1500, 2000, 2500 to 10,000 in 500mm


steps.

Height from floor to the upper edge of the belt: 410mm

Pulley diameter: Drive 193mm; 320mm


Tail pulley: 193mm

Driving torque [Nm]: 170, 295, 520, 520, 915, 2700, 3000

11.1.2. MULTIDOS MTD-M Technical Data


Belt widths [mm]: 650, 800, 1000, 1200, 1400

Axle spacings [mm]: 1500, 2000, 2700, 3500, 4000, 5000, 6000,
7000, 8000.

Headroom from mounting surface to belt top edge: 410mm

Pulley diameter: 193mm

Drive torques [Nm]: 250 to 1200

54 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
11.1.Technical Data

11.1.3. MULTIDOS MTD-H Technical Data


Belt widths [mm]: 1400, 1600, 1800, 2000

Axle spacings [mm]: 2700, 3500, 4500, 5500, up to 10500 in


1000mm steps

Headroom from mounting surface to belt top edge: 635mm

Pulley diameter: 320mm

Drive torques [Nm]: 1800 to 7800

11.1.4. MULTIDOS MTD-E and M Feed Rate, Belt Load

Belt width [mm] Feed rate [ m3 / h ]

650 70

800 150

1000 250

1200 350

1400 450

Table 6: MULTIDOS MTD-E and M Maximum Volumetric Feed Rate (at 0.5 m/s
Maximum Belt Speed)

Belt width [mm]

650 300

800 400

1000 500

1200 400

1400 400

Table 7: MULTIDOS MTD-E and M Admissible Belt Load in Material Infeed Area

MULTIDOS MTD Instructions Manual BV-H 2123 GB /0211 55


Schenck Process GmbH, Darmstadt
11.2.Tools List / Torques

Belt width [mm] Admissible belt load [ kg / m ]

650 730

800 1330

1000 1500

1200 1500

1400 1500

Table 8: MULTIDOS MTD-E and M Admissible Belt Load in Weighing Area

11.2. Tools List / Torques

MULTIDOS MTD-E and M


For maintenance and repair work, we suggest to use the following
tools (data in metric system):

Double ring wrench, cranked 17x19

Double open ended wrench 17x19 , 10x13

Universal ratchet with drive extension 1/2" square with socket


wrenches 13, 30; 19 in high form .

Screw driver for slotted screws, 7mm width.

MULTIDOS H
In addition to the tools listed for MULTIDOS M, the following tools
are required (data in metric system):

Ring wrench, cranked: 24, 30, 36, 46

Open ended wrench: 24, 30, 36, 46

56 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
11.2.Tools List / Torques

11.2.1. Torques for fixing elements of quality 8.8

Thread Torque [ Nm ]

M8 25

M10 45

M12 80

M16 194

M20 390

M24 673

Table 9: Torques of Screws Quality 8.8

MTD-E, M and H Instructions Manual BV-H 2123 GB / 0738 57


Schenck Process
11.2.Tools List / Torques

Notes:

58 BV-H 2123 GB / 0738 MTD-E, M and H Instructions Manual


Schenck Process
INDEX

A
Arrow pointer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Axle spacings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 55

B
Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Aligning
Pretensioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Auxiliary device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Direction of travel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Belt cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Belt run sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Belt scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Belt widths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 55
BIC sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

C
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50, 51
Compact weighing module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8, 23

D
Discharge hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 20
Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 47, 48, 49
Changing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Drive torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 55
Dust . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

E
Electrical wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Extension screws. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Eye hooks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

F
Fig. : Catch with MULTIDOS H. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fig. : Basic Variant and Extensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Fig. : Bed Depth, Slide Gate Setting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Fig. : Belt Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fig. : Changing Belt Using Auxiliary Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fig. : Discharge Hood, Removing Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Fig. : Extracting Discharge Hood From Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Fig. : Inspection Cover Swivelled Away. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fig. : Inspection Cover with MULTIDOS H . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Fig. : Inspection Covers in Side Walls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig. : Material Infeed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fig. : MULTIDOS Basic Variant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fig. : MULTIDOS Side Guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fig. : Rear Guard and Feed Hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. : Secured - Plough Scraper on Material Infeed Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Fig. : Securing Weighing Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

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Fig.: Aligning Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Fig.: Aligning Pulley Axles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig.: Belt On Auxiliary Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Fig.: Belt Run Sensor Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fig.: Belt Speed Acquisition Sensor Holders. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Fig.: Belt Tensioning And Tracking Station Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fig.: Changing Belt Without Auxiliary Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fig.: Changing Motor And Reducer Using Auxiliary Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Fig.: Dismounting Extension Screw. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Fig.: Prefeeder Aligned In Parallel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fig.: Prefeeder Aligned To Mid Belt?. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Fig.: Pulling Out Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fig.: Releasing Belt From Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Fig.: Removing Skirt Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fig.: Screwing Auyiliary Device In Place . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Fig.: Secured - Belt Tensioning and Tracking Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig.: Secured - Plough Scraper on Material Infeed Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig.: Skirt Board Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Fig.: Tensioning Belt With Rear Guard At Material Infeed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fig.: Tracking Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig.: Unscrewing Supports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Fig.: Unsecured - Belt Tensioning and Tracking Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig.: Unsecured - Plough Scraper on Material Infeed Side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25
Fixing elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Floor conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

H
Head pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Headroom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 55
Hopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

I
Idlers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Interval. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

L
Lowering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Lube point
lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

M
Material bed depth. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Material discharge side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Material infeed side . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

O
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Optimisation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

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Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Pulley diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54, 55

R
Rear Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Rear guard \~. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

S
Safe work environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Scraper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29, 40
Scrapers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Sensor roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Side cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Side guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Side Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Skirt boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7, 28
Slide Gate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Sound . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33, 34

T
Table : Cleaning and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Table : Faults and Remedy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
Table : Inspection Intervals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
Table : Lubrating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Table : MULTIDOS MTD-E and M Admissible Belt Load in Material Infeed Area . . . . . . . . . . . . . . . . 55
Table : MULTIDOS MTD-E and M Admissible Belt Load in Weighing Area . . . . . . . . . . . . . . . . . . . . 56
Table : MULTIDOS MTD-E and M Maximum Volumetric Feed Rate (at 0.5 m/s Maximum Belt Speed)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Table : Torque for Bottom Fixing Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Table : Torques of Screws Quality 8.8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tail pulley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Take-up screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56, 57
Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56, 57
Transit restraint . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

V
Visual check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

W
Weighing electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Weighing electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Weighing platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Weighing range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

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Notes:

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