I DT

System Solution & Sinamics Dietmar Vietze

I DT MC R&D85
06.07.2010

Upgrade 802D sl software technology

T/M and G/N
V1.4 or higher => V1.4SP6 HF1
(internal 01.40.10.xx or higher => 01.40.52.00)

1.0 Requirements
1.1 CF-Card: Recommended Siemens card Compact Flash Card 1GB empty
MLFB 6FC5313-5AG00-0AA0.

Figure 1: View with windows computer management

1.2 BIOS at 802D sl with Version v00_00_03_03.

1.3 Sinumerik 802D sl (PCU210.3) with version 1.4 or higher.
1.4 Software version 01.04.06.01 (version 1.4SP6 HF1) as file 802Dsl.upd with size
240 MB.
1.5 Toolbox version 01.04.06.01.

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

2.0 Upgrade BIOS version to 00.00.03.03

2.1 With RCS (Remote Control System Version 01.05.16.00 or higher) write the
image file BIOS_3.3_Updatecard.img on the CF-Card. RCS is part of the
toolbox.

Handling: In the main menu click "File" > "Write CF card". Dialog box "Restore
drive from image" as follow.

Figure 2: Chose file and drive

Figure 3: Write BIOS_3.3_Updatecard.img to CF-Card

2.2 Wait until the restoring is finished.

Figure 4: Finish

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

2.3 Switch OFF the control.

2.4 Plug the RS232 dongle on backside of the control PCU210.3 (connector X8)
and the CF-Card on front card slot.

Figure 5: Dongle details: Pin 2 & 3 and 7 & 8 will be connected

2.5 Switch ON the control and follow the messages on the screen!

2.6 !! After update is finished switch OFF the control and remove the dongle
and the CF-Card from front card slot !!

2.7 The new version is expected after the BIOS update and power up the control.

Figure 6: Rev: v00_00_03_03

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

3.0 Upgrade 802D sl to version 01.04.06.01 (version 1.4SP6 HF1)

3.1 By using the CF-Card for the BIOS update the card was for example formatted
with the following partitions.

Figure 7: View with windows computer management

Remove all partitions and create one partition of type FAT.

Figure 8: View with windows computer management

3.2 With RCS (Remote Control System Version 01.05.16.00 or higher) write the
image file 802Dsl.upd on the CF-Card. RCS is part of the toolbox.

Handling: In the main menu click "File" > "Write CF card". Dialog box "Restore
drive from image" as follow.

Figure 9: Choose file and drive

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

Figure 10: Write 802Dsl.upd to CF-Card

3.3 Wait until the restoring is finished.

Figure 11: Finish

3.4 !! Dont plug the CF-Card on front card slot !!

After power on, wait till the operating system has been started.

3.5 Set at least password level manufacturer and check the MD11210
($MN_UPLOAD_MD_CHANGES_ONLY) = fH

3.6 Plug the CF-Card in the front card slot.

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

3.7 Before updating back up the data on the control in external backup. Copy the
content of \802D\Start-up archive (Drive/NC/PLC/HMI) to the CF-Card.

Figure 12: Copy start-up archive

Figure 13: Paste start-up archive

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

3.8 NC (NC data, NC directories, Display machine data, Compensation), PLC (PLC
program & PLC user alarm texts), drive data and HMI are backed up into one
archive (802dslibn.arc).

Figure 14: Created start-up archive

3.9 Backup the text files for the i-Help. For the languages simple chinese, german,
english, spanish and portuguese the text files for the i-help are part of the
systemsoftware. When does files has been modified or completed it is
essential to save it with a RCS OEM-project.

3.10 Switch OFF the control.

3.11 Switch ON the control, the update will start and follow the messages on the
screen!

3.12 !! After power OFF remove the CF-Card from the front card slot!!

3.13 After power on, wait till the operating system has been started. The update is
completed. Set at least password level manufacturer.

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

4.0 SINAMICS firmware update (see Sinamics commissioning, load

firmware)
4.1 Select softkey Drive MD to enter SINAMICS commissioning area. Make sure,
the status of the CU_I is 35!

Figure 15: Sinamics component start-up

4.2 Press softkey SINAMICS IBN to list the drive commissioning items.

Figure 16: Sinamics component start-up

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

4.3 Select item Load SINAMICS firmware to update the connected DRIVE CLiQ
components to new firmware version an press Start.

Figure17: SINAMICS firmware update

4.4 Wait until SINAMICS firmware update has finished and follow the instructions
shown on screen.

4.5 After power OFF / ON all SINAMICS components have been updated and the
firmware is completed.

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

5.0 Reload the archive files created in step 3.7

5.1 Plug the CF-Card with the data backup on front card slot.

5.2 Copy the archive 802dslibn.arc to \802D\Start-up archive (Drive/NC/PLC/HMI).

Figure 18: Copy the archive file

Figure 19: Paste the archive file

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

5.3 Change PLC:

Please replace the subroutine MEAS_JOG (SBR43) version 01.00 with the
MEAS_JOG (SBR43) version 01.03 and the symbol table IS_HMI (USR17).
Check if all subroutines have the actual version level. You find POE-symbols
(SYS1) in the opened SUBR_LIBRARY.PTP under symbol table and in the
comment the versions of the subroutines. Compare the subroutines versions
from your own plc project. If there are differences install the new versions. If your
own plc project includes changes in the subroutines from the library dont forget
to install the modifications in the new plc project.

Figure 20: Symbol table subroutine library

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

Special for Sinumerik Manual Machines check the PLC program in the installed
toolbox in path techno and used technology e.g.
/turning/ManMach_T/ ManMachPlus_T.ptp

Figure 21: Symbol table ManMach_T

5.4 Change text files for i-help (see also 3.9):

Compare the actual text files from toolbox with the saved text files (see 3.9) and
add the differences by handling a new RCS OEM-project.

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

6.0 Load the cycles version 04.03.05.00 from the toolbox

version 01.04.06.01
6.1 By using Manual Machine Plus load from the installed toolbox in path
ManMach_T the cycle_mm.spf.

7.0 Load the siemens global user data (sgud*.ini) cycles from the
toolbox version 01.04.06.01
7.1 Back up the files tool data, r variables, work offset and global user data from
802D/Data to CF-Card.

Figure 22: Copy the files

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

Figure 23: Paste the files

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

7.2 Load the sgud.ini from toolbox.

Figure 24: Copy the sgud.ini

Figure 25: Paste the sgud.ini

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

7.3 Reload the files tool data, r variables, work offset and global user data from
CF-Card to 802D/Data.

Figure 26: Copy the files

Figure 27: Paste the files

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 I DT
System Solution & Sinamics Dietmar Vietze
I DT MC R&D85
06.07.2010

8.0 Create data backup as archive (as described in step 3.7)

9.0 Create internal saved data by operating softkey "Save data"

Figure 28: Save data

10.0 Upgrade completed

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