VT

Quick Start Guide

CONFORMS
TO STD UL 508
CSA 22.2
C US
No. 14

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 Redefining Motor Control VT

is the result of over 4 years of development for a fixed speed motor controller that
delivers unrivalled energy saving within the VT industry.

In the past 5 years there has been increasing pressure on industry to lower its energy consumption
and increase systems efficiency. This has been focused on many different attributes of systems
whether more efficient motors or the integration of lower friction belts and bearings or even overall
system design.

With over 70% of the worlds AC induction motor applications being fixed speed has
been specifically developed to focus on energy saving whilst enhancing the increasing demand for
ease of set up and reduction in downtime.

In 2011 after 20 years of designing motor control solutions for the conveyor market Fairford
manufactured the first motor controller for the VT market and specifically for enhanced energy saving
in escalators and hydraulic elevators.

The enhanced energy saving feature iERS (intelligent Energy Recovery System) is Fairfords patented
system with combined internal bypass which saves energy on lightly loaded motors. iERS reduces
the voltage and current supplied to only allow the motor to consume the exact amount of energy
required to maintain the speed at the load.

With increased rebate schemes on offer to offset costs and the spiralling costs of maintaining
contactors in escalator applications is now becoming specified as a retrofit product
and integrated in OEM equipment from factory build.

It offers a distinct advantage over traditional starting methods and is not only a soft starter. At its
core it offers the additional benefit of 45 minute installation time and full programmability as well
as an integrated power meter and field upgradeable software. It is unparalleled in its design using
touchscreen technology and offers the user simple and effective reporting and communications.

iERS - intelligent Energy Recovery System

iERS is an advanced motor control technology for
use in fixed speed applications. In the VT market
it is becoming increasingly important to offer
technology that not only reduces overall running
costs, downtime and maintenance but also meets
the needs of Corporate Social Responsibility.
iERS is technology that matches the power
consumption to the load required. It intelligently
monitors and regulates energy consumption on
fixed speed motors.
When the power factor drops and the motor is
lightly loaded the inherent losses in the design of a
motor cause excess energy to be wasted. These
are known as excitation losses. iERSs consistent
monitoring automatically recognises these costly
losses, and in turn reduces the voltage and
current, to not only increase the part load power
factor, but reduce the energy consumption in kW.
When the power factor increases, the motor is
more loaded. iERS then automatically bypasses
itself to remove any losses within the equipment.

iERS monitors the voltage, current and power

factor during the start to deduce the full load
figures. During the running stage, the power factor
continues to be monitored.

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 Safety VT

Important information
Installers should read and understand the instructions in this guide prior to installing, operating and
maintaining the soft start. The following symbols may appear in this guide or on the soft start to warn
of potential hazards or to draw attention to certain information.

Dangerous Voltage
Indicates the presence of a hazardous voltage which could result in personal injury or death.
Tension dangereuse
Indique la prsence dune tension dangereuse qui peut entaner des blessures ou la mort.

Warning/Caution
Indicates a potential hazard. Any instructions that follow this symbol should be obeyed to avoid
possible damage to the equipment, and personal injury or death.
Avertissement/Mise en garde
Indique un danger potentiel. Toutes les instructions suivant ce symbole doivent tre
observes, afin dviter les dommages de lquipement et les blessures ou la mort.

Protective Earth (Ground)

Indicates a terminal which is intended for connection to an external conductor for protection against
electric shock in case of a fault.
Mise la terre (Masse)
Indique une borne dont lusage prvu est dtre connecter conducteur externe pour assurer
la protection contre les chocs lectriques en cas de dfauts.

Caution Statements
The examples and diagrams in this manual are included solely for illustrative purposes. The
information contained in this manual is subject to change at any time and without prior notice. In no
event will responsibility or liability be accepted for direct, indirect or consequential damages resulting
from the use or application of this equipment.
Mises en garde
Les exemples et les schmas de ce manuel ne sont donns qu titre illustratif. Les
informations prsentes dans ce manuel peuvent tre modifies sans avis pralable.
En aucun cas nous nassumons la responsabilit ou lobligation pour les dommages directs,
indirects ou conscutifs qui rsultent de lutilisation ou application de cet quipement.

Short Circuit
Fairford soft starts are not short circuit proof. After severe overload or short circuit, the operation of
the soft start should be fully tested by an authorised service agent.
Court-circuit
Les dmarreurs progressifs Fairford ne sont pas lpreuve des courts-circuits. Aprs une
forte surcharge ou un court-circuit, le fonctionnement du dmarreur progressif doit tre
intgralement vrifi par un agent de maintenance agr.

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 Safety (continued) VT

1L1 3L2 5L3

soft starts contain dangerous
voltages when connected to the mains supply.
Only qualified personnel that have been completely
trained and authorised, should carry out installation,
operation and maintenance of this equipment.

Les dmarreurs progressifs

contiennent des tensions dangereuses, lorsquils
sont connects la tension secteur. Les
activits dinstallation, dutilisation et dentretien
de cet quipement doivent tre effectues par 2T1 4T2 6T3
un personnel qualifi, dment form et habilit.

Installation of the soft start must be made

in accordance with existing local and
national electrical codes and regulations
and have a minimum protection rating.
Le dmarreur progressif doit tre installer M
conformment au code local et nationale 3~
dlectricit et la rglementation en vigueur,
et il doit avoir un indice de protection minimal.

It is the responsibility of the installer to provide

suitable grounding and branch circuit protection
in accordance with local electrical safety codes.
Il appartient linstalleur dassurer la
mise la terre et la protection du circuit
de branchement, conformment au
code de scurit lectrique local.

This soft start contains no serviceable

or re-usable parts.
Ce dmarreur progressif ne contient pas
de pices rparables ou rutilisables.

The STOP function of the soft start does not isolate

dangerous voltages from the output of the soft start.
An approved electrical isolation device must be
used to disconnect the soft start from the incoming
supply before accessing electrical connections.
La fonction STOP du dmarreur progressif
nisole pas les tension dangereuses en sortie
du dmarreur progressif. Avant daccder
aux raccordement lectriques, il faut
utiliser un dispositif disolation lectrique
approuv pour dconnecter le dmarreur
progressif de la tension dentre.

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 Environment - installation VT

VT Size 1.
Dimensions
Fitting
< 30 < 30 < 30 < 30

75mm
95.2mm (3.75)

(3)
25mm
270mm (11)

(1)
260mm (10.25)

25mm 25mm
(1) (1)

60mm 177.1mm (6.9)

75mm
(3)

(2.375)

Weight = 3.5 kg (7.7 lbs)

Air Flow

VT Size 2.
Dimensions
< 30 < 30
Fitting
< 30 < 30

143mm (5.6") 40mm (1.6")

100mm

25mm (1")
(3.9")
304mm (11.9")

318mm (12.5")

80mm
(3.1") 232mm (9.1")
100mm
(3.9")

40mm (1.6")

Weight = 6.5 kg (14.3 lbs)

Air Flow

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 Environment - installation VT

Enclosure Ventilation
When fitting into a cabinet, ventilation must be provided if the heat output of the unit
is greater than the cabinet will dissipate. Use the following formula to determine the fan requirement.
An allowance has been incorporated into the formula so that the figure for Q is the air delivery in the
fan suppliers data.

The maximum power dissipation occurs when energy saving.

Heat dissipated can be approximated with the formula:-
Watts ( ) = 1/2 x current rating x 3

Ventilation intrieure
Lorsque est install dans une armoire, il faut assurer sa ventilation, si la chaleur
produite de lunit est plus important que la capacit de dissipation de larmoire. Utiliser la
formule suivante pour dterminer la demande de ventilateur. Une tolrence a t incorpor
dans la formule, ainsi la figure donne dans Q est le dbit dair indiqu dans les donnes du
fournisseur du ventilateur.

La puissance maximale de dissipation est atteint en mode conomie dnergie.

La chaleur dissipe peut tre estime par la formule suivante :
Watts ( ) = 1/2 x courant nominal x3

4xWt
Q=
(T - T )
max amb

Q = volume of air (cubic metres per hour-m3/h)

Wt = Heat produced by the unit and all other heat sources within the enclosure (Watts)
Tmax = Maximum permissible temperature within the enclosure
(50C for a fully rated )
Tamb = Temperature of the air entering the enclosure (C)
If you prefer to work in CFM, substitute F for C. Q is now in CFM

Q = quantit dair (mtre cube par heure - m3/h)

Wt = Chaleur produite par lunit et toutes autres sources de chaleur dans larmoire (Watts)
Tmax = Temprature maximale admissible dans larmoire (50C pour en puis-
sance maximale)
Tamb = Temprature de lair entrant dans larmoire (C)
Pour calculer en CFM, remplacer C par F. Ainsi Q est en CFM.

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 Program Program-
Required rating Default Description Description Default Required rating
mable mable

Group 1 input group 1 relay

#1
common D1COM 11 common

24Vdc or 110Vac or opto-coupled 230Vac 1A AC15,

#1 yes start/stop relay N/C fault yes
230Vac +10% -15% input D1-1I 12 30Vdc 0.5A Resistive

24Vdc or 110Vac or opto-coupled 230Vac 1A AC15,

Fairford VT Guide FAW.indd 7

#1 yes None relay N/O fault yes
230Vac +10% -15% input D1-2I 24 30Vdc 0.5A Resistive

group 2 input group 2 relay

#2 D2COM 33 common
common

24Vdc or 110Vac or opto-coupled 230Vac 1A AC15,

#2 yes reset relay N/O running yes
230Vac +10% -15% input D2-1I 34 30Vdc 0.5A Resistive

end of 230Vac 1A AC15,

not used relay N/O yes
Not Used 44 start 30Vdc 0.5A Resistive

3 x PTC in series 0 to 10V 10mA /

OFF thermistor analog output 0-10V yes
4-20mA
Wiring connection

(130C) PTC+ A0
3 x PTC in series analog 0V 0V
OFF thermistor PTC- ACOM
(130C)
0 to 10V 10mA /
analog input 0-10V Yes
signal ground Earth AI 4-20mA

110Vac / 230Vac 0V input 0V #3

#3 control supply N 0Vdc
+10% -15%

Vac
110Vac / 230Vac L 24Vdc 24V input 24Vdc + 10%-15% #3
#3 control supply

110-230
+10% -15%

*24Vdc Specification
24Vdc 60W
Residual ripple 100mV
Spikes/switching Peaks 240mV
Turn On/Off response
No overshoot of V out
Overvoltage voltage protection output voltage must be
clamped to <30Vdc

#1 The programmed digital input setting on D1COM, D1-2I must correspond to the voltage applied to these terminals to avoid risk of damage to the equipment.

Afin dviter dendommager lquipement, le rglage de lentre numrique programm sur D1COM, D1-2I doit correspondre la tension applique ces bornes.

#2 The programmed digital input setting on D2COM, D2-11 must correspond to the voltage applied to these terminals to avoid risk of damage to the equipment.

Afin dviter dendommager lquipement, le rglage de lentre numrique programm sur D2COM, D2-11 doit correspondre la tension applique ces bornes.

#3 The control supply can be 110 or 230Vac applied to the N, L terminals or 24Vdc applied to the 0Vdc, 24V input terminals. The correct voltage as specified must only be applied to one of these supply
inputs to avoid risk of damage to the equipment.

Lalimentation contrle peut tre 110 ou 230 Vca, applique aux bornes N et L, ou 24 Vcc, applique aux bornes dentre de 0 Vcc, 24 V. Afin dviter dendommager lquipement, la
tension approprie selon les indications ne doit tre applique qu une entre dalimentation.
VT

24/06/2014 09:12
 Wiring connection VT
In Line

K1 - Main contactor or
circuit breaker isolation
and protection switch gear
(provided by the customer)

V1 W1
U1

Induction Induction
Motor Motor

U2
V2 W2

For suitable short For wire size and

circuit protection devices
(SCPDs) see short Circuit
Protection in the Technical
Information/ standards
section of this guide.
Pour un dispositif de
protection appropri
contre le court-circuit,
voir la protection contre
le court-circuit dans la
section Informations
techniques/normes du
prsent guide.
torque requirements see
Technical Information/
standards section of this
guide.
Pour les dimensions de
cble et les besoins en
couple, voir la section
Informations techniques/
normes du prsent
guide.

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 Wiring connection VT
3 Wire Control Diagram
110/230Vac control supply 24Vdc control supply and Digital
and digital input programming digital input programming input
programming
!
110/230Vac ! 24Vdc ! ! D1 - 1I = Start
D1 - 2I = Stop
D2 - 1I = Reset

24 24 D1-2I D2-1I
L D1-1I
L D1-2I D2-1I
D1-1I D1-2I 33
D2-1I 33 Vdc D1-1I D1-1I D1-2I 33
D2-1I 33
Vdc

N D1COM
N D2COM
D1COM 34
D2COM 34 0Vdc D1COM
0Vdc D2COM
D1COM 34
D2COM 34

K1 K1 K1 K1

N
0Vdc

Power factor correction capacitors must not be positioned between the soft start and the motor or
there is a risk of damaging the thyristors due to current peaks.
Les condensateurs damlioration du facteur depuissance ne doivent pas tre monts
entre le dmarreur progressif et le moteur, parce que les pointes de courant risquent
endommager les thyristors.

User Programmable Control Diagram

110/230Vac ! 24Vdc !

K2.2 K2.2
1) 1)

Stop Stop
L D1-1I D2-1I 33 24Vdc D1-1I D2-1I 33

Start K2.1 Start K2.1

N D1COM D2COM 34 0Vdc D1COM D2COM 34

K2 K1 K2 K1

N
0Vdc

User programmable Inputs 1) Optional high reset. If this reset is required ensure User
are fully programmable Programmable is selected in the control method menu found
in the Digital Inputs menu. If you would prefer the reset to
D1 - 1I = High Start / Low Stop work by removing and reapplying the Start Signal on D1 - 1I
D1 - 21 = None
then select Two wire control in the control method menu.
D2 - 11 = High Reset

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 Programmes VT

1. Setup Wizard 2.
Default

Escalator

Elevator

3. 4.

5. 6.

7.

10

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 Rating table VT

IEC, Ie kW 1) UL, FLA Hp 2) Us

Type
A 3) A 4) 220- 440-
230V 400V 200V 208V
240V 480V

SGY-101-4-01 17 4 7.5 17 3 5 5 10

SGY-103-4-01 22 5.5 11 21 5 5 5 15

SGY-105-4-01 29 7.5 15 27 7.5 7.5 10 20

SGY-107-4-01 35 7.5 18.5 34 10 10 10 25

SGY-109-4-01 41 11 22 40 10 10 10 30
24Vdc
SGY-111-4-01 55 15 30 52 15 15 15 40 or
110Vac
SGY-113-4-01 66 18.5 37 65 20 20 20 50 or
230Vac
SGY-115-4-01 80 22 45 77 25 25 30 60

SGY-117-4-01 100 30 55 96 30 30 30 75

SGY-201-4-01 132 37 75 124 40 40 50 100

SGY-203-4-01 160 45 90 156 50 50 60 125

SGY-205-4-01 195 55 110 180 60 60 75 150

1) Rated operational powers in kW according to IEC 60072-1 (primary series) corresponding to
IEC current rating.
2) Rated operational powers in hp according to UL508 corresponding to FLA current rating.
3) The IEC, Ie rating will apply for EN 60947-4-2 max rating index 195A: AC-53a: 3.5-17: 90-5.
4) The UL, FLA rating applies for a maximum surrounding air temperature of 50C.

11

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 Technical information VT

Motor overload 'cold' trip curves

(20C ambient)

1000

100
Trip time ( seconds )

10

1
1 1.5 2 2.5 3 3.5 4 4.5
Multiple of Motor FLA

Class10 Class20 Class30

* Please note: When the overload has tripped there is a forced cooling time to
allow the overload to recover before the next start.

12

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 Technical information/Standards VT

Rated operational voltages Ue 230Vac to 480Vac

Rated operational current Ie See model ratings table below

SGY-101 to SGY-205
Rating index
Ie: AC-53a: 3.5-17: 90-5
Rated frequency 50 to 60Hz

Rated duty Uninterrupted

Form designation Form 1 Internally bypassed

Rated insulation voltage Ui 480V

Rated impulse withstand Main circuit 4kV

Uimp
voltage Control supply circuit 2.5kV

Main circuit IP00 (IP 20 optional)

IP code
Supply and control circuit IP 20

Pollution degree 2

Rated conditional short-circuit current and type of Type 1 co-ordination. See short circuit protection table
co-ordination with associated short circuit protec- for rated conditional short-circuit current and required
tive device (SCPD). current rating and characteristics of the associated SCPD

Rated control circuit voltage

Uc 24Vdc, 110Vac or 230Vac
(programmable)
Protect with 4A UL Listed
Rated control supply voltage Us See Rating table
fuse
AC-15 230Vac, 1A
Relay specification
DC-13 30Vdc, 0.7A
EMC Emission levels EN 55011 Class A

IEC 61000-4-2 8kV/air discharge or 4kV/contact discharge

IEC 61000-4-3 10 V/m

2kV/5kHz (main power and ports)

IEC 61000-4-4
1kV/5kHz (signal ports)

2kV line-to-ground
IEC 61000-4-5
EMC Immunity levels 1kV line-to-line

IEC 61000-4-6 10V

0%Ue for 0.5 cycle
0%Ue for 1 cycle
IEC 61000-4-11 40%Ue for 10/12 cycles
70%Ue for 25/30 cycles
80%Ue for 250/300 cycles

13

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 Standards VT

-20C (-4F) to 50C (122F) above 50C de-rate linearly by 4% of Ie per C to a

maximum of 60C (140F).

Maximum altitude above sea level 1000m (3281ft) above 1000m de rate by 1% of
Ie per 100m (328ft) to a maximum altitude of 2000m (6562ft).

Please note for higher temperatures and altitudes contact your supplier.

models bearing the ETL listing mark are ETL UL508 and CSA C22.2 No.14 listed to
US and Canadian safety standards respectively.

Short circuit protection

#1 Suitable for use in a circuit of delivering not more than __Iq__ rms Symmetrical Amperes, 480
Volts maximum, when protected by Class J time delay fuses with a maximum rating of __Z1__ or by
a circuit breaker having an interrupting rating not less than __Z2__ ms Symmetrical Amperes, 480
Volts maximum as in table below.

#2 Correctly selected semiconductor fuses can provide additional protection against damage to
the unit (this is sometimes referred to as type 2 co-ordination). These semiconductor
fuses are recommended to provide this increased protection

SGY SGY SGY SGY SGY SGY SGY SGY SGY

Type designation (e.g. SGY-101-4-01)
101 103 105 107 109 111 113 115 117

Rated operational
Ie A 17 22 29 35 41 55 66 80 100
current

Rated conditional
Iq kA 5 5 5 5 5 5 5 10 10
short circuit current

Class J time-delay Maximum

A 30 40 50 60 70 100 125 150 175
fuse #1 rating Z1

UL Listed
Maximum
inverse-time delay- A 60 60 60 60 60 150 150 250 300
rating Z2
circuit breaker #1

Mersen 6,9 URD 30_

Bussmann 170M30__
Type Bussmann 170M31__
Semiconductor fuse Bussmann 170M32__
(class aR) #2
SIBA 20 61__

Fuse Rating A 100 100 160 160 160 200 200 250 315

14

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 Standards VT

Short Circuit protection (continued).

SGY SGY SGY
Type designation (e.g. SGY-101-4-01)
201 203 205

Rated operational
Ie A 132 160 195
currents

Rated conditional
Iq kA 10 10 10
short circuit current

Class J time-delay Maximum

A 225 300 350
fuse #1 rating Z1

UL Listed
inverse-time delay- Maximum A 350 450 500
circuit breaker #1 rating Z2

Mersen 6,9 URD 31__

Bussmann 170M40__
Type A Bussmann 170M41__
Semiconductor fuse Bussmann 170M42__
(class aR) #2 SIBA 20 63__

Fuse rating A 400 550 550

Wire sizes and torques

Wire Size Torque
Terminal Models
mm2 AWG Nm lb-in

Main Terminals Cu STR SGY-101 to SGY-117 2.5 70 12 2/0 9 80

Terminal
75C only SGY-201 to SGY-205 4 - 185 12-350MCM 14 123

Control terminals All models 0.2-1.5 24-16 0.5 4.5

SGY-101 >4 > 12

M6 stud SGY-103 to SGY-111 >6 > 10 8 70

Protective Earth 1) SGY-113 to SGY-117 > 10 >8
Cu Only
M8 stud SGY-201 to SGY-205 > 16 >6 12 105

1) Protective Earth wire size based on bonding conductor requirements of UL508 and UL508A

15

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 VT
Quick Start Guide
en Electric current! Danger to life! fi Hengenvaarallinen jnnite!
Only skilled or instructed persons may carry out the operations. Vain ptevt shkasentajat ja opastusta saaneet henkilt saavat suorittaa
seuraavat tyt.
de Lebensgefahr durch Strom!
Nur Elektrofachkrfte und elektrotechnisch unterwiesene Personen drfen die im Folgenden cs Nebezpe razu elektrickm proudem!
beschriebenen Arbeiten ausfhren. Ne uveden prce smj provdt pouze osoby s elektrotechnickm vzdlnm.

fr Tension lectrique dangereuse! et Eluohtlik! Elektrilgioht!

Seules les personnes qualifies et averties doivent excuter les travaux ci-aprs. Jrgnevalt kirjeldatud tid tohib teostada ainult elektriala spetsialist vi
elektrotehnilise instrueerimise lbinud personal.
es Corriente elctrica! Peligro de muerte!
El trabajo a continuacin descrito debe ser realizado por personas cualificadas y advertidas. hu letveszly az elektromos ram rvn!
Csak elektromos szakemberek s elektrotechnikban kpzett szemlyek vgezhetik
it Tensione elettrica: Pericolo di morte! el a kvetkezkben lert munkkat.
Solo persone abilitate e qualificate possono eseguire le operazioni di seguito riportate.
lv Elektrisk strva apdraud dzvbu!
zh Tlk apraksttos darbus drkst veikt tikai elektrospecilisti un darbam ar
elektrotehniskm iekrtm instruts personas!

ru ! ! lt Pavojus gyvybei dl elektros srovs!

Tik elektrikai ir elektrotechnikos specialistai gali atlikti emiau apraytus darbus.
.
pl Poraenie prdem elektrycznym stanowi zagroenie dla ycia!
nl Levensgevaar door elektrische stroom! Opisane poniej prace mog przeprowadza tylko wykwalifikowani elektrycy oraz
Uitsluitelijk deskundigen in elektriciteit en elektrotechnisch geinstrueerde personen is het osoby odpowiednio poinstruowane w zakresie elektrotechniki.
toegestaan, de navolgend beschrevene werkzaamheden uit te voeren.
sl ivljenjska nevarnost zaradi elektrinega toka!
da Livsfare p grund af elektrisk strm! Spodaj opisana dela smejo izvajati samo elektrostrokovnjaki in elektrotehnino
Kun uddannede el-installatrer og personer der e instruerede i elektrotekniske arbejdsopgaver, pouene osebe.
m udfre de nedenfor anfrte arbejder.
sk Nebezpeenstvo ohrozenia ivota elektrickm prdom!
el , ! Prce, ktor s niie opsan, sm vykonvat iba elektroodbornci a osoby s
elektrotechnickm vzdelanm.
.
bg !
pt Perigo de vida devido a corrente elctrica! , ,
Apenas electricistas e pessoas com formao electrotcnica podem executar os trabalhos que a - .
seguir se descrevem.
ro Atenie! Pericol electric!
sv Livsfara genom elektrisk strm! Toate lucrrile descrise trebuie efectuate numai de personal de specialitate calificat i
Endast utbildade elektriker och personer som undervisats i elektroteknik fr utfra de arbeten de persoane cu cunotiine profunde n electrotehnic.
som beskrivs nedan.
Ref: VT QSG 0614

www.fairfordvt.com
www.fairford.com

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