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3, may 1998
AbstractThe current state of a novel technology, sur- waves must be efficiently launched at, or in, the subject of
face microfabricated ultrasonic transducers, is reported. interest. In all sensing applications and most actuating ap-
Experiments demonstrating both air and water transmis- plications, the waves also need to be detected. Ultrasound
sion are presented. Air-coupled longitudinal wave transmis-
sion through aluminum is demonstrated, implying a 110 dB is usually introduced into and detected from the subject
dynamic range for transducers at 2.3 MHz in air. Water via a coupling medium; it is rare for the vibrating element
transmission experiments from 1 to 20 MHz are performed, of the transducer to be placed in direct contact with the
with a measured 60 dB SNR at 3 MHz. A theoretical model subject [9]. The coupling medium can be solid, such as the
is proposed that agrees well with observed transducer be- quartz rods used in wafer temperature measurements [10],
havior. Most significantly, the model is used to demonstrate
that microfabricated ultrasonic transducers constitute an [11]; it can be liquid, as in many NDE and medical applica-
attractive alternative to piezoelectric transducers in many tions, or it can be gaseous, as in air-coupled applications.
applications. Ultrasonic excitation and detection also can occur on the
subject via laser light [12][14]. Currently, the vast major-
ity of ultrasonic transducers are fabricated using piezoelec-
I. Introduction tric crystals and composites. When performing ultrasonic
investigations directly on solids, piezoelectric transducers
ltrasound is used in a wide variety of applications are the best choice because the acoustic impedance of the
U that can be characterized as either sensing modalities
or actuating modalities. Sensing applications include med-
piezoelectric ceramic is of the same order of magnitude
as that of the solid. Laser based ultrasound also performs
ical imaging, nondestructive evaluation (NDE), ranging, well with solids. However, when the objective is to excite
and flow metering. Practical uses of ultrasound as an ac- and detect ultrasound in fluids (as is the case in most ap-
tuating mechanism include industrial cleaning, soldering, plications), piezoelectric transducers have drawbacks that
and therapeutic ultrasound (heating, lithotripsy, tissue ab- motivate our approach to transducer design.
lation, etc.). Current theoretical understanding indicates, Piezoelectric transducers are problematic in fluid-
however, that many fruitful applications of ultrasound re- coupled applications because of the impedance mismatch
main unrealized. Often a lack of adequate transducers between the piezoelectric and the fluid of interest. In air,
precludes theoretically interesting ultrasonic systems from for example, the generation of ultrasound is challenging
materializing. Thus, we find ourselves at a familiar point in because the acoustic impedance of air (400 kg/m2 s) is
the scientific process; practical applications motivate tech- many orders of magnitude smaller than the impedance
nological progress; and the technological progress, if real- of piezoelectric materials commonly used to excite ultra-
ized, can serve to further refine theory. Specifically, air- sonic vibrations (approximately 30 106 kg/m2 s). The
coupled ultrasonic inspections motivate the development large impedance mismatch implies that piezoelectric air
of air transducers [1][5] and the advantages of limited transducers are inherently inefficient. In order to improve
diffraction beams motivate the realization of 2-dimensional efficiency, a matching layer is usually placed in between
transducer matrices [6][8]. In this paper, we present mi- the piezoelectric and the air [9]. The matching layer solu-
cromachined ultrasonic transducers (MUTs) and report tion is problematic for three reasons. First, the impedance
that they overcome many of the current transducer prob- mismatch is so large that matching layer materials with
lems. MUTs are shown to work in air with the largest the necessary characteristic impedance are rarely avail-
dynamic range reported to date, they are shown to work able. Second, the improved energy coupling comes at the
in water, and simulations are used to demonstrate that expense of bandwidth. Third, high frequency transducers
optimized immersion MUTs can perform comparably to require impractically thin matching layers. Attempts to
piezoelectric transducers with fewer practical limitations. maximize the energy transfer from the piezoelectric ele-
In order to harness the practical potential of ultrasound, ment to the air and vice versa have achieved moderate
success. However, the increased complexity of the more ef-
Manuscript received May 6, 1997; accepted November 20, 1997. ficient devices reduces their reliability and increases their
I. Ladabaum, X. Jin, H. T. Soh, and B. T. Khuri-Yakub are with cost.
the E. L. Ginzton Laboratory, Stanford University, Stanford, CA
94305 (e-mail: igal@macro.stanford.edu). In the case of water-coupled ultrasound, the impedance
A. Atalar is with Bilkent University, Ankara, Turkey. mismatch is not as severe (approximately 30 106 kg/m2 s
08853010/98$10.00
c 1998 IEEE
ladabaum et al.: micromachined capacitive transducers 679
which we rewrite as
d2 x(t) 2
SVDC
m 2
+ ksoft x(t) = 2 (6)
dt 2d0
where
2
SVDC
ksoft = k .
d30
Thus, we expect to see a drop in the resonance frequency
Fig. 6. Sketch of MUT hysteresis.
of the system as VDC is increased. Such a frequency shift
is observed, and reported in the results section.
point). As VDC is increased, there is a point at which the Even though much is left to decipher about the com-
electrostatic force overwhelms the springs restoring force, plex nonlinear behavior of a MUT under large displace-
and the membrane collapses. This inflection point is found ment conditions, small signal operation about a bias point
when there is a double real root such that x > d0 . The yields fruitful practical and theoretical results. If in (1) we
collapse point occurs when: assume that the membrane displacement x is small com-
r pared to the gap spacing d0 , then:
8kd30
Vcollapse = SV 2
27S Fcapacitor V 2.
d0 2d20
xcollapse = .
3 If we let V = VDC + Vac then
In order to prevent the capacitor from shorting after
collapse, we imagine a thin insulating layer of thickness Fcapacitor VDC
2 2
+ 2VDC Vac + Vac .
dinsulator on one of the electrodes (the metalized mem-
If we choose VDC Vac then the time varying forcing
branes nitride, in a real MUT). Note that we have ne-
function
glected the effect of such an insulating layer until this
point. It is possible to account for the insulator in (2) Fac 2VDC Vac .
and (3), but it is conceptually more clear to assume that Thus, reasonable experiments can be performed and in-
dinsulator and insulator can be neglected until collapse. Af- terpreted even though a full understanding of an emitting
ter the membrane has collapsed, it will not snap back until MUTs behavior requires further analysis.
the voltage is reduced below Vcollapse to
s
2kd2insulator (d0 dinsulator ) B. Small Signal Model
Vsnap-back = .
insulator S
In order to facilitate the design of systems enabled by
A sketch of such hysteretic behavior is found in Fig. 6. We MUTs, the goal of the theory is to arrive at an equiva-
conclude from such analysis that membrane collapse is a lent circuit model of the transducer. The equivalent cir-
possibility, and we report in the results section that such cuit should be a two port network, where the electrical
collapse is observed. domain (voltage and current) is represented at one port,
In addition to membrane collapse, electrostatic spring and the mechanical domain (force and velocity) is repre-
softening also is observed experimentally. Such softening sented at the other port. The equivalent circuit is valid un-
arises from the fact that, as the capacitor plate displaces in der small signal conditions for a receiving MUT, and even
the +x direction, a spring force is generated in the x di- for an emitting MUT, as long as the membrane displace-
rection. However, displacement in the +x direction under ment is not near the collapse point and the bias voltage
constant VDC also causes an increase in the electrostatic does not cause significant spring softening. The approach,
ladabaum et al.: micromachined capacitive transducers 683
The quadratic formula then gives the solutions: Mechanical impedance is defined as the ratio of pressure
s s to velocity. Hence, the mechanical impedance of the mem-
d2 + 4c 2 d d2 + 4c 2 + d 4 Fig. 7 illustrates the mechanical resonance of the membrane. The
k1 = and k2 = j . displacement in this particular example is too large to be valid for
2c 2c
(12) the small signal equivalent circuit derived in the next section.
684 ieee transactions on ultrasonics, ferroelectrics, and frequency control, vol. 45, no. 3, may 1998
P lt ak1 k2 (k2 J0 (k1 a)J1 (k2 a) + lt k1 J1 (k1 a)J0 (k2 a))
Zm = = jlt . (15)
v ak1 k2 (k2 J0 (k1 a)J1 (k2 a) + k1 J1 (k1 a)J0 (k2 a)) 2(k12 + k22 )J1 (k1 a)J1 (k2 a)
VI. Results
Fig. 16. Real part of impedance under vacuum: experiment and the- Fig. 17. Impedance in air: experiment and theory.
ory.
[32] I. Ladabaum, B. T. Khuri-Yakub, D. Spoliansky, and M. I. Conference, Delft, the Netherlands, in July 1997 and Whitaker Stu-
Haller, Micromachined ultrasonic transducers MUTs, in Ul- dent Paper Finalist Certificate in IEEE International Conference on
trasonics Symposium, Seattle, WA, 1995, pp. 501504. Engineering in Medicine and Biology, Baltimore, MD, in November
[33] I. Ladabaum, B. T. Khuri-Yakub, and D. Spoliansky, Micro- 1994.
machined ultrasonic transducers: 11.4 MHz transmission in air
and more, Appl. Phys. Lett., vol. 68, pp. 79, Jan. 1996.
[34] H. T. Soh, I. Ladabaum, A. Atalar, C. F. Quate, and B. T.
Khuri-Yakub, Silicon micromachined ultrasonic immersion Hyongsok T. Soh received a B.S. degree
transducers, Appl. Phys. Lett., vol. 69, pp. 36743676, Dec. with Distinction in 1992 with a double ma-
1996. jor in Mechanical Engineering and Materials
[35] I. Ladabaum, X. C. Jin, H. T. Soh, F. Pierre, A. Atalar, and B. T. Science, and an M.Eng degree in 1993 in Elec-
Khuri-Yakub, Micromachined ultrasonic transducers: towards trical Engineering all from Cornell University.
robust models and immersion devices, in Ultrasonics Sympo- He is currently working on the Ph.D. degree
sium, San Antonio, TX, 1996, pp. 335338. in Electrical Engineering at Stanford. His re-
[36] X. Jin, I. Ladabaum, and B. T. Khuri-Yakub, The microfabri- search is on scanning probe lithography and
cation of capacitive ultrasonic transducers, in Transducers 97, nanometer scale electron devices.
Chicago, 1997, pp. 437440.
[37] P. Eccardt, K. Niederer, T. Scheiter, and C. Hierold, Surface
micromachined ultrasound transducers in CMOS technology, in
Ultrasonics Symposium, San Antonio, TX, 1996, pp. 959962.
[38] J. W. (Lord Rayleigh) Strutt, The Theory of Sound. New York: Abdullah Atalar (M88SM90) was born in Gaziantep, Turkey, in
Macmillan, 187778. 1954. He received a B.S. degree from Middle East Technical Univer-
[39] L. E. Kinsler, A. R. Frey, A. B. Coppens, and J. V. Sanders, sity, in 1974; M.S. and Ph.D. degrees from Stanford University in
Fundamentals of Acoustics. New York: Wiley, 1982. 1976 and 1978, respectively, all in Electrical Engineering. His thesis
work was on reflection acoustic microscopy. From 1978 to 1980 he
was first a Post Doctoral Fellow and later an Engineering Research
Associate in Stanford University continuing his work on acoustic mi-
croscopy. For 8 months he was with Hewlett Packard Labs, Palo
Alto, engaged in photoacoustics research. From 1980 to 1986 he was
Igal Ladabaum (S91) received a B.S. in on the faculty of the Middle East Technical University as an Assis-
Bioengineering from U.C. Berkeley in 1992. tant Professor. From 1982 to 1983 on leave from University, he was
He then went to Paris, France where he was a with Ernst Leitz Wetzlar, West Germany, where he was involved in
Jean Monnet scholar (199293) at the Ecole the development of the commercial acoustic microscope. In 1986 he
Polytechnique. He was also a staff engineer at joined the Bilkent University as the chairman of the Electrical and
Air Liquide. In 1996, he received an M.S. in Electronics Engineering Department and served in the founding of
Electrical Engineering from Stanford Univer- the Department where he is now a Professor. He is presently the
sity. Currently a doctoral candidate at Stan- Provost of Bilkent University. He teaches undergraduate and grad-
ford, Mr. Ladabaum is interested in the tech- uate courses on VLSI design and microwave electronics. His current
niques of micromachining and their applica- research interests include micromachined sensors and actuators and
tion to the realization of novel transducers. computer aided design in Electrical Engineering. He is the project
Most of his effort is directed toward the devel- director of a NATO SFS project: TU-MIMIC. He is a senior member
opment and application of ultrasonic transducers. He is a member of of IEEE.
the IEEE and the Acoustical Society of America. He has received nu-
merous awards through the course of his studies, including being the
student speaker at every commencement ceremony since 8th grade.
He received the best student paper prize at the International Con-
ference of Micro and Nano-Engineering in Aix en Provence, France, Butrus T. Khuri-Yakub (S70S73M76
1995, and the RWB Stephens Best Student Paper Prize in Ultrason- SM87F95) was born in Beirut, Lebanon.
ics International Conference, Delft, the Netherlands, in July 1997. He received the B.S. degree in 1970 from the
He has contributed several journal and conference papers, and is American University of Beirut, the M.S. de-
pursuing patents for some of his work on ultrasonic transducers. gree in 1972 from Dartmouth College, and the
Ph.D. degree in 1975 from Stanford Univer-
sity, all in electrical engineering. He joined the
research staff at the E. L. Ginzton Laboratory
of Stanford University in 1976 as a research
XueCheng Jin (S93) received the BEng associate. He was promoted to a Senior Re-
Degree in Biomedical Engineering from Ts- search Associate in 1978, and to a Professor of
inghua University, PR China, in 1990 and the Electrical Engineering (Research) in 1982. He
MEng Degree in Computer Engineering from has served on many university committees such as graduate admis-
the National University of Singapore, Singa- sions, undergraduate academic council of the school of engineering,
pore, in 1994. He is currently studying toward and others. He has been teaching both at the graduate and under-
the Ph.D. degree in Electrical Engineering at graduate levels for over 15 years, and his current research interests
Stanford University. He worked for Oriental include in-situ acoustic sensors (temperature, film thickness, resist
Star Microcomputers, PR China, until 1992, cure) for monitoring and control of integrated circuits manufactur-
where he designed analog and digital circuits ing processes, micromachining silicon to make acoustic materials and
for various instrumentation. He then worked devices such as air borne and water immersion ultrasonic transducers
for Texas Instruments Pte Ltd, Singapore, and arrays, and fluid ejectors, and in the field of ultrasonic nonde-
where he designed computer vision algorithms and software codes for structive evaluation and acoustic imaging and microscopy.
real time post mount die inspection in die bonder machines. In 1995, Professor Khuri-Yakub is a fellow of the IEEE, a senior member
he joined the faculty of Electrical Engineering Department, National of the Acoustical Society of America, and a member of Tau Beta
University of Singapore, as a Senior Tutor, where he is primarily en- Pi. He is associate editor of Research in Nondestructive Evaluation,
gaged in research into solid-state sensor and actuator, MEMS and a Journal of the American Society for Nondestructive Testing; and
micromachining technology, CMOS integrated circuit design, bioin- a member of the AdCom of the IEEE group on Ultrasonics Ferro-
strumentation and its miniaturization, medical image processing and electrics and Frequency Control (1/1/941/1/97). He has authored
computer vision. about 300 publications and has been principal inventor or coinventor
XueCheng Jin is a member of IEEE. He serves as a reviewer for on over 30 patents. He received the Stanford University School of En-
several international journals with about 20 publications. He received gineering Distinguished Advisor Award, June 1987, and the Medal
RWB Stephens Best Student Paper Prize in Ultrasonics International of the City of Bordeaux for contributions to NDE, 1983.