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CTCI CORPORATION
Employers Contract No.: 12P1000A-F0001, 12P1000A-M0001 Employers Engineer:
EP Contractors Names
4) Information Only. SL :
JE :
DATE PM :
CI NO. 4.1.13
Scale Other Document Code (if any)
ALSTOM 2011. All rights reserved. Please consider the environment before printing this document
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue AUG 30, 2012
Equipment & Steelwork Rev./Date 08 / Dec 29, 2013
for SWFGD System Page 2 of 63
REVISION HISTORY
TABLE OF CONTENTS
1. GENERAL .................................................................................................... 4
7. GALVANISED WORK................................................................................. 14
8. REPAIR ...................................................................................................... 16
8.1. Painting ...................................................................................................... 16
8.2. Galvanizing ................................................................................................. 16
9. QUALITY CONTROL.................................................................................. 17
1. GENERAL
This specification covers the standard requirements for surface preparation and painting of
equipment and steel structures for a Seawater Flue Gas Desulphurisation Plant (SWFGD). The
standards of surface preparations and painting are intended to give a minimum life of more
than 15 years (unless otherwise specified) in a coastal environment, with need for only minor
remedial work in that period.
The Paint Systems to be used will be specified by Buyer as one or more of the Paint Systems
enclosed in clause 11, or paint systems of equal performance as these systems. The Plant is
located nearby the ocean, a highly corrosive atmosphere.
Supplier shall submit his own painting procedure to Buyer. Suppliers surface preparation and
painting procedure shall be in compliance with this specification. The supplier standard painting
system shall satisfy the environmental class C5-M for atmospheric corrosion category and Im2
for water in ISO 12944 for all outdoor equipment uninsulated. For indoor equipment, Class C-2
in ISO12944 shall be satisfied.
In the case of a conflict among the following requirement, the strictest one shall be applied.
If recommendations made by the Supplier imply deviations from these specifications, such
deviations shall be clearly outlined and be subjected to Buyers approval.
2.1. Definitions
The following definitions and abbreviations used in this specification are defined as follows:
2.2. Abbreviations
All surface preparation and painting shall be carried out in accordance with the latest issues of
the appropriate ISO specifications and Paint Manufacturers recommendations, as well as this
surface preparation and painting specification.
Subject to the prior approval of the Buyer, the Supplier may adopt appropriate European or
International Standards and codes of Practice, provided that these can be demonstrated to be
of an equivalent or higher standard than the relevant ISO Standard Specifications.
Some of the relevant paint standards and codes are listed below:
ISO 1461 Hot dip galvanized coatings on fabricated iron and steel articles
Specifications and test methods
ISO 2063 Thermal spraying Metallic and other inorganic coatings Zinc,
aluminium and their alloys
ISO 2808 Paint and varnishes - Determination of film thickness
ISO 4624 Paint and varnishes - Pull-off test for adhesion
ISO 4628 Paints and varnishes Evaluation of degradation of coatings
Parts 1-3 designation of quantity and size of defects, and of intensity of uniform
changes in appearance
ISO 8501-1 Preparation of steel substrates before application of paints and related
products Visual assessment of surface cleanliness Part 1: Rust
grades of uncoated steel substrates and of steel substrates after overall
removal of previous coatings
ISO 8502-3 Preparation of steel substrates before application of paints and related
products Tests for the assessment of surface cleanliness Part 3:
Assessment of dust on steel surfaces prepared for painting (pressure-
sensitive tape method)
ISO 8502-6 Preparation of steel substrates before application of paints and related
products Tests for the assessment of surface cleanliness Part 6:
Extraction of soluble contaminants for analysis The Bresle method
ISO 8503-1 Preparation of steel substrates before application of paints and related
products Surface roughness characteristics of blast-cleaned steel
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 6 of 63
The following codes and standards shall be observed and form part of this specification. The
revision that is latest adopted, published, and effective shall apply unless otherwise specified.
SSPC: Steel Structure Painting Council
ASTM A123, A153, A384, A385 and A870: Zinc (Hot-Dip Galvanized) Coatings on Iron and
Steel Products
Munsell: Color system
TPIA: Taiwan Paint Industry Association
CNS: Chinses National Standards
SIS 05 5900: Swedish Standard
Buyer shall approve Suppliers painting qualifications (inclusive of the qualifications of Suppliers
Sub-suppliers) before the work starts. The intent of this approval is to secure that the
requirements according to this specification will be met.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 7 of 63
5. SURFACE PREPARATION
5.1. General
This specification covers the general requirements related to the cleaning of equipment,
components and systems. The components and/or equipment shall be mechanically and/or
chemically cleaned during the following stages of the Contract.
- Cleaning in workshop
- Cleaning before painting and/or corrosion protection (application of prime coat)
- Cleaning before erection and during installation
Cleaning of fabricated component items shall be carried out after fabrication and final heat
treatment or welding at manufacturer's works or at site, as appropriate.
Machined surfaces shall be protected during the cleaning operations.
In the event of the surfaces not being cleaned to Buyers satisfaction, such parts of the
cleaning procedures or agreed alternatives as are deemed necessary to overcome the
deficiencies shall be carried out at the Supplier's sole expense.
For recleaning small areas, hand cleaning by wire brushing may be permitted. Wire brushes
used on austenitic materials shall have austenitic steel bristles.
Austenitic stainless steels, copper and aluminium alloys, cast iron, bimetallic and
metallic/plastic items, and components fabricated by spot welding or riveting shall not be
chemically cleaned. All weld areas shall be suitably stress relieved before chemical cleaning.
Paint shall not be applied to surfaces, which are superficially or structurally damp, and
condensation must be absent before the application of each coat. Cleaning and painting shall
be performed only if steel members have been placed on suitable stable supports, at least 60
centimetres above ground.
Steel structures to be blast cleaned have to be free of pitting and other severely corroded
places in accordance with BS 4232 and SIS 055900 or equivalent.
An air pressure of 7 kg/cm2 at the nozzle shall be used.
After blast-cleaning, all accumulated grit, dust, etc., must be removed leaving the surface clean,
dry and free of mill scale, rust, grease and other foreign matter.
In the event of rusting after completion of the surface preparation, the surface must be cleaned
again in the manner specified.
Oil, grease, soil, cement, salts, acids or other corrosive chemicals shall be cleaned from steel
surfaces, by the use of solvents, emulsions or cleaning compounds. The final wiping shall be
with clean solvent and clean rags or brushes. There shall be no detrimental residue left on the
surface. Primed areas which suffer damage must be spot blasted on site to a degree of
cleanliness SIS Sa 2 1/2 or equivalent before touching up.
Protective coating must be applied as quickly as possible after the completion of surface
preparation no matter what cleaning method has been used.
No painting shall take place outdoor during the presence of rain, fog, dew or where the
surfaces may be otherwise damp; in particular, no application of paint should be made on
plaster surfaces that are not completely dry.
Wood surfaces shall be sanded clean. All nail holes shall be puttied and sanded before
priming.
The various items which do not fall within the painting or lining specifications in the documents
shall be surface treated before shipping.
The various items which constitute the supply shall be thoroughly cleaned before shipment so
as to eliminate dirt, rust and grease and all welding slags, spatter and loose metal.
All metallic machined surfaces shall be covered with a protective coating. This coating shall be
effective against salty air and shall be easily removable at site.
All internal surfaces of reservoirs and tanks shall be coated with an easily washable corrosion
preventive compound.
Piping, valves and other parts that have undergone hydraulic tests and which cannot be
completely dried should be treated with water-absorbing corrosion inhibitor before the
application of protective coating.
6. PAINT APPLICATION
6.1. General
All items of Plant supplied under this Contract except for the items made of stainless steel, if
not otherwise specified, shall be painted and finished in accordance with the requirements,
procedures and standards identified in this specification.
The scope shall include the supply, surface preparation, protection and application of paint in
accordance with the painting specification and the colour code provided by Buyer, but where
particular items are not referred to specifically, they shall be treated in a manner similar to other
comparable items as agreed with Buyer.
The Supplier shall submit the names of the proposed Paint Manufacturer and applicator
together with a quality assurance programme for approval.
Where the Specification differentiates between "Treatment at Manufacturer's Works" and
"Treatment at Site after Completion of Erection," the locations at which different stages of the
treatment are carried out may be modified always providing that each change is specifically
agreed by Buyer and the final finish at Site is to Buyer's satisfaction.
No paint shall be thinned unless specifically recommended by the Paint Manufacturer of that
paint.
Undercoats shall be of appropriate colours and each coat is to be of a different tint, except
where this may be considered impractical. All coats of paint are to be of superior quality.
For equipment being painted within the Supplier's works the Supplier must ensure that
favourable conditions exist in which a good level of cleanliness is being exercised with a
relatively dust free atmosphere, good ventilation and lighting and maintenance of suitable
temperature and humidity conditions.
Where the painting specification refers to "indoor" and "outdoor" locations, in this context all
"indoor" rooms and buildings without air conditioning, heating or forced ventilation shall be
treated as "outdoor."
The Supplier is required to submit a detailed painting procedure for electrical cabinets and
panels to Buyer for his approval within one month of signing of the Contract. The procedure
must include surface preparation, paint process and physical characteristics, application and
type of paint to be used.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 11 of 63
6.3. Preparation
Before any painting is made, all surfaces must be prepared properly, removing rust, scale,
welding slugs and spatters, grease and encrustation of any nature. Steel surfaces shall be
white blasted in accordance with SSPC Specification SP5. The various paints to be used shall
be of approved quality and type.
No painting shall take place outdoor during the presence of rain, fog, dew or where the
surfaces may be otherwise damp; in particular, no application of paint should be made on
plaster surfaces that are not completely dry.
Surfaces prepared for field welding shall be left unpainted 50 mm from the weld. These
surfaces shall be coated with protective film of oil or other easily removed material to prevent
rusting before erection.
The Supplier shall take special care that all internal parts are carefully and thoroughly cleaned
and wire brushed where necessary before they are erected, to prevent any grit, dirt or other
foreign matter getting into the equipment during started up.
Priming coats of paint should not be applied until the surfaces have been inspected and
preparatory work has been approved by Buyer.
Should surfaces have suffered indentation in the form of sharp edges through use of a power
impact tool, sander and/or power wire brushing which could result in the paint application failing
prematurely, the Supplier will be required to make good these defects.
When required to be painted, copper surfaces shall be thoroughly cleaned to remove all traces
of tarnish, corrosion or grease and then lightly etched with a mild abrasive or white spirit to
form a key.
Temporary corrosion protections are to be completely removed prior to applying the definite
one.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 12 of 63
Steelwork protected by shop primer after arrival on site must be cleaned of salt, sand, oil, etc.
before the first coat of paint is applied. Shop primer damaged during transport must be rectified
by blast-cleaning and coating before application of site coats.
Generally, all parts shall receive the specified prime coat(s) at the supplier's works to ensure
that no corrosion occurs during transport to the supplier's expense, leaving the surface clean,
unstained and undamaged.
All prime coatings shall be applied by brush or airless spray or a combination of these methods,
as approved by the coating manufacturer.
Spray guns should not be used outside in windy weather or near surfaces of a contrasting
colour unless the latter is properly protected.
All cold-spray painting shall be done using standard equipment in accordance with accepted
standards and methods.
Care shall be taken not to connect spraying devices for nitro and bakelite paints simultaneously
to oil based paints.
Paint applied to items that are not to be painted shall be removed at the site. Parts which
cannot be damaged during transport shall receive the full number of coats before despatch.
Each coat of paint shall be allowed to harden before the next is applied. For epoxy paint the
hardening time normally is 12-14 hours. Supplier's recommendations regarding hardening time
of epoxy paints must be followed.
Painting shall not be carried out under adverse weather conditions, such as low temperature
(below +4C), during rain or fog and/or above 85 % relative humidity, or when the surface
temperature is less than 3C above the dew point. For application of epoxy coating at
temperatures below +10C a written approval from Buyers representative is required.
The surface to be coated shall be clean, dry, and free from oil / grease and have specified
roughness and cleanliness until the first coat is applied. The maximum content of soluble
impurities on the blasted surface as sampled using ISO 8502-6 and distilled water, shall not
exceed a conductivity corresponding to a NaCl content of 20 mg/m2. Equivalent methods may
be used.
Surfaces or coatings which have been subjected to dirt, grease, dust, salts, blast abrasives, etc.
shall be cleaned prior to application of an additional paint layer. The surface or old coating
must have a faultless binding to the under layer, which shall not be affected by the additional
layer.
Before application, the paints shall be homogenised by means of agitation, in order to provide
an even consistency. Suitable agitation shall be continued throughout application.
The standards also refer to Indoor and Outdoor locations. In this context all Indoor rooms
and buildings without air conditioning, heating air or forced ventilation shall be treated as
Outdoor.
No consecutive coats of paint, except in the case of white, should be the same shade. Thinners
shall not be used except with the written agreement by the paint manufacturer or the Buyer.
A supplementary coat (stripe coat) shall be applied to ensure uniform coverage of critical areas
like edges, welds, etc. between each coat, according to ISO 12944-5.
Paint application shall not be performed when specified conditions are outside the Paint
Manufacturer's recommendation. The method of application shall be in accordance with the
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 14 of 63
6.8. Shop-priming
In many cases the steel plates are delivered with a thin coat of shop-primer applied by the
steel-mill for protection during transport, storage and fabrication. This shall not be regarded as
the first coat in the paint system.
7. GALVANISED WORK
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 15 of 63
All galvanising shall be carried out by the hot dip process to conform in all respects with the
approved standards.
Attention shall be paid to the detail design of members with adequate provision for filling,
venting, and draining shall be made for assemblies fabricated from hollow sections. Vent holes
shall be suitably plugged after galvanising.
All surface defects in the steel including cracks, surface laminations, laps and folds shall be
removed. All drilling, cutting, welding, forming and final fabrications of unit members and
assemblies shall be completed before the structures are galvanised. The surface of the
steelwork to be galvanised shall be free from welding slag, paint, oil, grease and similar
contaminants.
The minimum average coating weight shall be as specified in the approved standard.
On removal from the galvanising bath the resultant coating shall be smooth, continuous, and
free from gloss, surface imperfections such as bare spots, lumps, blisters and inclusions of flux,
ash or dross.
Galvanised contact surfaces to be jointed by high strength friction grip bolts shall be roughened
before assembly so that the required slip factor to approved standards is achieved. Care shall
be taken to ensure that the roughening is confined to the net area of the faying surface.
Bolts, nuts and washers to fit the galvanised equipment except for high strength friction grip
bolts shall be hot dip galvanised and subsequently centrifuged. Nuts shall be tapped up to 0.4
mm oversize after galvanising and the threads oiled to permit the nuts to be finger turned on
the bolt for the full depth of the nut.
During off-loading, erection nylon slings shall be used. Galvanised work which is to be stored
in works or on site shall be stacked so as to provide adequate ventilation to all surfaces to
avoid wet storage staining (white rust).
For all steel members and assemblies, if the specified base material thickness is between 2mm
to 4.9mm, the weight of zinc coating shall not be less than 450 g/m; if the specified base
material thickness is more than 5mm, the weight of zinc coating shall not be less than 600
g/m.For piping, hangers, supports, fitting and specialties, the weight of zinc coating shall not
be less than 610 g/m.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 16 of 63
8. REPAIR
8.1. Painting
Damaged paint film of the previously applied coat due to clashing, scratching, rusting, welding,
gas cutting and others shall be completely removed and repaired according to their grade as
follows:
1) When the first priming coat is not damaged (see Fig.1), the damaged paint film shall
only be removed with grinder, and painting shall be carried out in accordance with the
original specification.
2) When the first priming coat is damaged (see Fig.2), the second paint film at a distance
of not less than 100 mm from the edge of the damaged paint film shall be removed.
Then the surface preparation and painting shall be carried out in accordance with the
original specification.
3) The repairing area should be painted by brush, and when wide area is repaired roller
method is acceptable. However the other method is applied when paint manufacture
recommends it by their manual.
4) Paint film at the border of the repaired area shall be smooth surfaces.
8.2. Galvanizing
Areas of the galvanised coating damaged in any way shall be restored by:
(i) Cleaning the area of any weld slag and thoroughly wire brushing to give a clean surface.
(ii) The application of two (2) coats of zinc rich paint, or the application of a low melting
point zinc alloy repair rod or powder to the damaged area, which is heated to 300oC.
After fixing, bolt heads, washers and nuts shall receive two (2) coats of zinc rich paint.
Connections between galvanised surfaces and copper, copper alloy or aluminium surfaces
shall be protected by suitable inert tape wrappings to the Buyer's approval, or an approved
equivalent to prevent corrosion.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 17 of 63
9. QUALITY CONTROL
Where paint coatings are proposed for the protection of surfaces of equipment exposed to
corrosive conditions, such as plant items exposed to brine or sea water immersion in liquid, or
wet gases, the Coatings shall be formulated to be suitably corrosion resistant and shall be high
voltage spark tested at works and/or at Site prior to commissioning. The test procedure shall
be based on the use of a high voltage direct current. The voltage used shall be 75% of the
breakdown voltage of the coatings. This breakdown voltage shall first be separately
determined using test plates coated with the specified coating formulation and thickness. The
coating on the test plate shall also be micro-sectioned by the applicator to show that it is free
from vacuoles and other defects likely to invalidate the test procedure.
If the defects revealed by the above test procedure do not exceed one per 5m2 of coating
surface, the repairs shall be re-tested after any curing is complete, and this procedure shall be
repeated until the defects are less than one per 5m2 of coating surface. After repair of these
defects, the equipment can be placed in service without further testing.
All coatings proposed for the internal protection of domestic water storage tank shall be
certified by an approved independent Authority as suitable for use in potable water installations
and shall meet the non-tainting requirements of the approved Standard.
All shop painted surfaces damaged in transit or installation, all bolted or welded connections
carried out at site shall be touched-up to achieve the original quality and appearance.
Exposed fabrication, erection, or shipping marks shall be cleaned off and the areas touched-up
shall be painted to match the adjacent surfaces.
Dry film thickness may be determined by removing small samples of dry film or by the correct
use of approved commercial paint film thickness measuring meters.
Continuity of paint film on metal surfaces may be checked by low voltage holiday detector.
Inadequately coated areas shall be circled with chalk.
Paint shall have sufficient adhesion to prevent the hardened coat being lifted as a layer when a
blade of a dull putty knife is inserted under it. Intercoat adhesion shall be such that two or
more hardened coats shall not delaminate when tested with a sharp knife.
After completion of work, Buyer reserves the right of requiring and witnessing a test on the
painting of any part of the supply. Twelve (12) months after the work termination, the final tests
and inspection will take place. Such tests will be carried out by Buyer to ascertain the
correspondence of the paintwork to color and treatment prescribed. These tests will indicate
whether or not the paintwork is correctly applied and is free from wrinkles or roughness which
might affect the adhesion of the protective coating.
The Supplier shall provide all apparatus to be used for the test, such as dry film thickness
gauge.
Should the measured dry film thickness be less than specified, the Supplier shall apply
additional paint to the coat inspected or shall increase the thickness of succeeding coats, as
applicable, to ensure the specified total dry film thickness.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 18 of 63
Ducting
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
3
Expansion joint for duct
(Insulated) - Frame-
P-61 Shop YES
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 20 of 63
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
for
Column G1+P2 Shop NO
Outdoor
Beam Munsell color system
Brace 2.5PB 8/4 for
P1 Shop NO
Indoor
Leg on hot air Color Difference E=8.59
duct P1 Shop NO
and flue gas duct
for
G1+P2 Shop NO
Outdoor
Stair stringer
for
Galleries set P1 Shop NO
6 Indoor
on duct
Handrails
G1+P3 Site NO
- top rails
Handrails
- middle rails
G1+P3 Shop NO
- stanchion
- toe plate
Steel grating /
G1 Shop NO
Stair tread
The finish color for all handrails, stair stringer and toe plates shall be the color of TPIA code No. 16(Lemon yellow)*40% mixed with the No.
18(medium yellow)*60%. It's similar to the color of sunny side up 37yy61/877 of ICI Dulux paints(ICI
)
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 22 of 63
Piping
Finish Finish Color *1
Painting
No. Item Coat Color Munsell TPIA
Insulation Remarks
System
at Name Code Code
Embedded
Miscellaneous
2 P4 Deep blue 5PB2/4 #50 part shall not
vent / drain piping
be painted
Peacock
6 Sea water piping P5 5PB3/10 #47
blue
Except
Service water Sapphire
8 P4 5BG9/2 #97 sanitary waste
piping blue
water
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 23 of 63
Waste water
9 P4 Deep blue 5PB2/4 #50
piping
Lemon
10 Lub. oil piping P4 7.5Y8/12 #16
yellow
*2 NO
Miscellaneous
uninsulated Hydraulic Light
11 P4 5Y8.5/8 #15
piping Lubricant oil yellow
Chemical dosing
12 P5 Light violet 2.5P7/6 #56 Stainless steel
piping
Structure and galleries
The finish color for all structure steels shall be color Munsell color system2.5PB 8/4, Color Difference E=8.59, same as the sixth layer siding
of boiler house.
The finish color for all handrails, stair stringer and toe plates shall be the color of TPIA code No. 16(Lemon yellow)*40% mixed with the No.
18(medium yellow)*60%. It's similar to the color of sunny side up 37yy61/877 of ICI Dulux paints(ICI
)
Column / For
Bumper column / G1+P2 Shop NO Outdoor
Girder / *1 Group 1
Beam /
Brace /
Truss / for
1 Steel structure Knee brace / P1 Shop NO Outdoor
Hanger post / *2 Group 2
Monorail beam /
Supporting steel
for wall /
Gallery support for
P1 Shop NO
beam Indoor
G1+P2
or All painting
Erection joint
P1 work
2 parts Site NO
(same as performed
by weld at site
main at site
member)
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 25 of 63
*1 Group 1: the cross-section dimension of steel member is not greater than 1.8m*5m
*2 Group 2: the cross-section dimension of steel member is greater than 1.8m*5m
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 26 of 63
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
The finish color for all structure steels shall be color Munsell color system2.5PB 8/4, Color Difference E=8.59, same as the sixth layer siding
of boiler house.
The finish color for all handrails, stair stringer and toe plates shall be the color of TPIA code No. 16(Lemon yellow)*40% mixed with the No.
18(medium yellow)*60%. It's similar to the color of sunny side up 37yy61/877 of ICI Dulux paints(ICI
)
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
Support for
P1 Shop NO
Ducting / general use
1 equipment
support Steel
Insulated part P-61 Shop YES
Support for
P4 Shop NO
Piping support general use
2
Steel
Insulated part P-61 Shop YES
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 28 of 63
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
for
Column G1+P2 Shop NO
Outdoor
Beam / Support
Brace for
P1 Shop NO
Indoor
for
G1+P2 Shop NO
Outdoor
Stair stringer
for
P1 Shop NO
Indoor
Handrails
- middle rails
G1+P3 Shop NO
- stanchion
- toe plate
Steel grating /
G1 Shop NO
Stair tread
Finish Color
Painting Finish
No. Item Color RAL TPIA
Insulation Remarks
System Coat at
Name Code Code
For the SWFGD Plant the following colours shall be applicable for the topcoat, if not otherwise
specified. For equipment not in the following list, manufacturer standard will be applied.
3 Pump
Raw water pump & Sampling pump RAL 6001 Emerald Green
Seawater supply pump and its valve RAL 6001 Emerald Green
8 Electrical Equipment
ANSI Z55.1 of No.61 Light Grey
Motor, Enclosure, Panel and Cabinet (indoor)
(Mensell 8.3G 6.10/0.54)
ANSI Z55.1 of No.24 Dark grey
Motor, Enclosure, Panel and Cabinet (outdoor)
(Mensell 1 DB 2.40/1.18)
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 31 of 63
13. ATTACEMENTS
dilute acid bath. A second rinse and drying is
S1 Acid descaling required. Material shall then be coated with a flux
to protect steel from further corrosion until coated
with zinc. Mill scale, rust, oil welding residue and
other foreign matter shall be removed before
galvanizing.
adherent rust shall be removed.
Power-tool
S Base metal will be appeared partially, and St 3 SP 3
cleaning
remaining rust and scale will hardly be found on
the surface.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 33 of 63
Heat resistent (80 200 ) Silicone resin paint SI-L
(Cold cure type)
Heat resistent (200 400 ) Silicone resin paint SI-H
(Cold cure type)
Heat resistent (200400) Silicone resin paint
SI-HH
(Cold cure type)
Aluminum paint ALP
Epoxy Zinc rich Paint for repair of galvanizing surface (Silver) GL-TU
Epoxy Tank lining (primer) EP-P
Epoxy Tank lining (Intermediate/Finish) EP-T
Tar Free Epoxy Resin Paint
TE
Epoxy Concrete Primer
EP-C
Fluorocarbon Resin Paint
FLC
Structural steel,
P1
Surface temperature not exceeding 80
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SSPC-SP10
First Coat IZP-HB 1 75
Shop Second Coat EP 1 25
Third Coat EP-M 1 50
Fourth Coat PU 2 30
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch -up First Coat *2 OZP-HB (1) (75)
Site
Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (50)
Touch -up Fourth Coat *2 PU (2) (30)
Total Thick. 210 *1
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 35 of 63
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SSPC-SP10
First Coat IZP-HB 1 75
Shop
Second Coat EP 1 25
Third Coat EP-M 1 50
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch -up First Coat *2 OZP-HB (1) (75)
Site
Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (50)
Touch -up Fourth Coat *2 PU 2 30
Total Thick. 210 *1
*1 Surfaces of parts which are inaccessible after assembly or erection shall be prime-coated with a dry
film thickness of 100 to 130 micron in one coating application.
*2 The damaged surface shall be prepared and repaired at site as specified.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 36 of 63
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SSPC-SP10
First Coat IZP-HB 1 75
Shop Second Coat EP 1 25
Third Coat EP-M 1 50
Fourth Coat PU 2 30
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch -up First Coat *2 OZP-HB (1) (75)
Site
Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (50)
Touch -up Fourth Coat *2 PU (2) (30)
Total Thick. 210 *1
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 37 of 63
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SSPC-SP10
First Coat IZP-HB 1 75
Shop
Second Coat EP 1 25
Third Coat EP-M 1 50
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch -up First Coat *2 OZP-HB (1) (75)
Site
Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (50)
Touch -up Fourth Coat *2 PU 2 30
Total Thick. 210 *1
*1 Surfaces of parts which are inaccessible after assembly or erection shall be prime-coated with a dry
film thickness of 100 to 130 micron in one coating application.
*2 The damaged surface shall be prepared and repaired at site as specified.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 38 of 63
Structural steel,
P2
(on Galvanized surface)
Surface temperature not exceeding 80
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats Thickness
(m/one
Location Operation
coat)
Surface Preparation SSPC-SP1
Primer Coat EP-A 1 20
Shop
Intermediate Coat EP-M 2 50
Finish Coat PU 2 35
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch-up Primer Coat *2 EP-A (1) (20)
Site Touch -up Intermediate
Coat EP-M (2) (50)
*2
Touch -up Finish Coat *2 PU (2) (35)
Total Thick. 190
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats Thickness
(m/one
Location Operation
coat)
Surface Preparation SSPC-SP1
Shop Primer Coat EP-A 1 20
Intermediate Coat EP-M 2 50
Surface Preparation for
Touch-up *2
SSPC-SP3
Touch-up Primer Coat *2 EP-A (1) (20)
Site Touch -up Intermediate
Coat EP-M (2) (50)
*2
Finish Coat PU 2 35
Total Thick. 190
Misc. steel
P3
(on Galvanized surface)
Surface temperature not exceeding 80
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SSPC-SP1
Shop Primer Coat EP-A 1 20
Finish Coat PU 2 35
Surface Preparation for
Touch-up *2
SSPC-SP3
Site
Touch-up Primer Coat *2 EP-A (1) (20)
Touch -up Finish Coat *2 PU (2) (35)
Total Thick. 90
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats Thickness
(m/one
Location Operation
coat)
Shop
Surface Preparation SSPC-SP1
Primer Coat EP-A 1 20
Surface Preparation for
Touch-up *2
SSPC-SP3
Site
Touch-up Primer Coat *2 EP-A (1) (20)
Finish Coat PU 2 35
Total Thick. 90
Piping and pipe support (Carbon steel)
P4 Surface temperature (-10 T 90 ) T: represent operation temperature
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SIS-Sa 2.5
First Coat IZP-HB 1 75
Second Coat EP 1 25
Shop
Third Coat EP-M 1 75
Fourth Coat PU 1 25
Fifth Coat PU 1 35
Surface Preparation for
Touch-up *2
SIS-St3
Touch -up First Coat *2 OZP-HB (1) (75)
Site Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (75)
Touch -up Fourth Coat *2 PU (1) (25)
Touch -up Fifth Coat *2 PU (1) (35)
Total Thick. 235
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 41 of 63
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SIS-Sa 2.5
First Coat IZP-HB 1 75
Shop Second Coat EP 1 25
Third Coat EP-M 1 75
Fourth Coat PU 1 25
Surface Preparation for
Touch-up *2
SIS-St3
Touch -up First Coat *2 OZP-HB (1) (75)
Site Touch -up Second Coat *2 EP (1) (25)
Touch -up Third Coat *2 EP-M (1) (75)
Touch -up Fourth Coat *2 PU (1) (25)
Touch -up Fifth Coat *2 PU 1 35
Total Thick. 235
Piping and pipe support (Cast iron / Stainless steel / Zinc-plated steel)
P5
Surface temperature (-10 T 90 ) T: represent operation temperature
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
SSPC-SP1
Surface Preparation
(for Galvanized surface)
or SIS-Sa2.5
Shop (for painted surface)
Primer Coat EP-A 1 50
Second Coat PU 1 25
Third Coat PU 1 35
SSPC-SP1
Surface Preparation for
Touch-up *2
(for Galvanized surface)
or SIS-St3
Site (for painted surface)
Touch-up Primer Coat *2 EP-A (1) (50)
Second Coat PU (1) (25)
Third Coat PU (1) (35)
Total Thick. 110
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 43 of 63
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats Thickness
(m/one
Location Operation
coat)
SSPC-SP1
Surface Preparation
(for Galvanized surface)
or SIS-Sa2.5
Shop
(for painted surface)
Primer Coat EP-A 1 50
Second Coat PU 1 25
SSPC-SP1
Surface Preparation for
Touch-up *2
(for Galvanized surface)
or SIS-St3
Site (for painted surface)
Touch-up Primer Coat *2 EP-A (1) (50)
Second Coat PU (1) (25)
Third Coat PU 1 35
Total Thick. 110
1. When finish coating is carried out at SHOP, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation SIS-Sa 2.5
Shop Under Coat IZP-HB 1 75
Finish Coat EP 1 25 *2
Surface Preparation for
Touch-up *1
SIS-St 3
Site
Touch-up Under Coat *1 OZP-HB (1) (75) *2
Touch-up Finish Coat *1 EP (1) (25) *2
Total Thick. 100
2. When finish coating is carried out at SITE, the following system shall be applied.
Minimum
Procedure Dry Film
Description Nos of Coats Thickness
(m/one
Location Operation
coat)
Shop
Surface Preparation SIS-Sa 2.5
Under Coat IZP-HB 1 75
Surface Preparation for
Touch-up *1
SIS-St 3
Site
Touch-up Under Coat *1 OZP-HB (1) (75) *2
Touch-up Finish Coat *1 EP 1 25 *2
Total Thick. 100
G1
G4 Galvanized Surface
(Refer to the Attachment 4 for the coating minimum mass of zinc)
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Coating minimum mass shall be referred to Attachment 4
Surface Preparation Class S1
Shop
Coat G1 G4 Attachment 4
Site
Surface Preparation for
Touch-up *1
Class S4
Touch-up *1 GL-TU (1) (75)
Total Thick.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation Class S2(SSPC-SP10)
Shop Under Coat OZP-HB 1 75
Finish Coat TE 1 200
Site
Surface Preparation for
Touch-up *1
Class S4(SSPC-SP3)
Touch-up *1 TE 1 (200)
Total Thick.
*1 The damaged surface shall be prepared and repaired at site as specified.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 46 of 63
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Surface Preparation Class S2(SSPC-SP10)
Shop Under Coat EP-T 1 125
Finish Coat EP-T 1 125
Surface Preparation for
Touch-up *1
Class S4(SSPC-SP3)
Site
Touch-up under coat *1 EP-T 1 (125)
Touch-up finish coat *1 EP-T 1 (125)
Total Thick. 250
*1 The damaged surface shall be prepared and repaired at site as specified.
Minimum
Procedure Dry Film
Description Nos of Coats
Thickness
Location Operation (m/one coat)
Shop
Surface Preparation Class S4(SSPC-SP3)
Coat ACP 1 35
Total Thick. 35
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 47 of 63
Attachment 4 Galvanizing
1. Galvanizing process shall conform in all respects to ASTM A123, ASTM A153, ASTM A384, ASTM A385
and ASTM A780., and shall be performed by the hot dip process unless otherwise specified.
2. The coating mass by galvanizing shall be referred as follows:
All steel members and
assemblies G2 300
G3 275
The piping identification system shall follow the requirements of CNS-9329 Z1025 and the following:
1) The piping identification system shall at least include the characters to indicate the flow medium (material)
and flow arrow to indicate the flow direction.
2) The identification characters and the flow arrow can be marked with paint or color tape.
3) The characters shown on piping shall be marked in Chinese and with English as reference, if necessary.
4) This specification is applicable to the surface preparation and corrosion protection of the equipment stated
below.
5) The characters shown on the pipe shall be marked with either white or black color, but the characters for fire
protection piping shall be marked with white color.
b.
The straight pipe shall be marked with an arrow for each 100 m.
If some pipes are routed in parallel, the arrow shall be shown on
similar location.
e. The arrow for the pipe penetrating the building wall shall be shown
as follows:
f. For insulated piping, following color tape shall be put on the metal jacket instead of finish color coat.
The pitch of color tape shall be same as the above arrows. (100m maximum)
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 50 of 63
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 51 of 63
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 52 of 63
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 53 of 63
Item Height
Vessels, heaters, heat exchangers, tanks
c) Space between letters shall be 10% of the size of the letter or 15mm, whichever is larger.
Talin Power Plant Renewal Project Doc. No.
2x800 MW Boiler Units I00103-0-SW11611-00-MESPE-0001
abcd Surface Preparation & Painting of First Issue Aug. 30, 2012
Equipment & Steelwork Rev./Date 08/Dec 29, 2013
for SWFGD System Page 54 of 63
3. Kick plates
4. Grating
5. Steel Stair
6. Ladder
7. Checkered plate
8. Steel deck
9. Base Plate
Column base plates shall be ASTM A36/A572 solid steel plates. The
maximum allowable bearing pressure on foundation shall be in
accordance with the AISC specification.
10.1.5.1 Galvanizing
2. For touch up of the galvanized steel surface, the surface preparation shall
conform to SSPC-SP3, "Power Tool Cleaning" of the Structural Steel
Painting Council. The touch-up primer shall be minimum 75 micron
Dry Film Thicknessof Epoxy Zinc Rich Primer.
10.1.5.2 Painting
1. The paint shall be applied as soon as possible after the completion of the
surface preparation and shall be applied in strict conformance with the
manufacturer's instructions.
5. The Contractor shall measure the dry film thickness of paint with
instrument which has been calibrated in conformance with specification
for Standard Method for Measurement of Dry-Film Thickness of Paint,
Varnish, Lacquer and Related Products in ASTM D1005. Upon request
by TPC, the Contractor shall calibrate the instrument before inspection.
Galvanizing Painting
Items Surface Surface
/Thickness /Thickness
Preparation Preparation
Structural *Group 1 S1/G1 S3/P2
Steel *Group 2 - S2/P1
Grating S1/G1 -
Checkered Plate S1/G1 -
Steel deck G3 S3/P3
Handrail S1/G1 S3/P3
Outdoor Misc. Steel Kick Plate S1/G1 S3/P3
Ladder - S3/P3
Steel Stair S1/G1 S3/P2
Others S1/G1 -
HSB - -
Bolts Machine Bolt/Anchor
S1/G2 -
Bolt
Beam/Column/Girder
Structural /Bracing - S2/P1
Steel
Others - S2/P1
Purlin & Girt S1/G1 -
Grating S1/G1 -
Checkered Plate S1/G1 -
Steel deck G3 -
Indoor Misc. Steel Handrail S1/G1 S3/P3
Kick Plate S1/G1 S3/P3
Ladder S1/G1 S3/P3
Steel Stair - S2/P1
Others - S2/P1
HSB - -
Bolts Machine Bolt/Anchor
S1/G2 -
Bolt
Note 1 *Group 1: the cross-section dimension of steel member is not greater than
1.8m*5m
*Group 2: the cross-section dimension of steel member is greater than
1.8m*5m
Note 2 All related requirements of galvanizing and painting listed as below shall be
followed, unless otherwise specified.
10.1.6.1 The Engineer/TPC reserves the right to inspect the work and shall be notified
well in advance of all dates for painting and fabricating in order that he may
arrange for inspection. All material and workmanship are subject to this
inspection and poor performance or defective work is the cause for rejection.
10.1.6.2 The Contractor shall furnish two certified copies of mill test reports to TPC
showing chemical compositions and physical properties for each 30,000 kg of
steel in conformance with ASTM A6.
10.1.6.3 If the Contractor elects to supply welded plate girders as main girders and
main columns, the following nondestructive testing shall be performed by
qualified personnel at the expense of the Contractor. All butt welded splices
of built-up girders shall be completely tested in their full length by
radiographic methods. All fillet welds between flange and web plates of
built-up girders shall be completely tested in their full length by magnetic
particle methods. Methods of testing, standards of acceptance and methods
of repair shall be as stated in AWS.
10.1.6.4 Results of the inspection and tests shall be forwarded to the Engineer within
two weeks of the test. Records of the testing become the property of the
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22.3.10.9 When motors are protected by differential current relay, three (3) sets of dry
cast resin, ring and through type current transformers shall be provided and
installed at a terminal boxes which is specified in Section No. 22.3.9.2. Each
phase winding lead of motor shall be wired through the center of current
transformer to terminal blocks in a terminal boxes.
22.3.10.10 Motor enclosure and accessories shall be tropicalized. Paints such as alkyd
enamels having a fungus resistant property shall be used on all inside surfaces
and shall be sprayed with a fungicidal varnish. Wiring and other insulations
that are not fungus resistant shall have a fungus resistant coating applied
except where such coatings would interfere with the proper operation,
installation or maintenance of apparatus, in such cases, the part shall be
inherently fungus resistant. Exposed unpainted metal surfaces shall be of
corrosion-resistance material. Other exposed metal surfaces shall be protected
with a corrosion-resistant paint or coating. The finish coat shall be applied
overall in accordance with the ANSI Standard Z55.1 of No. 61 - light gray for
indoor type enclosure and No. 24 dark gray for outdoor type enclosure.
22.3.10.12 The maintenance fixed steel working platform shall be provided, erected and
built with fixed steel handrails and access ascent fixed steel ladder which is
from floor level to the top level of platform for access to specialties wherever
one (1) can not easily reach it through floor level for manipulation/inspection
during operation motor driven machinery. The portion of the ladder which is
higher than 2 m shall be in cage type or the type approved by TPC/Engineer
during drawing review stage in case vertical ladder must be used.
22.4 Tests
22.4.1 The Contractor shall make tests on each motor in accordance with the
reference Standards or Code.
22.4.2 Motors below 187 kW, the Contractor shall make the test in accordance with
the tests specified in NEMA MG1.
22.4.3 Motors 187 kW and above, the Contractor shall make the test in accordance
with the tests specified in ANSI C50.41 Section 34.2.1 and the following
additional tests.
2. Temperature test.
Where doors are furnished for cubicle sections greater than 750 mm (30
inches) in width, such door shall be double type.
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and so the door handles. All doors and maintenance access covers shall be
fitted with gasket to minimize the entry of dust. The door stopper shall also
be provided to securely fix the open position. Drawing pocket shall be
provided and located at the inside of the front door.
1.16.10 The enclosure shall be designed for front access to allow replacement or
maintenance of all components. Where opening of enclosures is required,
removable covers with handles, gasket pads and fixing bolts shall be provided.
1.16.11 The Contractor shall make provisions for cable/conduit entrance to the
equipment from bottom side for indoor/outdoor type enclosure. Each
entrance or opening shall equip with sealed ring or such manner to protect the
cables/wires for cable pulling. All enclosures shall be provided with
removable lifting lugs to facilitate unloading and handling at the Job Site. If
the Contractor makes provision for cable/conduit entrance to the equipment
from top side for indoor enclosures due to the site condition consideration, the
Contractor shall submit the related technical description and drawings to
TPC/Engineer for review and approval.
1.16.12 The construction of enclosures shall use a modular concept to keep the basic
functional parts easily accessible and removable. The Contractor shall
submit the relative data and drawing with layout, weight and structural details
to TPC/Engineer for review and approval before proceeding with construction.
1.16.13 Should the special packed devices and wiring other than the requirements
specified in the respect Subsections, the Contractor shall provide the specified
standards or marker standard in full details to TPC/Engineer for review and
approval prior to the manufacturing. TPC/Engineer shall have right to reject
any proposed type other than the requirements specified.
1.16.14 All enclosures in the ash pollution area/salt corrosion area such as ash silo,
bottom ash hoppers, fly ash blowers, silo vent fans, SWFGD area,... etc shall
be provided with NEMA enclosure type No. 4X. For enclosures in
hazardous location, detail requirements of enclosures shall be referred to
Section No. 1.19.2.
1.17.1 All surfaces of enclosure shall be cleaned completely of all mill scales, oil,
rust, dirt and grease. All metal edges and rough spots shall be ground burr
free and surface prepared by grinder, the surface shall be kept thoroughly dry
and clean before and during painting, and shall be filling with suitable
materials so that the finished surfaces and corners are smooth and even.
1.17.2 The enclosure standard painting (including the enclosure of stainless steel
material) shall consists of minimum three (3) coats, the first primer shall be a
rust inhibitor coat (but not applicable for galvanized steel plate), and the
second and third coats shall be painted according to the manufacturer standard
practice. The second coat shall be of different color to ensure that each coat
is continuous and of sufficient thickness. The paintings shall be selected for
superior quality. The Contractor shall provide the cleaning and painting
procedure to TPC/Engineer for review.
1.17.3 The finish coat of enamel shall be applied overall in accordance with the
ANSI Standard Z55.1 of No. 61 (Munsell 8.3G 6.10/0.54) - light gray for
indoor type enclosure and No. 24 (Munsell 1 DB 2.40/1.18) - dark gray for
outdoor type enclosure. For colors other than above specified, the Contractor
shall provide the relative standards with equivalent comparison table to
TPC/Engineer for review and approval.
1.18 Tropicalization
1.18.1 All electrical and control equipment not inside air-conditioned rooms or
spaces shall have its metal enclosures tropicalized. The interior surfaces of
all enclosures shall be painted with alkyd enamels having a fungus-resistant
property or shall be sprayed with a fungicidal varnish, or the paints shall be
inherently fungus -resistant.
1.18.2 The wiring, coils and other insulation that are not fungus-resistant shall have a
resisting coat applied except where such coatings would interfere with the
proper operation of apparatus, or installation, and/or maintenance, in such
cases, the part shall be inherently fungus-resistant.
1.19.1 All electrical and control equipment, devices, components, wiring, cabling and
mechanical equipment within the area where explosion hazards may exist,
shall meet the National Electric Code, NFPA and API hazardous location
requirements. The Contractor shall submit the hazardous area definition
drawings with area classification to TPC/Engineer for review and approval.
1.19.2 The electrical and control equipment, devices, components, wiring, cabling
and mechanical equipment located in enclosed areas where coal dust may be
in suspension such as coal tripper room, enclosed conveyor galleries,...etc.
shall be approved for NEC Class II Division I, Group F application.
j.
3.
a.
b.
c.
d.
e.
f. (Seal Weld) (
)
g.
h.
7.6
7.6.1
1.
SIS St 3 ()
2. ()
SIS Sa 2"()
3.
(-10T90 T) 7.4
() 7.5
7.6
7.4
()
(-10T90 T)
()
Epoxy Epoxy MIO
PU PU
75m 25m 75m 25m 35m
7.5
(-10T90 T)
Epoxy PU PU
50m 25m 35m
7.6
()
()
Epoxy
75m 25m
4.
5.
6. FRP
7.7
7.8
1.
a.
b.
2.
a.
b.
7.9
()
13.13
13.13.1
13.13.1.1 /
/
13.13.1.2
13.13.1.3
13.13.1.4
/
13.13.1.5
13.13.1.6
13.13.1.7
13.13.1.8
Part VIII 10.1.5
1.8 m 5 m Part VIII 10.1.5
13.13.2
13.13.2.1
13.13.2.2
SSPC-SP10
13.13.2.3
13.13.2.4 SSPC
13.13.3
13.13.3.1
Part VIII
13.13.3.3
13.13.3.4
13.13.3.5
13.13.4
13.13.4.1 4 4
13.13.4.2
13.13.4.3
1. 1035 80%
2. 3
3. 50
4.
13.13.4.4
13.13.4.5
13.13.4.6
13.13.4.7
13.13.4.8
13.13.5
13.13.5.1 50 mm
15~20m
13.13.5.2 15 20m
13.13.5.3 15 20m
13.13.5.4
13.13.5.5
13.13.6
13.13.6.1
SSPC-SP2 SSPC-SP3
(Epoxy Zinc Rich Primer)
13.13.6.2
13.13.6.3
13.13.7
13.13.7.1
13.13.7.2 /
14.0
14.1
14.1.1
Part 13.13
14.1.2 ()
14.2
Part 1.3
14.3
14.3.1 /
/
14.3.2
14.3.3
/
14.4
14.4.1 ()(CNS)
14.4.2
14.4.3
14.4.4 /
14.4.5
14.5
14.5.1
14.5.2
1.
2.
3.
4.
5.
6.
7.
8.
9.
14.6
14.6.1
14.6.2
14.6.3
14.6.4
14.6.5
14.6.6
14.6.7
14.6.8 3 80%
85%
14.6.9
14.6.10
14.6.11
14.7
14.7.1 10 35
14.7.2
14.7.3 80%
14.7.4
14.8
14.8.1 (Agitator)
14.8.2
14.8.3
14.8.4
14.8.5
14.8.6
14.9
14.9.1
14.9.2
14.9.4
14.9.5
14.9.6
()
14.9.7
14.9.8
15 20m
14.9.9
14.9.9.1 125 mm
110 mm 24~48
14.9.9.2
14.9.10
14.9.10.1
14.9.10.2
14.9.10.3
14.9.10.4
14.9.10.5
14.9.11
14.9.11.1
14.9.11.2
14.9.11.3
14.10
14.11
14.11.1
14.11.1.1
14.11.1.2 Film
Thickness Gauge
14.11.2
14.11.2.1
14.11.2.2
14.11.2.3
14.11.2.4
14.11.2.5
14.11.3
14.11.4 /
14.12
14.12.1
14.12.2
14.12.3