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The Role of Specic Interaction and Selective

Localization of Multiwall Carbon Nanotubes on the


Electrical Conductivity and Phase Morphology of
Multicomponent Polymer Blends

Suryasarathi Bose, Arup R. Bhattacharyya, Rupesh A. Khare, Srikanth S. Kamath, Ajit R. Kulkarni
Department of Metallurgical Engineering and Materials Science, Indian Institute of Technology Bombay,
Powai, Mumbai-400076, India

Multicomponent polymer blends involving polyamide6 structures during processing ranging from matrix-droplet
(PA6), polypropylene (PP), acrylonitrile-butadiene-sty- type and brillar to co-continuous morphologies. The ow
rene (ABS) and high density polyethylene (HDPE) with induced microstructure often determines the end-use prop-
multiwall carbon nanotubes (MWNT) were prepared by
melt mixing technique to achieve conducting compo- erties of the blends. In this context, blends with co-contin-
sites. MWNT were either compounded directly or by uous morphology have emerged with unique properties
employing a masterbatch dilution approach in binary and generated profound interest. Employing a suitable
(PA6/ABS), ternary (PA6/PP/ABS) and quaternary (PA6/ compatibilizer has been described as one of the classical
PP/ABS/HDPE) blends. To facilitate network-like strategies to reduce the interfacial tension between
structure MWNT were pretreated with either sodium
salt of 6-aminohexanoic acid or octadecyl tri-phenyl the components and stabilize the morphology during
phosponium bromide. Multicomponent blends with melt-mixing.
pretreated MWNT utilizing masterbatch dilution In recent years, the concept of using llers to stabilize
approach showed signicant improvements in the bulk the blend morphology has been introduced and received a
electrical conductivity as compared to blends prepared
great deal of interest both from scientic and industrial
by direct addition approach at 2 wt % MWNT content.
Phase morphology of these blends revealed co-contin- perspectives. In this regard, selective lling of conducting
uous type of morphology wherein MWNT were found to llers in one of the phases or at the interface of co-con-
be selectively localized in the PA6 phase. The hetero- tinuous binary immiscible blends has generated profound
nucleating action of MWNT was manifested in interest in designing conducting polymer composites for
increased crystallization temperature of mainly PA6
phase of the blends indicating preferential localization several practical applications [2]. It has been known over
of MWNT in the PA6 phase. POLYM. ENG. SCI., 51:1987 years that selective localization of conducting llers in
2000, 2011. 2011 Society of Plastics Engineers any one of the phases or at the interface of co-continuous
binary immiscible blends is an efcient strategy to
INTRODUCTION develop conducting composites using very low level of
conducting llers utilizing the concept of double perco-
Blending of polymers is often used to design a material lation [3]. In addition, it has been reported that selective
with synergistic combination of desirable properties from localization of ller in co-continuous blends often broad-
each component [1]. The ultimate properties of the blends ens the phase inversion regime [4] and further manifests
are strongly inuenced by the constituent blend compo- in ner ligament size of the phases [5]. The phase
nents, the interface and the morphology developed during morphology of the blends typically depends on the con-
processing. Consequently, most of the polymer mixtures centration, shape, type, and dimension of the ller.
are immiscible which often leads to wide range of micro- Conducting polymer composites involving conducting
llers exhibit an abrupt increase in the bulk electrical con-
Correspondence to: Arup R. Bhattacharyya; e-mail: arupranjan@iitb.ac.in ductivity at a critical concentration of ller termed as
Suryasarathi Bose is currently at Department of Chemical Engineering, percolation threshold. Recently, carbon nanotubes
Katholieke Universiteit Leuven, Willem de Croylaan 46, B-3001 Leuven, (CNT) have received a great deal of interest as conduct-
Belgium. ing ller in polymer composites because of the possibility
Contract grant sponsor: Department of Science and Technology (DST),
to achieve reasonably high conductivity at low CNT
India; contract grant number: 08DST016.
DOI 10.1002/pen.21998
content owing to its high aspect ratio (L/D). In this
Published online in Wiley Online Library (wileyonlinelibrary.com). context, vast efforts have been attempted in restricting
V
C 2011 Society of Plastics Engineers CNT in one of the phases or at the interface of binary

POLYMER ENGINEERING AND SCIENCE-2011


immiscible blends as an alternative route to further reduce nanotubes. The bulk electrical conductivity and the phase
the electrical percolation threshold. The selective localiza- morphology of PA6-based binary (PA6/ABS), ternary
tion of the ller in the blends has been addressed in con- polyamide6/polypropylene/acrylonitrile-butadiene-styrene
text to various factors like thermodynamic, kinetic, and copolymer (PA6/PP/ABS) and quaternary polyamide6/
melt viscosity ratio [3, 6, 7]. For instance, thermodynamic polypropylene/acrylonitrile-butadiene-styrene copolymer/
factor governs the localization of ller in a particular high density polyethylene (PA6/PP/ABS/HDPE) immisci-
phase depending on the minimum difference in surface ble blends with MWNT have been studied through AC
free energy (SFE) values between the polymer matrix and electrical conductivity measurements and scanning elec-
ller [8] whereas, kinetic factor may also govern the tron microscopic (SEM) analysis, respectively. The com-
localization of ller during melt-mixing. Further, the melt ponents have been so chosen that MWNT would have
viscosity ratio factor promotes the localization of ller in higher afnity towards PA6 phase in the multicomponent
less viscous phase of the blends. blends from both thermodynamic perspective or if one
To selectively restrict the conducting llers either in would consider the melt-viscosity ratio factor. Two differ-
one of the phases or at the interface various approaches ent approaches have been employed: viz., direct com-
viz. altering the surface chemistry of the ller, sequential pounding of MWNT with the components (simultaneous
mixing of the blend components, masterbatch dilution mixing) and masterbatch dilution approach (by diluting
approach, specic interaction in combination with melt PA6/MWNT composites) to develop the composites. The
interfacial reaction etc. have been attempted in the past later approach has been adopted to facilitate selective
[916]. For instance, Gubbels et al. have shown that car- localization of MWNT in the continuous PA6 phase of
bon black (CB) can be localized selectively in either of the multicomponent blends. MWNT have been pretreated
the phases or at the interface of polyethylene/polystyrene with two different types of modier viz. Na-AHA and
(PE/PS) blends by altering the surface properties of CB octadecyl tri-phenyl phosponium bromide (OTPB) to
and hence inuencing the thermodynamic factors [9]. This render network-like structure even at low concentration
route resulted in much lower electrical percolation thresh- of MWNT in the blends and further to restrict the nano-
old (0.0020.003 vol. fraction of CB) in PE/PS blends. tubes in the continuous PA6 phase of the multicomponent
Potschke et al. utilized the masterbatch approach to system. The bulk electrical conductivity and the phase
restrict multiwall carbon nanotubes (MWNT) in polycar- morphology of the multicomponent blends with pretreated
bonate (PC) phase of PC/PE blends [10]. These blends MWNT have also been investigated. This work attempts
were observed to show co-continuous morphology over a to extend the concept of double percolation to multi-
broad range of composition. In an earlier study it has component blends with MWNT utilizing the uniqueness
been reported that the bulk electrical conductivity in poly- of the approach viz. specic interaction in conjunction
amide6/acrylonitrile-butadiene-styrene copolymer (PA6/ with melt-interfacial reaction.
ABS) blends with MWNT depends strongly on the mixing
sequence and processing conditions employed during melt
mixing [11]. In addition, it was also reported that MWNT
could be selectively localized in the PA6 phase of PA6/ EXPERIMENTAL
ABS blends by employing melt-interfacial reaction utiliz-
ing a unique modier (sodium salt of 6-amino hexanoic
Materials and Specimen Preparation
acid, Na-AHA) [6]. This concept eventually led to a sig-
nicant reduction in percolation threshold (0.25 wt% Polyamide 6 (PA6) with a zero shear viscosity of 180
MWNT as against 34 wt% in case of unmodied Pa s at 2608C was obtained from GSFC, Gujarat, India
MWNT) in the blends. Moreover, the effective utilization (Gujlon M28RC, relative viscosity 2.8, Mv is 38642 in
of certain phosponium based modiers to facilitate debun- 85% formic acid). Polypropylene (PP, H110MA, MFI 11
dling and network-like structure of MWNT in PA6/ at 2.16 kg load and 1908C) and high density polyethylene
ABS blends has also been reported [12]. These phospo- (HDPE, Relene M60075, MFI 8 at 2.16 kg load and
nium-based modiers also led to a signicant improve- 1908C) were obtained from Reliance Industries Ltd.,
ment in the bulk electrical conductivity of the blends. It Mumbai, India. Acrylonitrile-butadiene-styrene (ABS)
has been realized that both these modiers (Na-AHA and copolymer (Absolac-120, with composition as: acryloni-
phosponium-based modier) play a key role in debundling trile 24 wt%, styrene 59.5 wt% and rubber content 16.5
the MWNT where PA6 phase is also engaged in wt%) was obtained from Bayer India Ltd. CCVD synthe-
melt-interfacial interaction with the corresponding modier. sized multiwall carbon nanotubes (MWNT) were obtained
In this work the state of dispersion of MWNT has been from Nanocyl CA Belgium (NC-3100, average length: 1.5
investigated (with or without pretreatment) in a rather lm, average diameter: 9.5 nm, purity [95%). MWNT
more complex situation viz. multicomponent blends sys- were modied by octadecyl triphenyl phosponium
tem wherein varying extents of surface free energy differ- bromide (OTPB) and sodium salt of 6-amino hexanoic
ences between the individual components and MWNT acid (Na-AHA) in the ratio of 1:1 (MWNT:Na-AHA and
add complexity to the nal state of dispersion of the MWNT:OTPB) as described in ref [12].

1988 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


TABLE 1. Codes and designations of blends with MWNT and modied MWNT.

Sample Codes

Polyamide 6 PA6
Polypropylene PP
High density polyethylene HDPE
50/50 blends of PA6 and ABS Sample 1
40/30/30 PA6/PP/ABS blends Sample 2
34/33/33 PA6/PP/ABS blends Sample 3
30/25/25/20 PA6/PP/ABS/HDPE blends Sample 4
50/50 PA6/ABS blends with 2 wt% p-MWNT (without any pretreatment, direct addition) Sample 5
40/30/30 PA6/PP/ABS Blends with 2 wt% p-MWNT (without any pretreatment, direct addition) Sample 6
30/25/25/20 PA6/PP/ABS/HDPE Blends with 2 wt% p-MWNT (without any pretreatment, direct addition) Sample 7
50/50 PA6/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, direct addition) Sample 8
40/30/30 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, direct addition) Sample 9
34/33/33 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, direct addition) Sample 10
30/25/25/20 PA6/PP/ABS/HDPE blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, direct addition) Sample 11
50/50 PA6/ABS blends with 2 wt% p-MWNT (without any pretreatment, masterbatch) Sample 12
40/30/30 PA6/PP/ABS Blends with 2 wt% p-MWNT (without any pretreatment, masterbatch) Sample 13
34/33/33 PA6/PP/ABS Blends with 2 wt% p-MWNT (without any pretreatment, masterbatch) Sample 14
30/25/25/20 PA6/PP/ABS/HDPE Blends with 2 wt% p-MWNT (without any pretreatment, masterbatch) Sample 15
50/50 PA6/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, masterbatch) Sample 16
40/30/30 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, masterbatch) Sample 17
34/33/33 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, masterbatch) Sample 18
30/25/25/20 PA6/PP/ABS/HDPE blends with 2 wt% MWNT (pretreated with Na-AHA in 1:1 wt ratio, masterbatch) Sample 19
50/50 PA6/ABS blends with 2 wt% MWNT (pretreated with OTPB in 1:1 wt ratio, masterbatch) Sample 20
40/30/30 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with OTPB in 1:1 wt ratio, masterbatch) Sample 21
34/33/33 PA6/PP/ABS blends with 2 wt% MWNT (pretreated with OTPB in 1:1 wt ratio, masterbatch) Sample 22
30/25/25/20 PA6/PP/ABS/HDPE blends with 2 wt% MWNT (pretreated with OTPB in 1:1 wt ratio, masterbatch) Sample 23

Binary (PA6/ABS, 50/50 wt/wt), ternary (PA6/PP/ were: injection pressure 3 bar, melt temperature 2608C,
ABS, 40/30/30, and 34/33/33 wt/wt/wt) and quaternary mold temperature 608C, holding time 60 s and cooling
blends (PA6/PP/ABS/HDPE, 30/25/25/20 wt/wt/wt/wt) time 23 min.
with MWNT were prepared by melt-mixing in a conical
twin-screw microcompounder (Micro 5, DSM Research,
Netherlands). Two different protocols of melt-mixing viz.
Characterization
direct compounding (simultaneous mixing) and master-
batch dilution approach were followed to prepare the mul- Electrical Conductivity. The alternating current (AC)
ticomponent blends with MWNT. For direct addition pro- electrical conductivity measurements were performed on
tocol, MWNT were compounded simultaneously with the the injection molded samples (across the thickness) in the
constituent polymers at 2608C with a rotational speed of frequency range between 1021 and 106 Hz using Alpha
150 rpm for 15 min. In the masterbatch dilution protocol, high resolution analyzer coupled to a Novocontrol inter-
masterbatches of PA6 and MWNT (without or with pre- face.
treated Na-AHA and OTPB) were prepared (under the
same extrusion conditions mentioned above except for the SEM and Solution Experiments. The phase morphol-
mixing time which was xed at 10 min) prior to com- ogy of the multicomponent polymer blends were investi-
pounding with the other constituents. Required amount of gated by SEM. Extrudate samples were cryofractured in
the masterbatch was then subsequently diluted further in liquid nitrogen and either etched with tetrahydrofuran
the next step of melt-mixing under the same extrusion (THF) to selectively etch the ABS phase or in hot xylene
condition mentioned above except for the mixing time of to selectively etch both PP and HDPE phases from the
10 min. All blend components were predried in vacuum blends. The etched surface was gold sputtered to avoid
oven at 808C for 24 h. All the experiments were per- charging of the sample. These samples were then
formed under nitrogen atmosphere in order to prevent oxi- observed under SEM using Hitachi S3400N. For solution
dative degradation of the components. The blend compo- experiment, small pieces of extrudate strands (corre-
sitions with their sample codes are listed in Table 1. sponding to 10 mg of MWNT) were dissolved in the
Injection molded samples (according to ASTM D 638, respective solvents to dissolve completely the phases. The
Type V, thickness: 3 mm; gauge length: 12 mm; width: vials were photographed after 24 h.
10 mm) were prepared using mini-injection molding
machine from DSM Research Netherlands. The injection- % Cocontinuity Measurements. The continuity of
molding parameters maintained for all the compositions the PA6 phase (%) in the multicomponent blends was

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1989


determined by selective extraction technique as described
in the literature [17, 18]. For the blend system used, PA6
can be extracted using formic acid, which does not dis-
solve, swell, or penetrate into the other phases. Extruded
strands of 2 cm length were kept in formic acid at room
temperature for four days, to remove the PA6 phase com-
pletely from the blends. Samples were washed with fresh
solvent after 24 h and were kept again in the fresh sol-
vent. At the end of the 4th day samples were removed
and dried in the vacuum oven. The continuity of the PA6
phase (%) was calculated by taking the ratio of weight
difference before and after the selective extraction process
and the initial weight of the PA6 fraction in the blends.

Differential Scanning Calorimetry. Differential scan-


ning calorimetry (DSC) measurements were carried out
using a DSC Q10 from (TA instruments) under nitrogen
atmosphere. The extruded samples of about 5 mg were
dried in a vacuum oven prior to experiment. The samples
were heated till 2608C and were kept for 3 min to delete
any previous thermal history. Samples were then cooled
to 2208C at a rate of 108C/min and crystallization exo-
therms were recorded. Following this, samples were again
heated to 2608C at a heating rate of 108C/min wherein
melting endotherms for samples were recorded. The
degree of crystallinity (Xc) of a particular phase in multi-
component system was calculated as:

DHm
Xc  100 (1) FIG. 1. AC electrical conductivity of multicomponent blends with
DHm
o f
MWNT (2 wt%) (a) direct addition; and (b) masterbatch dilution approach.

where, DHm is the heat of fusion of particular phase in


the blends, DHm o
is the heat of fusion of 100% crystalline ductivity but was adversely affecting the mechanical
material and f is the weight fraction of the particular properties. Hence, current investigation has been restricted
phase present in the blends. The heat of fusion of 100% to the bulk electrical conductivity of the multicomponent
crystalline material was taken as 204.8 J/g for PA6, 207.1 system with MWNT: modier ratio of 1:1. It is to be
J/g for PP and 290 J/g for HDPE. noted that Na-AHA modied MWNT exhibited a percola-
tion threshold of 0.25 wt% of MWNT (MWNT:Na-AHA
1:30) in 50/50 PA6/ABS binary blends prepared by fol-
RESULTS AND DISCUSSION lowing sequential mixing protocol [6]. Moreover, OTPB
modied MWNT also exhibited a rened network-like
structure of MWNT in 50/50 PA6/ABS blends as indi-
AC Electrical Conductivity Measurements
cated by higher electrical conductivity at 2 wt% MWNT
The unique role of sodium salt of 6-amino hexanoic content of 1:1 MWNT:OTPB ratio as compared to the
acid (Na-AHA) and phosponium salts in facilitating sub- electrical conductivity of unmodied MWNT (of 2 wt%)
stantial debundling and subsequent renement of the based 50/50 PA6/ABS blends [12]. Further, 50/50 PA6/
network-like structure of MWNT mediated by specic ABS blends with 2 wt% unmodied MWNT exhibited
interaction in binary co-continuous blends of PA6/ABS insulating behavior. Moreover, an electrical percolation
has been investigated in detail earlier [12, 19]. In order to threshold of 34 wt% of MWNT was observed for 80/10/
extend this strategy in PA6-based blends the uniqueness 10 and between 23 wt% 40/30/30 PA6/PP/ABS ternary
of this approach has been investigated in a more complex blends prepared by sequential mixing protocol [21, 22].
situation viz. multicomponent blend system [20]. It was Figure 1a shows the AC electrical conductivity as a
also observed that beyond a critical concentration of function of frequency for binary (PA6/ABS), ternary
modier could lead to reaggregation of MWNT which (PA6/PP/ABS) and quaternary (PA6/PP/ABS/HDPE)
was found to affect adversely the bulk electrical conduc- blends with MWNT pretreated with Na-AHA in 1:1 (wt/
tivity of the system [12]. Further, it was found that excess wt) ratio wherein the pretreated MWNT (2 wt%) have
Na-AHA though could lead to enhanced electrical con- been added simultaneously with the blend components.

1990 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


TABLE 2. Torque and SFE values for blends constituents at 2608C. without pretreatment) were prepared and subsequently
a,b
diluted in the multicomponent blends. Figure 1b shows
Torque (N.m) SFE (at 2608C, mN/m)
the AC electrical conductivity as a function of frequency
PA6 2.39 36.4 for blends in which MWNT (with or without pretreat-
PP 2.91 16 ment) have been incorporated via masterbatch dilution
ABS 7.27 29.4 (corresponding to SAN with polarity 24.1%) approach. The concentration of MWNT has been kept
HDPE 4.48 22.02 same (2 wt%) in all the blends studied here. All the
MWNT 45.3
multicomponent blends with MWNT (without any
a
Calculated from axial force values recorded at the end of melt-mixing. pretreatment) show insulating behavior (even with the
b
Average radius of screw (0.5 cm). masterbatch dilution approach) suggesting that without
any pretreatment MWNT are rather dispersed as aggre-
gates (some of the compositions are excluded from
All the blends with MWNT without any pretreatment ex- Fig. 1b for the sake of clarity). Interestingly, multicompo-
hibit insulating behavior irrespective of the blend compo- nent blends with MWNT (pretreated with Na-AHA)
sition, hence representative compositions are shown only exhibit electrical conductivity in the dissipative range.
with Na-AHA modied MWNT in Fig. 1a. It is evident These composites show a frequency independent pla-
from Fig. 1a that the entire compositions exhibit insulat- teau (DC conductivity) up to a critical frequency (xc)
ing behavior even after utilizing MWNT pretreated with above which conductivity dispersion is observed. The AC
Na-AHA. In an earlier investigation we have reported var- electrical conductivity of these blends follows Jonschers
ious factors viz. surface free energy difference, melt-vis- Universal power law behavior depicted as:
cosity ratio and kinetic factors during melt-mixing which
inuence the specic localization of MWNT towards the sAC sDC Aon (2)
PA6 phase in 50/50 PA6/ABS blends [6]. Table 2 shows
the surface free energy values of the blend components where A is a constant dependent on the temperature, and
and the values of torque observed during melt-mixing. n is an exponent (0 , n , 1) dependent on both fre-
The torque values obtained during melt-mixing are an in- quency and temperature. In the measured frequency win-
dication of melt viscosity. The lowest surface free energy dow (106101 Hz) the shift in oc towards higher fre-
difference between PA6 and MWNT along with the quency side indicates the higher extent of network-like
observed lower torque value for PA6 suggests that the structure formation of MWNT in the composites. Further,
localization of MWNT may be favored in the PA6 phase. it has been observed that the bulk electrical conductivity
Further, a signicant improvement in the bulk electrical almost remains unchanged with slight variations in the
conductivity of PA6/ABS blends with MWNT pretreated compositions in the ternary blends as well. For instance,
with Na-AHA was noticed by employing specic blend- both the ternary blends (with either 33 wt% or 40 wt%
ing sequence [5]. In the present context, the insulating na- PA6) show almost similar DC electrical conductivity
ture of the multicomponent blends rather suggests that however, exhibit lower electrical conductivity than the bi-
inter-connected structure could not form between uni- nary blends. Multicomponent blends with MWNT pre-
formly dispersed MWNT. Moreover, 50/50 PA6/ABS treated with OTPB exhibit orders of magnitude higher
blends exhibit an electrical percolation threshold between electrical conductivity as compared to blends with
4 and 5 wt% of MWNT content while adopting simulta- MWNT (without or pretreated with Na-AHA). Further, oc
neous mixing protocol [23]. Further, 50/50 PA6/ABS increases signicantly in the blends with MWNT pre-
blends also exhibit higher electrical conductivity at 5 wt% treated with OTPB indicating clearly the debundling and
MWNT content pretreated with Na-AHA (1:1). However, subsequent renement in the network-like structure of
a strong processing parameter dependence on electrical MWNT in the presence of OTPB. These observations can
conductivity has been observed suggesting the role of be explained on the basis of large organic tail length of
smaller cluster of MWNT in the presence of Na-AHA OTPB which overcome the van der Waals forces between
with respect to specic processing parameters in simulta- MWNT and facilitates percolating network-like struc-
neous mixing protocol in developing inter-connected ture of MWNT in the composites. Interestingly, the ter-
structures between MWNT [23]. nary blends show a moderate increase in the bulk electri-
An alternative way to disperse MWNT in a multicom- cal conductivity as compared to the binary blends with
ponent system is a masterbatch dilution approach wherein MWNT pretreated with OTPB. Such observations can be
high concentration of the ller can be predispersed in a expected in blends with co-continuous microstructures
polymer matrix and then subsequently diluted in the suc- wherein the concentration of MWNT required for devel-
cessive step. This approach has been extensively reported oping percolating network-like structure decreases with
in the literature in connection with MWNT based polymer the concentration of the continuous phase. In this context,
composites [18]. As one of the motivations behind this it can then be argued that one would expect higher
study is to restrict the MWNT in the PA6 phase of the bulk electrical conductivity in the quaternary blends as
blends, few masterbatches of PA6 with MWNT (with or compared to both binary and ternary blends as the

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1991


concentration of the continuous PA6 phase is further are dependent on the melt-mixing conditions. It is
reduced. However, the bulk electrical conductivity of qua- expected that the lower aggregate size of the cluster
ternary blends shows a moderate decrease as compared to achieved in the presence of modier may act as an inter-
both binary and ternary blends with MWNT. This obser- mediate state for the rupture process facilitating the better
vation will be elucidated further on investigating the dispersion of MWNT in blends.
phase morphology of the blends and the % cocontinuity In case of multicomponent blends, the preferential
measurements of the continuous PA6 phase which are dis- localization of MWNT in the PA6 phase is favored by
cussed in the subsequent text. The better electrical con- thermodynamic, kinetic as well as melt viscosity factor.
ductivity of blends prepared by masterbatch approach as The modiers facilitate the dispersion process as they can
compared to the blends prepared by following direct mix- interact even with the PA6 chains. In case of blends with
ing protocol could be because of the better dispersion and Na-AHA modied MWNT, changes in the FTIR spectra
p electron clouds of MWNT achieved in the preparation have been observed indicating the melt-interfacial reaction
of masterbatch itself. The interactions between modier between amine functionality of Na-AHA and acid end-
and PA6 chains viz. melt interfacial reaction render uni- groups of PA6. Further, it has also been observed through
form dispersion of MWNT in the PA6 phase in master- FTIR spectroscopy that there is a feasibility of interaction
batch which is further improved during melt-mixing in between OTPB and PA6 chains. These interactions
multicomponent blends. between modier and PA6 chains suggest good dispersion
of modied MWNT in blends.
Mechanism of Improved Dispersion of MWNT in the
Presence of Na-AHA and OTPB Phase Morphology of the Multicomponent Blends With
MWNT
The debundling of MWNT in the presence of a modier
is achieved through either electrostatic charge repulsion or Figures 24 show the SEM micrographs of the etched
steric stabilization process in the presence of the modier surfaces of binary (PA6/ABS), ternary (PA6/PP/ABS) and
molecules adsorbed on the surface of MWNT [2426]. The quaternary (PA6/PP/ABS/HDPE) blends with MWNT.
modier molecules (viz. Na-AHA and OTPB) may get Figure 2 illustrates the SEM micrographs of THF etched
adsorbed on the surface of MWNT during the sonication surfaces (to remove the ABS phase) of 50/50 PA6/ABS
process and may also penetrate into the bundles of MWNT. blends with various MWNT (without or with pretreat-
It is expected that, in the presence of Na-AHA, in aqueous ment). Figure 2a shows co-continuous type of microstruc-
solution, the Na ions will get dissociated and the corre- ture in binary 50/50 blends of PA6/ABS with 2 wt%
sponding carboxylate molecule bearing negative charge may MWNT (direct addition). Figure 2b shows a renement in
get adsorbed on the surface of nanotubes. Since, Na ions the co-continuous structure of the blends with masterbatch
would be mobile throughout the solution because of the gain of MWNT. An increase in the PA6 ligament thickness is
in the entropy of the system, an electrical double-layer observed for blends with masterbatch of Na-AHA modi-
may get created near the surface of MWNT with net nega- ed MWNT (Fig. 2c). Blends with masterbatch of OTPB
tive charges. The formation of net negative charges on the modied MWNT also show renement in the co-continu-
surface of MWNT may help in debundling through electro- ous structure. Besides resulting in signicant improvement
static charge repulsion. Further, debundling may also be in the bulk electrical conductivity these modiers also
facilitated due to steric stabilization because of the chain result in ner co-continuous microstructures as manifested
length corresponding to amino hexanoic acid. Further, in the from the ner ligament sizes of the phases. The observed
case of OTPB modication process, it is expected that in morphological changes in the presence of MWNT may be
ethanol, the adsorption of OTPB on the surface of MWNT related to the compatibilization-like action of MWNT.
will be facilitated either through p-p interaction between Further, selective localization of MWNT in the PA6 phase
phenyl rings of OTPB and of MWNT or through cation-p results in a change in the viscosity ratio of the blends. In
type of interaction between phosponium moiety and p-elec- this context, it is to be noted that Na-AHA acts as a plasti-
tron cloud of MWNT. In addition to this, the much longer cizer for PA6 [6], thus the observed increase in the PA6
chain length of OTPB (corresponding to 18 C atoms) may ligament size in the blends in the presence of Na-AHA
help in debundling through steric stabilization. modied MWNT originates from the lowered melt-viscos-
Also, the adsorption of these modiers is expected to ity of the PA6 phase in the presence of Na-AHA.
reduce the van der Waals forces of attraction between Figure 3ad shows the morphology of cryo-fractured
MWNT, as the surface is covered and reduce their tend- ternary blends of 40/30/30 PA6/PP/ABS etched with THF
ency to reaggregate. Further, it is expected that debun- (to remove ABS phase) and followed by xylene (to
dling of MWNT achieved in the presence of modiers is remove PP phase). Interestingly, one can clearly observe
persistent even in the solid powders. The dispersion of the presence of continuous PA6 phase after extracting the
MWNT in polymer matrix during melt-mixing has been other two phases. Further, the strands were found to be
envisaged either through erosion or rupture process [27]. intact and self-supporting even after etching out both the
Both of these mechanisms exist to a different extent and phases completely, conrming the co-continuous nature of

1992 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


FIG. 2. SEM micrographs of binary blends of 50/50 PA6/ABS (etched with THF) with (a) neat blends
(Sample 1), (b) p-MWNT (direct addition) (Sample 5), (c) masterbatch of p-MWNT (Sample 12), (d) master-
batch of Na-AHA modied MWNT (Sample 16), (e) masterbatch of OTPB modied MWNT (Sample 20) (f)
high magnication image of blends with OTPB modied MWNT (Sample 20) showing good dispersion of
MWNT (white dots) in the PA6 phase.

these blends. To get further insight into the continuity of tion experiment was carried out. Figure 5a depicts the so-
the phases the morphology of the ternary blends was also lution experiment for quaternary blends wherein the
investigated by removing only ABS phase (by THF). Fig- extruded strand has been dissolved in the formic acid.
ure 3e shows the co-continuous PA6 and PP phases pres- The black color of solution observed in all the blends
ent in the blends. Higher magnication image of the (Fig. 5a, vials 14) suggests that MWNT are predomi-
blends shows the presence of MWNT (observed as white nantly localized in the PA6 phase. On the other hand, the
dots) predominantly in the PA6 phase (see Fig. 3f). extruded strand dissolved in the THF (for ABS phase,
Figure 4 shows the SEM micrographs of quaternary Fig. 5b) and xylene (for PP and HDPE phase, Fig. 5c)
blends of 30/25/25/20 PA6/PP/ABS/HDPE. The samples separately do not exhibit any black color, suggesting
here have been etched with hot xylene to remove both PP MWNT are not localized in the ABS phase irrespective
and HDPE phases from the blends and followed by THF of their modication. Similarly, the solution experiment
to remove the ABS phase. PA6 phase is observed to form for binary and ternary blends also conrmed the presence
continuous structure in all the quaternary blends. Blends of MWNT predominantly in the PA6 phase irrespective
with masterbatch of OTPB modied MWNT show signi- of the modication (The gures corresponding to solution
cant renement in the phase dimension of PA6 phase as experiment of binary and ternary blends have not been
compared to the blends with p-MWNT, masterbatch of p- incorporated to avoid the repeatation).
MWNT and masterbatch of Na-AHA modied MWNT. The qualitatively observed cocontinuity of the PA6
Further, the strands have been observed to be intact even phase during SEM is quantied through % cocontinuity
after extraction of ABS, PP and HDPE phases which con- determination as explained in the experimental section.
tribute to 70 wt% of the composite. Higher magnication Table 3 enlists the % cocontinuity of the PA6 phase in all
image (Fig. 4e) of the blends with masterbatch of OTPB the blends. As observed from the Table 3, quaternary
modied MWNT shows MWNT involved in the forma- blends show relatively less cocontinuity for the PA6
tion of network-like structure in the PA6 phase contrib- phase as compared to binary and ternary blends irrespec-
uting towards higher electrical conductivity. tive of the modication of MWNT. The observed lower
To illustrate further the selective localization of % cocontinuity of quaternary blends could be because of
MWNT in the binary, ternary and quaternary blends; solu- the change in the melt viscosity ratio of blends, interfacial

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1993


FIG. 3. SEM micrographs of ternary 40/30/30 PA6/PP/ABS blends (etched with THF and xylene) with (a)
neat blends (Sample 2), (b) p-MWNT (direct addition, Sample 6), (c) masterbatch of p-MWNT (Sample 13),
(d) masterbatch of Na-AHA modied MWNT (Sample 17) and (e) masterbatch of OTPB modied MWNT
(Sample 21), (f) blends (OTPB modied MWNT, (Sample 21)) etched with only THF to remove ABS phase
and (g) high magnication image of (f) showing MWNT localized predominantly in PA6 phase.

tension between the constituent polymers or blends com- nucleating agents in PP [28], HDPE [29], PA6 [30] result-
position [17]. ing in an increase in degree of crystallinity and crystalli-
zation temperature. The nucleating ability of MWNT
depends strongly on the state of dispersion of MWNT in
Crystallization Behavior of Blends With MWNT
blends. DSC analysis of binary, ternary and quaternary
Presence of MWNT inuences greatly the crystalliza- blends has been carried out to investigate the crystalliza-
tion behavior of polymers. MWNT are found to act as tion behavior of PA6, PP, and HDPE in the blends, in

1994 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


FIG. 4. SEM micrographs of quaternary 30/25/25/20 PA6/PP/ABS/HDPE blends (etched with THF and xy-
lene) with (a) neat blends (Sample 4), (b) p-MWNT (direct addition, Sample 7), (c) masterbatch of p-MWNT
(Sample 15), (d) masterbatch of Na-AHA modied MWNT (Sample 19) and (e) masterbatch of OTPB modi-
ed MWNT (Sample 23), (f) high magnication image of (e) showing MWNT involved in the network-
like structure formation in the PA6 phase.

presence of MWNT which could unequivocally conrm earlier been reported in the literature [3133]. Interest-
the presence of MWNT in a specic phase. ingly, blends with OTPB modied MWNT show a single
Figure 6a shows the crystallization exotherms for bi- crystallization exotherm at 1948C i.e. at a temperature
nary 50/50 PA6/ABS blends with MWNT. Neat blends lower than the rst crystallization peak temperature of
show a single crystallization peak (Tc) centered at PA6 in blends with MWNT or Na-AHA modied MWNT
1928C corresponding to PA6. Addition of MWNT (with (1968C), however Tc of PA6 is higher than bulk Tc of
or without any pretreatment) results in a signicant pure PA6 indicating the heteronucleating action of OTPB
increase in the crystallization temperature. Tc is observed modied MWNT as well.
to be 1968C for blends with MWNT prepared by direct Figure 6b shows the crystallization exotherms for ter-
addition as well as masterbatch dilution approach (see nary PA6/PP/ABS 40/30/30 (wt/wt/wt) blends with
Table 4 for crystallization behavior of PA6 in blends). Tc MWNT. Neat blends show two crystallization exotherms
is slightly lower (1958C) for blends with Na-AHA centered at 1168C and 1918C corresponding to the
modied MWNT as compared to blends with unmodied bulk crystallization temperature of PP and PA6, respec-
MWNT. tively. Addition of MWNT results in the signicant
Interestingly, blends with MWNT and blends with Na- increase in the crystallization temperature of PA6 whereas
AHA modied MWNT show an additional crystallization only marginal increase is observed in crystallization tem-
exotherm centered at 2088C. The appearance of second perature of PP (see Table 5 for crystallization behavior of
crystallization exotherm in PA6/MWNT composites has PP in blends). Similar to the binary blends, addition of

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1995


neat HDPE (see Table 6 for crystallization behavior of
HDPE in blends). The cocrystallization of PP and HDPE
has also been observed earlier [34]. Addition of MWNT
or Na-AHA modied MWNT has no signicant effect on
the crystallization behavior of PP and HDPE. Figure 6d
depicts the crystallization behavior of PA6 phase in 30/
25/25/20 PA6/PP/ABS/HDPE blends with MWNT. Signif-
icant increase in the crystallization temperature of PA6 is
observed with addition of MWNT. Further, addition of
MWNT and Na-AHA modied MWNT has resulted in an
additional PA6 exotherm centered at 2088C similar to
binary and ternary blends. The second crystallization exo-
therm of PA6 is however, found to be absent for blends
with OTPB modied MWNT (Fig. 6d).
Overall, signicant increase is observed in the crystalli-
zation temperature of the PA6 in all blends with MWNT
with an additional peak at higher temperature except for
blends with OTPB modied MWNT. Marginal increase is
observed in crystallization temperature of PP and HDPE
in ternary and quaternary blends with MWNT. Signicant
increase in the crystallization temperature of the PA6
phase clearly indicates that maximum fractions of MWNT
are localized in the PA6 phase. Lower crystallization tem-
perature of PA6 in blends with Na-AHA modied MWNT
as compared to blends with MWNT can be correlated to
the plasticizing action of Na-AHA which has been eluci-
dated in PA6/ABS blends earlier [6].
The appearance of second crystallization exotherm in
PA6/MWNT composites has been discussed recently by
various researchers [3133]. Leibler et al. addressed the
existence of second crystallization exotherm with the
FIG. 5. Solution experiment for quaternary blends: 14, 58, 912 crystalline lamella near the interface of MWNT nucleated
blends with p-MWNT (direct addition, Sample 7), p-MWNT masterbatch directly by the surface of MWNT whereas, the rst crys-
(Sample 15), Na-AHA modied MWNT masterbatch (Sample 19) and
tallization exotherm has not directly related to the nuclea-
OTPB modied MWNT masterbatch (Sample 23) respectively wherein
blends are dissolved in formic acid (vials 14, Fig. a), ABS phase is dis- tion at the surface of MWNT [33]. The possibility of for-
solved in THF (vials 58, Fig. b) and PP and HDPE phase is dissolved mation of different crystalline morphology resulting in
in xylene (vials 912, Fig. c) separately. second crystallization exotherm is ruled out from the

TABLE 3. % Cocontinuity of PA6 phase in binary, ternary and


MWNT results in an additional crystallization exotherm quaternary blends.
of PA6 at 2088C and slightly lower crystallization tem-
Sample codes % Cocontinuity of PA6
peratures corresponding to PA6 phase for blends with Na-
AHA modied MWNT. Further, blends with OTPB modi- Sample 1 98
ed MWNT show a single crystallization exotherm for Sample 4 96
PA6 at 1948C, again at a temperature lower than the Sample 11 97
crystallization temperature of PA6 in blends with MWNT Sample 15 98
Sample 19 98
or Na-AHA modied MWNT. In addition it is observed Sample 3 95
that the slight change in the blends composition from 40/ Sample 22 98
30/30 to 34/33/33 results in no signicant changes in the Sample 2 96
crystallization behavior of PP and PA6 and trends similar Sample 6 99
to 40/30/30 blends are observed for these set of blends Sample 13 98
Sample 17 97
(gure not shown here). Sample 21 98
Figure 6c shows the crystallization exotherms of PP Sample 4 78
and HDPE phases of 30/25/25/20 PA6/PP/ABS/HDPE Sample 7 82
quaternary blends with MWNT. In these blends, PP and Sample 15 83
HDPE exhibit cocrystallization at a temperature (1178C) Sample 19 77
Sample 23 80
in between the crystallization temperature of neat PP and

1996 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


FIG. 6. (a) Crystallization exotherms for binary 50/50 PA6/ABS blends with p-MWNT and modied
MWNT. (b) Crystallization exotherms for ternary 40/30/30 PA6/PP/ABS blends with p-MWNT and modied
MWNT. (c) Crystallization exotherms for PP and HDPE phase of quaternary 30/25/25/20 PA6/PP/ABS/
HDPE with p-MWNT and modied MWNT. (d) Crystallization exotherms for PA6 phase of quaternary 30/
25/25/20 PA6/PP/ABS/HDPE blends with p-MWNT and modied MWNT.

melting behavior of PA6 in blends (discussed in the sub- 2208C. Neat ternary blends in addition to two melting
sequent section). In this study, the presence of second endotherms of PA6, show an additional melting endo-
crystallization exotherm for blends with MWNT and Na- therm around 1608C corresponding to PP phase. Neat
AHA modied MWNT indicates that surface of MWNT quaternary blends show two melting endotherms for PA6
is unaffected upon the modication with Na-AHA. around 2158C and 2208C and one melting endotherm each
Improved state of dispersion of MWNT after modication for PP and HDPE at around 1608C and 1318C, respec-
with Na-AHA indicates that debundling of MWNT is tively. All the blends with MWNT (MWNT/Na-AHA
achieved in the initial stages of preparation and subse- modied MWNT or OTPB modied MWNT) show single
quently during the melt mixing melt interfacial reaction melting endotherm for PA6 around 2208C and a slight
may take place between amine functionality of Na-AHA increase in melting temperature of PP and HDPE. Further,
and acid end-group of PA6; Na-AHA thereby detaches blends with modied MWNT (Na-AHA as well as OTPB)
from the surface of MWNT leaving the surface available exhibit slightly lower melting temperature for PA6 as
for the nucleation of PA6 lamella. Whereas in the case of compared to neat blends and blends with MWNT. Lower
blends with OTPB modied MWNT, the surface is likely melting temperature of PA6 conrms the plasticizing
to be partially covered with OTPB making the nucleation action of the modiers on PA6 component.
of PA6 lamella difcult for second crystallization exo- The double melting endotherms may arise from the
therm. Further, OTPB modied MWNT are found to be presence of two crystalline forms of PA6; pseudohexago-
less effective nucleating agent resulting in lower crystalli- nal c-crystalline form and monoclinic a-crystalline form
zation temperature of PA6 in blends as compared to or due to a process melting-recrystallization-melting
blends with MWNT. phenomenon [35]. Lower melting endotherm corresponds
Figure 7ad shows the melting endotherms respectively to metastable c-crystalline form whereas relatively higher
for binary, ternary and quaternary blends with or without temperature melting endotherm corresponds to a-crystal-
pretreated MWNT. Neat binary blends show two melting line form. It has been observed that the presence of
endotherms corresponding to PA6 at around 2158C and both the crystalline forms of PA6 may arise due to the

DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE-2011 1997


TABLE 4. Crystallization temperature (8C), melting temperature (8C), TABLE 6. Crystallization temperature (8C), melting temperature (8C),
heat ow (J/g) and degree of crystallinity (%) of PA6 in binary, ternary heat ow (J/g), and degree of crystallanity (%) of HDPE in quaternary
and quaternary blends. blends.

Composition Tc (8C) Tm (8C) DHm (J/g) Xc (%) Composition Tc (8C) Tm (8C) DHm (J/g) Xc (%)

PA6 192 220 76.8 37.5 HDPE 118 133 220.4 76.0
Sample 1 192 220 80.2 39.2 Sample 4 117 131 166.0 57.3
Sample 3 191 221 40.8 19.9 Direct addition
Sample 2 191 220 49.9 24.1 Sample 7 117 131 147.9 51.0
Sample 4 191 220 51.4 25.1 Sample 11 117 131 149.7 51.7
Direct addition Masterbatch approach
Sample 5 196, 208 220 50.4 24.6 Sample 15 117 132 141.4 48.8
Sample 6 196, 209 220 60.4 29.5 Sample 23 117 132 125.9 43.4
Sample 7 195, 210 221 38.4 18.8
Sample 8 195, 207 220 67.3 32.9 The degree of crystallinity of HDPE phase in multicomponent blends
Sample 9 195, 207 219 56.2 27.5 was calculated as: Xc (DHm normalized/DHom ) 3 100 where DHom
Sample 10 194, 207 219 54.0 26.4 290 J/g.
Sample 11 194, 207 219 45.7 22.3
Masterbatch approach
Sample 12 196, 208 220 49.9 24.4
Sample 13 196, 208 220 65.8 32.1
processing induced crystallization viz. in case of injection
Sample 14 195, 208 220 65.2 31.8 molding. Wide angle X-ray diffraction studies conrmed
Sample 15 195, 209 221 39.2 19.2 the existence of only single crystalline form, a for PA6
Sample 16 195, 208 220 67.1 32.8 in compression molded lms of PA6/MWNT composites
Sample 17 195, 208 219 65.0 31.7 whereas both the polymorphic forms were observed in
Sample 18 194, 208 219 57.9 28.0
Sample 20 194 220 58.8 28.7
injection molded specimens [31]. Further, existence of
Sample 21 194 220 57.9 28.3 single melting endotherm in blends with MWNT elimi-
Sample 22 194 220 49.0 24.0 nates the possibility of second crystallization peak arising
Sample 23 193 220 40.0 19.5 from formation of different crystalline morphology.
The degree of crystallinity of PA6 phase in multicomponent blends
was calculated as: Xc (DHm normalized/DHom ) 3 100 where DHom
204.8 J/g. CONCLUSIONS
In summary, signicant improvements in AC electrical
conductivity of co-continuous binary (PA6/ABS), ternary
(PA6/PP/ABS) and quaternary (PA6/PP/ABS/HDPE)
polymer blends with MWNT pretreated with either Na-
TABLE 5. Crystallization temperature (8C), melting temperature (8C),
heat ow (J/g), and degree of crystallanity (%) of PP in ternary and
AHA or OTPB was achieved by utilizing masterbatch
quaternary blends. dilution approach mediated by specic interaction in con-
junction with melt interfacial reaction during melt-mixing.
Composition Tc (8C) Tm (8C) DHm (J/g) Xc (%) The large organic tail lengths of OTPB had a greater
inuence on the state of dispersion of MWNT and on the
Sample 3 116 160 154 74.6
Sample 2 117 160 138 66.8
subsequent bulk AC electrical conductivity in multicom-
Sample 4 117 160 166 57.3 ponent blends.
Direct addition Masterbatch dilution approach has resulted in selective
Sample 6 117 160 118.1 57.0 localization of pretreated MWNT in the PA6 phase of the
Sample 7 117 160 127.0 61.4
multicomponent blends leading to improvement in AC
Sample 10 118 160 48.1 23.2
Sample 9 118 160 53.5 25.9
electrical conductivity as compared to the blends prepared
Sample 11 117 160 58.3 28.2 by direct addition protocol. SEM and solution experi-
Masterbatch approach ments further supported the selective localization of
Sample 13 115 159 66.6 32.2 MWNT in the PA6 phase. The crystallization behavior of
Sample 14 115 159 81.6 39.4 the blend constituents, mainly PA6 phase was greatly
Sample 15 117 160 130.7 63.2
Sample 17 117 160 68.2 33.0 affected by the presence of MWNT in the blends as indi-
Sample 18 118 160 68.6 33.1 cated from the varying Tc corresponding to the PA6
Sample 21 115 160 71.4 34.5 phase; further substantiating the localization of major
Sample 22 114 159 65.2 31.5 fraction of MWNT in the PA6 phase.
Sample 23 117 160 53.0 25.6 Overall, it can be concluded that masterbatch dilution
The degree of crystallinity of PP phase in multi-component blends
process has been found to be effective in restricting
was calculated as: Xc (DHm normalized/DHom ) 3 100 where DHom MWNT specically in one of the phases in multicompo-
207.1J/g. nent blends provided MWNT could be modied by

1998 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen


FIG. 7. (a) Melting endotherms for binary 50/50 PA6/ABS blends with p-MWNT and modied MWNT.
(b) Melting endotherms for ternary 40/30/30 PA6/PP/ABS blends with p-MWNT and modied MWNT. (c)
Melting endotherms for PP and HDPE phase of quaternary 30/25/25/20 PA6/PP/ABS/HDPE blends with p-
MWNT and modied MWNT. (d) Melting endotherms for PA6 phase of quaternary 30/25/25/20 PA6/PP/
ABS/HDPE blends with p-MWNT and modied MWNT.

Na-AHA or OTPB. This has resulted in renement of 7. R. Khare, A.R. Bhattacharyya, A.R. Kulkarni, M. Sar-
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ACKNOWLEDGMENTS
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2000 POLYMER ENGINEERING AND SCIENCE-2011 DOI 10.1002/pen

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