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Date: 02/02/2015
Keppel Fels Limited
50, Gul Road
S(629351)
Enviro-Pak
MODEL 1200 GENERAL WASTE COMPACTOR
Model 1200 Highlights
Simple, Safe, Reliable Operation
Compacts inside a disposable bag or into a 55 gallon / 200 liter drum
Crushes 55 gallon drums to 4 inches
Deep Drip Pan with 2 Welded Drain Plug
Seal welded for strength and corrosion resistance for harsh environments
Manual operation with air or electric operating system
Hydraulic operated rollback top for ease of loading and unloading
In bag (woven polypropylene) compaction with a 5:1 safety ratio
12 ft3
Capacity
0.34 m3
110
Unit Height
2794mm
37
Unit Width
940 mm
67
Unit Depth
1702 mm
18 ft2
Deck Space
1.68 m2
1960 lb/
Unit Weight
890 kg
38,000 lbs/
Compaction Force
19 t
Air Requirements
100PSI /7 bar
(minimum)
Operation Manual
for
ENVIRO-PAK
Model 1200EMR
Rollback Trash Compactor
Safety 1
Cylinder Installation 2
Electrical Installation 3
Installation of Bag 4
Removal of Bag 4
Sequence of Operations 5
Maintenance Schedule 6
Shipping 6
Wiring Diagram 12
SAFETY
CAUTION:
The unit uses high hydraulic pressures to acquire the compaction needed. Caution should be used at all
times.
2. Due to the close fit between the ram and the compaction chamber, always keep hands and loose
clothing clear of the container during operation.
4. During compaction, do not look into the container due to the possibility of glass breakage or some
other material coming out of the container.
5. All adjustments on the unit are preset prior to delivery. Any attempt to alter or adjust the
hydraulic, mechanical, or electrical systems may cause a dangerous situation.
6. Do not try to remove the bag from the container without first opening the door of the container.
Failure to open the door may result in weakened or broken lifting straps.
Always lift the bag using all four straps.
1
CYLINDER INSTALLATION
To ensure proper operation, the unit should be placed on a level surface.
1. Bolt down tabs have been provided for anchoring the unit in place if required by operator.
2. The unit was shipped with the hydraulic cylinder and ram assembly lowered into the compaction
chamber. This is done to accommodate height restriction of freight carriers.
3. After the unit is placed on a level surface, the cylinder and ram assembly must be installed into the
operating position.
3.1. Open chamber door to reveal the cylinder, cylinder mounting bolts, cylinder lifting eye.
3.2. On top of the hydraulic cylinder is a nut. Screw the lifting eye into the nut (this may already be
done).
3.3. Attach the lifting cable through the opening of the compactor from the top.
3.4. Slowly lift the hydraulic cylinder
3.5. **CAUTION: Be careful not to jam the hydraulic hoses or fitting during lifting.
3.6. When the mount plate on the cylinder aligns with the mounting holes on the compactor, install the
four bolts provided with the unit.
WARNING
HYDRAULIC OIL TANK: For shipping purposes, the
hydraulic oil tank was sealed. This tank must be opened to
ambient air in order for the compactor to operate. Remove the
plug in the top of the tank and replace it with the tank breather
that is provided.
2
ELECTRICAL INSTALLATION
1. To ensure proper operation and highest performance, the unit should be placed on a level surface.
2. A licensed electrician is needed for initial connection.
3. Voltage required for unit is 480 VAC 3 Phase. The unit will be tagged to identify the correct
voltage. If this tag has been removed, the correct voltage can be determined by removing the
cover on the starter box. The diagram on the voltage transformer will identify what voltage the unit
is wired for.
4. Connect the three wires into the starter box and onto the magnetic
starter. Rotation on the motor is checked by viewing the fan end of
the motor. Turn the power to the motor on momentarily and then
turn the power off. Determine which way the fan is rotating
(clockwise or counter clockwise). If the fan is rotating clockwise,
the unit is wired properly.
5. If the fan is rotating counter clockwise, turn the power off to the
unit and switch any two (2) wires on the magnetic starter. The
motor will then rotate in a clockwise direction.
1. Locate the drip pan plug (usually in a zip lock bag and taped to the unit)
2. Installed if desired by screwing into the drain port.
3
INSTALLATION OF BAG
Compaction cycle and moving the carriage requires two handed operation.
Front Bag Hook Rear Bag Hook (1 on each side) Typical Model 1200 bag hook
REMOVAL OF BAG
1. Remove the straps from the hooks.
2. With all four straps connected to a crane or forklift, slightly open the door of the compaction
chamber and lift the bag out of the unit.
3. Place the bag on the deck.
4. Remove the straps from the crane.
5. Pass the straps back through duffel material at each corner.
6. Gather the duffel material together to secure close.
7. This prevents spillage during transportation.
4
SEQUENCE OF OPERATION
Compaction cycle and moving the carriage requires BOTH hands to operate unit.
1. To start the unit, DEPRESS AND HOLD the START button. For safety, this unit is designed
to run ONLY when the green START button is pressed down. Releasing the start button will
cause the motor to stop running.
2. Push the CARRIAGE FORWARD / REVERSE Manual Control Valve lever DOWN to move
the carriage to the back of the unit.
3. Release both the START button and manual control valve to turn the unit power off.
4. The unit is ready for loading the waste stream.
Carriage FORWARD /
REVERSE manual control
valve lever
RAM UP / DOWN
Manual Control Valve
5
MAINTENANCE SCHEDULE
ENVIRO-PAK Model 3000
Manual / Electric Compactor
6
DIVERTER VALVES
Maintenance Procedure
1. Remove the 4 Allen screws from the shaft cover using a 5/32 Allen wrench.
5. Place the rubber seal back on the face and grease the top of the seal.
7
Tech Oil Products, Inc.
MASTER PART LIST: Model 1200 EMR
8
Qty: -
Notes:
1.) Unit Weight Dry = 1677 lbs. [761 kg.]
Wet = 1727 lbs. [783 kg.]
2.) Cylinder pressure = 2000 P.S.I. Main Cylinder
3.) Air Pressure Requirements:
100 P.S.I. (min.); 125 P.S.I. (max.).
1622.43 Carriage
7
63 8"
Ram
1257.30
4912"
Bolt Down
Pattern
909.64
13
35 16"
Bag Strap Hooks Assist
(CG)
Cylinder
Drain
Collar
15.88
5 952.50
1200.15 8" 1
37 2"
4714" Bolt Down Door Diverter Hydualic
Pattern Valves
Enclosure
Door Latch
2822.02
11118"
527.05
3
20 4"
(CG) Material Date TECH OIL PRODUCTS, INC
PROPRIETARY Revisions Approved by: see BOM 3-8-10 4308 W. Admiral Doyle Dr.New Iberia La.
(337-367-6165)
AND Date Rev By Description Person Signature Date Sheet Scale Size
CONFIDENTIAL
1 OF 1 1:12 D Info@enviro-pak.net
The information contained - - - Technician
in this drawing is covered
Foreman Drawn By TOL. ANGULAR 1
under U.S. patent and is X.XX .01 Name - 1200 Gen Arr 2516
the sole property of Tech Manager Ryan S.
Oil Products,Inc..Any X.XXX .005
reproduction in part or as
a whole is prohibited.
File Path C:\cad\PARTS ACTIVE\Compactors\1200\ Drawing # - GA001
1200 Gen Arr 2516
10
Special Volt. 480V
3Ph 60Hz upon
indent
11
12