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MTU ONSITE ENERGY

DIESEL GENERATOR SETS

Technical Product Overview


MTU Onsite Energy Diesel Generator Sets

AGENDA

1. Engines
2. Genset View
3. Power View
4. Philosophy
5. System Designation
6. Cooling Systems
7. Engine Ratings
8. Standardized Components
9. Options

Page 2 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Engine Series S2000
S4000

Series 4000-G03 Series 2000-G05

Series 1600-G00

Page 3 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Genset Views S2000
S4000

NDE

DE

DE - Driving End
NDE - Non Driving End
Page 4 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Philosophy S2000
S4000

Our genset system


design combines
Like MTU engines,
product quality and
our gensets are extra-
technical innovation
ordinarily reliable,
with commercial
exceptionally
viability.
economical, have out-
standing load take-up
characteristics, and
are designed for easy
maintenance.

With the new


Onsite Energy Diesel Generator Sets
we expand our portfolio with systems
by offering the established features

Page 5 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Power Range 50 / 60 Hz S2000
S4000

Power Range 50Hz Power Range 60Hz


Prime Power Standby Power Prime Power Standby Power

3075 kVA 3310 kVA 2805 kWe 3315 kWe

Series 4000 Series 4000 Series 4000 Series 4000

Series 2000 Series 2000 Series 2000 Series 2000

Series 1600 Series 1600 Series 1600 Series 1600

3B 3D 3B 3D

590 kVA 650 kVA 500 kWe 550 kWe

Page 6 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
System Designation S2000
S4000

DS 3310 D5S
Diesel

Standby Power

Rated Power (KVA)


25 C / 100m
Diesel

50 Hz

Standard Product

Page 7 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
System Designation
Project Type/
Type Application Performance Fuel Type Frequency
Add.Information
D S 3310 D 5 S

D - Dieselgenerator Set
G - Gasgenerator Set
H - Hotmodul
C - Combined Heat and Power
B - Baseload (Continius)
P - Prime Power
M - (Hot) Module
R - Reduced CHP
S - Standby Power

(e.g) 3310 KVA- Rated Power or Power Band


at 25 C / 100m

B - Biogas
D - Diesel
N - Natural Gas
S - Sewage Gas
M - Methanol
V - Various Fuels

5 - 50 Hz
6 - 60 Hz

C - Custom Product
Page 8 / MTU Onsite Energy Technical Product Overview / 01.07.2010
S - Standard Product
MTU Onsite Energy Diesel Generator Sets

Cooling Systems

Page 9 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Cooling circuits

TD Version TB Version
(Air charge Air) (Water charge Air)

Page 10 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Cooling circuits overview
circuit
engine
TD TB

S1600

S2000

S4000

Page 11 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Overview TD and TB systems

TD system works with: TB system works with:


External tube Engine-mounted intercooler
Fin type unit-mounted radiator Remote radiator
Coolant circulation pump and coolant Coolant circulation pump for jacket water
thermostat for jacket water cooling system and charge air cooling system
Engine mounted fan drive Coolant thermostat for jacket water
Front-type radiator for jacket water and cooling system
charge air cooling circuit Coolant thermostat for charge air cooling
Coolant level sensor system

Both cooling systems are available, depending on Series, space


limits or logistics in order to create a more flexible system

Page 12 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Air charge Air cooling (TD) S2000

Complete set with fan, radiator and pipe work

Very compact design


Simple installation
Less engineering

Page 13 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Air charge Air cooling (TD) S2000

Technical Features:
Unit mounted radiator
Complete system solution with unit-mounted
radiator including fan drive, fan and piping
Single-circuit cooling system with
air charge air cooling
Thermostat-controlled coolant circuits

Benefits:
All-in-one solution
Cooling system available for 40C and 50C
ambient air temperature (for 200Pa)

Page 14 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Unit mounted Radiator (TD) S2000

1: Expansion tank jwc


(jacket water circuit)
2: Connection vent line jwc
3: Overflow pipe
4: Pressure cap jwc
5: Connection level sensor jwc
6: Core jacket water
7: Core after cooler
8: Complete fan guard
9: Fan
10: Charge-air pipes from
engine to radiator acc
(after cooler circuit)
11: Coolant pipe from radiator
to engine jwc
12: Charge-air pipe from radiator
to engine acc
13: Coolant pipe from engine to
radiator jwc
14: Expansion pipe jwc

Page 15 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Air charge Air cooling (TD) S2000

Page 16 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Water charge Air cooling (TB) S2000
S4000

Split Circuit
Charge air Cooling
High Temperature
Circuit &
Low Temperature
Circuit.
Comes with built-in heat
exchanger (charge air cooler)
Re-cooling system can be
installed separately and be
located away from the GenSet
room

Page 17 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Water charge Air cooling (TB) S2000
S4000
Technical Features:
Dual-circuit cooling system with
water-to-air charge-air cooling
Dual pumps for both circuits:
the engine coolant and
the charge-air coolant cooling circuit
Thermostat-controlled coolant circuits

Benefits:
Remote radiator can be located in
another area away from the genset
Flexible, individual facility
and system planning
Charge-air preheating in low-load
operation
Adaption kit incl.all flanges
Cooling system available for 40C and 50C

Page 18 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Cooling System - TB Innovation S2000
S4000

1.Electrical fan drive


- Flexible in application
- Cost efficient
- No additional control units necessary
- Easy transportation

2.Delayed start of electrical fan


- Full load for first load application available
- Easy to realize

3. Two speed electrical fan temperature controlled


- Higher system efficency
- Necessary cooling capacity adaptable in steps
- Noise reduction by stepwise circuit of fans

Page 19 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets

Generator Set Ratings

Page 20 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Generator Set Ratings 50/60Hz S2000
S4000

Application group 3D Standby power 3B Prime power


Load factor < 85 % < 75 %
Operating hours Max. 500 / year Unrestricted
Rating definition
Fuel stop power
DIN ISO 3046 10 % overload capacity (ICXN)
(ICFN/IFN)
SAEJ1995 / J1349

Intake air temperature 250C, Altitude 100 m


Charge-air coolant temperature 550C

Page 21 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 4000 Data / Ratings
S4000

Power range: Fuel and Emission optimized


50 Hz: 1290 kVA to 3310 kVA Prime and Standby power
60 Hz: 1180 kWe to 3315 kWe
50 and 60 cycle
MTU Engine Series 4000
Adapted alternators
Generator set controls
Switch gear
Generator set accessories

Page 22 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 4000 Ratings 50Hz - Prime
S4000

Genset type Engine type Rating

DP 1290 D5S FW 12V 4000 G21R 1290 kVA

DP 1435 D5S FW 12V 4000 G23R 1435 kVA

DP 1670 D5S FW 12V 4000 G23 1670 kVA

DP 1880 D5S FW 12V 4000 G63 1880 kVA

DP 2145 D5S FW 16V 4000 G23 2145 kVA

DP 2285 D5S FW 16V 4000 G63 2285 kVA

DP 2610 D5S FW 20V 4000 G23 2610 kVA

DP 2870 D5S FW 20V 4000 G63 2870 kVA

DS 3075 D5S FW 20V 4000 G63L 3075 kVA

Fuel consumption or Emission optimized / TA-Luft


Water charge air cooling
Electrical radiator available
Suitable for remote installation of radiator

Page 23 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 4000 Ratings 50Hz - Standby
S4000

Genset type Engine type Rating

DS 1445 D5S FW 12V 4000 G21R 1445 kVA

DS 1880 D5S FW 12V 4000 G23 1880 kVA

DS 2045 D5S FW 12V 4000 G63 2045 kVA

DS 2285 D5S FW 16V 4000 G23 2285 kVA

DS 2595 D5S FW 16V 4000 G63 2595 kVA

DS 2870 D5S FW 20V 4000 G23 2870 kVA

DS 3170 D5S FW 20V 4000 G63 3170 kVA

DS 3310 D5S FW 20V 4000 G63L 3310 kVA

Fuel consumption optimized


Water charge air cooling
Electrical radiator available
Suitable for remote installation of radiator
Page 24 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets
Series 4000 Ratings 60Hz - Prime
S4000

Genset type Engine type Rating

DP 1180 D6S RW 12V 4000 G41R 1180 kWe

DP 1430 D6S RW 12V 4000 G43 1430 kWe

DP 1600 D6S RW 12V 4000 G83 1600 kWe

DP 1900 D6S RW 16V 4000 G43 1900 kWe

DP 2100 D6S RW 16V 4000 G83 2100 kWe

DP 2360 D6S RW 20V 4000 G43 2360 kWe

DP 2600 D6S RW 20V 4000 G83 2600 kWe

DP 2805 D6S RW 20V 4000 G83L 2805 kWe

Fuel consumption or Emission optimized / EPA


Water charge air cooling
Electrical radiator available
Suitable for remote installation of radiator

Page 25 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 4000 Ratings 60Hz - Standby
S4000

Genset type Engine type Rating

DS 1300 D6S RW 12V 4000 G41R 1300 kWe

DS 1665 D6S RW 12V 4000 G43 1665 kWe

DS 1815 D6S RW 12V 4000 G83 1815 kWe

DS 2185 D6S RW 16V 4000 G43 2185 kWe

DS 2400 D6S RW 16V 4000 G83 2400 kWe

DS 2630 D6S RW 20V 4000 G43 2630 kWe

DS 2810 D6S RW 20V 4000 G83 2810 kWe

DS 3315 D6S RW 20V 4000 G83L 3315 kWe

Fuel consumption or Emission optimized / EPA


Water charge air cooling
Electrical radiator available
Suitable for remote installation of radiator

Page 26 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Data / Ratings S2000

40 versions
Ratings between 800 up to 1285 kVA and 705 up to 1240 kWe

Page 27 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Data / Ratings S2000

Diesel Engines Air Charge Air Cooling

50 Hz 60 Hz

Application Standby Power Prime Power Standby Power Prime Power

Rating 880 - 1265 kVa 800 1150 kVA 705 1200 kWe 640 1090 kWe

Optimized Fuel Fuel / Emission Emission Emission


(EPA Tier 2) (EPA Tier 2)

Diesel Engines Water Charge Air Cooling

50 Hz 60 Hz

Application Standby Power Prime Power Standby Power Prime Power

Rating 900 - 1285 kVA 820 1170 kVA 735 1240 kWe 670 1130 kWe

Optimized Fuel Fuel / Emission Emission Emission


(EPA Tier 2) (EPA Tier 2)

*all ratings technically calculated for 25C / 100m


*MTU OED Gensets are designed for 40C/ 400m
(Please refer to the spec sheets)
Page 28 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 50Hz - Prime S2000

Air charge air cooling


Genset type Engine type Rating

DP 800 D5S FA 12V 2000 G65 800 kVA

DP 925 D5S FA 16V 2000 G25 925kVA

DP 1020 D5S FA 16V 2000 G65 1020 kVA

DP 1150 D5S FA 18V 2000 G65 1150 kVA

Power range 800 kVA to 1150 kVA


Fuel or Emission (TA-Luft) optimized
Mechanical radiator available

Page 29 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 50Hz - Standby S2000

Air charge air cooling


Genset type Engine type Rating

DS 880 D5S FA 12V 2000 G65 880 kVA

DS 1020 D5S FA 16V 2000 G25 1020 kVA

DS 1120 D5S FA 16V 2000 G65 1120 kVA

DS 1265 D5S FA 18V 2000 G65 1265 kVA

Power range 880 kVA to 1265 kVA


Fuel optimized
Mechanical radiator

Page 30 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 50Hz - Prime S2000

Water charge air cooling


Genset type Engine type Rating*

DP 820 D5S FW 12V 2000 G65 820 kVA

DP 940 D5S FW 16V 2000 G25 940 kVA

DP 1045 D5S FW 16V 2000 G65 1045 kVA

DP 1170 D5S FW 18V 2000 G65 1170 kVA

Power range 820 kVA to 1170 kVA


Fuel optimized
Electrical radiator available
Suitable for remote instalment of radiator

*Fan power requirement not included

Page 31 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 50Hz - Standby S2000

Water charge air cooling


Genset type Engine type Rating*

DS 900 D5S FW 12V 2000 G65 900 kVA

DS 1035 D5S FW 16V 2000 G25 1035 kVA

DS 1150 D5S FW 16V 2000 G65 1150 kVA

DS 1285 D5S FW 18V 2000 G65 1285 kVA

Power range 900 kVA to 1285 kVA


Fuel optimized
Electrical radiator available
Suitable for remote instalment of radiator

*Fan power requirement not included


Page 32 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 60Hz - Prime S2000

Air charge air cooling


Genset type Engine type Rating

DP 640 D6S RA 12V 2000 G45 - TD 640 kWe

DP 700 D5S RA 12V 2000 G85 - TD 700 kWe

DP 835 D5S RA 16V 2000 G45 - TD 835 kWe

DP 930 D5S RA 16V 2000 G85 - TD 930 kWe

DP 1090 D5S RA 18V 2000 G85 - TD 1090 kWe

Power range 640 kWe to 1090 kWe


Emission optimized (EPA Tier2)
Mechanical radiator available

Page 33 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 60Hz - Standby S2000

Air charge air cooling


Genset type Engine type Rating

DS 705 D6S RA 12V 2000 G45 705 kWe

DS 770 D6S RA 12V 2000 G85 770 kWe

DS 920 D6S RA 16V 2000 G45 920 kWe

DS 1025 D6S RA 16V 2000 G85 1025 kWe

DS 1200 D6S RA 18V 2000 G85 1200 kWe

Power range 705 kWe to 1200 kWe


Emission Optimized (EPA Tier 2)
Mechanical radiator

Page 34 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 60Hz - Prime S2000

Water charge air cooling


Genset type Engine type Rating*

DP 670 D6S RW 12V 2000 G45 670 kWe

DP 725 D6S RW 12V 2000 G85 725 kWe

DP 870 D6S RW 16V 2000 G45 870 kWe

DP 960 D6S RW 16V 2000 G85 960 kWe

DP 1030 D6S RW 18V 2000 G85 1130 kWe

Power range 670 kWe to 1130 kWe


Emission optimized (EPA Tier 2)
Electrical radiator available
Suitable for remote instalment of radiator

*Fan power requirement not included


Page 35 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets
Series 2000 Ratings 60Hz - Standby S2000

Water charge air cooling


Genset type Engine type Rating*

DS 735 D6S RW 12V 2000 G45 735 kWe

DS 800 D6S RW 12V 2000 G85 800 kWe

DS 960 D6S RW 16V 2000 G45 960 kWe

DS 1060 D6S RW 16V 2000 G85 1060 kWe

DS 1240 D6S RW 18V 2000 G85 1240 kWe

Power range 735 kWe to 1240 kWe


Emission optimized (EPA Tier 2)
Electrical radiator available
Suitable for remote instalment of radiator

*Fan power requirement not included


Page 36 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Series 1600 Data / Ratings

8 Versions with 12V1600


Ratings between 590 up to 715 kVA and 500 up to 600 kWe

Page 37 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Series 1600 Ratings 50Hz - Prime

Air charge air cooling


Genset type Engine type Rating

DP 590 D5S 12V 1600 G10F 590 kVA

DP 650 D5S 12V 1600 G20F 650 kVA

Power range 590 kVA to 650 kVA


Fuel or Emission (TA-Luft) optimized
Mechanical radiator available

Page 38 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Series 1600 Ratings 50Hz - Standby

Air charge air cooling


Genset type Engine type Rating

DS 650 D5S 12V 1600 G70F 650 kVA

DS 715 D5S 12V 1600 G80F 715 kVA

Power range 650 kVA to 715 kVA


Fuel or Emission (TA-Luft) optimized
Mechanical radiator available

Page 39 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Series 1600 Ratings 60Hz - Prime

Air charge air cooling


Genset type Engine type Rating

DP 500 D6S 12V 1600 G10S 500 kWe

DP 550 D6S 12V 1600 G20S 550 kWe

Power range 500 kWe to 550 kWe


Emission (EPA Tier 2) optimized
Mechanical radiator available

Page 40 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Series 1600 Ratings 60Hz - Standby

Air charge air cooling


Genset type Engine type Rating

DS 550 D6S 12V 1600 G70S 550 kWe

DS 600 D6S 12V 1600 G80S 600 kWe

Power range 550 kWe to 600 kWe


Emission (EPA Tier 2) optimized
Mechanical radiator available

Page 41 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
View on Generator Side

1: Outlet box
2: Base
3: Dual fuel prefilter (option)
4: Battery
5: Circuit breaker
connection panel
6: Circuit breaker

Page 42 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
View on Radiator Side

1: Air filter
2: Digital voltage regulator
3: Generator
4: Control panel
5: Battery
6: Jacket water heater
(optional)
7: Engine
8: Unit-mounted radiator

Page 43 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Outlet Box Design

Innovation Box
Base mounted to isolate electrical components from engine / generator
Control mounts right or left side
Circuit breakers mount right or left for single or utilize both sides for dual
Houses battery charger and batteries
Mounting for metering, paralleling, and differtial CT kits

Page 44 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Standardized Components S2000
S4000

individual selectable for specific customer needs


Combustion
Air System
Exhaust Lube Oil
System System

Control and
Cooling
Monitoring
System System

Fuel System Switchgear


Starting
System
Page 45 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S4000
Standard Scope S1600/2000/4000
Packaging Base Frame
- Standard packing - Resilient engine and generator mounting
Color
- Rigid engine and generator mounting
- RAL 7042 traffic grey A
(20V 4000 60Hz)

Optimization
Control Panel - TA-Luft optimized
- Control variant 1: - Fuel optimized
Terminal box - EPA 40 CFR89 / Tier2

Fuel System
- Fuel main filter
Starting / Charging
- Electric starter (24 VDC)
Air intake
- Battery charging generator
- Standard air filter
Voltages
- 380/400/415V (50Hz) Generator
- 380/440/480V (60Hz) - Marathon generator
1600:
- 400/230V (50Hz)
- 480/277V (60Hz)
Page 46 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Base Frame S2000
S4000

Base Frame:
Engineered steel base frame solution
Lifting eyes and drilling holes (to bond the base frame to the basement)
Engine and alternator resiliently mounted on the base frame
(20V60 Hz only rigid mounted available)
Fit for container
Same design

Innovation Box
Flexible design,
prepared for additional options
Bolted solution; no welding in production
Modular system
Weight and cost saving design
Design fit for IBC

Page 47 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Fuel Prefilter S2000
S4000

Page 48 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Duplex Fuel Prefilter S2000
S4000

Technical Features:
Duplex filter
Removes solid contaminants

Benefits:
Most compact design
High efficiency
Low flow restriction
Long life filter element
Easy installation
and simple maintenance

Page 49 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Fuel Prefilter with water separator S2000
S4000

Fuel System

Fuel prefilter
Single fuel prefilter with
water separator
Double fuel prefilter with
water separator switchable
Fuel cooler
(only Series 1600/4000)

Page 50 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Single Fuel Prefilter with water separator S2000
S4000

Page 51 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Single Fuel Prefilter with water separator S2000
S4000

Technical Features:
Model: SEPAR SWK 2000
Water separator and fuel filter
for light diesel fuel
5-stage filtration
(multi-stage centrifugal system)
Water level probe

Benefits:
Most compact design
High efficiency
Low flow restriction
Long life filter element
Easy installation and
simple maintenance

Page 52 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Double Fuel Prefilter with water separator switchable S2000
S4000

Page 53 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Double Fuel Prefilter with water separator switchable S2000
S4000

Technical Features:
Model: SEPAR SWK 2000/18 UMS
Duplex filter, switchable
Water separator and fuel filter
for light diesel fuel
5-stage filtration
(multi-stage centrifugal system)
Water level probe

Benefits:
Most compact design and high efficiency
Low flow restriction
Long life filter elements
Easy installation and simple maintenance
Replacement of filter while engine
is running

Page 54 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Vent line S2000
S4000

Page 55 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Sub-Base Tank

Fuel Storage System

12 Hr Day Tank (50Hz)


24 Hr Day Tank (50Hz)
12 Hr Sub-base (60Hz)
24 Hr Sub-base (60Hz)
48 Hr Sub-base (60Hz)
72 Hr Sub-base (60Hz)

1: Sub-base tank 6: Fuel fill


2: Fuel supply 7: Extra NPT
3: Fuel return 8: Stup-up area
4: Fuel level gauge 9: E-vent (secondary
5: Normal vent containment)
10: E-vent (primary
containment)
NPT = National Pipe Threat

Page 56 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Day Tank S2000
S4000

1: Inspection port
2: NPT fuel supply dip tube
3: Emergency vent
4: NPT fuel return
5: NPT overflow
6: NPT normal vent
7: NPT containment drain
8: NPT tank fill

NPT = National Pipe Threat

( 500-25000 l )

Page 57 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Air Filter with maintenance indicator S2000
S4000

Indicator

Page 58 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Air Filter with maintenance indicator S2000
S4000
Technical Features: Benefits:
Single-stage engine air filter Compact design,
operating in light to medium vibration-resistant
dust conditions Improved reliability and
Non-metallic, non-corrosive, durability with reduced
tough materials weight and cost
Air filter housing and filter Mounted filter
media as an unit service indicator
Remote installation possible Flexible, easy installation
(not orderable) Easy and fast service
Horizontal installation possible Completely disposable
(not orderable)
42 to 2118 CFM airflow
throughput per air filter 1: Air filter housing
2: Filter service indicator
3: Engine air intake
4: Intake elbow
5: High torque hose clamp

Page 59 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Heavy Duty Air Filter S2000
S4000
Technical Features:
Two-stage engine air filter
operating in medium to
heavy dust conditions
Proofed RadialSeal technology
Double throughput
by using two units
Filter insert and filter
element combined
Airflow: air inlet on side,
outlet on end
For outdoor use, an
optional inlet cap prevents
moisture ingestion
(e.g. rain or snow)
Horizontal installation

Page 60 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Heavy Duty Air Filter S2000
S4000

Benefits:
Compact design, vibration-resistant
Improved reliability and durability
with reduced weight and cost
Models with additional filter element
ensure engine protection also during
filter service
Variety of sizes to fit customer needs
Durable, long-lasting finish, corrosion-free
Mounted filter service indicator
Removing of 99.99% of dust and dirt
particulate entering the engine airstream
1: Inlet cap Flexible, easy installation
2: Outlet pipe
3: Outlet hose
4: Mounting clamps
Easy and fast service; no tools necessary
5: Mounting bracket
6: Large media valve
7: Heavy duty air filter
a: Air
b: Filtered air
Page 61 / MTU Onsite Energy Technical Product Overview / 01.07.2010
MTU Onsite Energy Diesel Generator Sets S1600
Connecting Frame S2000
S4000

Page 62 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Alternators for all applications and requirements S2000
S4000

5kW 3.8MW
120V - 15kV

Page 63 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
A World Class Partner: Summary S2000
S4000

Why Marathon Power Technology makes an excellent partner

Application Experience
Product Reliability / Durability
Technical Leadership / Support
Corporate Commitment to support the Power Technology Business
Available Capacity
Ease of conversion
Technical support
US capacity
UL 2200 approvals

Page 64 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Marathon Benefits S2000
S4000

Rugged Product Design


Extensive Service Capability
Complete Testing, Documentation, Test Facilities
Experienced in the necessary Market Applications
Specializing in Unique Applications
Product Literature and Support for the entire line
Field Service Support: 1000 Authorized Service Stations, Worldwide

Page 65 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Agency Ratings S2000
S4000
Mechanical design
MIL & NEMA standards
IP standards
Complete in house design capabilities
PC board design
High power PCB based power electronics
UL/CSA/CE standards
Complete in house design capabilities

ISO Certification
Russian
ABS
Lloyd
CSA Certified
CE Certified
UL:
Insulation system UL1446 Component Recognized
UL2200 recognized
The only generator product so recognized
5 - 2500 kW
All facilities worldwide

Page 66 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Our Standard Alternators S2000
S4000

MAGNAMAX
150 to 2400 kW
DVR2000E / PMG
Manufactured in Wausau
and Monterrey

Page 67 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Generator S2000
S4000

Alternator
Anti condensation heater
CTs (measuring/protection)
PT100 sensors Type: MAGNAMAX
Voltages
- 50Hz; 380/400/415V
- 60Hz; 440/480V
Bearing RTD
Winding RTD
Differential
current transformer
Parallel current transformer
Voltage regulator
VAR/PF control

Page 68 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Our Standard Alternators S2000
S4000

MAGNAPOWER
1500 to 3000 kW
480, 4160, and 13,800 Volts
DVR2000E / PMG
Manufactured in Wausau

Page 69 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Generator S2000
S4000
Type: MAGNAPOWER
Alternator:
Single-bearing
Double bearing 20V4000
Damper cage/winding
Disc coupling
Rubber coupling 20V4000
Brushless, self exiting, self regulating
Digital voltage regulator
Protection class IP23
Insulation class H
Radio interferences suppression N
High load acceptance
and low voltage dip (G2)
Innovation Box
Basic model prepared for several options

Own design with own numbering system

Page 70 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Generator cooling Inlet and Outlet S2000
S4000

Page 71 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Starting System Batteries S2000
S4000

Starting System

High-performance
electrical starters
Lead-acid batteries
with carriers and cables
Battery charger (Version 1-6)

Page 72 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Starting System Battery Charger S2000
S4000

Page 73 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Starting System Battery Charger S2000
S4000

Technical Features:
AC Input 120 or 240V +/-10%
DC Output: 12/24V 10A
UL, NFPA110, CE certified

1: Mounting bracket
2: Battery charger box
3: Diagnostic display
4: DC Volt/Ampere meter display
5: RED for internal charge failure
6: RED for excessive
battery voltage
7: GREEN for temperature-
corrected charge voltage
8: GREEN for normal AC input
9: GREEN for normal voltage
Used in all versions (float charge)
10: YELLOW for boost voltage
(fast charge)
11: RED for open, wrong voltage
or reversed battery
12: RED for low battery voltage
13: RED for low or missing
Page 74 / MTU Onsite Energy Technical Product Overview / 01.07.2010 AC input
14: Meter mode selector
MTU Onsite Energy Diesel Generator Sets S1600
Lube Oil Extraction Pump S2000
S4000

Page 75 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Lube Oil Extraction Pump S2000
S4000

Technical Features:
Mechanical, semirotary
hand pump
Vertical installation
position, suction
connection at bottom

Benefits:
Electric pump for
servicing not needed

Page 76 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Jacket Water Heater S2000
S4000

Page 77 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Preheating: Jacket Water Heater S2000
S4000

Technical Features:
UL-C/US certificate
E250789 (60 Hz models)
UL file No. E250789
CE compliant
(50 Hz models)
Single or 3-phase system
Flow rate of 38 l/min
(10 GPM)
Adjustable thermostat from
32 to 55 C
90to 130 F

Page 78 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Jacket Water Heater S2000
S4000

Benefits:
Uniform engine heating due to
forced circulation of the coolant
Extended hose life and reduced
heater maintenance due to
reduced outlet temperature
Reduced electrical consumption
on engine startup
Controls for automatic operation
included
Minimal material, space, and time
for mounting due to compact design
Simple to install
Offers more efficient heating than
thermosiphon tank heaters

Page 79 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets

Circuit Breakers
and
Automatic Transfer Switches

Page 80 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Circuit Breakers S2000
S4000

Technical Features:
Brand: Square-D, 100% rated;
600 V, electronic trip circuit breakers
Manually-operated (P-frame) or
electrically-operated (NW-type)
Different circuit breaker models:
1200 A, 1600 A, 2000 A
UL489 and IEC 60947-2 dual rated
Meets CSA C22.2 No.5-02 and
NOM/NMX requirements;
CE approved
High dielectric strength due to
molded case made of a glass-
reinforced insulating material
True RMS sensing devices

Page 81 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Circuit Breakers S2000
S4000

Benefits:
Flexible connection capabilities
High interrupting ratings
Field-installable accessories
in a small package
ET electronic trip system
Micrologic electronic trip system
provides capacity for future growth
with:
adjustable rating plugs
adjustable long-time pickups
100% ratings
Optional metering features

Page 82 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Circuit Breakers S2000
S4000

Generator Conduit Box


1: Circuit breaker case
and mounting
2: Trip unit
3: Handle
4: Release key
5: Opening push button
6: Closing push button
7: Open / close indicators
8: I (ON) position
9: Tripped position
10: O (OFF) position

Page 83 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Circuit Breakers S2000

Trip unit Micrologic 6.OP


1: Indications of tripping
cause (LED)
2: Test lamp (LED) and reset
3: Graphics display
4: Menu access buttons
5: Navigation / value set
and confirm buttons
6: Alarm indicator Overload
7: Electronic push-to-trip
button
8: Cover for adjustment dials
9: Adjustment dials
10: Long-time current setting
and tripping delay
11: Short-time pickup and
tripping delay
12: Ground-fault pickup and
tripping delay
13: Long-time rating plug screw
14: Instantaneous pickup
15: Test connector

Page 84 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Enclosure and panel


1: ATS enclosure
2: Control and display panel
3: Indicators (LEDs)
4: Push buttons for
test runs,exercises
and bypasses

Page 85 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Technical Features:
Type: SERIES 300
UL 1008 and CSA 22.2
NFPA 110 and NEC
30 to 3000 A
240, 400 or 480 V AC,
three-phase system
Wall or floor mounted

Page 86 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Benefits:
Twenty-four-seven protection
Automatic test programs
Standard features:
Voltage and frequency sensing
Prevention of nuisance starting
In phase monitor
Standard engine exerciser
50 or 60 Hz selectable switch
Three-phase/single phase
switch

Page 87 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Optional accessories:
Programmable engine
exerciser with enhanced
function
Anti condensation
heater
Lockable protective
window

Page 88 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Series 300 microprocessor


1: 9V alkaline battery
2: Battery jumper block
S1S3: Dip switch bank

Page 89 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 300 S2000
S4000

Series 300 control pad


1: Normal transfer switch
position indicator
2: Emergency transfer
switch position indicator
3: Normal source accepted
indicator
4: Emergency source
accepted indicator
5: Set engine exerciser
indicator
6: Set Engine Exerciser
push button
7: Bypass Time Delay
push button
8: Transfer Test
push button

Page 90 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 7000 S2000
S4000

ATS Series 7000 enclosure


1: ATS enclosure
2: Transfer control and
display panel
3: Power control center panel
4: Field connections terminal
block
5: Transfer control and display
rear side
6: Power control center
7: Power connections
8: Transfer switch

Page 91 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 7000 S2000
S4000

Technical Features:
Type: Series 7000, automatic
conventional 2-position transfer switch
UL 1008 and CSA 22.2
NEC, CE marked,
IEC 60947-6-1 compliant
Three-phase system
50 or 60 Hz selectable
Four pole counts
True double-throw operation
Unique single-solenoid operator
Wall or floor mounted
Available in open, delayed, closed
and closed soft load configurations

Page 92 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 7000 S2000
S4000

Power Control Center:


System status and power
source parameters
Voltage, frequency,
time delay settings
Historical event log and
statistical system diagnostics
18 different source
parameter settings
16 standard time delays
12 standard feature settings
7 independent engine
exercise routines
Voltage and frequency sensing
Password-protected settings

Page 93 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 7000 S2000
S4000

ATS Series 7000


control pad
1: Transfer Switch
Connected To
Normal indicator
2: Transfer Switch
Connected To
Emergency indicator
3: Transfer control
switch
4: Normal Source
Accepted indicator
5: Emergency Source
Accepted indicator

Page 94 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Automatic Transfer Switch ATS 7000 S2000
S4000

ATS Series 7000


power control center
1: Four line LCD display
2: Up/down arrow
push buttons
3: Enter/save push button
4: Left/right arrow
push buttons
5: Escape push button

Page 95 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
S2000
Enclosure Design S4000

Digital
Genset
DGC-2020
Controller

Supplying
Load

Alarm

Not in
Auto Alarm Lamp
Silence Test

Edit Reset Run Off Auto

Page 96 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Controller S2000
S4000

Controller
Single genset without main
Single genset with ATS or GB
Genset in parallel operation
(island)
Single genset for short time
parallel (with the grid)
Only S2000, S4000
Single genset for permanent
parallel operation with the grid
Only S2000, S4000
CAN open and SAE J1939
(only version 1)

Page 97 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600

Enclosure Design

Page 98 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Enclosure Generator Side

Enclosures
Level 1 Standard (Internal Critical Silencer)

Level 2 Basic Sound Attenuation

Level 3 Maximum Sound Attenuation

Enclosure

1: Flapper rain cap


2: Rubber sealed door
3: Lockable door handle
4: Air intake louvers
a: Exhaust gas

Page 99 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Enclosure Radiator Side

Enclosure

1: Pitched enclosure roof


2: Drip rail
3: Aluminium hinge
4: Air outlet grid
5: Exhaust pipe
a: Exhaust gas

Page 100 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Enclosure Design

Innovation Box
Common enclosure for all levels
Modular design allows additional
scoops to any enclosure
Large access doors for
easy inspection and service

Page 101 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
Exhaust Silencer S2000
S4000

Exhaust for Open Power Unit


Silencer -10dB (Industrial)
Silencer -30dB (Critical)
Silencer -40dB (Hospital)
Exhaust Flex & Connections

1: Inlet with flange


2: Enclosure
3: Flow direction
4: Outlet with flange
a: Exhaust gas

Page 102 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets
Heat protection S2000

Page 103 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
S2000
S4000

Page 104 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
General S2000
S4000

Standard Color
Quality Documents
- Test records
- ISO certification
- Test procedures/ specs
- Build checklist
Overhaul Literature
IBC compliance
UL Compliance
CE Compliance

Page 105 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets

Attachment

Page 106 / MTU Onsite Energy Technical Product Overview / 01.07.2010


MTU Onsite Energy Diesel Generator Sets S1600
EPA Standards USA S2000
S4000

kW (HP) 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
0-7 (0 - 10) ( 10.5 ) / 8.0 / 1.0 ( 7.5 ) / 8.0 / 0.80
( 7.5 ) / 6.6 / 0.40
8 - 18 (11 - 24) ( 9.5 ) / 6.6 / 0.80 ( 7.5 ) / 6.6 / 0.80
19 - 36 (25 - 48) ( 9.5 ) / 5.5 / 0.80 ( 7.5 ) / 5.5 / 0.60 ( 7.5 ) / 5.5 / 0.30
( 4.7 ) / 5.0 / 0.03
37 - 55 (49 - 74) ( 4.7 ) / 5.0 / 0.30
9.2 / - / - / - ( 7.5 ) / 5.5 / 0.60
56 - 74 (75 - 99) ( 4.7 ) / 5.0 / 0.40
3.5/0.1 5.0/0.02 0.40/0.19/5.0/0.02
75 - 129 (100 - 173) 9.2 / - / - / - ( 6.6 ) / 5.0 / 0.30 ( 4.0 ) / 5.0 / 0.30
130 - 224 (174 - 301) 9.2 / 1.3 / 11.4 / 0.54 ( 6.6 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20
225 - 449 (302 - 602) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20 2.0/0.19/3.5/0.02 0.40 / 0.19 / 3.5 / 0.02
450 - 560 (603 - 751) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20

9.2 / 1.3 / 11.4 / 0.54 (6.4 ) / 3.5 / 0.20 3.5/0.40/3.5/0.10 3.5/0.19/3.5/0.04


>560 (>751) NOX / HC / CO / PM (NOX+NMHC) / CO / PM 0.67/0.40/3.5/0.10* 0.67/0.40/3.5/0.03**

NOx/HC/CO/PM
(NOx+NMHC)/CO/PM Tier 1 Tier 2 Tier 3 Tier 4 Interim Tier 4 Final
in g/kWh * Applies to portable power generation >1200 hp
** Applies to portable power generation >751 hp

Page 107 / MTU Onsite Energy Technical Product Overview / 01.07.2010

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