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RUNNING AT FULL LOAD (100%) RUNNING AT FULL LOAD (100%)

CAPACITY 80 MW CAPACITY 100 MW


80 MW
Preheat p 40 bar Preheat p
f 120 T/H f
T 300 C T
enthalpy 2887.31 kJ/kg enthalpy

Extrac.1 p 30 bar Extrac.1 p


f 0 T/H f
T 250 C T
enthalpy 2856.53 kJ/kg enthalpy

Extrac. 2 p 25 bar Extrac. 2 p


f 0 T/H f
T 225 C T
enthalpy 2805.48 kJ/kg enthalpy

Total enthalpy drop is 423.52941176 GJ Total enthalpy drop is

Preheat enthalpy drop 69.0252 GJ Preheat enthalpy drop


Extrac. 1 enthalpy drop 0 GJ Extrac. 1 enthalpy drop
Extrac. 2 enthalpy drop 0 GJ Extrac. 2 enthalpy drop

Condenser enthalpy drop 354.50421176 GJ Condenser enthalpy drop

Flow in condenser 437.84330678 T/H Flow in condenser

condenser p 0.6 bar condenser p


f 437.84330678 T/H f
T 85.926 C T
vapor enthalpy 2652.86 kJ/kg vapor enthalpy
liquid enthalpy 359.907 kJ/kg liquid enthalpy

Inlet at T/G p 88.3 bar Inlet at T/G p


f 557.84330678 T/H f
T 535 C T
enthalpy 3462.52 kJ/kg enthalpy

Boiler Eff. 81 % Boiler Eff. 81


Blown Down 5 % Blown Down 5
Boiler p 100 bar Boiler p
f (steam) 557.84330678 T/H f (steam)
T 540 C T
enthalpy 3476.9 kJ/kg enthalpy

Feed Wt Saturated Feed Wt Saturated


p 140 bar p
f 587.20348082 T/H f
T 200 C T
enthalpy 852.27 kJ/kg enthalpy

delta erg in condenser 1003.9541238 kJ/kg delta erg in condenser

Electricity consumed for Boiler and Steam Turbine-Generator KR1 (30 MW T/G)
Steam Turbine-Generator
Building MW
ID Fan MW
FD Fan MW running at
Primary Air Fan MW Production
Boiler Feed Wt Pump MW Self Consumed
Condensate, Wt Treatment & Cooling Wt Pu MW Electricity Generated
Crusher, Conveyor & ESP MW Electricity Generated (full)

Total Self Consumed MW running at full load(100%)


delta erg in condenser (80 MW)
Total electricity consumed MW delta erg in condenser (100 MW
AT FULL LOAD (100%) RUNNING AT FULL LOAD (100%

PACITY 100 MW CAPACITY 80 MW


100 MW
40 bar Total Erg Gen for steam
120 T/H Total erg Needed
300 C
2887.31 kJ/kg Coal Calorific Value (LHV)
Coal Consumption
30 bar
0 T/H Cooling Tower Water Lost in C/T
250 C
2856.53 kJ/kg heat eff.
p
25 bar Tin
0 T/H Tout
225 C hin
2805.48 kJ/kg hout

529.41176471 GJ Erg. Needed in Cond.


fCT
69.0252 GJ
0 GJ condensat return
0 GJ Makeup water for boiler (demin plant)
non return from mill
460.38656471 GJ Blow Down

568.61715375 GJ Makeup Wt for Cooling Tower

0.6 bar Total Raw Water Supply


568.61715375 T/H
85.926 C Inlet Water
2652.86 kJ/kg pin 10 bar pout
359.907 kJ/kg fin 467.203481 T/H fout
Tin 40 C Tout
88.3 bar Enthalpy 168.41 kJ/kg enthalpy
688.61715375 T/H
535 C Erg
3462.52 kJ/kg
Erg from Preheate Steam
% Percentage Preheat Process
%
100 bar Inlet Water For Economizer
688.61715375 T/H pin 20 bar pout
540 C fin 587.203481 T/H fout
3476.9 kJ/kg Tin 140 C Tout
Enthalpy 590.224 kJ/kg enthalpy

140 bar Erg


724.86016184 T/H
200 C Economoizer Should Have Supplied at Least
852.27 kJ/kg Percentage Economizer

1303.8124085 kJ/kg

68 % Data at DSS KR 2

100 %
50 MW
7 MW
57 MW
71 MW

85 MW
1003.9541238 kJ/kg #VALUE!
30.925368882
FULL LOAD (100%) RUNNING AT FULL LOAD (100%)

CITY 80 MW CAPACITY 100 MW

1464.1323 GJ Total Erg Gen for steam 1807.36524025 GJ


1807.5707 GJ Total erg Needed 2231.31511142 GJ

16 MJ/kg Coal Calorific Value (LHV) 16 MJ/kg


112.97317 T/H Coal Consumption 139.457194464 T/H

2 % Cooling Tower Water Lost in C/T 2 %

90 % heat eff. 90 %
3 bar p 3 bar
39 C Tin 39 C
33 C Tout 33 C
163.61 kJ/kg hin 163.61 kJ/kg
138.54 kJ/kg hout 138.54 kJ/kg

1115.5046 GJ Erg. Needed in Cond. 1448.68045394 GJ


44495.596 m3/H fCT 57785.4189844 m3/H

0% condensat return 0%
r (demin plant) Makeup water for boiler (demin plant)
200 T/H non return from mill 200 T/H
27.892165 T/H Blow Down 34.4308576875 T/H

889.91191 T/H Makeup Wt for Cooling Tower 1155.70837969 T/H

1117.8041 T/H Total Raw Water Supply 1390.13923737 T/H

Inlet Water
20 bar pin 10 bar pout
467.20348 T/H fin 604.86016 T/H fout
140 C Tin 40 C Tout
590.224 kJ/kg Enthalpy 168.41 kJ/kg enthalpy

197.07297 GJ Erg

275.65032 GJ Erg from Preheate Steam 275.65032 GJ


71.493829 % Percentage Preheat Process 92.5587477307 %
Inlet Water For Economizer
140 bar pin 20 bar pout
587.20348 T/H fin 724.86016 T/H fout
200 C Tin 140 C Tout
857.54 kJ/kg Enthalpy 590.224 kJ/kg enthalpy

156.96889 GJ Erg

343.43844 GJ Economoizer Should Have Supplied at Least 423.94987 GJ


45.705102 % Percentage Economizer 45.705102 %
20 bar
604.86016 T/H
140 C
590.224 kJ/kg

255.13848 GJ
140 bar
724.86016 T/H
200 C
857.54 kJ/kg

193.76672 GJ
Steam Turbin - Generator (STG) Ef 68 %

Electricity
assumed running at 80 %
Production 2x 60 MW
Self Consumed 8 MW
Electricity Generated 68 MW
Electicity Generated (at Full cap.) 85 MW
a 85 MW T/G, would be an advantage for this purpose

Refering to T/G efficiency, total enthalpy drop from the steam are converted to electicity
it means that electricity comes from total entalpy drop multiply by it's efficiency

running at (80% cap.) 68 MW running at full load (100%)

Preheat 1 p 28.2 bar


f 13.3 T/H
T 391 C
enthalpy 3214.3 kJ/kg

Preheat 2 p 14.9 bar


f 9.5 T/H
T 315 C
enthalpy 3071.67 kJ/kg

Preheat 3 p 8.9 bar


f 6.2 T/H
T 257 C
enthalpy 2962.38 kJ/kg

Preheat 4 p 3.22 bar


f 9.6 T/H
T 158 C
enthalpy 2776.7 kJ/kg

Preheat 5 p 1.29 bar


f 10.2 T/H
T 106 C
enthalpy 444.502 kJ/kg

Preheat 6 p 0.37 bar


f 7.7 T/H
T 74.2 C
enthalpy 2632.91 kJ/kg
Total Enthalpy drop is 360.00 GJ Total Enthalpy drop is

preheat 1 enthalpy drop 42.75 GJ preheat 1 enthalpy drop


preheat 2 enthalpy drop 29.18 GJ preheat 2 enthalpy drop
Preheat 3 enthalpy drop 18.37 GJ Preheat 3 enthalpy drop
preheat 4 enthalpy drop 26.66 GJ preheat 4 enthalpy drop
preheat 5 enthalpy drop 4.53 GJ preheat 5 enthalpy drop
preheat 6 enthalpy drop 20.27 GJ preheat 6 enthalpy drop

Condensor enthalpy drop 218.24 GJ Condensor enthalpy drop

Flow in Condensor 241.52 T/H Flow in Condensor

Condensor p 0.073 bar Condensor


f 241.52 T/H
T 39.781 C
vapor enthalpy 2573.12 kJ/kg vapor enthalpy
liquid enthalpy 166.26 kJ/kg liquid enthalpy

Inlet at T/G p 88.3 bar Inlet at T/G


f 298.02 T/H
T 535 C
enthalpy 3476.71 kJ/kg

Boiler Eff. 83 % Boiler Eff. 83


Blown Down 5 % Blown Down 5
Boiler p 9.81 bar Boiler
f (steam) 230 T/H
T 540 C
enthalpy 3566.4 kJ/kg

Feed Wt Saturated Feed Wt Saturated


p 140 bar
f 242.10526 T/H
T 200 C
enthalpy 852.27 kJ/kg

delta erg in condenser 0 kJ/kg delta erg in condenser


Capacity

m are converted to electicity


ly by it's efficiency

t full load (100%) 85 MW

56.5 158 t/h 9 kpa


399.52
alpy drop is 450.00 GJ

enthalpy drop 42.75 GJ


enthalpy drop 29.18 GJ
enthalpy drop 18.37 GJ
enthalpy drop 26.66 GJ
enthalpy drop 4.53 GJ
enthalpy drop 20.27 GJ

r enthalpy drop 308.24 GJ

343.83 T/H

p 0.09 bar
f 308.24 T/H
T 43.761 C
2580.22 kJ/kg
183.253 kJ/kg

p 88.3 bar
f T/H
T 535 C
enthalpy 3476.71 kJ/kg

%
%
p 100 bar
f (steam) 0 T/H
T 540 C
enthalpy 3566.4 kJ/kg

p 140 bar
f 0 T/H
T 200 C
enthalpy 852.27 kJ/kg

0 kJ/kg
Axualary Consumed:
Building 0.3 MW
ID FAN 0.8 MW
FD FAN 0.8 MW
PAF 0.8 MW
Condensate, Wt Trearment & Cooling Wt Pump 0.6 MW
Crusher, Conveyor, & ESP 0.5 MW
BFWP 1.5 MW

Total Self Consumed 5.3 MW

For a 70 MW T?G, I assumed total


Electricity consumed would be

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