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Analysis of Dynamic Systems with Various


Friction Laws

Article in Applied Mechanics Reviews January 2005


DOI: 10.1115/1.2048687

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Applied Mechanics Reviews 58(6), 2005, pp.389-411, doi:10.1016/j.na.2005.04.033

Analysis of dynamic systems with various


friction laws
J Awrejcewicz and P Olejnik
Department of Automatics and Biomechanics, Technical University of Lodz, Poland; aw-
rejcew@p.lodz.pl or olejnikp@p.lodz.pl

This survey is devoted to a significant role of various dry friction laws in engineering sci-
ences. Both advantages and disadvantages of a frictional process are illustrated and dis-
cussed, but excluding the nature of friction. It is shown how the classic friction laws and
modern friction theories exists in today pure and applied sciences. Static and dynamic
friction models are described. An important role of purely theoretical and experimental
investigations in developing the appropriate friction models is outlined putting an empha-
sis on new approaches (models proposed by Bay-Wanheim, Dahl, Bliman-Sorine, Lund-
Grenoble, as well as atomic scale and fractal models, among others). Friction treated as a
complex process being in interaction with wear, heat emission and deformation is also
discussed. Then an impact of dry friction models on today dynamical systems theory is
reviewed. Finally, an application of friction to model a brake mechanism as a mechanical
system with two degrees-of-freedom including experimental and numerical analyses is
given. The review paper contains 254 references.

1 INTRODUCTION extreme cases they may result in destruction of a


vibrating object. Among the phenomena in question
The relative motion of solid bodies with regard to
are the vibrations caused by rotation of air around
adhesion is a disequilibrial process, in which the
oscillating flexible connectors, strings or coatings
kinetic energy is transformed into the energy of
(vibrations of electric wires or a planes wings
irregular microscopic movement. This phenomenon
flatter) [1-3]. Mechanical systems with coupled
is related to energy dissipation (as heat, for in-
movements may generate self-excited vibrations at
stance) and leads to friction and wear in the contact-
the expense of energy from the drive system. Such
ing bodies area. Widespread occurrence of friction
characteristics may be attributed to the shimmy
in technology and in everyday life is the reason for
vibrations, which cause snaking of a cars front
extensive scientific research that would result in
wheels. Among typical examples of the occurrence
widened theoretical knowledge of the friction proc-
of self-excited vibrations in nature are sounds of
ess. The aim of such research is to provide a de-
speech and whistle of slender twigs in the wind.
tailed comprehensive description of this phenome-
However, the same vibrations that cause such
non.
acoustic phenomena as a creak of old hinges or a
In contrast to many advantageous uses of fric-
loosened joint or a gride of a blot are associated
tion, for instance in metalworking, movement of
with the negative characteristics of dry friction.
vehicles, drive transmission with the use of fric-
The disturbance in the fluency of motion caused
tional elements, even walking or vibration of strings
by self-excited vibrations resulting from an abrupt
in musical instruments, there are numerous negative
change of real sliding speed of frictional bodies is
aspects of friction in the form of noise, wear and
called a stick-slip effect. It can often be observed in
unpredictable behaviour of various mechanisms.
measuring devices, precision tools and during ma-
Special attention needs to be paid to harmful self-
chining processes.
excited vibrations in engineering systems with
The basic property of friction conductive to
friction that are associated with a periodical supply
stick-slip vibrations is the fact that the maximum
of energy from a constantly operating source that is
friction force at the adhesion loss is larger than the
controlled by the systems motion by means of a
force that occurs in the system during the slip phase
feedback mechanism. Such a relation leads to recip-
at low relative speeds of sliding bodies. Mechanical
rocal reaction between the regulating device and the
devices with kinetic junctions characterised by
non-linear vibrating system; thus the self-excited
friction of this type are exposed to additional me-
system may control its own energy balance. As a
chanical vibrations, which in many cases cause
result, despite of inevitable losses, some non-
disturbances in operation or damages. The occur-
disappearing periodical vibrations can be exhibited
rence of friction-excited vibrations in such systems
by the system.
as a knife and a support or a stock and a metal
Self-excited vibrations in kinetic junctions are
working machine results in worsening of the proc-
usually harmful and undesirable, especially that in
essed surface roughness.
Scientific treatises concerned with research on deformations before the friction surfaces slip. The
self-excited vibrations, including stick-slip vibra- phenomenon may have great influence on the stick-
tions, aim at thorough exploration of the essence of slip behaviour on certain conditions especially
this phenomenon. An occurrence of self-excited when the slip phase is small enough.
vibrations results from the lack of stability of the
states of equilibrium or stabilised motion. Presum- 2.1 Classic friction laws
able presence of such vibrations in a kinetic slide
It is a generally known fact that external dry friction
junction should be detected, because the machine,
occurs on non-lubricated surfaces of solid bodies
the states of equilibrium may fall into undesirable
that move relative to each other during adhesion.
vibrations leading to malfunction.
Research on friction conducted in the period be-
Therefore, various scientific research works that
tween the 15th and the 19th centuries allowed Moore
determine the characteristics of friction, study sta-
to formulate the classic friction laws presented
bility or identify the parameters of friction with the
below [4].
dominating role of self-excited vibrations signifi-
It was Leonardo da Vinci who concluded that
cantly contribute to general understanding and
the friction coefficient is not dependent on the
eliminating that phenomenon together with its usu-
nominal contact surface. He developed his theory
ally unwelcome side-effects on operating mechani-
from an observation of friction of a coiled rope
cal devices.
stretched out by applying a force. Leonardo da
Vincis mechanical theory was based on the ob-
2 MODELLING OF DRY FRICTION served phenomenon of the bodies varied capability
to slip, which resulted in varied values of friction.
All mechanical and mechatronical systems that
The law formulated by Leonardo da Vinci is limited
effectively use friction require appropriate design-
in certain aspects since it is true only for the materi-
ing, which involves accurate understanding and
als of determined yield points.
detailed phenomenological description of the con-
At the end of the 17th century Amontons formu-
tact area. Excessive friction of the elements during
lated an observation-based dry friction law which
vibration often causes decreasing precision of a
claimed that the friction force was proportional to
mechanisms work and generates limit cycles.
the normal force perpendicular to the contact sur-
Therefore, various compensation techniques have
face of frictional bodies (F=N) with a dimen-
been developed in order to improve dynamics and
sionless coefficient of proportionality
to minimise the negative influence of friction. The
, independent of a load. In fact, the friction coeffi-
procedures employed in such cases usually consist
cient depends on the load as well as on the me-
of accurate determination of conditions in a friction
chanical, geometrical and chemical properties of the
point, application of friction law and determination
frictional surfaces. Despite the fact that Amontonss
of all movement coefficients. A correct theoretical
formula lacks accuracy, it has been widely applied
description supported by an experimental model
in calculations today.
embracing all of the elements operating together lay
The next classic friction law derived from an ob-
basis for compensation of friction effects in vibrat-
servation that the static friction coefficient is larger
ing systems.
than the dynamic friction coefficient, as a matter of
Unfortunately, a long-term research on external
fact cannot be applied to elastic and viscoelastic
friction of solid bodies, which is common in every-
materials either. That leaves us with one more clas-
day life and in technology as well, has not devel-
sic friction law that claims that the friction coeffi-
oped a general theory that would have fully ex-
cient is independent of the sliding speed. It is obvi-
plained this phenomenon. Some hypotheses, formu-
ously a false statement since it makes the law appli-
lated at the turn of centuries, were based on the
cable only to metals at low and medium relative
process of dry friction that belongs to the general
velocities.
theory of dynamic friction of solid bodies. The
Mechanical theories of friction laid foundations
modern description of friction presented in section
for further study of this complex phenomenon.
2.2 is based on well-known models. However, there
Amontonss theory referring to the classic dry fric-
are also models that approach the problem in en-
tion law was expanded by Coulomb in the 18th
tirely new ways.
century by a dry friction law in the form of
Making a simplification all models in part 2.2
F=N+C with correction parameter C that allowed
treat static and dynamic friction as two separate
for the dependence of the friction force on molecu-
processes from the dynamic modelling point of
lar reaction of the frictional surfaces [5]. Coulomb
view. It is worth noticing that in general between
assumed that for flat surfaces correction C has a
static and dynamic friction there exists a region
constant value independent of the normal loading
during which the solid rubbing bodies get a very
and the contact surface.
small relative shift due to surface layers elastic

390
Mechanical theories of dry friction include also relative sliding velocity, whereas the dynamic fric-
the theory of Bowden and Tabor [6]. It is based on tion models take the form of differential equations,
an assumption that allows for plastic deformations which also describe the friction in the stick phase of
of frictional solid bodies real contact surface. The the frictional elements, i.e. when the measured
basic feature of this theory is the view on creation relative sliding velocity is equal to zero.
and destruction of junctions appearing on the con-
tact surface, and the frictional resistance is defined 2.2.1 Static models
as the sum of the resistances of cutting the joined
2.2.1.1 Numerical simulation
asperities and the resistance of pushing the de-
formed material. Vibrations excited by friction often cause problems
The knowledge on the phenomenon of dry fric- in industrial mechanical devices such as junctions
tion was developed due to molecular theories of of turbine blades, junctions of robots parts, electri-
Tomilson and Deryagin, mechanical-molecular cal engines drives, water-lubricated bearings used
theories of Kragelskiy and energy theories of in ships and submarines, machine tools, brake and
Kuznecov and Kosteckiy [7-10]. clutch systems. Vibrations of this kind are undesir-
Epifanov [10] developed Bowden and Tabors able, and their side effects often affect the mechani-
theory, however his own friction theory was based cal systems efficient operation in a negative way
on an assumption that a moving slide representing a [1, 14-16].
single asperity of the surface cuts the build-up that
forms in front of it.

2.2 Modern description of dry friction


The process of external dry friction that occurs in
various junctions of machines and mechanisms has
been investigated with utmost attention these days.
The attempts to come up with a qualitative explana-
tion of it by means of an appropriate mathematical
notation face numerous difficulties related to the
contact surfaces complex structure, heat emission
and wear processes [11]. These problems do not
close the list of all processes that occur in the adhe-
sion area. Therefore, an analytical and experimental
explanation of the character and the mechanisms of
their occurrence is a priority in the investigation of
discontinuous dynamic systems. That is why, in
order to develop a friction model, mathematical
equations that describe the frictional contact are
formulated and experiments on true real systems
with friction are conducted. The methods of
mathematical analyses, numerical simulations or
Fig 1. Friction characteristics: a) Coulomb law,
empirical experiments are varied. The classic fric- b) the exponential law
tion laws are applied when motion is only slightly
affected by friction. Empirical experiments are The analysis of a system with one degree-of-
conducted to verify the results of measurements freedom with friction in work [17] is based on the
with the use of analytical models. For the investi- assumption of a harmonic exciting force and a stan-
gated frictional pairs and the conditions of motion dard excitation in the form of a belt moving at con-
their own friction models that take into account the stant velocity. The main purpose of the work has
specific conditions of the investigated junction are been to determine in what way the systems re-
formed. There are also numerous innovatory ways sponse depends on the belts velocity and the fric-
tion model. The numerical investigation has been
that apply the finite element method or fractal ge-
based on the friction coefficients discontinuous
ometry [12, 13].
dependence on the relative sliding velocity vr (see
Due to the researchers various approaches to
Fig 1) described by: (a) Coulomb model and (b) a
the problem and their different methods of descrip- model with the negative slope of friction character-
tion, in what follows only the most important mod-
istic, in which the static friction coefficient 0 de-
els of static and dynamic friction have been distin- creases exponentially to the value of the dynamic
guished and described. The static friction models
friction coefficient k. In Fig 1b the area marked by
describe the dependence of the friction force on the

391
horizontal lines denotes low relative sliding veloci- value because the dynamic friction force (as it is
ties at which sticking of the mass occurs. presented in Fig 3) decreases at small values of the
The friction characteristic described with Cou- relative velocity.
lombs law serve to show that the motion of the Introduction of the friction model described by
mass is stable during pure slips as well as during the dependence that takes the form of formula (1)
the subsequent stick and slip phases. The conditions enables observations of non-standard bifurcations
in which it is possible to avoid the noise and stick- and it proves the existence of the attractive sets of
slip vibrations in the system have been presented. solutions. An analysis of the obtained results leads
The influence of the belts velocity on the ampli- to a conclusion that such assumptions as the lack of
tude of transfer and the adhesion time has been back slip and the existence of symmetry in the
investigated, and the results prove that beyond system may cause negative consequences in the
certain value of the belts velocity the oscillators form of inaccurate solutions. Considering all the
response does not change and the stick-slip vibra- conclusions drawn from the observation, some new
tions vanish. assumptions have been made for a geophysical
The transitory motion has also been analysed to interpretation of Burridge-Knopoff model.
determine the conditions that should be satisfied by
the systems initial state, in order to obtain a se-
quence of pure slips and avoid stick states at the
same time. In case of the friction characteristics
presented in Fig 1b, the relative velocity at which
one can observe only the pure slip phases increases
along with the fall of the exponential branches.
The work [17] also emphasises a significant de-
pendence of the systems response on the belts
velocity. It shows the periods doubling as well as
n-periodical solutions and chaotic movements dur-
ing the investigated systems motion. An additional
Fig 3. Friction characteristics for the Burridge-
analysis of a one degree-of-freedom system with
Knopoff model
harmonic excitation shows that the periods length
and the number of sticks per motions cycle may Braking systems with anti-lock brake mecha-
significantly increase. nisms (ABS) prevent the wheels from blocking
The problem of stick-slip vibrations that occur during sudden applying of the brake, which im-
during friction described with Burridge-Knopoff proves the directional stability and shortens the
earthquake model is presented in the works [18-22]. braking time. A two-dimensional non-linear dy-
If the system presented in Fig 2 includes more namic system with switching control is one of the
masses (the blocks connected by springs in series simplest mechanisms with anti-lock brake systems.
that vibrate on the belt) then modelling of stone The non-linearity in the system is manifested in the
blocks slips during earthquakes will be possible on relation between the slide and the dynamic friction
the grounds of the theory of seismic vibrations. coefficient. An analysis of the dynamics of an anti-
lock brake system with various methods of control
has resulted in obtaining limit cycles of various
shapes.
A physical model of an anti-lock brake system
for a wheel, that includes non-linear coefficients, is
presented in work [23] (see also the theoretical
foundations presented in [24-27]). A very popular
Fig 2. Approximate Burridge-Knopoff model mathematical model of an anti-lock brake system is
A numerical analysis of Burridge-Knopoff a system of three differential equations of the first
model with the number of blocks reduced to two order in the following form:
has been conducted considering the dependence on mv& = F ,
the dynamic friction force described by the follow- J& = (T rF ), (2)
b
ing formula:
T&b = u ,
1
1 (v v ) vd > v, where m and v denote the vehicles mass and veloc-
Fk (v vd ) = d
(1) ity, F=N is the dynamic friction force (described
1
vd < v. by means of Coulomb law) that occurs between the
1 + (v vd ) wheel and the road, N is the normal force, J denotes
The dynamic friction force is usually a function the wheels moment of inertia, is the angular
of the relative velocity (v-vd) between the mass and velocity of the wheel with radius r (the distance
the belt. The coefficient = (0.43.4) has a positive between the wheels axle and the roads surface), Tb

392
is the brakes torque on the wheel, and u denotes adapted model of a tribometer and friction law
the speed of the brakes torques change. depicted in Fig 4 may serve as a perfect tool (as
The conducted experiments confirmed the exis- long as repeatability of results is obtained) for de-
tence of a non-linear relation between the dynamic tecting and experimental visualising of friction.
friction coefficient and the wheels slip S. The The properties of a passive vibrations absorber
wheels torque may be presented as: with dry friction are significantly different from
those of a classic linear absorber. An interesting
(1 S )J
T (S ) = r k N 1 + , phenomenon that can be observed in passive ab-
e
r 2 m (3)
sorbers is their capability to dampen all forms of
r excited vibrations. It is affected by a small area of
S = 1 . the friction characteristics and a well-evaluated
v static friction threshold. Reference [30] includes
The control in an anti-lock brake system consists theoretical considerations and the results of experi-
in keeping the dynamic friction coefficient k in the ments on the shape of the characteristics and its
proximity of the boundary value c that causes such influence on the operation of a passive absorber.
braking that creates the greatest possible friction Passive vibrations absorber is a mass-elastic sys-
force F without blocking the wheel and slipping of tem connected with the housing in order to control
the tire on the roads surface. The authors of the its vibrations forced by a periodical excitation.
work also present an analytically numerical ap- Figure 5 illustrates the positions of the masses and
proach to obtaining periodical solutions of a piece- the connections of the absorber system.
wise non-linear autonomous anti-lock brake system
with boundary control.
Measurement of the static and dynamic friction
coefficients is a frequent and well-known problem c
that appears during the investigations of systems
with friction. Reference [28] contains a description Fig 5. Mechanical model of a passive vibrations
of a tribometer (see also: [29]), which serves for the absorber
determination of the dependence of the coefficient Mass m1 and spring k1 are used to model the
of friction on a relative velocity between sliding housing, while the absorber system is made of mass
bodies. It also enables to determine the static and m2, an elastic connector characterised by rigidity k2
dynamic friction coefficients for majority of pairs and viscous damping c. Mass m1 is forced by a
of frictional materials. harmonic motion with amplitude A and circular
Coulomb law has been applied during the simu-
frequency . Dry friction that occurs between mass
lation, and the friction coefficient dependent on the
m2 and the guiding surface brings the problem
relative velocity has been approximated by a func-
down to an analysis of a strongly non-linear me-
tion in the following form (see Fig 4):
chanical system.
vr
(v r ) = ( 0 k ) exp + k sgn (v r ), (4) Classic study of the motion in mechanical sys-
0 k tems with dry friction is in most works based on
where k denotes the dynamic friction coefficient deterministic laws that have been defined as the
when the motions relative velocity vr goes to infin- product of the dynamic friction coefficient depend-
ity, 0 is the static friction coefficient, and ent on the relative velocity at the contact area and
denotes a constant. the normal loading dependent on time [1, 15]. The
authors of this works have made an assumption that
the normal force is constant during motion and by
means of the characteristics described in Fig 6a-c
they have also introduced a boundary value of the
static friction force.
The simplest way to notate the friction force is
Coulomb law (Fig 6a), according to which static
friction force Fs is equal to dynamic friction force
Fk dependent only on the motions direction. In
case of the falling characteristics presented in Fig
6b, Fs is still equal to Fk but there is a linear de-
pendence of the dynamic friction force described by
Fig 4. Exponential law of friction versus relative a decreasing function on the velocity of mass m2.
velocity The case presented in Fig 6c involves a constant
dynamic friction force that is smaller than the static
The results obtained from the measurements friction force Fs>Fk.
conducted in a true system and in a computer simu- An extremely interesting consideration has been
lation have helped to prove that an appropriately conducted whether various models of friction in-

393
duce any significantly different phenomena and fied (the shapes of its characteristics have been
responses of the passive vibration absorber. The obtained as a result) not only by the change of such
most optimal use of the vibration absorber has been mechanical parameters as the relative velocity or
estimated on basis of the frequency characteristics. the normal force, but also by the change of the
Comparisons of the shapes of the frequency re- frictional junctions material properties. In order to
sponses curves for a Coulomb model with the eliminate the additional influence of temperature
falling curve show little qualitative changes. and wear on friction, a special kind of brake pad
friction material widely applied in engineering has
been used [31].
The conducted experiments lead to a conclusion
that the efficiency of a passive vibrations absorber
with dry friction is conditioned by the existence of
the stick phases. The displacement during the slip
phase should be big enough to make the mechanical
energy dissipate from the system. However, these
requirements are satisfied for large boundary values
of the static friction coefficient (the static friction
force is applied from the outside). Moreover, the
analysed shapes of the dynamic frictions character-
istics in the slip area slightly influence the dampen-
ing that occurs in the passive absorber.
In engineering dry friction often causes undesir-
able effects. It may cause some self-excited vibra-
tions that generate noise and affect the durability of
a systems elements. There are complex systems in
which stick-slip vibrations may be observed [1].
The most interesting among them are the structures
of some drilling elements on the deep-sea drilling
platforms [2, 3].
The authors of work [21] take up an analysis of
the tensional stick-slip vibrations that occur in rota-
tional elements of the drills used on the deep-sea
drilling platforms. Self-excited stick-slip vibrations
caused by dry friction occur between a drill and the
thin-walled pipes that lead the drill down into the
seabed. They may cause damage to the working and
fixing parts that is why control systems are neces-
sary to secure the whole construction against such
vibrations.
In order to describe the friction that occurs in
Fig 6. Friction models: a) Coulomb, b) of a falling this system the following formula of the friction
characteristics, c) for Fs>Fk characteristics is applied:
0
A change of the dynamic friction coefficient at = , (5)
1 + vr
the same assumptions as the previously mentioned
for the model of friction in Fig 6c moves the damp- where denotes the parameter of the speed of the
ing of the high vibration amplitude movements friction coefficient decrease along with the increase
towards larger values of the static friction coeffi- of the relative velocity vr.
cient. If there is a small difference between these The use of the dependence described by formula
coefficients the system behaves in such a way as if (5) makes it possible to find such sets of parame-
Coulomb law described the friction (Fig 6a). Practi- ters values for which the stability of the points of
cal application of the models of dry friction de- equilibrium changes according to super- and sub-
scribed above and comparison of the obtained re- critical Hopf bifurcation. The occurrence of such a
sults prove that the systems response is affected by bifurcation of solutions influences formation of
a small area of the friction characteristics and the respectively stable and unstable periodical solu-
static friction coefficient influences the character of tions.
the transition between the stick and the slip phases. In many mechanical systems the frictional ele-
Another study has also been conducted in order ments tend to stick and slip occasionally, which
to observe the stick phase and to identify a dry often results in undesirable malfunctioning and
friction model. The friction model has been identi- uncontrolled behaviour. Computer simulations of

394
mechanical systems with dry friction are difficult to over, if the value of x& is very small and &x& = 0,
run due to strongly non-linear friction characteris- then regardless of the equilibrium of forces, the
tics in proximity of zero sliding velocity. value of Fk may be accurately approximated by
Work [32] presents two improved friction mod- means of: Fk A cos( (t + t 0 )) + kx.
els. One of them is based on the method of equilib- The criterion of stick detection in the described
rium of forces. The other uses the elastic and damp- method consists in the observation of the change of
ening properties of a system during the stick phase. the sliding velocitys sign, rather than in the at-
The two models have been tested in many one- and tempts to define a velocity window. An alterna-
two-dimensional systems with damping and elastic- tive criterion may be an external net force less
ity and with excitation changeable in time and nor- than the maximum friction force. When the system
mal contact forces using the same methods of becomes stick, the sliding velocity falls to zero and
study. changes its sign. Defining a low velocity window
Karnopp [33] has used the relation of the dy- allows the algorithm to omit the stick phase. The
namic friction force during the slip formulated by use of the modified model results in lower constant
Coulomb. However, the friction force during the stick velocities in comparison with Karnopps
stick phase has been determined on basis of the method.
equilibrium of forces. A rigid body becomes physi- As soon as sticking is detected in Antunes model
cally stick during friction if the relative velocity and [32], a rigid spring and a damper are fitted along the
the acceleration tangential to the friction surface motions direction. Thus the friction force during
equal zero. Since zero values of those variables sticking can be notated as a sum of the elasticity
cannot be obtained in numerical calculations, only and damping forces. The method of stick phase
small velocity windows are defined (for example: detection consists in simultaneous fulfilling the
when the relative velocity is embraced within range following conditions: a) the sliding velocity
(-0.0010.001)), in which an assumption that the changes its sign, b) the elasticity and damping force
mass becomes stick is made. during sticking is less or equal to the friction force
Some piecewise continuous analytical solutions during slipping. The stick phase is over as soon as
have been compared to the solutions of other fric- the elasticity and damping force overpowers dy-
tion models based on equilibrium of forces and the namic Coulomb friction force.
elastic-dampening properties of the system during
In the quoted publication [32], the original An-
the stick phase. A method that enabled to estimate
tunes model (which includes the elasticity and
the dimensions of a velocity window in friction
damping force) is modified according to the follow-
Karnopp model has been developed [33, 34]. The
results obtained from the tests of the proposed ing criteria: 1) The dynamic and static friction coef-
method show that the new algorithm of the equilib- ficient are taken into consideration; 2) Due to a very
rium of forces used for estimation of the velocity small calculation time step, the original algorithm
during the stick phase produces smaller errors in of Antunes model applied in the work sometimes
comparison with the original method. Moreover, detects sticks during the sliding velocitys change
the algorithm does not produce sharp peaks at the of direction even when the net friction force Fnet
beginning of the stick phase. is greater than the maximum friction force. In order
The method developed by Karnopp [33, 34] for to avoid such a temporary sticking the model has
the equation of motion: been modified by imposing a condition that the
m&x& + dx& + kx = A cos(t ) + F , (6) sticking may occur only when the net force is less
can be described in the following way: than the maximum friction force.
1) If x& > x&1 , then a body with mass m remains in The modified friction model with elasticity and
damping forces presented by the authors of the
the slip phase and the dynamic friction force is discussed publication assumes simultaneous fulfill-
described by equation Fk = k N sgn (x& ) . ing of the following criteria in order to detect stick-
2) If x& x&1 , then the net friction force affecting ing: 1) the change of the velocitys sign, 2) the
the mass can be calculated by means of formula external net force must be less than the maximum
Fnet = A cos( (t + t 0 )) (m&x& + dx& + kx ). friction force, 3) the additional elasticity and damp-
ing force related to friction during sticking should
2.1) If Fnet > 0 N , then a body slips and Fk is be less than the maximum friction force. When
determined in the way as in 1. sticking occurs, the algorithm activates the elastic-
2.2) If Fnet 0 N then mass m becomes stick and ity and damping force which makes the system
is affected by force Fk = Fnet . The other constants return to the state a few time-steps before and car-
ries the calculations on until the friction force dur-
d, k, A and in (6) denote the damping coefficient,
ing slipping matches up with the friction force from
the coefficient of rigidity, the amplitude and the
the additional virtual spring and damper. The algo-
frequency of the exciting force, respectively. More-
rithm converges again in the point of zero velocity

395
with the still active elasticity and virtual damping. celerations sign, as well as the investigation of the
It is necessary to add that the additional elasticity static friction force dependent on the sticking time
and damping tangent to the motions direction ap- and the velocity of the force change made it possi-
plied during sticking are by no means related to the ble to formulate a dry friction model (Fig 7) for a
real physical values. steel-polyester frictional pair.
Numerous simulations confirm the fact that
modified algorithms based on equilibrium of forces
and application of an additional elasticity and
damping force significantly improve the existing
methods. As a result, the stick-slip problem in dry
friction systems can be solved with greater accu-
racy. During sticking, an equilibrium-of-forces
model keeps constant low velocities, whereas a
model with an additional elasticity and damping
force gradually lowers the values of the stick veloc-
ity and thus more accurately approximates the zero
Fig 7. General form of a dry friction model (F-
velocity in the stick phase.
friction force, vr relative velocity, Fs - friction
There are certain difficulties in estimation of a force at the moment of breaking, vmax - maximum
window at determining the sliding velocitys zero relative velocity)
value in Karnopp model with equilibrium of forces
[33, 34]. Therefore, the stick phase is often omitted The experimental research, modeling and com-
in the calculations and too high sliding velocities puter simulation of the vibrations of a self-excited
are reached at high velocities of the base (frame). system in case of the assumed model of dry friction
The improved method is not based on determining proved that the belts velocity significantly influ-
the velocity windows and it keeps low sliding ences the systems behaviour. The analysis of the
occurrence of stationary solutions proved that there
velocities, which are usually much lower than in the
are stick-slip relaxation vibrations in the system and
previously mentioned Karnopp model, during the
that the systems vibrations are strongly influenced
change of sign.
by the static characteristics of friction. Along with
an increase of the belts velocity (>0.25) one can
2.2.1.2 Experiment observe a transition between the qualitatively new
A mechanical object consisting of a system of fric- vibrations types of various frequencies - character-
tionally interacting masses that viscoelastically istic for supercritical Hopf bifurcation. At the fur-
oscillate on a transmission belt is presented in ther increase of the belts velocity (>0.4) the self-
works [35, 36]. The aim of the research was to excited vibrations disappear and the system ap-
formulate a model of dry friction that would de- proaches a stable slip, in which the relative velocity
scribe the problem of stick-slip and quasi-harmonic assumes a constant value equal to the belts veloc-
vibrations. The research included the motions ity. In spite of the occurrence of such ranges of the
belts velocities at which more important is the
relative velocity, the acceleration, the adhesion time
static or the dynamic friction force, the systems
and the velocity of the friction force increase at the
instantaneous motion depends on both characteris-
moment preceding the stick-slip transition.
tics of friction due to the models sensitivity to the
The empirical research aiming at determining systems history. This phenomenon is characteristic
the friction models parameters was conducted at for friction models with memory.
the experimental rig used to investigate the vibra- An analysis of self-excited vibrations in me-
tions of self-excited systems. The rig consisted of chanical systems with many degrees of freedom
the following elements: a mechanical system made was conducted in works [37, 38]. The experiments
of a system of masses connected by springs, and an showed that a steel plate modelling a superficial
optical-electronic measuring system used for visu- contact of frictional bodies that was connected by
alisation, collecting and digital processing of data. elastic elements with a rigid body with three de-
The experiment brought results in the form of grees-of-freedom vibrated almost harmonically
the masses co-ordinates that allowed determining with such velocity amplitude that a harmonic lin-
the motions dynamic characteristics. The obtained earization of the sgn function occurred. It was as-
dependencies of relocation, velocity and accelera- sumed that the mass contacts of the frictional bod-
tion on time allowed determining the static and ies in the feed motion systems of heavy machine
dynamic friction force in the function of the inves- tools might perform a similar role.
tigated systems parameters.
The investigation of the dynamic friction force
in the function of the relative velocity and the ac-

396
ity. The second exponent is equal to zero by as-
2.2.1.3 Mathematical approach sumption (the system evidently depends on time)
therefore the motions character is entirely de-
Considerations on the mathematical approach in the
scribed by third Lapunov exponent. Such a situation
study of discontinuity including the analysis of
is beneficial since it allows using equation (7) to
complex phenomena of friction are presented in
reduce the investigation of the system to the inves-
works [39-45]. Assuming multivalent representa- tigation of one-dimensional Poincar map. More-
tions (for an sgn function, for instance) and using over, based on the obtained bifurcations of solu-
the equations of discontinuous oscillators as simple
tions a conclusion was drawn that there are still
differential inclusions dependent on small parame-
many structures of that type that require thorough
ters, the manifold of periodical solutions and suffi-
cient conditions of their occurrence are investi- investigation and explanation.
gated. A generalised Bay-Wanheim friction model that
Another example of the work that presents nu- describes the mixtures of thin lubrication films was
merical solutions and mathematical considerations applied in industrial programming utilising the
on the structure of the bifurcation parameters of finite element method [46-47]. A three-dimensional
non-smooth oscillators with dry friction is reference axial-symmetric problem was presented and subse-
[45]. The authors investigate a periodically excited quently verified during the tests of circular com-
oscillator with dry friction with one degree-of- pression by comparison of the obtained empirical
freedom in which the exciting force is presented in and analytical results. Bay-Wanheim model was
also used to describe friction that occurs during the
the harmonic form of Acos( t) (A, are the ampli-
tude and the exciting force frequency, respectively). rotary and the slip motion of a processed sample
The elasticity proportional to relocation x(t) is with low and medium loading in the adhesion area.
modelled in accordance to Hooks law, the dry The methodology of friction coefficient identifica-
friction force is described in accordance to Cou- tion was developed and the advantages as well as
the disadvantages of Bay-Wanheim model and its
lomb law, and the change of the relative velocity is
described by function sgn(v(t)1). supremacy over Coulomb model were pointed out.
The friction model proposed by Bay-Wanheim
[48, 49] is characterised by lubrication processes
that occur between the fixed base and the sample
that rotates and slides on it, and it is described by
the following relation:
P v
= r , (9)
Pmax vr
where P emphasises the reduction of the pressure
force that appears during friction with respect to the
Fig 8. Friction characteristic for periodically excited coefficient of the real contact area and an average
oscillator friction coefficient , Pmax is a maximum pressure
With the use of second Newton law of dynamics force during pure shearing, and vr denotes the rela-
the following differential equation of the second tive velocity. It is essential to add that the model
order has been obtained: utilises the materials physically non-measurable
&x& + x + k [ (1) +sgn (v 1) (v 1)] roughness. Coefficient , defined as the ratio of the
(7)
= A cos(t ) ,
real and measured contact surfaces, increases along
with the increase of the pressure adequate to the
where (1) is the value of friction coefficient type of interactions on the rough surface and it
when the velocity is equal to 1. Dynamic friction depends on the assumed theory of elasticity.
coefficient (see Fig 8) is described by the following Identification of the average friction coefficient
relation: (in formula (9)) in Bay-Wanheim model is con-
1 ducted according to a reverse approach that depends
k = 0 + 1 + 1 v r ,
2
(8)
1 + 0 v r on comparison and verification of empirical results
with the use of the finite element method. The
where: 0 is the static friction coefficient and 1, 0,
method has also been applied to compare Bay-
1 are constants. Wanheim model to Coulomb model of friction. A
The discussed work presents a difference be- procedure based on an assumption that the pressure
tween continuous and discontinuous dynamic sys- force at the contact area is independent of the fric-
tems that is related to the existence of Lapunov tion coefficient is applied to determine the friction
exponents. Interestingly enough, the assumed three- coefficient for Coulomb law. Moreover, it is as-
dimensional space degenerates due to the trajec- sumed that for a friction coefficient smaller than
torys return to a discontinuous surface of a lower 0.15 the deflections of the effective plastic defor-
dimension. Therefore (as the calculations confirm),
first Lapunov exponent equals converges to infin-

397
mation are sufficiently small and may become in- tal friction law (the characteristic of which is pre-
dependent of this coefficient. sented in Fig 9) was assumed tangentially to it.
The use of Bay-Wanheim model leads to a more The assumption of the adhesion surfaces fractal
accurate estimation of the average friction coeffi- geometry and its fractal behaviour in the problem of
cient , and subsequently, to a better determination the unilateral contact led to yielding a correct
of the fields of plastic deformations in the contact model. The model accurately described the compli-
area proximity. Combination of the samples rota- cated geometry of a cracked surface with instanta-
tion and slide with the generalised friction Bay- neous loading and relative relocation leaps caused
Wanheim law accurately represents the conditions by partial damage to the adhesion surface. The
in the frictional surfaces adhesion area. velocity of the algorithms convergence to the solu-
Works [12, 13] deal with the problems of fractal tion of the friction problem in a system with a frac-
geometry and fractal behaviour during unilateral tally-modelled structure strongly depends on the
contacts. The adhesion surfaces and the friction fractal friction law and the fractal dimension of the
laws that apply to contact surfaces are modelled by adhesion surface. The character of the generated
means of fractal geometry. A fractal nature of the loading additionally influences the velocity of con-
applied friction laws includes randomly located vergence of the proposed algorithm.
asperities on the contact surface that influence the
friction force. 2.2.1.4 Machine and mechanism junctions
The fractal law and the fractal contact surface in
The junctions in machines and mechanisms in
a fractal model were examined in the form of two
which one can observe clearances and friction may
different functions yielded as a result of a fractal
be modelled as systems of non-deformable bodies
interpolation. With regard to these assumptions, the
connected by elasto-plastic systems (the so-called
fractal friction law was approximated with a se-
multi-mass discrete systems) with unilateral con-
quence of non-monotonic, usually multivalent C0-
straints.
class curves. The effectiveness of the numerical
One of the most important characteristics of
analysis of all non-monotonic problems was im-
bolted joints is their capacity for damping as a re-
proved by the use of the advanced solution methods
sult of friction between the parts of the joints. Ex-
that approximate a non-monotonic problem with a
tensive reviews of this subject by Gaul and Nitsche
sequence of monotonic problems. The work de-
[50] have been completed. The review article indi-
scribes some numerical applications of the ad-
cates approaches for describing the nonlinear trans-
vanced solution methods for a static analysis of
fer behaviour of bolted joint connections. From
structures with cracks. The analysis employed frac-
theoretical point of view the carefully made over-
tal geometry and fractal friction laws formulated for
view of modeling issues [51-53] is very useful and
friction contact surfaces with cracks.
numerically applicable. The analysed cases include
The authors were mainly focused on the laws
classical and practical engineering models. Consti-
fractal nature and their relation with the friction
tutive and phenomenological friction models de-
contact surfaces fractal geometry. The application
scribing the nonlinear transfer behavior of joints are
of fractal geometry allowed to define the contact
discussed [54, 55]. Hertzian contact [56], the
surfaces with cracks and to assume the friction
nonlinear relationships between friction and relative
mechanism.
velocity in the friction interface, and a few solution
techniques [56-59] commonly applied to friction-
damped systems have been presented.
Works [60-62] present how a three degrees-of-
freedom mechanical system with friction and uni-
lateral contacts was used to investigate the condi-
tions of the transient states occurrence. Discon-
tinuous characteristics of friction and contact laws
served to determine the transient states observed in
machine and mechanism kinetic junctions.
The discussed work studied the following con-
figurations of unilateral constraints: separation,
stick contact and slip contact. For a mechanical
Fig 9. Fractal friction model for an unilateral con-
system with n unilateral constraints, the number of
tact
all possible combinations of all constraints states
A variational formulation of the fractal friction equals 3n. Thus, for the systems of a great number
problem was based on a sequence of semi- of unilateral constraints the number of combina-
variational problems, however the adhesion sur- tions suddenly rises. Only one of them fulfils all of
face fractal approximation was made first. Unilat- the well-defined kinetic and kinematic conditions.
eral contact conditions were assumed in a normal Formulation of the rigid bodys dynamics equa-
direction to the adhesion surface, whereas the frac- tions and the contact law, and finding solution to

398
the contact problem were accompanied by the lin- roughly presented in this work. Additionally, if the
earization of the static friction cone (with the use of conditions on the contacts are reciprocally depend-
Coulomb law). The characteristic of dry friction ent, then certain difficulties with a mathematical
presented in Fig 10 was applied to formulate the formulation of the stated problem appear.
equations of the normally and tangentially directed The methods discussed in the quoted work, in-
constraints (using the notation of accelerations). cluding Lagranges extended method of multipliers,
may be applied to multiple impacts with friction.
Coulombs impact model with friction is extended
into a three-dimensional multiple impact with fric-
tion to be subsequently solved with the use modi-
fied method of Lagrange multipliers.

2.2.1.5 Atomic scale


The friction force in the friction model presented
Fig 10. A decaying characteristic of dry friction for below on the atomic scale [63] is constant for small
ith constraint values of the motions velocity. A study conducted
A preliminary theory (including extended with the use of a microscope for various forms of
method of Lagrange multipliers) for the problem of carbon (diamond, graphite and amorphous carbon)
a three-dimensional contact was given, and subse- was focused on investigating the influence of veloc-
quently an oscillator with dry friction made of one ity on the point contact with friction. The results
rigid body (placed on a slant surface), on which show that the friction force is constant in a vast
three unilateral constraints were placed, was ana- range of sliding velocities (nm/sm/s). The use of
lysed. The rigid body with mass m1 placed on the an FFM microscope a more developed scanning
slant surface was periodically excited by a rotating force microscope (SFM) allowed to investigate
mass m2 with unbalance e. The contact surfaces the frictional properties of the point contact on the
inclination angle and the exciting mass angular nano scale. The behaviour observed during the
velocity (Fig 11) were assumed. An experiment friction process was significantly different from the
gave evidence for occurrence of a stick-slip phe- behaviour characteristic for the macroscopic fric-
nomenon during the motion. The oscillators loca- tion models. An especially interesting observation
tions were also measured and the results (obtained was that friction forces were proportional to the real
on basis of the previously applied theory for multi- contact surfaces, which in turn were not propor-
mass systems with unilateral constraints) were tional to the forces exerted by the adhesion surface
compared with a computer simulation. loading.
If the second derivative of potential with a nega-
tive sign after relocation is larger than constant
elasticity (between the mass and an atomic chain
that is parallel to its motion and generates a poten-
tials field), then some unexpectedly significant
changes of relocation appear in the form of discon-
tinuous stick-slip movements (leaps from one po-
tentials minimum to another). At high velocities
Fig 11. Oscillator on an inclined plane the motion is dominated by viscous damping and
the friction force at that time is proportional to the
Investigation of the stick-slip phenomena in sliding velocity (see Fig 12).
rigid multi-mass systems with unilateral friction
contacts allows to find an explanation of certain
difficulties that occur in three-dimensional systems.
They are especially visible when the behaviour of
one junction affects the other junctions. The analy-
sis of such a case based on the dynamics of con-
straints leads to compatibility of the stated problem.
As it turns out, the use of a linear formulation of
the problem (the linearization of the friction cone)
does not result in finding only one combination of
the states of all constraints, if the direction of the
friction force that occurs in a constraint instantly
after the transition from the stick phase to the slip
phase is unknown. Such a situation leads to a non- Fig 12. Friction force F as a function dependent on
linear completion of the problem that may be sliding velocity vr
solved by means of a few methods and algorithms

399
For low sliding velocities, friction force F is de- described in the domain of time by the following
termined by dissipation of energy and thus it is transformation:
constant in the range of such velocities. The more dF dF dx dF F
= = v = k (1 sgn v ) v. (11)
the sliding velocity increases, the more the friction dt dx dt dx FC
force is described by a linear dependence (the
If we assume that =1 and substitute F=kz then
straight line corresponding to viscous damping that
we obtain the following system of equations:
crosses point vm on the vr-axis). Summing up, the
work proves that macroscopic friction laws are not dz kvz
=v , (12)
applicable on the microscopic scale. dt FC
F = k z.
2.2.2 Dynamics models A model described with (12) used to be widely
applied in aviation industry, but presently it has
Friction force in static models depends on sliding
been commonly used to describe friction in ball
velocity. However, there is another approach ac-
bearings. The system of equations (12) efficiently
cording to which friction, as a phenomenon
avoids the numerical inconveniences that appear
changeable in time, should be described with dif-
in static models. Often applied in compensation of
ferential equations and viewed as a dynamic sys-
the effects of friction, the system is not faultless,
tem. The description of friction with the use of
since it does not enable to describe a stick-slip
differential equations is often applied to control
motion or allow for Stribeck effect.
oscillating systems with friction [64-66].
Several types of Bliman-Sorine models are pre-
Dahl [67, 68] suggests a simple model of con-
sented in works [74, 75]. On basis of the experi-
trolling systems with friction. The conclusions
ments conducted by Rabinowicz [76] they assume
drawn from his experiments suggest that some
that friction depends on the sign of velocity v and
microscopic irregularities located in the frictional
variable s notated as:
surfaces contact area are the reason for the occur- t
rence of dry friction (according to the classic me- s = v() d. (13)
chanics of solids). The starting point for Dahls 0
model is the curve representing the relation between Bliman-Sorine model is represented by the fol-
the pressure force and the deformation [69, 70] lowing system of differential equations:
presented in Fig 13. dx
Dahl [71, 72] suggests notating the curve in Fig = Bx + Cv, (14)
ds
13 as a differential equation of the following form: F = Dx.
dF F
= k (1 sgn v) , (10) Complexity of this model, as well as the previ-
dx FC ous one, depends on the dimension of the states
where x is the relocation, v denotes the motions space. The description of friction with an equation
velocity, F describes the friction force, FC denotes of the first order is in this case identical to Dahls
friction Coulomb force, k is the coefficient of rigid- approach there is no stick phase in consequence.
ity, and (usually equal to one) denotes the shape However, if the constants included in equation (14)
parameter of the curve representing the relation assume the following form:
between the pressure force and the deformation 1 f1
(stress-strain characteristics). Absolute value of the 0
f f
friction force will not be larger than FC, if it satis- B= , C = , D = (1 1), (15)
1 f2
fies condition F(0)< FC. 0
f f
where , f, f1, f2 are certain parameters of the
model, then a stick-slip motion can be observed and
system (14) functions as a link between Dahl mod-
els for low and high relative velocities.
Bliman and Sorine prove the dissipative charac-
ter of the first- and second-order models and also
show that if constant f is close to zero then the
system of equations of the first order approximates
classic friction Coulomb model, and the differential
equation of the second order additionally allows for
the stick-phase in it.
Fig 13. The relation between pressure and deforma- Work [77] determines the relation between the
tion dynamic friction model presented in it and standard
It is essential to notice that friction force in Dahl models of dynamic friction. The authors propose
model is only a function of relocation and the sign two classes of friction models to control and ana-
of velocity [72, 73]. Such a model may be also

400
lyze mechanical systems: 1) a dynamic friction both surfaces generates friction force k0z+k1, where
model; 2) Lund-Grenoble model. k0 and k1 are the coefficients of rigidity and damp-
Models of the first type include the dynamic ing, respectively.
friction models in which friction force depends on The two friction models presented above differ
sliding velocity. As it was mentioned in section 2.1, from each other in their complexity. The dynamic
Coulomb [5] was the first to make observations of friction model is relatively simple to use but it turns
friction. The study of a loaded element that slid on out it cannot be differentiated during analyses and
a smooth surface at various velocities showed that simulations. On the other hand, Lund-Grenoble
viscous friction (in contrast to dynamic friction) model is continuous and due to the possibility of
slightly influences the phenomenons character. using Lipschitz condition it enables to find solution
Dynamic friction is almost constant and oppositely for known initial conditions. Its primary fault is that
directed towards the motions direction. The dis- it introduces an additional immeasurable variable z
cussed work describes friction with the use of Cou- that ought to be taken under consideration during
lomb law and denotes it as FC (Fig 14). calculations.
The boundary static friction force that occurs A singular perturbation model described in the
during the sliding elements transition from the discussed work [77] binds the models mentioned
stick phase to the slip phase is called a breaking above. Thus they may be represented as a system of
force and denoted as FS (sometimes FS=FC). The equations with a coefficient that functions as a
following relation describes the dynamic friction transition from one model into another. The binding
force in the analysed equation of motion: coefficient in the proposed notation of the singular
F = k 2 v + k 0 g (v ) sgn (v ) + perturbation model determines similarity between
( )
(1 sgn (v ) )sat Fu Fg , Fs , (16) Lund-Grenoble model and the dynamic friction
model. According to the results of the analysis of
where cases FC=FS and FCFS, the differences described
FS , Fu Fg > FS , by the coefficient of perturbation between the two
( )
sat Fu Fg , Fs = Fu Fg , FS Fu Fg FS , friction models are significant (on basis of the rela-
tion between the friction force and the sliding ve-
F , Fu Fg < FS .
S locity obtained from a numerical simulation) only
In the above Fg is the gravity force, whereas k0g(v) for low sliding velocities. If the angular velocity is
includes Stribeck effect [28, 78] (see also sections high (v>1.5 rd/s) and constant, then the dynamic
2.2.1.1), and k2v describes the viscous friction that friction model appears to be more effective. How-
occurs at high sliding velocities. ever, when the sliding velocity is low but change-
able in time, then the two considered models de-
scribe friction with approximately the same effect.
Some interesting considerations that focus on
the study of friction and wear of brake block fric-
tion linings are presented in work [79]. There are
certain characteristic structures on the contact sur-
face in a disc-friction lining type of brake system.
They are caused by material wear, which is closely
related to the equilibrium of the stream of increase
and destruction of firmly stick patches on the
contact surface. These patches clusters of scraps
detached from the surface of the blocks lining due
Fig 14. Dynamic friction model to abrasion (presented on photographs taken with
the use of a microscope) modify the value of the
A sgn function in friction Coulomb model adhesion surface friction coefficient.
serves as a switch between three different models The overall aim of the research was to determine
for negative, zero and positive velocities. The basic the basic principle of the brake blocks wear and to
assumption is that friction force F depends on slid- formulate a new type of differential equation of the
ing velocity v and force Fu acting from the direction second order that would describe the changes of the
of the medium. dynamic friction coefficient. The differential equa-
Lund-Grenoble model governed by equation tion proposed by the author describes a short-term
F = k 0 z + k1 z& + k 2 v, stationary behaviour during friction of the brake
v (17) block lining against the brake disk, which seems to
z& = v z
g (v ) be the models serious limitation.
assumes that frictional contact occurs between two In this case, engineers attempt to maximise the
porous flat surfaces. Variable z denotes an addition- friction force and minimise the wear in order to
ally introduced state that models the average deflec- achieve appropriately long endurance of the sys-
tion of the porous surfaces. Porosity deflection of tems frictional elements. Brake block linings usu-

401
ally consist of over twenty different chemical com- been made. Figure 15 contains a diagrammatic
pounds. The chemical constitution of the brake representation of such streams.
systems contact surfaces affects the friction proc- The considerations presented so far serve as a
esses and thus influences shaping the structural basis for an assumption that due to the complex
coatings in the contact areas. dynamics of friction, the friction coefficient ought
Due to the fact that not all relations between the to be determined with a system of differential equa-
surfaces chemical constitution and the dynamic tions that describe the energy changes. The consid-
friction coating are known, extensive research has erations on the friction surface structure in the
been made with the use of optical microscopes that brake block lining adhesion area form foundations
are capable of characterising tribological surfaces for an energetic friction model for brake systems
on the nanomechanical level [80]. Producers of represented by the following system of non-linear
brake blocks manufacture their own materials for differential equations of the first order:
their products. The trial-and-error method is often & = a(nv ),
applied to optimise the chemical constitution of the
brake block lining.
( )
& = c( 0 nv ) 4 40 ,
(18)

As it turns out, friction in brake systems is not where nv is a non-dimensional parameter dependent
sufficiently explained as far as physics and dynam- on time, which describes the normal force and the
ics are concerned. The value of the friction coeffi- tangential force, =b/aTef, Tef is an effective tem-
cient is usually within the range (0.10.9) and it perature on the surface on the adhesion area, and a,
falls as the discs temperature and the friction force b, c, , are the models parameters.
decrease. The value of the friction force in cars is Neglecting the small non-linear terms and as-
usually 500W/cm2 and the temperature in the con- suming nv to be constants, the following stationary
tact area reaches 300oC. The effect of decreasing of solution is obtained:
the friction coefficient along with an increase of the
= 0 + nv,
friction force is called fading effect. It is caused
(19)
by a non-uniform increase of the thermal force. The 0
= + .
results of an experimental analysis prove that rather nv
periodical changes of thermal boundaries occur on Temperature is a linear function of velocity and
brake discs. normal force, whereas friction coefficient is de-
Another effect that appears in clutches and brake scribed by the falling (due to the velocity and the
systems is a periodical change of the dynamic fric- normal force) characteristic. Ostermeyer also em-
tion coefficient in time. The length of the vibration phasises the necessity of taking wear into consid-
period changes from a few to a few hundred sec- eration in modelling brake systems with dry fric-
onds. The fading and the periodical change of the tion.
dynamic friction coefficient have been explained in Empirical observations of fading prove that a
work [79] by means of a differential equation of the leaping decrease of the friction coefficients value
second order. Some theoretical hypotheses derived occurs during a leap of the brake discs rotational
from the analyses of this equation have been em- speed. The given friction model explains fading
pirically verified. effect caused by a smaller increase of the speed of
the contact area destruction in comparison to the
speed of the development of the strongly fixed
patches.

3 DRY FRICTION AND DYNAMICAL SYS-


TEMS THEORY

Fig 15. Basic energy flow in systems with friction The theory of modelling friction processes de-
scribed in section 2 embraces a wide range of prob-
An energetic analysis of friction has resulted in lems investigated in order to discover physical and
an observation that a friction force between a rigid dynamic phenomena as well as to determine the
body excited by an external force and a flat slip mathematical relations that describe them. Many
surface should be as big as possible to help main- theories have been developed on the grounds of the
tain the non-zero sliding velocity. Streams of en- non-linear theory that enable to make qualitative or
ergy, the density of which should be independent of quantitative analyses of the behaviour of discon-
the sliding velocity according to Coulomb, corre- tinuous dynamic systems described with the use of
spond to the contact areas of the brake block lining various friction models. Therefore, apart from the
and the brake disc. The energys density occurs works that focus on investigation of typical systems
physically in the thermal energy, in the changes that with friction this work will include also the litera-
occur on the contact surfaces and in the material ture that describes such well known problems in the
itself. In order to study the elementary friction non-linear vibration theory as: periodic and chaotic
processes an analysis of basic energy streams has

402
vibrations, Poincar portraits and sections, Lapunov tions, to mention Tacoma Narrows Bridge for in-
exponents and bifurcations of solutions. stance. In certain conditions, self-excited systems
The phenomenon of self-excited vibrations disperse energy in the form of a harmful noise.
caused by friction has been extensively described in Sometimes their presence in electronic devices,
technical literature. A simple oscillator with one such as analog-to-digital converters, may be desir-
degree-of-freedom [81] was the first to show the able and intended, since they enable to utilise the
occurrence of such vibrations. The necessary condi- dynamics related with them to scan the frequencies
tion of the occurrence of the vibrations in that oscil- that characterise the input state [85, 86]. Determi-
lator was a non-zero deflection of the dry friction nistic models with static and dynamic dry friction
characteristics given in the form of a relation of the are applied to describe the dynamics of faults and to
friction force and the relative velocity between the explain earthquake tectonic processes [87-90] (see
moving belt and the rigid mass that oscillated on it. also Burridge-Knopoff model presented in chapter
Hassard et al. also investigated an oscillator of that 2.2.1). Self-excited vibrations cause premature wear
type [82], but in order to explain the phenomenon of co-operating machine parts as it is presented in
of self-excitation of vibrations they chose an ap- work [91] that deals with the problem of dry fric-
proach based on the use of the theory of discon- tion occurring during rail-vehicles motion (see also
tinuous systems bifurcations. the results of numerical calculations presented in
Engineering practice suggests the necessity of work [92]).
investigating self-excited vibrations with many Another problematic aspect of mechanical vibra-
degrees of freedom. Their occurrence can be ob- tions excited by friction of cutting tools and a proc-
served during paper production processes. When essed object may be found in works [93-96]. The
the conveyor belt moves between rotating rolls squeaking noise of machine cutting tools (a lathe
certain parts of its surface that differ in brightness tool, for example) during machining is an undesir-
of colour can be noticed. A thorough investigation able phenomenon. The accompanying disadvanta-
has proved that they are caused by self-excited geous effects, such as noise, increased roughness of
vibrations of the rolls. Taking the described process the processed surface and the tools decreasing
into consideration, a qualitative analysis has been strength, add to the shortening of the tools useful-
made to investigate the rolls self-excited vibrations ness time. The list of numerous coefficients that
caused by dry friction in a system of two degrees- cause the squeaking noise during machining in-
of-freedom. The analysis has been based on inves- cludes exciting, regenerative and self-excited vibra-
tigation of the changes of the systems total energy tions. The self-excited and regenerative vibrations,
derivative (it suggests the occurrence of boundary which depend to a great extent on the relative mo-
cycles) and described in work [83]. tion between the tool and the processed object, are
Some interesting considerations on self-excited especially interesting. The squeaking noise caused
vibrations are presented in work [84], where a me- by self-excited vibrations during turning may occur
chanical system with four degrees-of-freedom as a result of the changes of the friction force on the
serves as a model of a singular surface contact cutting tools blade, which in turn are caused by a
between two masses. Friction force depends in this dynamic change of the friction angle and the cutting
case on the frictional bodies relative velocity and angle.
on the change of the normal force. The solution of Work [97] contains a description of a self-
the system of non-linear ordinary differential equa- excited oscillator with friction designed and con-
tions describing the systems motion can be found structed for empirical analyses of dry friction ef-
with the use of the approximate analytical and nu- fects. A mathematical model is also formulated and
merical methods supported by experiments. the influence of different types of classic friction
The approximate analytical method forms foun- characteristics on the behaviour of a proposed oscil-
dations for formulation of averaging non-linear lator is investigated numerically.
differential equations of the first order. Work [84] The phenomenon of friction induced in many
uses an example of self-excited vibrations caused physical systems by self-excited and parametric
by dry friction in a system with two degrees-of- vibrations is analysed in works [98-100]. If those
freedom to describe the procedures required in that types of vibrations occur in a system simultane-
case. Applying the presented method allows to ously, then the problem becomes more complex as
analyse the stationary and non-stationary states that far as the mathematical notation and the physical
occur in the investigated system. interpretation of the systems behaviour are con-
Among various examples of the occurrence of cerned. Such types of vibrations occur in mechani-
self-excited vibrations there are also high-voltage cal devices, such as a combustion engine for in-
transmission lines and bridge suspension structures stance. In certain conditions, self-excited vibrations
exposed to constant operation of winds, or pipe of a piston and parametric vibrations of a crankshaft
lines immersed at water reservoir outlets exposed to can be observed. Self-excited and parametric vibra-
operation of water currents. Self-excited vibrations tions caused by dry friction in a three degrees-of-
may damage or destroy the structure in such situa- freedom system are widely described in work [101].

403
The work analyses a non-linear parametric system been proved by means of a comparison with the
consisting of a rectangular rotor placed on an oscil- exact solutions [115].
lating rigid base. The areas of parametric instability Finding solutions to the systems of differential
are identified with the method of power distribution equations that describe the dynamics of systems
with extension due to two perturbation parameters with friction often evokes numerical problems, such
related to the parametric excitation and the friction as impossibility to determine the stick phase cor-
coefficient. A mathematical analysis serves to de- rectly or too long calculation time, for instance.
termine the influence of chosen parameters of the Therefore, work [116] applies Hnon method [117]
systems on the shape and the size of the instability to solve a self-excited dry friction system with two
areas of the first kind. degrees-of-freedom. Significant shortening of the
The self-excited character of vibrations and the calculation time and improved accuracy of the
discontinuous form of differential equations enable phase trajectory with a clearly marked stick phase
to observe stick-slip phenomena in real mechanical have been obtained on basis of conducted analyses.
systems or in numerically modelled systems. As it Work [118] analyses a self-excited dynamic sys-
turns out, also the relation of friction force and tem with two degrees-of-freedom with Coulomb
relative velocity in case of two oscillating bodies friction law. The friction characteristics are ap-
leads to the occurrence of non-decaying vibrations proximated by an arctan function. The problem
in a two degrees-of-freedom autonomous system. refers to a classic system of two masses located on
The transitions from the slip phase to the stick a moving belt. The belts equations of motion are
phase, which occur during the changes of the phase brought to a non-dimensional form. A lot of inter-
spaces dimension (within the range from 4 to 2), esting examples of non-linear dynamics have been
play a principal role in the systems dynamic be- discovered regarding the stick-slip phenomenon
haviour. Works [102-104] are particularly interest- [22, 119].
ing for their examples of vibrations in mechanical Carlson and Langer [89, 120, 121] have investi-
systems caused by friction, in which stick-slip gated the stick-slip effect in multi-dimensional
phases are observed. systems and formulated a theory and conditioning
Stick-slip movements that occur in case of a of a mechanism responsible for earthquake-like
pendulum with dry friction (also called Coulomb events and noises. In addition, Vallette and Gollub
friction) belong to the less complex ones [105]. have investigated stick-slip vibrations that occur in
Works [106, 107] describe the scientific research, a space-instantaneous system of an extended mem-
the aim of which is to prevent stick phases from brane contacting a glass rod. By means of experi-
happening on the friction surface. It is necessary to ments and the use of the wave propagation method
add that although the study of such systems was the stick-slip behaviour has been presented.
initiated by Den Hartog [106] in 1930, it was not Work [122] and two review articles [123] con-
continued until the nineteen-fifties [107, 108]. Den tain some interesting formulations and a theory
Hartog simplified the problem of vibration with concerning the stick-slip phenomenon. According
friction and presented a periodical solution (that to an observation, basic difficulties that appear
consisted only of the slip phase; see also [109]) of during the description of this phenomenon result
the oscillators response with harmonic excitation from the nature of friction law, which changes the
modelled with Coulomb law. Much later, a similar direction of the friction force during the change of
problem was analysed with the use of the following the relative velocitys sign. Observations conducted
techniques: numerical research in various domains by Oden [123] and Brommundt [124] have proved
of time, research in various phase spaces [106, 110, that an occurrence of the stick-slip motion in a
111], an incremental harmonic balance, an equiva- model system does not require the assumption of
lent linearization method [112-114] and others. the difference between the static and the dynamic
Hartogs work served as basis for the calculation friction coefficient. Work [125] utilises that conclu-
of periodical solutions (occurring only during the sion and assumes a singular value of the friction
pure slip phase) for the response of an oscillator coefficient in relation to the relative velocity (in the
with Coulomb friction affected by harmonic excita- form of an sgn function). In a mechanical system
tion described in work [109]. The work presents a consisting of two masses connected by a spring and
comparison of Hartogs results [81, 106] with re- oscillating perpendicularly in a cylindrical pipe
gard to an additional new calculation in relation to non-smooth Coulomb friction characteristic has
the maximum velocity and its delay time. The basic been applied.
advantage of the new approach is that a simple Undoubtedly, friction, wear, heat emission or
relation has been derived to calculate the minimum deformations caused by a temperature increase are
of the amplitude of the exciting force necessary to complex processes that require special approach.
provide the pure slip phase between the oscillating Awrejcewicz and Pyryev [11] have investigated a
body and the adhesion surface. Compatibility of the non-linear problem of a thermoelastic contact of a
assumptions and accuracy of the results have also rotating shaft and a rigid bush fixed by springs onto
the base. In their research they have applied

404
Laplace transform and the perturbation method and sponds to the occurrence of instability observed on
they have assumed that the friction coefficient is a the discs surface.
non-linear function of the relative velocity. The The occurrence of vibrations during elevators
problem has been reduced to a non-linear system of motion belongs to the less thoroughly investigated
differential and integral equations. The numerical problems. Miwa [133], Sissala and others [134]
analysis has resulted in the observation of self- used a simple mass-elasto-damping system to
excited vibrations during the stick-slip movements model an elevators drive system with a drive
and the areas of stability of a stationary solution. wheel. Continuing their study, Wee and others
The dynamics of an oscillator with two degrees- [135] investigated non-linear, velocity-dependent,
of-freedom with dry friction is investigated in work stick-slip vibrations that occur during a sliding-
[126]. The system consists of a mass shaped as a metal contact. The non-linear behaviour of that kind
channel bar oscillating on a base that moves at a (observed during elevators motion) is characterised
constant velocity, and another mass (supported by a by the occurrence of discontinuity on the adhesion
spring) located inside the channel bar and capable surface between the wheel and the guide rail. The
of perpendicular movements. A constant friction described analysis aims at showing the effects of
coefficient is assumed on the contact between the non-linear dynamics on the contact of the studied
channel bar and the bases surface. Solutions that elements, suggesting a mathematical model with a
lead to obtaining boundary cycles during subse- two-step evaluation of its parameters and suggest-
quent stick-slip phases are described. The results of ing a method of determining them (on basis of
numerical analyses lead to a conclusion that one of computing techniques).
the reasons for the occurrence of the stick-slip The stick-slip motion is unstable due to the slip
phase in the system is the channel bar shift coupling phase caused by a decrease of the friction force
tangential to the friction plane with the oscillating value along with an increase of the relative velocity
mass perpendicular motion. in a susceptible mechanical system. Works [136-
The unstable nature of vibrations that reveals 141] explain that process thoroughly. Stick-slip
during stick-slip motion has been observed in Van vibrations are usually explained starting from the
der Pol oscillators, in which the friction coefficient initial state in the stick phase, and then the study of
decreases along with an increase of the relative the entire phase stability is carried, including verifi-
velocity [14, 15, 126]. It also happens in case of cation and calculations for subsequent phases that
oscillators with an additional spring, which is fixed follow within a long period of time [142-152]. It is
onto the oscillating mass, that causes a change of also necessary to mention work [90], which, as one
the pressure in the normal direction towards the of the few, includes the study of the consequences
friction surface [123]. Experiments justify consider- of starting stick-slip motion from the point in space
ing the elasticity that influences the change of the that corresponds to the phase of a weak slide.
perpendicular pressure onto the friction surface. That case has been developed into a problem of
Conducted observations confirm the assumptions determining the time instant or the point in the
that the mass relocations in a perpendicular direc- phase space in which the stick-slip motion can be
tion towards the contact surface occur during the eliminated from a mechanical system through an
slip phase [127]. increase of velocity beyond its critical value and
Among many mechanical devices there are ones then a decrease back to its initial value [153].
that are equipped with an additional system with a The problem of stabilization of non-smooth sys-
disc that serves to generate an intended effect of tems is illustrated and discussed [154, 155]. An
friction. The most popular are car brake blocks, importance of the contact and impact phenomena in
computer hard discs or circular saw machines. The many mechanical systems are discussed in refer-
study of dynamic instability of such mechanisms ences [156, 157] (grinding and deburing problems
described in works [128-131] refer to an analysis of in manipulators performing tasks), [158] (filamen-
stationary discs excited by a rotating loading and a tary brushing tools for surface finishing), and [159]
disc affected by constant loading [128]. In all the (robotic systems).
cases mentioned above, the investigated systems In general collisions associated with friction and
transition into unstable states occurs at certain spe- impact are considered as a harmful behavior, but in
cific values of parameters (of mass, rigidity and some cases impacts are provoked intentionally
damping). [160, 161] in order to dissipate energy and contrib-
Friction modelling by description with regard to ute towards stabilization of the considered system.
progressive (following) force is widely known in The accurate conditions for various types of stabil-
literature on disc vibrations. Work [132] investi- ity properties of the closed-loop system involving a
gates friction with regard to following force, which free motion phase, a permanently constraint phase
appears in disc drives of personal computers. Inter- and a transition phase are formulated by [162]. In
estingly enough, the results confirm the fact that the addition, the existence of a specific transition be-
vibrations propagate in the direction that corre- tween permanent constraint phases and free-motion
phases is rigorously proved.

405
The analysis of the research described in work ness influences the stable slide in stick-slip mo-
[163] and further developed in work [164] shows tions.
that friction that causes self-excitation of tangential In order to comprehend the changes of friction
vibrations in the stick-slip motion may be the rea- force causing stick-slip motions, the relation be-
son for a sudden significant increase of the accel- tween friction force and velocity in the slip phase
eration value and the vibration amplitude. Accord- has been determined through empirical measure-
ing to observations, probability of an occurrence of ments (see section 2.2.1.2 on experimental static
a stick-slip phase during deceleration is signifi- friction models, and also works [144, 145, 177-
cantly bigger because of lengthening of the phase 185]). The authors of the quoted works are preoc-
that corresponds to the decrease of the acceleration cupied mostly on determining a loop that would not
value and to the tangential increase of the systems intersect on the surface in the friction force-
rigidity. relocation relative velocity co-ordinates. The results
Brace and Byerlee [165] initiated experimental of the investigation do not bring any sufficient
research on the analogy between subsequent seis- explanation for the mechanism of such a type of
mic events and stick-slip motion. Numerous critical friction curve shape. Reference [186] shows that the
analyses of the mechanisms for seismic slide of shape of an intersecting or a not intersecting loop
blocks of rock appeared consequently. Some of on the surface in the friction force-relative velocity
them referred rather to the analysis of the slip phase co-ordinates may be obtained through changing the
(with the use of a discontinuous change of the slid- rigidity of a spring tangential to the friction surface
ing velocity step) before the occurrence of instabil- of the investigated frictional pair. Moreover, the
ity. Moreover, the physical aspect of normal reloca- occurrence of the intersecting loop in the investi-
tion in the slip phase was not fully explained. Ex- gated system of co-ordinates is not produced by a
periments proved that vibrations perpendicular to real physical phenomenon, but it is a result of the
the contact surface occur (for various materials) vibrations neglecting some velocity changes
during the stick-slip motion. Direct measurements which happens for most cases of rigidly connected
of metals in an experimental stand proved that and sliding bodies.
change in electric conductivity of the contact sur- Investigation of the adhesion area during friction
face with stick-slip vibrations is caused by normal is a complex process, because it depends on many
vibrations [166]. Similar vibrations were also ob- physical, mechanical and material parameters. It is
served during an investigation of rubber foam. A also dependent on more or less complex relations
photography technology applied in that case helped that cause difficulties in formulating a mathematical
to observe relocations of light-emitting diodes description and understanding the essence of the
(LED) placed a few centimetres below and above problem (see also section 2.2.1.3 on the mathemati-
the slide surface [167, 168]. cal approach to modelling friction, and works [187,
During the experimental analysis with the use of 188]). In order to learn about the conditions on the
LEDs described in work [169], a peculiar behaviour adhesion surface during dry friction motion, which
of two rubber foam masses was observed: within cause changes in the friction force, several theories
certain time intervals in the slip phase they were based on various hypotheses have been developed.
losing adhesion. The results of the presented inves- The basic conclusions include the following: a) for
tigation may lead to a conclusion that a decrease of a state in which the adhesion surface has a constant
a pressure component in the normal direction in the quantity and for which micro-relocations remain in
slip phase is caused not only by perpendicular vi- a linear relation with a force tangential to that sur-
brations but also by total loss of adhesion between face, the dynamic friction coefficient depends on
contact surfaces. It means that the value of pressure the stationary adhesion (sticking) time [189, 190]
in the normal direction tends to zero. The stick-slip (this phenomenon explains the connections made
phenomenon occurred only when pressure was very on the adhesion plane, which in time become
low, yet it could not be fully explained when the stronger); b) during the slip-phase, the dynamic
contact surfaces separate during heavy pressures in friction coefficient is assumed in many theories (see
the adhesion area and when the slip surface rough- also section 2.2.1 on dry friction static models) as a
ness influences the systems dynamics (see also: the function of the relative sliding velocity [191, 192].
results of numerical analyses in works [170-173]). Reference [193] contains an analysis of dry fric-
Work [174] includes the research results that de- tion occurring at small relocations (about 50m) on
scribe the phase of adhesion loss in stick-slip mo- the adhesion surface and at almost zero sliding
tion within a vast range of pressure values perpen- velocity (kept below 0,2m/s, see also section
dicular to the adhesion surfaces of investigated 2.2.1.5 where a dry friction model on the atomic
polymethacrylic samples. The analysis described in scale is described). Due to those conditions the
this work constitutes a part of extensive experimen- quoted hypotheses and the standard approach the-
tal research [175, 176] focused on determining ory could not have been applied in that case and the
parameters and describing how normal pressure on work describes the experiments conducted in order
the adhesion surface, loading velocity and rough- to explain the above mentioned aspect of dry fric-

406
tion. The results of the experiments show that the vibration absorber it is shown that the nonlinear
dynamic friction coefficient value increases after energy sinks are capable of efficiently absorbing
the conditions of the stationary adhesion on the energies caused by transient broadband distur-
investigated surface have been satisfied and it de- bances.
creases along with an increase of the slide length The rigorous approach to dry friction problems
during the micro-slide. The changes measured on is presented by Fekan [200], where the existence
the adhesion surface are continuous and depend on of a continuum many chaotic solutions for certain
the relocation within asymptotic boundaries. differential inclusions, i.e. small non-autonomous
An oscillating system, excited by a stream of air multivalued perturbations of ordinary differential
and made of a mass connected elastically with a equations possessing homoclinic solutions to hy-
stable base and a pendulum, is analysed in reference perbolic fixed points are shown.
[194]. Continuing the previously mentioned re- References [201, 202] focus on uniqueness of
search, the authors additionally included (in work solutions of the motion equations for a mechanical
[195]) the conditions of dry friction in the connec- system with dry friction. The equations refer to a
tion of the mass and the base, which significantly general case. The works quote several definitions
affected the systems dynamics. With the use of the applied to formulate (and subsequently utilise) the
mathematical analysis supported by numerical theorems on existence and uniqueness of solutions.
calculations they showed that the trivial solution of Vibrations described with a mathematical model
the motions system of equations is stable, whereas consist of a stick-phase with a relatively large static
the semi-trivial solution (in case of a motionless friction coefficient, and a slip-phase, in which the
pendulum) is unstable within the entire range of the coefficient also called a dynamic friction coeffi-
air stream velocity values. cient is considerably smaller. That is why the
Work [92] presents an analysis of a linear dy- systems with dry friction are sometimes character-
namic system with damping connected with a non- ised by static behaviour and more often by various
linear one degree-of-freedom system, in which dynamic behaviours represented by periodical,
adhesion conditions and Lagrange multipliers have quasi-periodical and chaotic movements [127, 203-
been applied. The dampers that utilise dry friction 205].
for functioning are assembled into a non-linear The works by Lorenz [206] and Ueda [207] gave
elastic system in the form of a bar and also deter- beginning to the observations of chaotic movements
mine its fields of asymptotic stability. in simple discrete non-linear systems described by
The mathematical approach to non-linear physi- differential equations of at least the third order.
cal phenomena involves many difficulties con- Until today many works (for example [208-210])
nected, among many other things, to the fact that dealing with chaotic movements occurrence in
they are described by differential equations the right physical systems have been published.
sides of which are discontinuous and sometimes The plane dynamics of a rigid block simply sup-
non-differentiable. Book [44] contains an extensive ported on a harmonically moving rigid ground
analysis of mathematical aspects of discontinuous exhibiting unilateral contacts, coulomb friction and
dynamic systems with friction and impacts and it impacts has been studied by Ageno and Sinopoli
also describes mathematical methods applied by [211].
engineers during experiments. The author devotes a The results that enable to observe the stick and
lot of attention to the problem of dry friction lead- slip phases in chaotic dynamics of simple dynamic
ing to differential inclusions, often called multival- systems with one degree-of-freedom with friction
ued differential equations [42, 105, 196] (see also are presented in work [212]. Its authors focus on
section 2.2.1.3). Furthermore, he investigates the numerical and analytical analyses of the search for
problem of almost-periodical solutions [197] and chaos during the stick phase or the slip phase. Mel-
methods of calculating Lapunov exponents for a nikovs method applied to the investigations of
pendulum with dry friction. The work also contains discontinuous dynamic systems with dry friction is
a formulation of the relation between the dynamic a main topic of work [213]. The work examines the
parameters of discontinuous systems with friction problem of the search for chaos during a slightly
and impacts [198]. forced stick-slip motion in a dynamic system. A
One of possible perspectives devoted to non- stick-slip chaos analytical prediction has been con-
smooth systems dynamics is addressed by Geor- firmed analytically.
giadis et al. [199], where shock isolation designs Two-dimensional maps for differential equations
based on nonlinear energy pumping caused by non- (of the second order, for instance) can be made in a
smooth stiffness elements are studied. The term simple way using Poincar section. Therefore, such
energy pumping is understood in a sense of the not a simple mapping can be made for investigations of
reversible transfer of vibration energy from its point an extensive class of dynamic systems modelled by
of generation into a predetermined spatial area (the non-linear oscillators [214-217]. Such a mapping
nonlinear energy sink), where the vibration local- may also serve as a useful tool for explaining sud-
izes and dissipates. In contrast to classical linear den leaps of a phase trajectory. In real systems,

407
trajectories are attracted by other attractors exactly functioning or unerring precision of machines (for
after a leap, which consequently is the main reason example: heavy machines such as cranes, travelling
for bringing an attractor to infinity [42, 218, 219]. bridges, etc., as well as manipulators or robots) in
Calculating Lapunov exponents belongs to one varied environments. Therefore, accurate modelling
of the most fundamental issues related to a quantita- of a great number of dynamic phenomena that oc-
tive analysis of dynamic systems. The theory de- cur in machine systems has become a necessity.
veloped by Oseledec [220] and the numerical algo- The present level of numerical methods devel-
rithms derived by Benettin [221, 222] and Wolf opment and the progress in highly advanced com-
[223] enable to estimate the spectrum of Lapunov puterisation enable to choose adequate physical and
exponents for the systems described by continuous mathematical models. Yet, the overall purpose is
equations of motion. Moreover, if the equations of not to formulate a real and general description of a
motion are unknown or are presented in a discon- given phenomenon at any cost but to reflect its
tinuous form, then other methods are applied, such nature in a specific regime of the investigated
as the ones based on the reconstruction of an attrac- system. Moreover, the well-known and traditionally
tor from a time series [223], for instance. described phenomena often require re-modelling
There is a growing tendency to consider real based on new achievements of principal sciences
mechanical systems with friction or impacts as and enhanced computing methods. Analyses of
discontinuous dynamic systems. Numerous works such a complex phenomenon as friction include all
on the theory of dynamic behaviour of non-linear aspects of the above mentioned approaches.
systems with friction have appeared recently (see Friction has been an object of interest of many
the works described above). Nevertheless, only a branches of science: mechanics [30, 230], tribology
few of them, [92, 223, 224] for instance, contain a [231, 232], mass and heat transfer [233-235], the
genuinely innovatory approach to calculation of theory of elasticity and plasticity, materials science
Lapunov exponents for that type of systems. [236-238], fluid dynamics [239], intermolecular
Synchronization of chaos [225] has been applied connections physics, or even physical-chemical
in works [226, 227] to present a method of calculat- processes [240, 241] (e.g. corrosion or frictional
ing largest Lapunov exponent for a system with materials work in varied environments involving
friction and impacts, which is based on investiga- possibility of chemical reactions [242. 243]). In
tions conducted by Fujisaka and Yamada [228]. general, friction is accompanied by a number of
They found a non-linear relation between the value other phenomena, such as stresses, material wear,
of a coupling coefficient (corresponding to the heat emission, etc. In addition, friction (along with
synchronization between two identically examined impacts) belongs to the group of processes that
systems) and the value of largest Lapunov expo- require precise mathematical determining [21, 23,
nent. The synchronization condition was formulated 44, 244-248].
only for negative symmetric back couplings be- It is extremely difficult (perhaps even impossi-
tween the analyzed systems. ble) to build a general friction model including all
An exact solution of a discontinuous system of possible accompanying processes. Moreover, it
differential equations (e.g.: describing a mechanism seems to be pointless, since only some of the above
with dry friction) requires sometimes the use of mentioned processes dominate in a specific object
sophisticated methods that enable to determine the of study. The difficulties involved with explaining
points of the real movement trajectory on the phase numerous effects of friction that appear during
plane regarding all peculiarities (see also section confrontations of mechanical (geometric), molecu-
2.2.1.3, and works [42, 44, 105, 196]), such as the lar (adhesive), mechanic-molecular and energy
stick-slip transition, for instance. Therefore, refer- theories with experiments created the need to model
ence like [229] present solutions of the system of friction with the use of simple dynamic systems for
differential equations that describe the motion of a analysis of friction-induced processes [249].
two degrees-of-freedom system with friction de- Diverse characteristics of friction can be ob-
rived with the use of exact Hnon method [117]. served in real dynamic systems. Many models do
In order to achieve constant time intervals between not require taking friction into account, although
the trajectorys points, the obtained trajectory is numerous systems are based on utilising friction
interpolated and Lapunov exponents are calculated hence omitting the friction-induced effects is im-
from a time series. possible. Friction reveals its dominating nature in
friction clutches, belt drive systems, as well as in
4 FRICTION ADVANTAGES: A BRAKE the brake systems in which friction force between a
MECHANISM wheels brake drum and brake blocks causes brak-
ing of a vehicle [250, 251].
Nowadays, when computerisation and technology
are highly developed, the meaning of principal
branches of science has been increasing signifi-
cantly. Modern technology requires high-speed

408
4.1 Engineering approach As it is shown in Fig 17, when the element that
initiates braking (the pressure on the brake pedal)
The most widely applied brakes are the ones, which
starts to press the brake block against the disc, then
are assembled in the wheels of vehicles with certain
friction force occurs between the block and the disc
brake mechanisms.
of a wheel. In effect, the brake block moves in
Let us examine a theoretical brake mechanism
direction x, the coupling element moves or turns
illustrated by the diagram in Fig 16. It shows that
and by an increase of the pressure force intensifies
the model is constructed in such a way so that the
braking. When the initial pressure decreases (the
direction of friction force F is opposite to the force
release of the brake lever), friction force between
incoming from springs acting besides on mass m on
the brake block lining and the brake disc also de-
the belt. Obviously, when the force in spring k1 is
creases and return spring k1 may pull the brake
larger than friction force F, then a loss of adhesion
block back to its initial position. As it can be no-
occurs and mass m moves in direction x. At that
ticed, coupling of the friction force with the pres-
time, spring k1 expands and if its length exceeds its
sure force may function as power-assistance to the
free length, then the perpendicular arm of the angle
braking system. That is why the pressure force on
bar is pulled in direction x and the angle bar is
the brake lever may be significantly lowered during
turned in direction . The horizontal arm of the braking. The described mechanical coupling can
angle bar expands spring k2, which decreases the also be obtained with the use of a hydraulic oil
pressure force exerted by the spring on mass m system with a pump.
oscillating on the belt. The coupling repeats in the The brake block lining has low susceptibility
system throughout the entire friction process as and it can be modelled with a belt when the ex-
long as the belts linear velocity vd is not equal to periments conditions are satisfied (see Fig 16).
zero. Additionally, it is possible to choose the materials,
which the brake disc and mass m are made of.
According to the conducted investigation, there
is a similarity between functioning of the dynamic
c systems presented in Fig 16 and 17. The friction
c model, which is examined, assumed for the system
in Fig 16 approximately corresponds to the brake
block linings friction against a car brake drum (or a
disc). Assuming that the same materials are chosen,
the model enables to investigate the phenomena
that result from friction and wear of sliding sur-
faces.
Fig 16. Theoretical 2-DOF model of a brake The method of friction modelling that includes
mechanism the relation between the friction force and the slid-
ing bodies relative velocity, and between the fric-
The fundamental element that needs utmost at- tion force and the changes of the normal force (the
tention while estimating the similarity of the de- pressure force of the frictional pairs) may also be
scribed system (the model) to a brake mechanism (a applied to the study of friction-induced dynamic
real object) is the coupling of the mass m transfer phenomena in the braking system presented in Fig
on the belt induced by friction (Fig 16) with the 18.
normal pressure force affecting the belt. A model of
a brake mechanism with intensified braking force is
shown in Fig 17.

Fig 18. A scheme of the girling duo-servo brake


mechanism

Fig 17. Model of a brake mechanism with intensi- The brake mechanism diagrammatically shown
fied braking force in Fig 18 is assembled in a popular type of girling
brake, i.e. duo-servo (see Fig 19). When the hy-
draulic servo initiates braking, the brake blocks 1

409
and 2 are drawn aside and pressed against the inner The self-excited system presented in Fig 16 is
surface of the drum. As a result, friction forces F1 almost equivalent to a real experimental rig in
and F2 are exerted between the blocks linings and which block mass m is moving on the belt in x1
the drum and the wheel stops. direction, and where the angle body represented by
A careful analysis of the mechanism shown in moment mass of inertia J is rotating around point s
Fig 18 reveals certain type of coupling. Brake block with respect to direction of angle . The analyzed
1 (also called a backward block) takes over a system consists of the following parts: two bodies
larger part of the friction force at the initial stage of are coupled by linear springs k2 and k3; block on the
braking, whereas brake block 2 (called a concur- belt is additionally coupled to fixed base using
rent block) impedes with a weaker force. How- linear spring k1; angle body is excited only by
ever, the coupling element (the angle bar in the spring forces; there is not extra mechanical actua-
system in Fig 16) combines the circumferential tors; rotational motion of the angle body is damped
motion of brake block 1 with the motion of brake using virtual actuators characterizing air resistance
block 2 and the pressure force of the latter on the and they are marked by constants c1 and c2; damp-
drums inner surface increases. ing of the block is neglected; it is assumed that
angle of rotation of the angle body is small and it
is within interval [+5, -5] degrees (in this case a
rotation is equivalent to linear displacement y1 of
legs a of the angle body); belt is moving with con-
stant velocity vb and there is not deformation of the
belt in a contact zone.
Non-dimensional equations governing dynamics
of our investigated system have the following form
x&1 = x 2 ,
x& 2 = x1 11 [1 (x 2 + y 2 ) y1 F ] ,
(20)
y& 1 = y 2 ,
Fig 19. Girling duo-servo brake: 1- hydraulic servo, y& 2 = 21 ( 3 y1 12 y 2 x1 1 x 2 ) ,
2- brake blocks with linings, 3- coupling element
where x2, y2, are velocities of the block and angle
(see Fig 18), 4- long return spring that pulls the
body, respectively; vr = x2 vd is a relative velocity
brake blocks back, 5- short return spring, 6- hand-
between bodies of the investigated system;
brake mechanism, 7- drum
2 m 2 J k + k2 0 k3
The ratio of the braking forces exerted by brake 1 = , 2 = 2
, 1 = 1 , 2 = ,
k2 k2r k2 k2
blocks 1 and 2 is about 2:4. Brake blocks 1 and 2
are connected by the return spring in such a way k 2 + k3 (c1 + c2 ) c2 0
3 = , 12 = , 2 = ,
that enables them to return to their initial position k2 k2 k2
as soon as the braking process is over. In practice, c
there are several types of braking mechanisms that 1 = 1 , are remaining parameters; is a natural
function in a similar way (Fig 19). k2
The purpose of the considerations presented frequency associated with mass m. Friction force is
above is to show that a simple self-excited system described in the following manner
(Fig 16) with a changeable pressure force on the sgn (v r )F+ if v r > 0,

belt may function as a starting point for analyses of F = sgn (v r )F if v r < 0, (21)
friction in brake systems represented by drum F if v r = 0.
brakes. S
F+ and F- friction force characteristics are de-
4.2 The modeled system scribed by linearly and exponentially decaying
functions, respectively.
The study and prevention of self-excited vibration
of systems with friction is very important in indus- 4.3 Experimental investigations
try and there is a need of friction pair modeling that
could correctly describe dynamic and static friction In this section, the laboratory rig [252-254] de-
forces change between two moveable surfaces. A signed for observations and experimental research
further developed model can govern dynamics of of friction effects including friction force measure-
the girling duo-servo brake mechanism [252] de- ment is described. Photos of the rig are presented in
scribed in section above. Therefore, the schemati- Fig 20.
cally illustrated in Fig 16 two degrees-of-freedom The general view, component parts and some
dynamical system is analyzed numerically and connectors like coil springs correspond (see Fig 20)
investigated experimentally. to those schematically indicated elements presented
in Fig 16.

410
Displacement of the block and angle of rotation In the case of F+ branch, the equation of friction
are measured using laser proximity switch and force dependence describing friction force model
Hall-effect device, which guaranties a non-sticking for positive relative velocity has the following
method of the measurement. Both of them provide form:
linear dependency of the measured quantity versus F Fmin
analogue voltage output. Measurement instruments F+ = Fs + v r s , (22)
v r , max
connected through PCI computer card to LabView
software allows to perform dynamic acquisition of where Fs+ is a static friction force, vr,max is a maxi-
the two measured signals. Disturbances of whole mum positive relative velocity. The F- branch can
construction, noise in electrical circuits, and other be described by a second order exponentially decay
additional maintenances have significant influence function describing friction force model for nega-
on accuracy of any measured signals. Therefore, tive relative velocity of the following form:
some signals are filtered digitally (elliptic topology) v r v r , min
F = Fs + a1 exp +
and a real differentiation preventing high peaks t
formation is applied. 1
(23)
v r v r , min
Hall-effect device a 2 exp ,
t
2
where vr,min is a maximum negative velocity, a1, a2,
t1, t2 are the constant values. The main multivalued
Laser proximity switch
function describing friction force changes occurring
in our investigated 2-DOF system with a variable
Angle body Block normal force is determined from the formula (21).

4.4 Numerical analysis - bifurcations


Friction force model given by the two-valued equa-
Belt - moving base tion (21) is transformed to the non-dimensional one,
and then a numerical analysis based on F+ and F-
Fig 20. The laboratory rig friction force characteristics is carried out. Parame-
ters of both models are obtained by both measure-
Appropriate transformed equations of motion ment and identification: Fs=3.63, Fmin=0.86,
(see: equation (20)) can be used for friction force vr,max=0.27 (F+ model); Fs+= Fs-=-5.94, Fmin=-1.42,
calculation after real time measurement of state vr,max=0.28, a1=3.23453, a2=2.87362, t1=0.0342,
variables of the investigated system. Characteristics t2=0.30529 (F- model). Numerical analysis with
of friction force versus relative velocity between implementation of introduced friction force de-
belt and block for positive and negative velocities pendency has yielded the results presented in Fig
of the belt are shown in Fig 21. 22-23.
F[N] The bifurcation diagrams are constructed by
+FS + changing a parameter in the interval (0.2, 0.7) with
F+ the step 0.001, wherefrom we get 500 Poincar
1,9
maps. Then, one of the phase axes is taken and all
-0,3 -0,1 results are presented versus a parameter. Another
0,5 0,1 0,3 vr way is that for increasing the parameter values to
-1,3
[m/s]
change the initial conditions, and contrary to the
first case, to leave an attractor (in the previous case
-4,5
solution did not leave the attractor).
F- An example of bifurcation diagram is shown in
-FS- Fig 22. Beginning from the smallest considered
-7,7 values of 1 we observe one-periodic motion, but
Fig 21. Friction force characteristics for positive for 1 3.1 period tripled bifurcation with an in-
(F+) and negative (F-) relative velocity crease of 1 occurs. In the vicinity of bifurcation
point 1 4.0, the period tripled bifurcation with a
One may observe that zones occupied by closed decrease of the bifurcation parameter is observed
functions of friction model differ significantly. It is once again. It should be emphasized that for large
a regularity, since angle body causes reinforcement interval of changes of the bifurcation parameter
of friction force for positive velocity of moving. only periodic motion can be reached by our ana-
Owing to these considerations, F+ and F- friction lysed system.
force characteristics are described by linearly and An interesting example of more complex bifur-
exponentially (of second order) decaying functions, cations is showed in Fig 23. One may trace how the
respectively. successive period doubling (accompanying a de-

411
crease of 1 parameter) leads to a chaotic motion, for present studies of difficulties connected with
which exists for 1 2.9. Additionally, period-n nonlinear dynamics are provided by the well-known
windows for 1 (3.15, 3.05, 2.95) are reported. mechanical theories.
a1 Friction laws described by a slip velocity de-
pendent coefficient were introduced to model the
4,2
nonsmooth stick-slip phenomenon. The friction
mechanism yields self-sustained vibrations in me-
4,0 chanical systems with dry friction. The dynamic
aspect seems to be more important in the behavior
3,8 of such systems. Some of theoretically and experi-
mentally obtained friction force or coefficient char-
3,6 acteristics tend to prove that their implementation
depends especially on the type of engineering ap-
3,4 plications.
Owning to complexity of multi-dimensional sys-
3,2 tems with nonlinearities associated to dry friction
the unilateral contacts can develop instabilities even
3,0 if the Coulomb friction law is chosen. Therefore,
the law with a slip velocity dependent coefficient is
2,8 still used as a good approximation of stick-slip
motion description.
0,176 0,427 0,678 0,929 x1 This review gives a comprehensive knowledge
about some interesting dynamic nonlinear beha-
Fig 22. Bifurcation diagram of 1(2.72; 4.32) viors that were reported by many researchers in
parameter versus x1 displacement in the time inter- systems with impacts and friction. The particular
val from 0=1000 to k=51000 ( 1=3, 2=1.159, systems analysis including complex bifurcations
1,2,12=0, 2=0.577, 3=1.825, 1=0.2,2=0.8, vd=0.6, and chaotic motions has been also shortly pre-
0=0.7, and initial conditions: x1,2(0)=y1,2(0)=0) sented.
The first approach is concerned on computer
programming, and after this the real object recog-
a1 nized by laboratory rig is assembled and then inves-
tigated as well. These really performed simulations
are applied to verify the results of measurements
3,44 with the use of numerical analysis.
Engineering investigations and a numerical ap-
proach have allowed determining dry friction force
3,28
model presented in Section 4. Two non-symmetric
branches of the friction law confirm that some tri-
bological effects in contact zone are more complex
and therefore difficult to describe. It is worth notic-
3,12
ing, that the experimental characteristic represented
by F- model is as a first approach recommended to
be used during analysis of friction effects occurring
2,96 in systems, where the normal force acting between
cooperated surfaces varies in time. From the point
of view of practical application of the experimen-
2,80 tally determined friction law for changes in normal
0,30 0,45 0,60 x1 force is, that especially the nonlinear F- model can
be applied to investigate affected by friction tri-
Fig 23. Bifurcation diagram of 1(2.83; 3.58) bological effects occurring between brake blocks
parameter versus x1 displacement for 2=1.093, and the brake disc. An idea for the friction pair
1,2,12=0, 1=0.152, 2=0.609, vd=0.1, 0=1.2, modeling using both laboratory equipment and
2=1.729, 3=2.441, and initial conditions: numerical simulation is proposed allowing observa-
0=1000, k=51000, x1(0)=0, x2(0)=0.1, y1,2(0)=0 tion and control of friction force.
Summing up, there is still visible a need to un-
derstand nonsmooth dynamics of mechanisms and
5 CONCLUSIONS to give possibility for scientists to estimate effect of
its occurrence.
The classical and modern approaches of friction
phenomena in a various mechanical objects have
been presented. It was emphasized that foundations

412
ACKNOWLEDGEMENT [10] G. I. Epifanov (1957) On the two-parts friction, AN
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