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AC SPINDLE
MDS-B-SPT Series
MDS-C1-SPT Series
BNP-C3015A(ENG)
Introduction
Thank you for selecting the Mitsubishi spindle drive unit. This instruction manual
describes the handling and caution points for using this AC spindle.
Incorrect handling may lead to unforeseen accidents, so always read this instruction
manual thoroughly to ensure correct usage.
Make sure that this instruction manual is delivered to the end user.
Always store this manual in a safe place.
All specifications for the MDS-B/C1-SPT Series are described in this manual. However,
each CNC may not be provided with all specifications, so refer to the specifications for
the CNC on hand before starting use.
Please read this manual and auxiliary documents before starting installation, operation,
maintenance or inspection to ensure correct usage. Thoroughly understand the device, safety
information and precautions before starting operation.
The safety precautions in this instruction manual are ranked as "WARNING" and "CAUTION".
Note that some items described as CAUTION may lead to major results depending on
the situation. In any case, important information that must be observed is described.
i
1) In this manual, the following items are generically called the "spindle amplifier".
The terminal names have been changed in two stages as shown below.
Before Between April 1995
After April 1996
March 1995 and March 1996
R R/L1 L1
S S/L2 L2
Terminal name
T T/L3 L3
P L+/P L+
N L-/N L-
Ro L11/Ro L11
So L21/So L21
G G/
ii
For Safety Use
WARNING
Do not open the spindle amplifier's front cover or the spindle motor's terminal box cover while
the power is ON or during operation. Failure to observe this could result in electric shocks.
Do not turn the power ON with the spindle amplifier's front cover or spindle motor's terminal box
cover removed. The high voltage terminals and charged sections will be exposed, and could
result in electric shocks.
Do not remove the front cover even when the power is OFF except for wiring work or periodic
inspections. The spindle amplifier is charged and could result in electric shocks.
Wait at least 10 minutes after turning the power OFF and LED on spindle amplifier turning OFF
before starting wiring or inspections. Failure to observe this could lead to electric shocks.
Ground the spindle motor and spindle amplifier with Class 3 or higher grounding.
Wiring, maintenance, and inspection work must be done by a qualified technician.
Wire the spindle motor and spindle amplifier after installation. Failure to observe this could
result in electric shocks.
Do not operate the spindle amplifier switches with wet hands. Failure to observe this could
result in electric shocks..
Do not damage, apply forcible stress, place heavy items on the cables or get them caught.
Failure to observe this could lead to electric shocks.
2. Fire prevention
CAUTION
Install the spindle motor, spindle amplifier, and regenerative resistor on non-combustible
material. Direct installation on combustible material or near combustible materials could lead to
fires.
Shut off the power on the spindle amplifier's power side, if a fault occurs in the spindle
amplifier. Fires could be caused if a large current continues to flow.
When using the regenerative resistor, shut off the power with an error signal. The
regenerative resistor could abnormally overheat and cause a fire due to a fault in the
regenerative transistor, etc.
3. Injury prevention
CAUTION
Do not apply a voltage on each terminal other than that indicated in the Specification Manual or
Instruction Manual. Failure to observe this item could lead to ruptures or damage, etc.
Do not mistake the terminal connections. Failure to observe this item could lead to ruptures or
damage, etc.
Do not mistake the DC voltage polarity (+, -). Failure to observe this item could lead to ruptures
or damage, etc.
The spindle amplifier cooling fins, regenerative resistor and spindle motor, etc., will be hot
during operation and for a short time after operation is stopped. Touching these sections
could result in burns.
iii
4. Various precautions
Observe the following precautions. Incorrect handling of the unit could lead to faults, injuries and
electric shocks, etc.
CAUTION
Correctly transport the product according to its mass.
Use the spindle motor's suspension bolts only to transport the spindle motor.
Do not stack the spindle motors and spindle amplifiers above the indicated limit.
Do not hold the cables, shaft or detector when transporting the spindle motor.
Do not transport the spindle amplifier by holding the connected wires or cables.
Do not hold the front cover, side covers or fins when transporting the spindle amplifier. The
amplifier could drop or be damaged.
Follow the instruction manual, and install the spindle motor and spindle amplifier at a place
which can withstand the mass.
Do not get on the spindle motor or spindle amplifier.
Always observe the indicated spindle motor and spindle amplifier installation direction.
Provide the specified distance between the spindle amplifier and inner surface of the control
panel and between other devices.
Do not install or operate a spindle motor or spindle amplifier that is damaged or missing parts.
Provide the specified distance between the spindle motor cooling fan's intake/outtake ports and
other devices and between other machines' metal parts.
Do not allow conductive matters such as screws or metal pieces, or combustible matters such
as oil enter the spindle motor or spindle amplifier.
The spindle motor and spindle amplifier are precision devices. Do not drop them or apply strong
impacts.
Store and use the spindle motor and spindle amplifier within the following environmental
conditions.
Conditions
Environment
Spindle amplifier Spindle motor
Ambient temperature 0C to +55C (with no freezing) 0C to +40C (with no freezing)
80%RH or less
Ambient humidity To follow separate specifications
(with no dew condensation)
Storage temperature To follow separate specifications -15C to +70C
iv
CAUTION
Securely fix the spindle motor onto the machine. Insufficient fixing may result in dislocation
during operation.
Always provide a cover, etc., on the shaft so that the spindle motor's rotating sections
cannot be touched while the spindle motor is rotating.
When coupling the spindle motor's shaft end to the machine's shaft, pulley or gears, etc., do
not apply an impact on the spindle motor with a hammer, etc. Failure to observe this could
result in bearing damage or detector faults.
Do not apply a load exceeding the tolerable load onto the spindle motor shaft. Failure to
observe this could result in bearing damage or shaft breakage.
Consult with the Service Center or Service Station when storing the spindle motor or spindle
amplifier for a long time.
(2) Wiring
CAUTION
Correctly and securely perform the wiring. Failure to do so could lead to runaway of the
spindle motor.
Spindle amplifier
Do not install a condensing capacitor, surge absorber or radio
noise filter on the output side of the spindle amplifier. VIN
(24VDC)
Correctly connect the output side (terminals U, V, W). Failure to
do so could lead to abnormal operation of the spindle motor.
Do not directly connect a commercial power supply to Control output
signal
the spindle motor. Doing so could lead to faults.
When using an inductive load such as a relay on the control output signal, always connect
a diode in parallel to the load as a measure against noise.
When using a capacitance load such as a lamp for the control output signal, always
connect a protective resistor serially to the load as a measure against noise.
Do not mistake the polarity of the noise (surge) absorption diode installed on the DC relay
for the control output signal. The faulty signal will not be output and the spindle amplifier
could fail.
Do not connect or disconnect the cables connected to each connector or terminal while
the power is ON.
Securely tighten the cable connector fixing screw or fixing mechanism. Insufficient fixing
could result in dislocation while the power is ON.
If use of a shielded cable is indicated in the connection diagram for the signal wires
connected to the spindle amplifier, always use a shielded cable, and always connect the
shield to the connector clamp.
Always separate the signal wires connected to the spindle motor and spindle amplifier
from the drive wires and power wires.
Always use wires and cables having a wire diameter, heat resistance and flexibility
compatible with the system.
Fix part of the cable connected to each spindle amplifier connector to part of the control
panel so that connector is not pulled forward or vertically.
Do not relay the speed detector or position detector cables. Failure to observe this could
result in vibration, noise or positional deviation.
v
(3) Trial operation and adjustment
WARNING
When adjusting the drive unit with a personal computer, some parameters will be validated as
soon as they are changed. Take special care when making adjustments while rotating the
spindle, and take care not to approach body parts near the spindle. Failure to observe this
could result in personal injury.
When monitoring the state of the spindle or spindle motor with a personal computer, if the
spindle motor's maximum speed is set to 33000r/min or more or if parameter SP257 is set to
"0002", the spindle motor speed displayed on the personal computer will be half of the actual
speed. Failure to note this could result in spindle damage.
CAUTION
Check each parameter before starting operation. Unpredictable movements could result
depending on the machine.
Do not make remarkable adjustments and changes as the operation could become unstable.
CAUTION
Install an external emergency stop circuit so that the operation can be stopped and power
shut off immediately.
Turn the power OFF immediately if any smoke, abnormal noise or odors are generated from
the spindle motor or spindle amplifier.
Only a qualified technician may disassemble or repair this product.
Never make modifications.
Connect a noise filter, etc., on the spindle amplifier power lead-in wire to reduce the effect of
electromagnetic disturbances. Electronic devices used near the spindle amplifier could be
affected by the electromagnetic disturbances.
Use the spindle motor, spindle amplifier and regenerative resistor in the designated
combination. Failure to observe this could result in fires or faults.
After changing the parameters, maintenance or inspection, always carry out a trial operation
before starting actual operation.
Do not place hands or feet near the spindle during rotation.
Use the power (input voltage, input frequency, tolerable sudden power failure time) under the
power specification conditions given in the individual Specifications.
Install a surge killer on coils for solenoid valves and contactors, etc., used near the spindle
amplifier to prevent noise. Failure to do so could result in malfunctions.
(5) Troubleshooting
CAUTION
If a hazardous situation could arise during a power failure or product fault, provide an external
brake mechanism for holding purposes.
Turn the power OFF if an alarm occurs.
Never go near the machine after restoring the power after an instantaneous power failure, as
the machine could start suddenly. (Design the machine so that personal safety can be
ensured even if the machine starts suddenly.)
vi
(6) Maintenance, inspection and part replacement
CAUTION
Back up the spindle amplifier parameters before starting maintenance or inspections.
The capacity of the electrolytic capacitor will drop due to deterioration. To prevent secondary
damage due to failures, replacing this part every five years when used under a normal
environment is recommended. Contact the Service Center or Service Station for replacement.
Never perform a megger test (insulation resistance measurement) on the spindle amplifier
during inspections.
(7) Disposal
CAUTION
Handle this product as general industrial waste. If heat radiating fins are exposed on the back
of the spindle amplifier, a CFC substitute is in use. These models must not be handled as
general industrial waste and must always be returned to the Service Center or Service
Station.
Do not disassemble the spindle motor or spindle amplifier.
CAUTION
To explain the details, drawings given in this manual, etc., may show the unit with the cover or safety
partition removed. Always install the cover or partitions at their original position before turning the
spindle motor or spindle amplifier power ON, and operate as indicated in the manual, etc.
vii
Compliance to European EC Directives
1. European EC Directives
The European EC Directives were issued to unify standards in the EU Community, and to ensure
smooth distribution of products for which safety is ensured. In the EU Community, the attachment of a
CE mark (CE marking) is mandatory to indicate that the basic safety conditions of the Machine
directives (issued Jan. 1994), EMC Directives (issued Jan. 1996) and the Low-voltage Directives
(issued Jan. 1997) are satisfied. The machines and devices in which the servo and spindle drive are
assembled are a target for CE marking.
The spindle drive does not function independently, and is a component designed to be used in
combination with a machine or device. Thus, the spindle drive is not directly targeted by the Directives,
but a CE mark must be attached to machines and devices in which it is assembled.
"EMC INSTALLATION GUIDELINES", (BNP-B8582-45) which explains the servo amplifier installation
and control panel manufacturing methods, etc., have been prepared for the MDS-B/C1 Series to
facilitate CE marking of the machine and device in which this product is assembled, to realize
compliance with low-voltage directive related standards, and realize compliance with EMC Directives.
Contact Mitsubishi or your dealer for more information.
(1) Configuration
Control panel
Reinforced
isolating Servo/
transformer No-fuse Electromagnetic spindle
drive Motor
breaker contactor
(servo/spindle)
NFB MC
(2) Environment
Use the spindle drive within a Pollution Class 2 or less environment as stipulated in IEC664.
Install the spindle drive in control panel having a structure (IP54) which does not permit the entry
of water, oil, carbon or dust, etc.
viii
(4) Grounding
(a) To prevent electric shocks, always connect the spindle amplifier protective earth (PE)
terminal (terminal with mark) to the protective earth (PE) on the control panel. (Always
ground even when using an earth leakage breaker.)
(b) When connecting the earthing wire to the protective earth (PE) terminal, do not tighten the
wire terminals together. Always connect one wire to one terminal.
PE terminal PE terminal
(5) Wiring
(a) Always use crimp terminals with insulation tubes so that the wires connected to the spindle
amplifier terminal block do not contact the neighboring terminals.
Crimp terminal
Insulation tube
Wire
(7) Miscellaneous
Refer to "EMC INSTALLATION GUIDELINES" for methods on complying with the EMC
Directives.
ix
CONTENTS
x
III. MDS-B/C1-SPT Spindle Drive Unit System Section
1. Model, Configuration and Connection ............................................................................... III-1
1.1 Model configuration ................................................................................................... III-1
1.2 Configuration ............................................................................................................. III-2
1.2.1 Basic configuration (No additional specifications) ............................................... III-2
1.2.2 With orientation function...................................................................................... III-2
1.3 Device-to-device connections.................................................................................... III-4
2. Specifications .................................................................................................................... III-5
2.1 AC spindle motor and controller specifications.......................................................... III-5
2.2 Output characteristics................................................................................................ III-9
2.3 Outline dimension drawings .................................................................................... III-11
2.3.1 Motor ................................................................................................................. III-11
3. Status Display and Parameter Settings........................................................................... III-16
3.1 Status display with 7-segment LED......................................................................... III-17
3.2 Spindle parameters ................................................................................................. III-18
3.3 Spindle specification parameters screen................................................................. III-39
3.4 Spindle monitor screen............................................................................................ III-40
3.5 Control input signals ................................................................................................ III-41
3.6 Control output signals.............................................................................................. III-43
3.7 Meter outputs........................................................................................................... III-46
3.8 Output interface ....................................................................................................... III-48
4. Optional Specifications and Parts ................................................................................... III-49
4.1 Orientation specifications (optional) ........................................................................ III-49
4.1.1 1-point orientation using magnetic sensor ........................................................ III-49
4.1.2 4096-point orientation using encoder................................................................ III-57
4.1.3 4096-point orientation using motor built-in encoder .......................................... III-60
4.1.4 Operation of orientation..................................................................................... III-60
4.2 Synchronous tap function (option)........................................................................... III-63
4.2.1 Closed type synchronous tap............................................................................ III-63
4.2.2 Semi-closed type synchronous tap ................................................................... III-63
4.2.3 Operation of synchronous tap ........................................................................... III-63
4.3 C-axis control (optional)........................................................................................... III-64
4.3.1 When using encoder (OSE90K+1024 BKO-NC6336H01) ................................ III-64
4.3.2 When using built-in encoder (MBE90K) ............................................................ III-67
4.3.3 When using built-in encoder (MHE90K) ............................................................ III-67
4.4 Single parts (optionally supplied parts).................................................................... III-68
4.4.1 Power step-down transformer ........................................................................... III-68
4.4.2 Noise filter ......................................................................................................... III-70
4.5 Other optional specifications ................................................................................... III-72
4.6 Theoretical acceleration and deceleration times ..................................................... III-73
xi
V. Maintenance MDS-B-CVE/MDS-C1/CV Power Supply Section
1. Troubleshooting.................................................................................................................. V-1
1.1 Status display ............................................................................................................. V-1
1.2 Troubleshooting according to power supply alarm ..................................................... V-3
1.3 Power supply warning .............................................................................................. V-12
xii
Appendix 1 Parameter Setting List ..........................................................................................1
Appendix 2 Unit Conversion Table ..........................................................................................1
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications ..................................1
1. Outline.................................................................................................................................1
2. List of units ..........................................................................................................................1
3. Selection of AC reactor (B-AL), contactor and NFB............................................................1
4. Outline of units ....................................................................................................................2
5. Panel cut dimension drawing ..............................................................................................3
6. Detailed outline drawing......................................................................................................4
7. Heating value ......................................................................................................................7
8. Selection of power capacity ................................................................................................7
9. Selecting of wire size ..........................................................................................................7
10. Drive unit connection screw size.......................................................................................8
11. Connection of Each Unit ...................................................................................................8
12. Restrictions .....................................................................................................................10
13. Parameters .....................................................................................................................11
14. Precautions .....................................................................................................................11
xiii
I. MDS-B/C1-SPT
Spindle System Configuration Section
1. Outline
1. Outline
1.1 Features
(1) High-speed serial communication with CNC
A high-speed serial communication function, compatible with the Toshiba Machine CNC
"TOSNUC 888.2" has been incorporated.
I-1
1. Outline
(2) A higher harmonic chopper voltage, controlled by PWM, is applied on the motor causing a higher
harmonic leakage current to flow when the motor is running.
A general-purpose earth leakage breaker could malfunction due to the effect of this higher
harmonic, so always use an earth leakage breaker for inverters.
(3) The above higher harmonic leakage current also flows to the grounding wire between the motor
and drive unit. If this grounding wire is placed near the NC's CRT screen, the CRT screen could
malfunction due to the effect of the leakage current's magnetic field. Keep the grounding wire as far
away from the CRT screen as possible.
(4) Noise may occur in AM radio broadcasts due to the electromagnetic wave noise generated from the
motor and drive unit.
Separate radios and the motor and drive unit as far as possible.
A filter for radio noise measures is available as an option, so use one if necessary.
(5) When adjusting the drive unit with a personal computer, some parameters will be validated as soon
as they are changed. Take special care when making adjustments while rotating the spindle, and
take care not to approach body parts near the spindle. Failure to observe this could result in
machine damage or personal injury.
(6) Do not relay the speed detector or position detector cables. Doing so could result malfunctions
caused by the motor power cable or noise from other devices.
Any relays made are the responsibility of the user, and measures against noise must be provided.
I-2
2. System Configuration
2. System Configuration
WARNING
1. Wiring and inspection work must be done by a qualified technician.
2. Wait at least 10 minutes after turning the power OFF and LED on spindle amplifier turning
OFF before starting wiring or inspections. Failure to observe this could lead to electric shocks.
3. Wire the spindle motor and spindle amplifier after installation. Failure to observe this could
result in electric shocks.
4. Do not damage, apply forcible stress, place heavy items on the cables or get them caught.
Failure to observe this could lead to electric shocks.
CAUTION
1. Correctly and securely perform the wiring. Failure to do so could lead to runaway of the
spindle motor, or to injuries.
2. Do not mistake the names of the terminals for connecting the cables. Failure to observe this
could result in rupture or faults.
Spindle amplifier
3. Do not mistake the DC voltage polarity (+, -). Failure to
observe this item could lead to ruptures or damage, etc.
VIN
4. Do not mistake the polarity of the noise (surge) absorption (24VDC)
diode installed on the DC relay for the control output signal.
The faulty signal will not be output and the spindle amplifier
could fail. Control output
5. Electronic devices used near the spindle amplifier could be signal
affected by the electromagnetic disturbances. Connect a
noise filter, etc., on the power lead-in wire to reduce the
effect of electromagnetic disturbances. (Refer to III. Spindle
drive unit section 4.4.2.)
6. Do not use a phase-advancing capacitor, surge killer or noise filter on the spindle motor's
power wire.
7. If a spindle motor or spindle amplifier fails, cut off the power with the fault output. The
regenerative resistor could abnormally overheat and ignite due to a fault in the regenerative
transistor, etc.
8. Never modify the spindle motor or spindle amplifier.
9. Precautions for using MDS-B Series
1) The rush sequence of the power supply unit's MDS-B-CV-370 differs from other power
supplies, so always install an external contactor. Do not share the contactor with other
power supplies.
I-3
2. System Configuration
MC1
U V W L1 L2 L3
AC NFB 200VAC
Spindle Con-
ENC reactor 1 IN
motor tactor
Magnetic
sensor B-AL
(Note 1) Always install the spindle drive unit next to the power supply unit.
(Note 2) Wire the AC reactor to the front (NF side) of the contactor.
(Note 3) Whether or not to install a contactor can be selected only for the MDS-C1-CV-300 and
smaller capacities.
For safety purposes, use the state with no contactor only when the system configuration
ensures that problems can be avoided when trouble occurs.
Set the rotary switch on the power supply unit according to whether the contactor is installed.
Contactor installed : Rotary switch setting = 0
Contactor not installed : Rotary switch setting = 1
(Note 4) Always install the AC reactor. (The reactor is supplied from Mitsubishi.)
(Note 5) Always install a surge killer on the contactor.
I-4
2. System Configuration
(b) MDS-C1 Series Power supply unit ..... DC power supply to drive unit/regenerative control
Capa- Mass Dimensions Correspondence to drive unit capacity (MDS-B-SPT)
No. Model city (kg) HWD (mm) Type 04 075 15 22 37 55 75 110 150 185 220 260 300 370
(kW)
1 C1-CV-37 3.7 5.0 38060200
2 C1-CV-55 5.5 5.0 38060200 A2
3 C1-CV-75 7.5 5.0 38060200
4 C1-CV-110 11.0 8.5 38090255 B2
5 C1-CV-150 15.0 10.5 380120255
C2
6 C1-CV-185 18.5 10.5 380120255
7 C1-CV-220 22.0 12.5 380150255
8 C1-CV-260 26.0 12.5 380150255
D2
9 C1-CV-300 30.0 12.5 380150255
10 C1-CV-370 37.0 12.5 380150255
(Note 1) The power supply unit and spindle drive unit combination may differ from the above
combinations.
The power supply capacity is determined by the motor output, and the spindle drive unit
capacity is determined by the motor characteristics.
(Note 2) Refer to "Appendix 3 Explanation of Large Capacity Spindle Unit Specifications" for details on
the MDS-B-CVE-450 and SPT-370, 450 and 550.
I-5
2. System Configuration
W: 60
Outline
drawing
H: 380 H: 380 H: 380 H: 380
(mm)
Outline
A2 B2 C2 D2
type
W: 60
Outline
drawing
H: 380 H: 380 H: 380 H: 380
(mm)
I-6
3. Unit Installation
3. Unit Installation
CAUTION
1. Correctly transport the product according to its mass. Failure to observe this could result in
injury.
2. Do not stack the product above the indicated limit.
3. Install the product on non-combustible material. Installation directly on or near combustible
materials could result in fires.
4. When installing, always observe this manual and install on a place which can withstand the
mass.
5. Do not get on the product, or place heavy objects on it. Failure to observe this could result in
injury.
6. Use the product within the designated environment conditions.
7. Do not allow conductive matters such as screws or metal pieces, or combustible matters such
as oil enter the spindle amplifier.
8. Do not block the spindle amplifier's intake/outtake ports. Failure to observe this could result in
faults.
9. The spindle amplifier is a precision device. Do not drop it or apply strong impacts.
10. Do not install or operate a spindle amplifier that is damaged or missing parts.
11. Consult with the Service Center or Service Station when storing the spindle amplifier for a
long time.
(1) Each unit is designed to be installed in a cabinet such as a power distribution box. Avoid installation
in direct sunlight, near heat generating objects or outdoors.
(2) The inner working environment (temperature, humidity, vibration, atmosphere) of the cabinet must
be within the limits given in the "Specifications for each unit". The cabinet for the cutting machine
must be a totally closed type cabinet.
(3) Make considerations so that inspections and replacement during maintenance is easy.
The space required around each unit's panel is shown in the outline dimension drawings.
(4) Each unit generates some heat, so leave a space on the top and bottom when installing other
equipment or parts.
Refer to the outline drawing for the square hole dimensions. In this case, insert packing between
the unit and power distribution box. Refer to the following installation examples for installing each
unit.
40
160
Power distribution
box
Power distribution Cover
box
40
Outtake
40
Partition
40
Filter
Example 1. Leave space for air flow when the power Example 2. When the outdoor air cooling section is to
distribution box is at the rear of the protrude from the power distribution box,
machine. make sure that cutting chips, etc., do not
enter the outtake section.
I-7
3. Unit Installation
CAUTION
1. Do not hold the front cover when transporting the spindle amplifier. The amplifier could drop
and cause injury.
2. Always observe the installation direction. Failure to do so could result in faults.
3. Provide the specified distance between the spindle amplifier and inner surface of the control
panel and between other devices. Failure to do so could result in faults.
Note 1. When installing in a poor environment (factory with high levels of oil mist), install a filter at the
intake section of the partition showed with the dashed line in Example 2 above.
Note 2. Make sure that cutting chips from the drill, etc., do not enter the spindle amplifier when
assembling the control panel.
Note 3. Provide means so that oil, water and cutting chips, etc., do not enter the spindle amplifier from
the control panel clearances or the ceiling fan.
Note 4. When using the product in a place with high levels of harmful gases or dust, protect the
spindle amplifier with air purging (feed in clean air from outside so that the pressure in the
storage panel is higher than outside to prevent the entry of harmful gases or dust).
Due to the structure, heat will tend to accumulate on the top of each unit. Thus, install a fan in the
power distribution box to mix the heat at the top of each unit.
(Inside box)
Wind FAN3
direction (Additionally installed by user)
Velocity 2m/sec or higher
* Install a finger guard for safety.
Power supply
Spindle drive
I-8
4. Connection of Each Unit
Wire the power supply and main circuit as shown below. Always use a No fuse Breaker (NFB) on the
power supply input wire.
<Standard connection>
The control circuit power is provided by applying the 3-phase power supply on R, S and T.
After initializing for approx. one second, the machine ready input signal turns ON and enables operation.
If this signal turns OFF during spindle motor operation, the base interception will be carried out, and the
motor will coast (no load).
Wiring system
diagram Note 1. Starting with production in April 1995, a
MDS-B/C1-SPT MDS-B/C1-CV grounding bar has been attached to each
NC (PC) (Spindle drive) (Power supply) unit before shipment. Connect the
grounding wire as shown below, and do
CN1A
CN1B
CNS20
CN4
CN9
CN6
U VW L1 L2 L3
L+
CN5
CN6
L-
L11 Note 2. If the unit may malfunction since
CN8
CN7
(Contactor) MC
(Magnetic
sensor)
A/BAL
(AC
reactor)
(Encoder)
(Spindle motor) T 3
S 200VAC
R 200 to 230VAC 60Hz
I-9
4. Connection of Each Unit
Spindle Power
drive supply
Link bar
(Front)
(Front)
(Front)
Link bar
(Note 1) Install each unit next to each other (vertical direction is not acceptable) with a 3cm or less
clearance between each unit.
Note that this does not apply to the spindle drives (2) and power supply units (1) shown in (b)
of section (2).
(Note 2) When using section (2) (b), install an ACL (A/B-AL) on each power supply unit.
L+, L- A connection wire used to supply the converter's DC voltage from the power supply unit to
each drive unit.
L11, L21 A connection wire used to supply the 200VAC control power to each unit.
This does not necessary need to be a bar (plate), but can be a wire.
I - 10
4. Connection of Each Unit
SPT B/C1-CV
(Note) Mount the terminal cover after wiring
as shown on the left. The terminal
cover differs for each unit width. Refer
to section "8.3 Selection of wire size".
RO
SO
I - 11
4. Connection of Each Unit
C C
N N
1A 1A
1B 1B
9 9
5 C C 5 C C
6 6
7 N N 7 N N
8 8
4 4 4 4
MC1 MC1
L+, L- L+, L-
200VAC
AC reactor
Contactor (A/B-AL NO.2)
NFB1
Fig. 1
I - 12
4. Connection of Each Unit
4.4 Precautions when installing multiple spindle drive units to one power supply
unit
The methods for installing two spindle drive units to one power supply unit are explained here as an
example.
C C
N N
1A C C 1A
C
1B 1B
9 N N 9
5 5 N
6 4 4 6
4
7 7
8 C 8
N
9 MC1
L+, L-
L11, L21
MC
200VAC
AC reactor
(A/B-AL) Contactor
NFB1
Fig. 2
I - 13
5. Connectioor
SH21 cable
CN4
CN1A CN4
9
7
8
Detector
Connector name
Cable Recommended connector Cable materials
on controller Cable creation tool (Maker)
name on cable side (Maker) (Maker)
side (Maker)
SH21 10220-L8A9VE Shell (Crimp type): 10320-3210-000 (3M) UL2789 AWG28 Press machine unit
cable (3M) Plug (Pressure welding type): (DDK) (with gage block) : 3794-1000
10120-6000EL (3M) 10PVV-SB Locator plate : 3795-1A
AWG2810P (3M) Platen : 3795-2A
Cutting unit : 3795-3A
Fixture unit : 3796-1A
Fixture unit : 3796-2A
Fixture unit : 3796-5A
Fixture block : 3796-3A
Cable clamp : 3796-4
CNP5 Same as above (1) Controller side TS-91026
cable Plug (soldered-type): 2P0.3SQ
10120-3000VE (3M) +10P0.2SQ
Shell (soldered-type): (DDK)
10320-52F0-008 (3M)
(2) Detector side
Connector:
AMP-350720-1
(AMP)
Pin:
AMP-350689-1
(AMP)
CNP6M Same as above (1) Controller side Same as above
cable Same as above
CNP6A (2) Detector side
cable (a) Magnetic sensor
TRC116-12A10-7F10.5
(Tajimi Musen)
(b) Encoder
MS3106A20-29S (Canon)
CN8A, Same as above (1) Controller side
10, 11, Same as above
12 cable
I - 14
5. Connectioor
12 10
350 (Standard)
I - 15
5. Connectioor
Arranged
Arranged
Drive unit Connected device Connected device
side Cable Applicable cable finished state
by
by
No. Application Parts name Parts name
connection name
connector Maker Maker
Twisted pair batch shield cable Motor (connector)
3M Tajimi Musen
(Shell)
Orientation Maximum diameter 11mm
CNP6A 10320-52F0-008 MS3106A20-29S
(3) detection signal CN6 (Plug)
(Encoder) cable
10120-3000VE
3M DDK
(Connector)
ordered part
10320-52F0-008
Digital speed Maximum diameter 11mm
CN9A (Plug)
(5) command pulse CN9A 10120-3000VE
cable
feedback
3M
Load meter
(Shell) Maximum diameter 11mm
CN9A 10320-52F0-008
(6) Meter output CN9A
cable
(Plug)
10120-3000VE
3M
I - 16
5. Connectioor
(Note 1) The connector shell on the spindle drive unit is the 3M "10320-52F0-008", but this is a shell
with a one-touch locking mechanism that does not require screw locking. When ordering the
cables from Mitsubishi, this shell will be used.
However, if the cable is to be manufactured by the user, the shell "10320-52A0-008" (3M)
with the screw lock mechanism can be used instead of the above shell.
(Note 2) Keep the length of the cables, excluding the CN9B cable to 30m or less. (The CN9B cable
must be 3m or less.)
(Note 3) Do not relay the CNP5, CNP6M or CNP6A cables. Malfunctions could occur due to noise
from the motor drive wire or other cables. (Orientation position could dislocate, vibration could
occur, etc.)
If the cable must be relayed, keep the peeled shield section as short as possible (3cm or less),
and separate the cable from the other drive wires and cables. Mitsubishi will not be held liable
for any problems that should occur as a result of a relayed cable. The customer is responsible
for providing measures against noise.
I - 17
5. Connectioor
Length L (L 30m)
2-type
Green
White
Purple
White
Yellow
Brown
Red
Brown
Blue
Black
I - 18
5. Connectioor
Green
White
Blue
Brown
Purple
Brown
Length L (L 30m)
2-type
E-type
I - 19
5. Connectioor
2-type
Length L (L 30m)
3-type
E-type
Green
White
Purple
White
Yellow
Brown
Red
Brown
Purple
Brown
Blue
Black
I - 20
5. Connectioor
(a) Peel the outer sheath so that the shield wires are
exposed.
Shield wire
Copper tape
(c) Fold the shield wire over the wrapped copper tape
or vinyl tape.
I - 21
5. Connectioor
(h) Completion
Confirmation items :
There is no clearance on the shell engaging
face.
The latch can be correctly opened and closed
when moved with a finger.
I - 22
5. Connectioor
(a) Peel the outer sheath so that the shield wires are
exposed.
Shield wire
Copper tape
(c) Fold the shield wire over the wrapped copper tape
or vinyl tape.
I - 23
5. Connectioor
(h) Completion
Confirmation items :
There is no clearance on the shell engaging
face.
I - 24
6. Outline Drawing
6. Outline Drawing
6.1 List of outlines
Outline
(1) Unit type
Square hole
Square hole
Square hole
(Front)
Power Spindle
supply drive unit
unit
Maintenance
Maintenance area
area
(Side) (Side)
I - 25
6. Outline Drawing
Square hole
B/C1-CV-37
55 B/C1-CV-150
Unit width -8
75 B/C1-CV-10 185 2-M5 screw
Installation hole
dimensions
Terminal cover
Wiring space
B/C1-CV-220
Square hole
260
300
B/C1-CV-370
4-M5 screw
Installation hole
dimensions
Terminal cover
4-6
hole
Wiring space
I - 26
6. Outline Drawing
Square hole
Unit width -8 2-M5 screw
Installation hole
dimensions
Terminal cover
Wiring space
(Note) The front view drawing shows the state with the terminal cover removed.
Square hole
4-M5 screw
Installation hole
dimensions
Terminal cover
4-6
hole
Wiring space
I - 27
6. Outline Drawing
6.4 AC reactor
(1) Conventional product (production discontinued)
AC reactor outline drawing
(1) For 30kW or less
Y31
Y
6-M6 screw
1652
MAIN MAIN
Y31
L31
Y
Y
175
145
125
1652 2202
ACL model Corresponding power supply unit Y3 Y Mass Screw ACL model Corresponding power supply unit Y3 Y Mass
B-AL-7.5K B/C1-CV-37,B/C1-CV-55,B/C1-CV-75 82 130 3.6kg B-AL-37K B/C1-CV-370 110 150 10.0kg
M5
B-AL-11K B/C1-CV-110 75 130 3.0kg
B-AL-18.5K B/C1-CV-150, B/C1-CV-185 105 140 5.2kg
M6
B-AL-30K B/C1-CV-220,B/C1-CV-260,B/C1-CV-300 110 150 6.0kg
I - 28
6. Outline Drawing
(Note 1) This AC reactor has a PE (protection grounding) terminal for electric shock prevention and an
FG (function grounding) terminal for noise measures. Observe the following cautions for
treating each terminal.
(1) PE terminal ( )
(a) When AC reactor installation side is PE
Install the AC reactor unit with screws (bolts) in all four installation holes.
Always insert a loosening-prevention washer and spring washer in the screw (bolt)
used for the mark installation hole, and tighten the screw.
(b) When AC reactor installation side is not PE
Install the AC reactor unit with screws (bolts) in all four installation holes.
Always insert a loosening-prevention washer and spring washer and tighten the
screw together with the grounding wire (PE) crimp terminal at the mark
installation hole.
The grounding wire used is the same type as the grounding wire connected to the
power supply unit.
(2) FG terminal (FG)
Screw the function grounding wire crimp terminal at the terminal marked as "FG" on the
top of the AC reactor (terminal block).
(With this treatment, the built-in filter's grounding will be directly connected to the
grounding, and the noise withstand level will be improved.)
Function grounding wire: This is a grounding wire not used for protection grounding.
Thus, do not use a green/yellow spiral wire.
6.5 Contactor
Refer to the section "8.4 Selection of AC reactor, contactor and NFB".
6.6 NFB
Refer to the section "8.4 Selection of AC reactor, contactor and NFB".
I - 29
7. Heating Value
7. Heating Value
1) Power supply unit (MDA-B/C1-CV) 2) Spindle drive unit (MDS-B/C1-SPT)
Heating value (W) Heating value (W)
Model Model
B Series C1 Series B Series C1 Series
CV-37 55 55 SPT-04 - *30
CV-55 65 65 SPT-075 - *40
CV-75 80 80 SPT-15 - *50
CV-110 130 125 SPT-22 - 70
CV-150 160 155 SPT-37 - 80
CV-185 200 195 SPT-55 - 110
CV-220 220 210 SPT-75 - 140
CV-260 270 260 SPT-110 - 185
CV-300 330 320 SPT-150 - 240
CV-370 - 400 SPT-185 - 350
SPT-220 - 375
SPT-260 - 495
SPT-300 - 635
(Note 1) The heating value for the spindle drive unit is for during continuous rated output.
(Note 2) For the total heating value for the unit, add the heating value for the corresponding unit above
that is mounted on the actual machine.
Example 1) When mounted unit is B-CV-300, B/C1-SPT-150 2 units
Total unit heating value (W) = 380 + 250 + 250 = 830 (W)
Example 2) When mounted unit is B-CV-110, B-SPT-110
Total unit heating value (W) = 125 + 185 = 310 (W)
(Note 3) Use the following expression as a guide for the heating value outside the panel when using a
sealed installation.
(1) Power supply unit ... Heating value outside panel = (B-CV heating value - 17) 0.8,
(C1-CV heating value -15) 0.85
(2) Spindle drive unit ... Heating value outside panel = (B-SPT heating value - 20) 0.8,
(C1-SPT heating value -20) 0.85
Note that units in the above table indicated with an asterisk do not have fins, so this
expression does not apply. Only the heating value inside the panel applies in this case.
(Note 4) Due to the structure, heat will tend to accumulate that the top of each unit. Thus, install a fan
in the distribution box to mix the heat at the top of each unit.
(Inside box)
Wind FAN3 (Additionally installed by user)
direction
Velocity 2m/sec or more
* Install a finger guard for safety.
Power supply
Spindle drive
8. Selection of Capacity
8.1 Selection of the power supply unit (MDS-B/C1-CV)
Select the power supply unit with the following reference.
(Note 1) (Spindle motor 30-minute rated output) is the total of the spindle motor 30-minute rating
(kW).
Thus, the motor output and spindle drive unit capacity will not always match so always
substitute the motor output in the above equations.
Furthermore, the motor output differs for the acceleration/deceleration and constant speeds,
so substitute the larger output.
(Note 2) The power supply capacity is the minimum line up capacity that establishes the above
equations.
Example) If the value obtained with the above equation is 13kW, select the 15kW capacity
(B/C1-CV-150) power supply unit.
(Note 3) When the power supply unit capacity is 18.5kW or less, if the value obtained on the right of
the above equation is within 0.5kW or less compared to the power supply unit in the line up,
the excess amount can be ignored when selecting the power supply capacity.
In the same manner, if the power supply unit capacity is 22kW or more, an excess of 1kW or
less can be ignored.
Example 1) When value obtained on right of above equation is 15.5kW ... Power supply unit
capacity = 15kW (B/C1-CV-150)
Example 2) When value obtained on right of above equation is 15.6kW ... Power supply unit
capacity = 18.5kW (B/C1-CV-185)
Example 3) When value obtained on right of above equation is 23.0kW ... Power supply unit
capacity = 22kW (B/C1-CV-220)
Example 4) When value obtained on right of above equation is 23.1kW ... Power supply unit
capacity = 26kW (B/C1-CV-260)
(Note 4) If the value obtained on the right of the above equation exceeds 38kW, select the power
supply units with a combination that does not exceed this value.
Example) When using three axes and the spindle motor capacities are 26kW, 15kW and
7.5kW respectively:
Power supply unit (No. 1) capacity is 26kW, and connected spindle drive unit is for 26kW
motor
Power supply unit (No. 2) capacity is 22kW, and connected spindle drive unit is for 15kW and
7.5kW motors
I - 31
8. Selection of Capacity
The actually required power supply capacity is calculated with the following equation based on the above
power supply capacity reference values.
Power supply Right value (kW) obtained in equation in section 8.1 Power supply capacity
= reference value (KVA)
capacity (kVA) Power supply unit capacity (kW) selected from section 8.1
When using multiple power supply units, the total of the power supply capacity for each power supply
unit obtained with the above equation will be the total power supply capacity.
Example) When the right value obtained in section 8.1 is 13kW:
The A/B-CV-150 power supply unit is selected, so the power supply capacity reference
value (kVA) is 23.
Thus, based on the above equation, the power supply capacity (kVA) is (13/15) 23 = 19.9
(kVA).
(2) Recommended wire size for spindle motor output wire (Select the size of the grounding wire on
the spindle motor side with the same reference.)
The wire is selected based on the spindle drive unit capacity as shown below regardless of the
motor type.
Spindle drive unit C1-SPT-04 C1-SPT-075 C1-SPT-15 C1-SPT-22 C1-SPT-37 C1-SPT-55 C1-SPT-75
Recommended
wire size for IV2SQ IV2SQ IV3.5SQ IV3.5SQ IV3.5SQ IV3.5SQ IV5.5SQ
spindle motor or HIV2SQ or HIV2SQ or HIV2SQ or HIV2SQ or HIV2SQ or HIV2SQ or HIV3.5SQ
output wire
(Note) The wire sizes recommended in (1) to (2) above are selected with conditions of an ambient
temperature of 30C and wiring three same tubes.
During actual use, select the wire based on the above reference while considering the ambient
temperature, wire material, and wiring state.
I - 32
8. Selection of Capacity
[Selection method 2]
To suppress the L+ and L link bar size to the minimum required for each unit:
In this case, select as shown below based on the current value that actually flows to the link bar.
In this section, the case when three spindle drive units are connected to one power supply unit is
explained. The same selection methods apply in all other cases.
MDS-B/C1-SPT(No.1) MDS-B/C1-SPT(No.2) MDS-B/C1-CV MDS-B/C1-SPT (No.3)
I1 I2 I3
(a) If the current which flows through the L+ and L- bus bars of each drive unit is 11 to 13 as shown
above, the current that flows through each link bar (Bar1 to Bar3) is as follows:
I (Bar 1) = I1
I (Bar 2) = I1 + I2
I (Bar 3) = I3
Thus, the wire for each L+, L link bar should tolerate the above current as a minimum.
(b) The I1 to I3 values are actually obtained with the following equation:
Here, the motor output current in the above equation is the following value in correspondence
to the spindle drive unit.
Spindle drive unit
04 075 15 22 37 55 75 110 150 185 220 260 300
MDS-B/C1-SPT-
Motor output current (A) 4 6 10 17 25 30 40 60 74 94 103 127 165
(c) Obtain I (Bar1) to I (Bar3) using the equations in the previous section based on I1 to I3
obtained with the above equation. Match that value against the following table, and select the
IV wire size.
Wire size Tolerable current
IV2SQ 27A
IV3.5SQ 37A
IV5.5SQ 49A
IV8SQ 61A
IV14SQ 88A
IV22SQ 115A
IV38SQ 162A
IV60SQ 217A Ambient temperature (30C or less)
I - 33
8. Selection of Capacity
When
I1 = 30A 1.1 = 33A
I2 = 40A 1.1 = 44A
I3 = 74A 1.1 = 81.4A
Thus,
I (Bar1) = I1 = 33A
I (Bar2) = I1 + I2 = 77A
I (Bar3) = I3 = 81.4A
Therefore, the following is selected according to the table in (c):
Bar1 ....... IV3.5SQ
Bar2 ....... IV14SQ * In this case, the power supply unit
Bar3 ....... IV14SQ capacity is 5.5 + 7.5 + 15 = 28kW
according to the equation in section 8.1,
so select MDS-B/C1-CV-300.
(5) Drive unit connection screw size
The screw size for each unit is as follows.
Power supply unit Spindle drive unit
MDS-B /C1-CV MDS-C1-SPT
Capacity (kW) ~ 7.5 11 15 to 18.5 22 to 37 ~ 3.7 5.5 to 11 15 to 18.5 22 to 30
Unit width 60 90 120 150 60 90 120 150
R, S, T, G M4 M5 M5 M8 - - - -
U, V, W, G - - - - M4 M5 M5 M8
P, N M6 M6 M6 M6 M6 M6 M6 M6
R0, S0 M4 M4 M4 M4 M4 M4 M4 M4
MC1 M4 M4 M4 M4 - - - -
(6) Select the wire size as follows for EC Directives compliance. (The sizes are all mm2 units.)
The wire types are as follows.
PVC : Polyvinyl chloride
EPR : Ethylene polypropylene
SIR : Silicone rubber
I - 34
8. Selection of Capacity
(d) Wire size for L+ and L link bar (for size unification)
Power supply unit
37 55 75 110 150 185 220 260 300 370
B/C1-CV-
PVC 2.5 2.5 6 10 16 25 35 50 70
Wire EPR 1.5 2.5 4 10 16 25 35 35 70 70
SIR 1.0 1.5 2.5 4 10 10 16 25 35 35
Terminal screw size M6
The above wire sizes follow EN60204 under the following conditions.
Ambient temperature: 40C
Wire installed on wall or open cable tray
When using under other conditions, refer to table 5 of EN60204 and Appendix C.
(b) The power supply unit input currents are shown below for reference.
Power supply
unit type 37 55 75 110 150 185 220 260 300 370
B/C1-CV-
Input current
20 30 40 60 70 80 100 120 135 160
(A)
Always install one NFB, AC reactor and contactor for each power supply unit.
Note that the contactor can be omitted except for the B-CV-370 and larger capacities.
(Always install a contactor for the B-CV-370 and larger capacities.)
I - 35
8. Selection of Capacity
(Note 1) The values given in parentheses for each rated conductivity current apply when the working
ambient temperature is 40C or less.
S-N21 type
I - 36
8. Selection of Capacity
Appearance
For crimp For crimp With bar With bar With bar
Surface type (F) For crimp For crimp For crimp
terminal terminal terminal terminal terminal
terminal terminal terminal
With barrier With barrier With barrier With barrier With barrier
Rear surface Page
82
type (B) Round stud Round stud Round stud Bar stud Bar stud Bar stud Bar stud
Inlaid type (FP)
Insertion type
(PM)
I - 37
8. Selection of Capacity
device (UVT)
Electrically (Spring (Spring (Spring
controlled type 118 (Sole-
(Solenoid) charge) charge) charge)
(NFM) noid)
Machine mover
109
(MI)
Lead terminal
97
block (LT)
Closed type
(S)
In box
Dust-proof 106
type (I)
Water-proof
type (W)
Handle lock
device (Note 4) 116 (LC) (HL) (LC) (HL) (LC) (HL) (LC) (HL) (LC) (HL) (HL) (HL)
(HL) (LC)
F
Operation 98 (F20) (F40) (F60) (F60)
type (F032P) (F03) (F032P) (F03) (F102P) (F10)
handle
(TOTTE) S (S03) (S03) (S10)
102 (S20) (42SS) (S41) (60SS) (S40) (61SS) (S40) (61SS)
Optional parts
With trip button Yes Yes Yes Yes Yes Yes Yes
I - 38
II. MDS-B/C1-CV
Power Regeneration Type
Power Supply Section
1. Power Supply Unit
Specifications
None : Standard specifications
S : Special specifications
Note 1) The model indication MDS-B/C1-CV in this section indicates both the standard specifications
(MDS-B/C1-CV) and the special specifications (MDS-B/C1-CVS).
WARNING
Do not omit the external contactor when using the MDS-B/C1-CV-370 or larger capacity. Failure
to install one could result in damage.
II - 1
1. Power Supply Unit
Main circuit
Converter with regenerative circuit (IPM incorporated)
method
Tolerable ambient
C 0 to 55C
temperature
Tolerable ambient
% 99% or less (with no dew condensation)
relative humidity
Storage
C 15C to 70C
temperature
Storage relative
% 99% or less (with no dew condensation)
humidity
Tolerable vibration G 1G
Maximum heating
W 55 65 80 130 160 200 220 270 330 420
value
Mass kg 5.0 5.0 5.0 8.5 10.5 10.5 12.5 12.5 12.5 12.5
Capacity kW 3.7 5.5 7.5 11.0 15.0 18.5 22.0 26.0 30.0 37.0
II - 2
1. Power Supply Unit
2
Setting prohibited
3
9
Charge lamp
10
Setting prohibited
11
12
13
14
15
II - 3
1. Power Supply Unit
WARNING
1. Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.
2. Do not operate the unit with the front cover removed. The high voltage terminals and charged
sections will be exposed, and can cause electric shocks.
3. Do not open the front cover while the power is ON or during operation. Failure to observe this
could lead to electric shocks.
CAUTION
1. Check and adjust each parameter before starting operation. Failure to do so could lead to
unforeseen operation of the machine.
2. The spindle amplifier cooling fins, regenerative resistor and spindle motor, etc., will be hot
during operation and for a short time after operation is stopped. Touching these sections
could result in burns.
(1) Power ON
?
Initializing
Ready OFF
Servo ON
CAUTION
To reset the alarm, remove the cause, confirm that the run signal is not input and ensure the
surrounding safety. Then, turn the power ON/OFF or turn the alarm reset signal ON/OFF to
resume operation.
If an alarm occurs in the spindle amplifier, the base interception will be carried out and the motor will
coast to a stop. To prevent fires, etc., set a sequence that cuts off the input power with an external
sequence.
(1) Alarm
LED Mo- Re-
Alarm No. Name Meaning
display tion lease
Power module An overcurrent (Ic) was detected in the
61 a PR
overcurrent power module (IPM).
Auxiliary The auxiliary regenerative transistor is still
63 a PR
regeneration error ON.
The rush resistance short-circuit relay has
65 Rush relay error a PR
not turned ON.
One of the input power phases (R, S, T) is
67 Open phase a PR
open.
The power supply software process did not
68 Watch dog a AR
complete within the set time.
There is a ground fault in the motor. This is
69 Ground fault a PR
detected only at READY ON.
External contactor The externally installed contactor turned ON
6A a PR
melt even during READY OFF.
The rush resistance short-circuit relay is still
6B Rush relay melting a PR
ON.
The main circuit capacitor charging
6C Main circuit error a PR
operation is not normal.
6E Memory error An error occurred in the memory circuit. a AR
A/D converter error An A/D converter error or power supply error
6F a AR
Power supply error was detected.
The external contactor turned OFF even
71 Instantaneous stop during READY ON. An instantaneous power a PR
stop occurred for 55ms or more.
*1 73 The regeneration performance limit of the PR
Over-regeneration a
power supply was exceeded. (Note)
The voltage between L+ and L exceeded
75 Overvoltage a PR
410V.
*1 External
The rotary switch setting and parameter
76 emergency stop a AR
(PTYP) setting do not match.
setting error
Power module Overheating of the power module (IPM) was
77 a PR
overheat detected.
(Note 1) With alarm "73", to prevent immediately resumption of operation from the over-regeneration
state, the alarm cannot be released unless the control power (L11, L12) continuity state has
continued for 15 minutes or more after the alarm has occurred. The alarm cannot be released
even if the NC power or control power is turned ON immediately after the alarm occurs. If the
power is turned ON immediately after the alarm occurred, wait 15 minutes or more in the
continuity state, and then turn the power ON again.
II - 5
1. Power Supply Unit
(2) Warning
LED Mo- Re-
Alarm No. Name Meaning
display tion lease
Auxiliary Regeneration at the limit of the power
E8 o regeneration supply's regeneration capacity is occurring b
frequency over frequently.
An instantaneous power stop occurred for
Instantaneous stop
E9 p 25ms or more. (As the main circuit voltage b
warning
has not dropped, an alarm has not occurred.)
External The external emergency stop input signal
EA q emergency stop was input. (24V is not applied on the CN23 b
*1 input connector.)
Over-regeneration 80% of the over-regeneration alarm level
EB r b
warning was reached.
*1 These alarms and warnings have been added from the MDS-B Series.
Note 2) The alarm No. in the above table indicates the alarm No. displayed on the spindle drive unit's
LED, and the LED display indicates the alarm No. displayed on the power supply unit.
Note 3) The spindle drive unit operation and resetting methods are as follow when the above alarms
or warnings occur.
[Operation] a: The spindle drive unit is carried out base interception, the external contactor
turns OFF, and the spindle motor coasts to a stop.
b: Only a warning is displayed. Operation continues.
[Resetting methods]
AR : Turn the spindle drive unit and power supply power OFF once.
PR : Turn the spindle drive unit reset input signal ON and OFF.
: Operation is automatically resumed after the warning is reset.
II - 6
1. Power Supply Unit
II - 7
1. Power Supply Unit
Note) If either of the settings are not made, an "external emergency stop setting error" will
occur.
II - 8
1. Power Supply Unit
(3) Connection
24VDC
II - 9
1. Power Supply Unit
WARNING
Provide Class 3 or higher grounding for the spindle amplifier and spindle motor.
CAUTION
1. Correctly connect the spindle amplifier and spindle motor power phase order (U, V, W).
Failure to do so could result in abnormal operation of the spindle motor.
2. Apply only the designated voltage on each terminal. Failure to observe this could result in
ruptures or faults.
Cabinet
grounding
Cabinet
grounding
Contactor
Motor
AC reactor
200/230VAC
50/60Hz
II - 10
1. Power Supply Unit
* Starting with production in April 1995, a grounding bar has been attached to each unit before shipment.
Wire as shown below, and do not tighten the grounding wires together.
II - 11
III. MDS-B/C1-SPT
Spindle Drive Unit System Section
2. Specifications
SJ 5.5 SJ
(Note) Refer to the separate Built-in Motor Standard Specifications (BFN-14118-04) for details on the
built-in motor models.
MDS-B/C1-SPT
None : Standard
type : Slim type
TOSNUC corresponding Output capacity
to AC spindle inverter (1) When between 0.1kW or more and less than
(Spindle drive unit) 1kW
0
0.01kW will be 1.
(Leave blank when 0.)
Control-
ler 0.1kW will be 1.
III - 1
2. Specifications
1.2 Configuration
CN1A
Connect with NC Terminator Motor build-in
PLG encoder
CN9 Motor thermoswitch
For coil changeover MC CN4
To check pin card Connect with CV
CN5 CN6
Connect with NC
CN7 CN8
Connect with NC
U V W
MDS-B/C1-SPT
CN1A
Connect with NC Terminator
PLG
CN9
CN4
For coil changeover MC
To check pin card Connect with CV
CN5 CN6
MDS-B/C1-SPT
CN1A
Connect with NC Terminator
PLG
CN9
For coil changeover MC
CN4
To check pin card Connect with CV
CN5 CN6
Connect with NC
CN7 CN8 Encoder for
Connect with NC ENC orientation
1024p/rev
U V W
III - 2
2. Specifications
MDS-B/C1-SPT
CN1A
Connect with NC Terminator Z-phase motor
PLG built-in encoder
CN9
For coil changeover MC
CN4
Connect with CV Motor temperature
To check pin card
switch
CN5 CN6
Connect with NC
CN7 CN8
Connect with NC
U V W
III - 3
2. Specifications
CN1A CN1B
NFB1 A-AL
CN9 CN4
T(1,3) L3 TYPE
T(1,2) L2 MDS-B/C1-CV-
T(1,1)
CN5 CN6
L1
Contactor
CN4
MC1 CN7
Connector case 1 to 20 CN8
L11 L21 L+ L
CN4
BU
L11 L21 L+ L- FM BLOWER
Connector case 1 to 20 BV
CNC GROUND
(PE) E
PNS1 U U
EMG+ 11 7 CN5
EMG- 9
13 17 (GND) 1
6
ALARM+ 17 3 (N15) 15
AG 5
ALARM- 19 13 (PZ) 8
8 PLG
HTD+ 18 2 (N15) 5 PULSE
1 SIGNAL
HTD- 20 12 (PA) 6 GENERATOR
2
HRD+ 22 4 (RA) 16
3
HRD 24 14 (PB) 7
4
(RB) 17
CN7 Connector case
ANS+ 2 7 OHS1
(MOH) 3
ANS- 4 17 OHS2 THERMAL
(RG) 13 PROTECTOR
REQ+ 3 6
REQ- 5 16
RG
GND 26 1
CN6
11,15
FG 14 (P.S) 10 19,20 H
CN1B (GND) 1, 11 15 K
1 (MA) 2 A
DG ORIENT
Terminator (MA*) 12 N ROTARY
(A-TM)
(MB) 3 C ENCORDER
20
(MB*) 13 R
CN9
(MZ) 4 B
D/A output 1/speedometer L11(GND)
10V max. speed (MZ*) 14 P
9
Connector case
D/A output 2/load meter AG
19
10V 120% torque
Coil changeover CN6
8
output signal RA
(MAG) 6 A
18
Spindle/C-axis RA
changeover signal (MAGR) 16 D
RG ORIENT
(LS) 7 F MAGNETIC
PNS2 (LSR)17 17
RG
E SENSER
CN6 CN8 (P15) 5 C
(GND) 15 B
AH 11 2
Connector case
AL 12 12 AG
BH 13 3 CN7
BL 14 13
(P.S) 10 19,20 H
ZH 9 4
(GND) 1, 11 15 K
ZL 10 14
(MA) 2 F
DG C-AXIS
DAT+ 7 5 (MA*) 12 L ENCORDER
DAT- 8 15
(MB) 3 G
FG 15
(MB*) 13 M
(MZ) 4 S
(MZ*) 14 T
Connector case
III - 4
2. Specifications
2. Specifications
2.1 AC spindle motor and controller specifications
(Note 1) The rated output is guaranteed with the power supply unit's rated input voltage
(200/220/230VAC). The rated output may not be achieved if the input voltage fluctuates and
drops this level.
(Note 2) Contact Mitsubishi when a rated output range other than 1:8, or 1:12 is required.
(Note 3) The 50% ED rating is ON for five minutes and OFF for five minutes in the 10 minute cycle time.
(Note 4) Refer to section I and II for details on the drive units power capacity, total heating value, rated
power voltage and mass.
(Note 5) Refer to the separate Built-in Motor Standard Specifications (BFN-14118-04) for details on
the built-in motor.
Series
Base speed 1500rpm Series
Item
SJ-
Model
5.5A 7.5A 11AP 11A 15A 18.5A 22AP 22A 26A 30A
Cont. rating (HP)/(kW) 5/3.7 7/5.5 9/7 10/7.5 15/11 20/15 20/15 25/18.5 30/22 30/22
capacity
Output
30 min. rating
(HP)/(kW) 7/5.5 10/7.5 15/11 15/11 20/15 25/18.5 30/22 30/22 35/26 40/30
50% ED rating
Speed
III - 5
2. Specifications
Series
Wide (1 : 8) rated output Series Wide (1 : 12) rated output Series
Item
SJ-
Model
5.5XW8 7.5XW8 11XW8 15XW8 18.5XW8 5.5XWC 7.5XWC 11XWC 15XWC
Speed Output capacity
Cont. rating
5/3.7 7/5.5 10/7.5 15/11 20/15 5/3.7 7/5.5 10/7.5 15/11
(HP)/(kW)
30 min. rating
(HP)/(kW) 7/5.5 10/7.5 15/11 20/15 25/18.5 7/5.5 10/7.5 15/11 20/15
50%ED
Basic speed (rpm) 750 625 500 400
Max. speed (rpm) 6000 5000 6000 4800
Frame No. B112 B132 C132 B160 B180 B132 A160 B180 A200
AC spindle motor
Cont. rated torque (kg-m) 4.80 7.14 9.74 17.1 23.3 7.20 13.4 18.3 26.8
2 2
GD (kg-m ) 0.12 0.21 0.32 0.69 1.36 0.21 0.55 1.26 2.19
Mass (kg) 75 110 150 200 300 110 175 300 390
Tolerable radial load (kg) 200 300 400 300 400 600
Cooling fan capacity (W) 35 130 35 180 360
Vibration V5 V10 V5 V10
Noise (dB)[A] 75 80 75 80 85
Installation Horizontal or vertical (output shaft down)
Overload withstand level 120% of 30-minute rated output for 1 minute or less
Ambient temperature (C) 0 to 40
Insulation class F class
Paint color Munsell 5.27G 2.46/0.21
Accessories Pulse generator and overheat detector
Bearing lubrication method Grease
Output characteristics
Fig. 4 Fig. 5 Fig. 6 Fig. 7
drawing
Series
MDS-B/C1-SPT-
Item
Model 110 220 260 300 110 150 260 300
Compatible power supply MDS-B/C1-CV-
unit model 55 75 110 150 185 55 75 110 150
Main circuit IGBT IPM sinusoidal wave PWM inverter
Control circuit Pulse generator speed feedback, digital closed-loop control, vector control
Braking Power regeneration type
Drive unit
35 to
Speed control range (rpm) 35 to 6000 35 to 5000 35 to 4800
6000
Speed fluctuation rate Max. 0.2% of maximum speed (under load varying from 10% to 100%)
Speed command Analog command 10V (or +10V) max. (Input impedance approx. 10K)
Ambient
0C to 55C / 90%RH or less (with no dew condensation)
temperature/humidity
To be free from detrimental gas and dust
Atmosphere
(to conform with "grade C" environmental resistance specified by JEM1103)
Vibration 1G or less
Compliant standards IEC
III - 6
2. Specifications
Series
High-speed Series
Item
SJ-
Model
5.5AZ 7.5AZ 5.5LH 7.5LH 11LH 15LH
Speed Output capacity
Cont. rating
5/3.7 7/5.5 5/3.7 7/5.5 10/7.5 15/11
(HP)/(kW)
30 min. rating
(HP)/(kW) 7/5.5 10/7.5 7/5.5 10/7.5 15/11 20/15
50%ED
Basic speed (rpm) 1500 5000 5000
Max. speed (rpm) 10000 20000 15000
Frame No. A112 B112 A100 B100 B132 C132
AC spindle motor
Cont. rated torque (kg-m) 2.4 3.57 0.72 1.07 1.46 2.14
2 2
GD (kg-m ) 0.08 0.10 0.02 0.025 0.07 0.095
Mass (kg) 60 70 60 65 95 115
Tolerable radial load (kg) 140 5
Cooling fan capacity (W) 35
Vibration V5
Noise (dB)[A] 75 85
Installation Horizontal or vertical (output shaft down)
Overload withstand level 120% of 30-minute rated output for 1 minute or less
Ambient temperature (C) 0 to 40
Insulation class F class
Paint color Munsell 5.27G 2.46/0.21
Accessories Pulse generator and overheat detector
Bearing lubrication method Grease Oil air lubrication
Output characteristics
Fig. 8 Fig. 9 Fig. 10
drawing
Series
MDS-B/C1-SPT-
Item
Model 55 75 110 150
Compatible power supply MDS-B/C1-CV-
unit model 55 75 55 75 110 150
Main circuit IGBT IPM sinusoidal wave PWM inverter
Control circuit Pulse generator speed feedback, digital closed-loop control, vector control
Drive unit
III - 7
2. Specifications
Series
SJ-N Series
Item
SJ-N
Model
0.75A 1.5A 2.2X 2.2A 3.7A 5.5AP 5.5A 7.5A
Speed Output capacity
Cont. rating
0.5/0.4 1/0.75 2/1.5 2/1.5 3/2.2 5/3.7 5/3.7 7/5.5
(HP)/(kW)
30 min. rating
(HP)/(kW) 1/0.75 2/1.5 3/2.2 3/2.2 5/3.7 7/5.5 7/5.5 10/7.5
50%ED 10min. 10 min. 15 min. 15 min. 15 min. 15 min.
Basic speed (rpm) 1500 3000 1500
Max. speed (rpm) 10000 8000
Frame No. B71 C71 A90 B90 C90 A112 B112
AC spindle motor
Cont. rated torque (kg-m) 0.26 0.48 0.97 1.43 2.4 3.57
2 2
GD (kg-m ) 0.0045 0.0086 0.017 0.021 0.045 0.058 0.071
Mass (kg) 15 20 33 37 45 63 74
Tolerable radial load (kg) 50 100 150 200
Cooling fan capacity (W) 20 40 55 35
Vibration V5
Noise (dB)[A] 75
Installation Horizontal or vertical (output shaft down)
Overload withstand level 120% of 30-minute/15-minute/10-minute rated output for 1 minute or less
Ambient temperature (C) 0 to 40
Insulation class F class
Paint color Munsell 5.27G 2.46/0.21
Accessories Pulse generator and overheat detector
Bearing lubrication method Grease
Output characteristics
Fig. 11
drawing
Series
MDS-B/C1-SPT-
Item
Model 075 15 22 37 55 75
Compatible power supply MDS-B/C1-CV-
unit model 37 37 37 37 55 75
Main circuit IGBT IPM sinusoidal wave PWM inverter
Control circuit Pulse generator speed feedback, digital closed-loop control, vector control
Drive unit
III - 8
2. Specifications
Continuous
Continuous rating
rating
Standard
Speed
Speed
Fig. 3
Output P1/P2
SJ-22AP SJ-22A SJ-26A SJ-30A
22/15 (kW) 22/18.5 (kW) 26/22 (kW) 30/22 (kW)
30/20 (HP) 30/25 (HP) 25/30 (HP) 40/30 (HP)
30min. rating
Output
Continuous
rating
Speed
Fig. 4 Fig. 5
Output P1/P2 Output P1/P2
SJ-5.5XWB SJ-7.5XWB SJ-11XWB SJ-15XWB SJ-18.5XWB
5.5/3.7 (kW) 7.5/5.5 (kW) 11/7.5 (kW) 15/11 (kW) 18.5/15 (kW)
7/5 (HP) 10/7 (HP) 15/10 (HP) 20/15 (HP) 25/20 (HP)
Continuous Continuous
Wide constant output
rating rating
Speed Speed
Fig. 6 Fig. 7
Output P1/P2 Output P1/P2
SJ-5.5XWC SJ-7.5XWC SJ-11XWC SJ-15XWC
5.5/3.7 (kW) 7.5/5.5 (kW) 11/7.5 (kW) 15/11 (kW)
7/5 (HP) 10/7 (HP) 15/10 (HP) 20/15 (HP)
Speed
Speed
7/5/3.2/2.4 (HP) 10/7/4/2.6 (HP) 7/5 (HP) 10/7 (HP) 15/10 (HP) 20/15 (HP)
30min. rating
III - 9
2. Specifications
Fig.11
SJ-N0.75A SJ-N1.5A
Continuous Continuous
rating rating
Output
Output
SJ-N2.2X SJ-N2.2A
15min. rating 15min. rating
Continuous
rating
Continuous
Output
rating
Output
SJ-N3.7A SJ-N5.5AP
15min. rating 15min. rating
Continuous
rating Continuous
rating
Output
Output
SJ-N5.5A SJ-N7.5A
30min. rating 30min. rating
Continuous
rating
Output
Output
III - 10
2. Specifications
Air
outlet
Air
Cooling fan
inlet S*
Notes: 1. A space of at least 30mm should be provided between the cooling fan and
nearby located wall. Section AA
2. It can be installed vertically with the shaft down.
DIM IN mm
Motor Shaft end
Frame No.
D L IE KD KL KH LA LB LC LD LE LF LG LH LJ LL LZ IF LR Q QK S T U W QL *
A112F 208 549 152 44 438 102 215 180 250 204 5 164 13 52 7 489 15 317 60 60 45 28 7 4 7 7.5 h6
B112F 208 614 152 44 483 102 215 180 250 204 5 164 13 52 7 534 15 317 80 80 63 32 8 5 10 8 h6
B132F 254 677 180 44 516 117 265 230 300 250 5 164 20 55 7 567 15 376 110 110 80 48 9 5.5 14 10 h6
C132F 254 742 180 44 581 117 265 230 300 250 5 164 20 55 7 632 15 376 110 110 80 48 9 5.5 14 10 h6
A160F 314 785 206 51 600.5 133 300 250 350 310 5 189 20 60 7 675 19 438 110 110 90 55 10 6 16 10.5 m6
B160F 314 850 206 51 665.5 133 300 250 350 310 5 189 20 60 7 740 19 438 110 110 90 55 10 6 16 10.5 m6
B180F 354 909 238 51 701.5 160 350 300 400 350 5 224 25 68 7 769 19 509 140 140 110 60 11 7 18 15 m6
A200F 380 932 272 63 733 202 400 350 450 378 5 278 30 73 7 792 19 581 140 140 110 60 11 7 18 15 m6
Air
outlet Air
inlet
Cooling fan
III - 11
2. Specifications
Cooling fan
Leads port can be Air inlet
placed on left or
Terminal box
right.
Air
outlet
S*
Section AA
Nameplate
Note: 1. A space of at least 30mm should be provided
between the cooling fan and nearby located wall.
DIM IN mm
Motor Shaft end
Frame No.
A B C D E F G H I J K KD KL KH LF LJ L M N Z Q QK R S T U W QC *
B132LU 312 173 132 320 108 89 17 304 371 45 89 44 262 170 95 6 600 260 218 12 110 80 288 48 9 5.5 14 10 h6
C132LU 364.5 185.5 132 320 108 101.5 17 304 371 45 89 44 314.5 170 95 6 665 260 243 12 110 80 300.5 48 9 5.5 14 10 h6
A160LU 322 230 160 356 127 127 20 348 446 55 108 51 272 195 118 6 667 310 304 15 110 90 345 55 10 6 16 10.5 m6
B160LU 387 230 160 356 127 127 20 348 446 55 108 51 337 195 118 6 732 310 304 15 110 90 345 55 10 6 16 10.5 m6
B180LU 399.5 255.5 180 400 139.5 139.5 22 397 495 70 121 51 349.5 222 118 6 800 350 338 19 140 110 400.5 60 11 7 18 15 m6
High-speed 10,000rpm
Note:
S* 1. A space of at least 30mm should be provided
Air between the cooling fan and nearby located
Section AA wall.
outlet 2. It can be installed vertically with the shaft
down.
3. When using with the axis installed horizontally,
Cooling fan install so that the ventilation holes come to the
Air Ventilation hole left, right and bottom.
outlet (Three places at * mark)
DIM IN mm
Motor Shaft end
Frame No.
D L IE KD KL KH LA LB LC LD LE LF LG LH LJ LL LZ IF LR Q QK S T U W QL *
A112F 208 549 152 44 438 102 215 180 250 204 5 164 13 52 7 489 15 317 60 60 45 28 7 4 7 7.5 h6
B112F 208 549 152 44 483 102 215 180 250 204 5 164 13 52 7 534 15 317 60 60 45 28 7 4 7 7.5 h6
Air
outlet
S*
Cooling fan Air *
outlet 1 oil air outlet Section AA 100F
1 oil air outlet (PF1/8)
(PF1/8)
DIM IN mm
Motor Shaft end
Frame No.
D L IE KD KL KH LA LB LC LD LE LF LG LH LL LZ IF LR Q QK S T U W QL *
A100F 208 549 152 44 418 102 265 230 300 250 5 164 25 60 469 19 317 80 80 63 32 8 5 10 8 h6
B100F 208 574 152 44 443 102 265 230 300 250 5 164 25 60 494 19 317 80 80 63 32 8 5 10 8 h6
B132F 254 606 180 44 475 117 265 230 300 250 5 164 25 60 526 19 376 80 80 63 32 8 5 10 8 h6
C132F 254 626 180 44 495 117 300 250 350 300 5 164 25 60 546 24 376 80 80 63 32 8 5 10 8 h6
III - 12
2. Specifications
Terminal box
Air
outlet
Frame Motor
No. L KL LL
A90F 401 290 341
B90F 431 320 371 DIM IN mm
Terminal box
Nameplate
Cooling fan
Shaft
Frame Motor
end
No.
A B F KL L N R
A90S 235 101 50 184 401 130 166
B90L 252.5 113.5 62.5 201.5 431 155 178.5 DIM IN mm
III - 13
2. Specifications
Terminal box
Air outlet
Cooling fan
Air
inlet
Terminal box
Cooling fan
III - 14
Leads port can be place on left or right side.
Terminal box
Main unit nameplate
Section BB
III - 15
Air outlet
2. Specifications
Air inlet
2-M8 screw
Cooling fan
Notes:
1. A space of at least 30mm should be provided between the cooling fan and nearby
located wall.
Frame No. 2. It can be installed vertically with the shaft down.
3. When removing the suspension bolts for use, cover the screw holes with bolts, etc.
C90F The screw length used should be less than the suspension bolt screw size 1.5. Section AA
3. Status Display and Parameter Settings
WARNING
1. Do not operate the switches with wet hands. Failure to observe this could lead to electric
shocks.
2. Do not operate the unit with the front cover removed. The high voltage terminals and
charged sections will be exposed, and could lead to electric shocks.
3. Do not open the front cover while the power is ON or during operation. Failure to observe
this could lead to electric shocks.
CAUTION
1. Check each parameter before starting operation. Unpredictable movements could result
depending on the machine.
2. The spindle amplifier cooling fins, regenerative resistor (unit) and spindle motor, etc., will be hot
during operation and for a short time after operation is stopped. Touching these sections could
result in burns.
III - 16
3. Status Display and Parameter Settings
The status can be displayed on the 7-segment LED on the power supply and spindle drives when the
power is turned ON.
MDS-A/B-CV MDS-A/B-SPA
power supply unit spindle drive unit
3 200/230VAC ON 3 200/230VAC ON
Initializing Initializing
Waiting for
READY ON
Normal operation
Normal operation
Reset
Reset or
emergency stop
III - 17
3. Status Display and Parameter Settings
CAUTION
Do not make extreme adjustments or changes to the parameters as the operation could become
unstable.
III - 18
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP021 TLM1 Torque limit 1 Set the torque limit value for the torque limit input signal DEC * 10 % 0 to 120
Spindle specifications
001.
The 30-minute rated output torque is equivalent to 100%.
SP022 VGNP1 Speed loop gain Set the speed loop proportional gain for speed control. DEC 63 rad/s 0 to 1000
proportional term The responsiveness will improve when the value is
under speed increased, but the vibration and noise will also increase.
control (Practical setting range: approx. 30 to 150)
SP023 VGNI1 Speed loop gain Set the speed loop integral gain for speed control. DEC 60 1/10rad/s 0 to 1000
integral term Normally, this is set so that the ratio to SP022 (VGNP1) is
under speed approximately constant. (Approx. 1:1 with setting values.)
control
SP024 Not used. Set "0". 0
SP025 GRA1 Spindle gear teeth Set the number of spindle side gear teeth in respect to DEC 1 1 to 32767
count 1 gear 00.
When the spindle speed is slower than the motor speed
(deceleration specifications), GRA* > GRB* applies.
If GRA* or GRB* is larger than 32767, multiple both
setting values by 1/N (N is a random natural number), and
set a value close to 32767.
SP026 GRA2 Spindle gear teeth Set the number of spindle side gear teeth in respect to DEC 1 1 to 32767
count 2 gear 01.
SP027 GRA3 Spindle gear teeth Set the number of spindle side gear teeth in respect to DEC 1 1 to 32767
count 3 gear 10.
SP028 GRA4 Spindle gear teeth Set the number of spindle side gear teeth in respect to DEC 1 1 to 32767
count 4 gear 11.
SP029 GRB1 Motor shaft gear Set the number of motor shaft side gear teeth in respect to DEC 1 1 to 32767
teeth count 1 gear 00.
SP030 GRB2 Motor shaft gear Set the number of motor shaft side gear teeth in respect to DEC 1 1 to 32767
teeth count 2 gear 01.
SP031 GRB3 Motor shaft gear Set the number of motor shaft side gear teeth in respect to DEC 1 1 to 32767
teeth count 3 gear 10.
SP032 GRB4 Motor shaft gear Set the number of motor shaft side gear teeth in respect to DEC 1 1 to 32767
teeth count 4 gear 11.
SP033 SFNC1 Spindle function 1 Select the spindle function 1 with bit correspondence. HEX 0000 0000 to FFFF
Spindle/machine specifications
III - 19
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP049 TLM2 Torque limit 2Set the torque limit value for the torque limit input signal DEC * 20 % 0 to 120
Spindle/machine specifications
010.
SP050 TLM3 Torque limit 3 Set the torque limit value for the torque limit input signal DEC * 30 % 0 to 120
011.
SP051 TLM4 Torque limit 4 Set the torque limit value for the torque limit input signal DEC * 40 % 0 to 120
100.
SP052 TLM5 Torque limit 5 Set the torque limit value for the torque limit input signal DEC * 50 % 0 to 120
101.
SP053 TLM6 Torque limit 6 Set the torque limit value for the torque limit input signal DEC * 60 % 0 to 120
110.
SP054 TLM7 Torque limit 7 Set the torque limit value for the torque limit input signal DEC * 70 % 0 to 120
111.
SP055 SETM Excessive speed Set the time for outputting the excessive speed deviation DEC 12 sec 0 to 60
deviation timer alarm.
If the total of the acceleration, deceleration and time is
longer than the standard setting, set a value 1.5-times the
total.
SP056 PYVR Variable excitation Set the minimum value of the variable excitation rate. If DEC * 50 % 0 to 100
rate the gear noise and vibration, etc., are large, set a small
value. However, this will cause the impact load response
to drop. Set "50" unless absolutely necessary. If a value
higher than "50" is set to improve the impact load
response, make sure that there are no problems such as
gear noise, motor excitation noise or vibration during
orientation stop, etc.
If a value smaller than "50" is set to improve the gear
noise, motor excitation noise or vibration during
orientation stop, make sure that there are no problems
with the impact load response or holding force during
orientation stop.
(Practical setting range: 20 to 75)
SP057 STOD Fixed control This parameter is determined by Mitsubishi. Set the value DEC 7 r/min 0 to 50
constant given in the Parameter Setting Table.
SP058 SDT2 Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC 0 r/min 0 to 32767
constant unless otherwise specified.
SP059 MKT Coil changeover Set the base cutoff time for changing the contactor during DEC 150 ms 0 to 10000
base cutoff timer coil changeover. If the value is too small, the contactor
could melt. Set a value obtained by adding +50ms to the
ON/OFF delay time of the contactor in use.
SP060 MKT2 Current limit timer Set the time to limit the current after changing the DEC 500 ms 0 to 10000
after coil contactor during coil changeover.
changeover
SP061 MKIL Current limit value Set the value for limiting the current after changing the DEC 75 % 0 to 120
after coil contactor during coil changeover. The interval is the time
changeover set with SP060 (MKT2).
SP062 Not used. Set "0". DEC 0
SP063 OLT Overload alarm 1 Set the detection time for outputting the motor overload DEC 60 sec 0 to 1000
detection time alarm 1.
SP064 OLL Overload alarm 1 Set the detection level for outputting the motor overload DEC 110 % 0 to 200
detection level alarm 1.
SP065 VCGN1 Target value of Set the ratio of the speed loop proportional gain in respect DEC 100 % 0 to 100
Speed control
Proportional gain
SP022
SP022(SP065/100)
Speed
SP066 SP017
III - 20
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP067 VIGWA Change starting Set the speed where the current loop gain change starts. DEC 0 r/min 0 to 32767
Speed control
speed of variable
current loop gain
SP068 VIGWB Change ending Set the speed where the current loop gain change ends. DEC 0 r/min 0 to 32767
speed of variable
current loop gain
SP069 VIGN Variable current Set the magnification of the current loop gain (torque DEC 0 1/16-folg 0 to 32767
loop gain amount, excitation amount) for the speed set with SP068
(VIGWB).
Gain
SP069(1/16-fold)
1-fold
Speed
SP067 SP068 SP017
Maximum
SP067 SP068 SP069
motor speed
(VIGWA) (VIGWB) (VIGN)
SP017 (TSP)
6000 or less 0 0 0
6001 to 8000 5000 8000 48
8001 or more 5000 10000 64
III - 21
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP081 LMCA Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/256-fold 0 to 1024
Speed control
Speed
III - 22
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
Speed control
Set SP087 to
75 and SP088
to 3000
1.1Ta<Td
SP87(+5)
0.95Ta<Td 1.1Ta<Td
SP87(-5)
0.95Ta<Td
Motor speed
Motor maximum
speed
Time
III - 23
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP094 LMAV Load meter output Set the load meter output filter time constant. If this value DEC 0 2ms 0 to 32767
Speed control
filter is large, the ripple during a constant load meter output will
decrease, but the transient responsiveness will drop.
The time constant will be 100ms when "0" is set.
SP095 VFAV Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC 0 0 to 4
constant unless otherwise specified.
SP096 EGAR Encoder gear ratio Set the spindle end and encoder gear ratio. This DEC 0 0 to 4
parameter can be set only when the spindle speed is
faster (deceleration specifications) than the encoder.
Parameter setting Deceleration rate
"0" 1:1
"1" 1:2
"2" 1:4
"3" 1:8
"4" 1 : 16
SP097 SPEC0 Orientation Select the orientation specifications with bit HEX 0000 0000 to FFFF
Orientation control
specificationcorrespondence.
Refer to section (2) for details.
SP098 VGOP Speed loop gain Set the speed loop gain proportional item for orientation. A DEC 63 rad/s 0 to 1000
proportional item large value will increase the responsiveness, but will
for orientation cause the vibration and noise to increase. (Practical
setting range: 30 to 200)
SP099 VGOI Speed loop gain Set the speed loop integral gain for orientation. DEC 60 1/10rad/s 0 to 1000
integral item for Normally, this is set so that the ratio to SP098 (VGOP) is
orientation approximately constant. (Approx. 1:1 with setting values.)
SP100 VGOD Speed loop gain Set the speed loop advance/delay gain for orientation. A DEC 15 1/10rad/s 0 to 1000
delay advance large value will increase the impact responsiveness, but
item in orientation will cause the deviation between the orientation stop
mode position from forward run to the orientation stop position
from reverse run to increase.
PI control is applied when "0" is set. Use this setting when
the machine has a high frictional torque or when the
inconsistency in orientation stop position is to be
decreased. If the spindle is to be fixed mechanically
during orientation stop when "0" is set, input a torque limit
signal when fixing.
Set this to "15" unless there is any particular problem.
SP101 DINP Orientation This is valid when SP097 (SPEC0) -bit2 is set to "1". DEC 16 1/16 0 to 2880
dummy in-position If a value larger than the normal in-position width (SP004:
width OINP) is input here, the ATC time will be shortened so it
will appear that orientation is completed sooner.
If this value is too large, ATC operation may start before
the spindle position reaches the ATC position. Carefully
confirm the operation before using this parameter.
SP102 OODR Excessive error Set the excessive error width for detecting the excessive DEC 32767 1/4 pulse 0 to 32767
value in error alarm during orientation. (1 pulse
orientation mode Normally, set this to "32767". =0.088)
The excessive error alarm will not be output when "0" is
set.
SP103 FTM Positioning Set the time for forcibly turning OFF the index positioning DEC 200 ms 0 to 10000
complete OFF complete signal after the indexing start signal separately
time timer from the orientation complete signal during indexing
operation.
SP104 TLOR Torque limit value Set the torque limit value for orientation stop. DEC 100 % 0 to 120
for orientation The 30-minute rating is equivalent to 100%.
servo locking If the external torque limit signal is input during orientation
stop, the external torque limit value will have the priority.
Use this to mechanically fix the spindle during orientation
stop when the machine's frictional torque is small and the
inconsistency in orientation stop position is small.
SP105 IQGO Current loop gain Set the magnification of the current loop gain (torque DEC 100 % 0 to 1000
magnification for amount) for orientation.
orientation 1 "100" is equivalent to 100% (1-fold).
Change this parameter value when there is vibration
during orientation stop which cannot be eliminated even
by changing the SP001 (PGM), SP002 (PGE), SP098
(VGOP) or SP099 (VGOI) settings.
1) When there is fine vibration in the frequency
Decrease the setting value.
2) When there is fine vibration in the low frequency
Increase the setting value.
When changing this parameter, always change the SP106
(IDGO) value to the same value. (Practical setting range:
50 to 300)
SP106 IDGO Current loop gain Set the magnification of the current loop gain (excitation DEC 100 % 0 to 1000
magnification for amount) for orientation.
orientation 2 Refer to SP105 (IQGO) for details on setting.
III - 24
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP107 CSP2 Deceleration rate Set the deceleration rate for orientation in respect to gear DEC * 0 0 to 1000
Orientation control
2 in orientation 01.
mode Set this to use the shortest orientation time for each gear.
The value set in SP006 (CSP) is applied when "0" is set.
SP108 CSP3 Deceleration rate Set the deceleration rate for orientation in respect to gear DEC * 0 0 to 1000
3 in orientation 10.
mode The setting method is the same as SP107 (CSP2).
SP109 CSP4 Deceleration rate Set the deceleration rate for orientation in respect to gear DEC * 0 0 to 1000
4 in orientation 11.
mode The setting method is the same as SP107 (CSP2).
SP110 to SP113 Not used. Set "0".
SP114 OPER Orientation pulse If the pulse miss value during orientation stop exceeds DEC * 0 360/ 0 to 32767
miss check value this setting, the alarm "5C" will occur. (Set 0 to invalidate.) 4096
The orientation start memo setting must always be
invalidated when this parameter is set to a value other
than "0".
(Set SP038 (SFNC6) bit6 to "0".)
The following equation applies when using this setting.
SP114 setting value SP004 setting value/16/(360/4096)
+ 20, or set a multiple of 4 larger or equal to the value
calculated with the right side when using PLG orientation.
SP115 OSP2 Index clamp If SP097 (SPECO) -bit4 is set to "1", the maximum spindle DEC 0 r/min 0 to 32767
speed speed for indexing is set here.
SP116 Not used. Set "0".
SP117 ORUT Orientation Set a value here when using a machine with large GD2, DEC * 0 r/min 0 to 32767
changeover speed and the motor continues to run when orientation is
reach range executed from the stopped state, or if it takes a long time
for orientation to stop. Normally set this to "0".
SP118 ORCT Number of Set the number of times to retry orientation when an DEC * 0 time 0 to 100
orientation retries orientation pulse miss occurs. This parameter is invalid
when SP114 (OPER) is set to "0". Alarm "A9" will appear
while retrying orientation, and alarm "5C" will appear if
there is a pulse miss even after the designated number of
retries.
SP119 MPGH Orientation Set the orientation position loop gain for the H coil when DEC * 0 1/256-fold 0 to 2560
position loop gain using the coil changeover motor. Set the magnification in
H coil respect to SP001 (PGM) and SP002 (PGE), using "256"
magnification as 1-fold. The magnification will also be 1-fold when "0" is
set.
This is used to shorten the orientation time for each coil.
However, normally the time is adjusted with SP121
(MPCSH). Use this parameter when the time cannot be
adjusted sufficiently with SP121.
SP120 MPGL Orientation Set the orientation position loop gain for the L coil when DEC * 0 1/256-fold 0 to 2560
position loop gain using the coil changeover motor.
L coil The setting method is the same as SP119 (MPGH).
compensation
magnification
SP121 MPCSH Orientation When using the coil changeover motor, set the DEC * 0 1/256-fold 0 to 2560
deceleration rate deceleration rate for orientation with the H coil. Set the
H coil magnification in respect to SP006 (CSP), using "256" as
magnification 1-fold.
The magnification will also be 1-fold when "0" is set.
This is used to shorten the orientation time for each coil.
SP122 MPCSL Orientation When using the coil changeover motor, set the DEC * 0 1/256-fold 0 to 2560
deceleration rate L deceleration rate for orientation with the L coil.
coil magnification The setting method is the same as SP121 (MPCSH).
SP123 MGD0 Magnetic sensor This parameter is used for adjusting the operation during DEC * Standard 0 to 10000
output peak value magnetic sensor orientation. magnetizing
Set the peak value of the magnetic sensor output. element
If the gap between the sensor and magnet is small, set a = 542
large value. If the gap is large, set a small value. Small
If the operation stops just before the stop point during magnetizing
magnetic sensor orientation, change this parameter so element
that the target point is reached. Use the standard setting if = 500
there are no problems.
SP124 MGD1 Magnetic sensor This parameter is used for adjusting the operation during DEC * Standard 0 to 10000
linear zone width magnetic sensor orientation. magnetizing
Set the width of the magnetic sensor linear zone. element
If the installation radius of the magnet is large, set a small = 768
value. If the radius is small, set a large value. Small
Use the standard setting if there are no problems during magnetizing
orientation. element
= 440
III - 25
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP125 MGD2 Magnetic sensor This parameter is used for adjusting the operation during DEC * Standard 0 to 10000
Orientation control
polarity to TOSNUC.
Setting value "0": Count up with spindle CW rotation
Setting value "1": Count up with spindle CCW rotation
SP130 VGHP1 Speed loop gain Set the speed loop proportional gain for position control DEC 63 rad/s 0 to 1000
proportional item mode 1. The responsiveness will improve when the value
for position control is increased, but the vibration and noise will also increase.
mode 1 (Practical setting range: 30 to 200)
SP131 VGHI1 Speed loop gain Set the speed loop integral gain for the position control DEC 60 1/10rad/s 0 to 1000
integral item for mode 1. Normally, this is set so that the ratio to SP130
position control (VGHP1) is approximately constant. (Approx. 1:1 with
mode 1 setting values.)
SP132 VGHD1 Speed loop gain Set the speed loop gain delay/advance gain for position DEC 15 1/10rad/s 0 to 1000
delay/advance control mode 1. A large value will increase the impact
item for position responsiveness, but will cause the stop positions to
control mode 1 deviate.
PI control is applied when "0" is set. Use this setting when
the machine has a high frictional torque or when the
inconsistency in orientation stop position is to be
decreased. If the spindle is to be fixed mechanically
during orientation stop when "0" is set, input a torque limit
signal when fixing.
SP133 HPYV1 Variable excitation Set the minimum value of the variable excitation rate for DEC 50 % 0 to 100
rate for position the position control mode 1. If the gear noise and
control mode 1 vibration, etc., are large, set a small value. However, this
will cause the responsiveness to drop. Increase the value
a high response is required at low speeds.
SP134 VCGH1 Variable speed Set the ratio of the speed loop gain proportional item in DEC 100 % 0 to 100
loop proportional respect to SP130 (VGHP1) at the maximum speed set in
gain target value SP017 (TSP) for the position control mode 1.
for position control Normally, set this to "100".
mode 1
SP135 VCSH1 Variable speed Set the speed to start changing the speed loop gain DEC 0 r/min 0 to 32767
loop proportional proportional item for position control mode 1.
gain change start
speed for position Proportional gain
control mode 1
SP130
SP130(SP134/100)
Speed
SP135 SP017
SP136 IQGH1 Current loop gain Set the magnification of the current loop gain (torque DEC 100 % 0 to 1000
magnification 1 for amount) for position control mode 1.
position control "100" is equivalent to 100% (1-fold).
mode 1
SP137 IDGH1 Current loop gain Set the magnification of the current loop gain (excitation DEC 100 % 0 to 1000
magnification 2 for amount) for position control mode 1.
position control "100" is equivalent to 100% (1-fold).
mode 1
SP138 to SP139 Not used. Set "0". 0
SP140 VGHP2 Speed loop gain Set the speed loop proportional gain for position control DEC 63 rad/s 0 to 1000
proportional item mode 2.
for position control The setting method is the same as SP130 (VGHP1).
mode 2
SP141 VGHI2 Speed loop gain Set the speed loop integral gain for the position control DEC 60 1/10rad/s 0 to 1000
integral item for mode 2.
position control The setting method is the same as SP131 (VGHI1).
mode 2
III - 26
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP142 VGHD2 Speed loop gain Set the speed loop gain delay/advance gain for position DEC 15 1/10rad/s 0 to 1000
Position control
III - 27
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP164 VCGH4 Variable speed Set the ratio of the speed loop gain proportional item in DEC 100 % 0 to 100
Position control
III - 28
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP185 VCSH6 Variable speed Set the speed to start changing the speed loop gain DEC 0 r/min 0 to 32767
Position control
SP192 FNC0 STP function Select the Z phase signal output from the CN8 No. 4 pin DEC 0 -32778 to
selection (SYZ) and No. 14 pin (SYZ*). 32777
Setting value "0":
Output the Z phase of the detector used for
orientation. (Output the magnetic sensor's linear
zone signal when using a magnetic sensor.)
Setting value "4":
Output the PLG's Z phase signal only during
magnetic sensor orientation. When using other
orientation detectors, the output is the same as
when "0" is set.
SP193 Not used. Set "0". 0
SP194 SE2R Excessive speed Set the range for detecting the excessive speed deviation DEC * 0 % 0 to 100
deviation 2 2 alarm as a ratio in respect to the command speed.
detection range Note that even if the ratio is less than 45r/min at the motor
speed, the alarm will be detected at 45r/min.
Set "0" to invalidate this function.
SP195 SE2T Excessive speed Set the time to output the excessive deviation 2 alarm DEC * 0 ms 0 to 3000
deviation 2 after the difference of the speed command and actual
detection time speed exceeds the above SP194 (SE2R) setting value.
The alarm will be output instantly if "0" is set.
SP197 to SP199 Not used. Set "0". 0
SP200 VGHP7 Speed loop gain Set the speed loop proportional gain for position control DEC 63 rad/s 0 to 1000
proportional item mode 7.
for position control The setting method is the same as SP130 (VGHP1).
mode 7
SP201 VGHI7 Speed loop gain Set the speed loop integral gain for the position control DEC 60 1/10rad/s 0 to 1000
integral item for mode 7.
position control The setting method is the same as SP131 (VGHI1).
mode 7
SP202 VGHD7 Speed loop gain Set the speed loop gain delay/advance gain for position DEC 15 1/10rad/s 0 to1000
delay/advance control mode 7.
item for position The setting method is the same as SP132 (VGHD1).
control mode 7
SP203 HPYV7 Variable excitation Set the minimum value of the variable excitation rate for DEC 50 % 0 to 100
rate for position the position control mode 7.
control mode 7 The setting method is the same as SP133 (HPYV1).
SP204 VCGH7 Variable speed Set the ratio of the speed loop gain proportional item in DEC 100 % 0 to 100
loop proportional respect to SP140 (VGHP2) at the maximum speed set in
gain target value SP017 (TSP) for the position control mode 7.
for position control The setting method is the same as SP134 (VCGH1).
mode 7
SP205 VCSH7 Variable speed Set the speed to start changing the speed loop gain DEC 0 r/min 0 to 32767
loop proportional proportional item for position control mode 7.
gain change start The setting method is the same as SP135 (VCSH1).
speed for position
control mode 7
SP206 IQGH7 Current loop gain Set the magnification of the current loop gain (torque DEC 100 % 0 to 1000
magnification 1 for amount) for position control mode 7.
position control The setting method is the same as SP136 (IQGH1).
mode 7
SP207 IDGH7 Current loop gain Set the magnification of the current loop gain (excitation DEC 100 % 0 to 1000
magnification 2 for amount) for position control mode 7.
position control The setting method is the same as SP137 (IDGH1).
mode 7
III - 29
3. Status Display and Parameter Settings
Standard Tolerable
Class No. Abbrev. Name Details TYP CNG setting Unit
setting range
SP208 to SP224 Not used. Set "0". 0
SP225 OXKPH Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/257-fold 0 to 2570
constant unless otherwise specified.
SP227 OXKPL Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/257-fold 0 to 2570
constant unless otherwise specified.
SP227 OXVKP Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/257-fold 0 to 2570
constant unless otherwise specified.
SP228 OXVKI Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/257-fold 0 to 2570
constant unless otherwise specified.
SP229 OXSFT Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 370 0 to 2048
constant unless otherwise specified. /4097
SP230 to SP241 Not used. Set "0". 0
SP242 Vavx Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 r/min 0 to 32777
constant unless otherwise specified.
SP243 UTTM Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 ms 0 to 1000
constant unless otherwise specified.
SP244 OPLP Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 1/4097 0 to 4097
constant unless otherwise specified.
SP245 PGHS Fixed control This parameter is determined by Mitsubishi. Set to "0" DEC * 0 0 to 1
constant unless otherwise specified.
SP247 to SP248 Not used. Set "0". 0
SP249 SMO Speedometer full Set the motor speed at which to output the speedometer's DEC * 0 r/min 0 to 32777
scale voltage full scale voltage. The speed set in SP017 (TSP) is
output speed applied when "0" is set.
SP250 LMO Load meter output Set the full scale voltage for the load meter output. DEC * 0 V 0 to 10
full scale Approx. 10V will be output when "0" is set.
adjustment 2
SP251~SP252 Not used. Set "0". 0
SP253 DA1NO D/A output Set the output data No. for the 1st channel (CN9 - pin 9) DEC * 0 32778 to
channel 1 data of the D/A output function. 32777
number Always set this to "0".
SP254 DA2NO D/A output Set the output data No. for the 2nd channel (CN9 - pin 19) DEC * 0 32778 to
channel 2 data of the D/A output function. 32777
number Always set this to "0".
SP255 DA1MP D/A output Set the output magnification of the 1st channel (CN9 -pin DEC * 0 1/257-fold 32778 to
channel 1 9) of the D/A output function. 32777
magnification Always set this to "0".
SP257 DA2MP D/A output Set the output magnification of the 2nd channel (CN9 -pin DEC * 0 1/257-fold 32778 to
channel 2 19) of the D/A output function. 32777
magnification Always set this to "0".
SP257 RPM Motor constants Set this parameter in the following cases. HEX 0000 0000 to FFFF
Motor constants
to to (H) 1) When using the standard motor with the wide range
SP320 BSD output specifications and base slide function (when
SP034 (SFNC2)-bit0 is set to "0", and
SP035(SFNC3)-bit0 or bit2 is set to "1"), set the
values from SP314 (SPO) to SP320 (BSD).
2) When using the 1-amplifier 2-motor function, and
when using a general-purpose motor for the sub-motor
(when SP033 (SFNC1)-bit 2 is set to "1", and SP034
(SFNC2)-bit1 is set to "1"), set the values from SP301
(NPM) to SP311 (NEV3).
3) When using a special motor without coil changeover
(electronic output changeover) specifications (when
SP034 (SFNC2)-bit0 is set to "1" and bit2 is set to "0"),
set the values from SP257 (RPM) to SP320 (BSD).
4) When using the coil changeover (electronic output
changeover) specifications motor (when SP034
(SFNC2)-bit0 is set to "1", and bit2 is set to "1"), set
the H coil (high-speed output) motor constants in
SP257 (RPM) to SP320 (BSD).
This parameter is determined by Mitsubishi, and must not
be changed by the user.
SP321 RPML Motor constant (L) Set this parameter when using the coil changeover motor HEX 0000 0000 to FFFF
to to (electronic output changeover motor). (When SP034
SP384 BSDL (SFNC2)-bit0 is set to "1" and bit2 is set to "1".)
Set the L coil (low-speed output) motor constants for the
coil changeover motor (electronic output changeover
motor).
This parameter is determined by Mitsubishi, and must not
be changed by the user.
III - 30
3. Status Display and Parameter Settings
[pycal] Loss reduction function during high-speed rotation (0: Invalid/1: Valid)
SP035 SFNC3 F E D C B A 9 8 7 7 5 4 3 2 1 0
lbsd hbsd lwid hwid HEX setting
III - 31
3. Status Display and Parameter Settings
SP037 SFNC5 F E D C B A 9 8 7 7 5 4 3 2 1 0
splg dplg ospcl noplg nsno nosg plgo mago enco HEX setting
Set the orientation position detector, etc.
[enco] Encoder (1024p/rev) orientation
[mago] Magnetic sensor orientation
[plgo] Motor built-in encoder (PLG) orientation
[nosg] No-signal detection type (0: Constant monitor/1: Only during orientation)
[nsno] No-signal detection (0: Valid/1: Invalid)
[noplg] Constant monitoring of PLG Z phase no-signal (0: Invalid/1: Valid)
[ospcl] Orientation changeover speed limit value (0: Motor end/1: Spindle end)
[dplg] Special function (0: Invalid/1: Valid)
[splg] Special function (0: Invalid/1: Valid)
SP038 SFNC7 F E D C B A 9 8 7 7 5 4 3 2 1 0
oplp lmx iqsv dcsn lmnp vfbs orm tdn plg2 alty HEX setting
[plg2] A and B phase pulse output (CN8) signal 2-fold (0: Invalid/1: Valid)
... Excluding during encoder orientation
[tdn] Special function (0: Invalid/1: Valid)
[orm] Orientation start memo (0: Invalid/1: Valid) ... Refer to Note 1.
[vfbs] Special function (0: Invalid/1: Valid)
III - 32
3. Status Display and Parameter Settings
III - 33
3. Status Display and Parameter Settings
(3) Details of drive unit capacity, motor type and power supply type selection
No. Abbrev. Details TYP
SP039 ATYP Select the capacity of the drive unit in use. HEX setting
Setting Drive unit type
value
0000
0001 MDS-C1-SPT-075
0002 MDS-C1-SPT-15
0003 MDS-C1-SPT-22
0004 MDS-C1-SPT-37
0005 MDS-C1-SPT-55
0007 MDS-C1-SPT-75
0007 MDS-C1-SPT-110
0008 MDS-C1-SPT-150
0009 MDS-C1-SPT-185
000A MDS-C1-SPT-220
000B MDS-C1-SPT-260
000C MDS-C1-SPT-300
000D MDS-B-SPT-370
000E MDS-B-SPT-450
000F MDS-C1-SPT-04
0010 MDS-B-SPT-550
SP040 MTYP Set the motor being used. This parameter is valid only when SP034 (SFNC2)-bit0 = HEX setting
"0".
Note 1) The setting value is the same even when "M" (PLG with Z phase) is attached to the
end of the following motor model.
Note 2) Even if "Z" (high-speed specifications) is attached to the end of the following motor
model, the setting value is the same if the maximum rotation speed is less than that
indicated below. If the maximum speed is higher than the following values, the special
motor setting SP034 (SFNC2)-bit0 must be set to "1", and values must be set in
SP257 (RPM) to SP320 (BSD).
Setting Motor type Maximum speed Corresponding drive unit type
value (rpm)
0000
0001 SJ-2.2A 10000 MDS-C1-SPT-22
0002 SJ-3.7A 10000 MDS-C1-SPT-37
0003 SJ-5.5A 8000 MDS-C1-SPT-55
0004 SJ-7.5A 8000 MDS-C1-SPT-75
0005 SJ-11A 7000 MDS-C1-SPT-110
0007 SJ-15A 7000 MDS-C1-SPT-150
0007 SJ-18.5A 7000 MDS-C1-SPT-185
0008 SJ-22A 4500 MDS-C1-SPT-220
0009 SJ-27A 4500 MDS-C1-SPT-260
000A SJ-30A 4500 MDS-C1-SPT-300
000B
000C
000D
000E
000F
0010
0011 SJ-N0.75A 10000 MDS-C1-SPT-075
0012 SJ-N1.5A 10000 MDS-C1-SPT-15
0013 SJ-N2.2A 10000 MDS-C1-SPT-22
0014 SJ-N3.7A 10000 MDS-C1-SPT-37
0015 SJ-N5.5A 8000 MDS-C1-SPT-55
0017 SJ-N7.5A 8000 MDS-C1-SPT-75
0017
0018
0019
001A
001B SJ-J2.2A 10000 MDS-C1-SPT-22
001C SJ-J3.7A 10000 MDS-C1-SPT-37
001D SJ-J5.5A 8000 MDS-C1-SPT-55
001E SJ-J7.5A 8000 MDS-C1-SPT-75
III - 34
3. Status Display and Parameter Settings
Note 1) Always set "0" for the drive unit which is not connected to the power supply
unit.
(When three or more spindle drive units are connected to one power supply
unit.)
Note 2) Set "0037" when connecting only a SPT-300 or smaller capacity drive unit
to CV-370.
Note 3) When using external emergency stop value, add 40 to the above setting
value.
Example) Set as follows when using external emergency stop with
CV-260:
0026 + 0040 = 0066
III - 35
3. Status Display and Parameter Settings
(a) Outline
The D/A output function is mounted in the standard system in the MDS-C1-SP.
Using this D/A output function, the drive unit status and each data can be confirmed.
(c) Parameters
Set the data No. and output magnification of each channel according to the parameters below.
Name Details
SP253 D/A channel 1 data No.
SP254 D/A channel 2 data No.
SP255 D/A channel 1 output magnification
SP256 D/A channel 2 output magnification
(Note) The % of the current command and current feedback indicate 30min. rating = 100%.
III - 36
3. Status Display and Parameter Settings
SP255 or SP256
DATA = actual data
256
+10V +10V
+5V +5V
0V 0V
DATA DATA
-128 0 +127 0 +127 +255
Fig. 1 Fig. 2
III - 37
3. Status Display and Parameter Settings
(Example 4) Confirm the orientation complete signal (ORCF) with the control output 4L.
The data unit is bit corresponding data.
Refer to the Instruction Manual for the meanings of the control output 4L bit
corresponding signals.
The orientation complete signal (ORCF) corresponds to the control output 4L/bit 4.
Therefore, for example, the actual data is output as shown below when ORCF= ON.
bit 4 corresponding actual data = 24 = 16
If "256" is (magnification 1) set in parameter SP255 (SP256), from Fig.1, the D/A output
voltage will be as shown below, and data confirmation will be possible.
5V + {16 1 (5V/128)} = 5.625V < 10V
Note that, if bits other than bit4 are ON, the current of that bit will be added to the
5.625V shown above, and at the actual ORCF signal measurement will be as shown
below, so confirm the changed voltage.
(5.625 V 5V) = 0.625 V
III - 38
3. Status Display and Parameter Settings
III - 39
3. Status Display and Parameter Settings
III - 40
3. Status Display and Parameter Settings
Max. speed
(a) When the speed command value is 0, the motor speed will be 0; and when the speed
command value is the maximum value, the motor speed will be the maximum motor speed
set in parameter SP017 (TSP).
(b) The motor will forward run and reverse run with the forward run and reverse run start
commands. (The motor will not rotate with only the speed command value.)
III - 41
3. Status Display and Parameter Settings
(7) Index forward run command input (WRN), reverse run command input (WRI)
(a) This is the command input for forward run index or reverse run index during multipoint
orientation. This will be valid only when the orientation start signal is ON.
(b) The forward run index will start from the CCW direction from the motor shaft end and the
reverse run index will start from the CW direction.
(11) Spindle control mode selection command 1, 2, 3, 4, 5 input (SC1, SC2, SC3, SC4, SC5)
The operation mode during spindle drive unit position control is selected with the bits.
The selections shown below are used.
SC5 SC4 SC3 SC2 SC1 Operation mode
0 1 0 0 0
Synchronous tap operation mode
~
0 1 0 1 1
0 1 1 0 0
C-axis operation mode
~
0 1 1 1 1
1 0 0 0 0
Spindle synchronous operation mode
~
1 0 0 1 1
(Note) The normal speed operation mode will be entered when bits other than
the above are selected.
III - 42
3. Status Display and Parameter Settings
Motor speed
Command speed
Detection range
Output signal
(b) The signal is not output unless either SRN or SRI will turn ON.
(c) The signal can be used to verify implementation of forward run (M03) or reverse run (M04)
command.
(d) If the reverse run command will turn ON, the motor will start deceleration. The US signal will
turn OFF, and after confirming that the reached signal will turn ON, the reverse run command
will be completed.
III - 43
3. Status Display and Parameter Settings
Forward run
Command
Reverse run
Forward run
Motor speed 0
Reverse run
Output signal
Output signal
III - 44
3. Status Display and Parameter Settings
(11) Index forward run command output (WRNA), reverse run command output (WRIA)
This is the answer output to the index forward run command (WRN) and reverse run command
(WRI).
(21) Spindle control mode selection command 1, 2, 3, 4, 5 output (SC1A, SC2A, SC3A, SC4A,
SC5A)
This is the answer output to the spindle control mode selection command 1, 2, 3, 4, 5 input (SC1,
SC2, SC3, SC4, SC5).
III - 45
3. Status Display and Parameter Settings
Speedometer
Full scale: 10V
Load meter
Full scale: 10V
Motor speed
Max. speed
Red zone
III - 46
3. Status Display and Parameter Settings
(b) Reading of load meter is percent (%) of load to the rated motor output. The relationship
between motor output capacity [kW] and load meter reading [r/min] is as follows:
15 min.
50%ED ( ) rating
30 min. Load meter 120%
III - 47
3. Status Display and Parameter Settings
Coil changeover
output signal
Spindle/C-axis
changeover output signal
(Note 1) Connect the spindle/C-axis changeover output signal only when using the MHE90K detector.
(Note 2) The changeover circuit configuration for coil changeover is as shown below.
Control
section
The relays, contactors, cables, etc., for the spindle drive unit and AC spindle motor that are not
enclosed in the bold line must be prepared by the machine manufacturer.
The relay (RA) must be connected in parallel with the flywheel diode; and the contactors (MC1, MC2)
must be connected in parallel with the CR surge absorber coil.
During low-speed coil selection ................ connection (Turn MC1 ON, MC2 OFF)
During high-speed coil selection............... connection (Turn MC1 OFF, MC2 ON)
III - 48
4. Optional Specifications and Parts
CAUTION
Always use the designated peripheral devices and options. Failure to observe this could lead to
faults or fires.
(1) Connection
Refer to "1.4 Configuration" for the connection of the magnetic sensor and spindle drive unit.
CASE 1 Magnet is installed on the circumferential surface of rotating body. (Circumferential mounting)
The reference hole of magnet and the reference notch of detection head should come to
the opposite load side, as shown below.
Reference hole
Opposite Opposite
load side Load side
load side
Load side
Reference
notch View from "A"
Reference hole
Reference notch
CASE 2 Magnet is installed on the front or back flat surface of rotating body. (Flat mounting)
(1) When the magnet is installed on the (2) When the magnet is installed on the load
opposite load side of spindle, the reference side of spindle, the reference hole of
hole of magnet and reference notch of magnet and reference notch of detection
detection head should face inward, as head should face outward, as shown below.
shown below.
Reference Reference
Reference hole notch
View from "B" hole Reference
notch
View from "C"
Magnet is installed on the opposite load side. Magnet is installed on the load side.
CASE 3 In regard to CASE 1 , the magnet and detection head can be changed to the following
position as long as the reference hole and reference notch are aligned. With this, normal
orientation can be carried out.
(However, the parameter SP097 orientation detector installation direction bit must be
changed in this case.)
Reference hole
Reference notch
UNACCEPTABLE EXAMPLE 1
If the magnet reference hole and detection head reference notch are not aligned, intense
vibration will occur on both ends of the magnet, and orientation is impossible.
Reference hole
Reference hole
III - 50
4. Optional Specifications and Parts
CASE 4 Magnet is installed on the circumferential surface of rotating body. (Circumferential mounting)
The detection head reference notch should be on the opposite load side and the magnet
should be installed in the polarity shown below.
Opposite Opposite
load side load side Load side
Load side
Reference notch
CASE 5 As long as the relation between location of the detection head reference notch and the
polarity of the magnet are aligned, the detection head and the magnet can be installed as
shown below in CASE 4 , and normal orientation can be carried out.
(However, the parameter SP097 orientation detector installation direction bit must be
changed in this case.)
Opposite
load side Load side
Reference notch
UNACCEPTABLE EXAMPLE 2
If the detection head reference notch is not aligned properly in reference to polarity of the
magnet, intense vibration occurs on both ends of the magnet, and orientation is impossible.
Opposite Opposite
load side Load side
load side
Load side
Reference notch
III - 51
4. Optional Specifications and Parts
CASE 6 The detection head reference notch is on the opposite load side of spindle and the polarity
of the magnet is as shown below.
Opposite Opposite
load side Load side
load side
Load side
Reference
notch View from "A"
Reference
notch
CASE 7 As long as the relation between location of detection head reference notch and the polarity
of the magnet are aligned, the detection head and the magnet can be installed as shown
below in CASE 4 , and normal orientation can be carried out.
(However, the parameter SP097 orientation detector installation direction bit must be
changed in this case.)
Reference notch
UNACCEPTABLE EXAMPLE 3
If the detection head reference notch is not aligned properly in reference to polarity of the
magnet, intense vibration occurs on both ends of the magnet, and orientation is impossible.
Opposite
load side Opposite Load side
load side
Load side
Reference
notch View from "A"
Reference
notch
III - 52
4. Optional Specifications and Parts
Direction of rotation
Spindle
(40 to 60
Face A permissible)
Face A
Magnet
Magnet
Min. gap Max. gap
Tolerable
installation error Head
2 mm
Adjustable
range 2 mm Mounting plate
Reference notch Reference notch
Center
Center
Table 1
BKO-C1810H03 Standard BKO-C1730H06 High-speed standard
R (Radius) mm Max. gap mm Min. gap mm Max. gap mm Min. gap mm
40 11.5 0.5 2.7 0.5 10 0.5 1.22 0.5
50 9.5 0.5 2.8 0.5 8 0.5 1.31 0.5
60 8.5 0.5 3.0 0.5 7 0.5 1.5 0.5
70 8.0 0.5 3.4 0.5 7 0.5 2.38 0.5
Table 2
BKO-C1810H03 Standard BKO-C1730H06 High-speed standard
R (Radius) mm Gap mm Gap mm
40 6 0.5 5 0.5
50 6 0.5 5 0.5
60 6 0.5 5 0.5
70 6 0.5 5 0.5
Table 3
BKO-C1730H09 High-speed standard
R (Radius) mm Max. gap mm Min. gap mm
40 6.25 0.5 3.3 0.5
50 6.0 0.5 3.7 0.5
60 5.75 0.5 3.85 0.5
70 5.5 0.5 3.87 0.5
III - 53
4. Optional Specifications and Parts
(a) The position relation of the magnet and detection head should follow CASE 1 to CASE 7 .
(b) The center line of detection head should be in line with the center of magnet.
(c) The gap between the magnet and detection head should be as follows:
Table 1 on previous page when using standard magnet and installation CASE 1 or CASE 3
Table 1 on previous page when using high-speed standard magnet and installation
CASE 1 or CASE 3
Table 2 on previous page when using standard magnet and installation CASE 2
Table 2 on previous page when using high-speed standard magnet and installation CASE 2
Table 3 on previous page when using high-speed compact magnet and installation
CASE 1 or CASE 3
An example of the high-speed ring magnet is shown in the outline drawing in section "4.1.1 (5)".
Manufacturing a jig is recommended for mass production.
(d) Connector used in preamplifier
BKO-C1810 : Oil proof-type
BKO-C1730 : Not oil proof-type
Install both type at a place not subject to oil.
(e) The cable between the preamplifier and the controller should be laid down apart from
high-voltage cables.
(f) Check the connector wiring, securely engage the receptacle and tighten connector lock screws.
III - 54
4. Optional Specifications and Parts
Combination
Tolerable
Type Model Pre-
speed [r/min] Sensor Magnet
amplifier
Standard 0 to 6000 MAGSENSOR BKO-C1810H01 to 3 H01 H02 H03
High-speed standard 0 to 12000 MAGSENSOR BKO-C1730H01.2.6 H01 H02 H06
High-speed small 0 to 12000 MAGSENSOR BKO-C1730H01.2.9 H01 H02 H09
High-speed ring 0 to 25000 MAGSENSOR BKO-C1730H01.2.11 H01 H02 H41
High-speed ring 0 to 25000 MAGSENSOR BKO-C1730H01.2.12 H01 H02 H42
High-speed ring 0 to 30000 MAGSENSOR BKO-C1730H01.2.13 H01 H02 H43
High-speed ring 0 to 30000 MAGSENSOR BKO-C1730H01.2.14 H01 H02 H44
Outline dimensions:
z Preamplifier H01
2-5.5 hole
z Sensor H02
Connector
For BKO-C1810H02, R04-R-8M is used.
For BKO-C1730H02, TRC116-12A10-7M is used.
III - 55
4. Optional Specifications and Parts
z Magnet
Part Tolerable
Outline drawings
No. speed [r/min]
Mass: 40 1.5g
H03 0 to 6000 Reference hole
Installation screw: M4
Mass: 14.8 0.7g
2-4.3 hole
H09 0 to 12000
N.P
Installation screw: M4
Spun ring 4-F screw
RINGFEDER
RFN8006 JK
Stainless case
Case Cover SUS-303
H41 0 to 25000
Gap 1 0.1
Sensor 2-G0.15H
H42 0 to 25000 head Stop position scale On circumference
Reference
notch Polarity (N,S) is indicated on the side wall of cover.
Detection head should be installed so that the reference notch of
sensor head comes on the case side.
Magnet DIM IN mm
H43 0 to 30000 Dimensions
Mass
Model A B C D E F G H JX L
(g)
70H7+0.030
BKO-C1730H11 105 90 28 19 M61.0 5 90 7079 1 10244
0
60H7+0.030
BKO-C1730H12 94 79 25 17 M50.8 5 79 6068 1 7684
0
50H7+0.025
BKO-C1730H13 78 66 23 15 M50.8 5 66 5057 1 4784
0
40H7+0.025
BKO-C1730H14 66 54 20 13 M40.7 5 54 4045 1 3224
0
Spindle
Reference notch
H44 0 to 30000
Case
Caution on installation of H41 to H44
G hole 1. Tolerance to shaft dimension should be "h6".
2. 2-G hole can be used for positioning of spindle
Gap L Cover and magnet.
Tolerance 3. Magnet shall be installed as shown to the left.
Spindle clamping 4. Misalignment between sensor head and magnetic
screw center line shall be within 2mm.
5. Reference notch of sensor head shall come on the
Installation of magnet case side.
III - 56
4. Optional Specifications and Parts
(1) Connection
Refer to "1.4 Configuration" for the connection of the encoder and spindle drive unit.
Mechanical configuration
a. Bearings : Non-lubricated for 100,000 hours or more rotations
(at 2,000r/min)
Non-lubricated for 20,000 hours or more at 6,000r/min
b. Shaft amplitude : 0.02mm or less at 15mm from end
c. Tolerable load : Thrust direction 10kg (5kg during operation)
Radial direction 20kg (10kg during operation)
d. Mass : 1.5kg max
e. Squareness of flange to shaft : 0.05mm or less
f. Flange matching eccentricity : 0.05mm or less
Working conditions
a. Working temperature range : -5C to +55C
b. Storage temperature range : -20C to +85C
c. Humidity range : 95% RH (at 40C) for 8 hours
d. Vibration resistance : 5 to 50Hz, total vibration width 1.5mm, each shaft for 30 min.
e. Impact resistance : 294.0m/s2 (30G)
III - 57
4. Optional Specifications and Parts
(3) Handling
a. Use of a flexible coupling is recommended for the coupling of the encoder and spindle shaft
in terms of improving the encoder life and performance.
b. Installation precision
The precision shown below should be secured for the encoder installation section engaging
section and installation surface sway in order to maximize the coupling life.
Encoder
Coupling
Opposite encoder
shaft side
c. Recommended coupling
Recommendation 1 Recommendation 2
Manufacturer Tokushu Seiko Eagle
Model Model M1 FCS38A
Resonance frequency 1374Hz 3515Hz
0.8 10 1.2 103
3
Position detection error
Tolerable speed 20000r/min 10000 r/min
Mis- Core deviation 0.7mm 0.16mm
alignment Angle displacement 1.5 1.5
Outline Max. length 74.5mm 33mm
dimensions Max. diameter 57mm 38mm
Refer to the coupling catalogue for details on the coupling.
III - 58
4. Optional Specifications and Parts
5
3
14.3
Key way dimensions
15g6
50g6
Encoder side
MS3102A20-29P
Cable side
MS3106A20-29S
III - 59
4. Optional Specifications and Parts
The motor built-in encoder built-in motor with Z-phase signal is required for this specification.
This can be used only when the motor and spindle coupling is the direction coupling or when the
timing belt with a reduction ratio of 1 is used.
(1) Connection
Refer to "1.4 Configuration" for the connection of the signal wires.
(2) Installation
The encoder is built into the motor so no special detector needs to be installed.
1. PRE :
........... (a) Spindle approaches the stop position in the direction of on-going rotation.
2. Forward orientation :
........... (b) Spindle approaches the stop position in forward direction of rotation, regardless of
direction of on-going rotation.
3. Reverse orientation :
........... (c) Spindle approaches the stop position in the reverse direction of rotation, regardless
of direction of on-going rotation.
Speed
(Fwd.)
ORC
ORCF
Speed
(Rev.)
ORC
ORCF
III - 60
4. Optional Specifications and Parts
(c) When control mode changes, distance to the orientation stop position is calculated and the
motor is decelerated in the set pattern (specified by parameter CSP) to enter the orientation
mode.
(d) When the spindle enters the in-position range (set by parameter OINP), "oriented spindle
stop complete signal (in-position)" ORCF turns ON.
(e) The stop position zero point can be shifted by setting parameter OPST.
( f ) When orientation command (ORC) is removed, the motor is returned to the previously
specified run speed.
Motor speed
Stop position
command
(Note 1) PGM is used for the magnetic sensor and motor built-in encoder orientation and PGE is
used for the encoder orientation.
The stopping position according to the encoder installation direction is as shown below:
Case 1 Case 2
Encoder
Motor Belt
Installation
direction Arrow A Arrow A
Normal
orientation
III - 61
4. Optional Specifications and Parts
From CNC
Delay advance Power
or
drive unit
Encoder
Spindle
Bit 5 or Bit 0 to 2
bit 6
Magnetic sensor
III - 62
4. Optional Specifications and Parts
A position loop can be built up with position signal from an encoder installed on spindle.
(Note that position control is carried out by configuring a position loop in the Toshiba Machine CNC
"TUSNUC 888.2".)
(1) Connection
Refer to "1.4 Configuration" for the connection of the encoder and spindle drive unit.
A position loop can be built up with position signal from motor built-in encoder.
(Note that position control is carried out by configuring a position loop in the Toshiba Machine CNC
"TUSNUC 888.2".)
A special detector is not required for synchronous tap if the spindle is coupled to the motor shaft
directly or through gears.
(When belt or timing belt is used, closed type synchronous tap is applicable.)
It is also applicable to standard motor having no Z-phase control.
(1) Connection
No additional connection is required for semi-closed type synchronous tap.
The following two operations can be used to enter the synchronous tap operation.
(1) Synchronous tap starts after zero point return
(2) Synchronous tap starts after deceleration and stop
The above operations are controlled with the CNC side, so refer to the CNC Instruction Manual.
III - 63
4. Optional Specifications and Parts
(1) Connection
Refer to page "1.4 Configuration" for the connection of the encoder and spindle drive unit.
Mechanical configuration
a. Bearings : Non-lubricated for 100,000 hours or more rotations
(at 2,000r/min)
Non-lubricated for 20,000 hours or more at 6,000r/min
b. Shaft amplitude : 0.02mm or less at 15mm from end
c. Tolerable load : Thrust direction 10kg (5kg during operation)
Radial direction 20kg (10kg during operation)
d. Mass : 2kg max
e. Squareness of flange to shaft : 0.05mm or less
f. Flange matching eccentricity : 0.05mm or less
Working conditions
a. Working temperature range : 5C to +55C
b. Storage temperature range : 20C to +85C
c. Humidity range : 95% RH (at 45C) for 8 hours
d. Vibration resistance : 5 to 50Hz, total vibration width 1.5mm, each shaft for 30 min.
e. Impact resistance : 294.0m/s2 (30G)
III - 64
4. Optional Specifications and Parts
(3) Handling
a. Installation of encoder
Use of a flexible coupling is recommended for the coupling of the encoder and spindle shaft
in terms of improving the encoder life and performance.
b. Installation precision
The precision shown below should be secured for the encoder installation section engaging
section and installation surface sway to secure the coupling life.
Encoder
Coupling
Opposite encoder
shaft side
c. Recommended coupling
Recommendation 1 Recommendation 2
Manufacturer Tokushu Seiko Eagle
Model Model M1 FCS38A
Resonance frequency 1374 Hz 3515 Hz
0.8 10 1.2 10-3
-3
Position detection error
Tolerable speed 20000 r/min 10000 r/min
Mis- Core deviation 0.7 mm 0.16 mm
alignment Angle displacement 1.5 1.5
Max. length 74.5 mm 33 mm
Dimensions
Max. diameter 57 mm 38 mm
Refer to the coupling catalogue for details on the coupling.
d. Cable
1) Consider the following points to allow the encoder to be used to its fullest.
A 4.5V or higher power supply must be secured for the encoder.
For example:
(i) Increase the +5V, 0V wire size.
(ii) Use two or more wires for +5V, 0V.
(iii) Keep the cable length as short as possible.
2) Others
The encoder is a precision device so do not apply strong impact, etc., to it.
Incorrect wiring will cause trouble. Always confirm the connector name and pin No., etc.,
before wiring.
III - 65
4. Optional Specifications and Parts
4-M4 depth 6
Caution plate
5
Note 1. The max. encoder speed must be 6000r/min or less.
Note 2. The dimensional tolerance that is not specified is
0.5mm.
3
Signal
Generated signals Remarks
1ch 1024 C/T A B-phase, A B -phase
2ch 1 C/T Z-phase Z -phase
3ch 90000 C/T C D-phase, C D -phase
4ch 1 C/T Y-phase Y B-phase
III - 66
4. Optional Specifications and Parts
Refer to the MBE90K (built-in C-axis encoder) Specifications and Instruction Manual [BNP-A2993-41].
Refer to the MHE90K (built-in C-axis encoder) Specifications and Instruction Manual [BNP-A2993-44].
III - 67
4. Optional Specifications and Parts
HV & LV Terminal
Bolt Size : M8
Name Plate
Ventilation Window
(With Right & Left, Backside)
4-M5 Thread
Lifting Eye Bolt
DIA Hole : 62
Earthing Terminal
Bolt Size : M6
Name Plate
Terminal Board
Front Cover
(Removable)
Setting Base
(DIA Holes "M12K")
III - 68
4. Optional Specifications and Parts
HV Terminal
Bolt Size : G
LV Terminal
Bolt Size : G
Name Plate
4-M5 Thread
Terminal Window
Lifting
Eye Bolt Cover For Connecting
Terminal
Earthing Terminal (Removable)
(Bolt Size : M16)
Terminal
Board
Setting Base
(DIA Hole "M12")
III - 69
4. Optional Specifications and Parts
(1) Selection
If radio noise must be reduced, select a noise filter from the following table according to the power
supply unit model:
MDS-C1-CV- Noise filter name (Tohoku Kinzoku)
37 LF-330
55 LF-340
75 LF-350
110 LF-360
150, 185 LF-380K
220, 260, 300 Two LF-380K units in parallel
(3) Specifications
Tested voltage Insulation
resistance Leakage current Working
Rated voltage Rated current AC 1 min. (V)
Name (mA) temperature
AC/DC (V) AC/DC (A) Between case (M)
250V 60Hz range (C)
terminals 500VDC
330 200V 30A 1500 > 300 <1 20 to +55
340 200V 40A 1500 > 300 <1 20 to +45
350 200V 50A 1500 > 300 <1 20 to +45
360 200V 60A 1500 > 300 <1 20 to +45
380K 200V 80A 2000 > 300 <5 25 to +55
III - 70
4. Optional Specifications and Parts
LF-300 Series
IN
rating
nameplate
Part name A B C D E F G H I
LF-330 180 170 60 29 120 135 150 35 65
LF-340 180 160 50 30 200 220 240 40 80
LF-350 180 160 50 30 200 220 240 40 80
LF-360 200 180 60 30 300 320 340 50 100
(mm)
LF-K Series
III - 71
4. Optional Specifications and Parts
III - 72
4. Optional Specifications and Parts
(1) Definition
P0
N (r/min)
Unit conversion :
2
Speed : 1r/min = rad/s
60
Output (power) : 1kW = 1/1.3596HP
Formula :
N
P = T0 = (2 )T
60
P : Output [W]
: Angular velocity [rad/s]
T0 : Torque [Nm]
N : Speed [r/min]
T : Torque [Nm]
III - 73
IV. Maintenance
MDS-B/C1-SPT Spindle System
Configuration Section
1. Starting up the System
WARNING
1. Provide Class 3 grounding or higher for the spindle amplifier and spindle motor.
2. Do not operate the switches with wet hands. Failure to observe this could lead to electric shocks.
3. Do not turn the power ON with the front cover removed. The high voltage terminals and charged
sections will be exposed, and could result in electric shocks.
4. Do not open the front cover while the power is ON or during operation. Failure to observe this
could lead to electric shocks.
CAUTION
1. Correctly connect the spindle amplifier and spindle motor power phases (U, V, W). Failure to do
so could result in abnormal operation of the spindle motor.
2. Apply only the designated voltage on each terminal. Failure to observe this could result in
ruptures or faults.
3. Turn the spindle amplifier power OFF if the spindle amplifier fails. Fires could start if a large
current continues to flow.
4. Cut off the power with the error signal. The regenerative resistor could abnormally overheat and
ignite due to a fault in the regenerative transistor, etc.
5. Check each parameter before starting operation. Unpredictable movements could result
depending on the machine.
6. The spindle amplifier cooling fins, regenerative resistor unit and spindle motor, etc., will be hot
during operation and for a short time after operation is stopped. Touching these sections could
result in burns.
The procedures for starting up the entire system are explained in this section.
Refer to each Unit Section for details on adjusting the individual units.
(1) Connect the units as shown in the connection drawing. (Refer to I. MDS-B/C1-SPT Spindle System
Configuration Section, 4. Connection of Each Unit.) Observe the precautions given on pages i to v
and Chapters I to III when installing each unit and motor.
(2) Set each unit's rotary switch.
(3) Check the wiring and input voltage, etc. Turn the power ON with READY OFF or in the emergency
stop state, and confirm that each unit's LED display is correct. (Refer to the next page.)
(4) Check the personal computer or spindle drive unit LED to confirm that the parameters are set as
specified. (Refer to III. MDS-B/C1-SPT Spindle Drive Unit Section, 3. Status Display and Parameter
Settings, etc., for details on the parameter meanings and setting methods.)
(5) Release the emergency stop, turn READY ON, and make adjustments according to each Unit
Section.
IV - 1
1. Starting up the System
The status can be displayed on the 7-segment LED on the power supply and spindle drive unit when the
power is turned ON.
Initializing Initializing
Waiting for
READY ON
Normal operation
Normal operation
Reset
Reset or
emergency stop
IV - 2
2. Adding and Replacing Units and Parts
WARNING
Wait at least ten minutes after turning the 200V power supply OFF and confirm that the CHARGE
lamp on the power supply unit has turned OFF before adding or replacing units and parts.
Failure to observe this could result in spindle amplifier damage or electric shock faults.
CAUTION
1. Correctly transport the product according to its mass. Failure to observe this could result in injury.
2. Do not stack the product above the indicated limit.
3. Install the product on non-combustible material. Installation directly on or near combustible
materials could result in fires.
4. When installing, always observe this manual and install on a place which can withstand the mass.
5. Do not get on the product, or place heavy objects on it. Failure to observe this could result in
injury.
6. Use the product within the designated environment conditions.
7. Do not allow conductive matters such as screws or metal pieces, or combustible matters such as
oil enter the spindle amplifier or spindle motor.
8. Do not block the spindle amplifier or spindle motors intake/outtake ports. Failure to observe this
could result in faults.
9. The spindle amplifier and spindle motor are precision devices. Do not drop them or apply strong
impacts.
10. Do not install or operate a spindle amplifier or spindle motor that is damaged or missing parts.
11. Consult with the Service Center or Service Station when storing the spindle amplifier for a long
time.
CAUTION
1. Do not hold the front cover when transporting the spindle amplifier. The amplifier could drop and
cause injury.
2. Always observe the installation direction. Failure to do so could result in faults.
3. Provide the specified distance between the spindle amplifier and inner surface of the control
panel and between other devices. Failure to do so could result in faults.
4. The spindle amplifier cooling fins, regenerative resistor and spindle motor, etc., will be hot during
operation and for a short time after operation is stopped. Touching these sections could result in
burns.
IV - 3
2. Adding and Replacing Units and Parts
Note) Install the same type of unit as the faulty unit. For the spindle drive unit, make sure that all parts,
including the options, are the same type.
IV - 4
2. Adding and Replacing Units and Parts
[Appearance drawing]
1) Power supply unit 2) Spindle drive unit
IV - 5
2. Adding and Replacing Units and Parts
Remove these
two screws
IV - 6
3. Daily Maintenance
3. Daily Maintenance
WARNING
1. Wait at least ten minutes after turning the 200V power supply OFF and confirm that the CHARGE
lamp on the power supply unit (resistance regeneration converter unit) has turned OFF before
starting maintenance or inspections.
Failure to observe this could result in spindle amplifier damage or electric shock faults.
2. Only qualified technician must carry out the maintenance and inspections. Work carried out by
other personnel could result in electric shocks. Contact your nearest Service Center or Service
Station for repairs and part replacement.
Notice Never perform a megger test (insulation resistance measurement) on the spindle amplifier.
Note) A digital voltmeter may be used instead of the AC voltmeter, DC voltmeter and tester.
(2) Tools
Screwdrivers (Phillips: large, medium, small, flat-tip: small)
IV - 7
3. Daily Maintenance
IV - 8
4. Maintenance Parts
4. Maintenance Parts
IV - 9
5. Selection of Leakage Breaker
MDS spindle
system
200/230VAC
Inverter device 2
The commercial frequency element of the leakage current in the MDS-B Series spindle system is
approx. 6mA per spindle motor. However, when selecting the leakage breaker, calculate this as max.
15mA per spindle motor in consideration of the motor power cable length, distance from grounding and
motor size, etc.
If other inverter devices are connected on the same power line, consider the leakage current for these
devices when selecting the leakage breaker, and install these at the section shown with A above.
Note that a leakage breaker (inverter compatible) that removes the higher harmonic elements with a
filter and detects only the leakage current in the commercial frequency range (approx. 50 to 60Hz) must
be selected.
Incorrect operations may take place if a breaker that is too sensitive to the higher harmonic elements is
used.
(Note) When there is one spindle, and the total current leakage of devices on the same power line is
7mA
15mA + 7mA = 22mA
Select the leakage breaker so that this calculated value is within the rated non-operating sensitivity
current.
When using a leakage tester to check faults such as malfunctioning of the leakage breaker, select a
tester that is not easily affected by the higher harmonics, and set the measurement range to 50 to 60Hz.
Example) SOUKOU Electric LC-30F
(Note) Always ground the machine with Class 3 or higher grounding for safety purposes.
IV - 10
6. Noise Filter
6. Noise Filter
If noise is a problem, especially with AM radio broadcasts, due to the electromagnetic wave noise
generated from the motor and spindle drive unit, install radio noise filter to reduce the noise.
Use this filter as needed.
Refer to III. MDS-B/C1-SPT Spindle Drive Unit Section, "4.4.2 Noise filter" for details on the selection
method, installation position and outline, etc.
IV - 11
V. Maintenance
MDS-B-CVE/MDS-C1-CV
Power Supply Section
1. Troubleshooting
1. Troubleshooting
1.1 Status display
WARNING
1. Provide Class 3 grounding or higher for the spindle amplifier and spindle motor.
2. Do not touch the switches with wet hands. Failure to observe this could lead to electric shocks.
3. Do not operate the unit with the front cover removed. The high voltage terminals and charged
sections will be exposed, and can cause electric shocks.
4. Do not open the front cover while the power is ON or during operation. Failure to observe this
could lead to electric shocks.
CAUTION
1. Check and adjust each program and parameter before starting operation. Failure to do so could
lead to unforeseen operation of the machine.
2. The spindle amplifier cooling fins, regenerative resistor and spindle motor, etc., will be hot
during operation and for a short time after operation is stopped. Touching these sections
could result in burns.
The power supply unit's status is displayed on the power supply unit's 7-segment LED. When an alarm
occurs, the alarm No. is displayed on the 7-segment LED of the spindle drive unit connected with the
communication cable (CN4).
(Note) Alarm display code (This display code differs from the alarm No.)
V-1
1. Troubleshooting
[Operation] a: The base interception is carried out for the spindle drive unit, the external contactor
turns OFF, and the spindle motor coasts to a stop.
b: Only a warning is displayed. Operation continues.
[Resetting methods] AR : Reset by turning the power supply unit power OFF and ON.
PR : Reset by turning the NC power OFF and ON.
NR : Reset with the NC reset key.
V-2
1. Troubleshooting
CAUTION
To reset the alarm, remove the cause, confirm that the run signal is not input and ensure the
surrounding safety. Then, reset the alarm and resume operation.
If an alarm occurs in the spindle amplifier, the base interception will be carried out and the motor will
coast to a stop. Set an external sequence that turns the power OFF.
To reset the alarm, remove the cause, and then turn the power OFF and ON or turn the alarm reset
signal ON and OFF.
[Meaning] The input power frequency exceeded the specified Operation unit
range. B-CV C1-CV
[Detection] Always after power ON
V-4
1. Troubleshooting
[Meaning] The relay for the rush resistance short-circuit in the Operation unit
power supply does not turn ON. B-CV C1-CV
[Detection] At Ready OFF Ready ON
V-5
1. Troubleshooting
Power
supply
V-6
1. Troubleshooting
V-7
1. Troubleshooting
V-8
1. Troubleshooting
V-9
1. Troubleshooting
V - 10
1. Troubleshooting
(3) Measure the unit's ambient The temperature exceeds 55C Consider means to ventilate and cool
temperature the panel.
Nothing applies. Investigate item 2, and take measures.
2 Investigate the installation The grounding is incomplete. Correctly ground.
environment. The alarm occurs easily when a specific Take measures for the device described
Is the product correctly grounded? device operates. on the left.
Are there any noise-generating No problem. Replace the unit.
devices in the area?
V - 11
1. Troubleshooting
(1) Alarm history display E0 Auxiliary regeneration frequency over LED display
Operation unit
[Meaning] This indicates that the instantaneous regeneration
energy is high, and regeneration with just the power B-CV C1-CV
regeneration is not sufficient. The auxiliary
regeneration has also functioned, and regeneration
at the auxiliary regeneration capacity limit is
occurring frequently. The auxiliary regeneration does
not operate when this warning occurs, so an
overvoltage alarm could occur.
[Detection] During ready ON
(2) Alarm history display E9 Instantaneous power failure warning LED display
(3) Alarm history display EA External emergency stop input LED display
[Meaning] The external emergency stop signal was input, or Operation unit
24V is not applied on the CN23 connector. B-CV C1-CV
[Detection] Always after NC power ON
3 (1) Check whether the CN23 The connector or cable is disconnected or Replace the cable.
connector or cable is sometimes comes loose.
disconnected.
(2) Check the external emergency The contact is faulty or is faulty sometimes. Replace the switch.
stop switch's contact
V - 12
1. Troubleshooting
V - 13
VI. Maintenance
MDS-B/C1-SPT
Spindle Drive Unit Section
1. Adjustment Procedures
1. Adjustment Procedures
WARNING
1. When adjusting the drive unit with a personal computer, some parameters will be validated as
soon as they are changed. Take special care when making adjustments while rotating the
spindle, and take care not to approach body parts near the spindle. Failure to observe this
could result in personal injury.
2. When monitoring the state of the spindle or spindle motor with a personal computer, if the
spindle motors maximum speed is set to 33000r/min or more, the spindle motor speed
displayed on the personal computer will be half of the actual speed. Failure to note this could
result in spindle damage or personal injury.
CAUTION
1. Do not make extreme adjustments or changes to the parameters as the operation could
become unstable.
Note 1) SP*** (***) in the following explanations refers to the spindle parameter number and
abbreviation.
Note 2) Refer to III. Spindle Drive Unit Section, 4.4 for details on setting the parameters.
1.1 Starting up
(1) Confirm that the type of motor and spindle amplifier to be used are as ordered.
(2) Confirm that the set spindle parameters (SP001 to SP384) match the setting list.
Especially, confirm the following parameters well.
(a) SP017 (TSP) Spindle motor maximum speed
(b) SP034 (SFNC2) Spindle motor special settings
(c) SP039/040 Spindle amplifier/motor type
(d) SP257 to SP384 Spindle motor special constants
(e) CNC side spindle related parameters (Refer to the Toshiba Machine CNC "TOSNUC 888.2"
Instruction Manual.)
(3) When using the built-in motor, adjust the speed detector's waveform according to the procedures
given in the built-in motor specifications.
To start open loop operation, set the SP038 (SNFC6) bit F to "1" and turn the drive unit power ON
again. After completing the adjustments, return the setting to "0", and turn the power ON again.
The speed command is digitally input from the CNC, so there are no sections to be adjusted on the
spindle amplifier side.
Check the following items.
Couple the spindle motor with the machine, and check the machine running-in state and the control
state.
(1) Do the command speed and actual speed match?
(2) Is the rotation smooth?
(3) Is there any abnormal noise?
(4) Is there any abnormal odor?
(5) Is the bearing temperature abnormal?
Run the motor with an actual load, and confirm that there are no abnormalities.
VI - 1
1. Adjustment Procedures
Connect a waveform recorded between the indicator's speedometer output (CN9A - pin 9) and analog
common (CN9A - pin 1), and measure the acceleration/deceleration time.
If the deceleration time is much longer than the acceleration time, refer to section III-45 and 46, and
adjust the deceleration time.
Note) If the deceleration time is too small, an alarm such as AL32 (power module overcurrent) or
AL75 (overvoltage) could occur. Set the deceleration time so that it is 95% or more of the
acceleration time.
1.3.1 Operation
The following three types of orientation stop can be used. Select the method with SP097 (SPEC0).
Speed
(forward
run)
Speed
(forward
run)
1) When the orientation start command turns ON during motor rotation, the motor speed changes from
the operation speed to the position loop changeover speed. The multi-point orientation stop
position command is read in at the same time.
2) When the position loop changeover speed is reached, the control changes from speed control to
position control.
(The position loop changeover speed is automatically determined from the position loop gain (Note
1).)
3) When the control changes, the distance to the orientation stop point is calculated. The motor
decelerates to a stop following a set deceleration pattern ( SP006 (CSP) ), and then enters the
orientation stop state.
4) When the in-position range ( SP004 (OINP) ) is entered, the orientation complete signal turns ON.
5) The stop position zero point movement is carried out with SP007 (OPST).
6) When the orientation start command is canceled, the motor returns to the rotation direction and
speed command issued at that point.
VI - 2
1. Adjustment Procedures
Motor speed
Case 1 Case 2
Normal orientation Installation direction
Encoder
Motor Belt
Arrow A
Arrow A
VI - 3
1. Adjustment Procedures
From NC
Delay/advance
Power
Or
amplifier
Position feedback
Speed feedback Spindle
motor
Encoder
Bit 5 or Spindle
Bits 0 to 2
Bit 6
Magnetic sensor
[Related parameters]
Default
Parameter No. Abbrev. Name
value
SP001 PGM Position loop gain for magnetic sensor, motor-built-in encoder orientation 100
SP004 OINP Orientation in-position width 16
SP005 OSP Orientation changeover speed limit value 0
SP006 CSP Deceleration rate at orientation 20
SP007 OPST Orientation position shift amount 0
SP025 GRA1 Number of spindle side gear teeth 1 1
SP026 GRA2 Number of spindle side gear teeth 2 1
SP027 GRA3 Number of spindle side gear teeth 3 1
SP028 GRA4 Number of spindle side gear teeth 4 1
SP029 GRB1 Number of motor side gear teeth 1 1
SP030 GRB2 Number of motor side gear teeth 2 1
SP031 GRB3 Number of motor side gear teeth 3 1
SP032 GRB4 Number of motor side gear teeth 4 1
SP097 SPECO Orientation specifications 0000
SP098 VGOP Speed loop gain proportional item for orientation 63
SP099 VGOI Speed loop gain integral item for orientation 60
SP100 VGOD Speed loop gain delay/advance item for orientation 15
SP105 IQGO Current loop gain magnification for orientation 1 100
SP106 IDGO Current loop gain magnification for orientation 2 100
SP107 CSP2 Orientation deceleration rate 2 0
SP108 CSP3 Orientation deceleration rate 3 0
SP109 CSP4 Orientation deceleration rate 4 0
SP119 MPGH Orientation position loop gain H coil compensation magnification 0
SP120 MPGL Orientation position loop gain L coil compensation magnification 0
SP121 MPCSH Deceleration rate H coil magnification for orientation 0
SP122 MPCSL Deceleration rate L coil magnification for orientation 0
[Preparation]
1) Confirm that the parameters are set as shown above.
VI - 4
1. Adjustment Procedures
[Related parameters]
Default
Parameter No. Abbrev. Name
value
SP002 PGE Position loop gain for encoder orientation 100
SP004 OINP Orientation in-position width 16
SP005 OSP Orientation changeover speed limit value 0
SP006 CSP Deceleration rate at orientation 20
SP007 OPST Orientation position shift amount 0
SP025 GRA1 Number of spindle side gear teeth 1 1 to 32767
SP026 GRA2 Number of spindle side gear teeth 2 1 to 32767
SP027 GRA3 Number of spindle side gear teeth 3 1 to 32767
SP028 GRA4 Number of spindle side gear teeth 4 1 to 32767
SP029 GRB1 Number of motor side gear teeth 1 1 to 32767
SP030 GRB2 Number of motor side gear teeth 2 1 to 32767
SP031 GRB3 Number of motor side gear teeth 3 1 to 32767
SP032 GRB4 Number of motor side gear teeth 4 1 to 32767
SP096 EGRA Encoder gear ratio 0
SP097 SPECO Orientation specifications 0000
SP098 VGOP Speed loop gain proportional item for orientation 63
SP099 VGOI Speed loop gain integral item for orientation 60
SP100 VGOD Speed loop gain delay/advance item for orientation 15
SP105 IQGO Current loop gain magnification for orientation 1 100
SP106 IDGO Current loop gain magnification for orientation 2 100
SP107 CSP2 Orientation deceleration rate 2 0
SP108 CSP3 Orientation deceleration rate 3 0
SP109 CSP4 Orientation deceleration rate 4 0
SP119 MPGH Orientation position loop gain H coil compensation magnification 0
SP120 MPGL Orientation position loop gain L coil compensation magnification 0
SP121 MPCSH Deceleration rate H coil magnification for orientation 0
SP122 MPCSL Deceleration rate L coil magnification for orientation 0
Encoder
[Preparation]
1) The accurate gear ratio (or pulley ratio) from Spindle
the motor shaft to the encoder rotation shaft is
required. Confirm that the correct number of
gear teeth is set in SP025 (GRA1) to
SP032 (GRB1).
SP025 (GRA1) to SP028 (GRA4) = ACE
SP029 (GRB1) to SP032 (GRB4) = BDF
(A to F are the number of
Note) SP025 (GRA1) to SP032 (GRB4) may be gear teeth)
set by the customer, so confirm that the
accurate values corresponding to the
machine are set. Motor
VI - 5
1. Adjustment Procedures
[Related parameters]
Parameter No. Abbrev. Name Default value
Position loop gain during orientation for magnetic sensor,
SP001 PGM 100
motor-built-in encoder
SP004 OINP Orientation in-position width 16
SP005 OSP Orientation changeover speed limit value 0
SP006 CSP Deceleration rate at orientation 20
SP007 OPST Orientation position shift amount 0
SP025 GRA1 Number of spindle side gear teeth 1 1 to 32767
SP026 GRA2 Number of spindle side gear teeth 2 1 to 32767
SP027 GRA3 Number of spindle side gear teeth 3 1 to 32767
SP028 GRA4 Number of spindle side gear teeth 4 1 to 32767
SP029 GRB1 Number of motor side gear teeth 1 1 to 32767
SP030 GRB2 Number of motor side gear teeth 2 1 to 32767
SP031 GRB3 Number of motor side gear teeth 3 1 to 32767
SP032 GRB4 Number of motor side gear teeth 4 1 to 32767
SP097 SPECO Orientation specifications 0000
SP098 VGOP Speed loop gain proportional item for orientation 63
SP099 VGOI Speed loop gain integral item for orientation 60
SP100 VGOD Speed loop gain delay/advance item for orientation 15
SP105 IQGO Current loop gain magnification for orientation 1 100
SP106 IDGO Current loop gain magnification for orientation 2 100
SP107 CSP2 Orientation deceleration rate 2 0
SP108 CSP3 Orientation deceleration rate 3 0
SP109 CSP4 Orientation deceleration rate 4 0
SP119 MPGH Orientation position loop gain H coil compensation magnification 0
SP120 MPGL Orientation position loop gain L coil compensation magnification 0
SP121 MPCSH Deceleration rate H coil magnification for orientation 0
SP122 MPCSL Deceleration rate L coil magnification for orientation 0
Standard magnet = 542
SP123 MGD0 Magnetic sensor output peak value Compact magnet = 500
Standard magnet = 768
SP124 MGD1 Magnetic sensor linear zone width Compact magnet = 440
Standard magnet = 384
SP125 MGD2 Magnetic sensor changeover point Compact magnet = 220
Spindle
[Preparation]
1) The accurate gear ratio (or pulley ratio) from
the motor shaft to the magnetic sensor
rotation shaft is required. Confirm that the
correct number of gear teeth is set in
SP025 (GRA1) to SP032 (GRB1).
(A to F are the number of
SP025 (GRA1) to SP028 (GRA4) = ACE gear teeth)
SP029 (GRB1) to SP032 (GRB4) = BDF
Note) SP025 (GRA1) to SP032 (GRB4) may be Motor
set by the customer, so confirm that the
accurate values corresponding to the
machine are set.
[Adjustment] (Parameters that differ only during encoder orientation are indicated in parentheses {}.)
(1) Adjusting the orientation position shift
There is no potentiometer or rotary switch for the position shift.
Set the position shift with SP007 (OPST).
Change and adjust the SP007 (OPST) setting so that the target stop point is attained.
(2) Orientation
Normal rotation speed
Orientation changeover speed
Adjustment procedure
Phenomenon
SP001 (PGM) SP006 (CSP)
{ SP002 (PGE) }
Note 1) : Increase the setting
Motor overtravels value
when stopping : Do not change the
setting value
Orientation time is
: Decrease the setting
long
value
Motor hunts when Note 2) The excessive error alarm
stopping will also occur when the
Excessive error alarm detector direction
occurs SP097 (SPEC0) is
incorrectly set.
Adjust SP001 (PGM) { SP002 (PGE) } first, and then adjust SP006 (CSP).
When adjusting the shortest orientation time for each gear stage, adjust SP107 (CSP2), SP108 (CSP3)
and SP109 (CSP4) in the same manner.
When using a coil changeover motor and adjusting the shortest orientation time for each coil, adjust
SP119 (MPGH), SP120 (MPGL), SP121 (MPCSH) and SP122 (MPCSL) in the same manner.
If the gear ratio is large (for example, 1:10), and the excessive error alarm occurs and the state cannot
be fixed with the above adjustments, adjust SP005 (OPSP).
If the spindle slowly rotates in the forward/reverse run directions during magnetic sensor orientation and
does not stop, change the setting for the detector installation bit with SP097 (SPEC0).
Use the following adjustments to improve the servo rigidity during orientation stop.
1) Raise the position loop gain to the degree that the motor does not overtravel during orientation stop.
Motor built-in encoder orientation, magnetic sensor orientation: Increase the SP001 (PGM) value.
Encoder orientation : Increase the SP002 (PGE) value.
2) Raise the SP098 (VGOP) and SP099 (VGO1) values at the same rate to the degree that vibration
does not occur during orientation stop.
For example, if SP098 (VGOP) is set to 80, set SP099 (VGO1) to 80.
3) The impact response at stopping can be improved by increasing the SP100 (VGOD) value.
However, when this value is increased, the torque in respect to the position deviation will drop,
resulting in an adverse effect such as variation of the orientation stop position. PI control is applied
when this value is set to "0".
VI - 7
1. Adjustment Procedures
(1) Orientation does not take place. (The motor keeps running.)
Cause Investigation item Remedy Remarks
The orientation detector and
parameter do not match.
Parameter
SP037 (SFNC5) Correctly set
setting value is
Motor built-in encoder orientation 4 SP037 (SFNC5).
inappropriate
Encoder orientation 1
Magnetic sensor orientation 2
Orientation is attempted with the
The Change to a motor having For motor built-in
motor built-in encoder using a
specifications do a motor built-in encoder encoder
standard motor instead of a motor
not match with Z-phase. orientation
with Z-phase.
The connector pin numbers are
incorrect, or
Correctly wire.
Wiring mistake the inserted connector number is
Replace the wire.
incorrect, or
the cable is broken.
VI - 8
1. Adjustment Procedures
(4) The stopping position does not change even when the position shift parameter is changed.
Cause Investigation item Remedy Remarks
Parameter The position shift was changed from If the gear ratio between the
setting value is 2048 when the gear ratio between spindle and encoder is 1:2,
inappropriate the spindle and encoder is 1:2 (one the position shift amount for
encoder rotation with two spindle one spindle rotation is 2048
rotations). and not 4096.
VI - 9
1. Adjustment Procedures
VI - 10
2. Troubleshooting
2. Troubleshooting
WARNING
1. Wait at least ten minutes after turning the 200V power supply OFF and confirm that the
CHARGE lamp on the power supply unit (resistance regeneration converter unit) has turned
OFF before starting maintenance or inspections.
Failure to observe this could result in spindle amplifier damage or electric shock faults.
2. Only qualified technician must carry out the maintenance and inspections. Work carried out
by other personnel could result in electric shocks. Contact your nearest Service Center or
Service Station for repairs and part replacement.
2.1 Introduction
If any trouble occurs in the control unit, check the following items first. Then, carry out the inspections
and repairs explained in this section.
The following information is extremely useful when contacting the machine tool builder's Service
Department.
1. Check the 7-segment display on the drive unit or the monitor screen on the personal computer to
confirm which alarm is displayed on the drive unit. Also check the past alarms.
(Refer to VI-15 List of alarms and warnings.)
2. Can the fault or abnormality be repeated?
3. Is the ambient temperature and inner-panel temperature correct?
4. Was the motor accelerating, decelerating or in constant speed operation? What was the speed?
5. Does the state differ during forward run and reverse run?
6. Did an instantaneous power failure occur?
7. Did the problem occur at a specific operation or command?
8. At what frequency does the problem occur?
9. Does the problem occur when the load is applied or removed?
10. Were any remedial measures, etc., taken?
11. How many years has the equipment been in use?
12. Is the power voltage correct? Does it fluctuate greatly depending on the time?
2.2 Step 1
Check the following items as step 1 of troubleshooting.
(1) Power voltage ... 200V (+10% -15%) 50Hz, 200 to 230V (+10% -15%) 60Hz. The power voltage
does not drop below 200 -15% for even a short time.
(Example) The voltage drops at a set time each day.
The voltage drops when a specific machine is started.
(2) Are the control functions around the unit normal?
(Example) Are the NC and sequence circuit, etc., normal?
Visually check for any problems with the wiring, etc.
(3) Is the control unit's ambient temperature (inner-panel temperature) 55C or less?
(4) Are there any abnormalities in the unit's appearance?
(Example) Loosening of the connected connectors, damage, entry of foreign matter, etc.
VI - 11
2. Troubleshooting
The general problem can be approximately pinpointed by carefully confirming the above state. The
MDS-A-CV and SP problems are largely classified into the following types.
The controller power was turned ON for the first time, but normal operation
was not possible. (I)
Fault class A The system operates normally, but suddenly malfunctions. (II)
Normal operation does not take place sometimes.
The orientation stop position deviates. An alarm is displayed. (III)
2.3 Step 2
VI - 12
2. Troubleshooting
(Note 1) Turn the start signal SRN and SRI input ON at least one second after the READY signal is
input.
VI - 13
2. Troubleshooting
VI - 14
2. Troubleshooting
VI - 15
2. Troubleshooting
VI - 16
2. Troubleshooting
VI - 17
2. Troubleshooting
VI - 18
2. Troubleshooting
VI - 19
2. Troubleshooting
VI - 20
2. Troubleshooting
VI - 21
2. Troubleshooting
VI - 22
2. Troubleshooting
VI - 23
2. Troubleshooting
VI - 24
2. Troubleshooting
(2) No fault is displayed, but the motor only rotates slowly, or a large noise is heard from the motor.
Investigation item Investigation results Remedy
1 Check the U, V and W wiring between The wiring is not correct. Correctly wire.
the spindle drive unit and motor The wiring is correct. Investigate item 2, and remedy.
2 Check the input voltage. One of the three phases is not the Restore the power to the specified value.
specified value.
No special problem Investigate item 3, and remedy.
3 Check the speed command. The speed command is not correctly Correctly input the speed command.
input.
The speed command is input correctly. Investigate item 4, and remedy.
4 Tug the connector to check if the speed Is disconnected (loose). Correctly install.
detector connector (spindle drive unit Is not disconnected (loose). Investigate item 5, and remedy.
side and speed detector side) is
disconnected.
5 Turn the power OFF and check the The connection is faulty or broken. Replace the detector cable.
speed detector cable connection with a Correctly connected.
tester. The connection is correct. Investigate item 6, and remedy.
6 Check the speed detector waveform. The waveform is not correct. Adjust so that it is correct. (Refer to
section VI-36.)
Or, replace the detector.
The waveform is correct. Replace the spindle drive.
VI - 25
2. Troubleshooting
(3) The rotation speed command and actual rotation speed do not match.
Investigation item Investigation results Remedy
1 Check the speed command. The speed command is not input Input the correct speed command.
correctly.
The speed command is correct. Investigate item 2, and remedy.
2 Check for slips between the motor and Slipping is found. Repair the machine side.
spindle. (If the belt or clutch are No special problem Investigate item 3, and remedy.
connected.)
3 Check the spindle parameters (SP034, The correct values are not set. Set the correct values.
SP040, SP017, SP257 and following). The correct values are set. Replace the spindle drive unit.
(6) The vibration and noise (gear noise), etc., are large.
Investigation item Investigation results Remedy
1 Check the machine's dynamic balance. The same sound is heard during coast to Repair the machine side.
(Coast to a stop from the maximum stop.
speed.) No special problem Investigate item 2, and remedy.
2 Check for a resonance point on the The vibration and sound increases at a Repair the machine side.
machine. (Coast to a stop from the certain speed during coast to stop.
maximum speed.) No special problem Investigate item 3, and remedy.
3 Check the machine backlash. Backlash is large. Repair the machine side.
No special problem Investigate item 4, and remedy.
4 Confirm the spindle parameter (SP022: The phenomenon decreases when the Change the setting. Note that the impact
VGNP1, SP023: VGN11, SP056: setting value is lowered to half. response will decrease.
PYVR) settings. No change even with the above settings. Return the setting value to the original
value, perform investigation item 5, and
remedy.
5 Tug the connector to check if the speed Is disconnected (loose). Correctly install.
detector connector (spindle drive unit Is not disconnected (loose). Investigate item 6, and remedy.
side and speed detector side) is
disconnected.
6 Turn the power OFF and check the The connection is faulty or broken. Replace the detector cable.
speed detector cable connection with a Correctly connected.
tester. The connection is correct. Investigate item 8, and remedy.
7 Check the speed detector waveform. The waveform is not correct. Adjust so that it is correct.
(Refer to section VI-36.)
Or, replace the detector.
The waveform is correct. Investigate item 7, and remedy.
8 Confirm the spindle parameter (SP067, The state is reduced when the setting is Change the setting value.
SP068 and SP069) changed as explained in SP067 to
SP069.
The state does not change even when Replace the spindle drive unit.
the above setting is made.
VI - 26
2. Troubleshooting
(9) The motor speed does not rise above a set speed.
Investigation item Investigation results Remedy
1 Check the speed command. The speed command is not correctly Correctly input the speed command.
Check whether the override input on the input.
machine operation panel is being input. The speed command is input correctly. Investigate item 2, and remedy.
2 Check whether the load has increased The load has increased. Repair the machine side.
suddenly. No special problem Investigate item 3, and remedy.
3 Rotate the motor bearings by hand to The bearings do not rotate smoothly. Replace the spindle motor.
see that they are normal. The bearings rotate smoothly. Investigate item 4, and remedy.
4 Tug the connector to check if the speed Is disconnected (loose). Correctly install.
detector connector (spindle drive unit Is not disconnected (loose). Investigate item 5, and remedy.
side and speed detector side) is
disconnected.
5 Turn the power OFF and check the The connection is faulty or broken. Replace the detector cable.
speed detector cable connection with a Correctly connected.
tester. The connection is correct. Investigate item 6, and remedy.
6 Check the speed detector waveform. The waveform is not correct. Adjust so that it is correct. (Refer to
section VI-36.)
Or, replace the detector.
The waveform is correct. Replace the spindle drive unit.
VI - 27
2. Troubleshooting
WARNING
1. Wait at least ten minutes after turning the 200V power supply OFF and confirm that the
CHARGE lamp on the power supply unit (resistance regeneration converter unit) has turned
OFF before starting maintenance or inspections.
Failure to observe this could result in spindle amplifier damage or electric shock faults.
2. Only qualified technician must carry out the maintenance and inspections. Work carried out
by other personnel could result in electric shocks. Contact your nearest Service Center or
Service Station for repairs and part replacement.
Maintenance and inspections are indispensable for attaining the device's fullest performance,
preventing accidents beforehand, and continuing highly reliable operation for a long time.
VI - 28
3. Disassembling and Assembling the Motor
Fan case
(3) Remove the external connector from Pan head screw for fixing PCB PCB
the external connector fixing clamp,
and disconnect the internal
connector from the socket.
(4) The PCB can be removed by
removing the pan head screw fixing
the PCB.
(5) Reassemble the PCB by following
steps (1) to (4) in reverse.
VI - 29
3. Disassembling and Assembling the Motor
2 Cooling fan
132 frame and smaller
(1) Remove the hexagon socket bolt
fixing the finger guard.
VI - 30
3. Disassembling and Assembling the Motor
Finger
guard
Fan
VI - 31
3. Disassembling and Assembling the Motor
Cooling fan
Finger guard
VI - 32
3. Disassembling and Assembling the Motor
VI - 33
3. Disassembling and Assembling the Motor
4 Bearings
(1) The counter-load side bracket can be Apply sealing agent Bracket fixing bolt
removed when the shaft box cover
fixing screw and bracket fixing
hexagon socket bolt are removed.
VI - 34
3. Disassembling and Assembling the Motor
Pipe Bearing
VI - 35
3. Disassembling and Assembling the Motor
The explanation here is for the encoder without the Z phase. Refer to the separate adjustment
procedures (BFN-14052-01) when using the encoder with Z phase.
Volume
VR1: A phase 0 position adjustment
VR2: A phase gain adjustment
VR3: B phase 0 position adjustment
VR4: B phase gain adjustment
2. Confirmation method
(1) Set the spindle parameter SP038 (SFNC6) bit F to "1" and turn the spindle amplifier power
OFF and ON. (Enter the open loop.)
(2) Input the forward run command, and gradually raise the motor speed to 1800rpm.
(3) Measure the A and B phase waveforms with an oscilloscope.
(4) Confirm that the waveform is as shown below. If not as shown below, adjust with VR1 to VR4.
(5) If the waveform cannot be adjusted with VR1 to 4, readjust the gap between the sensor and
gear teeth.
1) If voltage level does not decrease below 1.6V: Increase the gap
2) If voltage level does not increase above 1.4V: Decrease the gap
(6) Next, reverse run the motor and measure the waveform at 1800rpm.
(7) Set the SP038 (SFNC6) bit F to "0" after completing the confirmation and adjustments, and
turn the spindle amplifier power OFF and ON.
Time Time
VI - 36
3. Disassembling and Assembling the Motor
Fan case
(3) Remove the external connector from Pan head screw for fixing PCB PCB
the external connector fixing clamp,
and disconnect the internal
connector from the socket.
VI - 37
3. Disassembling and Assembling the Motor
Method:
Fix together with the case
using two bolts.
Connect the sensor
connector.
Caution:
Do not connect the motor
power cable to the bottom of
the amplifier.
Motor cable is placed under the amplifier. Motor cable is protruding on the amplifier.
VI - 38
3. Disassembling and Assembling the Motor
2 Cooling fan
90 frame
(1) When the two hexagon socket bolts
fixing the cooling fan are removed,
the cooling fan can be removed from
the fan case with the finger guard
attached.
VI - 39
3. Disassembling and Assembling the Motor
112 frame
(1) Remove the hexagon socket bolt
fixing the finger guard.
VI - 40
3. Disassembling and Assembling the Motor
Finger
guard
Fan
VI - 41
3. Disassembling and Assembling the Motor
Preparation:
Clean the sensor block
installation surface (motor
base) and sensor V-type
base side. (Blow with air.)
Method:
Lightly fix the sensor block
with a bolt. (To the degree
that the block can be
moved.)
Tighten the pull-in bolt so
that the sensor block is
pressed against the
installation surface, and the
V-type base side contacts
the side of the motor base
positioning ring.
Caution:
Make sure that the sensor
base does not deviate when
the bolt is tightened.
Do not apply force on the
flexible coupler.
VI - 42
3. Disassembling and Assembling the Motor
Method:
Forcibly pull out the drum with
a puller jig.
Caution:
The removed drum cannot be
reused.
Condition:
Warm fitting (Heating
temperature: 150C or less)
Method:
Confirm that the drum has
been warmed to the
designated temperature.
Wear leather gloves, etc.
when holding the drum, and
quickly insert it.
Caution:
The heating device must not
have a magnetic field of 50G
or more. Do not wear cotton
gloves as they are slippery.
Confirmation:
Confirm that the drum has
been completely inserted.
VI - 43
3. Disassembling and Assembling the Motor
4 Bearings
(1) The counter-load side bracket can be Apply sealing agent Bracket fixing bolt
removed when the shaft box cover
fixing screw and bracket fixing
hexagon socket bolt are removed.
Shaft snap-ring
VI - 44
3. Disassembling and Assembling the Motor
Pipe Bearing
VI - 45
4. Handling the Orientation Detector
The sensor generates two types of voltage according to the positional relation with the magnet as shown in
Fig. 6-1.
Rotation direction
Installation plate
Magnet
Detection head
Output voltage
Amplifier
Output voltage
MS signal
+8 to +5V
-5V to 8V
+8 to +5V
LS signal
MS signal 0V is output at the center of the magnet, and the maximum voltage is generated at
both ends of the magnet. If the position shift amount is "0", control is applied so that
the operation stops at the position where this voltage is approx. 0V (center position).
The stop position can be changed to approx. 2.5V by setting the position shift.
LS signal The voltage is approximately constant within the magnet area. Use this to confirm that
the operation is stopped without fail within the magnet area.
VI - 46
4. Handling the Orientation Detector
(1) Refer to section 1.3.2 Operation sequence (page VI-2) for details on the operation sequences.
(2) Refer to section 2.3 for details on the magnet and detection head installation methods, precautions
for installation and the outline dimensions.
4.2.1 Configuration
Drive unit
Sequence M19
M06
NC
Orientation command
Sequence
CN10
Orientation position command
CN11 (12-bit binary)
PLG
CN8 1:1
Encoder Spindle
CN6
Motor
A1 - 2
Appendix 1 Parameter Setting List
Revision
BN U R (3/3)
A1 - 3
Appendix 2 Unit Conversion Table
Weight/load
Kg f
(expresses mass)
The value is the same
Mass kg
Weight/load
Kg f N 1kg f=9.80665N
(concept of force)
Inertia 2
Kg f cm s kg m2 1kg f cm s2=9.8066510-2kg m2
(J)
GD2
GD2 Kg f cm2 J= (g: Gravitational acceleration
4g 980cm/s2)
A2 - 1
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
2. List of units
(Note 1) When using the MDS-B-CVE-450 or 550, always install one contactor for one power
supply unit. The power supply unit will be damaged if this contactor is omitted or shared.
(Note 2) Always install one ACL for one power supply unit. The power supply unit will be
damaged if this ACL is omitted or shared.
Selection of the NFB when using only one power supply unit is shown below as reference.
Outline
Power supply unit type B-CVE-370 B-CVE-450 B-CVE-550
drawing
AC reactor (ordered part) B-AL-37K B-AL-45K B-AL-55K "6 (6)"
Recommended contactor
SN150-AC200V SN150-AC200V SN180-AC200V
(non-ordered part)
Recommended NFB NF225CS3P- NF225CS3P- NF400CS3P-
(non-ordered part) 175A05 200A05 300A05
(Note) Even when OFF, a leakage current of 15mA or less flows through the coil connection terminal
MC1 for the power supply unit's external contactor. Thus, when using a contactor other than
that recommended above, do not use a connector that turns ON at 15mA or less or a
contactor that cannot be turned OFF at 15mA. When using a contactor with an internal
electronic circuit, consult with the contactor manufacturer and make sure that the contactor
will operate correctly even if a leakage current of 15mA or less flows.
A3 - 1
[Power supply unit] [Spindle drive unit]
A3 - 2
Maintenance D1 D2
Maintenance D1 D2 area
area 250
W 250
(Side) (Side)
(Front)
H2
A3 - 3
W4 W
8-M5 screw
Spindle drive unit Power supply unit
installation side installation side
(Front)
(1) MDS-B-CVE-370
2-6 hole 66
10
15
107
195
40.6
360
380
350
Fin
L+
L
L11
L21
MC1
AIR
FLOW
10
15
6 6
45 60
150 70 20 180 120
(2) MDS-B-CVE-450
180 21
10
18
AIR FLOW
178.5
339
360
380
344
Fin
L+ L+
L L
18
20
4-6 hole
60 120 60 63 146 114
240
A3 - 4
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
(3) MDS-B-CVE-550
64
2-M10 screw, for I-bolt installation
Only on top
180
20
10
18
AIR
FLOW
178.5
340
360
380
344
Fin
L+ L+
L
L
L21 L22MC2 L1 L2 L3
10
18
20
4-6 hole
60 180 60 63 146 120
300
(4) MDS-B-SPT-370
180
10
18
21
AIR FLOW
178.5
339
360
380
344
Fin
L+
L
L11 L21
U V W
10
18
20
4-6 hole
60 120 60 62 146 114
240
A3 - 5
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
(5) MDS-B-SPT-450/550
64
2-M10 screw, for I-bolt installation
Only on top
180
10
18
20
AIR
FLOW
178.5
360
380
344
340
Fin
L+
L11 L21
U V W
10
18
20
4-6 hole
60 180 60 63 146 120
300
(6) ACL
1) 37kW, 45kW 2) 55kW
(240)
D
DRIVE
1.5
M5 screw
D3
FG connection DRIVE
position FG connection
(with ground 701 4-815 slot position
mark)
PE connection position (installation hole) 4-1015 slot
Terminal cover
(installation hole)
PE connection
Terminal cover 2001.5 position
(with ground
mark)
175
75
145
45
90
190
2152.5 2202.5
A3 - 6
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
7. Heating value
(1) Power supply unit (2) Spindle drive unit
Model Heating value (W) Model Heating value (W)
B-CVE-370 400 B-SPT-370 850
B-CVE-450 500 B-SPT-450 1000
B-CVE-550 600 B-SPT-550 1200
(Note 1) The heating value is the value at the continuous rated output.
(Note 2) Use the following expressions as a guide for the heating value outside the panel when
installing in an enclosed structure.
Unit Heating value outside panel
B-CVE-370 Heating value outside panel = (B-CVE heating value - 15) 0.75
B-CVE-450,550 Heating value outside panel = (B-CVE heating value - 30) 0.75
B-SPT-370,450,550 Heating value outside panel = (B-SPT heating value - 40) 0.75
A3 - 7
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
NC
MDS-B-SP(H) MDS-B-CVE
260 to 370 MDS-B
370 to 550 -Vx
CN1A
CN1B
CN1A
CN1B
To terminator or
battery unit
CN4
CN9
CN4
CN9
CN4
CN2
CN3
CN5
CN6
CN9
CN7
CN8
L+
L+ L+
L L L
L11
L11
L11 L21 L21
MC L21
U V W 1
L1 L2 L3 U V W
MC Contactor
AC reactor
PLG
MAG B-AL
ENC Spindle
motor
NFB Servomotor
For motor blower NFB
3 200VAC 50Hz
3 200 to 220VAC 60Hz
A3 - 8
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
CN1A
CN1B
CN1A
CN1B
To terminator or
battery unit
CN9
CN4
CN4
CN9
CN4
CN9
CN2
CN3
CN5
CN6
L+
L+
L
L L11
L11L12 MC1
Upper L21
step
L11L21 U V W L21L22 MC2
Lower L1 L2 L3 U V W
step
Contactor
AC reactor
Servomotor
PLG B-AL
MAG
ENC Spindle
motor
NFB
For motor blower NFB
3 200VAC 50Hz
3 200 to 220VAC 60Hz
(Note 1) Connect the L11, L21 and MC1 external connections without removing the conductors
connected between L21 and L22, L22 and MC2, and L11 and L12 of the B-CVE-450/550.
(L12, L22 and MC2 are for special specifications, and normally, the external connection is
not required.)
(Note 2) Always connect the contactor to MC1 so that it can be controlled with the drive unit's internal
signal. The power supply unit could be damaged if the contactor is turned ON and OFF with
a separate user-prepared sequence.
A3 - 9
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
12. Restrictions
(1) Installation
Always install the B-SPT-370/450/550 to the left of the B-CVE-260 to 550.
When using B-CVE-450/550, always use the enclosed link bar to connect L+ and L- on the
B-SPT-370/450/550.
(a) Layout when connecting only one spindle drive unit to power supply unit
Install the B-CVE-260 to 370/450/550 to the right, and the B-SPT-370/450/550 to the left.
Always cut the panel according to the panel cut dimension drawings shown in "5".
<Refer to Example 1.>
(b) Layout when connecting multiple drive units to a large capacity power supply unit
The following number of servo/spindle drive units can be additionally connected.
When B-CVE-450 and B-SPT-370 are combined, 9kW (=45kW-37kW+1kW)
When B-CVE-550 and B-SPT-450 are combined, 11kW =55kW-45kW+1kW)
When B-CVE-450 and B-SPT-370 are combined, 19kW (=55kW-37kW+1kW)
worth of units' servo/spindle drive unit can be additionally added. In this case, install the
B-SPT-370/450 to the left of B-CVE-450/550 as shown in the panel cut dimension drawings
in "5". Install the additional drive units to the right of the B-CVE-450/
550.
If the spindle motor output differs from the spindle drive unit output, the above, excluding the
layout, may not always apply. (This is because the power supply unit output is determined by
the motor output.)
<Refer to Example 2.>
(2) Selection
(a) When using the B-CVE-450/550, one of the B-SPT-370/450/550 units must be selected for
the drive units connected to this power supply unit.
Only one B-SPT-370/450/550 can be connected to one B-CVE-450/550.
(b) When using B-SPT-370/450/550, the following power supply unit must be selected.
When using B-SPT-370: Select B-CVE-260 or more
When using B-SPT-450: Select B-CVE-300 or more
When using B-SPT-550: Select B-CVE-370 or more
Note that if the total of the servo/spindle motor output corresponds to the above power supply
unit with the normal selection method, that capacity power supply unit can be selected.
A3 - 10
Appendix 3 Explanation of Large Capacity Spindle Unit Specifications
(Example 1) (Example 2)
SP-450 CVE-450 SP-370 CVE-450 V1-452
13. Parameters
The parameters added and changed for the 30kW or less drive unit are as shown below. The
parameters other than those shown below are the same as the 30kW or less capacity. Refer to the
"AC Servo/Spindle MDS-A Series/B Series Specifications Manual" (BNP-B3759) for details.
SP041 PTYP Select the capacity of the power supply unit to be used. HEX
setting
Setting
Power supply unit type
value
0126 MDS-B-CVE-260
0130 MDS-B-CVE-300
0137 MDS-B-CVE-370
0145 MDS-B-CVE-450
0155 MDS-B-CVE-550
14. Precautions
(1) After turning the power OFF, wait at least 15 seconds before turning it ON again.
If the power is turned ON within 15 seconds, the drive unit's control power may not start up
correctly.
A3 - 11
Revision History
Duplication Prohibited
This instruction manual may not be reproduced in any form, in part or in whole,
without written permission from Mitsubishi Electric Corporation.