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Siemens AG 2012

SIMATIC PCS 7 Process Control System


Catalog ST PCS 7 December 2011

SIMATIC PCS 7
Answers for industry.
Siemens AG 2012

Related catalogs
SIMATIC ST PCS 7.1 Process Automation FI 01
Add-ons for the Field Instruments for
SIMATIC PCS 7 Process Automation
Process Control System

PDF (E86060-K4678-A121-A9-7600) E86060-K6201-A101-B4-7600

SIMATIC ST PCS 7.2 SITRAIN ITC


Migration solutions with Training for Automation and
the SIMATIC PCS 7 Industrial Solutions
Process Control System
Only available in German
PDF (E86060-K4678-A131-A5-7600) E86060-K6850-A101-C2

SIMATIC ST 70 Products for Automation CA 01


Products for and Drives
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and Micro Automation

E86060-K4670-A101-B3-7600 DVD: E86060-D4001-A510-D1-7600

SIMATIC HMI / ST 80/ST PC Industry Mall


PC-based Automation Information and Ordering Platform
Human Machine Interface Systems in the Internet:
PC-based Automation

E86060-K4680-A101-B8-7600 www.siemens.com/industrymall

Industrial Communication IK PI
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Siemens AG 2012

SIMATIC PCS 7
SIMATIC PCS 7 Industrial Workstation/IPC
1
Process Control System V8.0
Engineering System
2
Catalog ST PCS 7 December 2011
Operator System
3

System components
Maintenance Station
4

The products and sys-


Automation systems
5
tems described in this
catalog are manufac-
tured/distributed under
Communications
6
application of a certified
quality management
system in accordance
with DIN EN ISO 9001
Process I/O
7
(Certified Registration
No. 1323-QM). The cer-
tificate is recognized by
SIMATIC PCS 7 Software and
System documentation
8
all IQNet countries.

Technology components Batch automation


9
Supersedes:
Route control
10
Catalog ST PCS 7 June 2011

Refer to the Industry Mall for current updates


of this catalog:
Safety Integrated for
Process Automation
11
www.siemens.com/industrymall

The products contained in this


IT Security
12
catalog can also be found in the
Interactive Catalog CA 01.
Order No.:
Connection of IT systems
13
E86060-D4001-A500-D1-7600

Please contact your local Siemens branch


Compact Systems
14
Siemens AG 2011
Previous versions
15
Other

Update/Upgrade Packages
16
Anhang
17
Siemens AG 2012

2 Siemens ST PCS 7 December 2011


Siemens AG 2012

Answers for industry.

Siemens Industry answers the challenges in the

manufacturing and the process industry as well as in

the building automation business. Our drive and automation

solutions based on Totally Integrated Automation (TIA) and

Totally Integrated Power (TIP) are employed in all kinds

of industry. In the manufacturing and the process industry.

In industrial as well as in functional buildings.

Siemens offers automation, drive, and The high quality of our products Check out the opportunities our
low-voltage switching technology as sets industry-wide benchmarks. automation and drive solutions provide.
well as industrial software from stan- High environmental aims are part of And discover how you can sustainably
dard products up to entire industry solu- our eco-management, and we imple- enhance your competitive edge with us.
tions. The industry software enables our ment these aims consistently. Right
industry customers to optimize the en- from product design, possible effects on
tire value chain from product design the environment are examined. Hence
and development through manufacture many of our products and systems are
and sales up to after-sales service. Our RoHS compliant (Restriction of Hazard-
electrical and mechanical components ous Substances). As a matter of course,
offer integrated technologies for the en- our production sites are certified ac-
tire drive train from couplings to gear cording to DIN EN ISO 14001, but to us,
units, from motors to control and drive environmental protection also means
solutions for all engineering industries. most efficient utilization of valuable
Our technology platform TIP offers ro- resources. The best example are our
bust solutions for power distribution. energy-efficient drives with energy sav-
ings up to 60 %.

Siemens ST PCS 7 December 2011 3


Siemens AG 2012

ERP Enterprise Resource Planning

Managementebene
Management Level MES Manufacturing Execution Systems

SIMATIC IT

Operations Level
Betriebsfhrungs- SIMATIC PCS 7
Prozesssteuerung
Process Control (DCS)
(DCS)
ebene

Industrial Softwarefr
Industriesoftware for
Produkt-Design
Product Design Commissioning
Inbetriebnehme
Energy
Energiemanagement
Management
Produktionsplanung
Production Planning Operation
Bedienung
Asset
Assetmanagement
Management
Engineering Maintenance
Wartung
Modernization
Modernisierungand
undUpgrade
Upgrade

Steuerungsebene
Control Level

SINUMERIK SIMOTION SIMATIC NET SIMATIC Controllers


Controller
Computer Numerical Control Motion Control Industrielle
Industrial Modular / PC-based
PC-basiert
Kommunikation
Communication

Feldebene
Field Level
PROFIBUS PA

Prozessinstrumentierung
Process Instrumentation SIMATIC Ident SIMATIC Distributed
Dezentrale Peripherie
I/O
Industrielle
Industrial Identication
Identikation

HART
Totally
Integrated
Automation IO-Link

Setting standards in
productivity and competitiveness.
Totally Integrated Automation.

4 Siemens ST PCS 7 December 2011


Siemens AG 2012

TIA is characterized by its unique continuity.

It provides maximum transparency at all levels


with reduced interfacing requirements covering
Ethernet the field level, production control level, up to the
corporate management level. With TIA you also
profit throughout the complete life cycle of your
plant starting with the initial planning steps
through operation up to modernization, where
we offer a high measure of investment security re-
Ethernet
sulting from continuity in the further development
of our products and from reducing the number of
interfaces to a minimum.
SIMATIC WinCC
SCADA-System

The unique continuity is already a defined


Industrial Ethernet
characteristic at the development stage of
our products and systems.
Industrial Ethernet
The result: maximum interoperability covering
the controller, HMI, drives, up to the process
control system. This reduces the complexity of
the automation solution in your plant. You will
experience this, for example, in the engineering
phase of the automation solution in the form of
SIMATIC HMI SIRIUS Industrial Controls reduced time requirements and cost, or during
Human Machine Interface
operation using the continuous diagnostics facili-
ties of Totally Integrated Automation for increasing
the availability of your plant.

PROFINET

Industrial Ethernet

PROFIBUS

SINAMICS Drive Systems Low-Voltage Distribution AS-Interface

KNX GAMMA instabus

Totally
Integrated
Power

Thanks to Totally Integrated Automation, Siemens provides

an integrated basis for the implementation of customized

automation solutions in all industries from inbound to

outbound.

Siemens ST PCS 7 December 2011 5


Siemens AG 2012

Integrated power distribution


from one source.
Totally Integrated Power.

6 Siemens ST PCS 7 December 2011


Siemens AG 2012

Communication
IEC 61850 BACnet
Industrial Ethernet
PROFINET KNXnet/IP
Process/industrial automation PROFIBUS
KNX

Products and systems


Medium- Trans- Low- Installation Building
voltage former voltage technology automation

Planning and dimensioning


SIMARIS project SIMARIS design SIMARIS curves

Electrical power distribution requires The power distribution products and Thanks to a comprehensive energy
integrated solutions. Our answer: systems can be interfaced to building management system, power flows
Totally Integrated Power (TIP). This or industrial automation systems can be made transparent and the
includes tools and support for planning (as part of Total Building Solutions or energy consumption of individual
and configuration and a complete, opti- Totally Integrated Automation) via com- loads can be calculated and allocated.
mally harmonized product and system munication capable circuit breakers and Building operators can thus identify
portfolio for integrated power distribu- modules, allowing the full potential for power-intensive loads and implement
tion from medium-voltage switchgear optimization that an integrated solution effective optimization measures.
right to socket outlets. offers to be exploited throughout the With its products and systems, Totally
product cycle from planning right Integrated Power forms the basis for
through to installation and operation. this functionality and guarantees
greater cost-efficiency in industrial
applications, infrastructure and
buildings.

Siemens ST PCS 7 December 2011 7


Siemens AG 2012

SIMATIC PCS 7
Performance You Trust
Mobile Client

Industrial
Wireless LAN
PCS 7 Operator System (OS)
BOX Single Station OS/Batch/Route Control/Maintenance clients

Industrial Ethernet, terminal bus, single/redundant

OS Batch
server server

Industrial Ethernet, plant bus, single/redundant

Automation Standard
system with automation systems
PROFINET PCS 7 PCS 7
AS RTX AS mEC RTX
with S7-300 I/Os
ET 200pro ET 200M ET 200M
Zone 2 Zone 1

Ex operator
terminal
PROFINET

Wireless HART ET 200M, Ex I/O, HART

ET 200M
Weighing systems
PROFIBUS DP-iS

AS-Interface
ET 200iSP HART
Modbus, serial connection ET 200S

Integrated
power
PROFIBUS PA
management
PA link

PROFIBUS DP
AFD AFDiS

PROFIBUS PA/
PA link/
FOUNDATION
FF link
Fieldbus H1
(PA/FF H1)

Integrated drives

8 Siemens ST PCS 7 December 2011


Siemens AG 2012

Web Client Data Monitor ERP


- OS
- Maintenance
Web Server/ Archive
OpenPCS 7 server
Ethernet, Office LAN

Front
Firewall
Plant Lifecycle
MES/MIS Management
SIMATIC IT Comos
Network Engineering
printer Stations

Back
Firewall

Route Control Maintenance TeleControl


server server OS server

Fault-tolerant Safety-related Converter


automation systems automation systems (Protocols:
SINAUT ST7, DNP3,
IEC 60870-5,
Modbus)
ET 200M Zone 2 Zone 1
single/redundant Communication
WAN (Wireless, phone,
ET 200M
Standard and internet)
F modules
MTA

PROFIBUS DP-iS RTUs


ET 200M (Type depends on
F modules protocol)
ET 200iSP Zone 1
Y-link
Third-party
RTU
ET 200iSP

Gas analysis
PA link PROFIBUS PA ET 200S
PA link/FF link
AFD AFD
AFDiS
AFD
AFS S7-300
PA/FF H1

ET 200pro S7-400 (H)

PA link/FF link
PA/FF H1 AFDiS
AFD ET 200S
TeleControl

Siemens ST PCS 7 December 2011 9


Siemens AG 2012

Totally Integrated Automation with The advantages of Totally Integrated


SIMATIC PCS 7 Automation, in particular the integrated
data management, communication and
The SIMATIC PCS 7 process control configuration, are already evident dur-
system is a significant component of ing planning and engineering, but also
Totally Integrated Automation (TIA), during installation and commissioning,
the unique basis offered by Siemens for everyday operation as well as mainte-
uniform and customized automation in nance, repairs and modernization.
all sectors of the production, process
and hybrid industries. Using TIA, Integrated data management
Siemens is able to offer uniform Integrated data management means
automation technology on one single that all software components access a
platform for all applications of process common database. Within a project,
automation, starting with input inputs and modifications are therefore
logistics, covering production or only necessary at one point. This
primary processes as well as reduces the work required, and simulta-
downstream (secondary) processes, up neously avoids potential faults. Once
to output logistics. This is suitable for symbolic identifications have been
optimization of all operating sequences introduced, they are understood by
of an entire company, i.e. from the ERP every software component. Data
(Enterprise Resource Planning) level and consistency is also guaranteed even if
MES (Management Execution System) several persons are working simultane-
level to the control level, right down to ously on a project. Parameters defined
the field level. in the engineering system can be trans-
ferred beyond the network limits down
Compatibility of further developments to sensors, actuators or drives in the
is guaranteed within TIA. This also field.
guarantees that the company's invest- Integrated configuration
ments have a secure future, and allows Integrated communication The use of an engineering system with a
the company to modernize and expand Uniform communication from the uniform and matched range of tools
the plants throughout the complete corporate management level down to minimizes the configuration overhead.
lifecycle. the field level is based on internationally The engineering tools for the appli-
recognized standards such as Industrial cation software, the hardware compo-
Integrated in a holistic automation Ethernet, PROFINET, PROFIBUS or nents and the communications
solution for a production site, FOUNDATION Fieldbus, and also functions can be called from a central
automation of the primary processes is supports the global flow of information project manager (SIMATIC Manager).
the prime task of SIMATIC PCS 7. On the via the Internet. Since the hardware and This is also the basic application for
other hand, secondary processes (e.g. software components involved also use creation, management, saving and
filling, packaging) or input/output these communications mechanisms, documentation of a project.
logistics (e.g. raw material distribution, connections are extremely easy to
storage) are frequently implemented configure, also cross-system or over The SIMATIC PCS 7 Advanced
using the PLC-based or PC-based different networks. Engineering System expands the
components of SIMATIC. functionality for plant configuration. It
acts as a link between the standard
engineering tools of the engineering
system and the tools used for basic and
detailed planning, e.g. EPlan, ELCAD or
SmartPlant.

10 Siemens ST PCS 7 December 2011


Siemens AG 2012

The homogenous and uniform SIMATIC


PCS 7 process control system with its
unique scalable architecture and
outstanding system characteristics is an
ideal basis for cost-effective implemen-
tation and economic operation of
process control plants. Specifically
expanded by the seamless integration
of additional functions, SIMATIC PCS 7
offers far more than a typical process
control system, for example:

Asset management
Automation of batch processes
Control of material transportation
Safety
Advanced Process Control
Telecontrol
Energy management
IT security
Evaluation/management of
process data
IT system interfacing

Essential system properties and SIMATIC PCS 7 combines high perfor- Flexible solutions for batch processes
functions mance with exceptional system proper- Efficient control of material transport
ties and functions such as: Homogenous, integrated safety tech-
In order to survive on a global market nology
which is characterized by fierce compe- Simple and reliable process control Advanced Process Control for process
tition and pricing pressures, compet- with user-friendly operation and optimization
itors are required to constantly increase visualization, also via the Internet Telecontrol center can be integrated
their productivity and flexibility. This Powerful, fast and consistent system- for remote plant sections
simultaneously places high demands on wide engineering combined with Energy management
the automation technology, which in system-wide online modification Advanced IT security concept for
turn lead to an increasing fusion with capability safeguarding the I&C system
information technology. System openness, flexibility and OPC-based evaluation and manage-
scalability ment of process data as well as direct
Bearing in mind these requirements, a Redundancy at all levels, flexible and interfacing to IT systems
modern process control system such as modular
SIMATIC PCS 7 offers clear advantages Variable field automation based All these are ideal requirements for cost-
since it provides a horizontally and verti- on PROFINET, PROFIBUS and effective implementation and economic
cally uniform system platform which is FOUNDATION Fieldbus and operation of process control plants.
future-oriented and can also be remote I/O systems for a variety
expanded flexibly in the context of TIA. of requirement profiles
Process device management and
diagnostics with comprehensive
device support
Asset management of the process-
related plant, in particular the control
technology (diagnostics, preventive
maintenance, and repairs)

Siemens ST PCS 7 December 2011 11


Siemens AG 2012

Flexibility and scalability Open for the future

The architecture of the SIMATIC PCS 7 SIMATIC PCS 7 is based on modular


Process Control System is designed in hardware and software components,
such a manner that instrumentation which are perfectly matched to one
and control can be configured in accor- another due to their conformance with
dance with customer requirements and TIA. These components can be
optimally matched to the dimensions of expanded and innovated seamlessly
the plant. SIMATIC PCS 7 instrumen- and with little effort and are open for
tation and control can be subsequently the future via long-term stable inter-
expanded or reconfigured with ease if faces. This makes long-term protection
there is an increase in capacity or a of customer investments possible,
technological modification. Provision despite the fast pace of innovation and
of expensive reserve capacity is short product cycles.
unnecessary.
SIMATIC PCS 7 consistently applies new,
Various versions of the SIMATIC PCS 7 powerful technologies together with
BOX compact system are suitable as internationally established industrial
low-cost starter solutions in the lower standards such as IEC, XML, PROFIBUS,
performance range, and are available PROFINET, Ethernet Gigabit technology,
as all-in-one systems equipped with TCP/IP, OPC, ISA-88 or ISA-95, just to
functionalities for automation, HMI, mention a few.
and engineering.
Openness with SIMATIC PCS 7 covers
With approximately 60 tags, these all levels, and equally applies to
systems represent the lower end of automation systems and process I/Os as
the scale. Scalability extends up to the to industrial communications networks,
distributed multi-user system in operator systems or engineering
client/server architecture with up to systems.
60 000 tags for automation of a very
large production facility, or of a plant It comprises not only system archi-
network at one production location. tecture and communication, but also
This corresponds approximately to a the programming and data exchange
scale ranging from 100 to 120 000 I/Os. interfaces for user programs and
planning systems. SIMATIC PCS 7 can
therefore also be combined with
components from other vendors, and
integrated in existing infrastructures.

12 Siemens ST PCS 7 December 2011


Siemens AG 2012

Additional functionality can be


integrated using add-on products

Modularity, flexibility, scalability, and Many supplementary add-on products


the openness of SIMATIC PCS 7 offer for SIMATIC PCS 7 have been developed
optimal prerequisites for integrating by Siemens as well as by external
supplemental components and partners (see Catalog ST PCS 7.1,
solutions in the Process Control System Add-ons for the SIMATIC PCS 7 Process
in an applicative manner and thus Control System). These software
extend and round out its functionality. packages and hardware components
authorized by the system manufacturer
enable cost-effective implementation of
SIMATIC PCS 7 for special automation
tasks.

Siemens ST PCS 7 December 2011 13


Siemens AG 2012

With the future-oriented SIMATIC PCS 7


process control system, innovative mi-
gration solutions and services, many
years of know-how in process auto-
mation and migration, as well as con-
tinuous worldwide servicing, Siemens
demonstrates its expertise and offers
the security of a reliable partner.

Migration Support Center


Siemens has established several global
Migration Support Centers which offer
customers further support for migration
projects in addition to product support:
Migration concepts
Quotation preparation
Engineering/project handling

Development of further migration


products and tools
Through the development of flexible
Migration to SIMATIC PCS 7 Migration spectrum migration solutions and services,
The migration of own process control comprehensive sector know-how,
Many systems and plants must now be systems to SIMATIC PCS 7 is a matter of migration experience developed over
expanded and modernized to ensure course for Siemens, and a significant many years, and worldwide support,
that companies can continue to provide component of the continued Siemens has laid the foundation for the
products complying with market supplier/customer relationship. development of migration solutions for
requirements. However, since the Siemens is additionally able to offer third-party control systems. This
installed basis of hardware, application migration solutions for process control enables its users to protect their invest-
software and know-how of the systems from other vendors. ments for the future through new
operating and maintenance engineers automation technology with the
represents an enormous value, the Siemens works closely with the worldwide leading SIMATIC technology.
safeguarding of investments for customer's system integrators when
companies operating the plants is implementing migration projects, for For more information, see Catalog
always assigned a high priority during they have the know-how gained over ST PCS 7.2, Migration solutions for the
all modernization plans. many years and exactly know the plant SIMATIC PCS 7 process control system.
as well as the customer's requirements.
Therefore Siemens does not simply This partnership is a guarantee for the
consider its task to be the complete companies operating plants that they
replacement of an existing system, will receive an optimum migration
but to work closely with customers and solution. A further important aspect is
their system integrators to elaborate an that Siemens supports the migration
individual, future-oriented solution on products as well as the standard
the basis of the state-of-the-art products by means of product updating
SIMATIC PCS 7 process control system and customer support. A special
always considering the directives: strength of Siemens compared to other
Step-by-step system innovation migration providers is the ability to offer
Adaptable to the special conditions customers long-term support
of the plant concerning know-how, servicing, and
Flexible according to production delivery of components, spare parts and
demands upgrades.

14 Siemens ST PCS 7 December 2011


Siemens AG 2012

Selecting
Much more Find your products in the structure tree, in the new "Bread-crumb"
navigation or with the integral search machine with expert functions.
than a catalog. Electronic configurators are also integrated into the Mall. Enter the
various characteristic values and the appropriate product will be dis-
The Industry Mall. played with the relevant order numbers. You can save configurations,
load them and reset them to their initial status.

You have a catalog in your hands that will serve Ordering


you well for selecting and ordering your products. You can load the products that you have selected in this way into the
But have you heard of the electronic online cata- shopping basket at a click of the mouse. You can create your own tem-
log (the Industry Mall) and all its benefits? Take a plates and you will be informed about the availability of the products
look around it sometime: in your shopping cart. You can load the completed parts lists directly
into Excel or Word.
www.siemens.com/industrymall
Delivery status
When you have sent the order, you will receive a short e-mail confir-
mation which you can print out or save. With a click on "Carrier", you
will be directly connected to the website of the carrier where you can
easily track the delivery status.

Added value due to additional information


So you have found your product and want more information about it?
In just a few clicks of the mouse, you will arrive at the image data base,
manuals and operating instructions. Create your own user documen-
tation with My Documentation Manager.
Also available are FAQs, software downloads, certificates and
technical data sheets as well as our training programs. In the image
database you will find, depending on the product, 2D/3D graphics,
dimension drawings and exploded drawings, characteristic curves or
circuit diagrams which you can download.

Convinced? We look forward to your visit!

Siemens ST PCS 7 December 2011 15


Siemens AG 2012

16 Siemens ST PCS 7 December 2011


1
Siemens AG 2012

Industrial Workstation/IPC

1/2 Introduction

1/3 SIMATIC Rack PCs


1/3 Introduction
1/12 IPC547D
1/20 IPC647C
1/27 IPC847C

1/33 SIMATIC BOX PC


1/33 OS Client 627C

1/34 SIMATIC Microbox PC


1/34 OS Client 427C

1/35 Expansion components


1/35 Mouse and keyboard
1/36 Multi-monitor graphics cards
and process monitors
1/38 Redundant terminal bus adapter
1/39 Smart Card Reader
1/40 Signal output

Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC

Introduction
1 Overview Basic hardware for clients
Compared to the more compact client versions SIMATIC PCS 7
OS Client 427C and SIMATIC PCS 7 BOX OS Client 627C, clients
based on a SIMATIC Rack PC have a larger number and greater
variety of interfaces. They therefore offer more expansion
options and can be used more universally. In multi-monitor
mode, you can control up to four process monitors with equiv-
alent quality.
The SIMATIC PCS 7 OS Client 427C particularly convinces with
its highly compact and rugged design which allows mainte-
nance-free 24/7 operation without fans. The version with solid-
state drive (SSD) is particularly resistant to vibration and shock
since there are no rotating storage media. As a result of the
design, however, the expansion options of the SIMATIC PCS 7
OS Client 427C are restricted.
The compact and rugged SIMATIC PCS 7 BOX OS Client 627C
with a comparable interface configuration is slightly larger than
a client on the basis of the SIMATIC Microbox PC. In return, it is
additionally equipped with a DVD drive and two free slots for
expansion modules. Furthermore, it can also be ordered as a
We offer a select range of modern and powerful SIMATIC PCS 7 design version with Panel Front (19", TFT Touch Panel).
Industrial Workstations for the systems located above the
controller level in the SIMATIC PCS 7 system architecture, e.g.
for:
Options
Engineering Notes on the use of other basic hardware
and non-SIMATIC software
Operating and monitoring (also via Internet/intranet)
Asset management Siemens guarantees the compatibility of hardware and software
for system configurations based on components in this catalog.
Batch automation
Route control The system test confirms that the system software of the
SIMATIC PCS 7 process control system can be run on the basic
Remote control hardware offered in this catalog. Despite comprehensive tests, it
IT applications cannot be excluded that the function of a SIMATIC PCS 7 system
could be disturbed or interfered with as a result of additional
SIMATIC PCS 7 Industrial Workstations based on a SIMATIC non-SIMATIC software, i.e. software which has not been
Rack PC of the type IPC547D, IPC647C or IPC 847C are explicitly approved for SIMATIC PCS 7.
optimized for use as single station, server or client, and can be
expanded specific to the system. If you use hardware other than the basic hardware offered in this
catalog, or additional non-SIMATIC software, this is at your own
As a supplement to these, the SIMATIC Microbox PC in the risk. If compatibility problems arise as a result of these hardware/
version SIMATIC PCS 7 OS Client 427C as well as with the software components, the support provided for their elimination
SIMATIC Box PC in the version SIMATIC PCS 7 BOX OS Client is not free of charge.
627C low-cost client alternatives for operator control and
monitoring and for batch automation. The licenses for plant bus communication via Industrial Ethernet,
i.e. for Basic Communication Ethernet (BCE) and CP 1613/1623
Application communication (IE) are bound to the SIMATIC PCS 7 Industrial
Workstations. Depending on the selected type of communi-
Basic hardware for single station/server cation, the SIMATIC PCS 7 Industrial Workstations for single
stations and servers are delivered as standard with a network
SIMATIC PCS 7 Industrial Workstations of the types IPC547D, card plus BCE license or a CP 1623 plus SIMATIC NET
IPC647C or IPC 847C, which are available for use as single HARDNET IE S7 communications software.
station or server, vary in their performance, features, expansion
reserves, and length of the product lifecycle. A table compares If you are using SIMATIC PCS 7 V8.0 on other computers
the essential features of these types in the catalog section (not SIMATIC PCS 7 Industrial Workstations), you additionally
"SIMATIC Rack PC, introduction", allowing you to quickly narrow require a SIMATIC PCS 7 BCE V8.0 license (Order No. 6ES7
down the search for your specific application. You can then use 650-1CD08-2YB5) for all single stations or servers which are
the detailed technical data in the same catalog section to define connected to the plant bus via a standard network adapter and
this preselection in detail. not via a CP 1623/CP 1613 A2.

1/2 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction

Overview 1
its all-round capabilities it is ideal for numerous applications in
process automation. The more powerful types, IPC647C and
IPC847C, are excellent alternatives to meet higher requirements.
Because the basic components such as chipset, processor or
ECC memory, are identical, many technical specifications of the
IPC647C and IPC847C types are comparable. The essential
differences result from the different overall heights. Since the
IPC647C is only half as high as IPC847C, the number and variety
of the free slots are reduced in this case. On the other hand, the
more compact design requires significantly less space and
enables higher packing densities in the control cabinet. This
allows the realization of space-saving designs.
The IPC847C best equipped and is the most powerful SIMATIC
PCS 7 Industrial Workstation. Its numerous and varied slots
provide a great deal of potential for expansion. In contrast to
IPC647C, the hardware RAID controller enables hard disk
operation in the RAID Level 5 (high data throughput when
reading combined with redundancy). The IPC847C is predes-
With the SIMATIC PCS 7 Industrial Workstation of the type tined for use as a server or single station. Since it would be over-
IPC547D, we offer you an excellent platform for the configuration dimensioned as a client, it is not offered in this version.
of single stations, servers or clients for SIMATIC PCS 7 V8.0. With

Application
Specially optimized versions are available for operation as Note:
single stations, servers or clients. The operating system and the
following ES/OS software of the SIMATIC PCS 7 process control Please note the standard installation if you use the SIMATIC
system are factory installed: PCS 7 Industrial Workstations within the SIMATIC PCS 7 process
control system for other tasks, e.g. as basic hardware for
Single station: PCS 7 Engineering Software for AS/OS SIMATIC BATCH, SIMATIC Route Control, PCS 7 TeleControl,
(including OS Runtime software) PCS 7 StoragePlus, Central Archive Server, Process Historian,
Server: PCS 7 OS Software Server Information Server, or PCS 7 Web Server. You can then expand
Client: PCS 7 OS Software Client or discard the existing SIMATIC PCS 7 pre-installation, or restore
it using one of the supplied restore DVDs (for details, see section
You only need the corresponding licenses in order to use the restore DVDs under IPC547D, IPC647C, or IPC847C).
preinstalled SIMATIC PCS 7 software.

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction
1 Application (continued)
Features SIMATIC PCS 7 Industrial Workstation
IPC547C1) IPC547D IPC647C IPC847C

Available SIMATIC PCS 7 pre- V6.1+SP4 n


installations
V7.0+SP3 n
V7.1+SP3 n n n
V8.0 n n n
Available versions ES/OS Single Station n n n n
OS Server n n n n
OS Client n n n
Height 4 HU 4 HU 2 HU 4 HU
ECC work memory n n
Software RAID controller RAID1 n n n n
(onboard)
Hardware RAID controller with RAID1 n n
battery backup unit
RAID5 n
Hard disks/ SATA n n n n
Solid State Drive (SSD)
SAS n n
SSD n
No. of slots PCIe x16 1 1 + 1 physical 1 1
(4 lanes connected)
PCIe x8 1 physical 1 physical 1 physical
(1 lane connected) (1 lane connected) (4 lanes connected)
PCIe x4 3
PCIe x1 1
PCI 4 4 1 7
Redundant power supply with diagnostics n n
Without diagnostics n n
Lifecycle Marketing 1.5 to 2 years 1.5 to 2 years 3 years 3 years
Replacement parts/ 3 years 3 years 5 years 5 years
repair
The SIMATIC PCS 7 Industrial Workstation of the type IPC547C is no longer being offered for SIMATIC PCS 7 V8.0. It is only available for the predecessor versions
V6.1, V7.0 and V7.1 until further notice (see chapter Previous versions).

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction

Design 1
Types of plant bus communication
A SIMATIC PCS 7 workstation in the single station or server
version can be used in a variety of ways on the Industrial
Ethernet plant bus depending on the type and number of
automation systems connected:

Interface Software for AS communication


Communication module CP 1623/CP 1613 A2 SIMATIC NET HARDNET-IE S7 communication with up to 64 AS single stations
software, licensed for up to four CP 1623 / (not AS redundant stations)
CP 1613 A2 (license for 4 units)
SIMATIC NET HARDNET-IE S7-REDCONNECT with redundant automation systems
communication software, licensed for up to four (redundant stations)
CP 1623 / CP 1613 A2 (license for 4 units)
Ethernet card BCE (Basic Communication Ethernet) license with up to 8 AS single stations

The SIMATIC NET HARDNET-IE S7-REDCONNECT PowerPack Expansion components


is suitable for upgrading the SIMATIC NET HARDNET-IE S7
communication software (for ordering data, see section The core component of the SIMATIC PCS 7 Industrial
"Communication", section "Industrial Ethernet, system Workstation is a SIMATIC industrial PC without mouse, keyboard
connection of PCS 7 systems") and monitor. This basic hardware can be further expanded
depending on the environment of use and customer require-
The Industrial Ethernet versions of the SIMATIC PCS 7 Industrial ments:
Workstation for single stations and servers are equipped as Accessories
standard with a CP 1623 communication module and - Memory modules
SIMATIC NET HARDNET-IE S7 communications software. - Country-specific power supply cable
The BCE license is involved in the BCE versions of the - Tower Kit (IPC547D and IPC847C only)
SIMATIC PCS 7 Industrial Workstation.
Expansion components
Upgrade from BCE to CP 1613/1623 communication - Mouse and keyboard
- Multi-monitor graphics cards and process monitors
OS single stations and OS servers with BCE communication can - Redundant terminal bus adapter
be retro-upgraded for communication with CP 1613/1623. Items - Smart card reader
required: - Signal output
Network card for connecting to Industrial Ethernet:
- CP 1623 with PCI Express interface or Multi-monitor operation is supported ex factory with two optional
- CP 1613 A2 with conventional PCI interface versions:
S7 communications software for CP 1613/CP 1623 Multi-monitor graphics card "2 Screens"
- SIMATIC NET HARDNET-IE S7 for communication with Multi-monitor graphics card "4 Screens"
AS single stations or
- SIMATIC NET HARDNET-IE S7-REDCONNECT for communi- However, it can also be installed later. For information on multi-
cation with AS redundancy stations and AS single stations monitor operation as well as the required ordering data for retro-
fitting multi-monitor graphics cards, see section "Multi-monitor
For further information and ordering data for the components graphics cards and process monitors".
mentioned, see section "Communication", section "Industrial
Ethernet, system connection of PCS 7 systems".

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction
1 Technical specifications
Comparison of the workstation types for SIMATIC PCS 7 V8.0
Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Design and equipment features
Design
19" rack 4 HU 2 HU 4 HU
Ready for telescopic rails Yes Yes Yes
Horizontal/vertical Installation Yes/Yes Yes/No Yes/Yes
19" fixing bracket with handle; Yes Yes Yes
dismountable from outside
Tower kit (accessory) Yes No Yes
Degree of protection IP30 at front (front cover closed); IP41 at front (front door closed); IP41 at front (front door closed);
IP20 at the rear according to IP20 at the rear according to IP20 at the rear according to
EN 60529 EN 60529 EN 60529
Dust protection Conforms to IEC 60529 with closed With closed front door in With closed front door in
front door conformity with IEC 60529 conformity with IEC 60529
Filter class G2 EN 779, Filter class G2 EN 779, Filter class G2 EN 779,
particles > 0.5 mm are blocked particles > 0.5 mm are blocked particles > 0.5 mm are blocked
by 99% by 99% by 99%
Chipset Intel Q67 Express Mobile Intel QM57 Express Mobile Intel QM57 Express
CPU
Processor / clock Intel Core i7-2600 (4C/8T; Intel Core i7-610E (2C/4T; Intel Core i7-610E (2C/4T;
3.40 GHz, 8 MB Last Level 2.53 GHz, 4 MB Cache, 2.53 GHz, 4 MB Cache,
Cache, Turbo Boost 2.0, EM64-T, Turbo Boost, VT-x, VT-d, EM64-T) Turbo Boost, VT-x, VT-d, EM64-T)
VT-x/-d, iAMT)
Intel Core i5-2400 (4C/4T;
3.10 GHz, 6 MB Last Level
Cache, Turbo Boost 2.0, EM64-T,
VT-x/-d, iAMT)
Intel Pentium Dual Core G850
(2C/2T; 2.90 GHz, 3 MB Last
Level Cache, EM64-T, VT)
Main memory (SDRAM)
Type Dual Channel DDR3-1333 SDRAM DDR3-1066 SDRAM (PC3-8500), DDR3-1066 SDRAM (PC3-8500),
(PC3-10600), without ECC with or without ECC with or without ECC
Maximum configuration 4 DIMM memory sockets in total; 2 DIMM memory sockets in total; 2 DIMM memory sockets in total;
together up to 32 GB together up to 8 GB together up to 8 GB
Standard configuration 2 GB DDR3-1333 SDRAM 2 GB DDR3 SDRAM (1 x 2.0 GB); 4 GB DDR3 SDRAM (2 x 2.0 GB);
(2 x 1.0 GB); dual channel single channel dual channel (without/with ECC)
4 GB DDR3-1333 SDRAM 2 GB DDR3 SDRAM (2 x 1.0 GB); 6 GB DDR3 SDRAM (1 x 2.0 GB,
(2 x 2.0 GB); dual channel dual channel, ECC 1 x 4.0 GB); dual channel
8 GB DDR3-1333 SDRAM 4 GB DDR3 SDRAM (2 x 2.0 GB); 8 GB DDR3 SDRAM (2 x 4.0 GB);
(2 x 4.0 GB); dual channel dual channel (without/with ECC) dual channel (without/with ECC)
12 GB DDR3-1333 SDRAM 6 GB DDR3 SDRAM (1 x 2.0 GB, 4 GB or more can be selected for
(2 x 4.0 GB + 2 x 2.0 GB); 1 x 4.0 GB); dual channel OS server, ES/OS single station or
dual channel 8 GB DDR3 SDRAM (2 x 4.0 GB); OS client
16 GB DDR3-1333 SDRAM dual channel (without/with ECC)
(4 x 4.0 GB); dual channel 4 GB or more can be selected for
4 GB or more can be selected for OS server or ES/OS single station
OS server or ES/OS single station 2 GB or more can be selected for
2 GB or more can be selected for OS client
OS client
Motherboard slots 4 x PCI 1 x PCI 7 x PCI
1 x PCIe x8 (1 lane) 1 x PCIe x8 (4 lanes) 3 x PCIe x4
1 x PCIe x16 1 x PCIe x16 1 x PCIe x16
1 x PCIe x16 (4 lanes) Modules up to 312 mm in length Modules up to 312 mm in length
Modules up to 312 mm in length can be used can be used
can be used

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction

Technical specifications (continued) 1


Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Slots for drives
On the front 3 x 5.25 " (1 x 5.25" for DVD burner 2 x low-profile caddys for 3.5" hard 3 x 5.25 " (1 x 5.25" for DVD burner
and 3 x low-profile caddys for 3.5" disks and 3 x low-profile caddys for 3.5"
hard disks) 1 x 12.7 mm slimline for DVD hard disks)
1 x 3.5" (unused) burner 2 x 3.5" (unused)
Indoors 2 x 3.5" for hard disk drives in the 2 x 3.5" for hard disk drives in the 2 x 3.5" for hard disk drives in the
internal drive bay (can be shock-proof and vibration-proof shock-proof and vibration-proof
optionally installed in caddys) drive bay (can be optionally drive bay (can be optionally
installed in caddys) installed in caddys)
RAID controller Onboard: Intel PCH RAID Onboard: Mobile Intel QM57 Onboard: Mobile Intel QM57
controller with Intel Rapid Storage Express (5 series SATA RAID Express (5 series SATA RAID
Technology controller) controller)
Alternative: Hardware (HW) RAID Alternative: Hardware (HW) RAID
controller in slot PCIe x16 controller in slot PCIe x16
Drives
Hard disk (HDD) 500 GB or 1 TB SATA 3.5" with 500 GB SATA 3.5" with NCQ 500 GB SATA 3.5" with NCQ
NCQ technology technology or 1 TB SAS 3.5" with technology or 1 TB SAS 3.5" with
NCQ technology NCQ technology
Solid-State Drive (SSD) 50 GB or 100 GB SATA 2.5" with No No
SLC technology
DVD burner DVDR/RW 5.25" SATA DVDR/RW 5.25" SATA Slimline DVDR/RW 5.25" SATA
Read: Read: Read:
DVD-ROM: single layer 16x, DVD-ROM: single layer 8x, DVD-ROM: single layer 16x,
dual layer 12x dual layer 6x dual layer 12x
DVD-R/+R: single layer 16x, DVD-R/+R: single layer 8x, DVD-R/+R: single layer 16x,
dual layer 12x dual layer 6x dual layer 7x
DVD-RW/+RW 13x DVD-RW/+RW 8x, DVD-RAM 5x DVD-RW/+RW 13x
CD-ROM/CD-R 48x; CD-RW 40x CD-R 24x, CD-RW 24x CD-ROM/CD-R 48x, CD-RW 40x
Write: Write: Write:
DVD-RAM 12x DVD+R 8x, DVD+RW 8x, DVD+R 16x, DVD+RW 8x,
DVD+R 24x, DVD+RW 8x, DVD-R 8x, DVD-RW 6x DVD-R 16x, DVD-RW 6x
DVD-R 24x, DVD-RW 6x DVD+R9 (DL) 6x, DVD-R DL 2x DVD+R9 (DL) 8x, DVD-R DL 6x
DVD+R9 (DL) 12x, DVD-R CD-R 24x, CD-RW 24x CD-R 48x, CD-RW 32x
DL 12x
CD-R 48x, CD-RW 32x
floppy disk drive No No No
Single station or server design 500 GB or 1 TB HDD SATA 500 GB RAID1 internal 500 GB RAID1 internal
variant internal; 0.2 g vibration, 1 g shock (2 x 500 GB HDD SATA, mirror (2 x 500 GB HDD SATA, mirror
500 GB or 1 TB HDD SATA in disks); 0.5 g vibration, 5 g shock, disks); 0.5 g vibration, 5 g shock,
caddy; front internal internal
500 GB or 1 TB RAID1 internal 500 GB RAID1 in caddy 500 GB RAID1 in caddy
(2 x 500 GB or 2 x 1 TB HDD (2 x 500 GB HDD SATA, mirror); (2 x 500 GB HDD SATA, mirror);
SATA, mirror); 0.2 g vibration, hot swap; front hot swap; front
1 g shock 1 TB RAID1 in caddy 1 TB RAID1 in caddy
500 GB or 1 TB RAID1 in caddy (2 x 1 TB HDD SAS, Mirror); (2 x 1 TB HDD SAS, Mirror);
(2 x 500 GB or 2 x 1 TB HDD hot swap; front; at HW RAID hot swap; front; at HW RAID
SATA, mirror); hot swap; front controller PCIe X8 in PCIe x16 controller PCIe X8 in PCIe x16
1 TB HDD SATA plus 50 or Slot, including battery backup Slot, including battery backup
100 GB SSD, each in caddy; unit (BBU) unit (BBU)
front 1 TB RAID5 in caddy
1 TB RAID1 (2 x 1 TB HDD SATA, (3 x 1 TB HDD SAS, striping
mirror) plus 50 or 100 GB SSD, with parity); hot swap; front; at
each in caddy; hot swap; front HW RAID controller PCIe x8 in
PCIe x16 slot, including battery
backup unit (BBU)
Client design variant 500 GB HDD, SATA internal, 500 GB HDD, SATA internal, No
0.2 g vibration, 1 g shock 0.5 g vibration, 5 g shock
500 GB HDD SATA in caddy; 500 GB HDD SATA in caddy;
front front
500 GB RAID1 internal
(2 x 500 GB HDD SATA, mirror
disks); 0.2 g vibration, 1 g shock,
internal
500 GB RAID1 in caddy
(2 x 500 GB HDD SATA, mirror);
hot swap; front

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Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction
1 Technical specifications (continued)
Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Graphics card Onboard Intel graphics controller, Onboard Intel GMA HD graphics Onboard Intel GMA HD graphics
integrated in processor; version controller, chipset with integrated controller, chipset with integrated
depends on processor, either 2-D and 3-D engine; up to 2048 x 2-D and 3-D engine; up to 2048 x
HD Graphics or HD Graphics 2000 1536 at 75 Hz / 16-bit color depth 1536 at 75 Hz / 16-bit color depth
Graphics memory Dynamic Video Memory Dynamic Video Memory Dynamic Video Memory
Technology (uses between 32 MB Technology (uses between 32 MB Technology (uses between 32 MB
and 1.7 GB RAM) and 1.7 GB RAM) and 1.7 GB RAM)
Resolutions. frequencies, colors DVI connection (VGA via- DVII/ VGA connection via DVI-I/VGA VGA connection via DVI-I/VGA
VGA adapter): adapter: adapter:
up to 1920 x 1200 at 60 Hz / up to 1600 x 1200 at 120 Hz / up to 1600 x 1200 at 120 Hz /
32-bit color depth 32-bit color depth 32-bit color depth
Display port: up 2560 x 1600 at 60 Hz / up 2560 x 1600 at 60 Hz /
up to 2560 x 1600 at 60 Hz / 32-bit color depth 32-bit color depth
32-bit color depth DVI connection: DVI connection:
up to 2048 x 1152 at 60 Hz / up to 2048 x 1152 at 60 Hz /
32-bit color depth 32-bit color depth
Mouse Order separately Order separately Order separately
Interface modules / interfaces
Terminal bus interface 2 x Ethernet port (RJ45) 10/100/ 2 x Ethernet port (RJ45) 10/100/ 2 x Ethernet port (RJ45) 10/100/
1000 Mbit/s, teaming-capable, two 1000 Mbit/s, electrically isolated, 1000 Mbit/s, electrically isolated,
independent controllers: Intel teaming-capable, two independent teaming-capable, two
82579LM and Intel 82574 L controllers: Intel 82577 L and Intel independent controllers: Intel
82574 L 82577 L and Intel 82574 L
Plant bus interface module (single
station/server), alternatives
BCE Ethernet network card RJ45 10/ Ethernet network card RJ45 10/ Ethernet network card RJ45 10/
100/1000 Mbit/s (PCIe x1) 100/1000 Mbit/s (PCIe x1) 100/1000 Mbit/s (PCIe x1)
IE CP 1623 communication module CP 1623 communication module CP 1623 communication module
(PCIe x1) (PCIe x1) (PCIe x1)
USB 2.0 12 channels, 500 mA high current, 7 channels, 500 mA high current, 7 channels, 500 mA high current,
high speed high speed up to 480 Mbit/s high speed up to 480 Mbit/s
8 x at rear 4 x at rear 4 x at rear
2 x at front 2 x at front 2 x at front
2 x internal, with mechanical 1 x internal (e.g. for USB dongle) 1 x internal (e.g. for USB dongle)
locking, e.g. for USB dongle
Serial Server/single station: 1 x COM1 1 x COM1 and 1 x COM2 (each 1 x COM1 and 1 x COM2 (each
and 1 x COM2 (each V.24), 9-pin V.24), 9-pin sub-D connector V.24), 9-pin sub-D connector
sub-D connector
Client: 1 x COM1 (V.24), 9-pin
sub-D connector
Parallel Server/single station: 1 x LPT1 (25- 1 x LPT1 (25-pin, EPP and ECP) 1 x LPT1 (25-pin, EPP and ECP)
pin, EPP and ECP)
Client: -
Audio 1 x Line In; 1 x Micro In; 1 x Micro In; 1 x Line Out 1 x Micro In; 1 x Line Out
1 x Line Out (2 x 0.5 W/8 :); (2 x 0.5 W/8 :); IDT 92HD81HD (2 x 0.5 W/8 :); IDT 92HD81HD
Conexant CX20642, 5.1-Channel,
High Definition Audio Codec
Display port Yes No No
DVI 1 x DVI-I for digital connection of a 1 x DVI-I for digital connection of a 1 x DVI-I for digital connection of a
monitor monitor monitor
Keyboard 1 x PS/2 1 x PS/2 1 x PS/2
Mouse 1 x PS/2 1 x PS/2 1 x PS/2
Operating systems and
diagnostics software
ES/OS single station/OS client Windows 7 Ultimate 64-bit, multi- Windows 7 Ultimate 64-bit, multi- Windows 7 Ultimate 64-bit, multi-
language (German, English, language (German, English, language (German, English,
French, Italian, Spanish, Chinese) French, Italian, Spanish, Chinese) French, Italian, Spanish, Chinese)
OS server Windows Server 2008 R2 Standard Windows Server 2008 R2 Standard Windows Server 2008 R2 Standard
64-bit including 5 CAL, multi- 64-bit including 5 CAL, multi- 64-bit including 5 CAL, multi-
language (German, English, language (German, English, language (German, English,
French, Italian, Spanish, Chinese) French, Italian, Spanish, Chinese) French, Italian, Spanish, Chinese)
System tested SIMATIC Industrial SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitor SIMATIC IPC DiagMonitor
Software integrated in pre-installation integrated in pre-installation integrated in pre-installation

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction

Technical specifications (continued) 1


Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Monitoring / diagnostics functions
Watchdog Monitoring of program execution Monitoring of program execution Monitoring of program execution
Monitoring time adjustable in the Monitoring time adjustable in the Monitoring time adjustable in the
software software software
Restart can be configured for Restart can be configured for Restart can be configured for
faults faults faults
Temperature Violation of permissible operating Overshoot/undershoot of operating Overshoot/undershoot of operating
temperature temperature range temperature range
Fans Speed monitoring for Speed monitoring for Speed monitoring for
Front fan Front fan Front fan
Processor fan Power supply fan Power supply fan
Power supply fan
Indicators (front LEDs) POWER (device switched on) POWER (device switched on) POWER (device switched on)
HDD (access to hard disk drive) HDD (access to hard disk drive) HDD (access to hard disk drive)
TEMP (temperature status) ETHERNET 1, ETHERNET 2 ETHERNET 1, ETHERNET 2
FAN (fan/temperature monitoring) (Ethernet status) (Ethernet status)
WATCHDOG (ready/fault WATCHDOG (ready/fault
indication) indication)
TEMP (temperature status) TEMP (temperature status)
FAN (fan/temperature monitoring) FAN (fan/temperature monitoring)
HDD1 ALARM, HDD2 ALARM HDD1 ALARM, HDD2 ALARM,
(hard disk alarm in conjunction HDD3 ALARM (hard disk alarm in
with RAID and monitoring conjunction with RAID and
software) monitoring software)
Safety
Protection class Protection class I in accordance Protection class I in accordance Protection class I in accordance
with IEC 61140 with IEC 61140 with IEC 61140
Safety directives IEC 60950-1; IEC 60950-1; IEC 60950-1
EN 60950-1; EN 60950-1; EN 60950-1
UL60950-1; UL 60950-1; UL 60950-1
CSA C22.2 No. 60950-1-07 CSA C22.2 No 60950-1-07 CSA C22.2 No 60950-1-07
Noise level
Operation < 45 dB(A) according to < 45 DB(A) at 25 C according to < 45 DB(A) at 25 C according to
DIN 45635 DIN EN ISO 7779 DIN EN ISO 7779
(40 dB(A) at 20 C, Windows idle Optical drives not in operation Optical drives not in operation
mode)
Electromagnetic compatibility
(EMC)
Emitted interference (AC) EN 61000-6-3; EN 61000-6-4; EN 61000-6-3, FCC Class A; EN 61000-6-3, FCC Class A
CISPR 22/ EN 55022 Class B; EN 61000-3-2 Class D and EN 61000-3-2 Class D and
FCC Class A; EN 61000-3-3 EN 61000-3-3
EN 61000-3-2 Class D;
EN 61000-3-3
Immunity to conducted interference 2 kV (to IEC 61000-4-4, burst) 2 kV (to IEC 61000-4-4; burst) 2 kV (to IEC 61000-4-4; burst)
on the supply lines 1 kV (to IEC 61000-4-5, 1 kV (to IEC 61000-4-5; 1 kV (to IEC 61000-4-5;
symmetrical surge) symmetrical surge) symmetrical surge)
2 kV (to IEC 61000-4-5, 2 kV (to IEC 61000-4-5; 2 kV (to IEC 61000-4-5;
asymmetrical surge) asymmetrical surge) asymmetrical surge)
Immunity to interference on signal 1 kV (to IEC 61000-4-4; burst; 1 kV (to IEC 61000-4-4; burst; 1 kV (to IEC 61000-4-4; burst;
lines length < 30 m) length < 30 m) length < 30 m)
2 kV (to IEC 61000-4-4; burst; 2 kV (to IEC 61000-4-4; burst; 2 kV (to IEC 61000-4-4; burst;
length > 30 m) length > 30 m) length > 30 m)
2 kV (to IEC 61000-4-5; surge, 2 kV (to IEC 61000-4-5; length 2 kV (to IEC 61000-4-5; surge,
length > 30 m) > 30 m) length > 30 m)
Immunity to static discharge 4 kV, contact discharge 6 kV contact discharge 6 kV contact discharge
(according to IEC 61000-4-2) (according to IEC 61000-4-2) (according to IEC 61000-4-2)
8 kV, atmospheric discharge 8 kV air discharge (according to 8 kV air discharge (according to
(according to IEC 61000-4-2) IEC 61000-4-2) IEC 61000-4-2)
Immunity to radiofrequency radiation 1 V/m, 2 ... 2.7 GHz, 80% AM 10 V/m, 80...1000 MHz and 10 V/m, 80-1000 MHz and
(according to IEC 61000-4-3) 1.4 ... 2 GHz, 80% AM 1 kHz 1.4 ... 2 GHz, 80% AM (according
10 V/m, 80 ... 1 000 MHz and (according to IEC 61000-4-3) to IEC 61000-4-3)
1.4 ... 2 GHz, 80% AM (according 1 V/m, 2 ... 2.7 GHz, 80% AM 1 1 V/m, 2 ... 2.7 GHz, 80% AM
to IEC 6100-4-3) kHz (according to IEC 61000-4-3) (according to IEC 61000-4-3)
10 V, 10 kHz ... 80 MHz (according 10 V, 10 KHz ... 80 MHz, 80% AM 1 10 V, 10 KHz-80 MHz, 80% AM
to IEC 61000-4-6) kHz (according to IEC 61000-4-6) (according to IEC 61000-4-6)
Magnetic field 100 A/m, 50 Hz/60 Hz (to 100 A/m, 50 Hz/60 Hz (to 100 A/m, 50 Hz/60 Hz (to
IEC 61000-4-8) IEC 61000-4-8) IEC 61000-4-8)

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction
1 Technical specifications (continued)
Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Climatic conditions
Temperature Tested according to Tested according to IEC 60068-2- Tested according to
IEC 60068-2-2, IEC 60068-2-1, 2, IEC 60068-2-1, IEC 60068-2-14 IEC 60068-2-2, IEC 60068-2-1,
IEC 60068-2-14 IEC 60068-2-14
Operation +5 ... +35 C (without restriction) + 5 ... + 35 C (without restriction) + 5 ... + 35 C (without restriction)
+5 ... +40 C (no DVD burner + 5 ... + 45 C (no DVD burner + 5 ... + 45 C (no DVD burner
operation) operation) operation)
CPU up to 95 W power loss + 5 ... + 50 C (no optical drive + 5 ... + 50 C (no optical drive
Gradient: max. 10 C/h, operation, no HDD operation in operation, no HDD operation in
no condensation caddy; total power loss of the caddy; total power loss of the
expansion modules < 30 W) expansion modules < 30 W)
Gradient: max. 10 C/h, Gradient: max. 10 C/h,
no condensation no condensation
Storage/transport -20 ... +60 C -20 ... +60 C -20 ... +60 C
Gradient: max. 20 C/h, Gradient: max. 20 C/h, Gradient: max. 20 C/h,
no condensation no condensation no condensation
Relative humidity Tested according to Tested according to Tested according to
IEC 60068-2-78, IEC 60068-2-30 IEC 60068-2-78, IEC 60068-2-30 IEC 60068-2-78, IEC 60068-2-30
Operation 5 ... 80 % at 25 C (no conden- 5 ... 80 % at 25 C (no conden- 5 ... 80 % at 25 C (no conden-
sation) sation) sation)
Gradient: max. 10 C/h, Gradient: max. 10 C/h, Gradient: max. 10 C/h,
no condensation no condensation no condensation
Storage/transport 5 ... 95 % at 25 C (no conden- 5 ... 95 % at 25 C (no conden- 5 ... 95 % at 25 C (no conden-
sation) sation) sation)
Gradient: max. 20 C/h, Gradient: max. 20 C/h, Gradient: max. 20 C/h,
no condensation no condensation no condensation
Atmospheric pressure
Operation 1080 ... 795 hPa 1080 ... 795 hPa 1080 ... 795 hPa
(corresponds to a height of (corresponds to a height of (corresponds to a height of
-1 000 ... 2 000 m) -1 000 ... 2 000 m) -1 000 ... 2 000 m)
Storage/transport 1080 ... 660 hPa 1080 ... 660 hPa 1080 ... 660 hPa
(corresponds to a height of (corresponds to a height of (corresponds to a height of
-1 000 ... 3 500 m) -1 000 ... 3 500 m) -1 000 ... 3 500 m)
Mechanical
environmental conditions
Vibrations Tested according to Tested according to Tested according to
IEC 60068-2-6, 10 cycles IEC 60068-2-6, 10 cycles IEC 60068-2-6, 10 cycles
Operation 20 ... 58 Hz: Amplitude 0.015 mm; 10 ... 58 Hz: Amplitude 10 ... 58 Hz: Amplitude
58 ... 200 Hz: 2 m/s 0.0375 mm, 0.0375 mm,
(approx. 0.2 g) 58 ... 500 Hz: 4.9 m/s 58 ... 500 Hz: 4.9 m/s
Note: (approx. 0.5 g) (approx. 0.5 g)
No mechanical loads can be Note: Note:
tolerated when using hard disks in No mechanical loads can be No mechanical loads can be
caddy and during burning process tolerated when HDD is operated in tolerated when HDD is operated in
with CD/DVD burners. caddy and only shocks up to 5 g caddy and only shocks up to 5 g
can be tolerated during burning can be tolerated during burning
process with DVD burner. process with DVD burner.
Storage/transport 5 ... 8.51 Hz: Amplitude 3.5 mm; 5 ... 9 Hz: Amplitude 3.5 mm; 5 ... 9 Hz: Amplitude 3.5 mm;
8.51 ... 500 Hz: 9.8 m/s 9 ... 500 Hz: 9.8 m/s 9 ... 500 Hz: 9.8 m/s
Shock resistance Tested according to Tested according to Tested according to
IEC 60068-2-27 IEC 60068-2-27, IEC 60068-2-27,
IEC 60068-2-29 IEC 60068-2-29
Operation Half sine: 9.8 m/s, 20 ms (approx. Half sine: 50 m/s, 30 ms (approx. Half sine: 50 m/s, 30 ms (approx.
1 g), 100 shocks per axis 5 g), 100 shocks per axis 5 g), 100 shocks per axis
Note: Note: Note:
No mechanical loads can be No mechanical loads can be No mechanical loads can be
tolerated when using hard disks in tolerated when HDD is operated in tolerated when HDD is operated in
caddy and during burning process caddy and only shocks up to 5 g caddy and only shocks up to 5 g
with CD/DVD burners. can be tolerated during burning can be tolerated during burning
process with DVD burner. process with DVD burner.
Storage/transport Half sine: 250 m/s, 6 ms, Half sine: 250 m/s, 6 ms, Half sine: 250 m/s, 6 ms,
1 000 shocks per axis 1000 shocks per axis 1000 shocks per axis

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Industrial Workstation/IPC
SIMATIC Rack PCs
Introduction

Technical specifications (continued) 1


Type SIMATIC IPC547D SIMATIC IPC647C SIMATIC IPC847C
Approvals
CE domestic environment
Interference emission EN 61000-6-3: 2007 EN 61000-6-3: 2007 EN 61000-6-3: 2007
Noise immunity EN 61000-6-1: 2007 EN 61000-6-1: 2007 EN 61000-6-1: 2007
CE industrial environment
Interference emission EN 61000-6-4: 2007 EN 61000-6-4: 2007 EN 61000-6-4: 2007
Noise immunity EN 61000-6-2: 2005 EN 61000-6-2: 2005 EN 61000-6-2: 2005
cULus 60950-1 Yes Yes Yes
Special features
Quality assurance according Yes Yes Yes
according ISO 9001
Power supply
Nominal supply voltage (UN) 100 ... 240 V AC 100 ... 240 V AC 100 ... 240 V AC
(85 ... 264 V AC) (85 ... 264 V AC) (85 ... 264 V AC)
2 x 100 ... 240 V AC 2 x 100 ... 240 V AC 2 x 100 ... 240 V AC
(85 ... 264 V AC); redundant (85 ... 264 V AC); redundant (85 ... 264 V AC); redundant
power supply power supply power supply
Frequency 50 ... 60 Hz (minimum 47 Hz to 50 ... 60 Hz (minimum 47 Hz to 50 ... 60 Hz (minimum 47 Hz to
maximum 63 Hz, sinusoidal) maximum 63 Hz, sinusoidal) maximum 63 Hz, sinusoidal)
Short-term voltage dip 20 ms at 93 V 20 ms at 93 V 20 ms at 93 V
(max. 10 events per hour; recovery (max. 10 events per hour; recovery (max. 10 events per hour; recovery
time of at least 1 s) time of at least 1 s) time of at least 1 s)
Power consumption at 210 W 270 W maximum at 80% efficiency Approx. 210 W maximum at 80% 270 W maximum at 80% efficiency
secondary with single power supply efficiency with single power supply
300 W maximum at 70% efficiency 300 W maximum at 70% efficiency
with redundant power supply with redundant power supply
AC input current Continuous current up to 6 A at Continuous current up to 6 A Continuous current up to 7 A
100 V; 3 A at 240 V Up to 30 A for 5 ms during startup Up to 30 A for 5 ms during startup
Up to 30 A for 5 ms during startup
Max. current output (DC) +5 V: 26 A; +3.3 V: 24 A (in total +5 V: 30 A; +3.3 V: 28 A (in total +5 V: 26 A; +3.3 V: 24 A (in total
up to 190 W) up to 160 W) up to 190 W with single power
+12 V: 15 A; +12 V: 15 A +12 V: 15 A supply, up to 100 W with
-12 V: 0.2 A -12 V: 0.5 A redundant AC power supply)
+5 Vaux: 2 A -5 V: 0.5 A +12 V: 15 A; +12 V: 15 A
Total sum of all voltages max. +5 Vaux: 2 A -12 V: 0.2 A
210 W Total sum of all voltages max. +5 Vaux: 2 A
170 W Total sum of all voltages max.
210 W
Dimensions and weights
Mounting Dimensions (W x H x D), 433.5 x 176.5 x 445.5 430.4 x 88.1 x 444.4 430.4 x 177.4 x 444.4
in mm
Weight 16 ... 23 kg 10 ... 14 kg 16 ... 23 kg

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Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D
1 Overview
The SIMATIC PCS 7 Industrial Workstations based on a SIMATIC
Rack PC of type IPC547D are UL-certified and have the CE mark
for use in residential, business and industrial environments. With
their innovative Intel PC architecture of 19" rack design, their
high availability, flexibility and service friendliness they are highly
suitable for the specific requirements associated with process
control technology.

Design
The SIMATIC PCS 7 Industrial Workstations of type IPC547D
Alarm LEDs for RAID configurations Swap frame for hard disks and have a painted all-metal enclosure in 19" rack design (4 HUs),
in swap frame solid state drives, which is particularly protected against dust by a filter and
hot swap for RAID configuration
pressurized ventilation. This mechanically and electromechani-
cally rugged enclosure has a service-friendly design. The
SIMATIC PCS 7 Industrial Workstations of type IPC547D can be
positioned and installed horizontally or vertically. Using an
optional tower kit, the Rack PC can be converted into an industry
tower. The compact dimensions also allow space-saving
assembly in 500-mm deep 19" control cabinets.
The SIMATIC PCS 7 Industrial Workstations of type IPC547D are
suitable for reliable 24-hour continuous operation at ambient
temperatures between 5 and 40 C. With a full configuration,
Status display 2 x USB On/off button they still provide the maximum processor performance up to the
Hard disk access
Fan/temperature status Optical drive
limit of 40 C. Shocks up to 1 g and vibrations up to 0.2 g can be
tolerated during operation.

Alarm acknowledgment Graphics expansions (optional)


button

AC power Interfaces for keyboard, Extension slots:


supply mouse, 4 x PCI,
1 x DVI-I, 1 x DisplayPort, 1 x PCIe x8 (1 lane),
8 x USB 2.0, audio, COM1, 1 x PCIe x16 (4 lanes),
COM2, LPT1, 1 x PCIe x16
2 x Gigabit Ethernet

SIMATIC IPC547D, front with open front panel (top) and rear

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Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D

Design (continued) 1
Further essential features of the High system availability
SIMATIC PCS 7 Industrial Workstations High-quality components with high MTBF values
Powerful technology with modern processors and graphic RAID1 configuration for data mirroring on 2 SATA hard disks
controllers (also in hot-swap frame) available for single station, server,
Motherboard based on the Intel chipset Q67 and client
Main memory expansion from 2 to 16 GB (client) or 4 to 16 GB Faulty hard disk in an RAID configuration can be quickly
(server/single station) DDR3-1333 SDRAM, without ECC (in identified by the HDD alarm LED integrated in the hot-swap
dual channel mode for the optimum performance) frame and replaced
Powerful and energy-saving Intel multi-core processors: i7, i5, Redundant 110/230 V AC power supply with hot swap
or Pentium Dual Core functionality as a design variation
Powerful Intel graphics controller onboard, integrated in the Lockable front flap provides access protection for removable
processor: media, USB ports, operator controls (reset, power), fan, and
- Either HD Graphics or HD Graphics 2000 version air filter on the front
depending on the processor type Diagnostics and monitoring functions for temperature, fan,
- 2 digital interfaces: DVI-I and display port and program execution (watchdog)
- Analog VGA connection via DVI-I to VGA adapter LEDs on front for power, hard disk activity, and status of fan
Optional graphics extension with multi-monitor graphics cards and temperature
for connection of up to 4 process monitors
Integration in SIMATIC PCS 7 system diagnostics
High-speed data transfer through combination of the system
drive (hard disk or RAID1 configuration) with a 50/100 GB Can be integrated into the system diagnostics with the
solid-state drive for the user data SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
IPC DiagMonitor diagnostics software for monitoring the
Expansion options and interfaces program execution (watchdog), temperature, fan speed, hard
2 x 10/100/1000 Mbit/s Ethernet RJ45 port integrated onboard disk status and system failure
Numerous slots for PCI/PCI-Express expansion modules (all Practical and service-friendly design for industrial use
for modules up to 312 mm in length) High EMC
- 4 x PCI
- 1 x PCIe x8 (1 lane) Degree of protection at front: IP30 (with front flap closed), at
- 1 x PCIe x16 rear: IP20
- 1 x PCIe x16 (4 lanes) Dust protection through fan-controlled pressurized cooling via
Total of 12 USB 2.0 ports filter
- 8 on the rear of the device Filter can be replaced without tools
- 2 on the front Special hard disk holders and card retainers for protection
- 2 internal, e.g. for software license dongle ASIA against vibration and shock
Serial COM interfaces Replacement and expansion of components with just one tool
- 2 per server and single station (COM1, COM2) (Torx 10)
- 1 per client (COM1)
Fast replacement of hard disks by means of hot-swap frame
Further interfaces at the rear of the device: (configuration option)
- 2 PS/2 for mouse and keyboard
- 1 LPT1 Simple cabinet assembly using telescopic rails
- Sound (Line In, Line Out, Micro In) High investment protection
6 slots for drives (occupied in accordance with configuration): System-tested with SIMATIC PCS 7
- 3 5.25" slots (front) for DVD burner and up to 3 low-profile
swap frames Marketing period 1.5 to 2 years, supply with replacement
- 1 slot 3.5" (front) parts/repairs over 3 years
- 2 slots 3.5" (internal) Support for legacy interfaces (PS/2, COM, LPT)
Certification for worldwide marketing (cULus)
Installation compatible across device generations
Worldwide service and support

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Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D
1 Design (continued)
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
delivered status or a new installation for a different application.
SIMATIC PCS 7 V8.0 Included Restore DVDs Preinstalled on
Industrial Workstation delivery
Single station
SIMATIC PCS 7 Restore DVD 1: Windows 7 Ultimate 64-bit operating system with default settings --
ES/OS IPC547D W7 (IE or BCE) for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows 7 Ultimate 64-bit operating system plus software instal- n
lation for operation as ES/OS single station
Server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC547D BCE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC547D IE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server
Client
SIMATIC PCS 7 Restore DVD 1: Windows 7 Ultimate 64-bit operating system with default settings --
OS Client IPC547D W7 for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows 7 Ultimate 64-bit operating system plus software instal- n
lation for operation as OS client

Individual configuration of SIMATIC PCS 7


Industrial Workstations
By selecting predefined equipment features, you can
individually configure the SIMATIC PCS 7 Industrial Workstation
and thus also its Order No. Selection tables for single station,
server and client are available for this in the Section
"Ordering data" (paper catalog) . The PCS7 INDUSTRIAL
WORKSTATION PC547D configurator in the Industry Mall
(www.siemens.com/industrymall) allows you to interactively
select and order the SIMATIC PCS 7 Industrial Workstation in the
Single Station, Server or Client version.
Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.

Technical specifications
Detailed technical specifications for the IPC547D type SIMATIC
PCS 7 Industrial Workstation is available under "Comparison of
the workstation types" in the catalog section "SIMATIC Rack PC,
Introduction".

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Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D

Ordering data 1
Individually configurable SIMATIC PCS 7 Industrial Workstations
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for ES/OS single station for ES/OS single station
3 - 2 C 3 - 2 C
SIMATIC IPC547D industrial PC SIMATIC IPC547D industrial PC
Windows 7 Ultimate 64-bit operating system, Windows 7 Ultimate 64-bit operating system,
multi-language (German, English, French, multi-language (German, English, French,
Italian, Spanish, Chinese), and SIMATIC PCS 7 Italian, Spanish, Chinese), and SIMATIC PCS 7
V8.0 pre-installed V8.0 pre-installed
Processor and system type Expansion (hardware)
Pentium Dual Core G850 (2C/2T, 2.90 GHz, A Without expansions A
3 MB Last Level Cache, EM64T, VT),
ES/OS Single Station Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)
Core i5-2400 (4C/4T, 3.10 GHz, 6 MB Last D
Level Cache, Turbo Boost 2.0, EM64T, Multi-monitor graphics card "4 Screens" C
VT-x/-d, iAMT), ES/OS Single Station (SIMATIC PCS 7 option)
Core i7-2600 (4C/8T, 3.40 GHz, 8 MB Last G Power supply unit, country-specific version
Level Cache, Turbo Boost 2.0, EM64T, 110/230 V AC industrial power supply
VT-x/-d, iAMT), ES/OS Single Station
- European power supply cord 0
Hard disks
500 GB HDD, internal, 0.2 g vibration, A - US power supply cord 1
1 g shock - Power supply cord for UK 2
T TB HDD, internal, 0.2 g vibration, B
- Power supply cord for Switzerland 3
1 g shock
RAID1, internal, 0.2 g vibration, 1 g shock - Power supply cord for Italy 4
- 500 GB (2 x 500 GB HDD, mirror disks)1) C - Chinese power supply cord 5
- 1 TB (2 x 1 TB HDD, mirror disks)1) D 2 x 110/230 V AC, redundant power supply, 6
without power supply cord1)
500 GB HDD in caddy; front E
1) The redundant power supply can only be used together with the RAID1
1 TB HDD in caddy; front F internal hard disk version (option C or D).
RAID1, in caddy, hot-swap, front
- 500 GB (2 x 500 GB HDD, mirror disks) G
- 1 TB (2 x 1 TB HDD, mirror disks) H
1 TB HDD in caddy; front, also with
- 50 GB solid-state drive (SLC) in caddy; J
at the front
- 100 GB solid-state drive (SLC) in caddy; K
at the front
RAID1, 1 TB (2 x 1 TB HDD, mirror disks) in
caddy, hot-swap, for mounting on the front,
also with
- 50 GB solid-state drive (SLC) in caddy; L
at the front
- 100 GB solid-state drive (SLC) in caddy; M
at the front
Main memory
4 GB DDR3 1333 SDRAM (2 x 2 GB); 1
dual channel
8 GB DDR3 1333 SDRAM (2 x 4 GB); 2
dual channel
12 GB DDR3 1333 SDRAM (2 x 4 GB, 3
2 x 2 GB), dual channel
16 GB DDR3 1333 SDRAM (4 x 4 GB), 4
dual channel
Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8

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Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D
1 Ordering data (continued)
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for OS server for OS server
3 - 2 D 3 - 2 D
SIMATIC IPC547D industrial PC SIMATIC IPC547D industrial PC
Windows Server 2008 R2 64-bit operating Windows Server 2008 R2 64-bit operating
system including 5 CAL, multi-language system including 5 CAL, multi-language
(German, English, French, Italian, Spanish, (German, English, French, Italian, Spanish,
Chinese), and SIMATIC PCS 7 V8.0 pre- Chinese), and SIMATIC PCS 7 V8.0 pre-
installed installed
Processor and system type Expansion (hardware)
Pentium Dual Core G850 (2C/2T, 2.90 GHz, B Without expansions A
3 MB Last Level Cache, EM64T, VT),
OS Server Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)
Core i5-2400 (4C/4T, 3.10 GHz, 6 MB Last E
Level Cache, Turbo Boost 2.0, EM64T, Multi-monitor graphics card "4 Screens" C
VT-x/-d, iAMT), OS Server (SIMATIC PCS 7 option)
Core i7-2600 (4C/8T, 3.40 GHz, 8 MB Last H Power supply unit, country-specific version
Level Cache, Turbo Boost 2.0, EM64T, 110/230 V AC industrial power supply
VT-x/-d, iAMT), OS Server
- European power supply cord 0
Hard disks
500 GB HDD, internal, 0.2 g vibration, A - US power supply cord 1
1 g shock - Power supply cord for UK 2
T TB HDD, internal, 0.2 g vibration, B
- Power supply cord for Switzerland 3
1 g shock
RAID1, internal, 0.2 g vibration, 1 g shock - Power supply cord for Italy 4
- 500 GB (2 x 500 GB HDD, mirror disks)1) C - Chinese power supply cord 5
- 1 TB (2 x 1 TB HDD, mirror disks)1) D 2 x 110/230 V AC, redundant power supply, 6
without power supply cord1)
500 GB HDD in caddy; front E
1)
The redundant power supply can only be used together with the RAID1
1 TB HDD in caddy; front F internal hard disk version (option C or D).
RAID1, in caddy, hot-swap, front
- 500 GB (2 x 500 GB HDD, mirror disks) G
- 1 TB (2 x 1 TB HDD, mirror disks) H
1 TB HDD in caddy; front, also with
- 50 GB solid-state drive (SLC) in caddy; J
at the front
- 100 GB solid-state drive (SLC) in caddy; K
at the front
RAID1, 1 TB (2 x 1 TB HDD, mirror disks) in
caddy, hot-swap, for mounting on the front,
also with
- 50 GB solid-state drive (SLC) in caddy; L
at the front
- 100 GB solid-state drive (SLC) in caddy; M
at the front
Main memory
4 GB DDR3 1333 SDRAM (2 x 2 GB); 1
dual channel
8 GB DDR3 1333 SDRAM (2 x 4 GB); 2
dual channel
12 GB DDR3 1333 SDRAM (2 x 4 GB, 3
2 x 2 GB), dual channel
16 GB DDR3 1333 SDRAM (4 x 4 GB), 4
dual channel
Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8

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Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D

Ordering data (continued) 1


Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for OS client for OS client
3 - 2 C 3 - 2 C
SIMATIC IPC547D industrial PC SIMATIC IPC547D industrial PC
Windows 7 Ultimate 64-bit operating system, Windows 7 Ultimate 64-bit operating system,
multi-language (German, English, French, multi-language (German, English, French,
Italian, Spanish, Chinese), and SIMATIC PCS 7 Italian, Spanish, Chinese), and SIMATIC PCS 7
V8.0 pre-installed V8.0 pre-installed
Processor and system type Expansion (hardware)
Pentium Dual Core G850 (2C/2T, 2.90 GHz, C Without expansions A
3 MB Last Level Cache, EM64T, VT),
OS Client Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)
Core i5-2400 (4C/4T, 3.10 GHz, 6 MB Last F
Level Cache, Turbo Boost 2.0, EM64T, Multi-monitor graphics card "4 Screens" C
VT-x/-d, iAMT), OS Client (SIMATIC PCS 7 option)
Core i7-2600 (4C/8T, 3.40 GHz, 8 MB Last J Power supply unit, country-specific version
Level Cache, Turbo Boost 2.0, EM64T, 110/230 V AC industrial power supply
VT-x/-d, iAMT), OS Client
- European power supply cord 0
Hard disks
500 GB HDD, internal, 0.2 g vibration, A - US power supply cord 1
1 g shock - Power supply cord for UK 2
RAID1, 500 GB (2 x 500 GB HDD, mirror C
- Power supply cord for Switzerland 3
disks), internal, 0.2 g vibration, 1 g shock1)
500 GB HDD in caddy; front E - Power supply cord for Italy 4
RAID1, 500 GB (2 x 500 GB HDD, mirror G - Chinese power supply cord 5
disks), in caddy, hot-swap, for mounting on 2 x 110/230 V AC, redundant power supply, 6
the front without power supply cord1)
Main memory 1) The redundant power supply can only be used together with the RAID1
2 GB DDR3 1333 SDRAM (2 x 1 GB); 0 internal hard disk version (option C).
dual channel
4 GB DDR3 1333 SDRAM (2 x 2 GB); 1
dual channel
8 GB DDR3 1333 SDRAM (2 x 4 GB); 2
dual channel
12 GB DDR3 1333 SDRAM (2 x 4 GB, 3
2 x 2 GB), dual channel
16 GB DDR3 1333 SDRAM (4 x 4 GB), 4
dual channel
Communication with plant bus
Without additional communication modules 8

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Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D
1 Ordering data (continued)
SIMATIC PCS 7 Industrial Workstations of the type IPC547D
as replacement part
Without hardware expansions, software pre-installation, system software licenses, restore DVDs
Replacement for ES/OS Single Station, OS Server, or OS Client of type IPC547D
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
as replacement part as replacement part
3 - 8 3 - 8
SIMATIC IPC547D industrial PC SIMATIC IPC547D industrial PC
Without SIMATIC PCS 7 restore DVDs, without Without SIMATIC PCS 7 restore DVDs, without
pre-installation pre-installation
Processor and system type Operating system
Pentium Dual Core G850 (2C/2T, 2.90 GHz, W Windows 7 Ultimate 64-bit, Multi-language A
3 MB Last Level Cache, EM64T, VT), (German, English, French, Italian, Spanish,
replacement part Chinese), with license downgrade to
Core i5-2400 (4C/4T, 3.10 GHz, 6 MB Last X Windows XP Professional 32-bit, multi-
Level Cache, Turbo Boost 2.0, EM64T, language (German, English, French, Italian,
VT-x/-d, iAMT), replacement part Spanish, Chinese)
Core i7-2600 (4C/8T, 3.40 GHz, 8 MB Last Y Windows Server 2008 R2 64-bit including B
Level Cache, Turbo Boost 2.0, EM64T, 5 CAL, multi-language (German, English,
VT-x/-d, iAMT), replacement part French, Italian, Spanish, Chinese) license,
with license downgrade to Windows Server
Hard disks 2003 R2 Standard 32-bit including 5 CAL,
500 GB HDD, internal, 0.2 g vibration, A multi-language (German, English, French,
1 g shock Italian, Spanish, Chinese)
T TB HDD, internal, 0.2 g vibration, B Without operating system X
1 g shock
RAID1, internal, 0.2 g vibration, 1 g shock Expansion (hardware)
Without expansions A
- 500 GB (2 x 500 GB HDD, mirror disks)1) C
Multi-monitor graphics card "2 Screens" B
- 1 TB (2 x 1 TB HDD, mirror disks)1) D (SIMATIC PCS 7 option)
500 GB HDD in caddy; front E Multi-monitor graphics card "4 Screens" C
(SIMATIC PCS 7 option)
1 TB HDD in caddy; front F
Power supply unit, country-specific version
RAID1, in caddy, hot-swap, front
110/230 V AC industrial power supply
- 500 GB (2 x 500 GB HDD, mirror disks) G
- European power supply cord 0
- 1 TB (2 x 1 TB HDD, mirror disks) H
- US power supply cord 1
1 TB HDD in caddy; front, also with
- Power supply cord for UK 2
- 50 GB solid-state drive (SLC) in caddy; J
at the front - Power supply cord for Switzerland 3
- 100 GB solid-state drive (SLC) in caddy; K - Power supply cord for Italy 4
at the front
- Chinese power supply cord 5
RAID1, 1 TB (2 x 1 TB HDD, mirror disks) in
caddy, hot-swap, for mounting on the front, 2 x 110/230 V AC, redundant power supply, 6
also with without power supply cord1)
- 50 GB solid-state drive (SLC) in caddy; L 1) The redundant power supply can only be used together with the RAID1
at the front
internal hard disk version (option C or D).
- 100 GB solid-state drive (SLC) in caddy; M
at the front
Main memory
2 GB DDR3 1333 SDRAM (2 x 1 GB); 0
dual channel
4 GB DDR3 1333 SDRAM (2 x 2 GB); 1
dual channel
8 GB DDR3 1333 SDRAM (2 x 4 GB); 2
dual channel
12 GB DDR3 1333 SDRAM (2 x 4 GB, 3
2 x 2 GB), dual channel
16 GB DDR3 1333 SDRAM (4 x 4 GB), 4
dual channel
Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8

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Industrial Workstation/IPC
SIMATIC Rack PCs
IPC547D

Selection and ordering data (continued) Accessories 1


Additional and expansion components Power supply cord for Rack PC
Memory modules for expanding The SIMATIC PCS 7 preferred types are always delivered with a
the main memory
"European power supply cord". This can be used in Germany,
SIMATIC PC, memory expansion France, Spain, Netherlands, Belgium, Sweden, Austria and
1.0 GB DDR3 1333 SDRAM, 6ES7 648-2AJ40-0LA0 Finland.
DIMM (1 x 1.0 GB)
2.0 GB DDR3 1333 SDRAM, 6ES7 648-2AJ50-0LB0
The country-specific versions listed in the Ordering data are
DIMM, kit for dual-channel required for other countries. The following picture shows the
technology (2 x 1.0 GB) design of a number of power supply plugs:
4.0 GB DDR3 1333 SDRAM, 6ES7 648-2AJ60-0LB0
DIMM, kit for dual-channel
technology (2 x 2.0 GB)
8.0 GB DDR3 1333 SDRAM, 6ES7 648-2AJ70-0LB0 Europe USA
DIMM, kit for dual-channel
technology (2 x 4.0 GB)
SIMATIC PC keyboard Great Britain Italy
(USB connection)
German/international key 6ES7 648-0CB00-0YA0
assignment
Switzerland China
SIMATIC PC mouse
Optical, with USB connection 6ES7 790-0AA01-0XA0
and PS/2 adapter
Tower kit for SIMATIC PCS 7 Country-specific power supply cords for Rack PC
Industrial Workstations
Tower Kit
Tower kit for conversion of a 6ES7 648-1AA00-0XC0
Rack PC into an industrial The Tower Kit enables conversion of a SIMATIC PCS 7 Industrial
Tower PC Workstation with rack PC design to an industrial tower PC.
Withdrawable HDD caddy A Tower Kit can be ordered as an accessory for the SIMATIC
PCS 7 Industrial Workstation IPC547D.
Low-profile, withdrawable HDD 6ES7 648-0EG00-1BA0
caddy for 3.5" hard disk, SATA
(without hard disk)
3-m power supply cord for
Rack PC 1)
For Europe 6ES7 900-0AA00-0XA0
For Great Britain 6ES7 900-0BA00-0XA0
For Switzerland 6ES7 900-0CA00-0XA0
For the USA 6ES7 900-0DA00-0XA0
For Italy 6ES7 900-0EA00-0XA0
For China 6ES7 900-0FA00-0XA0
SIMATIC NET HARDNET IE
S7-REDCONNECT PowerPack
For communication with fault-
tolerant AS systems, see section
"Communication", section "Indus-
trial Ethernet system connection
of PCS 7 system"
1)
The SIMATIC PCS 7 preferred types are delivered as standard with a
"European power cable". The country-specific versions listed above are
required for some countries.

Siemens ST PCS 7 December 2011 1/19


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C
1 Overview
Based on a SIMATIC Rack PC of type IPC647C, SIMATIC PCS 7
Industrial Workstations in 19" format with only 2 HU are extremely
compact, rugged and powerful. They are UL-certified and have
the CE mark for use in residential, business and commercial
environments. They are ideally suited for use as a single station,
server or client in the SIMATIC PCS 7 process control system
due to their high industrial functionality. They enable high
packing density in the control cabinet and save a significant
amount of space in the control room due to their low overall
height.

Design
The SIMATIC PCS 7 Industrial Workstations of type IPC647C
SATA hard disk swap frame, Lock for have a painted all-metal enclosure in 19" rack design (2 HUs),
hot swap with RAID1 configuration front door which is particularly protected against dust by a filter and
(removable during operation) and hot swap pressurized ventilation. This mechanically and electromechani-
frames cally rugged enclosure has a service-friendly design.
Power switch
Reset switch SIMATIC PCS 7 Industrial Workstations of type IPC647C are
especially suited for space-saving mounting in 500-mm deep
19" control cabinets due to their compact dimensions. They can
be installed or positioned horizontally.
The SIMATIC PCS 7 Industrial Workstations of type IPC647C are
suitable for reliable 24-hour continuous operation at ambient
temperatures between 5 and 50 C. With maximum configu-
Housing with ration, they still provide the maximum processor performance up
anti-corrosion DVDR/RW, to the limit of 50 C. Shocks up to 5 g and vibrations up to 0.5 g
coating slimline can be tolerated during operation.
Status-, alarm indicator for
effective self-diagnostics
2 x USB 2.0 (1 x usable
with door closed)

Expansion slots:
Fan with 1 x PCI,
speed 1 x PCIe x8 (4 Lane),
monitor 1 x PCIe x16

Power COM1 COM2 Audio


switch LPT1 DVI-I or
VGA via
AC power supply adapter
100/240 V, single or 2 x Gigabit-Ethernet Keyboard, cable
redundant 4 x USB 2.0 mouse (opt.)

1/20 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C

Design (continued) 1
Further essential features High system availability and safety
Powerful technology with modern processors and graphic High-quality components with high MTBF values
controllers High data security through RAID 1 configuration for server and
Motherboard based on an Intel QM57 Express chipset single station for data mirroring on 2 hard disks (also in hot-
swap frame for replacement of hard disk during operation)
Main memory expansion with 2 to 8 GB DDR3-1066 SDRAM, - Software RAID controller (onboard) in conjunction with 2
either with or without ECC (mainly in dual-channel mode for SATA hard disks
the best performance) - Hardware RAID controller in conjunction with 2 high-speed
Note: SAS hard disks (design variation)
With 8 GB, the visible memory may be reduced to 7.5 GB or
less in a 64-bit operating system. Hard disks can be quickly identified in the event of a fault (via
HDD Alarm LED in the hot-swap frame in the RAID network )
Powerful and energy-saving Intel Core i7 processors with and replaced
turbo-boost, hyper-threading, and virtualization technology
Redundant power supply 110/230 V AC as design variation,
Exceptional memory and graphics performance due to every time
integration of memory and graphics controller in the processor
Efficient self-diagnostics via LEDs on front for power, Ethernet
On-board graphics on the PCI-Express bus with Intel GMA HD status, hard disk activity, watchdog (ready/fault signal), status
graphics controller (integrated in the processor); DVI-I of fan and temperature as well as hard disk alarm in
interface on rear of the device; analog monitor connection via conjunction with RAID and SIMATIC IPC DiagMonitor
DVI-I/VGA adapter monitoring software)
Optional graphics extension with multi-monitor graphics cards Closing of the front door prevents:
for connection of up to 4 process monitors - Access to drives, removable memory media, USB interface,
High data transfer rates, especially with hardware RAID operator controls (reset, power), front fan and filter mat
controller and SAS hard disks - Opening of the enclosure cover
Expansion options and interfaces Integration in SIMATIC PCS 7 system diagnostics
2 x 10/100/1000 Mbit/s Ethernet RJ45 port and sound Can be integrated into the system diagnostics with the
(Line Out, Micro In) integrated onboard SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
Slots for PCI/PCI Express expansion modules IPC DiagMonitor diagnostics software for monitoring the
(all for modules up to 312 mm in length) program execution (watchdog), temperature, fan speed, hard
- 1 x PCI disk status and system failure
- 1 x PCIe x8 (4 lanes) Practical and service-friendly design for industrial use
- 1 x PCIe x16
High EMC
Total of 7 USB 2.0 ports
- 4 on the rear of the device Degree of protection at front: IP41 (with door closed), at rear:
- 2 on the front (1 of which can be used with the door closed) IP20
- 1 internal, e.g. for software license dongle ASIA Dust protection through pressurized ventilation with fan on the
Further interfaces at the rear of the device: front and dust filter
- 2 x COM (COM1, COM2) Front fan and dust filter can be replaced without tools
- 2 x PS/2 for mouse and keyboard Special hard disk holders and card retainers for protection
- 1 x LPT1 against vibration and shock
5 slots for drives (occupied in accordance with configuration): Replacement and expansion of components with just one tool
- 2 x low-profile swap frames for 3.5" hard disks (front) (Torx 10)
- 1 slot for optical slimline drive (front)
- 2 slots 3.5" (internal) Fast replacement of hard disks by means of hot-swap frame
(configuration option)
Simple cabinet assembly using telescopic rails
High investment protection
System-tested with SIMATIC PCS 7
Marketing period 3 years, supply with replacement parts/
repairs over 5 years
Support for legacy interfaces (PS/2, COM, LPT)
Certification for worldwide marketing (cULus)
Worldwide service and support

Siemens ST PCS 7 December 2011 1/21


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C
1 Design (continued)
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
delivered status or a new installation for a different application.
SIMATIC PCS 7 V8.0 Included Restore DVDs Preinstalled on
Industrial Workstation delivery
Single station
SIMATIC PCS 7 Restore DVD 1: Windows 7 Ultimate 64-bit operating system with default settings --
ES/OS IPC647C W7 (IE or BCE) for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows 7 Ultimate 64-bit operating system plus software instal- n
lation for operation as ES/OS single station
Server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC647C BCE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC647C IE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server
Client
SIMATIC PCS 7 Restore DVD 1: Windows 7 Ultimate 64-bit operating system with default settings --
OS Client IPC647C W7 for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows 7 Ultimate 64-bit operating system plus software instal- n
lation for operation as OS client

Individual configuration of
SIMATIC PCS 7 Industrial Workstations
By selecting predefined equipment features, you can individ-
ually configure the SIMATIC PCS 7 Industrial Workstation and
thus also its Order No. Selection tables for single station, server
and client are available for this in the Section "Ordering data"
(paper catalog) . In the selection tables below, you can also
order complete SIMATIC PCS 7 Industrial Workstations as
replacement parts.
The PCS 7 INDUSTRIAL WORKSTATION IPC647C configurator
in the Industry Mall (www.siemens.com/industrymall) allows you
to interactively select and order the SIMATIC PCS 7 Industrial
Workstation in the single station, server or client version - directly
for the system or as a replacement part.
Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.

Technical specifications
Detailed technical specifications for the IPC647C type SIMATIC
PCS 7 Industrial Workstation is available under "Comparison of
the workstation types" in the catalog section "SIMATIC Rack PC,
Introduction".

1/22 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C

Ordering data 1
Individually configurable SIMATIC PCS 7 Industrial Workstations IPC647C
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for ES/OS single station for OS server
1 - 1 C 1 - 1 D
SIMATIC Industrial PC IPC647C SIMATIC Industrial PC IPC647C
Windows 7 Ultimate 64-bit operating system, Windows Server 2008 R2 64-bit operating
multi-language (German, English, French, system including 5 CAL, multi-language
Italian, Spanish, Chinese), and SIMATIC PCS 7 (German, English, French, Italian, Spanish,
V8.0 pre-installed Chinese), and SIMATIC PCS 7 V8.0 pre-
installed
Processor and system type
Processor and system type
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, A
TB, VT-x, VT-d, EM64-T), ES/OS single station Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, B
TB, VT-x, VT-d, EM64-T), OS server
Hard disks
RAID1 (2 x 500 GB, HDD SATA); internal; C Hard disks
0.5 g vibration, 5 g shock RAID1 (2 x 500 GB, HDD SATA); internal; C
RAID1 (2 x 500 GB HDD SATA); in caddy; hot- D 0.5 g vibration, 5 g shock
swap; front RAID1 (2 x 500 GB HDD SATA); in caddy; hot- D
RAID1 (2 x 1 TB, HDD SAS); in caddy; E swap; front
hot swap; front; HW RAID controller with PCIe RAID1 (2 x 1 TB, HDD SAS); in caddy; E
X8 in PCIe X16 slot; including battery backup hot swap; front; HW RAID controller with PCIe
unit (BBU)1) X8 in PCIe X16 slot; including battery backup
unit (BBU)1)
Main memory
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1 Main memory
dual channel 4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2 dual channel
1 x 4.0 GB), DIMM, dual channel 6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3 1 x 4.0 GB), DIMM, dual channel
dual channel 8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5 dual channel
ECC, dual channel 4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6 ECC, dual channel
ECC, dual channel 8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6
ECC, dual channel
Communication with plant bus
BCE 0 Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8
Without additional communication modules 8
Expansion (hardware)
Without expansions A Expansion (hardware)
Without expansions A
Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)1) Power supply, country-specific power
Multi-monitor graphics card "4 Screens" C supply cable
(SIMATIC PCS 7 option)1) 110/230 V AC industrial power supply
Power supply, country-specific power - European power supply cord 0
supply cable
110/230 V AC industrial power supply - US power supply cord 1
- European power supply cord 0 - Power supply cord for UK 2
- US power supply cord 1 - Power supply cord for Switzerland 3
- Power supply cord for UK 2 - Power supply cord for Italy 4
- Power supply cord for Switzerland 3 - Chinese power supply cord 5
- Power supply cord for Italy 4 2 x 110/230 V AC, redundant power supply, 6
without power supply cord
- Chinese power supply cord 5
1)
HW RAID controller and multi-monitor graphics card cannot be combined
2 x 110/230 V AC, redundant power supply, 6 with one another because they use the same slot.
without power supply cord
1)
HW RAID controller and multi-monitor graphics card cannot be combined
with one another because they use the same slot.

Siemens ST PCS 7 December 2011 1/23


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C
1 Ordering data (continued)
Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for OS client
1 - 1 C
SIMATIC Industrial PC IPC647C
Windows 7 Ultimate 64-bit operating system,
multi-language (German, English, French,
Italian, Spanish, Chinese), and SIMATIC PCS 7
V8.0 pre-installed
Processor and system type
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, C
TB, VT-x, VT-d, EM64-T), OS client
Hard disks
1 x 500 GB HDD SATA; internal; A
0.5 g vibration, 5 g shock
1 x 500 GB HDD SATA; caddy; front B
RAID1 (2 x 500 GB, HDD SATA); internal; C
0.5 g vibration, 5 g shock
RAID1 (2 x 500 GB HDD SATA); in caddy; hot- D
swap; front
Main memory
2.0 GB DDR3 SDRAM (1 x 2.0 GB), DIMM, 0
single channel
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1
dual channel
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
1 x 4.0 GB), DIMM, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3
dual channel
2.0 GB DDR3 SDRAM (2 x 1.0 GB), DIMM, 4
ECC, dual channel
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5
ECC, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6
ECC, dual channel
Communication with plant bus
Without additional communication modules 8

Expansion (hardware)
Without expansions A
Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)
Multi-monitor graphics card "4 Screens" C
(SIMATIC PCS 7 option)
Power supply, country-specific power
supply cable
110/230 V AC industrial power supply
- European power supply cord 0
- US power supply cord 1
- Power supply cord for UK 2
- Power supply cord for Switzerland 3
- Power supply cord for Italy 4
- Chinese power supply cord 5
2 x 110/230 V AC, redundant power supply, 6
without power supply cord

1/24 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C

Ordering data (continued) 1


SIMATIC PCS 7 Industrial Workstations of the type IPC647C as replacement part
Without hardware expansions, software pre-installation, system software licenses, restore DVDs
Replacement for ES/OS single station or OS server of the type IPC647C
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
as replacement for ES/OS single station or as replacement for ES/OS single station or
OS server 1 - 8 OS server 1 - 8
Industrial PC SIMATIC IPC647C without pre- Industrial PC SIMATIC IPC647C without pre-
installation, without SIMATIC PCS 7 restore installation, without SIMATIC PCS 7 restore
DVDs DVDs
Processor and system type Power supply, country-specific power
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache , X supply cable
TB, VT-x, VT-d, EM64-T), replacement for 110/230 V AC industrial power supply
ES/OS single station or OS server
- European power supply cord 0
Hard disks
- US power supply cord 1
RAID1 (2 x 500 GB, HDD SATA); internal; C
0.5 g vibration, 5 g shock - Power supply cord for UK 2
RAID1 (2 x 500 GB HDD SATA); in caddy; D - Power supply cord for Switzerland 3
hot-swap; front
RAID1 (2 x 1 TB, HDD SAS); in caddy; E - Power supply cord for Italy 4
hot swap; front; HW RAID controller with PCIe - Chinese power supply cord 5
X8 in PCIe X16 slot; including battery backup
unit (BBU)1) 2 x 110/230 V AC, redundant power supply, 6
without power supply cord
Main memory
1)
2.0 GB DDR3 SDRAM (1 x 2.0 GB), DIMM, 0 HW RAID controller and multi-monitor graphics card cannot be combined
single channel with one another because they use the same slot.
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1
dual channel
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
1 x 4.0 GB), DIMM, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3
dual channel
2.0 GB DDR3 SDRAM (2 x 1.0 GB), DIMM, 4
ECC, dual channel
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5
ECC, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6
ECC, dual channel
Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8

Operating system
Windows 7 Ultimate 64-bit, multi-language A
(German, English, French, Italian, Spanish,
Chinese), with license downgrade to
Windows XP Professional 32-bit, MUI
(German, English, French, Italian, Spanish,
Chinese)
Windows Server 2008 R2 64-bit including B
5 CAL, multi-language (German, English,
French, Italian, Spanish, Chinese), with
license downgrade to Windows Server
2003 R2 Standard 32-bit including 5 CAL,
MUI (German, English, French, Italian,
Spanish, Chinese)
Without operating system X

Expansion (hardware)
Without expansions A
Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)1)
Multi-monitor graphics card "4 Screens" C
(SIMATIC PCS 7 option)1)

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Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC647C
1 Replacement for OS client of the type IPC647C Additional and expansion components
Ordering data Ordering No. Memory submodules for main
memory
SIMATIC PCS 7 Industrial Workstation 6ES7 660-
as replacement for OS client 1.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ40-0KA0
1 - 8 (1 x 1.0 GB), DIMM
Industrial PC SIMATIC IPC647C without pre- 2.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ50-0KA0
installation, without SIMATIC PCS 7 restore (1 x 2.0 GB), DIMM
DVDs
4.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ60-0KA0
Processor and system type (1 x 4.0 GB), DIMM
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, Y 1.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ40-1KA0
TB, VT-x, VT-d, EM64-T), replacement for (1 x 1.0 GB), DIMM, ECC
OS client 2.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ50-1KA0
Drives (1 x 2.0 GB), DIMM, ECC
1 x 500 GB HDD SATA; internal; A 4.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ60-1KA0
0.5 g vibration, 5 g shock (1 x 4.0 GB), DIMM, ECC
1 x 500 GB HDD SATA; caddy; front B SIMATIC PC keyboard
RAID1 (2 x 500 GB, HDD SATA); internal; C German/international keyboard 6ES7 648-0CB00-0YA0
0.5 g vibration, 5 g shock layout with USB connection
RAID1 (2 x 500 GB HDD SATA); in caddy; hot- D SIMATIC PC mouse
swap; front Optical, with USB connection 6ES7 790-0AA01-0XA0
Main memory and PS/2 adapter
2.0 GB DDR3 SDRAM (1 x 2.0 GB), DIMM, 0 Withdrawable HDD caddy
single channel
Low-profile, withdrawable HDD 6ES7 648-0EG00-1BA0
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1 caddy for 3.5" hard disk, SATA
dual channel (without hard disk)
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
1 x 4.0 GB), DIMM, dual channel 3 m power supply cord
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3 for Rack PC 1)
dual channel For Europe 6ES7 900-0AA00-0XA0
2.0 GB DDR3 SDRAM (2 x 1.0 GB), DIMM, 4 For Great Britain 6ES7 900-0BA00-0XA0
ECC, dual channel For Switzerland 6ES7 900-0CA00-0XA0
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5 For the USA 6ES7 900-0DA00-0XA0
ECC, dual channel For Italy 6ES7 900-0EA00-0XA0
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6 For China 6ES7 900-0FA00-0XA0
ECC, dual channel
SIMATIC NET HARDNET IE
Communication with plant bus S7-REDCONNECT PowerPack
Without additional communication modules 8 For communication with fault-
tolerant AS systems, see section
Operating system "Communication", section "Indus-
Windows 7 Ultimate 64-bit, multi-language A trial Ethernet system connection
(German, English, French, Italian, Spanish, of PCS 7 system"
Chinese), with license downgrade to 1)
Windows XP Professional 32-bit, MUI The SIMATIC PCS 7 preferred types are delivered as standard with a
(German, English, French, Italian, Spanish, "European power cable". The country-specific versions listed above are
required for some countries.
Chinese)
Without operating system
Accessories
X

Expansion (hardware)
Without expansions A Power supply cord for Rack PC
Multi-monitor graphics card "2 Screens" B The SIMATIC PCS 7 preferred types are always delivered with a
(SIMATIC PCS 7 option)1) "European power supply cord". This can be used in Germany,
Multi-monitor graphics card "4 Screens" C France, Spain, Netherlands, Belgium, Sweden, Austria and
(SIMATIC PCS 7 option)1) Finland.
Power supply, country-specific power The country-specific versions listed in the Ordering data are
supply cable required for other countries. The following picture shows the
110/230 V AC industrial power supply design of a number of power supply plugs:
- European power supply cord 0
- US power supply cord 1
- Power supply cord for UK 2
Europe USA
- Power supply cord for Switzerland 3
- Power supply cord for Italy 4
- Chinese power supply cord 5 Great Britain Italy

2 x 110/230 V AC, redundant power supply, 6


without power supply cord
Switzerland China

Country-specific power supply cords for Rack PC

1/26 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C

Overview 1
The IPC847C is the most powerful and best equipped type
among the SIMATIC PCS 7 Industrial Workstations. Its basic
components, such as chipset, processor, memory, etc. are for
the most part identical to the IPC647C. Because it is twice as
high, however, it offers more installation space and more slots
and therefore a great deal of potential for expansion.
It is the only one available with a RAID 5 configuration at the
hardware RAID controller and, with 3 SAS hard disks, it also
provides high data security and very fast data transfer speed.
Together with the excellent performance of the CPU, these are
ideal prerequisites for the realization of complex server applica-
tions as well as for archiving process data.
Since the IPC847C type SIMATIC PCS 7 Industrial Workstation
would be over-dimensioned as a client, it is only as offered as a
single station and server.

Design
SIMATIC PCS 7 Industrial Workstations of type IPC847C are UL-
Hard disk swap frame, Lock for certified and have the CE marking for use in residential,
hot swap with RAID1/5 front door business and commercial environments.
Power configuration (removable and hot swap
switch during operation) frames The painted all-metal enclosure in 19" mounting format (4 HUs)
is especially protected against dust by a filter and pressurized
ventilation. It features a mechanically and electromagnetically
rugged design and is very easy to service.
The SIMATIC PCS 7 Industrial Workstations of type IPC847C can
be positioned and installed horizontally or vertically. Using an
optional tower kit, the Rack PC can be converted into an industry
tower. The compact dimensions also allow space-saving
assembly in 500-mm deep 19" control cabinets.
The SIMATIC PCS 7 Industrial Workstations of type IPC847C are
designed for reliable 24-hour continuous operation at ambient
Housing with anti-corrosion temperatures between 5 and 50 C. With maximum configu-
coating DVDR/RW ration, they still provide the maximum processor performance up
Reset switch to the limit of 50 C. Shocks up to 5 g and vibrations up to 0.5 g
Status-, alarm indicator for
effective self-diagnostics
can be tolerated during operation.
2 x USB 2.0
(1 x usable with door
closed)
Expansion slots:
7 x PCI,
Fan with 1 x PCIe x16,
speed monitor 3 x PCIe x4

AC power COM1 COM2 Audio


supply LPT1 DVI-I or
120/230 V, VGA via
single 2 x Gigabit-Ethernet Keyboard, adapter
or redundant 4 x USB 2.0 mouse (opt.)

Siemens ST PCS 7 December 2011 1/27


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C
1 Design (continued)
Further essential features High system availability and safety
Powerful technology with modern processors and graphic High-quality components with high MTBF values
controllers High data security through RAID 1 configuration for data
Motherboard based on an Intel QM57 Express chipset mirroring on 2 hard disks (also in hot-swap caddy for
replacement of a hard disk during operation)
Main memory configuration with 4 to 8 GB DDR3-1066 - Software RAID controller (onboard) in conjunction with
SDRAM, either with or without ECC (mainly in dual-channel 2 SATA hard disks
mode for best performance) - Hardware RAID controller in conjunction with 2 high-speed
Note:: SAS hard disks (design variation)
With 8 GB, the visible memory may be reduced to 7.5 GB or
less in a 64-bit operating system. High degree of data security combined with fast transfer of
data through RAID 5 configuration (striping with parity) with
Powerful and energy-saving Intel Core i7 processors with 3 SAS hard disks in hot-swap caddy for replacement of a hard
turbo-boost, hyper-threading, and virtualization technology disk during operation (design variation)
Exceptional memory and graphics performance due to Hard disks can be quickly identified in the event of a fault (via
integration of memory and graphics controller in the processor HDD Alarm LED in the hot-swap caddy in the RAID network )
On-board graphics on the PCI-Express bus with Intel GMA and replaced
HD graphics controller (integrated in the processor); DVI-I Redundant 110/230 V AC power supply with "hot swap"
interface on rear of the device; analog monitor connection via functionality (module replacement during operation) as
DVI-I/VGA adapter design variation
Optional graphics extension with multi-monitor graphics cards Efficient self-diagnostics via LEDs on front for power, Ethernet
for connection of up to 4 process monitors status, hard disk activity, watchdog (ready/fault signal), status
High data transfer rates, especially with hardware RAID of fan and temperature as well as hard disk alarm in
controller and 3 SAS hard disks in the RAID 5 network conjunction with RAID and SIMATIC IPC DiagMonitor
Expansion options and interfaces monitoring software)
2 x 10/100/1000 Mbit/s Ethernet RJ45 port and sound Closing of the front door prevents:
(Line Out, Micro In) integrated onboard - Access to drives, removable memory media, USB interface,
operator controls (reset, power), front fan and filter mat
Slots for PCI/PCI Express expansion modules - Opening of the enclosure cover
(all for modules up to 312 mm in length)
- 7 x PCI Integration in SIMATIC PCS 7 system diagnostics
- 3 x PCIe x4 Can be integrated into the system diagnostics with the
- 1 x PCIe x16 SIMATIC PCS 7 Maintenance Station by means of the SIMATIC
Total of 7 USB 2.0 ports IPC DiagMonitor diagnostics software for monitoring the
- 4 on the rear of the device program execution (watchdog), temperature, fan speed, hard
- 2 on the front (1 of which can be used with the door closed) disk status and system failure
- 1 internal, e.g. for software license dongle ASIA Practical and service-friendly design for industrial use
Further interfaces at the rear of the device: High EMC
- 2 x COM (COM1, COM2)
- 2 x PS/2 for mouse and keyboard Degree of protection at front: IP41 (with door closed), at rear:
- 1 x LPT1 IP20
8 slots for drives (occupied in accordance with configuration): Dust protection through pressurized ventilation with fan on the
- 3 x low-profile caddys for 3.5" hard disks (front) front and dust filter
- 1 5.25"slot for optical drive (front) Front fan and dust filter can be replaced without tools
- 4 3.5"slots (2 each on front and internal) Special hard disk holders and card retainers for protection
against vibration and shock
Replacement and expansion of components with just one tool
(Torx 10)
Fast replacement of hard disks by means of hot-swap caddy
(configuration option)
Simple cabinet assembly using telescopic rails
High investment protection
System-tested with SIMATIC PCS 7
Marketing period 3 years, supply with replacement parts/
repairs over 5 years
Support for legacy interfaces (PS/2, COM, LPT)
Certification for worldwide marketing (cULus)
Installation compatible across device generations
Worldwide service and support

1/28 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C

Design (continued) 1
Restore DVD
The operating system and the SIMATIC PCS 7 software are The following table shows you the contents of the supplied
already preinstalled on the SIMATIC PCS 7 Industrial Worksta- restore DVDs and the preinstalled software for each version of
tions. The supplied restore DVDs permit fast restoring of the the SIMATIC PCS 7 Industrial Workstation.
delivered status or a new installation for a different application.
SIMATIC PCS 7 V8.0 Included Restore DVDs Preinstalled on
Industrial Workstation delivery
Single station
SIMATIC PCS 7 Restore DVD 1: Windows 7 Ultimate 64-bit operating system with default settings --
ES/OS IPC847C W7 (IE or BCE) for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows 7 Ultimate 64-bit operating system plus software instal- n
lation for operation as ES/OS single station
Server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC847D BCE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server
SIMATIC PCS 7 Restore DVD 1: Windows Server 2008 R2 64-bit operating system with default --
OS Server IPC847C IE SRV08 settings for optimized SIMATIC PCS 7 operation
Restore DVD 2: Windows Server 2008 R2 64-bit operating system plus software n
installation for operation as OS server

Individual configuration of
SIMATIC PCS 7 Industrial Workstations
By selecting predefined equipment features, you can individ-
ually configure the SIMATIC PCS 7 Industrial Workstation and
thus also its Order No. Selection tables for single station and
server are available for this in the section "Ordering data". In the
selection tables below, you can also order complete SIMATIC
PCS 7 Industrial Workstations as replacement parts.
The PCS 7 Industrial Workstation IPC847C configurator in the
Industry Mall (www.siemens.com/industrymall) allows you to
interactively select and order the SIMATIC PCS 7 Industrial
Workstation in the single station or server version - directly for the
system or as a replacement part.
Individually configured SIMATIC PCS 7 Industrial Workstations
will be built to order. Therefore the average delivery time for such
an order is 15 working days.

Technical specifications
Detailed technical specifications for the IPC847C type SIMATIC
PCS 7 Industrial Workstation is available under "Comparison of
the workstation types" in the catalog section "SIMATIC Rack PC,
Introduction".

Siemens ST PCS 7 December 2011 1/29


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C
1 Ordering data
Individually configurable SIMATIC PCS 7 Industrial Workstations IPC847C
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
for ES/OS single station for OS server
2 - 1 C 2 - 1 D
SIMATIC IPC847C industrial PC SIMATIC IPC847C industrial PC
Windows 7 Ultimate 64-bit operating system, Windows Server 2008 R2 64-bit operating
MUI (German, English, French, Italian, system including 5 CAL, MUI (German,
Spanish, Chinese), and SIMATIC PCS 7 V8.0 English, French, Italian, Spanish, Chinese),
pre-installed and SIMATIC PCS 7 V8.0 pre-installed
Processor and system type Processor and system type
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, A Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, B
TB, VT-x, VT-d, EM64-T), ES/OS single station TB, VT-x, VT-d, EM64-T), OS server
Hard disks Hard disks
RAID1 (2 x 500 GB, HDD SATA); internal; A RAID1 (2 x 500 GB, HDD SATA); internal; A
0.5 g vibration, 5 g shock 0.5 g vibration, 5 g shock
RAID1 (2 x 500 GB HDD SATA); in caddy; hot- B RAID1 (2 x 500 GB HDD SATA); in caddy; hot- B
swap; front swap; front
RAID1 (2 x 1 TB, HDD SAS); in caddy; hot- C RAID1 (2 x 1 TB, HDD SAS); in caddy; hot- C
swap; front; HW RAID controller with PCIe X8 swap; front; HW RAID controller with PCIe X8
in PCIe X16 slot; including battery backup in PCIe X16 slot; including battery backup
unit (BBU)1) unit (BBU)1)
RAID5 (3 x 1 TB, HDD SAS); in caddy; hot- D RAID5 (3 x 1 TB, HDD SAS); in caddy; hot- D
swap; front; HW RAID controller with PCIe X8 swap; front; HW RAID controller with PCIe X8
in PCIe X16 slot; including battery backup in PCIe X16 slot; including battery backup
unit (BBU)1) unit (BBU)1)
Main memory Main memory
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1 4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1
dual channel dual channel
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2 6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
1 x 4.0 GB), DIMM, dual channel 1 x 4.0 GB), DIMM, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3 8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3
dual channel dual channel
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5 4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5
ECC, dual channel ECC, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6 8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6
ECC, dual channel ECC, dual channel
Communication with plant bus Communication with plant bus
BCE 0 BCE 0
Industrial Ethernet (CP 1623) 1 Industrial Ethernet (CP 1623) 1
Without additional communication modules 8 Without additional communication modules 8

Expansion (hardware) Expansion (hardware)


Without expansions A Without expansions A
Multi-monitor graphics card "2 Screens" B Power supply, country-specific power
(SIMATIC PCS 7 option)1) supply cable
Multi-monitor graphics card "4 Screens" C 110/230 V AC industrial power supply
(SIMATIC PCS 7 option)1)
- European power supply cord 0
Power supply, country-specific power
supply cable - US power supply cord 1
110/230 V AC industrial power supply - Power supply cord for UK 2
- European power supply cord 0 - Power supply cord for Switzerland 3
- US power supply cord 1 - Power supply cord for Italy 4
- Power supply cord for UK 2 - Chinese power supply cord 5
- Power supply cord for Switzerland 3 2 x 110/230 V AC, redundant power supply, 6
- Power supply cord for Italy 4 without power supply cord
1)
- Chinese power supply cord 5 HW RAID controller and multi-monitor graphics card cannot be combined
with one another because they use the same slot.
2 x 110/230 V AC, redundant power supply, 6
without power supply cord
1)
HW RAID controller and multi-monitor graphics card cannot be combined
with one another because they use the same slot.

1/30 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C

Ordering data (continued) 1


SIMATIC PCS 7 Industrial Workstations of the type IPC847C as replacement part
Without hardware expansions, software pre-installation, system software licenses, restore DVDs
Replacement for ES/OS single station or OS server of the type IPC847C
Ordering data Ordering No. Ordering data Ordering No.
SIMATIC PCS 7 Industrial Workstation 6ES7 660- SIMATIC PCS 7 Industrial Workstation 6ES7 660-
as replacement for ES/OS single station or as replacement for ES/OS single station or
OS server 2 - 8 OS server 2 - 8
Industrial PC SIMATIC IPC847C without pre- Industrial PC SIMATIC IPC847C without pre-
installation, without SIMATIC PCS 7 restore installation, without SIMATIC PCS 7 restore
DVDs DVDs
Processor and system type Expansion (hardware)
Core i7-610E (2C/4T, 2.53 GHz, 4 MB cache, X Without expansions A
TB, VT-x, VT-d, EM64-T), replacement for
ES/OS single station or OS server Multi-monitor graphics card "2 Screens" B
(SIMATIC PCS 7 option)1)
Hard disks Multi-monitor graphics card "4 Screens" C
RAID1 (2 x 500 GB, HDD SATA); internal; A (SIMATIC PCS 7 option)1)
0.5 g vibration, 5 g shock
Power supply, country-specific power
RAID1 (2 x 500 GB HDD SATA); in caddy; B supply cable
hot-swap; front
110/230 V AC industrial power supply
RAID1 (2 x 1 TB, HDD SAS); in caddy; C
hot-swap; front; HW RAID controller with - European power supply cord 0
PCIe X8 in PCIe X16 slot; including battery
backup unit (BBU)1) - US power supply cord 1
RAID5 (3 x 1 TB, HDD SAS); in caddy; D - Power supply cord for UK 2
hot-swap; front; HW RAID controller with
- Power supply cord for Switzerland 3
PCIe X8 in PCIe X16 slot; including battery
backup unit (BBU)1) - Power supply cord for Italy 4
Main memory - Chinese power supply cord 5
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 1 2 x 110/230 V AC, redundant power supply, 6
dual channel without power supply cord
6.0 GB DDR3 SDRAM (1 x 2.0 GB, 2
1 x 4.0 GB), DIMM, dual channel 1)
HW RAID controller and multi-monitor graphics card cannot be combined
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 3 with one another because they use the same slot.
dual channel
4.0 GB DDR3 SDRAM (2 x 2.0 GB), DIMM, 5
ECC, dual channel
8.0 GB DDR3 SDRAM (2 x 4.0 GB), DIMM, 6
ECC, dual channel
Communication with plant bus
BCE 0
Industrial Ethernet (CP 1623) 1
Without additional communication modules 8

Operating system
Windows 7 Ultimate 64-bit, multi-language A
(German, English, French, Italian, Spanish,
Chinese), with license downgrade to
Windows XP Professional 32-bit, MUI
(German, English, French, Italian, Spanish,
Chinese)
Windows Server 2008 R2 64-bit including B
5 CAL, multi-language (German, English,
French, Italian, Spanish, Chinese), with
license downgrade to Windows Server
2003 R2 Standard 32-bit including 5 CAL,
MUI (German, English, French, Italian,
Spanish, Chinese)
Without operating system X

Siemens ST PCS 7 December 2011 1/31


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Rack PCs
IPC847C
1 Additional and expansion components
Accessories
Memory submodules for main
memory Power supply cord for Rack PC
1.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ40-0KA0 The SIMATIC PCS 7 preferred types are always delivered with a
(1 x 1.0 GB), DIMM
"European power supply cord". This can be used in Germany,
2.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ50-0KA0
(1 x 2.0 GB), DIMM
France, Spain, Netherlands, Belgium, Sweden, Austria and
Finland.
4.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ60-0KA0
(1 x 4.0 GB), DIMM The country-specific versions listed in the Ordering data are
1.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ40-1KA0 required for other countries. The following picture shows the
(1 x 1.0 GB), DIMM, ECC design of a number of power supply plugs:
2.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ50-1KA0
(1 x 2.0 GB), DIMM, ECC
4.0 GB DDR3 1066 SDRAM 6ES7 648-2AJ60-1KA0
(1 x 4.0 GB), DIMM, ECC
Europe USA
SIMATIC PC keyboard
German/international keyboard 6ES7 648-0CB00-0YA0
layout with USB connection
Great Britain Italy
SIMATIC PC mouse
Optical, with USB connection 6ES7 790-0AA01-0XA0
and PS/2 adapter
Switzerland China
Tower kit for SIMATIC PCS 7
Industrial Workstations
Based on SIMATIC IPC847C
Tower kit for conversion of a 6ES7 648-1AA00-0XD0 Country-specific power supply cords for Rack PC
Rack PC into an industrial
Tower PC Tower Kit for IPC847C
Withdrawable HDD caddy The Tower Kit enables conversion of a SIMATIC PCS 7 Industrial
Low-profile, withdrawable HDD 6ES7 648-0EG00-1BA0 Workstation with rack PC design to an industrial tower PC.
caddy for 3.5" hard disk, SATA A Tower Kit can be ordered as an accessory for the SIMATIC
(without hard disk) PCS 7 Industrial Workstation IPC847C.
3 m power supply cord
for Rack PC 1)
For Europe 6ES7 900-0AA00-0XA0
For Great Britain 6ES7 900-0BA00-0XA0
For Switzerland 6ES7 900-0CA00-0XA0
For the USA 6ES7 900-0DA00-0XA0
For Italy 6ES7 900-0EA00-0XA0
For China 6ES7 900-0FA00-0XA0
SIMATIC NET HARDNET IE
S7-REDCONNECT PowerPack
For communication with fault-
tolerant AS systems, see section
"Communication", section "Indus-
trial Ethernet system connection
of PCS 7 system"
1)
The SIMATIC PCS 7 preferred types are delivered as standard with a
"European power cable". The country-specific versions listed above are
required for some countries.

1/32 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC BOX PC
OS Client 627C

Overview 1
The products for SIMATIC PCS 7 V8.0 from this catalog section
will appear in the 1st quarter of 2012. The contents of this
catalog section will then be updated.
The current products for SIMATIC PCS 7 V7.1 can be found in
the section "Previous versions".

Siemens ST PCS 7 December 2011 1/33


Siemens AG 2012

Industrial Workstation/IPC
SIMATIC Microbox PC
OS Client 427C
1 Overview
The products for SIMATIC PCS 7 V8.0 from this catalog section
will appear in the 1st quarter of 2012. The contents of this
catalog section will then be updated.
The current products for SIMATIC PCS 7 V7.1 can be found in
the section "Previous versions".feo

1/34 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Mouse and keyboard

Design Technical specifications 1


Mouse Mouse

SIMATIC PCS 7 industrial workstations (with the exception of SIMATIC PC mouse


type IPC547C), SIMATIC PCS 7 compact systems as well as Designation SIMATIC PC mouse, USB
OS Clients based on SIMATIC BOX/Microbox PC are delivered
Interfaces USB; PS/2 via USB-PS/2 adapter
without a mouse.
Weight, approx. 147 g
The SIMATIC PC mouse is recommended as the input device for
the operator-controlled stations of a SIMATIC PCS 7 system; it is Connecting cable 1,83 m long, USB plug
characterized by the following features: Approvals corresponding to office FCC Declaration of Conformity
Optical technology environment (USA)
UL and cUL Notice of Approval
Ergonomic design (USA and Canada)
Convenient for right-handers and left-handers CES-003 report on file (Canada)
TV-GS Certificate (Germany)
Practical scroll wheel CE Declaration of Conformity
Safety and EMC (EU)
Equipped with a USB connection, can also be used on a GOST Certificate (Russia)
PS/2 interface together with the supplied USB-PS/2 adapter. VCCI Certificate (Japan)
ACA/MED Declaration of
Keyboard Conformity (Australia and New
Zealand)
BSMI Certificate (Taiwan)
MIC Certificate (Korea)
NOM Certificates (Mexico)
CB Scheme Certificate (Interna-
tional)
WHQL (International) ID: 866988

Keyboard
SIMATIC PC keyboard
Designation SIMATIC PC keyboard, USB
Layout MF2, 105 keys, German/interna-
tional
SIMATIC PCS 7 industrial workstations, SIMATIC PCS 7 compact Interfaces USB; PS/2 via USB-PS/2 adapter
systems as well as OS Clients based on SIMATIC BOX and
Microbox PC are delivered without a keyboard. Dimensions (L x W x H) in mm 470 x 195 x 44

A keyboard without additional special functions which is suitable Weight, approx. 1.4 kg
for process operation with SIMATIC PCS 7 is e.g. the SIMATIC Connecting cable 1.75 m long, USB plug
PC keyboard with USB connection and German/international Temperature
key assignment.
Operation 0 ... +50 C
The SIMATIC PC keyboard is a stable, standard MF2 keyboard Storage/transport -20 ... +60 C
with 105 keys, and can also be used on a PS/2 interface together Approvals FCC, cURus, GS, CE, c-tick,
with the supplied USB-PS/2 adapter. It combines the conve- GOST-R
nience of an office keyboard with the rugged design of an indus-
trial device.
Ordering data Order No.
Mouse
SIMATIC PC mouse 6ES7 790-0AA01-0XA0
Optical, with USB connection and
USB-PS/2 adapter
Keyboard
SIMATIC PC keyboard 6ES7 648-0CB00-0YA0
German/international key
assignment, with USB connection
and USB-PS/2 adapter

Siemens ST PCS 7 December 2011 1/35


Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Multi-monitor graphics cards
and process monitors
1 Overview
Multi-monitor graphics cards

The SIMATIC PCS 7 industrial workstations are supplied as Process monitors


standard with a graphics interface module for controlling one
process monitor. The multi-monitor graphics cards "2 Screens"
and "4 Screens" are available for multi-channel mode with 2 or
up to 4 process monitors.
Using a multi-monitor graphics card, the visualization of a
project/subproject when engineering or a plant/unit in process
operation can be divided among up to 4 process monitors per
operator station with application of different views. These
project/plant sections can all be operated using just one
keyboard and one mouse. Compared to single-channel mode, it
is thus possible to enormously improve the efficiency, conve-
nience and ergonomics of engineering and process control.

You can use e.g. the SCD 19101-D industrial LCD color monitor
as the process monitor for the SIMATIC PCS 7 process control
system.
In addition, industrial LCD monitors with IP65 degree of
protection (front) are available for installation in desks, control
cabinets or 19" racks. These are available using the Industry
Mall/CA 01 under "Automation engineering PC-based
Automation Industrial PCs Industrial monitors and thin
clients".

1/36 Siemens ST PCS 7 December 2011


Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Multi-monitor graphics cards
and process monitors

Technical specifications Ordering data Order No.


1
Multi-monitor Graphics card Graphics card Multi-monitor graphics cards
graphics cards "2 Screens" "4 Screens"
Multi-monitor graphics card 6ES7 652-0XX04-1XE0
Memory 512 MB DDR2 512 MB DDR2 "2 Screens"
For operation of 2 process
Resolution monitors on 1 station
Max. analog resolution 2048 x 1536 1920 x 1200
per channel Type of delivery: Dual graphics
card, driver CD, 1 dual DVI cable
Max. digital resolution 1920 x 1200 1920 x 1200 for 2 digital outputs, 2 adapters
per channel for VGA outputs
Electromagnetic Class B Class B Multi-monitor graphics card 6ES7 652-0XX04-1XE1
compatibility (EMC) "4 Screens"
Slot requirement 1 x PCIe (Express) 1 x PCIe (Express) For operation of 4 process
x16 x16 monitors on 1 station
Low-profile format The format of the cards is "low profile" Type of delivery: Quad graphics
card, driver CD, 1 quad DVI cable
Scope of delivery: for 4 digital outputs, 4 adapters
2 retaining clamps for installation in systems for VGA outputs
with the "low-profile format" as well as in
systems with the ATX format of full height Process monitors
Passive cooling and low Design without fan for silent operation and to SCD 19101-D industrial LCD 6GF6 220-1DA01
current consumption improve product reliability monitor
(same design as SCD 1898-I)
SCD 19101-D process monitor Desktop unit, 230 V AC,
48 cm (19") screen diagonal,
Screen 19" (48 cm) TFT color monitor, horizontal frequency 50...97 kHz,
1280 x 1024 pixels, 16 million IP20 degree of protection
colors
Line frequency 50 ... 97 kHz
Display refresh rate 30 ... 100 Hz
Power supply 110/230 V AC
Dimensions (W x H x D) in mm 465 x 444 x 91 (depth of
stand 240)
Degree of protection IP20
Weight Approx. 10 kg

Detailed technical data of the process monitors can be found in


the Industry Mall/CA 01 under "Automation engineering PC-
based Automation Industrial PCs Industrial monitors and thin
clients".

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Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Redundant terminal bus adapter
1 Overview Ordering data Order No.
Components for connecting a
SIMATIC PCS 7 Industrial
Workstation to a redundant
terminal bus
Client Client SIMATIC PCS 7 Redundant 6ES7 652-0XX01-1XF0
Terminal Bus Adapter Package
PCI
Server and desktop adapter with
conventional PCI interface for
configuration of a redundant
terminal bus,
Terminal bus Terminal bus
(Ethernet), ring 1 (Ethernet), ring 2 consisting of 2 Intel PCI network
cards for connection to Industrial
Ethernet (10/100/1000 Mbit/s),

G_PCS7_XX_00183
with RJ45 connection
Note:
Can be used only in SIMATIC
PCS 7 Industrial Workstations with
Redundant servers Windows XP Professional 32-bit
and Windows Server 2003/2003
R2 Standard 32-bit operating
You can connect SIMATIC PCS 7 Industrial Workstations to a systems!
non-redundant terminal bus using the onboard Ethernet
interface or a desktop adapter network card. With a redundant SIMATIC PCS 7 Redundant 6ES7 652-0XX01-1XF1
Terminal Bus Adapter Package
terminal bus where two rings are connected together via two PCIe
pairs of switches, each SIMATIC PCS 7 Industrial Workstation Server and desktop adapter with
must be connected to both rings using a SIMATIC PCS 7 PCI Express interface for configu-
redundant terminal bus adapter package. ration of a redundant terminal
bus,
Design consisting of 2 Intel PCIe network
cards for connection to Industrial
The SIMATIC PCS 7 redundant terminal bus adapter package Ethernet (10/100/1000 Mbit/s),
consists of server and desktop adapter network cards (for with RJ45 connection
details on the configuration, refer to the "Fault-tolerant Process
Control Systems" manual).
It is available in two versions which use different slots in the
SIMATIC PCS 7 Industrial Workstation because of the different
bus interfaces:
Redundant Terminal Bus Adapter Package for the conven-
tional PCI bus (can only be used in SIMATIC PCS 7 Industrial
Workstations with Windows XP Professional 32-bit and
Windows Server 2003/2003 R2 Standard 32-bit operating
systems!)
Redundant Terminal Bus Adapter Package for the PCI
Express bus (PCIe)
Note:
Be aware that the selection always applies to the complete
package, which means to the server and desktop adapter
network cards of a station. It is not permissible to mix PCIe and
PCI cards of two redundant terminal adapter packages of
different types. You cannot operate a desktop adapter network
card on a PCI slot and the server adapter network card on a
PCIe slot of the station, or vice versa.

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Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Smart Card Reader

Overview 1
Technical specifications
Type USB chipcard Serial chipcard
reader reader
Interface
Interface type USB 2.0 CCID Serial,
(Chip Card Interface RS 232 COM port
Device),
USB 1.1 compatible
Transmission rate 12 Mbit/s 115 kbit/s
Power supply Via USB Via PS/2 (incl. PS/2
keyboard adapter)
Design and equipment
Design Desktop unit with foot for vertical positioning;
adhesive pad at rear for optional mounting
Material ABS
Color Two shades of gray
A smart card reader can be used to check operator privileges
on a single station or client. The smart card reader then works Status display Two-color LED
together with SIMATIC Logon, the user administration and Cable length 1.8 m
access control function integrated in SIMATIC PCS 7 (see
Dimensions and weights
section "IT Security", under "SIMATIC Logon").
Dimensions 80 x 67 x 28
The smart card has the function of a "key" for the operator station. (LxWxD in mm)
Inputs are only permissible as long as it is inserted in the reader.
Such unambiguous identification is particularly necessary for Weight without foot 110 g
plants having to comply with validation requirements. Weight with foot 141 g
Two devices are available for operation on the SIMATIC PCS 7 Ambient temperatures during operation
Industrial Workstation: Temperature 0 55 C
Serial smart card reader for connection to COM1 or COM2 Humidity 10 90 %
(can be used only in SIMATIC PCS 7 Industrial Workstations/
IPC with Windows XP Professional 32-bit and Windows Server Service life/MTBF
2003/2003 R2 Standard 32-bit operating systems!) Insertion cycles 100 000
USB smart card reader for connection to a USB interface MTBF (Mean Time 500 000 h
Between Failures)
Ordering data Order No. Test symbols / Microsoft WHQL Microsoft WHQL
approvals (Windows Hardware ISO 7816
USB smart card reader 6ES7 652-0XX02-1XC0 Quality Lab)
Desktop unit with USB cable ISO 7816
Serial smart card reader 6ES7 652-0XX11-1XC0 USB 2.0 (USB 1.1
Desktop unit with cable for a compatible)
serial RS 232 COM port and CCID (Chip Card
PS/2 keyboard adapter for Interface Device)
power supply GSA Fips201
Note: approved product
Can be used only in SIMATIC list
PCS 7 Industrial Workstations/IPC Safety/environmental CE CE
with Windows XP Professional standards WEEE WEEE
32-bit and Windows Server 2003/ FCC FCC
2003 R2 Standard 32-bit UL UL
operating systems! VCCI RoHS
Smart card for USB/serial smart 6ES7 652-0XX05-1XD1 MIC
card reader RoHS
Pack with 10 units; 1 card is
required per user

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Siemens AG 2012

Industrial Workstation/IPC
Expansion components
Signal output
1 Overview Ordering data Order No.
PCI Signal Module 6DS1 916-8RR
PCI card for installing in an
Signal module External circuit operator station
Connecting cable
Driver For connecting an external audio
detector to a signal module
Acknowledgeable contact 3m 6XV2 175-8AH30
Acknowledgement input 10 m 6XV2 175-8AN10
32 m 6XV2 175-8AN32
50 m 6XV2 175-8AN50
Contact channel 1
Contact channel 2
Contact channel 3

OS single station and OS client can be expanded by a signal


module. These signal modules can control a horn and up to
3 different lamps or buzzer tones that represent a variety of
message classes. Using a hardware timer (watchdog), the
signal modules can detect and signal the failure of an operator
station. A hardware acknowledgment button can also be
connected.
The signal modules are installed in a PCI slot in the operator
station.
They can be operated under the following operating systems:
Windows XP Professional 32-bit
Windows Server 2003 R2 Standard 32-bit
Windows 7 Ultimate 32/64-bit
Windows Server 2008 R2 Standard 64-bit

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2
Siemens AG 2012

Engineering System

2/2 Introduction

2/3 ES software
2/3 Introduction
2/4 Standard engineering software
2/11 Version Cross Manager
2/12 Version Trail
2/13 Advanced Engineering
2/15 Import/Export Assistant
2/16 SIMATIC PDM Process Device Manager

2/26 Simulation
2/26 Simulation with S7-PLCSIM

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Siemens AG 2012

Engineering System

Introduction

Overview
The engineering system of the SIMATIC PCS 7 process control
2 system is based on the high-performance SIMATIC PCS7 Indus-
trial Workstation, which can be used either in office applications
or in industrial environments.
The engineering software run on this hardware can be optimally
matched to different customer requirements and tasks. The
basic functionality defined by the standard engineering software
can be optionally expanded depending on the project-specific
task and its implementation.
The objective of the licensing of the standard engineering
software with an unlimited number of process objects (PO) is the
realization of a classic, dedicated engineering station. This
allows 2-hour OS test mode, but not productive operation.

Design
The architecture of the Engineering System depends on how the Engineering network
SIMATIC PCS 7 project is processed:
With concurrent engineering in an engineering network, the
Locally, on a central engineering station project is localized on one of the participating Engineering
In the engineering network (concurrent engineering) Stations, the "Project server". The engineering stations working
as "Project clients" can access the project server data via LAN/
Central engineering station WAN. Every engineering station in the network (project server/
Hardware platform for the central engineering station is the client) is able to download configuration data to a SIMATIC
SIMATIC PCS 7 Industrial Workstation in the single station PCS 7 subsystem provided it has the required communication
version. This is based on a SIMATIC IPC of Rack PC design connections.
which is prepared for installation in 19" rack systems. It is With this architecture, it is appropriate to install the project server
available in two versions which have different communication on a SIMATIC PCS 7 Industrial Workstation, server version. The
links to the Industrial Ethernet plant bus: Windows Server 2008 R2 Standard 64-bit operating system and
SIMATIC PCS 7 ES/OS IPC1) BCE W7 the SIMATIC PCS 7 OS Software server are factory installed on
Connection to plant bus with 10/100/1000 Mbit/s RJ45 this (adaptation/expansion of SIMATIC PCS 7 installation
network card and Basic Communication Ethernet (BCE) for required).
communication with up to 8 automation systems (not Like the single station version of the SIMATIC PCS 7 Industrial
redundant stations) Workstation, the server version is also available in two versions
SIMATIC PCS 7 ES/OS IPC1) IE W7 which differ with regard to the plant bus communication:
Connection to plant bus with CP 1613 A2/1623 communi- SIMATIC PCS 7 OS Server IPC1) BCE SRV08
cation module for communication with max. 64 automation Connection to plant bus with 10/100/1000 Mbit/s RJ45
systems network adapter and Basic Communication Ethernet (BCE) for
Two onboard 10/100/1000 Mbit/s Ethernet RJ45 ports are communication with up to 8 automation systems (not
available for connecting to the terminal bus. redundant stations)
The Windows 7 Ultimate 64-bit operating system and the SIMATIC PCS 7 OS Server IPC1) IE SRV08
SIMATIC PCS 7 engineering software for AS/OS are factory Connection to plant bus with CP 1613 A2/1623 communi-
installed on the SIMATIC PCS 7 Industrial Workstation. The cation module for communication with max. 64 automation
scope of performance of the preinstalled SIMATIC PCS 7 systems
engineering software is defined by installation of the purchased With the SIMATIC PCS 7 Industrial Workstation, single station
software licenses. version, you can use the same hardware platform for the project
clients as for the central engineering station.
Configuration can be made easier by connecting up to
4 process monitors via a multi-monitor graphics card, both for a
central engineering station and for individual stations in an
engineering network.
See section "Industrial Workstation/IPC" for ordering data and
detailed information on the scope of delivery and technology of
the SIMATIC PCS 7 Industrial Workstations.

1)
IPC stands for one of the SIMATIC IPC types from the product range in the
section "Industrial Workstation/IPC, SIMATIC Rack PC", which are autho-
rized for SIMATIC PCS 7 V8.0.

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Engineering System
ES software
Introduction

Overview
The functionality of the engineering system is largely covered by SIMATIC PDM Process Device Manager for SIMATIC PCS 7
the standard engineering software. The following software
options are available in addition for special functions:
Engineering Process Safety (see Section "Safety Integrated for
Process Automation")
2
SIMATIC Version Cross Manager SIMATIC PCS 7 Maintenance Station Engineering (see Section
SIMATIC Version Trail "Maintenance Station")
SIMATIC PCS 7 Advanced Engineering System (AdvES) SIMATIC Route Control Engineering (see Section "Route
SIMATIC PCS 7 Import/Export Assistant control with SIMATIC Route Control")
S7-PLCSIM for the functional testing of CFC/SFC programs

Design
SIMATIC PCS 7 Engineering System
As a classic, exclusive engineering station with Windows 7 Ultimate 64-bit or Windows Server 2008 R2 Standard 64-bit operating system
(2-hour OS test mode, but no productive operation as an operator station is possible)
Version Projekt server Projekt client Single station
BCE IE BCE IE BCE IE
SIMATIC PCS 7 Industrial Workstation including operating system
BCE communication for up to SIMATIC PCS 7 ES/OS IPC1) BCE W7 n n
8 automation systems (no
H systems) SIMATIC PCS 7 OS Server IPC1) BCE SRV08 n
IE communication SIMATIC PCS 7 ES/OS IPC1) IE W7 n n
SIMATIC PCS 7 OS Server IPC1) IE SRV08 n
Additional Industrial Ethernet communications software
SIMATIC NET HARDNET IE S7 REDCONNECT PowerPack for IE communication n n n
with redundant automation systems (additive to SIMATIC NET HARDNET IE S7)
Standard engineering software, alternatives
SIMATIC PCS 7 Engineering AS and OS, including 2-hour OS test mode n n n
Software V8.0
AS n n n
Supplementary engineering software (optional)
Version Cross Manager V7.1 n n n
Version Trail V8.0 n n n
Advanced Engineering System (AdvES) V8.0 n n n
Import-Export Assistant V8.0 n n n
Engineering Process Safety S7 F Systems V6.1 n n n
Safety Matrix Tool V6.2 n n n
PCS 7 Maintenance Station Engineering V8.0 n n n
SIMATIC Route Control Engineering V8.0 n n n
SIMATIC PDM PCS 7 V7.0/V8.0 n n n
Simulation with S7-PLCSIM V5.4 n n n

Hardware and software components of the engineering system, as well as possible configurations
1)
IPC stands for one of the SIMATIC IPC types from the product range in the
section "Industrial Workstation/IPC, SIMATIC Rack PC", which are autho-
rized for SIMATIC PCS 7 V8.0.

Note on Microsoft SQL Server software


The "SQL Server" software from Microsoft which is delivered
together with SIMATIC PCS 7 is exclusively intended for this
process control system. It must not be used in any other context
without previous written approval by Siemens.

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Siemens AG 2012

Engineering System
ES software
Standard engineering software

Overview Division of work during engineering


To enable engineering to be carried out in the shortest possible
The standard engineering software provides the basic function- time, it is necessary to use resources optimally. The engineering
2 ality for configuration of SIMATIC PCS 7 plants with:
Automation systems
system of the SIMATIC PCS 7 process control system not only
supports uniform engineering of the project on an engineering
Process I/O station but also provides various options for dividing the work.
Communication networks Concurrent Engineering
Operator systems With Concurrent Engineering multiple project engineers can
Maintenance station work concurrently on one project in CFC and SFC, without
having to split the project up into sub-projects beforehand.
SIMATIC BATCH During commissioning, for example, plans can be used in the
SIMATIC Route Control online (debug) mode and at the same time changes can be
made to the project.
The objective of the licensing of standard engineering software
is the realization of a classic, dedicated engineering station, The project is localized on one of the participating engineering
which is inherently not suitable as an operator station for stations, the "Project server". The engineering stations working
productive operation. It can be expanded to a combined as "Project clients" can access the project data via LAN/WAN.
engineering/operator station with additive OS standard software CFC and SFC charts can be opened and viewed by multiple
described in the section "OS Software" in the chapter "Operator project engineers concurrently. However, the system rejects
System". concurrent write accesses to the database.
Every engineering station in the network (project server/client)
Application is able to download configuration data to a SIMATIC PCS 7
subsystem provided it has the required communication connec-
Classic, exclusive engineering station with unlimited tions.
number of process objects for engineering
(Engineering unlimited POs) Multiproject Engineering
Two software versions with unlimited engineering POs are Multi-project engineering permits division of a complex project
available for the classical engineering station: into several subprojects in accordance with technological
AS/OS for engineering of automation systems (AS) and criteria in order to allow several teams to work on the project in
operator systems (OS) parallel. To achieve this, a host "Multi-project" is defined in the
SIMATIC Manager. The individual projects can be added or
AS only for AS engineering removed from a multiproject at any time. Similarly, projects can
With the AS/OS software version, the OS configuration can be be divided or combined (Branch & Merge).
tested in an OS test mode limited to 2 hours. This OS test mode Central configuration functions for multi-projects help to reduce
is not suitable for productive operation. After 2 hours, the the configuration overhead. For example, a hierarchy folder can
engineering station automatically switches to demonstration be created in the current project and also automatically in all
mode. other projects. It cannot be modified there, but objects can be
Rental License inserted. All block types used in a multi-project can also be
updated centrally.
A 30-day or 50-hour rental license for AS engineering (unlimited
POs) gives you a cost-effective alternative for short-term The subprojects in a multiproject are stored on a central server
projects or short-term capacity bottlenecks. and moved to the local engineering stations for editing. The
engineering performance is then not affected by network
The licenses for 30 days and 50 hours differ as follows with access.
regard to runtime billing:
With the 30-day license, the uninterruptible timer starts at the
time of first usage. Time billing is thus independent of usage.
With the 50-hour license, only the actual duration of use is
billed, i.e. the timer stops when the SIMATIC PCS 7 application
is exited, and restarts when the application is opened again.

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Engineering System
ES software
Standard engineering software

Function
Essential tools of the standard engineering software and their Using SIMATIC Logon, the administrator can assign specific
functions: access privileges to groups of users, thus controlling the possi-
bilities for data access. Operator interventions in the engineering 2
SIMATIC Logon system as well as all online modifications which affect the
SIMATIC Logon is a user administration and access control automation systems, operator systems, SIMATIC BATCH or
function integrated in the engineering system. Together with the SIMATIC Route Control can be recorded in the modification
versatile recording facilities provided by the modification reports.
logbook, SIMATIC Logon offers plant owners exceptional system If the modification reports are linked to the data of SIMATIC
support when complying with FDA requirements. Logon during evaluation, it can be clearly proven who has
carried out a specific modification and at what time.

OS
engineering

Technological
function blocks

SIMATIC PCS 7 engineering

SIMATIC
Advanced HW Graphics SIMATIC S7 SIMATIC
Libraries CFC/SFC Route
ES Config Designer BATCH F Systems PDM
Control

SIMATIC Manager /
uniform database

G_PCS7_XX_00114
Engineering for network/ Engineering for Engineering for Parameterization
communication/hardware automation fail-safe systems of field devices

SIMATIC Manager Technologists as well as process and production engineers can


carry out planning and configuration in their acquainted environ-
The SIMATIC Manager is the control center of the engineering ments when using this range of tools as well as predefined
system. It is the integration platform for the engineering toolset blocks (tag types) and plans (example solutions).
as well as the configuration basis for all engineering tasks of the
SIMATIC PCS 7 process control system. All aspects of the The hardware required for use in a SIMATIC project, such as
SIMATIC PCS 7 project are created, managed, archived and automation systems, communications components and process
documented here. I/O, is stored in an electronic catalog. The hardware can be
configured and configured using the HW-Config tool.
The engineering toolset contains tools which are optimally
matched to one another for system-wide project-oriented To implement the automation logic, standardized function blocks
engineering, and which simultaneously provide the basis for must be combined with one another in the graphic configuration
asset management of the I&C equipment. These include tools tool CFC according to technological specifications. You can
for effective engineering of the following components: simply select predefined blocks (process tag types) or charts
Control system hardware including distributed I/O and field (example solutions) for this purpose from a catalog and then
devices position, graphically interconnect and configure them in the
working area. The process tag data relevant to operation and
Communication networks monitoring, such as messages and variables, are generated at
Automation functionality for continuous and batch processes the same time.
(AS engineering)
Sequential controls permit control and selective processing of
Operation and monitoring functionality (OS engineering) the basic automation functions created per CFC by means of
Safety applications (Safety Integrated for Process changes in operating mode and status. Convenient editing
Automation) functions for the graphic configuration of sequential controls as
Diagnostics and asset management functionality well as powerful test and commissioning functions are offered by
the SFC editor.
Batch processes, automated with SIMATIC BATCH
Material transport, controlled by SIMATIC Route Control
Cooperation with higher-level CAD/CAE planning tools
(Advanced Engineering System)

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Engineering System
ES software
Standard engineering software

Function (continued)

Process tags in the process object view


Complete SIMATIC PCS 7 projects or all project modifications Process object view
can be compiled in one working step and downloaded to the as the central development environment for all aspects of
target systems involved, e.g. to automation systems, operator process tags/objects
system or SIMATIC BATCH. The engineering system automati-
cally ensures that the sequence is correct. The procedure is The process object view of the SIMATIC Manager supports the
displayed and controlled in a central dialog. work of a process engineer by providing a universal view of the
process tag. It shows the technological hierarchy of the plant
Selective configuration modifications can be downloaded online (presented in tree form) in combination with a tabular view of all
to the corresponding target systems. Short turnaround times aspects of the process tag/object (general data, blocks, param-
result in short waiting times for the commissioning engineer, and eters, signals, messages, image objects, archive variables,
have a favorable effect on the commissioning costs. Program hierarchy folders, equipment properties and global declara-
modifications relevant to automation systems can be initially tions). This provides the technologist with fast orientation.
debugged in a test system prior to downloading to the target
system of the running plant. All objects in the marked branch of the hierarchy are displayed
in the table so that they can be directly processed with user-
Project views friendly edit, filter, replace, import and export functions. A
special test mode offers the facility for testing process tags and
The SIMATIC Manager supports the various tasks for creating a CFCs online and for starting them up.
plant project by means of the following project views:
Component view (HW-Config) The OS areas and the image hierarchy for process control, as
for configuration of hardware such as automation systems, well as the SIMATIC PCS 7 asset management, can be derived
bus components or process I/O from the technological hierarchy. Furthermore, it also forms the
basis for the plant-oriented identification of process objects.
Common displays can be positioned in pictures by means of the
image hierarchy, and automatically linked to subordinate
images. The configuration engineer is only responsible for the
correct positioning. Since the number of common display fields
and their semantics can be configured, it is also possible to
implement customized alarm configurations.
Using the process object view, "Smart Alarm Hiding" can also be
configured. This refers to the dynamic hiding of messages
(alarms) of the technological blocks grouped in a unit for
operating states in which these messages are of lower impor-
tance for the safe and trouble-free operation of the plant (e.g.
startup, service, etc.). Alarms can be displayed or hidden
separately for each of the maximum 32 operating states through
selection of option boxes in the alarm matrix of the process
object view. Although hidden alarms are not signaled visually
and audibly, they are still logged and archived as before.
Component view: hardware configuration in the SIMATIC Manager with
HW-Config

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Engineering System
ES software
Standard engineering software

Function (continued)
Continuous function chart (CFC) Sequential function chart (SFC)

Continuous function chart Sequential function chart


The CFC editor is the tool for graphical configuration and The SFC editor is used for the graphical configuration and
commissioning of continuous automation functions. Preengi- commissioning of sequential controls for batch production
neered function blocks can be positioned, configured and inter- operations. It possesses convenient editing functions as well as
connected within CFCs with the support of powerful autorouting powerful test and commissioning functions.
and integral configuration of HMI messages. Special configu-
ration techniques such as chart-in-chart for implementing hierar- Using a sequential control, basic automation functions usually
chical plans or the multiple usage of chart block types (chart created using CFC are controlled and selectively processed by
compiled as block type) or SFC types (standardized sequential means of changes in operating mode and status. Depending on
controls) in the form of instances offer an additional rational- the subsequent use, the sequential controls can be created
ization potential. either as a SFC plan or SFC type

When creating a new CFC, a new runtime group with the same SFC plan
name as the chart is created. All the blocks that are subse- The SFC plan can be used to implement sequential controls
quently entered in the chart are automatically added to this which can be applied once and which access several partial
runtime group. Each block is therefore already assigned runtime areas of the production plant. Each SFC plan contains
properties when inserting, and these properties can be standardized inputs and outputs for status information and for
optimized by means of modifications in the runtime editor or by control by the user program or the user. The SFC plan can be
using algorithms. positioned and linked as a block in the CFC. The required
The algorithm first determines the optimum block sequence CFC block connections are selected by simple operations
separately for each runtime group, and then the optimum and connected to the steps or transitions of the step chains.
sequence of runtime groups. An ISA 88-conform status manager enables the configuration of
up to 8 separate sequence chains within a single SFC, e.g. for
In addition to convenient editing functions, the scope of CFC states such as HOLDING or ABORTING, for SAFE STATE or for
functions also includes powerful test and commissioning different operating modes.
functions as well as individually configurable documentation
functions SFC type

Note: SFC types are standardized sequential controls which can be


applied repeatedly and which access one partial area of the
The CFC is not only a component in the standard engineering production plant. They can be organized in libraries, and
software of the SIMATIC PCS 7 process control system. It can handled like normal function blocks, i.e. they can be selected
also be used as a separate product in the context of Totally from a catalog and positioned, interconnected and configured
Integrated Automation (TIA) together with other SIMATIC as an instance in a CFC plan.
products. This SIMATIC CFC is a component of Catalog ST 70,
section "SIMATIC Software" (order no. of the current SIMATIC Changes to the original automatically result in corresponding
CFC V8.0: 6ES7 658-1EX08-2YA5). changes in all instances. An SFC type may contain up to
32 sequences. Using the function "Create/update block
symbols", a block symbol is automatically positioned and inter-
connected in the associated process display for all SFC
instances with HMI features.

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Engineering System
ES software
Standard engineering software

Function (continued)
I&C libraries Some examples include:

2 The use of library elements plays a major role in minimizing the


amount of engineering required and thus also the project costs.
Special operating modes:
- "Local" for integration and application of local control options
- "Shutdown" for deactivating a measuring point for mainte-
Two I&C libraries are integrated in the standard engineering nance and service
software of SIMATIC PCS 7 V8.0:
Additional faceplates:
Advanced Process Library (standard library for SIMATIC - "Preview" with status information on the I/O signals,
PCS 7 V8.0) automatic control and possible/permissible operator inputs
PCS 7 Standard Library (the former SIMATIC PCS 7 Standard as well as display of actual process values for simulation
Library can be installed subsequently if required) - "Memo view" for temporary information from operating
personnel
Preconfigured and tested blocks, faceplates and symbols are
organized in these libraries and form the basic elements for the Convenient interlocking blocks with initial signal information,
graphic configuration of automation solutions. can be directly called from the technological function blocks,
e.g. from a motor block
The comprehensive range of blocks can be categorized as Improved protection against maloperations as result of
follows: additional grading of user privileges
Blocks for mathematical operations, analog and digital logic Improved operator prompting: tacking of operator input
Interlocking blocks window simplifies repeated, successive operations (multiple
Technological function blocks with integral display, operation operation)
and signaling functions, e.g.: Flexible adaptation of functions in the library blocks
- Standard Control and Advanced Process Control blocks Commissioning support through direct simulation on the
- Motor and valve blocks operator station
- Counter blocks
- Dosing block Explicit enabling/disabling of operations for a process tag for
individual operator stations of the plant using the function
Blocks for the integration of field devices "Local operator enabling"
Operator control and monitoring blocks "Small variants" of motor, valve, analog value monitoring and
Message and diagnostics blocks digital value monitoring blocks with reduced functional scope
Furthermore, preconfigured process tag types for process and requiring less space
equipment such as pumps, valves, dosing units and controllers Integration of any compact drives and switch/starter objects
(cascade, spit-range) etc. extend the scope of library elements. via standard PROFIBUS profiles
Advanced Process Library Function for coordination of multiple access operations, e.g. of
SFC/SIMATIC BATCH, to equipment such as valves, dosing
units or pumps

Examples of OS standard faceplates from the SIMATIC PCS 7 Advanced


Process Library, valves
The Advanced Process Library (APL) is the standard library for
SIMATIC PCS 7 V8.0. It is based on the extensive experience of
project engineers and plant operators, taking into account
current NAMUR recommendations and PI specifications. New
and improved functions as well as visually attractive GUIs for a
high level of operator convenience facilitate and also force inter-
action of operators with the plant.

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Engineering System
ES software
Standard engineering software

Function (continued)
Advanced Process Control (APC) functions Monitoring of the control quality
In addition to numerous basic control functions, e.g. PID control,
cascade control, split range control and ratio control, the
The ConPerMon block determines the control quality of a
controller block (e.g. PID controller) on the basis of the online 2
data of the setpoint, actual value and manipulated variable.
I&C libraries of SIMATIC PCS 7 also provide function blocks Depending on deviation of the comparison quality, e.g. the
and templates for advanced control functions at no extra cost: control quality at commissioning, it can trigger a warning or an
Controlled adaptation (gain scheduling) alarm. The faceplates of all control quality monitoring of a
The GainSched block enables infinite adjustment of the plant or a plant unit can be summarized in OS screens, which
controller parameters in non-linear processes depending on enables problems to be detected early on, analyzed, and
the operating point. The block, which works in a similar specifically corrected.
manner to the polygon block, can derive three separate output Smith predictor
values from one input value (measured variable X), which The Smith predictor can significantly improve the control
serve as regulating parameters for an interconnected quality of processes with long and relatively constant dead
controller block. Depending on the characteristic of the times. By eliminating the dead time component using a
measured variable X, the GainSched changes the regulating process model running parallel to the actual process, the
parameters of the combined closed-loop controller in a sliding controller can be designed for a process free of dead time,
manner. and thus set more effectively.
Override control Model-based predictive multi-variable control
The outputs of two or more controllers are connected to a The ModPreCon model-based predictive multi-variable
common final control element. The decision concerning which controller separately analyses the behavior of up to four inter-
controller actually receives access to the final control element dependent variables for complex processes over a longer
is made depending on the evaluation of the current process period. It then uses the parameter matrix calculated using the
state. results for optimized control of these variables. Adverse inter-
Lead-lag/feedforward control actions which occur with separate control of the interde-
A strong, measurable interference is compensated in pendent variables are thus eliminated.
advance by feedforward control. The control is thus limited to Note:
model uncertainties and non-measurable faults. The ModPreCon makes great demands on memory and
processing time of the designated automation system. For that
reason, please check the resources of the designated
automation system before using the ModPreCon. We
recommend the use of an automation system of type AS 416
or higher.
Graphics Designer
The project data for the engineering of the operator systems are
organized with the SIMATIC Manager. All the data relevant to
operation and monitoring of a process tag, such as messages
and HMI variables, are generated automatically during definition
of the automation function. A powerful graphics designer is
available for the generation of process displays.
DOCPRO
DOCPRO is a tool for effective generation and management of
plant documentation in accordance with defined standards.
DOCPRO permits you to structure your project data in any
manner, to process them in the form of standardized circuit
manuals, and to print them in a uniform layout. You can incor-
porate your own cover sheets, layouts, graphics, logos or title
block data. It is easy to control printing, i.e. you can specifically
output individual parts of the project or all project data on the
PID controller optimization (PID tuning) printer.
The integral PID Tuner is suitable for optimization of the
CTRL_PID and CTRL_S software controllers in circuits with
PID, PI, or P control. On the basis of an experimentally deter-
mined model of the controlled system, favorable controller
parameters for an optimum disturbance response or an
optimum control response of the controller can be determined
according to the procedure of absolute value optimization.
Optimization can be carried out in manual or automatic mode.
The typical controller values (actual value, setpoint, manipu-
lated variable) are recorded by a trend function. The transient
response of the controllers with the determined parameters
can be checked by defining jumps. The controller parameters
can be saved, and recalled as required.

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Engineering System
ES software
Standard engineering software

Ordering data Order No. More information


A classic, exclusive Regional product versions
2 engineering station without
limitation of quantities, not Originally, all SIMATIC PCS 7 software products were designed
suitable for productive for international use, i.e. there was only one product version for
operation as an operator worldwide use, which was offered in up to 6 languages: German,
station English, French, Italian, Spanish and Chinese. However, the
SIMATIC PCS 7 AS/OS number of supported languages was not uniform, it varied
Engineering Software V8.0 depending on the product.
Unlimited POs,
activated for 2-hour OS test mode The product version for international use will continue to be
Software class A, runs with available for the SIMATIC PCS 7 software. In addition, a regional
Windows XP Professional 32-bit, "ASIA" product version will also be offered for the SIMATIC PCS 7
Windows 7 Ultimate 32/64-bit, Software Media Package and specific SIMATIC PCS 7 software
Windows Server 2003 R2 products of the "Engineering System" and "Operator System"
Standard 32-bit, or Windows system components. ASIA products are explicitly identified in
Server 2008 R2 Standard 64-bit,
floating license for 1 user
the name by the supplement "ASIA". They currently support
English and Chinese (simplified).
Type of delivery: License key
memory stick, certificate of If a product listed in this catalog does not have the regional
license, as well as SIMATIC identification ASIA, it can always be used globally. However, the
PCS 7 Software Media Package following restriction applies: If a regional ASIA product is offered,
5 languages (German, English, 6ES7 658-5AX08-0YA5 the pendant for international use does not support the Asian
French, Italian, Spanish); languages (currently Chinese simplified) present in the ASIA
supplied with SIMATIC PCS 7 product.
Software Media Package V8.0
ASIA, 2 languages (English, 6ES7 658-5AX08-0CA5 The following special points must be observed as a result of the
Chinese); supplied with definition of separate products for installation software and
SIMATIC PCS 7 Software Media licenses. The SIMATIC PCS 7 installation software is available in
Package ASIA V8.0 the form of two data medium packages:
SIMATIC PCS 7 AS Engineering SIMATIC PCS 7 Software Media Package
Software V8.0
Unlimited POs SIMATIC PCS 7 Software Media Package ASIA
6 languages (German, English,
French, Italian, Spanish,
The specific ASIA software licenses harmonize exclusively with
Chinese), software class A, runs the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
with Windows XP Professional 32- PCS 7 software licenses for which there is no ASIA pendant can
bit, Windows 7 Ultimate 32/64-bit, be used with both SIMATIC PCS 7 Software Media Packages.
Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
floating license for 1 user
Type of delivery: License key
memory stick, certificate of
license
Floating license for 1 user 6ES7 658-1AF08-0YB5
Rental license for 30 days (time 6ES7 658-1AF08-0YA6
billing independent of use)
Rental license for 50 hours (time 6ES7 658-1AF08-0YB6
billing dependent on use)
For additional information on the Software Media Package, see section
"SIMATIC PCS 7 Software".

2/10 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
Version Cross Manager

Overview More information


Upgrade
You can upgrade SIMATIC PCS 7 engineering systems with 2
Engineering Software V7.1 to version 8.0 using the SIMATIC
PCS 7 Engineering Upgrade Packages. The SIMATIC Version
Cross Manager, however, remains unchanged in the version 7.1,
and can be used in both SIMATIC PCS 7 V7.1 as well as in
SIMATIC PCS 7 V8.0. It is therefore not part of the SIMATIC
PCS 7 Engineering Upgrade Packages AS/OS V7.1 to V8.0.
For further information, see section "Update/upgrade
packages".
TIA applications
The Version Cross Manager is not only a software component of
The SIMATIC Version Cross Manager is a user-friendly tool for
the SIMATIC PCS 7 Engineering System. As a separate product,
determining the differences between various versions of
it can also be used together with other SIMATIC products in the
individual projects or multi-projects by:
context of Totally Integrated Automation (TIA). This SIMATIC
Tracing missing, additional or differing objects by comparing Version Cross Manager is a component of Catalog ST 70,
hardware configuration, communication, technological section "SIMATIC software":
hierarchy, CFC/SFC charts, SFC details, block types, alarms,
SIMATIC Version Cross Manager V7.1:
global variables, signals and run sequences
Order No. 6ES7 658-1CX17-2YA5
Graphic display of comparison results in a combination of tree
Upgrading SIMATIC Version Cross Manager from V7.0 to V7.1:
and tabular formats
Order No. 6ES7 658-1CX17-2YE5
Clear hierarchical structuring according to the technological
hierarchy of the plant
Color-coded identification of the differences

Ordering data Order No.


SIMATIC Version Cross 6ES7 658-1CX17-2YA5
Manager V7.1
Can be used with SIMATIC PCS 7
V7.1 and V8.0
6 languages (German, English,
French, Italian, Spanish,
Chinese), software class A, runs
with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
floating license for 1 user
Type of delivery: License key
memory stick, certificate of
license as well as TIA
Engineering Toolset CD

Siemens ST PCS 7 December 2011 2/11


Siemens AG 2012

Engineering System
ES software
Version Trail

Overview Ordering data Order No.


SIMATIC Version Trail V8.0 6ES7 658-1FX08-2YA5

2 6 languages (German, English,


French, Italian, Spanish,
Chinese), software class A, runs
Project
with Windows XP Professional 32-
Multi project bit, Windows 7 Ultimate 32/64-bit,
Versioned project 1 Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
floating license for 1 user
Library Type of delivery: License key
memory stick, certificate of
Versioned project 2 license as well as TIA
Engineering Toolset CD V8.0

More information
SIMATIC Version Trail is a software option for engineering which, Upgrade
together with the SIMATIC Logon central user administration,
can assign a version history to libraries, projects and multi- You can upgrade SIMATIC PCS 7 engineering systems with
projects. Engineering Software V7.1 to version 8.0 using the SIMATIC
PCS 7 Engineering Upgrade Packages AS/OS. A component of
Function these upgrade packages is also the upgrade for SIMATIC
Version Trail from V7.1 to V8.0.
When archiving, SIMATIC Version Trail in association with For further information, see section "Update/upgrade
SIMATIC Logon creates a version history with the following infor- packages".
mation:
Version For application scenarios beyond SIMATIC PCS 7, a separate
SIMATIC Version Trail upgrade can be obtained for upgrading
Version name SIMATIC Version Trail from V7.1 to V8.0.
Date and time
TIA applications
User
SIMATIC Version Trail is not only a software component of the
Comment
SIMATIC PCS 7 Engineering System. It is also a separate
This version history can be displayed and printed. Individual product which can be used in the context of Totally Integrated
version releases can be dearchived from the version history and Automation (TIA) together with other SIMATIC products. As such
used further. SIMATIC Logon organizes the access protection. it is a component of Catalog ST 70, section "SIMATIC software":
You also have the option of automating the archiving of projects, SIMATIC Version Trail V8.0:
multiprojects, and libraries as well as read-back of block param- Order No. 6ES7 658-1FX08-2YA5
eters. The time interval for periodic archiving/read-back is freely In the context of TIA, a separate SIMATIC Version Trail upgrade
adjustable. is available in each case:
Upgrade of SIMATIC Version Trail V7.1 to V8.0:
Order No. 6ES7 658-1FX08-2YE5
Note:
Version Trail cannot be used as a stand-alone application; it only
runs together with SIMATIC Logon (see section "IT security").

2/12 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
Advanced Engineering

Overview Inconsistencies can be detected quickly by means of plausibility


and data consistency checks, displayed in a log, and then elimi-
nated in a targeted manner.
Manual processing functions for editing plant hierarchies and 2
Advanced Engineering System
SIMATIC PCS 7

Import
process tags as well as for interconnection of signals between
Change Data-supported Assign process tags allow completion of the imported data. Numerous
management structure editor data filter functions support data selection.
Editing Special editors for mass data processing offload the project
engineer from time-consuming routine work.
Data Mass data Interconnect
enhancement processing process tags With the support of integrated design templates, the different
table views of the AdvES data can also be displayed as reports
Checking and printed.

Benefits
Data consistency Reports
and plausibility
Engineering and planning offices as well as end customers
HW Config
Tag types

Data benefit from the use of SIMATIC PCS 7 Advanced Engineering


SFC

PO

TH

exchange System (AdvES) in particular through:


7 Shorter configuration and commissioning times
- Qualification is simplified due to standardized interfaces
- Less coordination overhead with the planner
SIMATIC PCS 7
Engineering System

Template - Short-term changes from bi-directional generation


Management 7 Increased quality
G_PCS7_XX_00260

- Errors are avoided due to standardized interfaces


PCS 7 - Plausibility and data consistency can be checked
CFC PCS 7 hardware Library - Changes to automation are reliably integrated in system
instances configuration planning
7 No overhead for creating and maintaining proprietary tools
and solutions
Using the Advanced Engineering System (AdvES), consulting
engineers and planning offices as well as end customers can
significantly reduce their configuration and commissioning costs Function
while simultaneously improving the engineering quality.
Basic functions of the
The SIMATIC PCS 7 Advanced Engineering System (AdvES) SIMATIC PCS 7 Advanced Engineering System (AdvES)
expands the functionality for plant configuration and can be Import of system planning data and SIMATIC PCS 7
started from a SIMATIC PCS 7 project in SIMATIC Manager. It engineering data
acts as a link between
Processing functions for the manual completion of imported
Tools for basic and detailed planning, e.g. EPlan, ELCAD or data
SmartPlant, and
Simple interconnection of several process tags
Standard engineering tools from the SIMATIC PCS 7
engineering toolset, e.g. CFC, HW Config, plant hierarchy. Generating of process tags from signal and process tag lists
AdvES uses various data import options in order to collect Generation of hardware configurations from signal lists
existing engineering data from the SIMATIC PCS 7 process Batch processing of process tags, signals, and parameters
control system and from process tag and signal lists in Microsoft Automatic plausibility and consistency check
Excel format and to prepare these for utilization in the SIMATIC
PCS 7 engineering system. Transfer of data into the SIMATIC PCS 7 Engineering System
Reports on documentation updates
Data from process tag and signal lists can be automatically
imported into AdvES. Integrated change management supports Variant formation of individual SIMATIC PCS 7 control modules
the repeated importing of modified data from Microsoft Excel.
AdvES recognizes process tags in Excel lists after the first
assignment, automatically assigns them to process tag types of
any PCS 7 project library, and then generates the following data:
PCS 7 process tag instances with signal and parameter
settings
Plant hierarchy (PH)
Hardware configuration

Siemens ST PCS 7 December 2011 2/13


Siemens AG 2012

Engineering System
ES software
Advanced Engineering

Ordering data Order No. More information


SIMATIC PCS 7 Advanced You can upgrade SIMATIC PCS 7 engineering systems with
2 Engineering System V8.0
Engineering software, 2
languages (German, English),
Engineering Software V7.1 to version 8.0 using the SIMATIC
PCS 7 Engineering Upgrade Packages AS/OS.
software class A, runs with A separate upgrade to V8.0 is also available for the SIMATIC
Windows XP Professional 32-bit, PCS 7 Advanced Engineering System V7.1.
Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2 For further information, see section "Update/upgrade
Standard 32-bit or Windows packages".
Server 2008 R2 Standard 64-bit
Floating license for 1 user 6ES7 658-1GX08-2YA5
Type of delivery: License key
memory stick, certificate of
license, software and documen-
tation on DVD
Trial license for 14 days 6ES7 658-1GX08-2YT7
Without liability and guarantee
Type of delivery: Certificate of
license, software and documen-
tation on DVD

2/14 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
Import/Export Assistant

Overview Function
Generation/modification of process tag types or example

Import/export
Typical libraries:
Example solutions
solutions
Data import 2
assistant and process object - Generation of process tags from process tag types and
types (e.g. control, derivatives from example solutions; provision with data from
motor, valve) the import file (one process tag/derivative per import file line
in each case)
- Assignment of an import file to a process tag type, and
checking of the assignment
Process - Generation of a template for an input file for the process tag
object plans Data export
- Generation of an export file per process tag type/example
solution in each case, with one line for each process tag of
this type or each derivative of this example solution
Matching of process tags
OS display hierarchy - Removal of parameter/signal connection points not present
on the process tag type and of messages from the process
tags
- Addition of parameter/signal connection points and
Technological G_PCS7_XX_00115
messages newly defined on the process tag type
hierarchy
OS displays
- Correction of modified categories of process tag type
- Display of inconsistencies between process tag and type
which cannot be matched automatically

Efficient processing of mass data


Ordering data Order No.
SIMATIC PCS 7 Import-Export 6ES7 658-1DX08-2YB5
The import/export assistant (IEA) is an effective tool for rational Assistant V8.0
engineering of mass data, and uses the principle of multiple use 6 languages (German, English,
of process tag types and example solutions. It is particularly French, Italian, Spanish,
suitable for large plants with numerous process tags of the same Chinese), software class A, runs
type or with multiple plant components of the same type. with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
Following exporting of the PCS 7 project, the data can be Windows Server 2003 R2
modified, duplicated, adapted and also reimported using the Standard 32-bit or Windows
IEA editor or a spreadsheet program such as Microsoft Excel. Server 2008 R2 Standard 64-bit,
floating license for 1 user
Comparison with the parameters optimized during commis- Type of delivery: License key
sioning is possible at a later point in time. memory stick, certificate of
license

More information
You can upgrade SIMATIC PCS 7 engineering systems with
Engineering Software V7.1 to version 8.0 using the SIMATIC
PCS 7 Engineering Upgrade Packages AS/OS. The upgrade for
SIMATIC PCS 7 Import/Export Assistant from V7.1 on V8.0 is also
part of these upgrade packages.
For further information, see section "Update/upgrade
packages".

Siemens ST PCS 7 December 2011 2/15


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Overview

2 SIMATIC PCS 7 engineering station


with SIMATIC PDM
Device on
the workbench

Plant bus

SITRANS P
S7-400 S7-400
Stand-alone
computer
with SIMATIC PDM

PROFIBUS DP fieldbus Up to 12 Mbit/s HART protocol


RS 232/RS 485
PA link FF link ET 200M SIMOCODE ET HART
(IM 153-2 pro 200iSP multiplexer
with HART
HART modules)
PROFIBUS PA FF H1 SITRANS P
DSIII HART

G_PCS7_XX_00200
Possible connection point
of a PG/PC with
SIPART SITRANS SITRANS SITRANS SIPART SIMATIC PDM
PS2 TH400 LR 250 P DS III SITRANS F M PS2 (stand-alone operation)

Configuration options with SIMATIC PDM


SIMATIC PDM (Process Device Manager) is a universal, vendor- SIMATIC PDM supports the operative system management in
independent tool for the configuration, parameter assignment, particular through:
commissioning, diagnostics and servicing of intelligent field Uniform presentation and operation of devices
devices (sensors and actuators) and field components (remote
I/Os, multiplexers, control-room devices, compact controllers), Indicators for preventive maintenance and servicing
which in the following sections will be referred to simply as Detection of changes in the project and device
devices. Increasing the operational reliability
Using one software, SIMATIC PDM enables the processing of Reducing the investment, operating and maintenance costs
more than 2 500 devices from Siemens and over 200 vendors Graded user privileges including password protection
worldwide on one homogeneous user interface.
When used in SIMATIC PCS 7, SIMATIC PDM is integrated in
The user interface satisfies the requirements of the VDI/VDE the asset management of the process control system. You can
GMA 2187 and IEC 65/349/CD directives. Parameters and change directly to the SIMATIC PDM views from the diagnostics
functions for all supported devices are displayed in a consistent faceplates in the Maintenance Station.
and uniform fashion independent of their communications
interface. Even complex devices with several hundred param- The process device manager provides more detailed infor-
eters can be represented clearly and processed quickly. Using mation for all devices described by means of an Electronic
SIMATIC PDM it is very easy to navigate in highly complex Device Description (EDD/DD), e.g.:
stations such as remote I/Os and even connected field devices. Detailed diagnostics information (manufacturer information,
From the viewpoint of device integration, SIMATIC PDM is the information on error diagnostics and troubleshooting, further
most powerful open device manager available in the world. documentation)
Devices which previously were not supported can be easily Information on changes (audit trail report)
integrated in SIMATIC PDM at any time by importing their device Parameter information
descriptions (EDD/DD). This provides security for your
investment and saves you investment costs, training expenses
and follow-up costs.

2/16 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Application
Components Product packages
SIMATIC PDM stand-alone SIMATIC PDM system-integrated 2
Minimum Basic Application-specific configurations
configu- configu-
ration ration
SIMATIC SIMATIC SIMATIC SIMATIC PDM SIMATIC PDM
PDM PDM PDM S7 PCS 7
Single Basic Service
Point
V6.1 V6.1 V6.1 V6.1 V8.0 V6.1 V7.0 FF V7.0 V8.0
SIMATIC PDM TAGs1) in product package 1 4 128 128 100 128 100 100 100
SIMATIC PDM expansion options
TAG - 128 TAGs cannot be o
options - 512 TAGs expanded
- 1 024 TAGs
- 2 048 TAGs
PowerPacks - 128 to 512 TAGs o o o o
- 512 to 1 024 TAGs
- 1 024 to 2 048 TAGs
- 2 048 to TAGs unlimited
Count - 10 TAGs o o o o
Relevant - 100 TAGs
Licenses
(accumulative) - 1 000 TAGs
SIMATIC PDM Basic n n n n n n n n
SIMATIC PDM Extended n n n n
SIMATIC PDM integration in STEP 7/PCS 7 o o n n n n n n
SIMATIC PDM routing via S7-400 o o o o n n n n
SIMATIC PDM communication o n
FOUNDATION Fieldbus
SIMATIC PDM communication via o o o o
standard HART multiplexer
Table with SIMATIC PDM product structure
n Product component is part of the product package
o Optional product component for the product package; order additive
Product component is not relevant for the product package or not available

1)
For definition of TAG, refer to sections "SIMATIC PDM TAGs for SIMATIC PDM as of V7.0" and "TAG options/PowerPacks for SIMATIC PDM V6.1"

Customer-oriented product structure Product packages for SIMATIC PCS 7


The customer-oriented products structure of SIMATIC PDM The following product packages permit the integration of
helps you to adapt the scope of functions and performance to SIMATIC PDM in the engineering system (engineering toolset)
your individual requirements. You have the following options: and maintenance station of the SIMATIC PCS 7 process control
Use of the minimum configuration SIMATIC PDM Single Point system:
Selection of one of the application-specific product configura- SIMATIC PDM PCS 7
tions: SIMATIC PDM PCS 7-FF (also supports the configuration of
- SIMATIC PDM Service the FOUNDATION Fieldbus H1)
- SIMATIC PDM S7
- SIMATIC PDM PCS 7 Product packages for other TIA applications
- SIMATIC PDM PCS 7-FF SIMATIC PDM stand-alone service tool for operation on a
Creation of your own desired configuration using optional mobile computer on PROFIBUS or with direct connection to
product components based on the SIMATIC PDM Basic the device, optionally as:
configuration (see table). - SIMATIC PDM Single Point for processing of a single field
device via a point-to-point coupling
Application environment - SIMATIC PDM Service for enhanced servicing, including
modification logbook and lifelist detailed diagnostics
In addition to the scope of functions and performance (refer to
the following section "Setup"), the selection of a SIMATIC PDM SIMATIC PDM S7 for integration in a SIMATIC S7 configuration
product package is mainly based on the application environment
environment. SIMATIC PDM belongs to the SIMATIC products, SIMATIC PDM Basic as the basis for an individual SIMATIC
which in the context of Totally Integrated Automation (TIA) can PDM configuration
be used in the SIMATIC PCS 7 process control system and in
other applications.

Siemens ST PCS 7 December 2011 2/17


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Application (continued)
Recommended application for SIMATIC PCS 7

2 Either SIMATIC PDM V6.1, V7.0 or V8.0 can be used in the


context of SIMATIC PCS 7. The use of SIMATIC PDM V6.1 or V8.0
is recommended for projects without "FOUNDATION Fieldbus"
communication. Read also the system requirements in the
section "Technical specifications" in this regard.

Design
Function and SIMATIC PDM
performance characteristics
Single Basic Service S7 PCS 7
Point
V6.1 V6.1 V6.1 V6.1 V8.0 V6.1 V7.0 FF V7.0 V8.0
TAGs contained 1 4 128 128 100 128 100 100 100
Project: Create online n n n n n n n n n
Project: Create offline n n n n n n n n
Project: Usable TAG extensions n n n n n n n n
Project: Network view n n n n
Project: Plant view n n n n n n n n
Project: Export/import devices n n n n
Project: HW Config o o n n n n n n
Project: Utilization of SIMATIC PDM n n n n n n n n
options
Project: Integration in STEP 7 / PCS 7 o o n n n n n n
Communication: HART modem n n n n n
Communication: HART interface n n n n n
Communication: PROFIBUS n n n n n n n n n
Communication: FF H1 o n
Communication: Modbus n n n n n
Communication: SIPART DR n n n n n
Communication: SIREC n n n n n
Communication: Ethernet n n n n
Devices: Export/import parameters n n n n n n n n n
Devices: Comparison of values (online/ n n n n n n n
offline)
Devices: Comparison of values of two n n n n n n
devices
Devices: Saving parameters n n n n n n n n
Devices: Logbook (Audit Trail) o n n n n n n n
Devices: Calibration report o n n n n n
LifeList: Export Scan n n n n
LifeList: Device diagnostics o n n n
LifeList: Define scan area o n n n n n
LifeList: Save scan o n n n
LifeList: Scan from HW Config o o n n n n
Communication: S7 routing o o o o n n n n
Communication: HART multiplexer o o
Function: HART SHC mode (increased n n n n n n n n
communication speed)
Function: "HART-Long TAG" n n n n

Overview of functions and performance for SIMATIC PDM


n Product component is part of the product package
o Optional product component for the product package, can be purchased separately
Product component is not relevant or not available for the product package

2/18 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Design (continued)
Product packages and options for SIMATIC PCS 7 SIMATIC PDM TAGs for SIMATIC PDM as of V7.0
The following SIMATIC PDM product packages are intended for
local operation in an engineering system for SIMATIC PCS 7. The
A TAG corresponds to a SIMATIC PDM object, which represents
individual field devices or components within a project, e.g.
2
main functional differences of these product packages can be measuring instruments, positioners, switching devices or remote
seen at a glance in the "Overview of functions and performance I/Os. TAGs are also relevant for diagnostics with the lifelist of
for SIMATIC PDM" table. SIMATIC PDM. In this case, TAGs are considered to be all recog-
nized devices with diagnostics capability, whose detailed
SIMATIC PDM PCS 7 V6.1 diagnostics is effected through the device description (EDD).
The SIMATIC PDM PCS 7 V6.1 product package is designed for The SIMATIC PDM PCS 7 V7.0, SIMATIC PDM PCS 7-FF V7.0
projects with up to 128 TAGs. It extends the functionality of and SIMATIC PDM PCS 7 V8.0 product packages generally
SIMATIC PDM Service V6.1 with routing from the central support projects with up to 100 TAGs. The number of TAGs can
engineering system to the devices in the field and integrates be further increased with 10, 100, or 1 000 TAGs (which can be
SIMATIC PDM in the SIMATIC PCS 7 configuration environment accumulated) for larger projects whenever required.
by means of HW Config.
SIMATIC PDM PCS 7 V6.1 can be extended with the option Product packages for other TIA applications
"Communication via standard HART multiplexer" (see under SIMATIC PDM Single Point V6.1
Optional product components for SIMATIC PDM V6.1) and
SIMATIC PDM PowerPacks (see under TAG options/PowerPacks This low-cost minimum configuration with handheld functionality
for SIMATIC PDM V6.1). is tailored to processing exactly one field device via a point-to-
point coupling.
SIMATIC PDM PCS 7 V7.0 and SIMATIC PDM PCS 7-FF V7.0
The following types of communication are thus possible:
Version 7.0 of the process device manager, SIMATIC PDM, is PROFIBUS DP/PA
only recommended for projects with "FOUNDATION Fieldbus"
communication. You can combine the SIMATIC PDM PCS 7 V7.0 HART communication (modem, RS 232)
product package with the "SIMATIC PDM Communication Modbus
FOUNDATION Fieldbus" add-on or select the equivalent full
package for SIMATIC PDM PCS 7-FF V7.0. SIMATIC PDM PCS 7 All device functions are supported as defined in the device
V7.0 and SIMATIC PDM PCS 7-FF V7.0 require the installation of description. These functions include:
SIMATIC PCS 7 as of V7.1+SP2. Unlimited selection of devices / management of device
catalog
Since SIMATIC PDM PCS 7 V7.0 and SIMATIC PDM PCS 7-FF
V7.0 focus on different functions as the SIMATIC PDM PCS 7 Configuration and diagnostics in accordance with the device
V6.x product packages (for details see the table "Overview of description
functions and performance for SIMATIC PDM"), they should not Exporting and importing of parameter data
be considered as functionally compatible successors. When Device identification
selecting a product, also note that the SIMATIC PDM PCS 7 V7.0
and SIMATIC PDM PCS 7-FF V7.0 product packages are not Lifelist
backwards compatible and multiple SIMATIC PDM versions Print function for parameter list
cannot be operated simultaneously.
SIMATIC PDM Single Point V6.1 cannot be expanded with
The SIMATIC PDM PCS 7 V7.0 and SIMATIC PDM PCS 7-FF V7.0 respect to functions nor with TAG options/PowerPacks.
product packages both feature 100 TAGs. The number of TAGs
can be further cumulatively expanded with sets of 10, 100 or SIMATIC PDM Basic V6.1
1 000 TAGs for SIMATIC PDM V7.0 or higher. Provided the system requirements are met, SIMATIC PDM Basic
"SIMATIC PDM Communication FOUNDATION Fieldbus" option V6.1 can be used for stand-alone operation on any computers
(PCs/notebooks) with local connection to bus segments or direct
The functionality of SIMATIC PDM PCS 7 V7.0 can be upgraded connection to the device. The product package contains all
to the scope of functionality of the SIMATIC PDM PCS 7-FF V7.0 functions required for operation and configuration of the devices
with this option. The "SIMATIC PDM Communication and it enabled for the following communication modes:
FOUNDATION Fieldbus" option enable SIMATIC PDM to commu- PROFIBUS DP/PA
nicate via the FF Link with field devices on the FOUNDATION
Fieldbus H1 in a SIMATIC PCS 7 configuration environment. HART communication (modem, RS 232 and via PROFIBUS)
SIMATIC PDM PCS 7 V8.0 MODBUS
SIREC bus
The SIMATIC PDM PCS 7 V8.0 product package is for the most
part functionally identical to the SIMATIC PDM PCS 7 V7.0 SIPART DR
product package, however, it does not support projects with Ethernet
"FOUNDATION Fieldbus" communication. Similar to SIMATIC
PDM PCS 7 V7.0, it is not a functionally compatible successor to As basic module for individual configuration, SIMATIC PDM
the SIMATIC PDM PCS 7 V6.x product packages and is not Basic V6.1 can be expanded with all optional product compo-
backwards compatible. nents, TAG options and PowerPacks for SIMATIC PDM V6.1.
Without TAG expansion, SIMATIC PDM Basic V6.1 can manage
When selecting a product, note that it is not possible to operate projects with up to 4 TAGs. Use of the following functions
multiple SIMATIC PDM versions at the same time. SIMATIC PDM requires at least 128 TAGs:
PCS 7 V8.0 requires the installation of SIMATIC PCS 7 V8.0 or Change log
higher.
Calibration report
SIMATIC PDM PCS 7 V8.0 initially supports projects with up to Detailed diagnostics in the lifelist
100 TAGs. The number of TAGs can be further cumulatively
expanded with sets of 10, 100 or 1 000 TAGs for SIMATIC PDM
V7.0 or higher.

Siemens ST PCS 7 December 2011 2/19


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Design (continued)
SIMATIC PDM Service V6.1 Optional product components for SIMATIC PDM V6.1

2 This is a configured product package especially for mobile use


in servicing for projects with up to 128 TAGs. It offers service
The functionality of a product package based on SIMATIC PDM
V6.1 can be further increased by means of the following optional
engineers all functions of SIMATIC PDM Basic V6.1 and special product components. In the "SIMATIC PDM product range"
service functions such as change log, calibration report and table, you can see at a glance which options can be used for
detailed diagnostics in the lifelist. expanding the different product packages.
SIMATIC PDM Service V6.1 can be expanded by the functional SIMATIC PDM option: Integration in STEP 7/PCS 7
options "Integration in STEP 7/PCS 7", "Routing via S7-400" and
"Communication via standard HART multiplexer" (see under This option is used for the integration of SIMATIC PDM in a
"Optional product components for SIMATIC PDM V6.1") as well SIMATIC S7 or SIMATIC PCS 7 configuration environment.
as by SIMATIC PDM PowerPacks (see under "TAG options/ SIMATIC PDM can then be started directly from the hardware
PowerPacks for SIMATIC PDM V6.1"). configurator (HW Config) in STEP 7/SIMATIC PCS 7.

SIMATIC PDM S7 V6.1 SIMATIC PDM option: Routing through S7-400

SIMATIC PDM S7 V6.1 is a product package for projects with up If you want to use SIMATIC PDM in a central SIMATIC PCS 7/S7
to 128 TAGs and is configured for the use of SIMATIC PDM in a engineering system for system-wide configuration, parameter
SIMATIC S7 configuration environment. In addition to SIMATIC assignment, commissioning, and diagnostics of the devices in
PDM Service V6.1, it also offers functions for integration in the the field, you will need the "SIMATIC PDM routing via S7-400"
hardware configurator (HW Config) of STEP 7 (corresponds to option in addition to the "SIMATIC PDM integration in STEP 7/
the option "Integration in STEP 7/PCS 7"). PCS 7" option. From the central engineering system it is thus
possible to reach every EDD-configurable device in the field
SIMATIC PDM S7 V6.1 can be expanded by the functional plant-wide through the various bus systems and remote I/Os.
options "Routing via S7-400" and "Communication via standard Possible processing functions are, for example:
HART multiplexer" (see under "Optional product components for Read diagnostics information from the device
SIMATIC PDM V6.1") as well as by SIMATIC PDM PowerPacks
(see under "TAG options/PowerPacks for SIMATIC PDM V6.1"). Modify device settings
Adjust and calibrate devices
SIMATIC PDM S7 V8.0 and "Routing via S7-400 V8.0" option
Monitor process values
Similar to SIMATIC PDM S7 V6.1, SIMATIC PDM S7 V8.0 is also
designed for use in a SIMATIC S7 configuration environment, but Generate simulation values
differs functionally (for details see the table "Overview of Re-configure devices
functions and performance for SIMATIC PDM") and due to the SIMATIC PDM option: Communication via
number of TAGs it features (100 TAGs included). SIMATIC PDM standard HART multiplexer
S7 V8.0 is therefore not a functionally compatible successor to
SIMATIC PDM S7 V6.1. This option permits SIMATIC PDM to use the HART OPC server
for communication with HART field devices via HART multi-
When selecting a product, note that SIMATIC PDM S7 V8.0 is not plexers.
backwards compatible, and multiple SIMATIC PDM versions
cannot be operated simultaneously. TAG options/PowerPacks for SIMATIC PDM V6.1
SIMATIC PDM S7 V8.0 can be functionally expanded with the A TAG corresponds to a SIMATIC PDM object, which represents
"Routing via S7-400 V8.0" option and with cumulative sets of 10, individual field devices or components within a project, e.g.
100 or 1 000 TAGs for SIMATIC PDM V7.0 or higher. The measuring instruments, positioners, switching devices or remote
functions of the "Routing via S7-400 V8.0" option are comparable I/Os. TAGs are also relevant for diagnostics with the lifelist of
to those of the option with same name described in the following SIMATIC PDM. In this case, TAGs are considered to be all recog-
section "Optional product components for SIMATIC PDM V6.1". nized devices with diagnostics capability, whose detailed
diagnostics is effected through the device description (EDD).
In contrast to PowerPacks, TAG options are only suitable for
individual SIMATIC PDM product configurations on the basis of
SIMATIC PDM Basic V6.1. Using the SIMATIC PDM TAG options
for SIMATIC PDM V6.1, SIMATIC PDM Basic V6.1 can be
expanded from 4 TAGs to 128, 512, 1 024 or 2 048 TAGs, and
with the help of an additive PowerPack for SIMATIC PDM V6.1
even to unlimited TAGs.
With the PowerPacks for SIMATIC PDM V6.1, product packages
based on SIMATIC PDM V6.1 can be provided with additional
TAGs. PowerPacks are available for TAG expansion to 512,
1 024, 2 048 and unlimited TAGs.
Demonstration software
SIMATIC PDM V6.1 is also available as demonstration software
for demonstrations and presentations. Online communication
and storage functions are not available with this product.

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Engineering System
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SIMATIC PDM Process Device Manager

Function Integration
Device Integration
SIMATIC PDM supports all devices described by EDD 2
(Electronic Device Description). EDD is standardized to
EN 50391 and IEC 61804. Internationally it is the most widely
used standardized technology for device integration. At the
same time it is the directive of the established organizations for
PROFIBUS (PNO: PROFIBUS International), HART (HCF: HART
Communication Foundation) and FF (Foundation Fieldbus).
The devices are integrated in SIMATIC PDM through a
company-specific EDD, through the current HCF catalog, or
through the current Fieldbus Foundation catalog. To achieve
improved transparency, they can be managed in project-
specific device catalogs.
PROFIBUS devices are described in the EDD in terms of
functions and construction using the Electronic Device
Parameter view of SIMATIC PDM with trend curve and online display Description Language (EDDL). Using this description,
SIMATIC PDM automatically creates its user interface with the
Core functions specific device data. The range of devices of the catalog
Adjustment and modification of device parameters integrated in SIMATIC PDM can be updated and expanded
Comparing (e.g. project and device data) simply by importing the manufacturer's device-specific EDD.
Plausibility testing of data input Fieldbus Foundation provides pre-defined device descriptions
(standard DD) for the basic functions of specific field device
Device identification and testing types. The basic functions are implemented using various
Device status indication with operating modes, alarms and standard function and transmission blocks.
states
Contact addresses
Simulation
Diagnostics (standard, detailed) Siemens AG, Automation and Drives,
Technical Support
Export/import (parameter data, reports)
Commissioning functions, e.g. measuring circuit tests of Europe
device data Phone: +49 180 50 50 222
Device replacement (lifecycle management) Fax: +49 180 50 50 223
E-mail: FPlease fill in a Support Request on the Internet (see
Global and device-specific modification logbook for user below for address)
operations (audit trail)
Device-specific calibration reports Asia/Pacific
Graphic presentations of echo envelope curves, trend Phone: +86 1064 719 990
displays, valve diagnosis results etc. Fax: +86 1064 747 474
Presentation of incorporated manuals E-mail: adsupport.asia@siemens.com
Document manager for integration of up to 10 multimedia files America
Phone: +1 423 262 2522
Fax: +1 423 262 2200
E-mail: techsupport.sea@siemens.com
Support Request
You can also obtain corresponding support over the Internet per
Support Request:
www.siemens.com/automation/support-request

Siemens ST PCS 7 December 2011 2/21


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Technical specifications
SIMATIC PDM V6.1 SIMATIC PDM V7.0 SIMATIC PDM V8.0

2 Hardware PG/PC/notebook with processor


corresponding to operating
PG/PC/notebook with processor
corresponding to operating system
PG/PC/notebook with processor
corresponding to operating system
system requirements requirements requirements
Operating systems (alternative) Microsoft Windows XP Profes- Microsoft Windows XP Professional Microsoft Windows XP Professional
sional SP3 SP3 with Internet Explorer 7 32-bit
Microsoft Windows Server Microsoft Windows Server 2003 Microsoft Windows Server 2003 R2
2003 R2 SP2 SP2/R2 with Internet Explorer 7 Standard 32-bit
Microsoft Windows 7 Ultimate
32/64-bit
Windows Server 2008 R2 Standard
64-bit
Integration in STEP 7 / PCS 7 STEP 7 V5.3+SP2 SIMATIC PCS 7 V7.1+SP2/SP3 SIMATIC PCS 7 V8.0
STEP 7 V5.4+SP5 SIMATIC PCS 7 V8.0 STEP 7 V5.5+SP2
STEP 7 V5.5 or V5.5+SP1/SP2
SIMATIC PCS 7 V6.1+SP4
SIMATIC PCS 7 V7.1 or
V7.1+SP1/SP2/SP3
SIMATIC PCS 7 V8.0

Ordering data Order No. Order No.

SIMATIC PDM belongs to the SIMATIC products which can be Optional product components
used both in the context of SIMATIC PCS 7 and in the extended for SIMATIC PDM V6.1
context of Totally Integrated Automation (TIA). The product
SIMATIC PDM communication 6ES7 658-3EX16-2YB5
packages offered for different fields of application differ with via standard HART multiplexer
regard to functionality, ordering data, and type of delivery. 6 languages (German, English,
To provide a better overview and to avoid faulty ordering, the French, Italian, Spanish,
Ordering data for SIMATIC PCS 7 are listed separately. Chinese), software class A, runs
with Windows XP Professional/
Ordering data for SIMATIC PCS 7 applications Server 2003, floating license for
1 user
SIMATIC PDM V6.1
Type of delivery: License key
Product packages memory stick, Certificate of
License including Terms and
SIMATIC PDM PCS 7 V6.1 6ES7 658-3LX16-0YA5 Conditions
Complete package for integration
into the engineering toolset of the PowerPacks for
SIMATIC PCS 7 engineering SIMATIC PDM V6.1
system
SIMATIC PDM PowerPack
6 languages (German, English, for expanding the TAGs of
French, Italian, Spanish, SIMATIC PDM PCS 7 V6.1
Chinese), software class A, runs
with Windows XP Professional/ Software class A, runs with
Server 2003 Windows XP Professional/Server
2003
Floating license for 1 user, with
SIMATIC PDM Basic Floating license for 1 user
Integration in STEP 7 / PCS 7 Type of delivery: License key
Routing via S7-400 memory stick, Certificate of
128 TAGs License including Terms and
Type of delivery: License key Conditions
memory stick, Certificate of From 128 TAGs to 512 TAGs 6ES7 658-3XB16-2YD5
License including Terms and From 512 TAGs to 1 024 TAGs 6ES7 658-3XC16-2YD5
Conditions; software SIMATIC From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD16-2YD5
PDM V6.1 and device library on From 2 048 TAGs to unlimited 6ES7 658-3XH16-2YD5
CD/DVD number of TAGs
Demonstration software
SIMATIC PDM Demo V6.1 6ES7 658-3GX16-0YC8
Without online communication
and storage functionality
6 languages (German, English,
French, Italian, Spanish,
Chinese), software class A, runs
with Windows XP Professional/
Server 2003
Type of delivery: SIMATIC PDM
V6.1 software and device library
on CD/DVD

2/22 Siemens ST PCS 7 December 2011


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Engineering System
ES software
SIMATIC PDM Process Device Manager

Ordering data Order No. Order No.


SIMATIC PDM V7.0 SIMATIC PDM TAGs for
Product packages
SIMATIC PDM V7.0
SIMATIC PDM TAGs
2
SIMATIC PDM PCS 7 V7.0 6ES7 658-3LD07-0YA5
Count Relevant Licenses (can be
Complete package for integration
accumulated) for expanding the
into the engineering toolset of the
TAGs of SIMATIC PDM product
SIMATIC PCS 7 engineering
packages V7.0 or higher
system
Software class A, runs with
5 languages (German, English,
Windows XP Professional and
French, Italian, Spanish), software
Server 2003
class A, runs with Windows
XP Professional and Server 2003 Floating license for 1 user
Floating license for 1 user, with Type of delivery: License key
SIMATIC PDM Basic and memory stick, Certificate of
Extended License including Terms and
Integration in STEP 7 / PCS 7 Conditions
Routing via S7-400 10 TAGs 6ES7 658-3XC00-2YB5
100 TAGs 100 TAGs 6ES7 658-3XD00-2YB5
Note: 1 000 TAGs 6ES7 658-3XE00-2YB5
SIMATIC PDM PCS 7 V7.0
requires the installation of SIMATIC PDM V8.0
SIMATIC PCS 7 V7.1+SP2 or
higher! Product packages
Type of delivery: License key SIMATIC PDM PCS 7 V8.0 6ES7 658-3LD08-0YA5
memory stick, Certificate of Complete package for integration
License including Terms and into the engineering toolset of the
Conditions; software SIMATIC SIMATIC PCS 7 engineering
PDM V7.0 and device library on system
CD/DVD
5 languages (German, English,
SIMATIC PDM PCS 7-FF V7.0 6ES7 658-3MD07-0YA5 French, Italian, Spanish), software
Complete package for integration class A, runs with Windows XP
into the engineering toolset of the Professional 32-bit, Windows 7
SIMATIC PCS 7 engineering Ultimate 32/64-bit, Windows
system Server 2003 R2 Standard 32-bit or
5 languages (German, English, Windows Server 2008 R2
French, Italian, Spanish), software Standard 64-bit
class A, runs with Windows Floating license for 1 user, with
XP Professional and Server 2003 SIMATIC PDM Basic and
Floating license for 1 user, with Extended
SIMATIC PDM Basic and Integration in STEP 7 / PCS 7
Extended Routing via S7-400
Integration in STEP 7 / PCS 7 100 TAGs
Routing via S7-400 Note:
Communication FOUNDATION SIMATIC PDM PCS 7 V8.0
Fieldbus requires the installation of
100 TAGs SIMATIC PCS 7 as of V8.0!
Note: Type of delivery: License key
SIMATIC PDM PCS 7-FF V7.0 memory stick, certificate of
requires the installation of license; SIMATIC PDM V8.0
SIMATIC PCS 7 V7.1+SP2 or software and device library on
higher! DVD
Type of delivery: License key SIMATIC PDM TAGs for SIMATIC
memory stick, Certificate of PDM as of V7.0
License including Terms and
Conditions; software SIMATIC SIMATIC PDM TAGs
PDM V7.0 and device library on TAG licenses for expansion of
CD/DVD SIMATIC PDM product packages
as of V7.0, cumulative
Optional product components
Software class A, runs with
for SIMATIC PDM V7.0
Windows XP Professional 32-bit,
SIMATIC PDM Communication 6ES7658-3QX07-2YB5 Windows 7 Ultimate 32/64-bit,
FOUNDATION Fieldbus V7.0 Windows Server 2003 R2
5 languages (German, English, Standard 32-bit, or Windows
French, Italian, Spanish), software Server 2008 R2 Standard 64-bit
class A, runs with Windows Floating license for 1 user
XP Professional and Server 2003,
floating license for 1 user Type of delivery: License key
memory stick, certificate of
Type of delivery: License key license
memory stick, Certificate of
License including Terms and 10 TAGs 6ES7 658-3XC00-2YB5
Conditions 100 TAGs 6ES7 658-3XD00-2YB5
1 000 TAGs 6ES7 658-3XE00-2YB5

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Engineering System
ES software
SIMATIC PDM Process Device Manager

Ordering data Order No. Order No.


Ordering data for TIA applications with SIMATIC PDM V6.1 SIMATIC PDM S7 V6.1 6ES7 658-3KX16-0YA5
2 Minimum configuration
Product package for use in a
SIMATIC S7 configuration
SIMATIC PDM Single Point V6.1 6ES7 658-3HX16-0YA5 environment, with
for operation and configuration of SIMATIC PDM Basic V6.1
one field device; communication Integration in STEP 7 / PCS 7
via PROFIBUS DP/PA, HART 128 TAGs
modem or Modbus, including 6 languages (German, English,
1 TAG French, Italian, Spanish,
cannot be expanded with respect Chinese), software class A, runs
to functions or with TAG option/ with Windows XP Professional/
PowerPack Server 2003, floating license for
6 languages (German, English, 1 user
French, Italian, Spanish, Type of delivery: License key
Chinese), software class A, runs memory stick, Certificate of
with Windows XP Professional/ License including Terms and
Server 2003, floating license for Conditions; software SIMATIC
1 user PDM V6.1 and device library on
Type of delivery: License key CD/DVD
memory stick, Certificate of Optional product components
License including Terms and for SIMATIC PDM V6.1
Conditions; software SIMATIC
PDM V6.1 and device library on Integration in STEP 7 / 6ES7 658-3BX16-2YB5
CD/DVD SIMATIC PCS 7
only required for integration of
Basic configuration for SIMATIC PDM into HW Config
individual product packages
6 languages (German, English,
SIMATIC PDM Basic V6.1 6ES7 658-3AX16-0YA5 French, Italian, Spanish,
Product package for operator Chinese), software class A, runs
input and configuration of field with Windows XP Professional/
devices and components, Server 2003, floating license for
communication via 1 user
PROFIBUS DP/PA, HART Type of delivery: License key
(modem, RS 232, PROFIBUS), memory stick, Certificate of
SIREC bus, SIPART DR, Modbus License including Terms and
or Ethernet, including 4 TAGs Conditions
6 languages (German, English,
Routing via S7-400 6ES7 658-3CX16-2YB5
French, Italian, Spanish,
6 languages (German, English,
Chinese), software class A, runs
French, Italian, Spanish,
with Windows XP Professional/
Chinese), software class A, runs
Server 2003, floating license for
with Windows XP Professional/
1 user
Server 2003, floating license for
Type of delivery: License key 1 user
memory stick, Certificate of
Type of delivery: License key
License including Terms and
memory stick, Certificate of
Conditions; software SIMATIC
License including Terms and
PDM V6.1 and device library on
Conditions
CD/DVD
Communication via standard 6ES7 658-3EX16-2YB5
Application-specific
HART multiplexer
configurations
6 languages (German, English,
SIMATIC PDM Service V6.1 6ES7 658-3JX16-0YA5 French, Italian, Spanish,
Product package for stand-alone Chinese), software class A, runs
users for servicing, with with Windows XP Professional/
SIMATIC PDM Basic V6.1 Server 2003, floating license for
128 TAGs 1 user
6 languages (German, English, Type of delivery: License key
French, Italian, Spanish, memory stick, Certificate of
Chinese), software class A, runs License including Terms and
with Windows XP Professional/ Conditions
Server 2003, floating license for
1 user
Type of delivery: License key
memory stick, Certificate of
License including Terms and
Conditions; software SIMATIC
PDM V6.1 and device library on
CD/DVD

2/24 Siemens ST PCS 7 December 2011


Siemens AG 2012

Engineering System
ES software
SIMATIC PDM Process Device Manager

Ordering data Order No. Order No.

TAG options/PowerPacks for Ordering data for TIA applications with SIMATIC PDM V8.0
SIMATIC PDM V6.1
SIMATIC PDM TAG option
SIMATIC PDM S7 V8.0
Product package for use in a
6ES7 658-3KX08-0YA5 2
for TAG expansion, additive to SIMATIC S7 configuration
SIMATIC PDM Basic V6.1 environment, with
Software class A, runs with SIMATIC PDM Basic and
Windows XP Professional/Server Extended
2003, floating license for 1 user
Integration in STEP 7 / PCS 7
Type of delivery: License key
memory stick, Certificate of 100 TAGs
License including Terms and 5 languages (German, English,
Conditions French, Italian, Spanish), software
Up to 128 TAGs 6ES7 658-3XA16-2YB5 class A, runs with Windows XP
Up to 512 TAGs 6ES7 658-3XB16-2YB5 Professional 32-bit, Windows 7
Ultimate 32/64-bit, Windows
Up to 1 024 TAGs 6ES7 658-3XC16-2YB5 Server 2003 R2 Standard 32-bit or
Up to 2 048 TAGs 6ES7 658-3XD16-2YB5 Windows Server 2008 R2
SIMATIC PDM PowerPack Standard 64-bit, floating license
for TAG expansion, for any for 1 user
SIMATIC PDM V6.1 product Note:
packages SIMATIC PDM PCS 7 V8.0
Software class A, runs with requires the installation of STEP 7
Windows XP Professional/Server V5.5+SP2!
2003, floating license for 1 user Type of delivery: License key
Type of delivery: License key memory stick, certificate of
memory stick, Certificate of license; SIMATIC PDM V8.0
License including Terms and software and device library on
Conditions DVD
From 128 TAGs to 512 TAGs 6ES7 658-3XB16-2YD5 Optional product components
From 512 TAGs to 1 024 TAGs 6ES7 658-3XC16-2YD5 Routing via S7-400 V8.0 6ES7 658-3CX08-2YB5
From 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD16-2YD5 5 languages (German, English,
From 2 048 TAGs to unlimited 6ES7 658-3XH16-2YD5 French, Italian, Spanish), software
number of TAGs class A, runs with Windows XP
Professional 32-bit, Windows 7
Demonstration software Ultimate 32/64-bit, Windows
SIMATIC PDM Demo V6.1 6ES7 658-3GX16-0YC8 Server 2003 R2 Standard 32-bit or
Without online communication Windows Server 2008 R2
and storage functionality Standard 64-bit, floating license
for 1 user
6 languages (German, English,
French, Italian, Spanish, Type of delivery: License key
Chinese), software class A, runs memory stick, certificate of
with Windows XP Professional/ license
Server 2003 SIMATIC PDM TAGs for
Type of delivery: SIMATIC PDM SIMATIC PDM as of V7.0
V6.1 software and device library
on CD/DVD SIMATIC PDM TAGs
TAG licenses for expansion of
SIMATIC PDM product packages
More information as of V7.0, cumulative
Software class A, runs with
Update/Upgrade Windows XP Professional 32-bit,
Windows 7 Ultimate 32/64-bit,
All SIMATIC PDM product variants and combinations with Windows Server 2003 R2
Version 6.0 can be upgraded to Version 6.1 per SIMATIC PDM Standard 32-bit, or Windows
Upgrade. Server 2008 R2 Standard 64-bit
Product configurations according to SIMATIC PDM PCS 7 V6.0 Floating license for 1 user
that are used in the SIMATIC PCS 7 process control system can Type of delivery: License key
be upgraded to V7.0 by means of an upgrade package. memory stick, certificate of
SIMATIC PCS 7 V7.1 + SP2 or higher must be installed, however, license
to permit the installation of the upgrade package for upgrading 10 TAGs 6ES7 658-3XC00-2YB5
from SIMATIC PDM V6.0 to V7.0. 100 TAGs 6ES7 658-3XD00-2YB5
1 000 TAGs 6ES7 658-3XE00-2YB5
The product configurations used in the SIMATIC PCS 7 process
control system based on SIMATIC PDM PCS 7 V6.x or V7.0 can
be upgraded to V8.0 with an upgrade package. SIMATIC PCS 7
as of V8.0 must be installed, however, for the installation of the
package for upgrading from SIMATIC PDM V6.x to V8.0.
A Software Update Service in the form of a subscription is also
offered for SIMATIC PDM.
For further information, see subsections "Updates/upgrades
asynchronous to the PCS 7 version" and "Software Update
Service" in section "Update/upgrade packages".

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Siemens AG 2012

Engineering System
Simulation
Simulation with S7-PLCSIM

Overview Ordering data Order No.


S7-PLCSIM V5.4 (including SP) 6ES7 841-0CC05-0YA5

2 OS clients / multi-clients Functional testing on PC/PG of

G_PCS7_XX_00181
programs created with CFC/SFC
5 languages (German, English,
French, Italian, Spanish), runs
with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
OS server Windows Server 2003/2003 R2
Standard 32-bit or Windows
Server 2008 R2 Standard 64-bit,
floating license for 1 user
AS simulation Automation Type of delivery: License key on
with S7-PLCSIM systems memory stick, certificate of
license, software and electronic
documentation on CD
352),%86'3
For further programs concerning testing and simulation, see the catalog
Fieldbus "Add-ons for the SIMATIC PCS 7 Process Control System".
simulation with
SIMBApro FAT ET 200M
More information
Field devices
Update/Upgrade
Dynamic S7-PLCSIM Versions 3.x, 4.x, 5.0, 5.2 or 5.3 can be upgraded to
plant simulation Version 5.4. In addition, a Software Update Service in the form of
with SIMIT a subscription is offered for S7-PLCSIM.
LT
T2659 For further information, see Sections "Updates/upgrades
WT
asynchronous to the PCS 7 version" and "Software Update
Service" in Chapter "Update/upgrade packages".

LT

Reactor

Overview of simulation software for SIMATIC PCS 7


The S7-PLCSIM simulation software supports functional testing
of the user programs generated with CFC/SFC on a
programming device/PC, irrespective of the availability of the
target hardware. Detection and elimination of programming
errors is thereby shifted to an earlier development phase. This
enables faster commissioning, reduces the costs and increases
the program quality.
Note:
SIMATIC PCS 7 V8.0 is supported as of S7-PLCSIM V5.4 SP5.

Function
S7-PLCSIM simulates a SIMATIC S7 CPU with the associated
process images. The program to be tested is loaded into the
simulated S7 CPU in a manner identical to the procedure with
real hardware, and is executed there. S7-PLCSIM is completely
integrated in STEP 7. Process data can be exchanged between
S7-PLCSIM and other Windows applications via an interface.

2/26 Siemens ST PCS 7 December 2011


3
Siemens AG 2012

Operator System

3/2 Introduction

3/5 OS software
3/5 Introduction
3/10 OS standard software
for single station/server/client
3/12 SFC Visualization
3/13 OS redundancy

3/18 OS archiving
3/18 Introduction
3/19 OS short-term archiving
3/20 OS long-term archiving with StoragePlus
3/22 OS long-term archiving with Central Ar-
chive Server
3/24 OS Long-Term Archiving with Process
Historian

3/27 Operation and monitoring via Web


3/27 SIMATIC PCS 7 Web server

Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system

Introduction

Overview Benefits
7 Flexible, modular architecture with scalable hardware and
software components for single-user and multiple station
systems
7 High-performance operator stations based on versatile and
rugged SIMATIC PCS 7 Industrial Workstations can be used in
3 7
office and industrial environments
Client/server multiple station systems with up to 12 OS
servers/pairs of servers, each for 8 500 process objects (PO)
and up to 32 OS clients per server/pair of servers
7 High-performance archiving system based on Microsoft SQL
Server with short-term archives and integrated archive
backup, can be optionally expanded for long-term archiving
(StoragePlus, Process Historian or Central Archive Server)
7 Self-diagnostics (health check) for monitoring important OS
server applications
7 Integration of modifications without interrupting runtime
operations, and online testing through selective loading of
redundant servers
The operator system of the SIMATIC PCS 7 process control 7 Optimized AS/OS communication:
system permits user-friendly and secure execution of the data transmission only following change in data, independent
process by the operating personnel. The operator can observe of AS reply cycle; suppression of nuisance alarms
the process sequence by means of various views and intervene
to control the system when necessary. 7 User-friendly process control and high operational reliability,
also in conjunction with multi-screen technology
The operator system architecture is extremely variable and can 7 Extended status displays through combination of status and
be flexibly adapted to different plant architectures and customer analog values with alarm information
requirements.
7 Highly effective alarm management provides support for
The basis is formed by perfectly coordinated operator stations operating personnel
for single-user systems (OS single stations) and for multi-user - Assignment of priorities with up to 16 message priorities as
systems with client/server architecture. additional attribute to the message classes
The system software of the operator stations can be expanded - Visual and audible suppression of messages which are irrel-
by cumulative SIMATIC PCS 7 OS Runtime licenses for 100, evant to a specific operating state (dynamic or manual)
1 000 and 5 000 process objects (PO) up to following configu- - Suppression of sensor/actuator alarms during startup or in
ration limits: event of malfunction
5 000 POs per OS Single Station 7 Centralized user administration with access control and
electronic signature
8 500 POs per OS Server (with client/server architecture)
7 Sign-of-life monitoring for subordinate systems connected to
the plant bus
7 System-wide time synchronization based on UTC (Universal
Time Coordinated)

3/2 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system

Introduction

Design Multi-user system with client/server architecture

All operator stations are based on modern SIMATIC PCS 7 OS clients


Industrial Workstations optimized for use as OS single station, (max. 32 in multi-client mode)
OS client or OS server. SIMATIC PCS 7 Industrial Workstations
are characterized by powerful industrial PC technology
combined with the Microsoft Windows 7 Ultimate 64-bit or Server Archive Server
2008 R2 Standard 64-bit operating system. They can be used in
harsh industrial conditions as well as in the office area. Standard
3
components and interfaces from the PC world offer generous
scope for system-, customer- or sector-specific options and
Terminal bus
expansions.
The operating system and the following ES/OS software of the OS servers
SIMATIC PCS 7 process control system are factory installed: (max. 12

G_PCS7_XX_00071
redundant)
Single station: PCS 7 Engineering Software for AS/OS
including OS Runtime software
Industrial Ethernet
Server: PCS 7 OS Software Server Automation systems
Client: PCS 7 OS Software Client
You only need the corresponding software licenses in order to
use the preinstalled SIMATIC PCS 7 software. A multiple station system consists of operator terminals
(OS clients) which receive data (project data, process values,
Depending on the customer's particular requirements and archive data, alarms and messages) from one or more
whether used as OS single station, OS server or OS client, you OS servers over a terminal bus. The terminal bus can share the
can expand the SIMATIC PCS 7 Industrial Workstations with transmission medium with the plant bus or it can be designed as
optional hardware components, e.g. with: a separate bus (Industrial Ethernet with TCP/IP).
Hardware and software components for redundant operation In this architecture, redundant OS servers may be set up to meet
Signal module for audible and visual signaling of messages higher availability requirements. Critical applications running on
Smart card reader for access protection the OS server are monitored by Health Check for software faults.
If a fault is detected, switchover to the redundant system is
Multi-monitor graphics card for operation of up to 4 process triggered. Synchronization of the redundant OS servers takes
monitors place automatically and at high speed.
Process monitors for office and industrial environments
OS clients can access the data of not only one OS server/server
See section "Industrial Workstation/IPC" for ordering data and pair, but from several OS servers/pairs of servers simultaneously
detailed information on the scope of delivery and technology of (multi-client mode). This makes it possible to divide a plant into
the SIMATIC PCS 7 Industrial Workstations. technological units and to distribute the data accordingly to
several OS servers/pairs of servers. In addition to scalability, the
Single-user system (OS single station) advantage of distributed systems is the ability to decouple plant
In a single station system architecture, all operation and areas from each other, which results in higher availability.
monitoring functions for a complete project (plant/unit) are SIMATIC PCS 7 supports multi-user systems with up to
concentrated in one station. 12 OS servers or 12 redundant OS pairs of servers. In multi-
This OS single station can be operated on the plant bus together client mode, OS clients can access data from one or more of the
with other single-user systems or parallel to a multi-user system. 12 OS servers/pairs of servers in parallel (up to 32 OS clients
Redundant operation of two OS single stations is also possible simultaneously on all).
(SIMATIC PCS 7 single station redundancy). The OS servers are designed in addition with client functions
Depending on the version (IE or BCE), the OS single station can which permit them to access the data (archives, messages,
be connected to the Industrial Ethernet plant bus via one of the tags, variables) from the other OS servers of the multi-user
following network components: system. This means that process graphics on one OS server can
also be linked with variables on other OS servers (area-
IE: CP 1623 communication module (preinstalled in independent displays).
SIMATIC PCS 7 Industrial Workstation) or CP 1613 A2
communication module (alternative) for communication with Like the OS single stations, the OS servers can be connected to
up to 64 automation systems the Industrial Ethernet plant bus using one of the following
BCE: Standard Ethernet card (10/100/1000 Mbit/s) and network components
Basic Communication Ethernet for communication with up to IE: CP 1623 communication module (preinstalled in
8 automation systems (not redundancy stations) SIMATIC PCS 7 Industrial Workstation) or CP 1613 A2
communication module (alternative) for communication with
Two 10/100/1000 Mbit/s Ethernet RJ45 ports are always up to 64 automation systems
integrated onboard for use as desired.
BCE: Standard Ethernet card (10/100/1000 Mbit/s) and
The OS engineering is located as standard in a separate Basic Communication Ethernet for communication with up to
engineering system 8 automation systems (not redundancy stations)
Two 10/100/1000 Mbit/s Ethernet RJ45 ports onboard can be
used to connect to the terminal bus.

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Operator system

Introduction

Design (continued)
OS archiving The Process Historian can be combined with an information
server to generate reports. With the Process Historian, there is
The operator system already includes a high-performance no limit to archiving in a plant regarding the number of archivable
archiving system based on Microsoft SQL Server with cyclic single stations, servers or pairs of servers.
archives for short-term saving of process values and messages/

3
events (alarms). This short-term archive can be combined with The Central Archive Server (CAS), which was also designed for
a long-term archive that corresponds to the relevant perfor- the upper performance range, is primarily used for modern-
mance requirements. ization and expansion of plants in which long-term archiving is
already implemented. It can be configured as a single server or
The StoragePlus provided for the bottom performance range is as a redundant pair of servers, and can archive approx.
able to archive approx. 1 600 process values/s from a total of 10 000 values/s from up to 11 servers/pair of servers.
4 single stations/servers/pairs of servers.
The data managed in the archiving systems can be saved on all
The scalable Process Historian is the preferable recommen- storage media supported by the operating system. This requires
dation for an archiving system for long-term archiving in the additional hardware and software, e.g. a DVD writer with suitable
upper performance range. It manages process values and burning software.
messages as well as batch data from SIMATIC BATCH
swapped-out from the OS archives in a central database. All archiving systems are only nodes on the terminal bus.

Technical specifications
Definitions OS quantity framework
OS tag An OS tag or parameter is a defined memory location Max. number of OS servers / 12
required for operating and monitoring with the pairs of servers
operator system; values can be written into it and read
from it (e.g. setpoint, actual value etc.). Max. number of automation systems 64
per OS server / pair of servers
Process object A process object (PO) is synonymous with an
(PO) operable and monitorable block. A PO usually has Max. number of OS clients 32
several OS tags (which can be operated and in multi-client mode 1)
monitored). The number of OS tags differs depending (per multi-user system)
on the block type. For example, motors or valves Max. number of monitors per 4
require fewer tags than closed-loop controls or dosing operator station with multi-channel
units. operation
Licensing Licensing and license verification of the OS software Max. number of OS areas 64
for SIMATIC PCS 7 are based on the process objects.
Max. number of windows per 1 to 16 (adjustable)
Every block fulfilling the following criteria is counted monitor
and calculated as a PO:
The block is not a driver block. Number of trends per trend window 10
The block can be operated and monitored.
Selection time for OS area display <2s
This block can handle messages.
(100 process symbols)
The license verification also takes into account the
sum of all OS tags used. Max. number of process objects:
Per OS single station 5 000 POs
Per OS server 8 500 POs
Max. number of configurable 150 000
messages per server/single station
Number of process tags
Per OS single station Approx. 3 000
Per OS server Approx. 5 000
Per multi-user system Approx. 60 000
Integral high-performance
archive system
(cyclic buffer), based on
Microsoft SQL server, for:
Process value archiving Approx. 1 000/s
(per OS server / single station)
Message archiving Steady-state load approx. 10/s
(per OS server/ single station) Message peak approx. 3 000 / 4 s
1) If every OS client has access to all OS servers/pairs of servers

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Operator system
OS software
Introduction

Overview Single-user system


OS Single Station Redundancy
The SIMATIC PCS 7 Industrial Workstation, the operating with Windows 7 Ultimate 64-bit operating
system, and the OS software are matched to one another in system without with
accordance with the application as OS single station, OS server
SIMATIC PCS 7 Industrial Workstation
or OS client. including operating system, alternatives

3
SIMATIC PCS 7 ES/OS IPC1) BCE W7 1 2
Design with BCE communication for up to 8 automation
systems (no redundancy stations)
The OS standard software is already preconfigured for the corre- SIMATIC PCS 7 ES/OS IPC1) IE W7 1 2
sponding OS single station, OS server or OS client as the target with Industrial Ethernet communication
system, and preinstalled on it. You only need the corresponding
Additional IE communications software
software licenses in order to use the preinstalled OS standard
for SIMATIC PCS 7 ES/OS IPC1) IE W7
software.
SIMATIC NET HARDNET IE S7 REDCONNECT 1 2
Starting from this, the OS software can be extended as required PowerPack
using additive software components and licenses.
OS standard software
OS single stations and OS clients can be additionally equipped SIMATIC PCS 7 OS Software Single Station V8.0 1 --
with SIMATIC PCS 7 SFC Visualization and Safety Matrix Viewer.
SIMATIC PCS 7 Single Station Redundancy V8.0 -- 1
The high-performance circular buffer archiving system including RS 232 connecting cable, 10 m
integrated as standard in OS single station and OS server for
short-term archiving of up to 512 tags can be expanded within Supplementary OS software (optional)
the limit of 10 000 tags using SIMATIC PCS 7 OS/PH archive SIMATIC PCS 7 SFC Visualization V8.0 1 2
licenses (for order information, see subsection "OS archiving" in SIMATIC Safety Matrix Viewer V6.2 1 2
section "Operator System"). These Count Relevant Licenses are
cumulative. SIMATIC PCS 7 OS Runtime License for adding 1 2
OS Runtime POs
The short-term archive can also be combined with a long-term
SIMATIC PCS 7 OS/PH archives for expansion of 1 2
archive. StoragePlus is available for long-term archiving in the the short-term circular buffer archive
lower performance range; the Process Historian the first choice
for the high performance range. The Central Archive Server Multi-user system with client/server architecture
(CAS), which was initially introduced with SIMATIC PCS 7 V6.1,
is also available for SIMATIC PCS 7 V8.0. It is preferably used for OS Server Redundancy
modernization and expansion of plants in which a CAS is already with Windows Server 2008 R2 Standard 64-bit
operating system without with
in operation. See the subsection "OS archiving" in the section
"Operator system" for details. SIMATIC PCS 7 Industrial Workstation
including operating system, alternatives
You can also implement redundant system configurations with SIMATIC PCS 7 OS Server IPC1) BCE SRV08 1 2
OS single stations and OS servers. See the subsection "OS with BCE communication for up to 8 automation
redundancy" in the section "Operator system" for details. systems (no redundancy stations)
The following tables provide a selection aid for ordering an SIMATIC PCS 7 OS Server IPC1) IE SRV08 1 2
operator station. Depending on whether a redundant or non- with Industrial Ethernet communication
redundant design is selected, the tables indicate the respec- Additional IE communications software
tively required number of for SIMATIC PCS 7 OS Server IPC1) IE SRV08
SIMATIC PCS 7 Industrial Workstations, SIMATIC NET HARDNET IE S7 REDCONNECT 1 2
PowerPack
licenses for OS standards software, and
OS standard software
licenses for optionally used supplementary OS software.
SIMATIC PCS 7 OS Software Server V8.0 1 --
PCS 7 Server Redundancy V8.0, including -- 1
RS 232 connecting cable, 10 m
Supplementary OS software (optional)
SIMATIC PCS 7 OS Runtime License for adding 1 2
OS Runtime POs
SIMATIC PCS 7 OS/PH archives for expansion of 1 2
the short-term circular buffer archive
1)
IPC stands for one of the SIMATIC IPC types from the product range in
the section "Industrial Workstation/IPC, Preconfigured bundles, SIMATIC
Rack PC" which are authorized for SIMATIC PCS 7 V8.0.

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Operator system
OS software
Introduction

Design (continued) A standard view and a server view are available for the techno-
logical representation of a plant, each with variously designed
Multi-user system with client/server architecture area overviews. Features provided in both views include:
OS client Message line for the last received message, configurable for
with Windows 7 Ultimate 32-bit operating priority-based display of message with highest message
system; connection for terminal bus onboard class or priority

3 SIMATIC PCS 7 Industrial Workstation/IPC Date, time and name of the operator
including operating system, alternatives Area overview; number of displayed areas depends on
SIMATIC PCS 7 OS Client IPC1) W7, alternatively 1 resolution: up to 36 (lowest/XGA), up to 144 (highest/WQXGA)
with
- Onboard standard graphics Working area for plant displays and movable windows for
- Multi-monitor graphics card "2 screens" or "4 faceplates, trends, messages etc.
screens" System function keys
SIMATIC PCS 7 BOX OS Client 627C, alternatively 1
- without panel The project editor in the operator system offers a wide range of
- with front panel different image formats and resolutions for displaying process
SIMATIC PCS 7 OS Client 427C (Microbox) 1 graphics:
OS standard software Graphic standard Format Resolution Support of multi-
monitor mode
SIMATIC PCS 7 OS Software Client V8.0 1
XGA 4:3 1024 x 768 Yes
Supplementary OS software (optional)
XGA+ 4:3 1152 x 864 Yes
SIMATIC PCS 7 SFC Visualization V8.0 1
SXGA 5:4 1280 x 1024 Yes
SIMATIC Safety Matrix Viewer V6.2 1
1)
UXGA 4:3 1600 x 1200 Yes
IPC stands for one of the SIMATIC IPC types from the product range in the
section "Industrial Workstation/IPC, Preconfigured bundles, SIMATIC Rack WSXGA+ 16:10 1680 x 1050 Yes
PC" which are authorized for SIMATIC PCS 7 V8.0.
HD 1080 (Full HD) 16:9 1920 x 1080 Yes
Note on Microsoft SQL Server software WUXGA 16:10 1920 x 1200 Yes
The "SQL Server" software from Microsoft which is delivered WQXGA 16:10 2560 x 1600 --
together with SIMATIC PCS 7 is exclusively intended for this
process control system. It must not be used in any other context Their use depends on how the graphics controller of the
without previous written approval by Siemens. operator station and the process monitors controlled by it are
designed.
Function The representative and functional display of your plant is
supported by a high-quality, modern design. The global
appearance can be set using predefined or user-specific
designs: color palette, colors, styles (fill patterns), optical effects
(2D/3D, shading, transparency, colored identification of an
image object when selected, etc.). These can be changed
locally for each image object.
In addition, the design is fundamentally influenced using a wide
range of attractive elements provided by the Graphics Designer
when configuring in the engineering system:
Object palettes with styles, controls (applications for control
and monitoring, e.g. for curve and message display),
standard objects and smart objects
Global symbol library with standardized display objects for
plants and units
Symbols and faceplates from the SIMATIC PCS 7 libraries,
especially the Advanced Process Library (APL)
OS process control with freely-positionable windows
Graphical user interface (GUI)
The predefined user interface of the operator system has all the
features typical of a control system. It is multilingual, clearly
structured, ergonomic and easy to understand. Operators can
survey the process extremely easily, and rapidly navigate
between different views of the plant. The system supports them
in this process with hierarchical display structures that can be
configured as required. These facilitate the direct selection of
lower-level areas during process control. The current position
within the hierarchy can always be recognized in a window of the
Picture Tree Manager.
Process displays and process tags can also be called directly
by their name, or by a "Loop-in-alarm" starting from a selected
message An online language selector permits the user to
change the display language during runtime.

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OS software
Introduction

Function (continued)
TrendControls function for table displays and curve displays Table window
One or more value columns can be configured for a time column
in the table window. In accordance with this configuration, each
line displays the process values recorded at a particular time.

3
Analogous to this, it is also possible to combine several time
columns with other value columns in a table window. The layout
can be adapted during runtime by shifting, showing or hiding
columns.
In run-time mode, operators can also modify the time data,
manually change displayed values, and save these modified
values.
Trend window
One or more time axes correlate in the trend window with one or
more value axes whose range value is fixed or dynamic. The
scale for the value axes can be linear, logarithmic, percentage
or freely-configurable.
A trend displays a corresponding process value at every point in
time. The number of curves displayed in a trend window is freely-
selectable. Styles and colors can be configured individually,
possibly with a limit-dependent change in color. Grids and rulers
Trend window on the operator station can be used to improve readability and orientation.
The TrendControls function permits operators to display Several trends can be combined in a trend group with common
archived values of archive tags from the process value archive time and value axes. It is also possible to configure several curve
as well as online values of process tags from the tag windows. These can be linked together if required, e.g. to
management in relation to time (table/trend window) or in relation compare process values. Linked curve windows have a
to another value (function window). The time can be defined common time axis, zoom, scroll bar and ruler.
statically (absolute, as configured) or dynamically (in relation to
the actual system time) as: Operators additionally have the following options for adaptation
Start and end times during runtime:
Start time and period Enlarge trend window selection
Start time and number of measuring points Move selection along the time and value axis
Move, hide or show time and value axes of individual trends
All TrendControls have scrolling functions and a function for
directly selecting the start or end. Show/hide trend and bring to foreground
Change the displayed time interval
During runtime, operators can individually adapt the TrendCon-
trols functions which have already been predefined during plant Function window
configuration, and save the settings globally or user-specific.
They are able to change the data link during runtime, and to The function window is similar to the trend window except that
access other data. It is also possible to integrate exported the time axis is replaced by a value access. Process values can
archive databases online. then be displayed in relation to other process values, e.g.
pressure depending on temperature Setpoint curves from user
The displayed data can be processed further by: archives can also be included in the display.
Exporting per CSV file Fixed or dynamic value ranges with linear or logarithmic scaling
Output in a predefined print job can be assigned to the X and Y axes. The values which are
related to one another are based on different variables whose
TrendControls functions can also be combined with a ruler updating cycles must be the same. The time range in which the
window. The ruler window positioned in the process display values are displayed (static or dynamic) can be entered
independent of the connected TrendControl function shows separately by operators for each curve.
additional information in three views depending on the selection
of a time or time range in the trend/table window using a ruler: Properties, functions and configuration options are otherwise
Coordinate window with X and Y coordinates of the curve largely identical to the trend window.
points at the points of intersection of the rulers
Statistics range window with the values lying within a selected
range
Statistics window with statistical information on a selected
range: minimum, maximum, average, standard deviation,
integral

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Operator system
OS software
Introduction

Function (continued)
AlarmControl function for message display and processing After a power failure, the last messages (e.g. 60) can be
reloaded from the message archive to the message window.
Up to 150 000 messages can be configured per OS single Thus, when the system is restarted, the last message map prior
station/OS server: to the power failure is reconstructed.
Predefined system messages, triggered by a system event

3
With large quantity frameworks and a high number of messages,
Individual or group messages, initiated by a change in the following measures can be used to noticeably reduce the
process states operator workload by reducing the relevant messages and
Operator input messages, resulting from the manual operation improving the transparency:
of objects Visual and audible hiding of messages which are of reduced
The message system integrated in the operator system records importance in certain situations for the safe and fault-free
these process messages and local events, saves them in operation of the plant, e.g. process signals (logging and
message archives, and displays them by means of the freely- archiving are not influenced):
configurable AlarmControl function (message view/window). - Dynamically, i.e. depending on preconfigured definition for
up to 32 operating states (Smart Alarm Hiding)
Operators can use the toolbar to select various standardized - Manually, for a limited period
lists with integral scrolling function:
Assignment of priorities using up to 16 message priorities as
Entered state list: currently present, unacknowledged additional attribute to the known message classes
messages
Intentional blocking and enabling of messages from an
Acknowledged list: currently present, acknowledged individual process tag or all process tags of the display/area
messages by the operator in the event of faults on a sensor/actuator or
Exited state list: unacknowledged messages, but already during commissioning (recording of blocking and enabling in
exited the operator activity log)
Operator list: current and archived operator input messages The "Loop-in-alarm" and "Select display using process tag"
Process control list: current and archived I&C messages functions support the quick evaluation and resolution of faults.
Using "Loop-in-alarm", the operator can jump directly from a
Chronicle: all currently present and archived messages message selected in the message window to the process
arranged in chronological order display with the object which caused the fault, and can then call
List of manually or automatically suppressed messages up the associated faceplate (loop display) through the process
List of messages to be suppressed when they occur tag whose block icon is colored (cyan). The faceplate window
(loop display) can be anchored so that it remains visible even
The AlarmControl function displays: when the display is changed.
Each message in a separate message line Group displays visually signal the messages currently present in
Message state and color according to the configured the process display. They also provide information on whether
message class (e.g. fault requiring acknowledgment) and messages are disabled or not.
message type (e.g. alarm or warning)
The last message to have arrived or the message with the
Selected message blocks, each in a separate column: highest priority when alarm priorities are utilized is displayed at
- System blocks: system data such as date and time, priority, the top edge of the standard view. Using the button "Extended
triggering CPU/station, user name, loop-in-alarm, message message line", the AlarmControl function can be displayed as a
state (UP/DOWN), acknowledgment status (acknowledged/ window with all received messages. A list of all messages
not yet acknowledged, duration from UP to DOWN/acknowl- currently present with maximum priority 16 can also be directly
edged) called using a button.
- Process value blocks: current process value at time of
message, e.g. temperature
- User text blocks: 255 characters of text, e.g. message text
with fault location and cause of malfunction
Status and info text represented as symbol
Parallel to the display, all messages recorded during runtime
and their changes in state can be documented in chronological
order in a message sequence log.
Flexible setting options for audible output and priorities which
can be defined using signal variables additionally support the
signaling of messages through a sound card or by controlling
external sensors via a signal module.
Operators can individually adapt the AlarmControl function
during runtime by filtering, selecting or sorting the display
according to the contents of individual message blocks, e.g.
chronologically according to message priority or fault location,
and save the settings globally or user-specific. It is also possible Message window on the operator station
to integrate exported archive databases online.
The displayed data can be processed further by:
Exporting per CSV file
Output in a predefined print job

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Operator system
OS software
Introduction

Function (continued)
Reporting and reports system Sign-of-life monitoring
Whereas the reporting system is provided to document the With the "Sign-of-life monitoring" function, the operator system is
project during its configuration, the reports system is used to able to monitor the correct operation of all subordinate systems
print out the data recorded during operation in a clear manner. connected to the plant bus. A graphical plant configuration

3
Different types of predefined logs are available: display shows the operating state of each monitored
Message sequence log component. Additional functionality in this respect is offered by
the SIMATIC PCS 7 Maintenance Station (see chapter "Mainte-
Message and archive log nance Station").
Measured value log
Time-of-day synchronization
Operator activity log
System message log
User log
However, a page layout editor can be used to create completely
new page layouts or to individually adapt predefined ones. Log
objects to be printed are simply selected from the editor's object
palette, positioned and configured.
The log objects are categorized as follows:
Host log objects, e.g.
- Static objects (circle, rectangle etc.)
- Dynamic objects that are assigned current values during
output
- System objects (date/time, project name etc.)
- Special runtime log objects
OS-specific log objects, e.g.:
- Control objects (windows for messages, tables, trends, SICLOCK TC 400 central plant clock
functions, and user data)
- Current value of a process tag Together with a SICLOCK time generator (see Catalog
- Contents of user archives "ST PCS 7.1, add-ons for SIMATIC PCS 7"), the operator system
- Embedded layout of the SIMATIC PCS 7 process control system can implement the
- Hardcopy system-wide time-of-day synchronization on the basis of UTC
(Universal Time Coordinated). This feature is especially
Log objects for integration of external data, e.g.: beneficial for widely distributed plants present in different time
- CSV provider (CSV data as table or curve) zones, e.g. pipelines.
- ODBC data source (field as text or table)
- COM provider (COM objects as text, table or image)
The current data of the log defined in the page layout is output
on the printer by means of a predefined or self-generated print
job. Prior to output on the printer, the logs can be saved in EMF
format and displayed as a preview on the screen. Print jobs can
be started manually, time-controlled or event-controlled.
Operators are able to scan the status of the print jobs online.
Central user administration, access control and
electronic signature
With SIMATIC Logon, the operator system has central user
administration with access control that complies with the
validation requirements of 21 CFR Part 11. The administrator
can divide the users into groups and assign differently defined
access rights (roles) to these groups. The operator obtains the
specific rights when logging on within the scope of the access
control. Apart from the keyboard, an optional smart card reader,
for example, can be used as the logon device. In addition,
SIMATIC Logon offers the "electronic signature" function.
SIMATIC Logon is fully integrated in SIMATIC PCS 7. In the
context of SIMATIC PCS 7, no software licenses need be
ordered for this. For further information on SIMATIC Logon as
well as ordering data for an optional smart card reader, see
"Expansion components, smart card reader" in the section
"Industrial Workstation/IPC".

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Operator system
OS software
OS standard software
for single station/server/client

Overview
The OS standard software is adapted to the SIMATIC PCS 7 The OS standard software for a redundant pair of OS servers or
Industrial Workstations offered (OS single station, OS server and two redundant OS single stations is combined in a package
OS client). (SIMATIC PCS 7 Server Redundancy/SIMATIC PCS 7 Single
Station Redundancy). See section "OS redundancy" for details.
The OS standard software for OS single stations and OS servers

3 can be adapted to plants of various sizes by adding cumulative


SIMATIC PCS 7 OS Runtime licenses for sets of 100, 1 000 and
5 000 process objects (PO). The configuration limits are
5 000 POs per OS single station as well as 8 500 POs per
OS server.

Ordering data Order No. Order No.


OS Software Single Station Runtime licenses for
PO expansion for
SIMATIC PCS 7 OS Software 6ES7 658-2AA08-0YA0 OS Software Single Station/
Single Station V8.0 OS Software Server
including 100 OS Runtime POs
5 languages (German, English, SIMATIC PCS 7 OS Runtime
French, Italian, Spanish), software license
class A, runs with Windows XP For extending the OS Runtime
Professional 32-bit, or Windows 7 POs, cumulative
Ultimate 32/64-bit, single license Language-neutral, software class
for 1 installation A, runs with Windows XP Profes-
Type of delivery: License key sional 32-bit, Windows 7 Ultimate
memory stick, certificate of 32/64-bit, Windows Server
license, as well as SIMATIC 2003 R2 Standard 32-bit or
PCS 7 Software Media Package Windows Server 2008 R2
V8.0 Standard 64-bit, single license for
1 installation
SIMATIC PCS 7 OS Software 6ES7 658-2AA08-0CA0
Single Station ASIA V8.0 Type of delivery: License key
including 100 OS Runtime POs memory stick, certificate of
2 languages (English, Chinese), license
software class A, runs with 100 POs 6ES7 658-2XA00-0XB0
Windows XP Professional 32-bit 1 000 POs 6ES7 658-2XB00-0XB0
or Windows 7 Ultimate 32/64-bit, 5 000 POs 6ES7 658-2XC00-0XB0
single license for 1 installation
Type of delivery: License key OS Software Client
memory stick, certificate of SIMATIC PCS 7 OS Software 6ES7 658-2CX08-0YB5
license, as well as SIMATIC Client V8.0
PCS 7 Software Media Package 5 languages (German, English,
ASIA V8.0 French, Italian, Spanish), software
OS Software Server class A, runs with Windows XP
Professional 32-bit or Windows 7
SIMATIC PCS 7 OS Software 6ES7 658-2BA08-0YA0 Ultimate 32/64-bit, floating license
Server V8.0 for 1 user
including 100 OS Runtime POs Type of delivery: License key
5 Languages (German, English, memory stick, certificate of
French, Italian, Spanish), software license
class A, runs with Windows
Server 2003 R2 Standard 32-bit or SIMATIC PCS 7 OS Software 6ES7 658-2CX08-0CB5
Windows Server 2008 R2 Client ASIA V8.0
Standard 64-bit, single license for 2 languages (English, Chinese),
1 installation software class A, runs with
Type of delivery: License key Windows XP Professional 32-bit
memory stick, certificate of or Windows 7 Ultimate 32/64-bit,
license, as well as SIMATIC floating license for 1 user
PCS 7 Software Media Package Type of delivery: License key
V8.0 memory stick, certificate of
license
SIMATIC PCS 7 OS Software 6ES7 658-2BA08-0CA0
Server ASIA V8.0
including 100 OS Runtime POs
2 languages (English, Chinese),
software class A, runs with
Windows Server 2003 R2
Standard 32-bit or Windows
Server 2008 R2 Standard 64-bit,
single license for 1 installation
Type of delivery: License key
memory stick, certificate of
license, as well as SIMATIC
PCS 7 Software Media Package
ASIA V8.0

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Operator system
OS software
OS standard software
for single station/server/client

Ordering data (continued) Options


Conversion of the software Subsequent conversion of the software license from
license from OS Single Station OS Single Station to OS Server
to OS Server
It happens frequently in practice that systems based on
SIMATIC PCS 7 OS Software 6ES7 658-2BA08-0YD0
Conversion Pack Single Station
OS single stations are later expanded to client-server configura-
to Server V8.0
For conversion of an operator
tions. The SIMATIC PCS 7 OS Software ConversionPack Single
Station to Server allows you to subsequently convert the 3
station from OS Single Station to
software license of your existing OS single station to an
OS Server OS server license.
Supports all languages of the
OS Single Station software, More information
software class A, runs with
Windows XP Professional 32-bit, Regional product versions
Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2 Originally, all SIMATIC PCS 7 software products were designed
Standard 32-bit, or Windows for international use, i.e. there was only one product version for
Server 2008 R2 Standard 64-bit, worldwide use, which was offered in up to 6 languages: German,
single license for 1 installation English, French, Italian, Spanish and Chinese. However, the
Type of delivery: License key number of supported languages was not uniform, it varied
memory stick, certificate of depending on the product.
license
The product version for international use will continue to be
For additional information on the Software Media Package, see section available for the SIMATIC PCS 7 software. In addition, a regional
"SIMATIC PCS 7 Software". "ASIA" product version will also be offered for the SIMATIC PCS 7
Note: Software Media Package and specific SIMATIC PCS 7 software
products of the "Engineering System" and "Operator System"
A process object (PO) is synonymous with an operable and system components. ASIA products are explicitly identified in
monitorable block (for definition see technical specifications in the name by the supplement "ASIA". They currently support
the section "Operator System, Introduction"). English and Chinese (simplified).
If a product listed in this catalog does not have the regional
identification ASIA, it can always be used globally. However, the
following restriction applies: If a regional ASIA product is offered,
the pendant for international use does not support the Asian
languages (currently Chinese simplified) present in the ASIA
product.
The following special points must be observed as a result of the
definition of separate products for installation software and
licenses. The SIMATIC PCS 7 installation software is available in
the form of two data medium packages:
SIMATIC PCS 7 Software Media Package
SIMATIC PCS 7 Software Media Package ASIA
The specific ASIA software licenses harmonize exclusively with
the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
PCS 7 software licenses for which there is no ASIA pendant can
be used with both SIMATIC PCS 7 Software Media Packages.

Siemens ST PCS 7 December 2011 3/11


Siemens AG 2012

Operator system
OS software
SFC Visualization

Overview Ordering data Order No.


SIMATIC PCS 7 6ES7 652-0XD08-2YB5
SFC Visualization V8.0
For displaying and operating SFC
sequence controls on an operator
station

3 6 languages (German, English,


French, Italian, Spanish,
Chinese), software class A, runs
with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
floating license for 1 user
Type of delivery: License key
memory stick, certificate of
license

The OS standard software can be expanded with the SIMATIC


PCS 7 SFC Visualization. This allows you to display and operate
configured sequential controls on the engineering system. No
additional configuration work is necessary for this.
In an overview display it is possible, for example, to open step
and transition displays and to present step comments or
dynamically supplied step enabling conditions.

3/12 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
Redundant operator systems
OS redundancy

Overview
OS single stations and OS servers can have a redundant design
Client Client if necessary:
A SIMATIC PCS 7 Single Station Redundancy programming
package is required to design redundant OS single stations.

3
In addition to the OS software for the redundant operation of
two stations, this contains an RS 232 connecting cable for
optimization of internal communication between the two
stations
A SIMATIC PCS 7 Server Redundancy programming package
is required to design redundant OS servers. It contains the
Terminal bus, ring 1 Terminal bus, ring 2 OS software for a redundant server pair as well as an RS 232
connecting cable for optimization of internal server-server
communication
A separate Ethernet connection can be used instead of the serial
RS 232 connection for optimization of internal communication
between the two redundant stations (OS single stations/
Redundant OS servers). This is an alternative e.g. with larger distances
servers
between the stations or if the COM interface is required
elsewhere.
An optical or electrical connection can be used depending on
the environmental conditions and the distance between the
Redundant Industrial Ethernet redundant stations, e.g. up to 100 m per crossover network
plant bus (double ring) cable with RJ45 connectors. For further information, refer to the
manual "SIMATIC PCS 7 8.0 Fault-tolerant Process Control
Systems"; for appropriate cable material and further acces-
sories, refer to Catalog IK PI (Industrial Communication).
What further components are required depends on the plant
G_PCS7_XX_00121

architecture. The design of the plant bus and terminal bus is of


AS 412H particular importance, as well as the type and number of subor-
AS 414H dinate automation systems. The maximum requirements are
AS 417H determined by the redundant configuration shown in the figure
with a fault-tolerant automation system and two redundant rings
each for the plant bus and terminal bus.
OS redundancy shown in a client/server architecture with high availability

Design
The following table provides an overview of which components
are required for a redundant OS single station or OS pair of
servers depending on certain criteria:

Hardware and software components 9 to 64 AS per


Up to 8 AS per single Min.
single station/pair
station/pair of servers 1 redundant AS
of servers

SIMATIC PCS 7 Industrial Workstation,


single station or server version, alternatives
Incl. Ethernet network card 10/100/1000 Mbit/s and BCE 2

Incl. CP 1613 A2/CP 1623 and SIMATIC NET HARDNET-IE S7 software 2 (alternative to BCE) 2 2

Software
SIMATIC PCS 7 Single Station/Server Redundancy V8.0
1 1 1
(incl. RS 232 cable)
SIMATIC NET HARDNET-IE S7-REDCONNECT PowerPack 2
Connection to redundant plant bus (2 rings), alternatives
BCE Desktop adapter network card 2

CP 1613 A2/ CP 1613 A2/CP 1623 communications module 2 (alternative to BCE) 2 2


CP 1623
SIMATIC NET HARDNET-IE S7 software 2 (alternative to BCE) 2

SIMATIC NET HARDNET-IE S7-REDCONNECT software 2

Connection to redundant terminal bus (2 rings)


SIMATIC PCS 7 Redundant Terminal Bus Adapter Package 2 2 2

Siemens ST PCS 7 December 2011 3/13


Siemens AG 2012

Operator system
Redundant operator systems
OS redundancy

Design (continued)
Redundant OS single stations / OS servers Redundant OS single stations / OS servers
with BCE communication with CP 1623/1613 A2 communication

FastEthernet card CP 1623/1613 A2 CP 1623/1613 A2

3 PCS 7 single station


redundancy or
SIMATIC NET
HARDNET-IE S7 software
SIMATIC NET
HARDNET-IE S7 software
+ SIMATIC NET HARDNET-IE
PCS 7 server PCS 7 single station
redundancy redundancy or S7-REDCONNECT
PCS 7 server PowerPack
redundancy PCS 7 single station
redundancy or
PCS 7 server redundancy

Plant bus Plant bus Plant bus

G_PCS7_XX_00143
Max. 8 automation systems Max. 64 automation systems Redundant systems
per single station/pair of servers per single station/pair of servers AS 414H, AS 417H

Connection of redundant OS single stations / OS servers on the plant bus


Connection to plant bus The communication software for CP 1623 or CP 1613 A2 is
generally supplied with the SIMATIC PCS 7 software and is
The operator systems (single stations or servers) communicate installed based on the operating system.
with the automation systems via the Industrial Ethernet plant bus.
The following special points must be observed for redundant In order to activate this communications software, you may
configurations: need additional licenses for the SIMATIC NET HARDNET-IE S7,
BCE communication via Ethernet network card 10/100/ SIMATIC NET HARDNET-IE S7-REDCONNECT, or SIMATIC NET
1000 Mbit/s is generally also sufficient for redundant operator HARDNET-IE S7-REDCONNECT PowerPack communication
stations. Up to 8 automation systems can be connected per products.
pair of servers in this manner (only AS single stations, not Connection to terminal bus
AS redundant stations). The BCE license is included for the
BCE versions of the SIMATIC PCS 7 Industrial Workstation. It You can connect clients and servers to a non-redundant terminal
is also valid for an additional desktop adapter network card. bus using the onboard Ethernet interface or a desktop adapter
Industrial Ethernet communication via CP 1623 (preinstalled network card. With a redundant terminal bus where two rings are
in the IE version of the SIMATIC PCS 7 Industrial Workstation) connected together via two pairs of switches, each station must
or CP 1613 A2 (alternative) is necessary in the following be connected to both rings using a SIMATIC PCS 7 redundant
cases: terminal bus adapter package. The SIMATIC PCS 7 Redundant
- The number of automation systems per OS is larger than 8. Terminal Bus Adapter Package consists of server and desktop
- Redundant automation systems (AS redundant stations) are adapter network cards (for further information, see Section
used. "Expansion components, redundant terminal bus adapter"; for
details on the configuration, refer to the Manual "Fault-tolerant
The IE versions of the SIMATIC PCS 7 Industrial Workstation process control systems").
are equipped with a CP 1623 and SIMATIC NET HARDNET-IE
S7 communications software, licensed for up to four CP 1623/
CP 1613 A2 (license for 4 units). If subordinate automation
systems (AS redundant stations) are to be connected,
SIMATIC NET HARDNET-IE S7-REDCONNECT is required,
however. The SIMATIC NET product HARDNET-IE
S7REDCONNECT PowerPack (license for 4 units) can be
used to upgrade features.
If an operator station with BCE communication is to be
upgraded for operation with redundant automation systems
(AS redundant stations), a CP 1623 or CP 1613 A2 communi-
cation module is required in addition to the SIMATIC NET
HARDNET-IE S7-REDCONNECT (license for 4 units).
If the plant bus is to be designed as a redundant dual ring,
you require two interface modules (2 x Ethernet network cards
10/100/1000 Mbit/s or 2 x CP 1613 A2/CP 1623) per
OS single station / OS server.

3/14 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
Redundant operator systems
OS redundancy

Ordering data Order No. Order No.


Design of redundant Runtime licenses for PO
OS single stations expansion for SIMATIC PCS 7
OS Single Station/OS Server
SIMATIC PCS 7 OS Software 6ES7 652-3AA08-2YA0 (cumulative); 2 required
Single Station Redundancy
V8.0 SIMATIC PCS 7
including 100 OS Runtime POs
5 languages (German, English,
OS Runtime license
For extending the OS Runtime 3
French, Italian, Spanish), software POs, cumulative
class A, runs with Windows XP Language-neutral, software class
Professional 32-bit, Windows 7 A, runs with Windows XP Profes-
Ultimate 32/64-bit, single license sional 32-bit, Windows 7 Ultimate
for 2 installations 32/64-bit, Windows Server
Type of delivery: 1 license key 2003 R2 Standard 32-bit or
memory stick, certificate of Windows Server 2008 R2
license, RS 232 cable, 10 m, as Standard 64-bit, single license for
well as SIMATIC PCS 7 Software 1 installation
Media Package 8.0
Type of delivery: License key
SIMATIC PCS 7 OS Software 6ES7 652-3AA08-2CA0 memory stick, certificate of
Single Station Redundancy license
ASIA V8.0 100 POs 6ES7 658-2XA00-0XB0
including 100 OS Runtime POs
2 languages (English, Chinese), 1 000 POs 6ES7 658-2XB00-0XB0
software class A, runs with 5 000 POs 6ES7 658-2XC00-0XB0
Windows XP Professional 32-bit, Conversion of
Windows 7 Ultimate 32/64-bit, two OS single stations to
single license for 2 installations redundant OS single stations
Type of delivery: 1 license key
memory stick, certificate of SIMATIC PCS 7 OS Software 6ES7 652-3AA08-2YD0
license, RS 232 cable, 10 m, as ConversionPack 2x Single
well as SIMATIC PCS 7 Software Station to Single Station
Media Package ASIA V8.0 Redundancy V8.0
Design of redundant For conversion of two OS single
OS servers stations to OS single station
redundancy
SIMATIC PCS 7 OS Software 6ES7 652-3BA08-2YA0
Server Redundancy V8.0 Supports all languages of the
including 100 OS Runtime POs OS Single Station software,
5 languages (German, English, software class A, runs with
French, Italian, Spanish), software Windows XP Professional 32-bit,
class A, runs with Windows Windows 7 Ultimate 32/64-bit,
Server 2003 R2 Standard 32-bit or single license for 2 installations
Windows Server 2008 R2 Type of delivery: License key
Standard 64-bit, single license for memory stick, certificate of
2 installations license and RS 232 cable, 10 m
Type of delivery: 1 license key
Conversion of two redundant
memory stick, certificate of
OS single stations to redundant
license, RS 232 cable, 10 m, as
OS servers
well as SIMATIC PCS 7 Software
Media Package 8.0 SIMATIC PCS 7 OS Software 6ES7 652-3BA08-2YC0
ConversionPack Single Station
SIMATIC PCS 7 OS Software 6ES7 652-3BA08-2CA0
Redundancy to Server Redun-
Server Redundancy ASIA V8.0
dancy V8.0
including 100 OS Runtime POs
2 languages (English, Chinese), For the conversion of two
software class A, runs with redundant OS single stations from
Windows Server 2003 R2 OS single station redundancy to
Standard 32-bit or Windows OS server redundancy
Server 2008 R2 Standard 64-bit, Supports all languages of the
single license for 2 installations OS Single Station Redundancy
Type of delivery: 1 license key software, software class A, runs
memory stick, certificate of with Windows XP Professional 32-
license, RS 232 cable, 10 m, as bit, Windows 7 Ultimate 32/64-bit,
well as SIMATIC PCS 7 Software Windows Server 2003 R2
Media Package ASIA V8.0 Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
single license for 2 installations
Type of delivery: License key
memory stick, certificate of
license

Siemens ST PCS 7 December 2011 3/15


Siemens AG 2012

Operator system
Redundant operator systems
OS redundancy

Ordering data Order No. Order No.

Conversion of two OS servers Licenses may be required for


to redundant OSservers activating the functionality of
the CP 1623/CP 1613 A2
SIMATIC PCS 7 OS Software 6ES7 652-3BA08-2YD0 (Communications software is part
ConversionPack 2x Server to of the SIMATIC PCS 7 software)
Server Redundancy V8.0
3 For the conversion of two
OS servers to OS server redun-
Activation license if no redundant
AS are used
dancy SIMATIC NET 6GK1 716-1CB08-1AA0
Supports all languages of the OS HARDNET-IE S7 V8.1
Server software, software class A, Runtime software, 2 languages
runs on Windows Server 2003 R2 (German/English), software
Standard 32-bit or Windows class A
Server 2008 R2 Standard 64-bit, License for up to 4 CP 1613 A2/
single license for 2 installations CP 1623, single license for
Type of delivery: License key 1 installation
memory stick, certificate of Type of delivery: Software and
license and RS 232 cable, 10 m electronic manual on CD, license
Individual components key on memory stick

RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0 Activation licenses when using


redundant AS
As a replacement part for
redundant OS single stations/OS Alternative license for
servers SIMATIC NET HARDNET-IE S7:
Expansion components for SIMATIC NET HARDNET-IE 6GK1 716-0HB08-1AA0
OS single stations / OS servers S7-REDCONNECT V8.1
Runtime software, 2 languages
For connection to redundant plant (German/English), software
bus (BCE or CP 1613 A2/1623), class A
for upgrading from BCE to
CP 1613 A2/1623 including License for up to 4 CP 1613 A2/
communication with CP 1623, single license for
redundant AS 1 installation
Desktop adapter network card Type of delivery: Software and
for BCE and as spare part for electronic manual on CD, license
redundant terminal bus key on memory stick
INTEL PCI network card for Additive license for
connection to Industrial Ethernet SIMATIC NET HARDNET-IE S7:
(10/100/1000 Mbit/s), with RJ45 SIMATIC NET HARDNET-IE 6GK1 716-0HB08-1AC0
connection S7-REDCONNECT PowerPack
Note: V8.1
License for the BCE communi- Runtime software, 2 languages
cation with SIMATIC PCS 7 Indus- (German/English), software
trial Workstations with BCE class A
communication already included License for up to 4 CP 1613 A2/
With conventional PCI interface A5E00718412 CP 1623, single license for
With PCI Express interface A5E01579552 1 installation
CP 1613 A2 6GK1 161-3AA01 Type of delivery: Software and
PCI card for connection to Indus- electronic manual on CD, license
trial Ethernet, with ITP and RJ45 key on memory stick
connections
CP 1623 6GK1 162-3AA00
PCI Express x1 card for
connection to Industrial Ethernet
(10/100/1000 Mbit/s), with 2-port
switch (RJ45)

3/16 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
Redundant operator systems
OS redundancy

Selection and ordering data (continued) More information


Components for connection of Regional product versions
OS single stations/OS servers/
OS clients to a redundant Originally, all SIMATIC PCS 7 software products were designed
terminal bus for international use, i.e. there was only one product version for
SIMATIC PCS 7 Redundant
worldwide use, which was offered in up to 6 languages: German,
Terminal Bus Adapter Package
Server and desktop adapter for
English, French, Italian, Spanish and Chinese. However, the
number of supported languages was not uniform, it varied 3
designing a redundant terminal depending on the product.
bus,
The product version for international use will continue to be
consisting of 2 Intel network cards available for the SIMATIC PCS 7 software. In addition, a regional
for connection to Industrial
Ethernet (10/100/1000 Mbit/s), "ASIA" product version will also be offered for the SIMATIC PCS 7
with RJ45 connection Software Media Package and specific SIMATIC PCS 7 software
With conventional PCI interface 6ES7 652-0XX01-1XF0 products of the "Engineering System" and "Operator System"
Note: system components. ASIA products are explicitly identified in
Can be used only in SIMATIC the name by the supplement "ASIA". They currently support
PCS 7 Industrial Workstations English and Chinese (simplified).
with Windows XP Professional
32-bit and Windows Server If a product listed in this catalog does not have the regional
2003/2003 R2 Standard 32-bit identification ASIA, it can always be used globally. However, the
operating systems! following restriction applies: If a regional ASIA product is offered,
With PCI Express interface 6ES7 652-0XX01-1XF1 the pendant for international use does not support the Asian
languages (currently Chinese simplified) present in the ASIA
For additional information on the Software Media Package, see section product.
"SIMATIC PCS 7 Software".
The following special points must be observed as a result of the
Options definition of separate products for installation software and
licenses. The SIMATIC PCS 7 installation software is available in
Subsequent conversions the form of two data medium packages:
It is common practice to retroactively change or expand a plant. SIMATIC PCS 7 Software Media Package
The following SIMATIC PCS 7 OS Software ConversionPacks SIMATIC PCS 7 Software Media Package ASIA
support both retrofitting of the redundancy functionality, as well The specific ASIA software licenses harmonize exclusively with
as the conversion from redundant OS single stations to the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
redundant OS servers: PCS 7 software licenses for which there is no ASIA pendant can
SIMATIC PCS 7 OS Software ConversionPack 2x Single be used with both SIMATIC PCS 7 Software Media Packages.
Station to Single Station Redundancy
for converting two OS Single Stations to OS Single Station
Redundancy
SIMATIC PCS 7 OS Software ConversionPack 2x Server to
Server Redundancy for converting two OS Servers to
OS Server Redundancy
SIMATIC PCS 7 OS Software ConversionPack Single Station
Redundancy to Server Redundancy for converting two
redundant OS Single Stations from OS Single Station Redun-
dancy to OS Server Redundancy

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Siemens AG 2012

Operator system
OS archiving
Introduction

Overview Design
The following products are offered for OS long-term archiving:
OS server: StoragePlus:
short-term archiving (cyclic)
More economical version for the lower performance range; for
Process values archiving about 1 600 values/s from as many as four single

3
stations, servers or pairs of servers
Slow Automatic saving Central Archive Server (CAS), can be configured as single or
archiving cycle e.g. daily redundant version:
> 1 min 30 byte/ High-performance version for modernization and expansion
value of plants with CAS; for archiving about 10 000 values/s from up
e.g. Central archive server:
2 weeks
to 11 servers or pairs of servers
long-term archiving
Process Historian
Perspective high-performance version
Fast
archiving cycle During long-term archiving with StoragePlus, the archived data
1 min Max. Microsoft can be visualized by means of the StoragePlus viewer. You can
30 byte/ SQL server also access the process values and messages exported to the
e.g. value CAS or Process Historian from the OS client or OpenPCS 7
7 days station.
Saving on
hard disk The data managed in StoragePlus, the CAS, or Process
Messages/events e.g. for 6 months Historian can be saved on commercially available storage
Alarm archive media (e.g. DVD). This requires additional hardware and
200 to software which support the employed operating system, e.g. a
4 000 byte/ Automatic
e.g. DVD burner with appropriate burner software.
2 months message saving
(applicative) The StoragePlus computer, the CAS, and the Process Historian
e.g. weekly are nodes on the terminal bus. They have no connection to the
Batch server
plant bus. When using a SIMATIC PCS 7 Industrial Workstation
as the hardware platform, the onboard Ethernet interface
Batch data (Ethernet RJ45 port) can be used to connect to the terminal bus.
XML
G_PCS7_XX_00070

On user request,
transfer following
files
Backup
Function
end of a batch archiving Characteristics of the archive tags as well as licensing of
on DVD
short-term and long-term archiving
Scale options for short-term and long-term archives are the
archive tags, which are offered in the form cumulative
Overview of short-term and long-term archiving licenses. The licenses of the "SIMATIC PCS 7 OS/PH archives"
The operator system already includes a high-performance type are suitable for the OS short-term archive, for the CAS
archiving system based on Microsoft SQL Server with cyclic and the Process Historian.
archives for short-term saving of process values (typically 1 to The archive tags of the licenses of the "SIMATIC PCS 7 OS/PH
4 weeks) and messages/events (typically 2 months). Data from Archive" type are freely cumulative up to the respective config-
the short-term archive as well as OS reports and batch data from uration limit, e.g. 10 000 tags for OS short-term archiving or
SIMATIC BATCH can be exported time-controlled or event- 120 000 tags for CAS long-term archiving.
controlled for permanent archiving in a long-term archive.
If a CAS is not used, the "SIMATIC PCS 7 OS/PH Archive" type
licenses are installed on the OS single stations and
OS servers of the system. Otherwise the installation is only on
the CAS. OS single stations and OS servers then "book" their
archive tags from the CAS's stock of tags.
Operator systems (OS single stations and OS servers) are
assigned 512 archive tags each by the OS software, the CAS
is immediately provided with 1 500 archive tags by the central
archive server basic package. If the short-term archiving of
the operator systems is combined with the CAS long-term
archiving, the 512 archive tags of the OS single stations and
OS servers are cumulated with the 1 500 archive tags of the
CAS. The cumulated archive tags are then available univer-
sally for short-term and long-term archiving.
In the case of redundant archive systems, two archives must
be configured with the corresponding number of archive tags.

3/18 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
OS archiving
OS short-term archiving

Overview Ordering data Order No.


An integral component of the OS software of OS single stations Expansion of integral high-
and OS servers is a high-performance archiving system which performance circular buffer
can be configured during runtime and which is based on archive (512 tags) of OS Single
Microsoft SQL server technology. It is used to record process Station and OS Server
data (typical period 1 to 4 weeks) and messages/events (typical SIMATIC PCS 7 OS/PH archives
period 2 months) in cyclic archives. Cumulative archive licenses,
language-neutral, software class 3
The data from the short-term archive as well as OS reports and A, runs with Windows XP Profes-
batch data from SIMATIC BATCH can be exported time- sional 32-bit, Windows 7 Ultimate
controlled or event-controlled for permanent archiving in 32/64-bit, Windows Server
StoragePlus, the CAS, or the Process Historian. 2003 R2 Standard 32-bit, or
Windows Server 2008 R2
Starting with 512 archive tags available within the system, the Standard 64-bit, single license for
short-term archive for process values can be expanded within 1 installation
the limit of 10 000 archive tags by cumulative SIMATIC PCS 7 Type of delivery: License key
OS/PH archive licenses. memory stick, certificate of
license
Additional information on licensing, in particular in combination 1 500 tags 6ES7 658-2EA00-2YB0
with long-term archiving per CAS, can be found under "Features
5 000 tags 6ES7 658-2EB00-2YB0
of archive tags and licensing of short-term and long-term
10 000 tags 6ES7 658-2EC00-2YB0
archiving" in the section "OS Archiving, Introduction".

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Siemens AG 2012

Operator system
OS archiving
OS long-term archiving with StoragePlus

Overview Function
StoragePlus manages the process values, messages and OS

G_PCS7_XX_00056
OS clients reports which are swapped out of the OS archives, as well as
batch data from SIMATIC BATCH, in a central database and
StoragePlus makes these data available independent of the PCS 7 runtime
(separate systems:
3 computer)
All data can be visualized in a graphic and clear manner using
the Internet Explorer, selection of the data is selected by
Terminal bus
integrated filter functions.
Messages and process values can be shown in table form,
and process values also in graphic form.
Tables of process values can be exported in CSV format for
processing in other Windows applications, e.g. Microsoft
OS server Batch server Excel.
(redundant) (redundant)
The data managed by StoragePlus and the cataloging can be
Plant bus
swapped out onto all commercially available storage media. You
require additional hardware and software for this which support
the StoragePlus operating system, e.g. DVD writer with appro-
priate writer software.
Automation
systems StoragePlus is able to read data exported by StoragePlus V1.0 /
V1.1 and to convert it into the current data format.
StoragePlus is a program package for long-term archiving of Overview of functions
OS archive data (process values and messages), Archiving of messages, process values and reports of the
OS reports and SIMATIC PCS 7 V8.0operator systems
batch data of the SIMATIC PCS 7 process control system. Archiving of batch data from SIMATIC BATCH V8.0
StoragePlus manages the process values and messages Cataloging of all StoragePlus data
exported from the OS archives, the OS reports as well as batch Swapping out of all StoragePlus data as well as the cataloging
data from SIMATIC BATCH in a central database. All these data onto external storage media
can be visualized in a graphic and clear manner using the Reading the swapped-out StoragePlus data and cataloging
Internet Explorer. from external storage media
Configuration of views (picture windows and masks) including
Application the selection criteria for displaying the data
StoragePlus can be used for long-term archiving of process Visualizing of messages in table form dependent on filter
values and messages, OS reports and SIMATIC BATCH data functions
from up to 4 single stations/servers/pairs of servers of the Displaying of process values in table or graphic form
SIMATIC PCS 7 V8.0 process control system. dependent on filter functions
StoragePlus should be installed on a separate computer with Exporting of process values in CSV format, e.g. to Microsoft
Windows XP Professional 32-bit, Windows Server 2003 R2 Excel
Standard 32-bit, or Windows Server 2008 R2 Standard 64-bit Visualizing a batch overview (selecting the detailed log of a
(see chapter "Industrial Workstation/IPC"). This computer should batch from the batch overview is possible)
be connected via the terminal bus to the OS and batch servers/
single stations of the SIMATIC PCS 7 system. Web-based presentation of data
Access protection with user-specific rights
Migration of messages and measured values from
StoragePlus V1.0 / V1.1

3/20 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
OS archiving
OS long-term archiving with StoragePlus

Technical specifications Ordering data Order No.


StoragePlus SIMATIC PCS 7 StoragePlus 6ES7 652-0XC08-2YB0
V8.0
Long-term archiving Up to 4 single stations, servers or Software for long-term archiving
pairs of servers simultaneously of data from up to 4 single
Data input for process value Approx. 1 000/s stations, servers or pairs of

3
archiving by one server servers
Data input for process value Approx. 1 600/s 4 languages (German, English,
archiving by all servers French, Chinese), software class
A, runs with Windows XP Profes-
Max. data volume input per day 500 MB sional 32-bit, Windows Server
2003 R2 Standard 32-bit or
Hardware requirements Windows Server 2008 R2
Main memory 2 GB or more recommended Standard 64-bit, single license for
1 installation
Hard disk memory recommended
Type of delivery: License key
Safety EIDE-RAID 1 with 2 hard disks for
memory stick, certificate of
80 GB or more
license
Capacity 2 hard disks for 80 GB or more for
separating database and log files
Software requirements
Operating system/applications Windows XP Professional 32-bit,
Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit
Microsoft Internet Explorer V7.0
or higher
Microsoft Internet Information
Services (IIS) and Message
Queuing installed
Software required for StoragePlus Microsoft SQL Server 2005
from the scope of delivery of OS Client SIMATIC PCS 7 V8.0
SIMATIC PCS 7; when used for SIMATIC BATCH V8.0 client
StoragePlus, no additional licenses software
are required.

Siemens ST PCS 7 December 2011 3/21


Siemens AG 2012

Operator system
OS archiving
OS long-term archiving with Central Archive
Server

Overview Redundant design of central archive server


The CAS can also have a redundant design. This increases the
availability of the long-term data that are accessible for the OS

G_PCS7_XX_00073
OS clients clients or the OpenPCS 7 station. SIMATIC BATCH stores batch
data only one one CAS. However, the data is available on both
CAS as a result of automatic archive synchronization.

3 The following table shows the corresponding number of compo-


nents required for single and redundant CAS configurations.
Terminal bus Single central Redundant
archive server central archive
(CAS) server (CAS)
SIMATIC PCS 7 Industrial 1 2
Workstation, server version
OS server Batch server Central Archive including Ethernet network cards
(redundant) (redundant) Server (CAS) and BCE
Central archive server basic 1 2
Plant bus package
SIMATIC PCS 7 OS/PH archive Licenses for Licenses for
licenses for additional archive tags 1 server 2 servers
Automation RS 232 connecting cable, 10 m -- 1
systems
The redundancy functionality is already integrated in the
SIMATIC PCS 7 Central Archive Server Basic Package. You need
The Central Archive Server (CAS) can be used for long-term only a cable for optimization of the internal communication
archiving of the following data in the SIMATIC PCS 7 process between the redundant CAS. Instead of a serial RS 232
control system: connection, you can also use a separate Ethernet connection,
OS archive data (process values and messages) e.g. as an alternative for larger distances.
OS reports
Batch data Function
The process values and messages exported from the The Central Archive Server (CAS) can archive approx. 10
OS archives, as well as the OS reports and batch data from 000 process values/s from as many as 11 servers or pairs of
SIMATIC BATCH are managed by the CAS in a central database. servers of the SIMATIC PCS 7 V8.0 process control system. It is
They can be visualized directly on the OS clients or with the configured in a SIMATIC PCS 7 project like other stations of the
StoragePlus viewer of the CAS. SIMATIC PCS 7 process control system (e.g. OS server, batch
server, route control server, all clients or OpenPCS 7 station).
Design The process values and messages managed in the database of
the CAS can be visualized clearly on the OS clients. The
The Central Archive Server Basic Package is required to StoragePlus Viewer of the CAS can be used for data visual-
configure the CAS. This can be expanded to up to ization on the OS single station. Data selection is supported by
120 000 archive tags using the cumulative SIMATIC PCS 7 integrated filter functions. Messages and process values can be
OS/PH archive licenses. Detailed information on licensing of the shown in table form, and process values also in graphic form.
CAS in combination with OS short-term archiving can be found Tables of process values can be exported in CSV format for
under "Features of archive tags and licensing of short-term and processing in other Windows applications, e.g. Microsoft Excel.
long-term archiving" in the main section "OS archiving".
The data managed by CAS and the cataloging can be swapped
The CAS does not require a connection to the plant bus. It can out onto all commercially available storage media. This requires
be connected to the OS and batch servers of the SIMATIC PCS 7 additional hardware and software which support the CAS
system via terminal bus, e.g. via the integral network connection operating system, e.g. a DVD writer with appropriate writer
(Ethernet RJ45 port onboard) of the server. software. Swapping-out can be initiated either by an operator
input or when a certain amount of the hard disk is full.

3/22 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
OS archiving
OS long-term archiving with Central Archive
Server

Function (continued) If a product listed in this catalog does not have the regional
identification ASIA, it can always be used globally. However, the
Overview of functions following restriction applies: If a regional ASIA product is offered,
Archiving of messages, process values and reports of the the pendant for international use does not support the Asian
SIMATIC PCS 7 V8.0operator systems languages (currently Chinese simplified) present in the ASIA
product.
Archiving of batch data from SIMATIC BATCH V8.0
The following special points must be observed as a result of the
Cataloging of all data
Swapping out of all data as well as cataloging onto external
definition of separate products for installation software and
licenses. The SIMATIC PCS 7 installation software is available in
3
storage media the form of two data medium packages:
Reading the swapped-out data and cataloging from external SIMATIC PCS 7 Software Media Package
storage media
SIMATIC PCS 7 Software Media Package ASIA
Data visualization on the OS clients:
- Configuration of views (picture windows and masks) The specific ASIA software licenses harmonize exclusively with
including the selection criteria for displaying the data the SIMATIC PCS 7 Software Media Package ASIA. SIMATIC
- Visualizing of messages in table form dependent on filter PCS 7 software licenses for which there is no ASIA pendant can
functions be used with both SIMATIC PCS 7 Software Media Packages.
- Displaying of process values in table or graphic form
dependent on filter functions Ordering data Order No.
- Visualizing a batch overview (selecting the detailed log of a
batch from the batch overview is possible) Central Archive Server (CAS)
Exporting of process values in CSV format, e.g. to Microsoft SIMATIC PCS 7 Central Archive
Excel Server Basic Package V8.01)
including 1 500 tags
Access protection with user-specific privileges, also using per SIMATIC PCS 7 OS/PH
SIMATIC logon archive licenses can be
expanded to up to 120 000 tags;
Configurable redundancy mode
software class A, runs under
Windows XP Professional 32-bit,
Technical specifications Windows 7 Ultimate 32/64-bit or
Windows Server 2003 R2
Central Archive Server (CAS) standard 32-bit, single license for
1 installation
Long-term archiving Up to 11 servers/server pairs Type of delivery: License key
simultaneously memory stick, certificate of
Data input for process value Approx. 1 000/s license
archiving by one server 5 languages (German, English, 6ES7 658-2FA08-2YB0
French, Italian, Spanish)
Data input for process value Approx. 10 000/s
archiving by all servers ASIA, 2 languages (English, 6ES7 658-2FA08-2CB0
Chinese)
Message input by one server Continuous load approx. 10/s
(limited by the performance of Message burst approx. 3 000/4 s SIMATIC PCS 7 OS/PH archives
short-term archiving) Cumulative archive licenses,
language-neutral, software class
Operating system/applications Windows Server 2003 R2 A, runs with Windows XP Profes-
Standard 32-bit sional 32-bit, Windows 7 Ultimate
Microsoft Internet Explorer V7.0 32/64-bit, Windows Server
or higher 2003 R2 Standard 32-bit, or
Microsoft SQL Server 2005 Windows Server 2008 R2
Standard 64-bit, single license for
1 installation
More information Type of delivery: License key
memory stick, certificate of
Regional product versions license
1 500 tags 6ES7 658-2EA00-2YB0
Originally, all SIMATIC PCS 7 software products were designed
5 000 tags 6ES7 658-2EB00-2YB0
for international use, i.e. there was only one product version for
worldwide use, which was offered in up to 6 languages: German, 10 000 tags 6ES7 658-2EC00-2YB0
English, French, Italian, Spanish and Chinese. However, the 30 000 tags 6ES7 658-2ED00-2YB0
number of supported languages was not uniform, it varied Additional components for
depending on the product. redundant CAS
The product version for international use will continue to be RS 232 connecting cable, 10 m 6ES7 902-1AC00-0AA0
available for the SIMATIC PCS 7 software. In addition, a regional 1)
Supplied without SIMATIC PCS 7 Software Media Package or SIMATIC
"ASIA" product version will also be offered for the SIMATIC PCS 7 PCS 7 Software Media Package ASIA; for further information on the the
Software Media Package and specific SIMATIC PCS 7 software Software Media Package, see section "SIMATIC PCS 7 Software".
products of the "Engineering System" and "Operator System"
system components. ASIA products are explicitly identified in
the name by the supplement "ASIA". They currently support
English and Chinese (simplified).

Siemens ST PCS 7 December 2011 3/23


Siemens AG 2012

Operator system
OS archiving
OS Long-Term Archiving with Process Historian

Overview
The Process Historian is used for long-term archiving of the

G_PCS7_XX_00297
Project A Project B following data from the SIMATIC PCS 7 process control system:
OS archive data (process values and messages)
OS clients Batch data
3 The process values and messages exported from the OS
archives, as well as the batch data from SIMATIC BATCH are
managed by the Process Historian in a central database. They
Terminal bus can visualized on OS clients or OS single stations either directly
or with the support of the information server.
OS single
station
- OS server Process Historian and
- Batch server information server

Plant bus

Automation
systems

Design
The basis hardware for the Process Historian can be a SIMATIC The Process Historian and Information Server do not need a
PCS 7 Industrial Workstation of the type IPC847C, server connection to the plant bus. They can be connected to the
version, with an additional hard disk for the operating system OS and batch servers of the SIMATIC PCS 7 system via terminal
and SIMATIC PCS 7 software (see section "Industrial bus, e.g. via the integrated network connection (Ethernet RJ45
Workstation/IPC"). A RAID 5 hard disk configuration, which can port onboard) of the server.
be selected in the ordering data, can be used for the database.
Configuration of the Process Historian
The use of a Fujitsu Primergy server is recommended for larger
quantity structures (more than 3 OS servers in the maximum In addition to the SIMATIC PCS 7 Process Historian Basic
archive configuration) (see under Premium Server for SIMATIC Package or the SIMATIC PCS 7 Process Historian and Infor-
PCS 7 in the Catalog ST PCS 7.1). mation Server Basic Package, cumulative SIMATIC PCS 7
OS/PH archive licenses are required for the configuration of the
The Information Server can be installed and operated on the Process Historian. These licenses must always be stored on the
Process Historian hardware or on separate hardware. When the Process Historian server. The SIMATIC PCS 7 Process Historian
Information Server is operated separately, any server version or Archive BATCH software product for archiving batch data from
single station version of the SIMATIC PCS 7 Industrial SIMATIC BATCH V8.0 can be ordered optionally.
Workstation is suitable (see section "Industrial Workstation/IPC").
Configuration of the Information Server
The Process Historian and Information Server run under the
Windows Server 2008 R2 Standard 64-bit operating system, the In addition to the SIMATIC PCS 7 Information Server Basic
information server on separate hardware can also run under Package or the SIMATIC PCS 7 Process Historian and Infor-
Windows 7 Ultimate 32/64-bit or Windows Server 2003 R2 mation Server Basic Package, for configuration of the Infor-
Standard 32-bit. mation Server you require cumulative SIMATIC PCS 7 Infor-
mation Server licenses corresponding to the number of clients
that access the Information Server.
Software products/licenses Single Server
Process Historian plus Information Server Process Historian
Information Server
SIMATIC PCS 7 Industrial Workstation, server version 1 1 1
including Ethernet network cards and BCE
SIMATIC PCS 7 Process Historian and Information 1 -- --
Server Basic Package
SIMATIC PCS 7 Information Server Basic Package -- 1 --
SIMATIC PCS 7 Process Historian Basic Package -- -- 1
SIMATIC PCS 7 Process Historian Archive BATCH 1 -- 1
SIMATIC PCS 7 OS/PH archive cumulative archive Licenses for 1 server -- Licenses for 1 server
tags (sets of 1 500, 5 000, 10 000 and 30 000)
SIMATIC PCS 7 Information Server license Licenses for 1 server Licenses for 1 server --
Cumulative client licenses (sets of 1, 3, 5, 10)
Configuration options

3/24 Siemens ST PCS 7 December 2011


Siemens AG 2012

Operator system
OS archiving
OS Long-Term Archiving with Process Historian

Function
Process Historian Archiving and visualization functions
The Process Historian can archive process values, messages, Real-time archiving of process values and messages from the
and batch data from the SIMATIC PCS 7 V8.0 process control SIMATIC PCS 7 V8.0 operator systems
system. It is configured in a SIMATIC PCS 7 project similar to Support for the OS single stations of SIMATIC PCS 7 V8.0
other stations of the SIMATIC PCS 7 process control system (e.g.
OS Server, Batch Server, Route Control Server, OpenPCS 7
Archiving of batch data from SIMATIC BATCH V8.0
Support of multiple SIMATIC PCS 7 projects
3
Server or all clients).
The process values and messages managed in the database of Scaling relative to the basic hardware employed in respect to
the Process Historian on the OS clients and OS single stations performance and quantity structure
can be visualized in graphic and clear manner. Data selection is Swapping out of all data as well as cataloging onto external
supported by integrated filter functions. Messages and process storage media
values can be shown in table form, and process values also in Reading the swapped-out data and cataloging from external
graphic form. Tables of process values can be exported in CSV storage media
format for processing in other Windows applications, e.g.
Microsoft Excel. Data visualization on the OS clients/OS single stations:
- Configuration of views (picture windows and masks)
The data managed by Process Historian can be transferred to including the selection criteria for displaying the data
commercially available storage media (backup/restore). This - Visualizing of messages in table form dependent on filter
requires additional hardware and software which support the functions
operating system of the Process Historian, e.g. a DVD burner - Displaying of process values in table or graphic form
with appropriate burner software. The export can be triggered dependent on filter functions
by the operator. - Visualizing a batch overview (selecting the detailed log of a
batch from the batch overview is possible)
Information Server
The Information Server is the reporting system of the Process
Historian. Based on the Microsoft Reporting Services, it offers
web-based thin-client access to the historical data. Add-ins for
Microsoft Word and Excel provide additional access to the
database of the Process Historian.

View in the Web browser

Add-ins for
Microsoft Word and Excel

IS client

G_PCS7_XX_00298

Process Historian and


information server (IS)

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Siemens AG 2012

Operator system
OS archiving
OS Long-Term Archiving with Process Historian

Function (continued)
Reporting functions Creation and storage of role-based dashboards
Frequently used report templates for process values, Role management for Windows users; supports workgroups
messages and batches and Active Directory; user rights can be assigned for specific
Open reporting system for creating any number of new report projects

3
templates Generation of reports and inserting as graphics in Microsoft
Storage of configured (parameterized) report templates for Office Word documents
faster access Creation of Microsoft Excel reports for historical process
Report export in common document formats values and messages as well as storage of the Excel report
templates on the Information Server
Support of subscriptions for cyclic report generation including
e-mail service Support of subscriptions for Excel report templates

Ordering data Order No. Order No.


Process Historian and infor- Functional option for Process
mation server on shared Historian
hardware
SIMATIC PCS 7 Process 6ES7 652-7DX08-2YB0
SIMATIC PCS 7 Process 6ES7 652-7AX08-2YB0 Historian Archive BATCH V8.0
Historian and Information 5 languages (German, English,
Server Basic Package V8.0 French, Italian, Spanish), software
For the shared installation of class A, runs with Windows
Process Historian and Information Server 2008 R2 Standard 64-bit,
Server on an Industrial single license for 1 installation
Workstation Type of delivery:
5 languages (German, English, License key memory stick, certif-
French, Italian, Spanish), software icate of license
class A, runs with Windows
Server 2008 R2 Standard 64-bit, Quantity options for Process
single license for 1 installation Historian/Information Server
Type of delivery: License key SIMATIC PCS 7 OS/PH archives
memory stick, certificate of Cumulative archive licenses,
license language-neutral, software class
Process Historian and Infor- A, runs with Windows Server 2008
mation Server on separate R2 Standard 64-bit, floating
hardware license for 1 user
Type of delivery: License key
SIMATIC PCS 7 Information 6ES7 652-7EX08-2YB0 memory stick, certificate of
Server Basic Package V8.0 license
For separate installation of
Process Historian and Information 1 500 tags 6ES7 658-2EA00-2YB0
Server on different Industrial 5 000 tags 6ES7 658-2EB00-2YB0
Workstations 10 000 tags 6ES7 658-2EC00-2YB0
5 languages (German, English, 30 000 tags 6ES7 658-2ED00-2YB0
French, Italian, Spanish,
Chinese), software class A, runs SIMATIC PCS 7 Information
with Windows 7 Ultimate 32/64- Server license
bit, Windows Server 2003 R2 Cumulative client licenses,
Standard 32-bit, or Windows language-neutral, software class
Server 2008 R2 Standard 64-bit, A, runs with Windows 7 Ultimate
single license for 1 installation 32/64-bit, Windows Server
Type of delivery: License key 2003 R2 Standard 32-bit or
memory stick, certificate of Windows Server 2008 R2
license Standard 64-bit, single license for
1 Installation
SIMATIC PCS 7 Process 6ES7 652-7BX08-2YB0 Type of delivery: License key
Historian Basic Package V8.0 memory stick, certificate of
For separate installation of license
Process Historian and Information 1 client 6ES7 652-7YA00-2YB0
Server on different Industrial
Workstations 3 clients 6ES7 652-7YB00-2YB0
5 languages (German, English, 5 clients 6ES7 652-7YC00-2YB0
French, Italian, Spanish), software 10 clients 6ES7 652-7YD00-2YB0
class A, runs with Windows
Server 2008 R2 Standard 64-bit,
single license for 1 installation
Type of delivery: License key
memory stick, certificate of
license

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Siemens AG 2012

Operator system
Operation and monitoring via Web
SIMATIC PCS 7 Web server

Overview Design
The products offered in the context of SIMATIC PCS 7 for
PCS 7 Web clients
operation and monitoring via Web permit cost-optimized
solutions for both types of task:
Server-based licensing is recommended for the "Standard"

3
type of application. The PCS 7 Web server requires a SIMATIC
PCS 7 Web server PCS 7 Web Server Basic license as well as at least one of the
cumulative PCS 7 Web Server licenses which enable simulta-
neous access to 1, 5 or 10 PCS 7 Web clients. Licenses are
LAN LAN not installed on the PCS 7 Web clients themselves.
INTERNET
Diagnostics licenses are tailored for such types of application.
The SIMATIC PCS 7 Web Diagnostics license available for the
PCS 7 Web client enables the client to access the assigned
Front PCS 7 Web server/single-station systems at all times. Each
Firewall PCS 7 Web server/single-station system requires a SIMATIC
PCS 7 Web Diagnostics Server license at the server end.
Back
Firewall
Since there are no functional differences between the license-
free PCS 7 Web client and the PCS 7 Web client with SIMATIC
Terminal bus PCS 7 Web Diagnostics license, mixed operation is possible.
G_PCS7_XX_00116
The SIMATIC PCS 7 OS server with Microsoft Windows Server
Plant bus 2008 R2 Standard 64-bit operating system offered in the section
"Industrial Workstation/IPC" can be used as the basic hardware
for the PCS 7 Web server. The OS software server of the
SIMATIC PCS 7 V8.0 process control system is preinstalled on
this basic device in addition to the operating system.
For the configuration of the PCS 7 Web server, you additionally
The PCS 7 Web server makes available the project data of the need the "OS Software Client" license for both the "Standard"
OS servers for PCS 7 Web clients and thus enables worldwide application as well as for the "Diagnostics" application. Contrary
operator control and monitoring of a plant via intranet/Internet. to the information in the ordering data, the OS Software Client
license in this special application is approved for the Windows
It does this by accessing project-specific process data in the Server 2003 R2 Standard 32-bit and Windows Server 2008 R2
lower-level OS servers using the mechanisms of a multi-client. Standard 64-bit operating systems.
The integrated OS user management guarantees a high degree
of security here. Siemens Industry Automation provides protection against
numerous threats to IT security with comprehensive SIMATIC
Application PCS 7 security concept, professional services, products and
solutions. See the IT Security chapter for more information on
A differentiation is basically made between the following types of this.
application when operating and monitoring SIMATIC PCS 7
systems via the Web: Function
Standard:
Up to 50 PCS 7 web clients access the data of one PCS 7 web The PCS 7 Web clients equipped with Internet Explorer and
server over intranet/Internet. plug-ins which can be installed via intranet/Internet, access the
project data provided by the PCS 7 Web server . The process
Diagnostics: displays are converted by "Publishing" into a form suitable for
One or only a few Web clients have access to several PCS 7 presentation by the Internet Explorer.
Web servers/single-user systems for remote operation,
diagnostics or monitoring. A plant can be operated and monitored via the PCS 7 Web
clients in the same manner as via the OS clients. SFC Visual-
ization is supported in addition to the standard OS functions.
Trend displays can be configured online.
The user must log on with the PCS 7 Web client similar to an
OS client, and the rules for assigning of rights are also identical.
Operator actions on the PCS 7 Web client are recorded in the
OS operator activities report.

Siemens ST PCS 7 December 2011 3/27


Siemens AG 2012

Operator system
Operation and monitoring via Web
SIMATIC PCS 7 Web server

Ordering data Order No. Order No.


"Standard" application Additive OS Software Client
license for the "Standard" and
SIMATIC PCS 7 Web Server 6ES7 658-2GX08-2YB0 "Diagnostics" applications
Basic V8.0 (required on the PCS 7 Web
6 languages (German, English, Server in addition to SIMATIC
French, Italian, Spanish,
3
PCS 7 Web Server license or
Chinese), software class A, runs SIMATIC PCS 7 Web Diagnostics
with Windows Server 2003 R2 Server license)
Standard 32-bit or Windows
Server 2008 R2 Standard 64-bit, SIMATIC PCS 7 OS Software 6ES7 658-2CX08-0YB5
single license for 1 installation Client V8.01)
Type of delivery: License key 5 languages (German, English,
memory stick, certificate of French, Italian, Spanish), software
license class A, runs with Windows XP
Professional 32-bit, Windows 7
SIMATIC PCS 7 Web Server Ultimate 32/64-bit, floating license
license (cumulative) for 1 user
Language-neutral, software class Type of delivery: License key
A, runs with Windows Server 2003 memory stick, certificate of
R2 Standard 32-bit or Windows license
Server 2008 R2 Standard 64-bit,
single license for 1 installation SIMATIC PCS 7 OS Software 6ES7 658-2CX08-0CB5
Type of delivery: License key Client ASIA V8.01)
memory stick, certificate of 2 languages(English, Chinese),
license software class A, runs with
Windows XP Professional 32-bit,
1 client 6ES7 658-2GE00-0XB0 Windows 7 Ultimate 32/64-bit,
5 clients 6ES7 658-2GF00-0XB0 floating license for 1 user
10 clients 6ES7 658-2GG00-0XB0 Type of delivery: License key
"Diagnostics" application memory stick, certificate of
license
SIMATIC PCS 7 Web 6ES7 658-2HX08-2YB0
Diagnostics Server V8.0 1) Contrary to the information in the ordering data, the OS Software Client
6 languages (German, English, license in these special applications has also been approved for the
French, Italian, Spanish, Windows Server 2003 R2 Standard 32-bit and Windows Server 2008 R2
Chinese), software class A, runs Standard 64-bit operating systems.
with Windows Server 2003 R2
Standard 32-bit or Windows
Server 2008 R2 Standard 64-bit,
More information
single license for 1 installation To ensure safe operation of the plant, you need to take
Type of delivery: License key suitable security measures that also include IT security (e.g.
memory stick, certificate of network segmentation). You can find more information on
license the topic of Industrial Security on the Internet at
SIMATIC PCS 7 Web 6ES7 658-2JX08-2YB0 www.siemens.com/industrialsecurity.
Diagnostics Client V8.0
6 languages (German, English,
French, Italian, Spanish,
Chinese), software class A, runs
with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
single license for 1 installation
Type of delivery: License key
memory stick, certificate of
license

3/28 Siemens ST PCS 7 December 2011


4
Siemens AG 2012

Maintenance Station

4/2 Introduction
4/4 SIMATIC PCS 7 Maintenance Station
4/8 SIMATIC Maintenance Station PDM

Siemens ST PCS 7 December 2011


Siemens AG 2012

Maintenance Station

Introduction

Overview Design
The two types offered as maintenance stations for SIMATIC
Automation Maintenance PCS 7 (SIMATIC PCS 7 Maintenance Station and SIMATIC
Maintenance Station PDM) differ in particular in regard to system
integration.
Enterprise Resource Enterprise Asset SIMATIC PCS 7 Maintenance Station
Planning Management
The SIMATIC PCS 7 Maintenance Station is fully integrated into
(ERP level) System
the SIMATIC PCS 7 process control system. It provides service

4
personnel uniform maintenance information and functions for the
Manufacturing MES system components of the plant (assets) parallel to process
Execution Systems Maintenance control. It uses the hardware and software components of the
(MES level) Operations engineering system (ES) and operator system (OS) and relevant
data from the hardware and software project of the application
Controls Plant Asset for plant asset management. Depending on the project-specific
(Process and Management SIMATIC PCS 7 architecture, it can be implemented based on a
field level) SIMATIC PCS 7 BOX system (PCS 7 BOX RTX ES/OS system or
PCS 7 BOX ES/OS system), a SIMATIC PCS 7 single station, or
a client/server combination. No other hardware or software is
needed in addition to the system components of the process
The Maintenance Station is specialized for plant asset control system.
management (also known as plant-floor asset management), i.e. SIMATIC Maintenance Station PDM
the management of company assets that are used as fixed
assets for production. Its tasks include efficient administration The SIMATIC Maintenance Station PDM implemented as a single
and management of equipment in technological systems, in station system based on Microbox cannot only be used together
particular the I&C equipment, with the objective of maintaining with the SIMATIC PCS 7 process control system or in the
and increasing the value. extended SIMATIC context, it can also be employed in any
automation systems with PROFIBUS communication. In contrast
The following maintenance strategies are used for this purpose: to the SIMATIC PCS 7 Maintenance Station, it works indepen-
Corrective maintenance dently, i.e. regardless of the automation projects and the
Response to pending error and diagnostics messages automation systems (controllers). It combines mechanisms for
- Failures are risked or minimized by redundant configurations the diagnostics of EDD-based field devices and the network
- Maintenance in the form of repair or replacement topology visualization of SIMATIC PDM with functions of the
Preventive maintenance SIMATIC PCS 7 Maintenance Station. It uses the the communi-
Preventive diagnostics and maintenance cation paths of SIMATIC PDM for communication with the field
- Initiation of appropriate maintenance measures before a devices/components.
fault actually occurs Network transitions, such as IE/PB Link PN IO for the transition
- Maintenance in the form of time-dependent or status- between Industrial Ethernet and PROFIBUS, support integration
dependent maintenance (dependent on degree of wear) in the SIMATIC/SIMATIC PCS 7 plant configuration.
Predictive maintenance
Predictive diagnostics for timely detection of potential
problems and determination of the remaining service life
Using the Maintenance Station, the maintenance engineer can
check the hardware of the automation system, evaluate its
diagnostics messages and information and derive maintenance
measures from them. He is thus in the position to plan, control
and document the entire maintenance cycle - starting with the
arrival of a diagnostics message, continuing with the evaluation
of detailed diagnostics information and the planning, initiation
and tracking of a maintenance measure, all the way to its
completion.

4/2 Siemens ST PCS 7 December 2011


Siemens AG 2012

Maintenance Station

Introduction

Function
Practical use of the Maintenance Station in a
typical maintenance cycle
A typical maintenance cycle has the following actions:
Monitoring of the status of a component or device:
- Intelligent sensors detect and signal impending failures long
before the actual failure
- Recording of diagnostics information via network compo-
nents and PC basic devices per OPC coupling
Signaling of "maintenance requirement" in:
- Group display
4
- Symbol graphics of affected components/devices, e.g. of a
sensor
- Alarm log
Navigation to component/device with "maintenance
requirement", and information on specific data such as
measuring-point number, mounting location and device type
Calling of detailed diagnostics information (depending on
device type and vendor), e.g.
- Error description
- Error cause
- Trend statement
- Information on actions
Evaluation, commenting and, if applicable, changing the
priority of the "maintenance requirement"
Initiation of a maintenance measure per maintenance request
and tracking of execution; symbolic visualization of current
status of maintenance measure
Conclusion of maintenance measure; all status displays are
reset to their normal state.
All activities are documented on the maintenance station without
gaps automatically and without additional configuration
overhead.

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Siemens AG 2012

Maintenance Station

SIMATIC PCS 7 Maintenance Station

Overview
Parallel to process control, the SIMATIC PCS 7 Maintenance
Station provides consistent maintenance information and
functions for the system components of the plant (assets):
The plant operator receives all process-relevant information
via the operator system, and can intervene at specific points
in the process.
The maintenance engineer checks the hardware of the
automation system using the SIMATIC PCS 7 Maintenance
4 Station, and processes its diagnostics messages and mainte-
nance requests.
The SIMATIC PCS 7 Maintenance Station provides maintenance
and service personnel access to:
Components of the process control system, e.g. intelligent
field devices and I/O modules, fieldbus, controller, network
components and plant bus as well as single stations, servers
and clients
Assets that do not directly belong to the process control
system, such as pumps, motors, centrifuges, heat
The maintenance station integrated in SIMATIC PCS 7 supple- exchangers (mechanical assets) or control loops. They are
ments the process control system with a valuable instrument for represented by proxy objects in which the diagnostics rules
minimizing the total cost of ownership of a plant. are stored.
The advantages are clear. Maintenance functions and infor-
mation are no longer only available in a separate level
independent of the production. Additional hardware or software
components for plant asset management are superfluous.

Design
Architecture
The SIMATIC PCS 7 Maintenance Station uses hardware and As a result of the close interlacing, ES, OS, and asset
software components of the engineering system (ES) and management functions run on common hardware. Such a multi-
operator system (OS) for asset management. Depending on the functional station cannot only be used for asset management,
project-specific SIMATIC PCS 7 architecture, it can be imple- but also for system engineering or HMI.
mented on the basis of a SIMATIC PCS 7 BOX (PCS 7 BOX RTX
ES/OS system or PCS 7 BOX ES/OS system), a SIMATIC PCS 7 The following table shows possible hardware/software configu-
single station, or a client/server combination. rations of the SIMATIC PCS 7 Maintenance Station (MS).

Required SIMATIC PCS 7 SIMATIC PCS 7 SIMATIC PCS 7 MS/ES MS


hardware/software BOX ES single station client server
Basic hardware
PCS 7 BOX RTX ES/OS system or PCS 7 BOX ES/OS n
system (Windows 7 Ultimate 32-bit operating system)
SIMATIC PCS 7 ES/OS IPC1) BCE/IE W7 (Windows 7 n n
Ultimate 64-bit operating system)
SIMATIC PCS 7 OS Server IPC1) BCE/IE SRV08 (Windows n
Server 2008 R2 Standard 64-bit operating system)
Required SIMATIC PCS 7 software corresponding to operating system or basic hardware
(without taking into account the quantity frameworks)
SIMATIC PCS 7 Engineering Software V8.0 AS/OS n n
Optional2): SIMATIC PDM PCS 7 or SIMATIC PDM n n n
3)
PCS 7-FF
SIMATIC PCS 7 OS Software Server V8.0 n
SIMATIC PCS 7 OS Software Client V8.0 n
SIMATIC PCS 7 Maintenance Station Engineering V8.0 n n n
SIMATIC PCS 7 Maintenance Station Runtime V8.0 n n n
(basic package and additional asset TAGs)
1)
IPC stands for one of the SIMATIC IPC types from the product range in
the section "Industrial Workstation/PC, Preconfigured bundles, SIMATIC
Rack PC" which are authorized for SIMATIC PCS 7 V8.0.
2)
Only necessary when using intelligent field devices or AssetMon function-
ality
3)
SIMATIC PDM-FF required for plants with FOUNDATION Fieldbus H1

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Siemens AG 2012

Maintenance Station

SIMATIC PCS 7 Maintenance Station

Design (continued)
Two MS servers can even be operated as a redundant pair of Conformity to international standards, specifications, and
servers. The redundant MS servers must be configured like recommendations
redundant OS servers and expanded by the SIMATIC PCS 7
Maintenance Station Runtime software. Plant asset management with the SIMATIC PCS 7 Maintenance
Station conforms to international standards, specifications, and
The SIMATIC PCS 7 Maintenance Station Runtime basic recommendations. It is based on the NAMUR requirements
package already contains 100 asset TAGs. These can be (process control standards committee in the chemical and
expanded by cumulative SIMATIC PCS 7 Maintenance Station pharmaceutical industries) defined for systems for plant asset
Runtime licenses for 100 or 1 000 asset TAGs (Count Relevant management and for status messages from field devices:

4
Licenses). NAMUR recommendation NE91 (requirements for systems for
The signaling system, user interface, picture hierarchy and plant asset management)
operator prompting are based on the HMI philosophy of the NAMUR recommendation NE 105 (requirements for the
operator system. The diagnostics data of all assets are integration of fieldbus devices in engineering tools)
displayed on uniform faceplates whose contents depend on the NAMUR recommendation NE107 (status messages from field
intelligence of the respective component. This means that devices "Device failure", "Maintenance requirements",
working with the SIMATIC PCS 7 Maintenance Station is simple "Function check")
and intuitive a time-consuming training period is not required.
In addition, it also observes IEC 61804-2 for describing devices
The diagnostics screens structured according to the process by means of the Electronic Device Description Language
cell hierarchy with the operating states of the SIMATIC PCS 7 (EDDL) and specifications made by the PROFIBUS & PROFINET
components can be displayed on the SIMATIC PCS 7 Mainte- International (PI) organization, e.g.
nance Station and also on the OS clients. More detailed
diagnostic information determined by SIMATIC PDM is also PROFIBUS Profile Guidelines Identification & Maintenance
displayed on the faceplates of these stations. However, Functions
enhanced online diagnostics functions in conjunction with PROFIBUS PA Profile for Process Control Devices
HW Config can only be launched from the SIMATIC PCS 7
Maintenance Station.
User management and access control for the SIMATIC PCS 7
Maintenance Station is handled by SIMATIC Logon integrated in
SIMATIC PCS 7.
Configuration
The SIMATIC PCS 7 Maintenance Station is based on the
hardware and software project of the application which is
generated during the standard configuration with the SIMATIC
PCS 7 engineering system. With system support, all data
relevant to the plant asset management are derived from the
project data of the application, and the diagnostics screens are
also generated, simply by pressing a button. The procedure is
simple, and requires no additional configuration work:
Generation of the hardware and software project of the appli-
cation
System-supported generation of the diagnostics screens with
all components present in the project, including the picture
hierarchy based on the project's hardware structure
Compilation of the configuration data, and downloading to the
operator station and maintenance station with subsequent test
and commissioning phase
The names of imported pictures, icons, etc. can be permanently
changed for further use in the maintenance project.

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Maintenance Station

SIMATIC PCS 7 Maintenance Station

Function
Enhanced information for assets according to IEC 61804-2
Further information can be called for assets described by the
electronic device description (EDD) according to IEC 61804-2.
This information is automatically read out of the components and
made available by SIMATIC PDM in the background.
Detailed diagnostics information
- Device-specific information from the vendor
- Information on fault diagnostics and troubleshooting
4 - Additional documentation
Results of internal condition monitoring functions
Status information (e.g. local operation, local configuration
changes)
Display of modification logbook (audit trail) of the component
with all entries on the persons, times and types of operator
intervention on the component
Diagnostics message of a component in the faceplate view "Identity" Parameter view of the assets (display of parameters saved in
the component and in the project; if required, also differences
The SIMATIC PCS 7 Maintenance Station provides maintenance between them)
engineers with comprehensive maintenance information on the
system components (assets) of the plant. Starting from the Visualization of the maintenance information
overview display, maintenance engineers can navigate to the
diagnostics displays of the subordinate hardware levels to Good Maintenance Maintenance
obtain information on the diagnostics status of individual plant requirement job unknown/
areas or components. If a fault is signaled in the overview (low) not requested
display, the "loop in alarm" function permits rapid switching to
the diagnostics faceplate of the associated component. Simulation Maintenance Maintenance
request job
The scope of information available depends on the individual (medium) requested

G_PCS7_XX_00072
possibilities of the asset, and is filtered according to the user's
area of responsibility. Change in Maintenance Maintenance
The following information is available: configuration alarm job
detected (high) in progress
Display of diagnostics status determined by the system
Information on components such as tag name, vendor or
serial number Uniform symbols for visualization of the maintenance status as well as
operator prompting
Display of diagnostics messages of a component
Visualization of type and current state of initiated maintenance The hierarchical structuring of information and the uniform
measure symbols support the overview, facilitate orientation, and permit
the maintenance engineer to rapidly access detailed information
Information on mechanical assets starting from the plant overview.
For mechanical assets without self-diagnostics (pumps, motors, The symbol set defined for the plant asset management contains
etc.), the AssetMon function block can determine inadmissible symbols which identify the diagnostic status of the devices/
operating states from various measured values and their devia- components, the relevance of the maintenance request, and the
tions from a defined normal status. These are displayed as status of the maintenance measure.
maintenance alarms on the SIMATIC PCS 7 Maintenance Group displays in the plant overview visualize the diagnostics
Station. AssetMon is able to process up to 3 analog values and status of the subordinate structures/components according to a
up to 16 binary values. type of traffic light with red, yellow or green.
In addition, AssetMon is suitable for implementation of: Diagnostics displays represent the status of components and
Individual diagnostics structures subordinate devices/components through standardized
Project-specific diagnostics rules symbols with the following elements.
Condition monitoring functions Bitmap of component
Tag identification of component
Maintenance state display
Group display for diagnostics status of subordinate compo-
nents
Clicking an element in the symbol display either opens the
subordinate hierarchy level or a component faceplate. The
component faceplate offers various views of the associated
component with further device-specific information, e.g. an
identification, message or maintenance view.

4/6 Siemens ST PCS 7 December 2011


Siemens AG 2012

Maintenance Station

SIMATIC PCS 7 Maintenance Station

Ordering data Order No.


Asset TAGs
Asset TAGs license the number of asset objects monitored in
SIMATIC PCS 7 Maintenance 6ES7 658-7GB08-0YB0 SIMATIC PCS 7. An asset object represents individual hardware
Station Runtime Basic
Package V8.0
components within a SIMATIC PCS 7 project, e.g.
including SNMP OPC server Measuring devices monitored per EDD, positioners, switching
license and 100 asset TAGs devices, or remote I/O stations
6 languages (German, English, Basic devices or Ethernet components monitored per OPC
French, Italian, Spanish, coupling in the maintenance station
Chinese), software class A, runs
with Windows XP Professional 32- The asset TAGs of the SIMATIC PCS 7 Maintenance Station
bit, Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2
Standard 32-bit, or Windows
Runtime licenses (sets of 100 and 1000) are cumulative (Count
Relevant Licenses). 4
Server 2008 R2 Standard 64-bit,
single license for 1 installation
Type of delivery: License key
memory stick, certificate of
license

SIMATIC PCS 7 Maintenance


Station Runtime Asset TAGs
for adding asset TAGs,
cumulative
Language-neutral, software class
A, runs with Windows XP Profes-
sional 32-bit, Windows 7 Ultimate
32/64-bit, Windows Server
2003 R2 Standard 32-bit or
Windows Server 2008 R2
Standard 64-bit, single license for
1 installation
Type of delivery: License key
memory stick, certificate of
license
100 asset TAGs 6ES7 658-7GB00-2YB0
1 000 asset TAGs 6ES7 658-7GC00-2YB0
Maintenance Station
Engineering
SIMATIC PCS 7 Maintenance 6ES7 658-7GX08-0YB5
Station Engineering V8.0
6 languages (German, English,
French, Italian, Spanish,
Chinese), software class A, runs
with Windows XP Professional 32-
bit, Windows 7 Ultimate 32/64-bit,
Windows Server 2003 R2
Standard 32-bit, or Windows
Server 2008 R2 Standard 64-bit,
single license for 1 installation
Type of delivery: License key
memory stick, certificate of
license

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Maintenance Station

SIMATIC Maintenance Station PDM

Overview

SIMATIC Maintenance
Station PDM
- PCS 7 V7.1 (selective)
- AS RTX V4.6
PLC DCS - SIMATIC PDM V6.1
- HART OPC V3.2
- Microbox IPC427C

4 MS export function
- Overview
- Single export asset data
PROFIBUS DP - Diagnostic data
- Parameter data

Wireless HART
HART multiplexer

G_PCS7_XX_00293
ET 200 PA link

HART PROFIBUS PA HART

Integration of the system-independent SIMATIC Maintenance Station PDM in SIMATIC (PLC) and SIMATIC PCS 7 (PLS)
In contrast to SIMATIC PCS 7 Maintenance Station, which is Note:
seamlessly integrated into the SIMATIC PCS 7 process control
system, SIMATIC Maintenance Station PDM operates on In contrast to the current products in the "System Components"
separate hardware, independent of the automation projects and catalog section, SIMATIC Maintenance Station PDM V1.0 is
the employed automation systems (controllers). It integrates based on system components of SIMATIC PCS 7 V7.1+SP3!
field devices and components via their Electronic Device
Description and uses the communication paths of SIMATIC PDM
to exchange information.

Application
The SIMATIC Maintenance Station PDM is generally suitable for It is especially predestined for the following tasks:
all projects which use communication modes supported by Implementation of a maintenance station for small to medium-
SIMATIC PDM as well as field devices described by an sized service projects
Electronic Device Description (EDD).
Configuring of multiple maintenance stations in an automation
project
Configuration of unit-granular maintenance stations or island
solutions
Maintenance station retrofitting in SIMATIC S7/SIMATIC PCS 7
projects independent of the project version
Implementation of maintenance stations in SIMATIC S7/
SIMATIC PCS 7 projects without "Plant-wide data record
routing" functionality
Isolation between a technological project and service project
Implementation of maintenance stations in projects without
SIMATIC S7/SIMATIC PCS 7 automation systems (controllers)

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Maintenance Station

SIMATIC Maintenance Station PDM

Design
The SIMATIC Maintenance Station PDM is based on the Preinstalled software
hardware of the SIMATIC IPC427C Microbox, equipped with a
250 GB 2.5" SATA hard disk as a data storage medium. Due to The following software is factory installed on the SIMATIC
its exceptional physical properties, it is suited for 24-hour Maintenance Station PDM and on the supplied restore USB flash
continuous operation at temperatures from +5 to +40 C. drive:
Windows XP Professional SP3 32-bit operating system, MUI
The compact design and flexible installation options (DIN rail, (German, English, French, Italian, Spanish, Chinese)
wall or portrait mounting) in horizontal or vertical orientation
allow space-saving configurations. SIMATIC IPC DiagMonitor diagnostics software

Expansions/interfaces
Maintenance Station software:
- SIMATIC PCS 7 V7.1+SP3 software selection 4
SIMATIC Maintenance Station PDM provides the following: - SIMATIC PDM V6.1 for stand-alone mode (Basic + 128 TAGs
+ Routing)
4 USB ports (2.0/high-speed) - EDD device description library (Device Library) 01#2011
1 COM1 port (RS 232) - WinAC RTX 2010
1 DVI-I port (combined DVI/VGA) The package also includes a license for 100 asset TAGs.
2 Ethernet interfaces 10/100/1000 Mbit/s (RJ45)
Functional expansions and options
1 PROFIBUS DP interface, 12 Mbit/s (isolated, CP 5611-
compatible) Since the Maintenance Station software is based on SIMATIC
PCS 7 V7.1 and SIMATIC PDM V6.1, functional expansions or
It is supplied without input/output devices. In addition to mouse scale upgrades from this software spectrum can also be used in
and keyboard, two other input/output devices can be externally principle. Examples of this are:
connected via the provided USB ports, e.g. an optical drive
(DVD-ROM/DVDRW) or smart card reader USB. TAG/PO optionsfor quantitative license upgrade
- Asset TAGs in the form of SIMATIC PCS 7 Maintenance
A process monitor with analog (VGA) or digital (DVI) connection Station Runtime licenses
can be operated at the DVI-I port. The adapter cable required for - SIMATIC PDM TAGs in the form of TAG options or Power-
the analog VGA connection is included in the product package. Packs
In plant configurations in which field devices are integrated via - SIMATIC PCS 7 ES/OS Software PowerPacks
PROFIBUS networks, SIMATIC Maintenance Station PDM can be SIMATIC PCS 7 OS/PH archives tags
integrated via the optional IE/PB Link PN IO network transition. SIMATIC PDM option "Communication via standard HART
For further information on possible hardware expansions, refer to multiplexer"
the section "Industrial Workstation/IPC", section "Expansion SNMP OPC Server for diagnostics of network components
components". and stations based on SIMATIC IPC
Monitoring functions The configuration of plant automation functions or I/O on the
WinAC RTX 2010 software controller is excluded, however.
Configurable self-monitoring functions can be recorded and
evaluated via SIMATIC IPC DiagMonitor. These monitoring Definition of asset TAGs and SIMATIC PDM TAGs
functions include:
Asset TAGs are used to license the number of monitored asset
Program execution (watchdog) objects. An asset object represents individual hardware compo-
Processor and board temperature nents within a project, e.g.
Enhanced diagnostics/messages, e.g. operating hours Measuring devices monitored per EDD, positioners, switching
counter, hard disk status or system status devices, or remote I/O stations
The "Power" and "Watchdog" signals are displayed on LEDs. Base devices or Ethernet components monitored per OPC
coupling in the maintenance station
The asset TAGs of the SIMATIC PCS 7 Maintenance Station
Runtime licenses (sets of 100 and 1000 Count Relevant
Licenses) can also be used by the SIMATIC Maintenance Station
PDM.
A SIMATIC PDM TAG corresponds to a SIMATIC PDM object,
which represents individual field devices or components within
a project, e.g. measuring instruments, positioners, switching
devices or remote I/Os. SIMATIC PDM TAGs are also relevant for
diagnostics with the lifelist of SIMATIC PDM. In this case, TAGs
are considered to be all recognized devices with diagnostics
capability, whose detailed diagnostics is effected through the
device description (EDD).

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Maintenance Station

SIMATIC Maintenance Station PDM

Function
The functionality of the SIMATIC Maintenance Station PDM is For communication with field devices/components, SIMATIC
largely based on the SIMATIC PCS 7 Maintenance Station and Maintenance Station PDM uses the SIMATIC PDM communi-
the SIMATIC PDM Process Device Manager for stand-alone cation paths over following communication interfaces:
operation. The operator interfaces are comparable with those of Industrial Ethernet
the SIMATIC PCS 7 Maintenance Station configured as single
station. SIMATIC PDM integrates the intelligent field devices PROFIBUS DP
(sensors/actuators) and field components (remote I/Os, multi- PROFIBUS PA
plexers, control room devices, compact controllers, etc.) via HART on PROFIBUS
their Electronic Device Description (EDD).
4 HART multiplexer
Wireless HART
Modbus
The diagnostic information is determined over a cyclic polling
algorithm. The minimum polling cycle of the SIMATIC Mainte-
nance Station PDM is 24 hours. Approx. 4 000 field devices can
be theoretically diagnosed in this cycle.

Technical specifications
SIMATIC Maintenance Station PDM V1.0 on the basis of the Interfaces
SIMATIC IPC427C Ethernet 2 x Ethernet port (RJ45)
Design and equipment features Intel 82574L
10/100/1000 Mbps, isolated, two
Design DIN rail or wall mounting; independent controllers, teaming-
horizontal (preferred) or vertical capable
Portrait assembly; vertical PROFIBUS/MPI 1 x 12 Mbit/s (electrically isolated,
Degree of protection in IP20 CP 5611-compatible), 9-pin sub-
accordance with EN 60529 D socket
USB 4 x USB 2.0/high-speed
CPU
Serial 1 x COM1 RS 232, 115 Kbit/s
Processor Intel Pentium Core 2 Duo 1.2 GHz max., 9-pin sub-D connector
Front Side Bus 800 MHz Parallel -
Second Level Cache 3 MB Graphics connection 1 x DVI-I (DVI/VGA combined)
Chipset Intel GM45 / ICH9M DVI: Digital
VGA: Analog
Main memory 2 GB DDR3-SDRAM 1066 SO- Keyboard/mouse Connectable via USB (not
DIMM module included in scope of delivery)
Graphics LED displays Power
Graphics controller Intel GMA4500 integrated in the Watchdog
chipset
Operating system / basic
Graphics memory 32 ... 256 MB shared memory
software
Resolutions/frequencies
Operating system Windows XP Professional 32-bit
- CRT Up to 1920 x 1200, 60 ... 120 Hz MUI
- DVI Up to 1920 x 1200, 60 Hz (German, English, French, Italian,
Spanish, Chinese)
Drives
HDD 1 x 2.5" SATA-HDD, 250 GB, System-tested SIMATIC industrial SIMATIC IPC DiagMonitor
internal software integrated in pre-installation
CD-ROM/DVD-RW/diskette Connectable via USB (not Monitoring / diagnostics
included in scope of delivery) functions
Watchdog Monitoring of program
execution
Restart can be configured
following faults
Monitoring time adjustable in
the software
Temperature Processor
Motherboard
(via SIMATIC IPC DiagMonitor
and maintenance station)
Operating hours counter (via SIMATIC IPC DiagMonitor
and maintenance station)

4/10 Siemens ST PCS 7 December 2011


Siemens AG 2012

Maintenance Station

SIMATIC Maintenance Station PDM

Technical specifications (continued)


Safety Mechanical environmental
conditions
Protection class Protection class I in accordance
with IEC 61140 Vibrations Tested according to
IEC 60068-2-6
Safety directives EN 60950-1; UL 60950;
CAN/CSA-C22.2 No. 60950-1; Operation
UL 508; CAN/CSA-C22.2 No. 142 - With hard disk and wall instal- 10 ... 58 Hz: 0.0375 mm
or CAN/CSA-C22.2 No. 14-05 lation 58 ... 200 Hz: 4.9 m/s
Noise level - With hard disk and DIN rail Starting prohibited
Operation < 40 dB(A) to DIN 45635-1 mounting or vertical installation
Storage/transport 5 ... 9 Hz: 3.5 mm,
4
Electromagnetic compatibility 9 ... 500 Hz: 9.8 m/s
(EMC)
Shock resistance Tested according to
Interference emission EN 61000-6-3 , EN 61000-6-4, IEC 60068-2-27
CISPR22:2004 Class B; Operation with hard disk 50 m/s, 30 ms
FCC Class A
Storage/transport 250 m/s, 6 ms
Immunity to conducted interference 2 kV (according to
on the supply lines IEC 61000-4-4; burst) Standards, specifications,
approvals
1 kV (according to
IEC 61000-4-5; symmetrical Residential area, business and
surge) commercial operations, and small
businesses
2 kV (according to
IEC 61000-4-5; asymmetrical Interference emission EN 61000-6-3: 2007
surge) Noise immunity EN 61000-6-1: 2007
Immunity to interference on signal 1 kV (according to CE industrial environment
lines IEC 61000-4-4; burst; Interference emission EN 61000-6-4: 2007
length < 3 m) Noise immunity EN 61000-6-2: 2005
2 kV (according to
cULus Underwriters Laboratories (UL)
IEC 61000-4-4; burst;
according to Standard
length > 3 m)
UL 60950-1, File E115352 and
2 kV (according to Canadian National Standard
IEC 61000-4-5; surge; CAN/CSA-C22.2 No. 60950-1
length > 30 m) (I.T.E.) or according to UL 508,
Immunity to static discharge 6 kV contact discharge File E85972 and Canadian
(according to IEC 61000-4-2) National Standard CAN/
CSA-C22.2 No. 142
8 kV air discharge (to (IND.CONT.EQ.) or according to
IEC 61000-4-2) Canadian National Standard
Immunity to radio frequency 10 V/m, 80 ... 1 000 MHz and CAN/CSA-C22.2 No. 14-05
radiation 1.4 ... 2 GHz, 80% AM (according Special features
to IEC 61000-4-3)
Quality assurance According to ISO 9001
1 V/m, 2 ... 2.7 GHz, 80% AM
(according to IEC 61000-4-3) Power supply
10 V, 10 kHz ... 80 MHz, 80% AM (electrically isolated)
(according to IEC 61000-4-6) Supply voltage 24 V DC (19.2 ... 28.8 V)
Immunity to magnetic fields 100 A/m rms value 50/60 Hz Short-term voltage dip Min. 15 ms (at 20.4 V)
according to IEC 61000-4-8
Max. 10 events per hour;
Climatic conditions recovery time of at least 1 s
Temperature Tested according to Max. current consumption 4 A (at 24 V)
IEC 60068-2-1, IEC 60068-2-2, (at 24 V DC)
IEC 60068-2-14
Dimensions and weights
Operation with hard disk:
Dimensions (W x H x D) in mm 262 x 142 x 47
- Horizontal mounting position Operation with max.
3 expansion modules Weight approx. 2 kg
(max. load 9 W): +5 to +40 C
- Vertical / portrait mounting Operation with max.
position 3 expansion modules
(max. load 9 W): +5 to +40 C
Storage/transport -40 to +60 C
Gradient Operating mode: max. 10 C/h;
storage: 20 C/h; no conden-
sation
Relative humidity Tested according to
IEC 60068-2-78, IEC 60068-2-30
Operation 5 ... 80 % at 25 C
(no condensation)
Storage/transport 5 ... 95 % at 25 C
(no condensation)

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Maintenance Station

SIMATIC Maintenance Station PDM

Ordering data Order No. Order No.


SIMATIC Maintenance Station 6ES7 650-0RJ01-0YX0 SIMATIC PC, graphics adapter 6ES7 648-3AB00-0XA0
PDM V1.0 cable, DVI-I to VGA
Based on SIMATIC IPC427C 250 mm long (included in the
(Microbox), including 100 Asset scope of supply, only for ordering
TAGs as spare part)
Intel Core 2 Duo 1.2 GHz, Keyboard/mouse
800 MHz FSB, 3 MB L2 cache; SIMATIC PC keyboard 6ES7 648-0CB00-0YA0
2.0 GB DDR3 SDRAM 1066 German/international with USB
(SO-DIMM module); 1 x 250 GB connection
4 HDD SATA, internal; 2 x Ethernet
10/100/1000 Mbit/s (RJ45) and
1 x PROFIBUS DP 12 Mbit/s
SIMATIC PC mouse
Optical, with USB connection and
6ES7 790-0AA01-0XA0

onboard; PS/2 adapter


without 3.5" floppy disk drive,
optical drive, mouse, keyboard or Accessories
monitor
Portrait mounting
Windows XP Professional 32-bit,
MUI (German, English, French, Portrait assembly kit 6ES7 648-1AA20-0YB0
Italian, Spanish, Chinese), For space-saving installation of
SIMATIC IPC DiagMonitor the SIMATIC IPC 427C (front)
diagnostics software and Mainte-
1)
nance Station software pre- Asset TAGs are used to license the number of monitored asset objects. An
installed and on restore USB flash asset object represents individual hardware components within a project,
drive e.g.
Type of delivery: Microbox, - Measuring devices, positioners, switchgear or remote I/O stations
license key memory stick, certif- monitored per EDD or
- Basic devices or Ethernet components monitored in the maintenance
icate of license including terms station via an OPC link.
and conditions as well as restore The asset TAGs of the SIMATIC PCS 7 Maintenance Station Runtime
USB flash drive licenses (sets of 100 and 1000 Count Relevant Licenses) can also be used
by the SIMATIC Maintenance Station PDM.
Additional and expansion components
SIMATIC PCS 7 Maintenance 6ES7 658-7GB17-0YB0 Accessories
Station Runtime Basic Package
(100 TAGs) Portrait assembly kit
For expansion of the monitoring
function to network components
and IPC stations.
With SNMP-OPC server license
100 Asset TAGs1)
SIMATIC PCS 7 Maintenance
Station Runtime
for expansion of asset TAGs
(Count Relevant License)
Software class A, runs with
Windows XP Professional or
Windows Server 2003, single
license for 1 installation
100 Asset TAGs1) 6ES7 658-7GB00-2YB0
1 000 Asset TAGs1) 6ES7 658-7GC00-2YB0
SIMATIC PDM options
Communication via standard 6ES7 658-3EX16-2YB5
HART Multiplexer V6.1
SIMATIC PDM PowerPack
for expanding the TAGs of Portrait assembly kit for SIMATIC IPC427C results in interfaces at the front
SIMATIC PDM PCS 7 V6.1
Software class A, runs with
The portrait assembly kit allows space-saving installation of the
Windows XP Professional/Server SIMATIC IPC427C in the control cabinet. The technical specifi-
2003 cations of the SIMATIC Microbox PC correspond in this design
Floating license for 1 user
form to those with a vertical DIN rail assembly.
Type of delivery: License key As a result of the portrait assembly, the mounting area required
memory stick, certificate of (W x H in mm) is reduced from 262 x 133 to 62 x 316. Together
license including terms and with the kit, the SIMATIC Microbox PC occupies a mounting
conditions depth of 163 mm in the control cabinet. Since all interfaces of the
from 128 TAGs to 512 TAGs 6ES7 658-3XB16-2YD5 SIMATIC IPC427C are accessible from the front, this type of
from 512 TAGs to 1 024 TAGs 6ES7 658-3XC16-2YD5 assembly is very convenient for commissioning.
from 1 024 TAGs to 2 048 TAGs 6ES7 658-3XD16-2YD5
When using the portrait assembly kit for the SIMATIC IPC427C,
from 2 048 TAGs to unlimited 6ES7 658-3XH16-2YD5
number of TAGs
read the information on operation planning and device instal-
lation in the "SIMATIC IPC427C Industrial PC" manual.
IE/PB LINK PN IO 6GK1 411-5AB00
Network transition between
Industrial Ethernet and
PROFIBUS DP

4/12 Siemens ST PCS 7 December 2011


5
Siemens AG 2012

Automation systems

5/2 Introduction

5/5 Microbox systems with


software controller
5/5 Microbox automation system

5/6 Modular automation systems of the


S7-400 range
5/6 Standard automation systems
5/14 Fault-tolerant automation systems
5/24 Safety-related automation systems

Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Introduction

Overview Application
Microbox automation system
Microbox Standard automation systems The SIMATIC PCS 7 AS RTX Microbox automation system repre-
automation system of S7-400 series with sents the starter system for the low to mid-performance range of
with software controller hardware controller SIMATIC PCS 7. As a result of its exceptional physical properties
and small dimensions, it is particularly suitable for use at plant
level in industrial applications.
Modular automation systems of the S7-400 range
In these "Automation system bundles", selected components of
the SIMATIC S7-400 are combined together.
The following characteristics make the SIMATIC S7-400 predes-
5 tined for use as a SIMATIC PCS 7 automation system:

G_PCS7_XX_00166
SIMATIC PCS 7
AS 414 AS 416 AS 417 7 Modular design without fans
AS RTX
7 High expansion capability and ruggedness
7 Single or redundant design
7 Comprehensive communication facilities

Scalable automation systems, overview 7 Integral system functions


7 Integrable safety functions (Safety Integrated)
The SIMATIC PCS 7 process control system offers a wide range
of automation systems whose performances are finely matched 7 Simple linking of central or distributed I/O
to one another within wide limits. In accordance with their functionalities, the modular automation
The automation systems offered can be differentiated according systems of the S7-400 range can be classified into:
to various criteria. In accordance with the design, they are Standard automation systems
categorized as:
Fault-tolerant automation systems
Microbox automation system with software controller
Safety-related automation systems
Modular automation systems of the S7-400 range with
hardware controller Various automation systems are available with a price/perfor-
mance ratio which can be tailored to your system requirements.
The CPU of the automation systems is already equipped as
standard with an onboard PROFIBUS DP fieldbus connection.
Depending on the type of CPU, 1 or 2 further PROFIBUS DP
interfaces are possible using additional IF 964-DP interface
modules. PROFIBUS communication modules can be
additionally fitted if required.

Design
Microbox automation system
The compact and rugged automation system based on the
SIMATIC Microbox IPC427C has been designed for mainte-
nance-free 24-hour continuous operation at ambient tempera-
tures up to 55 C. Since there are no fans or rotating storage
media, it is resistant to vibration and shock.
The Windows XP Embedded Standard 2009 operating system,
the WinAC RTX 2010 controller software, and the SIMATIC PC
DiagMonitor diagnostics software are preinstalled on the
supplied 4 GB CompactFlash Card. The scope of delivery also
includes an AS runtime license for 100 POs.

5/2 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Introduction

Design (continued)
Modular automation systems of the S7-400 range The number of process objects (PO) serves as orientation for the
selection of appropriate combinations. It should be remembered
The SIMATIC PCS 7 automation systems of the S7-400 range (AS that the POs of the CPU always indicate the upper limit for the
bundles) are available in two types: automation system. This cannot be exceeded by using a
Individual components, combined per system in one memory card with a higher PO capacity. On the other hand, a
consignment reduction is possible by using a memory card for fewer POs.
Preassembled and tested complete systems (no extra charge Example of AS 414-3
compared to delivery of individual components)
Number of process Number of process Number of process
Each of these AS bundles already includes a SIMATIC PCS 7 objects (PO) with objects (PO) with objects available for
AS Runtime license for 100 process objects (PO). CPU 414-3 memory card the AS
The configuration of the AS bundles and their Order Nos. can be Up to approx. 250 2 MB RAM: up to Up to approx. 180
approx. 180
5
individually combined by selecting preconfigured ordering
units. System-specific ordering configurations are available for Up to approx. 250 4 MB RAM: up to Up to approx. 250
this purpose in the Sections "Standard automation systems", approx. 300
"Fault-tolerant automation systems" and "Safety-related
automation systems". The number of process objects is not an absolute value but depends on
the library used as well as the number and type of blocks used in the
In order to facilitate ordering of the current preferred configura- application.
tions, these are additionally listed with their complete Order No.
directly following the ordering configurations. Depending on the configuration as Single Station or Redundant
Station, an AS bundle is equipped with the following compo-
In order to make the ordering data more transparent and to facil- nents:
itate their selection, not all possible combinations for the system- 1 or 2 racks with 9 or 18 slots
specific ordering configurations are offered in this catalog. For
example, the selection options for the memory card are already 1 or 2 SIMATIC S7-400 CPUs, RAM from 768 kB to 30 MB
matched to the performance of the corresponding CPU. 1, 2 or 4 PS 405 (24 V DC) or PS 407 (120/230 V AC) power
supplies, each without backup batteries
The complete range for selection is available using two configu-
rators in the Industry Mall (www.siemens.com/industrymall); 1 or 2 memory cards with 1 to 64 MB RAM
these configurators can be used as alternatives to this catalog 1, 2 or 4 interface modules for Industrial Ethernet plant bus
for ordering the AS bundles: (via CP or integrated in CPU)
SIMATIC PCS 7 AS Single Station configurator Additive PROFIBUS communications processors (by means
SIMATIC PCS 7 AS Redundant Station configurator of configurator up to 4 per Single Station, up to 8 per
Redundant Station)
4 sync modules for a range up to 10 m or 10 km and 2 fiber-
optic sync cables, 1 m (longer lengths can be ordered
separately)

Technical specifications
AS AS AS AS AS AS AS AS AS AS
412-3H 414H 414-3 414-3IE 416-2 416-3 416-3IE 417H 417-4 RTX
Memory card [in MB] 1 4 4 4 8 16 16 16 16 16
Analog value measurements 10 30 35 50 125 200 250 500 700 250
Digital value measurements 15 90 110 150 350 450 600 1 000 1 200 600
PID controls 6 30 35 50 110 150 200 200 300 200
Motors 10 40 50 75 125 250 300 400 450 300
Valves 10 40 50 75 125 250 300 400 450 300
SFC 0 15 15 20 40 100 120 150 200 120
Steps 0 150 150 200 400 1 000 1 200 1 500 2 000 1 200
Dosing 0 3 3 5 15 25 30 35 45 30

Digital inputs DI 50 250 220 300 800 1 200 1 500 2 000 2 000 1 500
Digital outputs DO 25 100 110 150 300 500 700 1 000 1 000 700
Analog inputs AI 20 100 80 100 250 400 600 800 800 600
Analog outputs AO 10 40 40 50 110 180 220 400 400 220

Process objects (PO) 50 250 300 420 890 1 400 1 800 2 500 3 000 1 800
Typical mixed quantity frameworks for SIMATIC PCS 7 automation systems, based on the SIMATIC PCS 7 standard library
Note:
The values quoted here are not AS-specific maximum values for
the particular item but represent a typical distribution of the
available total capacity of the AS during mixed operation of all
the items of an assembled block.

Siemens ST PCS 7 December 2011 5/3


Siemens AG 2012

Automation systems

Introduction

Technical specifications (continued)


Comparison of main memory and processing time of the Summary of number and type of configurable
S7-400 automation systems PROFIBUS interfaces
AS type Integrated main Processing time AS type PROFIBUS interfaces
memory in MB in ns
1 2 3 4 5 6 7 8
AS 414-3 2.8 45
AS 412-3-1H / MPI/DP CP CP CP CP
AS 414-3IE 4 45 AS 412F
AS 416-2 5.6 30 AS 412-3-2H / MPI/DP CP CP CP CP
AS 412FH
AS 416-3 11.2 30
AS 414-4-1H / MPI/DP DP CP CP CP CP
AS 416-3IE 16 30 AS 414F
AS 417-4 30 18
5
AS 414-4-2H / MPI/DP DP CP CP CP CP
AS 412H/F/FH 0.768 75 AS 414FH
AS 414H/F/FH 2.8 45 AS 417-4-1H / MPI/DP DP CP CP CP CP
AS 417F
AS 417H/F/FH 30 18
AS 417-4-2H / MPI/DP DP CP CP CP CP
With the configurators for SIMATIC PCS 7 automation systems in AS 417FH
the Industry Mall as well as in the following sections "Standard AS 416-2 MPI/DP DP CP CP CP CP
automation systems", "Fault-tolerant automation systems" and
"Safety-related automation systems" you will be able to configure AS 414-3IE MPI/DP IF CP CP CP CP
up to 8 PROFIBUS interfaces for an automation system. The AS 416-3IE MPI/DP IF CP CP CP CP
number and type of available PROFIBUS interfaces depends on
AS 414-3 MPI/DP DP IF CP CP CP CP
the type of automation system (see table).
AS 416-3 MPI/DP DP IF CP CP CP CP
You can additionally implement further PROFIBUS interfaces
by using separately ordered PROFIBUS DP CP 443-5 Extended AS 417-4 MPI/DP DP IF IF CP CP CP CP
interface modules. In accordance with the manual, up to ten MPI/DP = integral MPI/DP interface (for up to 32 PROFIBUS DP nodes)
CP 443-5 Extended interface modules can be operated in one
automation system. DP = integral PROFIBUS DP interface
IF = optional PROFIBUS DP interface module
CP = additive PROFIBUS DP interface module CP 443-5 Extended (also
supports routing with H/F/FH systems)
Every CPU is already provided with a combined MPI/DP
interface (MPI/DP) where the number of connectable
PROFIBUS DP nodes is limited to 32. A complete PROFIBUS DP
interface (DP) is additionally integrated in some CPUs. With the
exception of the CPU 416-2, all CPUs of the standard
automation systems can be expanded by optional PROFIBUS
DP interface modules (IF).
In addition, all automation systems can be expanded by additive
PROFIBUS DP interface modules CP 443-5 Extended (CP). The
PROFIBUS DP interface modules CP 443-5 Extended also
support routing from the engineering system via the fault-
tolerant/safety-related automation systems to the field devices.

Accessories
Modular automation systems of the S7-400 range The following buffer batteries are required depending on the
configuration of the AS bundles:
Lithium backup batteries of type AA with 2.3 Ah are used in the
power supply modules of all SIMATIC PCS 7 automation systems SIMATIC PCS 7 AS Single Station:
of the S7-400 range (AS bundles). Since lithium batteries are - With 1 power supply module: 2 units
relatively flammable, more rigorous transport and storage - With 2 redundant power supply modules: 4 units
regulations apply to them. SIMATIC PCS 7 AS Redundant Station:
So that these more rigorous transport and storage regulations - With 2 power supply modules: 4 units
are not transferred to the AS bundles, the backup batteries - With 2 x 2 redundant power supply modules: 8 units
should be ordered and dispatched separately (Order No.
6ES7 971-0BA00).

5/4 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems
Microbox systems with software controller
Microbox automation system

Overview
The products for SIMATIC PCS 7 V8.0 from this catalog section
will appear in the 1st quarter of 2012. The contents of this
catalog section will then be updated.
The current products for SIMATIC PCS 7 V7.1 can be found in
the section "Previous versions".

Siemens ST PCS 7 December 2011 5/5


Siemens AG 2012

Automation systems

Standard automation systems

Overview Automation systems with


integral Industrial Ethernet interface
In addition to the AS 414-3 and AS 416-3 systems with Industrial
Ethernet connection via CP 443-1, two automation systems are
offered where the Industrial Ethernet interface is integrated in the
CPU. These AS 414-3IE and AS 416-3IE systems are a little
cheaper than the comparable AS 414-3 and AS 416-3 systems
with the same performance, but differ in their time synchroni-
zation (NTP instead of S7).
When using the AS 414-3IE and AS 416-3IE systems, there are
therefore two separate time synchronization circuits within the
SIMATIC PCS 7 system. This results in two alternatives for users:
Create 1 server each as master for NTP and S7 time synchro-

5
nization, and tolerate any time differences which may result
Use a SICLOCK central plant clock as the common time
master,
see Catalog ST PCS 7.1 (Add-ons for the SIMATIC PCS 7
process control system), Section "Time-of-day synchroni-
The AS 414-3 / 414-3IE, AS 416-2, AS 416-3 / 416-3IE and zation"
AS 417-4 standard automation systems are extremely robust,
and feature high processing and communications perfor- Redundant power supply
mances. If you have two separate power supply networks for your plant,
you can increase the availability of the standard automation
Application systems by equipping these with two redundant power supplies.
The AS 414-3 / 414-3IE automation systems are tailored for small Runtime licenses
applications with small quantity frameworks. They therefore fulfill The SIMATIC PCS 7 AS Runtime license for 100 POs already
the requirements for a low-cost starter solution with a modular integrated in each AS bundle can be expanded by additional
and scalable system based on the S7-400 controller range. Runtime licenses for 100, 1 000 or 10 000 POs. The process
Larger quantity frameworks can be implemented using the objects of additional Runtime licenses can be added to process
AS 416-2, AS 416-3 / 416-3IE and AS 417-4 automation objects which already exist. The number and type (e.g. 100 or
systems. These systems are preferred for medium-sized 1000) of additional Runtime licenses are irrelevant with regard to
systems and bigger. the implementable quantity framework. The AS Runtime licenses
are administered in the engineering system of the SIMATIC PCS
Design 7 process control system (on an engineering station or in the
SIMATIC PCS 7 BOX).
The standard automation systems for SIMATIC PCS 7 are
available as follows: Individual configuration of AS bundles
Individual components, combined per station in one The equipment of the standard automation systems as well as
consignment their Order Nos. can be individually compiled by selecting
Preassembled and tested complete systems (no extra charge preconfigured ordering units.
compared to delivery of individual components) Combinations typical for the respective system can be
Depending on the type of automation system, the RAM of these selected using the system-specific ordering configurations in
AS bundles varies as follows: the Chapter "Ordering data". The complete range is available
AS type RAM to you via two configurators in the Industry Mall
(www.siemens.com/industrymall):
AS 414-3 2.8 MB (1.4 MB each for program and data)
SIMATIC PCS 7 AS Single Station configurator
AS 414-3IE 4 MB (2 MB each for program and data)
SIMATIC PCS 7 AS Redundant Station configurator
AS 416-2 5.6 MB (2.8 MB each for program and data)
To grant you fast access to the ordering data of frequently used
AS 416-3 11.2 MB (5.6 MB each for program and data) preferred configurations, these are listed following the system-
AS 416-3IE 16 MB (8 MB each for program and data) specific ordering configurations in the Section "Ordering data"
with their complete Order No.in addition.
AS 417-4 30 MB (15 MB each for program and data)

The firmware of the standard automation systems listed in this


catalog can be updated in two ways:
Per Flash-EPROM memory card (8 MB)
From the central engineering system via the Industrial
Ethernet plant bus

5/6 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data
Ordering data Order No. Ordering data Order No.
AS 414-3 6ES7 654- AS 416-2 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs - D 100 POs - D
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 2 interfaces (MPI/DP and DP)
IF module) 5.6 MB RAM (2.8 MB each for program and
2.8 MB RAM (1.4 MB each for program and data)
data)
Type of delivery
Type of delivery Individual components, not preassembled 7
Individual components, not preassembled 7
Preassembled and tested 8
Preassembled and tested 8
Memory card
Memory card
Memory card 2 MB RAM (up to approx. B
Memory card 4 MB RAM (up to approx.
300 POs)
C
5
180 POs) Memory card 8 MB RAM (up to approx. D
Memory card 4 MB RAM (up to approx. C 800 POs)
300 POs)
CPU type
CPU type CPU 416-2 (up to approx. 800 POs) G
CPU 414-3 (up to approx. 300 POs) C
Additive IF 964-DP interface module
Additive IF 964-DP interface module Without additive IF 964-DP 0
Without additive IF 964-DP 0
Interface to Industrial Ethernet plant bus
1 x IF 964-DP 1
1 x CP 443-1EX20 3
Interface to Industrial Ethernet plant bus
Racks
1 x CP 443-1EX20 3
UR2 (9 slots), aluminum 3
Racks UR2 (9 slots), steel 4
UR2 (9 slots), aluminum 3
UR1 (18 slots), aluminum 5
UR2 (9 slots), steel 4
UR1 (18 slots), steel 6
UR1 (18 slots), aluminum 5
Power supply (without backup batteries)
UR1 (18 slots), steel 6
1 x PS 407, 10 A for 120/230 V AC B
Power supply (without backup batteries) 1 x PS 407, 10 A for 120/230 V AC, optional C
1 x PS 407, 10 A for 120/230 V AC B redundancy
1 x PS 407, 10 A for 120/230 V AC, optional C 1 x PS 407, 20 A for 120/230 V AC D
redundancy 2 x PS 407, 10 A for 120/230 V AC, optional E
1 x PS 407, 20 A for 120/230 V AC D redundancy
2 x PS 407, 10 A for 120/230 V AC, optional E 1 x PS 405, 10 A for 24 V DC G
redundancy 1 x PS 405, 10 A for 24 V DC, optional redun- H
1 x PS 405, 10 A for 24 V DC G dancy
1 x PS 405, 10 A for 24 V DC, optional redun- H 1 x PS 405, 20 A for 24 V DC J
dancy 2 x PS 405, 10 A for 24 V DC, optional redun- K
1 x PS 405, 20 A for 24 V DC J dancy
2 x PS 405, 10 A for 24 V DC, optional redun- K Additive PROFIBUS DP interfaces1)
dancy Without CP 443-5 Extended 0
Additive PROFIBUS DP interfaces1) 1 x CP 443-5 Extended 1
Without CP 443-5 Extended 0
2 x CP 443-5 Extended 2
1 x CP 443-5 Extended 1
3 x CP 443-5 Extended 3
2 x CP 443-5 Extended 2
4 x CP 443-5 Extended1) 4
3 x CP 443-5 Extended1) 3
1)
4 x CP 443-5 Extended1) 4 With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 3.
1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

Siemens ST PCS 7 December 2011 5/7


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data (continued)


Ordering data Order No. Ordering data Order No.
AS 416-3 6ES7 654- AS 417-4 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs - D 100 POs - D
CPU with 3 interfaces (MPI/DP, DP and slot for CPU with 4 interfaces (MPI/DP, DP and 2 slots
IF module) for IF modules)
11.2 MB RAM (5.6 MB each for program and 30 MB RAM (15 MB each for program and
data) data)
Type of delivery Type of delivery
Individual components, not preassembled 7 Individual components, not preassembled 7
Preassembled and tested 8 Preassembled and tested 8

5 Memory card
Memory card 4 MB RAM (up to approx. C
Memory card
Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
Memory card 8 MB RAM (up to approx. D Memory card 16 MB RAM (up to approx. E
800 POs) 3 000 POs)
Memory card 16 MB RAM (up to approx. E Memory card 64 MB RAM (> 3 000 POs) G
3 000 POs)
CPU type
CPU type
CPU 417-4 (up to approx. 3 000 POs) K
CPU 416-3 (up to approx. 1 400 POs) H
Additive IF 964-DP interface module
Additive IF 964-DP interface module
Without additive IF 964-DP 0
Without additive IF 964-DP 0
1 x IF 964-DP 1
1 x IF 964-DP 1
2 x IF 964-DP 2
Interface to Industrial Ethernet plant bus
1 x CP 443-1EX20 3 Interface to Industrial Ethernet plant bus
1 x CP 443-1EX20 3
Racks
UR2 (9 slots), aluminum 3 Racks
UR2 (9 slots), aluminum 3
UR2 (9 slots), steel 4
UR2 (9 slots), steel 4
UR1 (18 slots), aluminum 5
UR1 (18 slots), aluminum 5
UR1 (18 slots), steel 6
UR1 (18 slots), steel 6
Power supply (without backup batteries)
1 x PS 407, 10 A for 120/230 V AC B Power supply (without backup batteries)
1 x PS 407, 10 A for 120/230 V AC B
1 x PS 407, 10 A for 120/230 V AC, optional C
redundancy 1 x PS 407, 10 A for 120/230 V AC, optional C
1 x PS 407, 20 A for 120/230 V AC D redundancy
1 x PS 407, 20 A for 120/230 V AC D
2 x PS 407, 10 A for 120/230 V AC, optional E
redundancy 2 x PS 407, 10 A for 120/230 V AC, optional E
1 x PS 405, 10 A for 24 V DC G redundancy
1 x PS 405, 10 A for 24 V DC G
1 x PS 405, 10 A for 24 V DC, optional redun- H
dancy 1 x PS 405, 10 A for 24 V DC, optional redun- H
1 x PS 405, 20 A for 24 V DC J dancy
1 x PS 405, 20 A for 24 V DC J
2 x PS 405, 10 A for 24 V DC, optional redun- K
dancy 2 x PS 405, 10 A for 24 V DC, optional redun- K
dancy
Additive PROFIBUS DP interfaces1)
Without CP 443-5 Extended 0 Additive PROFIBUS DP interfaces1)
Without CP 443-5 Extended 0
1 x CP 443-5 Extended 1
1 x CP 443-5 Extended 1
2 x CP 443-5 Extended 2
2 x CP 443-5 Extended 2
3 x CP 443-5 Extended1) 3
1)
3 x CP 443-5 Extended 3
4 x CP 443-5 Extended1) 4
4 x CP 443-5 Extended1) 4
1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2. 1)
With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 2.

5/8 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data (continued)


Ordering data Order No. Ordering data Order No.
AS 414-3IE 6ES7 654- AS 416-3IE 6ES7 654-
with SIMATIC PCS 7 AS Runtime license for with SIMATIC PCS 7 AS Runtime license for
100 POs - D 100 POs - D
CPU with 2 DP interfaces (MPI/DP and slot for CPU with 2 DP interfaces (MPI/DP and slot for
IF module) IF module)
4 MB RAM (2 MB each for program and data) 16 MB RAM (8 MB each for program and data)
Type of delivery Type of delivery
Individual components, not preassembled 7 Individual components, not preassembled 7
Preassembled and tested 8 Preassembled and tested 8

Memory card Memory card


Memory card 2 MB RAM (up to approx.
180 POs)
B Memory card 4 MB RAM (up to approx.
300 POs)
C 5
Memory card 4 MB RAM (up to approx. C Memory card 8 MB RAM (up to approx. D
300 POs) 800 POs)
Memory card 8 MB RAM (up to approx. D Memory card 16 MB RAM (up to approx. E
800 POs) 3 000 POs)
CPU type CPU type
CPU 414-3 PN/DP (up to approx. 300 POs) D CPU 416-3 PN/DP (up to approx. 1 400 POs) J

Additive IF 964-DP interface module Additive IF 964-DP interface module


Without additive IF 964-DP 0 Without additive IF 964-DP 0
1 x IF 964-DP 1 1 x IF 964-DP 1

Interface to Industrial Ethernet plant bus Interface to Industrial Ethernet plant bus
Integrated, without CP 443-1 0 Integrated, without CP 443-1 0

Racks Racks
UR2 (9 slots), aluminum 3 UR2 (9 slots), aluminum 3
UR2 (9 slots), steel 4 UR2 (9 slots), steel 4
UR1 (18 slots), aluminum 5 UR1 (18 slots), aluminum 5
UR1 (18 slots), steel 6 UR1 (18 slots), steel 6

Power supply (without backup batteries) Power supply (without backup batteries)
1 x PS 407, 10 A for 120/230 V AC B 1 x PS 407, 10 A for 120/230 V AC B
1 x PS 407, 10 A for 120/230 V AC, optional C 1 x PS 407, 10 A for 120/230 V AC, optional C
redundancy redundancy
1 x PS 407, 20 A for 120/230 V AC D 1 x PS 407, 20 A for 120/230 V AC D
2 x PS 407, 10 A for 120/230 V AC, optional E 2 x PS 407, 10 A for 120/230 V AC, optional E
redundancy redundancy
1 x PS 405, 10 A for 24 V DC G 1 x PS 405, 10 A for 24 V DC G
1 x PS 405, 10 A for 24 V DC, optional redun- H 1 x PS 405, 10 A for 24 V DC, optional redun- H
dancy dancy
1 x PS 405, 20 A for 24 V DC J 1 x PS 405, 20 A for 24 V DC J
2 x PS 405, 10 A for 24 V DC, optional redun- K 2 x PS 405, 10 A for 24 V DC, optional redun- K
dancy dancy
Additive PROFIBUS DP interfaces1) Additive PROFIBUS DP interfaces1)
Without CP 443-5 Extended 0 Without CP 443-5 Extended 0
1 x CP 443-5 Extended 1 1 x CP 443-5 Extended 1
2 x CP 443-5 Extended 2 2 x CP 443-5 Extended 2
3 x CP 443-5 Extended 3 3 x CP 443-5 Extended 3
4 x CP 443-5 Extended1) 4 4 x CP 443-5 Extended1) 4
1) With the UR2 rack in combination with a redundant power supply, the 1) With the UR2 rack in combination with a redundant power supply, the
number of additive CP 443-5 Extended is limited to 3. number of additive CP 443-5 Extended is limited to 3.

Siemens ST PCS 7 December 2011 5/9


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data Order No. Order No.


Recommended preferred types
SIMATIC PCS 7 standard AS 416-2 automation system
automation systems with with SIMATIC PCS 7
Industrial Ethernet interfacing AS Runtime license for 100 PO
via CP, recommended preferred Preassembled and tested, without
types additive IF 964-DP and without
CP 443-5 Extended, comprising:
AS 414-3 automation system
with SIMATIC PCS 7 CPU 416-2 with 2 interfaces
AS Runtime license for 100 PO (MPI/DP and DP), 5.6 MB RAM
Preassembled and tested, without (2.8 MB each for program and
additive IF 964-DP and without data), CP 443-1EX20 communi-
CP 443-5 Extended, comprising: cations processor for connection
to Industrial Ethernet plant bus as

5
CPU 414-3 with 3 interfaces well as
(MPI/DP, DP and slot for IF
module), 2.8 MB RAM Aluminum UR1 rack (18 slots)
(1.4 MB each for program and - PS 407 power supply; 20 A for 6ES7 654-8CG03-5DD0
data), CP 443-1EX20 communi- 120/230 V AC, without backup
cations processor for connection batteries, memory card
to Industrial Ethernet plant bus as 4 MB RAM
well as - PS 407 power supply; 20 A for 6ES7 654-8DG03-5DD0
Aluminum UR1 rack (18 slots) 120/230 V AC, without backup
batteries, memory card
- PS 407 power supply; 20 A for 6ES7 654-8BC03-5DD0 8 MB RAM
120/230 V AC, without backup - PS 405 power supply; 20 A for 6ES7 654-8CG03-5JD0
batteries, memory card 24 V DC, without backup
2 MB RAM batteries, memory card
- PS 407 power supply; 20 A for 6ES7 654-8CC03-5DD0 4 MB RAM
120/230 V AC, without backup - PS 405 power supply; 20 A for 6ES7 654-8DG03-5JD0
batteries, memory card 24 V DC, without backup
4 MB RAM batteries, memory card
- PS 405 power supply; 20 A for 6ES7 654-8BC03-5JD0 8 MB RAM
24 V DC, without backup UR2 aluminum rack (9 slots)
batteries, memory card
2 MB RAM - PS 407 power supply; 10 A for 6ES7 654-8CG03-3BD0
- PS 405 power supply; 20 A for 6ES7 654-8CC03-5JD0 120/230 V AC, without backup
24 V DC, without backup batteries, memory card
batteries, memory card 4 MB RAM
4 MB RAM - PS 407 power supply; 10 A for 6ES7 654-8DG03-3BD0
UR2 aluminum rack (9 slots) 120/230 V AC, without backup
- PS 407 power supply; 10 A for 6ES7 654-8BC03-3BD0 batteries, memory card
120/230 V AC, without backup 8 MB RAM
batteries, memory card - PS 405 power supply; 10 A for 6ES7 654-8CG03-3GD0
2 MB RAM 24 V DC, without backup
- PS 407 power supply; 10 A for 6ES7 654-8CC03-3BD0 batteries, memory card
120/230 V AC, without backup 4 MB RAM
batteries, memory card - PS 405 power supply; 10 A for 6ES7 654-8DG03-3GD0
4 MB RAM 24 V DC, without backup
- PS 405 power supply; 10 A for 6ES7 654-8BC03-3GD0 batteries, memory card
24 V DC, without backup 8 MB RAM
batteries, memory card
2 MB RAM
- PS 405 power supply; 10 A for 6ES7 654-8CC03-3GD0
24 V DC, without backup
batteries, memory card
4 MB RAM

5/10 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data Order No. Order No.

AS 416-3 automation system AS 417-4 automation system


with SIMATIC PCS 7 with SIMATIC PCS 7
AS Runtime license for 100 PO AS Runtime license for 100 PO
Preassembled and tested, without Preassembled and tested, without
additive IF 964-DP and without additive IF 964-DP and without
CP 443-5 Extended, comprising: CP 443-5 Extended, comprising:
CPU 416-3 with 3 interfaces CPU 417-4 with 4 interfaces
(MPI/DP, DP and slot for (MPI/DP, DP and 2 slots for IF
IF module), 11.2 MB RAM modules), 30 MB RAM (15 MB
(5.6 MB each for program and each for program and data),
data), CP 443-1EX20 communi- CP 443-1EX20 communications
cations processor for connection processor for connection to
to Industrial Ethernet plant bus as Industrial Ethernet plant bus as
well as well as
Aluminum UR1 rack (18 slots) Aluminum UR1 rack (18 slots) 5
- PS 407 power supply; 20 A for 6ES7 654-8DH03-5DD0 - PS 407 power supply; 20 A for 6ES7 654-8EK03-5DD0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card batteries,
8 MB RAM memory card 16 MB RAM
- PS 407 power supply; 20 A for 6ES7 654-8EH03-5DD0 - PS 407 power supply; 20 A for 6ES7 654-8GK03-5DD0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card batteries,
16 MB RAM memory card 64 MB RAM
- PS 405 power supply; 20 A for 6ES7 654-8DH03-5JD0 - PS 405 power supply; 20 A for 6ES7 654-8EK03-5JD0
24 V DC, without backup 24 V DC, without backup
batteries, memory card batteries,
8 MB RAM memory card 16 MB RAM
- PS 405 power supply; 20 A for 6ES7 654-8EH03-5JD0 - PS 405 power supply; 20 A for 6ES7 654-8GK03-5JD0
24 V DC, without backup 24 V DC, without backup
batteries, memory card batteries,
16 MB RAM memory card 64 MB RAM
UR2 aluminum rack (9 slots) UR2 aluminum rack (9 slots)
- PS 407 power supply; 10 A for 6ES7 654-8DH03-3BD0 - PS 407 power supply; 10 A for 6ES7 654-8EK03-3BD0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card batteries,
8 MB RAM memory card 16 MB RAM
- PS 407 power supply; 10 A for 6ES7 654-8EH03-3BD0 - PS 407 power supply; 10 A for 6ES7 654-8GK03-3BD0
120/230 V AC, without backup 120/230 V AC, without backup
batteries, memory card batteries,
16 MB RAM memory card 64 MB RAM
- PS 405 power supply; 10 A for 6ES7 654-8DH03-3GD0 - PS 405 power supply; 10 A for 6ES7 654-8EK03-3GD0
24 V DC, without backup 24 V DC, without backup
batteries, memory card batteries,
8 MB RAM memory card 16 MB RAM
- PS 405 power supply; 10 A for 6ES7 654-8EH03-3GD0 - PS 405 power supply; 10 A for 6ES7 654-8GK03-3GD0
24 V DC, without backup 24 V DC, without backup
batteries, memory card batteries,
16 MB RAM memory card 64 MB RAM

Siemens ST PCS 7 December 2011 5/11


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data Order No. Order No.

SIMATIC PCS 7 standard Runtime licenses for SIMATIC


automation systems with PCS 7 automation systems (can
integral Industrial Ethernet be added to existing licenses)
interface, recommended
preferred types SIMATIC PCS 7 AS Runtime
license
AS 414-3IE automation system Language-neutral, runs with
with SIMATIC PCS 7 Windows XP Embedded,
AS Runtime license for 100 POs Windows XP Professional 32-bit,
Preassembled and tested, without Windows 7 Ultimate 32/64-bit,
CP 443-5 Extended, comprising: Windows Server 2003 R2
CPU 414-3 PN/DP with 2 DP inter- Standard 32-bit or Windows
faces (MPI/DP and preassembled Server 2008 R2 Standard 64-bit,
IF 964-DP module), 4 MB RAM single license for 1 installation

5 (2 MB each for program and


data), as well as
Type of delivery: License key
memory stick, certificate of
license including terms and
UR2 aluminum rack (9 slots)
conditions
- PS 407 power supply; 10 A for 6ES7 654-8BD10-3BD0 100 POs 6ES7 653-2BA00-0XB5
120/230 V AC, without backup
batteries, memory card 2 MB 1 000 POs 6ES7 653-2BB00-0XB5
RAM 10 000 POs 6ES7 653-2BC00-0XB5
- PS 407 power supply; 10 A for 6ES7 654-8CD10-3BD0
120/230 V AC, without backup Individual components
batteries, memory card 4 MB Individual components for
RAM standard SIMATIC PCS 7
- PS 405 power supply; 10 A for 6ES7 654-8BD10-3GD0 automation systems
24 V DC, without backup
batteries, memory card 2 MB CPU 414-3 6ES7 414-3XM05-0AB0
RAM RAM 2.8 MB (1.4 MB each for
- PS 405 power supply; 10 A for 6ES7 654-8CD10-3GD0 program and data);
24 V DC, without backup module occupies 2 slots
batteries, memory card 4 MB CPU 416-2 6ES7 416-2XN05-0AB0
RAM RAM 5.6 MB (2.8 MB each for
AS 416-3IE automation system program and data);
with Runtime license for module occupies 1 slot
100 POs CPU 416-3 6ES7 416-3XR05-0AB0
Preassembled and tested, without RAM 11.2 MB (5.6 MB each for
CP 443-5 Extended, comprising: program and data);
CPU 416-3 PN/DP with 2 DP inter- module occupies 2 slots
faces (MPI/DP and preassembled CPU 417-4 6ES7 417-4XT05-0AB0
IF 964-DP module), 16 MB RAM RAM 30 MB (15 MB each for
(8 MB each for program and program and data);
data), as well as module occupies 2 slots
UR2 aluminum rack (9 slots)
CPU 414-3 PN/DP 6ES7 414-3EM06-0AB0
- PS 407 power supply; 10 A for 6ES7 654-8CJ10-3BD0 RAM 4 MB (2 MB each for
120/230 V AC, without backup program and data);
batteries, memory card 4 MB module occupies 2 slots
RAM
- PS 407 power supply; 10 A for 6ES7 654-8EJ10-3BD0 CPU 416-3 PN/DP 6ES7 416-3ES06-0AB0
120/230 V AC, without backup RAM 16 MB (8 MB each for
batteries, memory card 16 MB program and data);
RAM module occupies 2 slots
- PS 405 power supply; 10 A for 6ES7 654-8CJ10-3GD0 Memory card RAM
24 V DC, without backup 2 MB 6ES7 952-1AL00-0AA0
batteries, memory card 4 MB 4 MB 6ES7 952-1AM00-0AA0
RAM
8 MB 6ES7 952-1AP00-0AA0
- PS 405 power supply; 10 A for 6ES7 654-8EJ10-3GD0
24 V DC, without backup 16 MB 6ES7 952-1AS00-0AA0
batteries, memory card 16 MB 64 MB 6ES7 952-1AY00-0AA0
RAM Memory Card Flash-EPROM
Only required to update firmware
8 MB 6ES7 952-1KP00-0AA0

5/12 Siemens ST PCS 7 December 2011


Siemens AG 2012

Automation systems

Standard automation systems

Ordering data Order No. Order No.

CP 443-1 6GK7 443-1EX20-0XE0 PS 407 power supply module; 6ES7 407-0KR02-0AA0


Communications module for 10 A, optional redundancy
connecting SIMATIC S7-400 to 120/230 V AC; 5 V DC/10 A,
Industrial Ethernet through 24 V DC/1 A;
TCP/IP, ISO and UDP; integrated with battery compartment for
real-time switch ERTEC with two 2 backup batteries, module
ports; 2 x RJ45 interface; occupies 2 slots
S7 communication, open commu-
nication (SEND/RECEIVE) with PS 407 power supply module; 6ES7 407-0RA02-0AA0
FETCH/WRITE, with or without 20 A
RFC 1006, DHCP, SNMP V2, 120/230 V AC; 5 V DC/20 A,
diagnostics, multicast, access 24 V DC/1 A;
protection over IP access list, with battery compartment for
initialization over LAN 2 backup batteries, module

5
10/100 Mbit/s; with electronic occupies 2 slots
manual on DVD PS 405 power supply module; 6ES7 405-0DA02-0AA0
CP 443-5 Extended 6GK7 443-5DX05-0XE0 4A
Communications processor for 24 V DC; 5 V DC/4 A,
connection of SIMATIC S7-400 to 24 V DC/0.5 A;
PROFIBUS as DP master or for with battery compartment for
S7 communication, for increasing 1 backup battery, module
the number of DP lines, for data occupies 1 slot
set routing with SIMATIC PDM PS 405 power supply module; 6ES7 405-0KA02-0AA0
and for 10-ms time stamp, 10 A
electronic manual on CD; 24 V DC; 5 V DC/10 A,
module occupies 1 slot 24 V DC/1 A;
IF 964-DP 6ES7 964-2AA04-0AB0 with battery compartment for
Interface module for connection 2 backup batteries, module
of another PROFIBUS DP line, for occupies 2 slots
plugging into a free DP module PS 405 power supply module; 6ES7 405-0KR02-0AA0
slot of the CPU 10 A, optional redundancy
PS 407 power supply module; 6ES7 407-0DA02-0AA0 24 V DC; 5 V DC/10 A,
4A 24 V DC/1 A;
120/230 V AC; 5 V DC/4 A, with battery compartment for
24 V DC/0.5 A; 2 backup batteries, module
with battery compartment for occupies 2 slots
1 backup battery, module PS 405 power supply module; 6ES7 405-0RA02-0AA0
occupies 1 slot 20 A
PS 407 power supply module; 6ES7 407-0KA02-0AA0 24 V DC; 5 V DC/20 A,
10 A 24 V DC/1 A;
120/230 V AC; 5 V DC/10 A, with battery compartment for
24 V DC/1 A;