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he has been spending the last couple disturbed air in which the prop has to

of Alaskan winters . . . designing and operate."


building an all-composite bush plane The closer one looked at the Catbird,
that should be at the airport in Anchor- the more obvious it became that it was
age for its first flight about the time you far, far from being an ordinary low wing
are reading this. With a very high lift tractor monoplane . . . even with a
wing designed by John Roncz, the 150 canard. That canard, in fact, was the
hp, mid-wing monoplane is going to be first tip off that here was something
capable of very short field operation, yet dramatically different from Burt. It is a
will be able to cruise at a very respect- fixed surface ... with no moveable con-
able 140 mph. It's an airplane I have a trol element . . . and is there solely to
feeling those of you who operate off contribute to the design's trim authority.
small private strips are going to be very According to John Roncz, the Catbird,
interested in ... and with the increasing from the standpoint of aerodynamics, is,
expense and hassle of municipal air- in fact, a radically staggered biplane!
ports, there are more and more of you From the canard your gaze progressed
every year. It's high time for a design to to the variable cooling air inlet; the slight
come along aimed in your direction. area ruling of the fuselage where the
The absolute opposite end of the canard mounts; the slightly swept for-
spectrum is not being neglected either. ward, high aspect ratio wing with its
Jim Bede gave a forum to a standing triangular tips . . . they're called
room only crowd on his new supersonic "sheared" tips . . . and although they
jet sportplane, the BD-10J . . . and the were difficult to discern, you knew there
news is that the Holiday Inn corporation were three of John Roncz's fabled
has contracted to have six of them built SODA airfoils moulded into the shape.
for an aerobatic team that will promote ("SODA"? Why, Stamp Out Drag Air-
the firm's business interests. Jim's new foils, of course!) Then there was the
company, Advanced Aircraft, Inc., is lo- dramatically tapering aft fuselage . . . a
cated on the East Kansas City, MO air- "pressure recovery" fuselage, in the
port. lingo of engineers ... and the T-tail with
its forward swept horizontal element. In-
side the cockpit, the attention getter
BURT was the seating arrangement. The pilot
sits up front on the certerline and im-
RUTAN'S mediately behind him and just off each
shoulder are two forward facing seats .
. . and behind them, facing backwards,
CATBIRD are two more seats. So dense is the
seating that all five persons' heads are
The most technically interesting new within a circle just 30 inches in diame-
airplane at EAA Oshkosh '88 was Burt ter. Helps a lot in conversation, Burt
Rutan's Model 81 Catbird. This 3-sur- says.
face, turbocharged and soon to be pres- During his forum on the Catbird, Burt
surized 5-place, all-composite design is issued a challenge to any and all own-
still another of Burt's radical leaps for- ers of Glasair Ills, SX300s and White
ward in lightplane design. At first Lightnings to a race. What he wanted
glance, the configuration appears to be to do was start with a full throttle, side-
a step back towards convention for the by-side run at 10,000 feet and work up
King of Canards and, indeed, he had in thousand foot increments to about taxied into a small ditch he had no way
just such a question posed during his 15,000 feet or so. The Glasair Ills and of knowing was filled with soft dirt. He
forum on the airplane at Oshkosh. SX300s with their much larger engines was able to cut down the tips and fly
Burt's reply was perhaps the clearest would likely outrun him at 10,000, Burt back home to Mojave, however.
indication yet that he has ascended to conceded, but as they got progressively Prior to his departure, I was able to
a new plateau, that he has squeezed all higher, the Catbird's high altitude capa- tape an interview with Burt on the Cat-
the performance he feels is practical out bility would come to the fore and allow bird. Before flipping on the switch, we
of the pusher/canard configuration . . . it to walk away from the others. His per- had been discussing weights . . . so,
and has now moved on to the more formance graphs showed the transition that's where it began - with the Catbird's
promising three surface layout. "I should occur at 12,500 to 13,000 feet, empty weight. . .
wanted a very compact seating ar- and he wanted to see if this held up in Burt Rutan - The airplane weighs
rangement for 5 people and I couldn't the real world. The gauntlet was not 1,425 pounds empty, with IFR in-
balance the Catbird as a pusher," Burt long in being picked up. Dan Wright of strumentation and an autopilot. . . and
told his audience. The CG range was Santa Barbara, CA agreed to run his that includes a rather heavy engine. It's
too great with different crew weight situ- beautiful SX300 along side the Catbird, a TIO-360 A1C6D Lycoming with a
ations (meaning the range from one to and the next morning they were up and RayJay turbocharger . . . but no inter-
five persons in the airplane and in all hard at it. Needless to say, the real cooler. It's the same engine that's used
the combinations possible in occupying world matched up almost exactly with in the Partenavia P.68C-TC Victor. . .
the seats) and I had to have the CG Burt's graphs . . . but both had a great rated at 210 hp at 2,575 rpm at 44 in-
range within the people. Also, you can't time proving out the math. Unfortu- ches, which is 100%. I can get 100% all
make a pusher with as little drag as you nately, Burt got the tips of his prop the way up to 19,000 feet.
can a tractor... or as quiet, due to the chewed up a bit when, after landing, he The airplane is not yet equipped with

20 OCTOBER 1988
* * iat

pressurization, which will add some the added advantage of sheared tips. If duced drag, available from NASA both
weight, but at 1,425 pounds it is still very you look at the planform of the tips, in the form of wind tunnel tests and
light for a five place airplane. I did pay you'll see they have highly swept lead- analysis. I've kinda gone bananas with
a lot of attention to weight.. . because ing edges. You might think this would them. I've got them on the business jet
an airplane's performance just seems result in an early stall, but, in fact, it acts (for Beech), the ATS, the Catbird and
to go to pot if you don't keep it light. The just like the wings on the F-18 or F-15. even the hard sail on the America's Cup
main thing was that I wanted to keep The highly swept leading edge causes catamaran.
the span loading very low. The airplane the tip vortex to roll off in such a way A lot of people have asked about the
is designed to cruise at 24,000 feet and that lift is produced to a very high angle dihedral of the tips. Actually, that is a fix
about 30 nautical miles per gallon, and of attack. That tends to keep the big tip for one of my screw-ups in the design
you can't do that with short wings. vortex further out and tends to lessen of the airplane. I built the wing too flat
Above 12,000 to 13,000 feet, this it, which gives you less induced drag and you couldn't pick up a wing with the
airplane will outrun any of the current and it makes the ailerons work better. rudder at speeds above approach
high performance homebuilts, including The Catbird has tiny ailerons. They speed. That's not safe because if you
those with a lot bigger engines. I've don't use much of the wing's chord or drop an aileron linkage, you don't have
known that ever since I decided to build span, which gives me more fuel volume any way of controlling the airplane. I
this thing, but today for the first time I and less drag . . . yet, the airplane has created the necessary dihedral effect by
was able to go up and race the real hot a very good roll rate. The tips, I think, tilting up the tips . . . it has nothing to
rod of them, the SX300, and, sure are the key to having the ailerons per- do with efficiency or wingtip design or
enough, above 13,000 I can run away form better. . . and I've just got a little anything. If I build another Catbird, it
from them. That was neat. side stick controller. There is technical will have more dihedral in the wing and
The Catbird has a long span and has data on what the shear tips do for in- the tips will be on straight.

SPORT AVIATION 21
A very important feature of this
airplane is the wing/fuselage juncture.
The wing is mounted up on the side of
the fuselage high enough that I have a
very low drag wing to body joint that
does not require a large fillet. In fact,
there is no fillet - just a very small radius
at the joint. A big fillet is just higher drag
if you've got a good wing to body joint
to begin with. There has been some
* \ work done that shows a "dillet" is what

m you really need - a dig, an undercut. For


example, the Wittman Tailwind (and the
Luscombe) has a dillet - you know, the
way the wing just tapers down to noth-

Burt Rutan sits in the up-front "catbird


seat," with aviation writer/photographer
Budd Davisson, left, in one of the two
seats just aft of the pilot.

The prototype Catbird has a very sim-


ple, manually actuated landing gear...
hand cranked just like the nose gear
of the Long-EZ. Using two little cranks
like the one in a Long-EZ, the nose gear
comes up with 20 turns and the mains
take 50 turns. This imposes a high work
load on the pilot during take-off, but it's
a simple system that's adequate for a
proof of concept airplane. The cranks
run a little gear box that pulls the gears
up with cables that go around 6 inch
diameter pulleys - that's all it is. The
gear doors try to hold the main gear
7
down, so that's why I had to go to the
full 50 turns, to make the forces manag-
able. The gear goes down quickly - you
can just release it and let it go. The
cranks are really not all that bad . . . in
fact, it's a good way to get your exer-
cise. It's better, don't you think, than all
those people who go out and pay
money and take time out of their day to
do aerobic exercise . . . and, yet, buy a
motor to raise their landing gear (. . .
this accompanied by that sly grin that elevator and out to sectors in the wing ing where it bolts on. Wittman is sharp
always gives Burt away when he's pul- for the ailerons. Short pushrods extend - the wing to body interference drag on
ling your leg). off the sectors to actuate the elevator a Tailwind is half what it is on a standard
You may have noticed that the plane and ailerons. Pretty conventional. The airplane. The way we did it was with
doesn't have any lights on it either. My rudder is cable actuated. The whole John Roncz's airfoils. There are three
justification for that is that I own a De- horizontal tail is trimmable. It pivots at airfoils in the wing and the one at the
fiant, and at night and in bad weather I the leading edge, but since it has for- root is draggier than optimum, but it cuts
really should be flying with two engines. ward sweep, the pivot, aerodynami- down enough on the interference drag
I don't plan to just store the Defiant, I cally, is about at the quarter chord. The to more than make up for it. If I move
plan to keep flying it. I thought, well, if unique thing about the set-up is that, the wing up a foot or maybe even 14 or
I don't put lights on the Catbird, I won't pivotted as it is at the leading edge, you 15 inches, the drag is just as low and I
be tempted to fly it at night. I'll probably don't have the big gap you have when can use the wing roots to get your el-
find myself stuck here and there and you have a trimmable tail that is pivotted bows out into and get, effectively, a
wish I had them, but that was the at the trailing edge ... and which, there- wider cabin. This would also let me get
rationale for leaving the lights off. fore, requires a big drag producing fair- the fuel sumps in the fuselage. They
Sport Aviation - How are the con- ing. In the Catbird, when I trim hands stick out of the bottom of the wing now
trols actuated? off, the elevator is in zero position rela- and probably cost me a couple of knots.
Burt Rutan - I've got pushrods going tive to the stabilizer, so the trim drag I also have some "blivets" on the wing
back about as far as the area between situation is much better than it is on a to let some of the main gear stick out.
the second and third rows of seats. conventional airplane. The trim system That's something I would do differently
From there, cables run aft to a sector is driven with a little electric screwjack, if I did it over again . . . I really should
at the top of the vertical tail for the a dual actuator, actually. have made the wing thicker there.

22 OCTOBER 1988
Sport Aviation - What about the con- top of the canopy. The front part of the be too cold. I'll be able to modulate that
struction of the airframe - what mate- frame is stiffer in hoop strength and the . . . so, that's my poor man's heat con-
rials did you use? back part is stiffer in bending strength, trol.
Burt Rutan - The fuselage is pretty so they tend to pull together when the Now the source of the pressure is the
much a wet laminate - a fiberglass, Di- pressurization occurs. The canopy, inci- real kicker. I want to run 4 pounds of
vinicell foam, fiberglass sandwich laid dentally, is fitted with gas springs. You pressure and there are three ap-
in female molds. The wing has a one- push it open about 6 inches and then it proaches I plan to look at. One is just
piece, full span spar - no bolted joints goes swoosh up to its limits. That part to put a sonic valve on the turbocharger
or anything; all S-glass roving caps and works quite well. and take the pressure there. It's the
with an E-glass shear web. It's the most Sport Aviation - I'm aware that you simplest thing to do, but it lowers the
reliable spar you can build - doesn't intend to try something new in the critical altitude of the airplane, the al-
have fittings, corrosion and all that gar- means by which you pressurize the titude at which I can get 75% power,
bage. The entire wing ahead of the cabin. Are you far enough along in that maybe by as much as 3,000 feet.
spar, from the shear tip roots inboard to development to talk about it? Whether you touch rpm, the throttle or
the wheel wells, consists of molded Burt Rutan - Well, I hate to be too the inlet valve, it changes the manifold
leading edge fuel tanks. Most of the rest specific because some of the ideas I'm pressure - and your ears would be pop-
of the airframe, the inboard area of the going to try may not work. Instead of an ping all over the place. So, what I would
wing around the main gear boxes, the off-the-shelf air-to-air heat exchanger, rather do is tie the pressurization to
wing tips, the ailerons, the trailing edge which is a pretty expensive thing, I'm rpm. If I can do it with just a belt off the
of the wing where flaps would be, the going to try a trough in the bottom of crankshaft, I will - because then I can
vertical fin and horizontal tail are mold- the fuselage, running from just behind change the inlet lip, the manifold pres-
less just like the Long-EZ - hotwired the engine all the way back to the tail. sure or the mixture and the rpm won't
from blocks of foam and with outside Into that will go 6 or 8 lengths of be affected. The other option is a vane-
layups. Just the fuselage and wing fuel aluminum tubing that fit into pillow type compressor running off the
tanks are molded. blocks at each end. I'll run the tur- crankshaft. It would take about 2 hp to
Sport Aviation - Is there any carbon bocharging air into that and pick it up at operate but would be tied to rpm the
in the airplane? the back of the airplane and dump it way I want my pressurization to be.
Burt Rutan -Just in the canopy sills. into my normal vent. The airplane will I got another inspiration here at Osh-
Because the cabin will eventually be be ventilated at low altitude and pres- kosh that I'm going to look into. NASA
pressurized and because of the stretch surized at high altitude. That way I don't has a Piper Arrow here with little wingtip
of Plexiglas with temperature changes, need an air conditioning system. Usu- turbines that they claim can take some
the sills will have to handle a lot of ten- ally, a pressurized airplane has to be air energy from the wingtip vortex without
sion loads, so we used graphite there. conditioned, which is quite expensive, paying a drag penalty. Todd Hodges is
Sport Aviation - What structural pro- because at low altitude you just can't going to send me the technical data . .
visions did you make for pressuriza- get the cabin air cool enough. Well, I'm . and if I can really get a horsepower at
tion? just going to ventilate i t . . . I don't even each wingtip, now I can tie my pres-
Burt Rutan - I didn't put in an aft plan to try to pressurize it below 10,000 surizatiion to speed. I'd much rather
pressure bulkhead. When you do, you feet. I'll actually ventilate i t . . . I have a come down at a constant dynamic pres-
have a decision to make as to whether, little valve that opens up in my normal sure. I could pull off the manifold pres-
structurally, to make the attachment of ventilation system that will supply my sure, put the nose down, keep the
the tail to the fuselage or the pressure fresh air below 10,000 feet. My speed the same . . . that would be bet-
bulkhead to the fuselage the more reli- philosophy here is to see if I can do it ter, I think. It's not as good as rpm be-
able joint. Only one of them can have at a really low cost. The easy thing for cause a prop governor does a really
the best double shear composite lamin- me to do would be to simply bolt in a good job of holding that constant, but it
ant connection there. So, I decided not conventional pressurization system, but might work. So, visualize some small
to put in a conventional pressure bul- they are very expensive and if they fail, versions of these things - little turbines
khead at all. What serves as the pres- I know it would cost me an arm and a maybe 6 inches in diameter at the trail-
sure bulkhead is actually a rib about 3 leg to replace them .. . and, besides, I ing edges of the wingtips - and if indeed
inches wide and 8 inches tall in ellipse wouldn't learn anything. What I have in I'm able to get some free energy by
. . . and it's way back in the middle of mind as an alternative may be a com- working against the rotation of the tip
the vertical fin. It's so tiny and the loads plete failure, but, right now, I'm trying to vortex and get 2 horsepower for noth-
on it are so small that I could afford to do it with homemade outflow valves, ing, then I can use that to pressurize
just pressurize the whole tailcone. To one safety valve and one manually ad- the airplane. It's just a thought I had
do that I only had to add one ply of hoop justable outflow valve, and a canopy walking by the Arrow a couple of days
material, 90 degree orientation hoops seal that I blow up with a blood pressure ago. It may not work, but it's worth a try.
of unidirectional fiberglass, and it was bulb. I'll have a little valve that I close That's the neat thing about Oshkosh . .
actually lighter than adding a conven- over the ventilation and a homemade . you stay home and you're at your desk
tional pressure bulkhead. I also had to valve that is like a shower valve. I'll take or up flight testing what you've got in
go with thicker Plexiglas - it has a 3/8 the incoming pressurized air and run it front of you and you don't have the in-
inch windshield. The windows are quar- through the heat exchanger on the out- spirations that you do when you're at
ter inch because they are so relatively side of the airplane if I want to cool it. Oshkosh out looking at other airplanes
small in area that they didn't have to be Or, I can run it all down on my feet for and other ideas. The thought of using
any thicker. The canopy frame and heat or up on the windshield for defrost the tip vortex for pressurization might
latches had to be much stronger than - or anywhere in between. So, it's like just be a dumb idea that might not work
they would have been otherwise. Three the handle in your shower. You need at all, but, again, it might be a real
large pins at the front of the canopy and heat when you're up at altitude, so I'm breakthrough. It's redundant in that I
others at the side actually handle the going to have his valve that I move be- would divide it half and half - if you lose
loads. The canopy hinges, themselves, tween putting the air directly into the one tip turbine, at least you would still
don't take any of the pressurization cabin, which is too hot, or directly into have half the pressurization. That's kind
loads. There are no latches around the the heat exchanger, which I feel would of a nice thought. At least you wouldn't

SPORT AVIATION 23
it, on a back burner basis, in the old
RAF building and had just one or two
guys on it at any given time. Jim
Schultzman, Michael Dilley, Mike Mel-
vill and Ray Ratzlaff were the principal
ones who worked on it, on and off. Jim
Schultzman is the only one working on
it now, with occasional help from Mike
Melvill.
On Jim Walsh's departure from
Beech, interest in the little airplane es-
sentially vanished. Finally, I was told
that due to financial cutbacks in the
WINGT1P V O R T E X TURBWt company, there would be no more

1
money for these sorts of things. I asked
if Beech had any interest at all in the
Catbird and was told no, so I said that
rather than just letting it sit or be cut up,

^v M
why didn't I just buy it back. The answer
was yes, so RAF bought Catbird back
and is spending all the money to flight
test and further develop it. It's my pro-
This is the NASA wingtip vortex turbine ing about 6.2 gph to get those numbers ject now rather than Scaled Compo-
that gave Burt the inspiration to try to use and, of course, at 24,000 feet the en- sites'.
a similar setup to drive the Catbird's gine runs very cool. Sport Aviation - Where do you see
pressurization system.
These numbers are much better than the project going, aside from your per-
we were able to get in the CAFE race, sonal use?
but that's because the race course is Burt Rutan - Well, the next year or
flown at a much lower level. Actually, two will be spent on development of the
totally depressurize and have an we would have been much better off in pressurization systems. Beyond that,
emergency descent on your hands. Ac- that event with a normally aspirated en- the airplane still needs some work. It
tually, you don't lose all your pressure. gine. 24,000 feet is where the Catbird isn't all done and certifiable y e t . . . for
The outflow valve controls the pressure shines, but the problem up there is that example, it needs flaps to get the stall
and you just have the rate at which your with the airplane in its present unpres- speed low enough. It's about 3 knots
air is exchanged altered until you can surized state, you're on an oxygen too fast right now. I'm just going to learn
get down to a safe altitude. mask and it's a harsh environment to sit as much as I can with it, and I think the
Sport Aviation - What was your pur- in for a long period of time. The key is information I'll get will help me decide
pose in designing the Catbird . . . and pressurization. I won't have the Catbird whether to pursue any other small gen-
how did it come into being? that I want until I get it pressurized. It eral aviation designs. It's the most
Burt Rutan - For me, the Catbird is just won't be the travelling machine that promising configuration I've considered
a research tool - with a couple of spe- I intend it to be until it gets inflated to 4 for a new general aviation airplane.
cific roles. A lot of its original design psi. More specifically, however, I want to
criteria was based on its being able to As far as where the Catbird came set a distance record in the Catbird.
win the CAFE 400, which it has now from, it was a Rutan Aircraft Factory Max Conrad set some pretty impressive
done, but it also had to be versatile (RAF) airplane at first - a homebuilt. We distance records back in the 1950s and
enough to provide me with very fast, put it on the shelf to do the Voyager, I want to exceed them. (Just two of Max
very long range, above the weather - and by the time we turned that airplane Conrad's many distance records re-
most of it anyway - transportation. The over to Dick and Jeana in September main unbroken today: the Great Circle
key factor, of course, was that it had to of 1984, I was spread too thin at Scaled Distance Without Landing mark of
do these things with unprecedented on things like the Starship and the Pre- 6,966.75 statute miles from Casablanca
economy of operation . . . on the order dator and just flat didn't do the Catbird. to El Paso, TX set on November 24,
of a dramatic breakthrough in this area. A year later, I got out of the homebuilt 1959 in a 180 hp Piper Comanche . . .
The airplane is designed to cruise at business altogether and became a part and the Distance In A Closed Circuit
24,000 feet. I can get 100% power at of the Beech organization. I asked Jim mark of 6,921.28 statute miles from
19,000 feet, so that is where I can go Walsh, who was president of Beech at Minneapolis to Chicago to Des Moines
the fastest, but 24,000 where I can still the time, what he thought I should do to Minneapolis - many times! - set on
get 75% is where it will cruise the fas- with the design. I told him I could take July 14, 1960 in the same 180 Com-
test. It will do 218 knots at 24,000 feet, it home, put it in my garage and maybe anche. Both records were in the NAA/
which is 251 mph. Now, at that point spend years getting it finished . . . or, if FAI Class C-1 .C category for piston en-
you can get 20 nautical miles per gallon, Beech were interested, I would be gine aircraft with a take-off weight of be-
or 23 statute miles per gallon. 23 mpg happy to have the company furnish the tween 2,204 and 3,858 pounds.) I've
at 251 mph . . . with a five-place expenses to complete it and get the laid out a course from Seattle to Rio de
airplane. That's pretty impressive, but data from i t . . . data that might be val- Janerio that would let me stay over land
actually the airplane is not operating uable for designing a follow-on to most of the time. If you go more than
very efficiently there because it is going today's generation of high performance 5,000 miles, the rules allow you to make
too fast. The best way to cruise it, if lightplanes, say a Bonanza replace- a turn, so if I turn in the northeast corner
you're interested in range and effi- ment. Jim thought that was a great idea, of Brazil, then I don't go through the
ciency, is about 185 knots (213 mph) . especially when he learned how inex- Amazon and I don't have to cross a
. . which gets you 30 nautical miles per pensive it would be to build the airplane, major ocean so I don't have to have HF
gallon (34.5 statute mpg). You're burn- so he bought it. We began working on radio or a big heavy life raft. It would be

24 OCTOBER 1988
-_li-iflH
Steve Sitter

an easy thing to do from the planning the sharp end . . . so, let's consider
standpoint and, I think, safer than head- Great American Propeller's Hi-Thrust
ing out across the Atlantic or Pacific. It's electrically actuated constant speed
tough to find a route that is 8,000 miles propeller. Under development for sev-
long and still mostly over land, however. eral years now, the new prop is in-
In the Catbird such a flight would in- tended for the many high speed home-
volve a bladder tank in the cabin that builts with engines for which CS propel-
essentially surrounds the pilot . . . and lers are not available, the small Conti-
would absolutely require an autopilot. nentals and Lycoming O-235S, for
The flight would take about 45 hours example, and as a lighter weight, less
and would be at altitude to stay above expensive alternative for those engines
the weather. It would not be a deal like for which hydraulic CS props are avail-
Dick's where he had to stay awake all able.The prop Fred Griffith and his co-
night (Alaska to Grand Turk Island in a horts at Great American have come up Burt Rutan
Long-EZ) . . . the autopilot would allow with is generally similar to other electric
the pilot to sleep some. It would still be
a tough flight, however, just having to
sit in one place for so long.
As to where the Catbird will eventu-
ally go, wouldn't it be nice if we had an
Electramotive V-6 Pond Racer engine
derated to 400 hp for extreme reliability,
with electronic ignition and extremely
smooth operation . . . and for an attrac-
tive price . . . in a 10 to 12% larger
Catbird, an airplane that would allow an
individual and four companions to beat
the airlines . . . in pressurized comfort.
. . on most trips you would make here
in the United States?

THE TALKING
PROPELLER
In the next few issues of Sport Avia-
tion we'll have articles on many of the
aircraft mentioned here, but for now,
let's take a look at some of the propel-
lers and engines introduced at EAA
Oshkosh '88. We might as well start at

SPORT AVIATION 25

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