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During fracking operations, foam is injected into an extraction site to plug side pores and keep the oil
flowing in the main recovery channel. This also helps prevent water from contaminating the recovered oil.
Polymers form stable foams; however, their viscosity makes it difficult to force them into small pores. Polymer
foams become less viscous and eventually break down at temperatures higher than 85 C. Gel-enhanced
polymer foams overcome many of these problems, providing effective plugging and stability.
Guang Zhao and colleagues, China University of Petroleum, Qingdao, evaluated the performance of foams
enhanced with comb-polymer gels in high-temperature reservoirs using laboratory experiments and oilfield
tests. Comb-polymer gels form viscoelastic shells around foam bubbles, protecting them against shrinkage
and drainage and improving their stability. The comb polymer gel increases the solution viscosity, but
decreases its surface tension. This reduces the foam volume but increases the thickness and strength of the
film.
Oilfield tests in high-temperature reservoirs (100 C) showed that the gel-enhanced foam increased oil
production and decreased water contamination.
Enhanced foam stability by adding comb polymer gel for in-depth profile control in high temperature
reservoirs,
Guang Zhao, Caili Dai, Yanhui Zhang, Ang Chen, Zhihu Yan, Mingwei Zhao,
Colloids Surf., A 2015, 482, 115124.
DOI: 10.1016/j.colsurfa.2015.04.041
http://www.chemistryviews.org/details/news/7972991/Enhanced_Oil_Recovery.html 2015/11/12
Colloids and Surfaces A: Physicochem. Eng. Aspects 482 (2015) 115124
h i g h l i g h t s g r a p h i c a l a b s t r a c t
A long-term stability of gel enhanced (a) and (b): morphology of conventional aqueous foam; (c) and (d) morphology of gel enhanced foam.
foam was prepared for in-depth
prole control in high temperature
reservoirs.
Stability mechanisms of gel enhanced
foam by comb polymer gel were stud-
ied.
Enhanced oil recovery mechanisms of
gel enhanced foam were proposed.
a r t i c l e i n f o a b s t r a c t
Article history: A long-term stability of gel enhanced foam as an in-depth prole control agent in high temperature
Received 17 February 2015 reservoirs was successfully prepared by adding comb polymer gel. The increased viscosity of gel brings
Received in revised form 12 April 2015 a negative effect on surface tension which reduces the gel enhanced foam volume. In turn, the increased
Accepted 22 April 2015
viscosity could enhance the thickness and strength of foam lm which increases foam stability and
Available online 4 May 2015
plugging capacity in porous media. The morphology results show that the gel enhanced foam has a
thicker bubble lm which enhances its foam stability. The effect of injection mode, gasliquid ratio, gas
Keywords:
injection velocity and formation permeability on the plugging capacity was investigated by single sand-
Gel enhanced foam
In-depth prole control
pack experiments. When the gasliquid ratio and gas injection velocity were respectively set at 1:1 and
Stability 0.5 ml/min, co-injection of gel enhanced foaming solution and gas could obtain a better plugging capacity
Plugging capacity in high permeability sand-packs. Parallel sand-pack experiments show that the prole improvement
Oileld application capacity of high formation permeability ratio is much better than that of low formation permeability
ratio. The visual simulation experiment was also conducted to illustrate the owing behavior of gel
enhanced foam. By Jiamin effect or Jamin superimposed effect, directly plugging and bridging in the
large pore space, the gel enhanced foam can effectively reduce the permeability of porous media in high
permeability zones and divert uid into low permeability zones, thus increases the swept volume. The
treatment has been successfully used in Henan oileld of China which provides a reference to water
production control in other similar high temperature oilelds.
2015 Elsevier B.V. All rights reserved.
1. Introduction
Foam has been widely used for water production control in oil
recovery operations [14]. When being injected into formation, the
foam can increase apparent viscosity of gas and reduce gas mobil-
ity in high permeability zones. The present of foam could improve
oil swept volume effectively by pluging throat pores in high per-
meability zones and diverting uid into low permeability zones
[5,6]. Additionally, foam is usually formed by surfactant which may
decrease oil-water interfacial tension and improve oil displacement
efciency [7,8]. Thereby, the studies on the application of foam have
attracted great attention in oileld industry.
Aqueous foams are the initial conventional foams for oil recov-
ery applications. However, the interfaces of aqueous foams are
only stabilized with surfactants which can be easily collapsed
when being transported through porous media in the formation.
Therefore, aqueous foams are not applicable for long-term water
production control treatments. To obtain the long-term stability of Fig. 1. Schematic of foam generation apparatus.
Table 2
Core parameters for parallel sand-pack experiments.
Sand-pack no. Diameter (cm) Length (cm) Porosity (%) Permeability (mD) Permeability Ratio
concentration is more than 0.3%. It could be attributed to the limited process. Due to the larger viscoelastic resistance in the solution,
number of sites available on the gaswater interface. When all the the nitrogen gas transports slowly which reduces the bubble size,
available sites are occupied, no further surfactant molecules can be and then decreases foam volume of gel enhanced foam. In turn, this
attached to the gaswater interface, the adsorption and desorption property contributes to the foam stability by inhibiting the escape
balance is achieved. Therefore, the foam volume and decay half-life of gas from bubbles and the thinning of foam lm. Thereby, the
will not increase. gel enhanced foam is still compact after aging 30 min at 100 C
However, the volume of gel enhanced foam is lower than that of which ensures its highly effective stabilization in porous media.
aqueous foam. Compared with the aqueous foam, the gel enhanced Consequently, the gel enhanced foam is a better choice for in-depth
foam decay half-life is signicantly further improved (Fig. 4a) but control in high water cut oilelds.
decreases foam volume (Fig. 4b). The gel as the external phase is a
viscosity system which can form a viscoelastic shell around the bub- 3.1.2. Effect of gel viscosity
ble surface that protects bubbles against shrinkage and drainage. Fig. 4 above shows the gel enhanced foam has a better foaming
Although the gel improves foam surface elasticity, it also brings performance and a longer stability than aqueous foam. The driving
adversely effect on the gel enhanced foam volume in the foaming force may be attributed to the increased viscosity of gel enhanced
foam. In this experiment, the gel viscosity on the foaming perfor-
mance and surface tension was studied. Fig. 5 shows that the foam
decay half-life increases while the foam volume decreases with
increasing gelation time. However, the foam decay half-life and
volume would not change when the gelation time reaches 28 h.
It can be related to the system viscosity and surface tension. In the
initial stage, the foam systems have a lower viscosity and surface
tension (Fig. 6) which could bring surfactant molecules adsorbed
at the gaswater interface easily. Therefore, the lower surface ten-
sion causes a larger foam volume of gel enhanced foam and the
lower viscosity brings a longer decay half-life. However, as the sys-
tem viscosity increases, the surface tension rises up which leads to
a weak foaming capacity and instability of gel enhanced foam. In
turn, the increased viscosity could change the foam surface elastic-
ity and affect the surfactant molecules arrangement, then further
affect the foaming performance and stability. But the foam vol-
ume decreased signicantly when the gel system was formed. The
increased in viscosity would provide an increased resistance to
surfactant motion which could slow the transport of surfactant
molecules, thus reduce foam volume [22,23]. Whereas the surfac-
tant molecules adsorbed at gaswater interface are still active in
this stage, so the gel enhanced form has a good foaming capac-
ity and stability. In addition, the increased viscosity can form a
viscoelastic shell which protects bubbles against shrinkage and
Fig. 6. Effect of gelation time on viscosity and surface tension of gel enhanced foam. In order to have a better application of gel enhanced foam, the
injection mode, gasliquid ratio, gas injection velocity and forma-
decreases the foam drainage velocity. The increased viscosity can tion permeability were systemically evaluated in the experiments.
make up for the adverse effects of increased surface tension on the
foaming performance and stability. Consequently, the foam sys- 3.3.1. Effect of injection mode on plugging capacity
tems have a good foam capacity and stability when the gel viscosity Co-injection and alternately injection modes were designed
increases. to study the effect of injection mode on plugging capacity. In
co-injection mode, gel enhanced foam was generated by a foam
3.2. Foam morphology generator before being injected into sand-pack; in co-injection
mode, alternately injection of 0.25 PV foaming solution and 0.25 PV
The morphology is studied to conrm that the comb polymer gel nitrogen gas for two rounds. 1.0 PV of foaming solution and nitro-
affects the foam stability by trinocular metallurgical microscope. gen gas were injected into sand-pack in both of the two modes. The
Fig. 7. Morphology of conventional aqueous foam and gel enhanced foam, respectively. (a) and (b) Conventional aqueous foam with the only 0.3% surfactant; (c) and (d) gel
enhanced foam (0.3% surfactant + 0.3% comb polymer + 0.6% phenolic resin cross-linker).
120 G. Zhao et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 482 (2015) 115124
can form large bubbles which are easily stranded and plug the big
pore throats, then increase the owing resistance in the sand-packs.
Therefore, the resistance factor increases. However, larger bubbles
usually have thin foam lms which bring instability of gel enhanced
foam. It may cause larger bubbles burst when ows through small
pore throats, resulting in a slightly decrease of resistance factor in
the water ooding stage. Although the low gas injection velocity
(<0.5 ml/min) has a smaller resistance factor in the injection stage,
the resistance factor signicantly rises after water ooding. The
gas can fully contact with foaming solution and form small vis-
coelastic bubbles in low gas injection velocity. The small bubbles
decrease the owing resistance when transports in sand-pack in the
initial stage, resulting in a weak plugging capacity. But the thick-
ness of foam lm further increases after the gel formed. The gas
was strongly trapped in bubbles by the thick lm which enhances
the stability of gel foams. Consequently, the gel enhanced foam can
be stable in the sand-pack. By directly plugged and Jamin super-
imposed effect in the pore throats, the gel enhanced foam can
effectively plug the high permeability zones in sand-pack at the
lower gas injection velocity condition.
Fig. 12. Prole improvement capacity for permeability ratio of 2.16:1 and 7.43:1,
respectively. (a) Permeability ratio of 2.16:1; and (b) permeability ratio of 7.43:1.
3.3.4. Effect of formation permeability on plugging capacity
No. 1115 of sand-packs were used to study the effect of forma-
tion permeability on gel enhanced foam plugging capacity in this 3.3.5. Effect of formation permeability ratio on prole
experiment. The gas injection velocity and gasliquid ratio were improvement capacity
set at 0.5 ml/min and 1:1, respectively. The experimental results The prole improvement capacity serves as an important
were shown in Fig. 11. It can be seen that the resistance factor parameter in characterizing prole control treatments. A high per-
increases with the formation permeability in the co-injection and meability sand-pack and a low permeability sand-pack were used
water ooding stage. The larger the formation permeability is, the to simulate a heterogeneous formation in the experiments. The
larger the resistance factor is. It can be attributed to the selective larger the permeability ratio is, the more serious the formation
mobility reduction of gel enhanced foam [26,27]. The gas moves heterogeneity is. The gas injection velocity and gasliquid ratio
more quickly in high permeability zones than in low permeabil- were set at 0.5 ml/min and 1:1, respectively. 0.5 PV of gel enhanced
ity zones. It makes the bubbles more easily be trapped in the high foam was injected into sand-packs, and No. 16-19 of sand-packs
permeability zones, and then form a high ow resistance. Addition- were used in the experiments. Fig. 12a and b shows that the
ally, more small bubbles can be generated by living behind lamella water production changes through the whole injection stage and
division and snap-off [28] when the gel enhanced foam transports water ooding stage. During the early stage of gel enhanced foam
through pore throats, which further increases owing resistance in injection, almost all of the injected water was produced from the
the sand-pack. These properties of gel enhanced foam contribute high permeability sand-pack, and the produced water cut nally
to improve plugging capacity when conducting on prole control reached 100%, resulting in an invalid circulation of injection water.
treatment. As a result, the high resistance factor will bring larger However, the water production of high permeability sand-pack
owing resistance in high permeability zones which makes the fol- suddenly decreases and more water was gradually produced from
lowing water divert into low permeability zones, thus enhances the low permeability sand-pack after being injected 0.5 PV of gel
swept volume. enhanced foam, especially after aging for 28 h at 100 C. When gel
122 G. Zhao et al. / Colloids and Surfaces A: Physicochem. Eng. Aspects 482 (2015) 115124
Fig. 13. Visual simulation results in etched glass model. (a) Jiamin effect and Jamin superimposed effect; (b) emulsication effect; (c) squeezing effect; and (d) dragging
effect.
enhanced foam is injected into physical models, the foam solu- the high permeability zones. Therefore, the foam can effectively
tion preferentially enters the high permeability zones. It can be plug high permeability zones. However, for the low permeability
considered the selective plugging capacity of gel enhanced foam. ratio of sand-packs, the foam inevitably enters the low permeability
When the pore throat size is much smaller than the bubble size, sand-packs and brings slightly harm to non-target zones, and then
the bubbles would be trapped at the entrance of pore throat and decreases the prole improvement capacity. Consequently, the gel
directly plug the high permeability channel. When the pore throat enhanced foam is better for the in-depth prole improvement of
size is a little larger than the bubble size, two or more bubbles seriously heterogeneous formation.
would bridge across the pore throats and effectively reduce the
permeability of the porous media in the high permeability zones. 3.4. Flowing behavior and oil recovery capacity in visual model
Additionally, the Jamin effect would also increase water owing
resistance when the bubbles pass through the pore throats. By Fig. 13 shows the owing behavior of gel enhanced foam in
directly plugging, bridging and Jamin effect, the gel enhanced foam the etched glass model. When gel enhanced foam is injected, the
can divert the following water into the low permeability zone, thus foam preferentially enters the high permeability channels. Through
improves formation prole. The experimental results further show Jiamin effect or Jamin superimposed effect (Fig. 13a), directly plug-
that the prole improvement capacity of high permeability ratio is ging (Fig. 13b and c) and bridging (Fig. 13c) in the large pore space,
better than that of the low permeability ratio. The larger the per- the foam can block thief-zones and bring owing resistance in high
meability ratio is, the more easily the foam preferentially enters permeability zones, and then divert following water into adjacent
Table 3
The contrast of injection status between after and before prole control.
Injection Water injection Pressure index Full degree Injectivity Injection Water injection Pressure index Full degree Injectivity
pressure (m3 d1 ) (MPa) index pressure (m3 d1 ) (MPa) index
(MPa) (m3 d1 MPa) (MPa) (m3 d1 MPa)
low permeability zones, thereby enhance oil recovery. During the Almost all of the parameters, including injection pressure, water
owing process, the foam can be deformed and pass through pore injection, pressure index, full degree and injectivity index, increase
throats easily (Fig. 13a and c), which brings squeezing effect and when conducting on gel enhanced foam treatment. Additionally,
dragging effect on the residual oil. As the foam moves, the residual the decrease of oil production and water cut is oblivious, indicat-
oil could be easily driven out (Fig. 13c and d). Additionally, due ing this technology is useful for water production control in high
to the surfactant in the gel enhanced foam, the residual oil can temperature oilelds.
be emulsied and dispersed in the high permeability zones. The
emulsication effect can decrease the mobility of the aqueous dis-
placing phase and reduce interfacial tension between oil and water Acknowledgements
[29,30], thereby decreases the owing resistance of viscous oils and
enhances oil recovery. This work was sponsored by National Natural Science Foun-
dation of China (No. 51174221), Science Funds for Distinguished
Young Scholar of Shandong Province (No. JQ201013), Innovative
4. Field application Research Team in University (No. IRT1294), China Scholarship
Council (No. 201406450008).
The gel enhanced foam as an in-depth prole control agent
has been successfully applied in Henan oileld of China. Six injec-
tion wells were selected for the prole control treatment. Up to References
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