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Installation
Verification
Pre-Functional
Operational
performance
testing
Functional
Functional
performance
testing
Installation Verification
What need to be inspected .?
What is specified actually provided.
Installation meets class/owner standards.
Actual design meets design intend.
Installation operates per design intend.
Installation Verification
Machinery:
Inspect equipment for shipping/installation
damage.
Supplied equipment matches approved submittal
- Equipment size,HP,voltage & accessories.
Equipment installed per manufacturer
recommendation.
Equipment is properly hooked up with connected
services(piping , electrical).
Verify equipment access & serviceability.
Installation Verification
Piping:
Verify piping is installed per certified
doctation(piping material, pressure
rating,welding,size,insulation,supports etc.)
Verify all valves, devices & instrumentation
are provided & properly installed.
Verify piping leak/pressure test, flushing done.
The routing of the piping is under allowable
limit for specified operation/yard standard.
Installation Verification
Electrical:
Visual inspection for complete & correct
installation.
Verification of cable & accessories types.
Installation & continuity testing of cables.
Megger/Insulation testing of equipment's.
Earthing checks.
Operational Performance
Instruction from Original Equipment
Manufacturer(OEM) will be referred under
individual discipline.
Pre-checks to be conducted per specifications.
The system will be checked for safety function
operation .
Results tabulated & compare with set standard
values.
If outcome within specification range, system will
be integrated & performed for its function.
Functional Performance
All the mechanical & electrical devices to be
operated together to achieve intended output
from the system.
The out put from the system tabulated &
compared with standard operation datas.
If required the tuning/modification has to be
performed under allowable limit to get actual
figures.
Tools
Tools
Safety - Lockout/Tag out:
Electrical:
Piping:
BALLAST & PRELOAD SYSTEM
Line Tracing:
Check pipe system to ensure compliance with
approved piping P&ID drawing.
Verify the valves dimension and flow direction
is correct.
Confirm overboard discharge valves are
tested with Class certificate.
Check the fittings, strainers, accessoriesfor
proper installation and ensure space for
maintenance/operation.
BALLAST & PRELOAD SYSTEM
WP_20130825_016.mp4
Deserved Improvement!!!