Академический Документы
Профессиональный Документы
Культура Документы
https://www.researchgate.net/publication/266141557
CITATIONS READS
0 1,800
1 author:
Prabhakar Purushothaman
Conceptia Software Technologies, Bangalore, India
17 PUBLICATIONS 4 CITATIONS
SEE PROFILE
Th e u se r h a s re q u e st e d e n h a n ce m e n t o f t h e d o wn lo a d e d file .
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Declaration Sheet
Delegates Name PRABHAKAR.P
Reg No BAB0911001
Course MACHINERY DESIGN Batch FT2011
Module Code AME501
Module Title COMPUTER AIDED ENGINEERING
Module Start Date 10-10-2011 Submission Date 05-11-2011
Module Leader Mr. Monish Gowda
Submission Arrangements
This assignment must be submitted to Academic Records Office (ARO) by the submission date before 1730 hours for
both Full-Time and Part-Time students.
Extension requests
Extensions can only be granted by the Head of the Department / Course Manager. Extensions granted by any other
person will not be accepted and hence the assignment will incur a penalty. A copy of the extension approval must be
attached to the assignment submitted.
Late submission Penalties
Unless you have submitted proof of Mitigating Circumstances or have been granted an extension, the penalties for a
late submission of an assignment shall be as follows:
Up to one week late: Penalty of one grade (5 marks)
One-Two weeks late: Penalty of two grades (10 marks)
More than Two weeks late: Fail - 0% recorded (F2)
All late assignments must be submitted to Academic Records Office (ARO). It is your responsibility to ensure that
the receipt of a late assignment is recorded in the ARO. If an extension was agreed, the authorization should be
submitted to ARO during the submission of assignment.
To ensure assignments are written concisely, the length should be restricted a limit indicated in the assignment
questions. Each participant is required to retain a copy of the assignment in his or her record in case of any loss.
Declaration
The assignment submitted herewith is a result of my own investigations and that I have conformed to the guidelines
against plagiarism as laid out in the PEMP Student Handbook. All sections of the text and results, which have been
obtained from other sources, are fully referenced. I understand that cheating and plagiarism constitute a breach of
University regulations and will be dealt with accordingly.
Signature of the
Delegate Date
<Computer aided
engineering> ii
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Signature of Signature of
Module Leader Course
Manager
TABLE OF CONTENTS
_______________________________________________________________________
Abstract 01
Part -A
1.0 Introduction 02
1.1Advantages of using CAD/CAM for CNC programming 02
1.1.1 Chances of error 02
1.1.2 Setup time 03
1.1.3 Modification of programme 03
1.1.4 Error detection 03
1.1.5 Effective use of machine and cutting tool 03
1.2 Case study supporting CAD/CAM based programming 04
1.3 Conclusion 04
PART - B
2.0 Swivel machine vise 05
2.1 CATIA 05
2.2 Generation of 3D model using CATIA 05
2.2.1 Swivel base 05
2.2.2 Fixed jaw 06
2.2.3 Movable jaw 08
2.2.4 Guides 10
2.2.5 Jaw plates 11
2.2.6 M10 Allen screw 12
2.2.7 M12 Hexagonal bolt 13
2.2.8 Lead screw 13
2.2.9 M16 T-bolt 14
<Computer aided
engineering> iii
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
PART - C
3.0 Surface modeling 22
3.1 Surface modeling procedure of water scooter 22
3.2 Rendering 26
3.3 Connect checker 27 3.4 Cutting plane analysis 28
PART - D
4.1 Comments on learning outcome. 29
4.2 Conclusion 29
5.0 References 30
<Computer aided
engineering> iv
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
LIST OF FIGURES
_______________________________________________________________________
<Computer aided
engineering> v
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
<Computer aided
engineering> vi
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
<Computer aided
engineering> vii
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Nomenclature
_______________________________________________________________________
Acronyms
CAD Computer aided design
CAM Computer aided manufacturing
CIM Computer integrated manufacturing
RE Reverse engineering
RP Rapid prototype
NC Numerical control
CNC computerized numerical control
DNC Direct/Distributed numerical control
PDM Product data management
PLM Product life management
GD&T Geometrical dimensioning and tolerance
<Computer aided
engineering> viii
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Abstract
The module computer aided engineering has briefly explains about how production
operations are carried out in industries with the use of computer to meet the global challenge and to
market any product globally the manufacturer will be focusing the following aspects to manufacture
the product with good quality, the cost of the product should be very less, cycle time should be less
and productivity and efficiency has to be raised to meet this aspects computer aided engineering is
the solution. And the latest technologies in CAE like Reverse engineering and Rapid prototyping
help the manufacturer to create the engineering data from existing products and to modify and
introduce a new product in shorter lead time. The elements of Computer aided engineering are CAD
(computer aided design), CAM (computer aided manufacturing), CIM (computer integrated
manufacturing), CAPP (computer aided process planning) etc, which supports the manufacture in
different aspects to manufacture their product.
The Part-A assignment is the debate about the CNC programmers now a days in industries the
usage of conventional machines is with limited application due to various advantages industries
switch over to either NC/CNC/DNC all these latest machines the relative movement of cutting tool
and work piece are controlled by the data or codes called numerical control programme which can
be generated either manually by finding out the co-ordinates or by means of the use of CAD/CAM
software the debate is about the scope of NC manual programmers by the year 2020
The Part-B assignment involves in creation of the assembly drawing of the swivel machine vise
with the use of CAD software CATIA V5R18 it includes
PART-A DEBATE
1.0 Introduction
In present days industries calculate time is equal to money to compitate in business it is
required to produce good quality products in the less cost this will be achieved by increased
productivity CNC technology is been used widely in industries to increase productivity such as metal
cutting machines- Milling, Turning, etc metal forming machines like bending forming machines
metal molding machines like injection molding etc inspection CMM,LMM and so on the
programming for this machines is done using CAD/CAM software. The development of NC come
across the following stages.
1) Stage1-NC machines programming is done by punch tape and fed into tape reader
manual programming will not be effectively using the axes of the machine.
Fig1.4 Forging die of bevel gear[2 ] Fig1. 5 Showing tool path while machining[2 ]
In Fig 1.4 profile of a complicated forging die of bevel gear which is been machined using CNC
machines for machining such complicated profiles CAD/CAM based programming is the suitable
method.
In Fig 1.5 showing the tool path generated by CAD/CAM Software which will be the effective
method for machining such profiles in reduced cycle time of machining with increased tool life and
without any strain hardening generation in work piece but in manual programming identifying such
tool path will be difficult.
The other advantage in CAM based programming is creating programme for core and cavity is
very easy using either any one of part say with core profile immediately the programme for cavity
profile can be created it also suits for punch and die but in case of manual programming co-
ordinates has to be find out separately and programming has to be done individually
1.3 Conclusion
By 2020 there will be the tremendous development in field of CNC machineries with various
axes which is also required because most of the products gets modified day to day and also to
satisfy the customer product is to be manufactured in very short lead time and also manual
programming has only limited application. Instead of skill full programmers industries will choose
CAD/CAM software
contains a circular T-slot through which swivel base and movable jaw is clamped and also it has a
circular projection in which movable jaw is aligned.
Jaw plates are clamped with fixed and movable jaw using Allen screw Development
stages of Jaw plates in CATIA
Initially outer sketch is created in Sketcher work bench
Then in Part work bench its thickness is assigned using pad
Two Counter bore holes are created using hole and mirror operation
Finally material property is applied as steel
By using contact faces constrain guides are assembled to movable jaw Hexagonal bolts
assembled to guides
Hexagonal bolt are brought into assembly work bench by using existing component option
By using contact faces constrain bolts are assembled to movable jaw Jaw plates
assembled to fixed and movable jaw
Jaw plates are brought into assembly work bench by using existing component option
Orientation is done by move option
By using coincidence constrain axis is aligned between threaded holes present in the faces
and counter bore present in jaw plates
By using contact faces constrain guides are assembled to movable jaw Lead screw
assembled to fixed and movable jaw
Lead screw are brought into assembly work bench by using existing component option
By using contact faces constrain lead screw is assembled Hexagonal nut assembled to
lead screw
Hexagonal nut is brought into assembly work bench by using existing component option
and type weather clash, contact or clearance in between mating surface and its related if exist in the
below Fig ( ) the clash analyses report of swivel machine vise assembly is shown.
Since the one half of the water scooter is symmetrical to other half the half portion of the image is
hided
Once the half portion is finished the remaining portion is created by mirroring
Material property is applied to water scooter
Real time rendering is done
3.2 Rendering
After completing the surfaces of the water scooter rendering process is carried out to view the
photo realistic image of the water scooter by taking the image to rendering environment and selecting
the related background for the image and placing the image properly and rendering process is carried
out the Fig 3.12 shows the view of rendered image.
PART - D
4.2 Conclusion
In Part A in debate brief discussion about NC programme generation
with the use of CAD/CAM software verses manual programming by the
year of 2020.
References
[5]Mr. Monish gowda, Computer Aided Engineering Module notes, M.S.Ramaiah School of Advanced
Studies, Bangalore.
Computer aided
engineering> 33
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
<
Computer aided
engineering> 34
M.S Ramaiah School of Advanced Studies Postgraduate Engineering and Management Programme (PEMP )
Computer aided
engineering> 35