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ContaminationControl Software
Version 2.02
Operating Manual
Doc.: 3305497a
CoCoS 1000 – V 2.02
Trademarks
The trademarks of other companies are exclusively used for the products of those
companies.
Exclusion of Liability
Every effort has been taken to ensure that the information provided herein is correct,
however, errors cannot be ruled out. Consequently, we accept no liability for such errors as
may exist nor for any damage or loss whatsoever which may arise as a result of such errors.
The content of the manual is checked regularly. Any corrections required will be incorporated
in subsequent editions. We welcome any suggestions for improvements.
Technical specifications are subject to change without notice.
Contents
Contents.................................................................................................................................. 3
Terms and Conditions Pertaining to the Sale and Delivery of Software Products .......... 4
Foreword ................................................................................................................................. 5
Service.................................................................................................................................. 6
Modifications to the Product ................................................................................................. 6
Warranty ............................................................................................................................... 6
1 Introduction / Software Description .............................................................................. 8
1.1 General.......................................................................................................................... 8
1.2 What's New — Changes to CoCoS 1000 ...................................................................... 8
1.3 About This Operating Manual........................................................................................ 8
1.4 Explanation of Symbols, Warnings, etc ......................................................................... 9
1.5 System Requirements ................................................................................................... 9
2 Installation of the Hardware ......................................................................................... 10
2.1 Electrical Installation of the CS 1000........................................................................... 11
2.1.1 Block Diagram ...................................................................................................... 11
2.1.2 Connector Cable .................................................................................................. 11
2.1.3 Typical Wiring Diagram ........................................................................................ 12
2.2 CS 1000 in the RS-485 Bus ........................................................................................ 13
2.3 Condition Sensor Interface (CSI-D-5).......................................................................... 14
2.3.1 Included with the CSI-D-5 As Supplied ................................................................ 14
2.3.2 CSI-D-5 Connection Schematic ........................................................................... 14
2.3.3 Power Adapter Set-up .......................................................................................... 15
2.4 CSI-D-5 Driver Installation........................................................................................... 16
3 Installing the CoCoS 1000 Software............................................................................ 18
3.1 Starting CoCoS 1000................................................................................................... 22
3.1.1 Main CoCoS 1000 Windows ................................................................................ 24
3.2 Saving Results On Line ............................................................................................... 26
3.3 Troubleshooting........................................................................................................... 27
3.3.1 CS 1000 font not installed. ................................................................................... 27
Foreword
For you,
HYDAC Filtertechnik GmbH Abt.: SVFI, Techn. Dokumentation Postfach 1,251 66,273
Sulzbach / Saar
Fax: ++49 (0) 6,897 509 846 Email: filtersysteme@hydac.com
Service
If you have any questions, suggestions, or encounter any problems of a technical
nature, please contact us. When contacting us, please always include the model/type
designation and article no. of the product:
Fax: ++49 (0) 6897 509 846 Email: filtersysteme@hydac.com
Warranty
For the warranty provided by us, please refer to the General Conditions of Sale and
Delivery of HYDAC Filtertechnik GmbH.
They are available at: www.hydac.com => Legal information.
HOW can I find the section and page I’m looking for?
Page through the operating instructions, keeping your eyes focussed on the lower right
corner.
As soon as you see the page number you are looking for, stop paging.
Product description or
Chapter description
The documentation number/edition and index are featured in the lower left corner of each
page and on the cover sheet of the instructions. This information features the following
format:
BeWa Product 12345678-a en
The documentation no. is a stock no. which is used to order the instructions. The index is
increased every time the instructions are revised or changed.
Please note that the method described above of locating specific information
does not release you from your responsibility for carefully reading the entire
manual prior to starting the unit up for the first time and carefully rereading the
manual at regular intervals later on.
1.1 General
The CoCoS Contamination Control Software (referred to below as CoCoS) enables the
CS 1000 to be operated in a convenient manner.
It is also used to operate and perform exports from CS 1000 units networked by an RS-485
bus (max. of 26 CS 1000 units possible).
The CoCoS 1000 PC software pack is freeware.
The software is supplied on a CD which comes standard with the CS 1000 and CSI-D-5
Condition Sensor Interface. (CoCoS 1000 PC software = part/no. 3251484).
The current version of the CoCoS 1000 software is available for download from our website:
www.hydac.com => Download => Software => Servicetechnik => CoCoS 1000
The CoCoS 1000 software is always backwards compatible. This means that the latest
version of the CoCoS 1000 software supersedes all previous versions and that all CS 1000
units can be operates and exports made from them using small firmware modules.
In this manual it is assumed that the user has a working knowledge of Windows 2000,
ME, XP and that one of these Windows versions is installed.
This symbol points to important instructions and tips for the proper
handling and operation of the unit. Non-adherence to these instructions
may cause the unit to malfunction or discontinue operation.
This symbol designates tips for usage and other particularly useful
information.
If you have any questions, suggestions, or encounter any problems with the CoCoS 1000
software, please contact:
In order to install the software, you must have administrator rights or rights
enabling you to install the software in an unimpeded manner.
3 7
4 6
5
M12x1, 8-pol., male,
specified acc. IEC61984 / VDE0627
1 µF
Internal Supply voltage 9 – 36 V DC
supply 1
Voltage
voltages
Regulator
3 GND for supply voltage
DC
+ 6 RS485 +
DC
- 7 RS485 -
galvanically Not to be
isolated
connected
5 Not to be connected
supply
2 Analog out +
Converter
6 pink RS-485 +
6 4 RS-485
5 7 blue RS-485 -
USB
= 5 V DC
8 red
Shield
8 Schirm
1 2 Shield 1 white
Blindage
= 24 V DC
7 3 3 green
Converter
6 pink RS-485 +
6 4 RS-485
5 7 blue RS-485 -
USB
2 brown
SPS Eingang
250 PLC Input
4 yellow SPS Entrée
8 red
Shield
To prevent a ground loop, connect the shield of the connector cable if and only if the
CS 1000 is not grounded or not sufficiently connected to the protective earth (PE)
conductor.
/
le ig
po ol
,9 p
l e l, 9
ab be
l C Ka
ria ll
Se erie
ble l /
32 S
Ca be
-2 32
a
RS S-2
or
K
/
US B
R
er
US
B
od
Konverter / Converter
RS-232 <-> RS-485
(Art-Nr. / p/no. 6013281)
oder / or
USB <-> RS-485
(Art-Nr. / p/no.: 6042337)
max. 5 m
Data+ Data-
RS-485 - 10 VDC …
30 VDC
HECOM Busadresse /
HECOM Bus address A
.
RS-485 -
.
RS-485 +
.
≈ 1000 m
.
HECOM Busadresse /
HECOM Bus address B
.
.
RS-485 -
RS-485 +
.
.
HECOM Busadresse /
HECOM Bus address C
.
. .
. .
Abschlusswiderstand ≈ 120 Ω /
. Terminator ≈ 120 Ω
max. 26 Stk / HECOM Busadresse /
HECOM Bus address Z
max. 26 units
1
4
USB-B
2
CoCoS
Desktop PC
1000
5
CoCoS
1000
3
Oder / or / ou
USB-A
CS 1000
Notebook
2
3
1 Make sure that the correct line plug has been selected.
Make sure that the arrows of the plug and socket are as shown in the figure
3 above. The "+" symbol must be connected to the inner contact of the plug. If this
is not the case, reverse the plug.
If no matching driver is installed, it has to be selected from the CoCoS 1000 CD or unzipped
in the zip download file in the /7561 folder.
The CoCoS 1000 setup makes a note of the USB port during installation.
Disk
Insert the CD labeled 'USB-Serial Cable Diskette' in your CD-ROM drive (E:) and then click
"OK".
Also click "OK" if you want to copy files from a path, e.g. from a disk or a network server.
Insert the CD with the CoCoS 1000 PC software or select folder /7561 from the unzipped
download file, followed by pressing .
3) Select the letter of the CD-RM drive or select folder /7561 from the unzipped download
file.
Files Needed
The file 'ser2pl.sys' on the USB Serial Cable Diskette is needed.
Enter the path to the file and then click on "OK".
Press .
The driver ser2pl.sys will now be installed.
4) If installation is successful, you will find the driver with the corresponding COM port no.
in your device manager. Locate the COM port no. You now have to run CoCoS 1000.
• The 7561 folder contains the driver for the adapter box.
• The Fonts folder contains the font of the CS, which should be installed automatically with
the software.
Press .
Press .
Now press .
Upon successful completion of installation you will be asked to restart your PC.
2) After launching the software, the serial port has to be set first.
Depending on your Windows operating system, the program will show “COM3” or
“ASRL3::INSTR” for serial port number 3.
The connected serial port can be determined via Device Manager in the Windows
Control Panel (see section 2.4).
A popup window will remind you to check if the CS 1000 is properly connected via the CSI-D-
5 to your PC and the power adapter is inserted in the AC line.
Press .
The window shows a virtual CS 1000 panel. The appearance and operation are the same as
for the real CS 1000 with the display.
For details on operating the unit, please refer to your CS 1000 operating and maintenance
manual.
The keypad consists of six keys. These keys are used to operate the CS and to navigate
through the menus (hierarchically structured).
Keypad buttons Description
- one level up
Esc - no value change
Shows the addresses of all devices found -> Select your device
In the event of an error the status LED is continuously red (no blinking code) and the error
code is shown below the keypad.
For an exact description, please refer to your CS 1000 operating and maintenance manual
(see Status LED / Error Messages/Troubleshooting)
The file is stored in a Custom Pattern format (.SAV), which can be opened with a text editor.
We recommend: Windows Editor or Notepad.
The data can be directly imported into Microsoft Excel.
Year Month Day Hours Min Sec ISO ISO ISO SAE SAE SAE SAE Temp Flow Drive
utes onds 4µ 6µ 14µ A B C D
... . . .. .. .. .. .. .. .. .. .. .. .. .. ..
3.3 Troubleshooting
3.3.1 CS 1000 font not installed.
• While installing CoCoS 1000 the font CS 1000.fft is installed in the respective directory.
Sometimes problems occur subsequent to installation, causing the following error to be
shown in the display of the CoCoS 1000.
If the display shows different characters, the CS font has to be installed manually.
• The typeface CS 1000-Liteon Standard (CS1000-Liteon.ttf) is installed under Control
Panel -> Fonts. When asked, press to overwrite the TFF file already installed.