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INTRODUCTION
COMPANY BACKGROUND
Unfortunately, only ten years later, the company's period of growth was
halted by the 1973 oil crisis. The entire country was affected, and the "Brazilian
miracle", a period of rapid growth in the economy ended. Petrobras itself nearly
went bankrupt. But, then, a year later, the company discovered an oil field in
Bacia de Campos. This discovery boosted its finances and helped it restructure
nationwide. In 1975, Petrobras signed contracts partnering with private oil
contracts concerning exploration for more oilfields in Brazil. The company was
also affected by the 1979 energy crisis, but not as bad as in 1973.
On April 21, 2006, the company started production on the P-50 oil
platform, in the Albacora East Field at Campos Basin, which gave Brazil self-
sufficiency in oil production. The following year, the Tupi oil field in the Santos
Basin was discovered. This field could possibly be the world's largest. In 2007,
Petrobras inaugurated the Petrobras 52 Oil Platform. The 52 is the biggest
Brazilian oil platform and third in the world. In 2008, Petrobras announced the
discovery of the Jupiter field, off the coast of Rio de Janeiro.
The following year, Petrobras discovered what is possibly the world's third
largest oil field in the State of So Paulo. However, no evidence has been shown
for this so far. In 2009, Petrobras announced a market capitalization plan to
finance its future investments in ultra-deep oil exploration. The share offering in
the BM&F Bovespa Stock Exchange took place in September 2010, becoming
the largest market capitalization in history, with R$ 120,4 billion (US$69,97
billion) in shares issued. In 2009, it also acquired Esso's Chilean business.
Petrobras also finalized a $10 billion loan from China in return for a ten years
long supply of oil (150,000 barrels (24,000 m3) a day the first year, 200,000
barrels (32,000 m3) a day the nine others).
II. PROCESS
Petrobras turn crude oil into products that are essential to the entire
population's everyday life, working to meet the growing demand for oil products
in Brazil. They currently have 13 refineries, spread nationwide, and a shale
processing unit in Paran. In 2014, the refining park produces a total of 2.17
million bpd, such as diesel, gasoline, naphtha, jet fuel, liquefied petroleum gas,
and lubricants, among other substances used as feedstock for many other
products. This volume is 45,000 barrels of oil per day above the previous record,
set in 2013, with a 2.1 percent increase in the year.
Producing oil products from oil involves, basically, three main processes:
1. Distillation
In Petrobras, distillation is the process of separating oil products:
The oil is heated at high temperatures until evaporating. This vapor
returns to a liquid state as it cools at different levels within the distillation
tower. At each level there is a container that collects a particular oil
product.
Refining starts in Petrobras when crude oil is distilled in the crude oil
distillation unit (CDU). The various components of crude oil have different sizes,
weights and boiling temperatures and because they have different boiling
temperatures, they can be separated easily by the process called distillation.
The process begins when crude oil is heated to a high temperature.
Heating is usually done with high pressure steam to temperatures of about 1112
degrees Fahrenheit / 600 degrees Celsius. When the mixture boils, lightest
materials where first formed like propane and butane and rises to the top of the
first atmospheric column. Medium weight materials, including gasoline, jet and
diesel fuels, condense in the middle. Heavy materials, called gas oils, condense
in the lower portion of the atmospheric column. The substance with the lowest
boiling point will condense at the highest point in the column; substances with
higher boiling points will condense lower in the column.
Heavy distillate materials will be further refined to reduce its boiling
temperature to make various products.
2. Conversion
Conversion is the process that transforms the heavier, lower value oil
parts into smaller molecules, giving rise to the noblest oil products. This
increases oil utilization.
Petrosix
3. Treating
Introduction
After primary oil/water separation, there is often a small amount of
unwanted salts in residual water in the crude oil that needs to be reduced to a
concentration around 5-10 PTB (Pounds per Thousand Barrels) salt.
This salt needs to be removed so that the crude oil can be processed in a
renery or stabilizer plant without fouling heaters and exchangers and other
equipment. Crude Oil Desalting technology is utilized to remove residual salt to
meet these requirements.
The type and size of the Desalter that is used is dependent on a number
of fundamental factors such as pressure, temperature, uid viscosity and ow-
rate, as well as customer requirements relating to maximum salt allowed in the
product oil stream.
Description
To dehydrate most crude oils (< ~35API) to water levels where they are
acceptable to reneries, heating is needed. This has several benets:
Electrostatic Dehydration
Distributors are used to ensure even plug ow up the vessel and grids.
The 2 grid system is still widely used, however more modern and
improved Low Salt Treaters are available in various other proven styles 3 grids
and 1, 2 or 3 phase power supplies, to achieve oil purity of 0.1% BS&W or better.
Desalting
More important than water content to a rener is the salt content of the oil.
Depending on the downstream process, a limit of between 1- 10 PTB of salt is
usually specied which can require additional treatment beyond dehydration.
This can be performed by a Desalter unit.
Clean dilution or wash water is injected into the crude oil feed to the
Desalter through a mixing device to dilute the brine to a level where the target
salt content can be achieved by the downstream Dehydration unit.
Degassing
Mechanical Treaters
Process Group also offers Mechanical Treaters with the following benets
and features:
Blending
The crude oil feed-stocks used for blending often vary in quality and for
this reason crude oil blenders normally use viscosity or density trim control
systems. When the crude oil blender is started the required flow rate and
component ratio is set by the control system based on the ratio in the recipe. A
density or viscosity analyzer, installed at a homogeneous point in the blender
header, generates a control signal, which is used to continually optimize the
blended product by adjusting the component ratio. This ensures that the blended
product remains as specified at all times during the batch.
III. PRODUCTS
The need for oil products in Brazil rapidly changed from 2010 and 2012.
And in every year, the increase ranges to 7.9%. Petrobras Brasileiro S.A.
operates in the distribution, trade and manufacturing of oil products and
byproducts, in addition to in imports and exports. On the Brazilian streets and
roads, the company has upwards of 7,000 service stations, the biggest service
station network in Brazil. The company ceased to be Brazil's legal monopolist in
the oil industry in 1997; it remains a significant oil producer, with output of more
than 2 million barrels (320,000 m3) of oil equivalent per day. And to supply the
emerging needs for oil products, Petrobras created products to satisfy the needs.
Petrobras Brasileiro S.A. mainly produces products for roads, rails, on the
sea or in the sky, their technology guaranteed customers with high-quality,
reliable products.
Liquefied Petroleum Gas (LPG) is one of the lightest fractions of oil and it
burns very clean, with extremely low levels of pollutant emissions. Because of
these characteristics, it can be used in closed environments, such as in the
kitchen of the house, for industrial applications that are sensitive to pollutants,
and to manufacture glass, ceramic products, and food.
Petrobras operate in the transport and storage of oil products, biofuels and
natural gas by means of our Transpetro subsidiary. They operate a network of
pipelines ranging over 30,000 km, our own oil tankers or chartered vessels, and
onshore and waterway terminals, where they store the products before they are
shipped to the refineries or for export.
Fleet renewal
Trade
Distribution
Leaders in oil product and biofuel distribution in Brazil, the company have
12,000 major customers and a network of over 7,500 service stations nationwide,
where they resell fuels and lubricants by means of their Petrobras Distribuidora
subsidiary. Abroad, they have service stations in Argentina, Chile, Colombia,
Paraguay and Uruguay.
In Brazil, they also distribute liquefied petroleum gas (cooking gas) to
millions of consumers and several industry and trade sectors by means of the
companys Liquigs subsidiary, the Brazilian markets leader in the distribution of
bottles used at homes.
Oil and natural gas exploration and production are Petrobras core
activities. They seek to increase their reserves and develop production to make
sure they can meet the increased demand for energy. With technology and the
persistence of their employees, they overcome challenges that once seemed
impossible, such as the deep waters of the Campos Basin, in the 1970s. Today,
production in deep pre-salt waters is already a consolidated reality. Therefore,
they are always in search of the next frontier, expanding their operations in a
sustainable manner in areas with great potential for exploration and production.
Most of their oil reserves are nestled in offshore fields, a fact that has led
their drilling activities to achieve increasing depths.
To operate in pre-salt and post-salt areas, several platforms have come
into operation in recent years, such as P-58, P-62, the FPSOs Cidade de
Mangaratiba, Cidade de Ilhabela, among others. FPSO P-63 has already been
deployed, and the P-61 (an TLWP - Tension Leg Wellhead Platform) will soon be
deployed at the Papa-Terra field (Campos Basin). They will operate integrated
with each other, with joint processing capacity of 140,000 bpd of oil and a million
cubic meters of gas per day. The first oil of FPSO Cidade de Itagua is expected
for 2015.
For 2015, their production target is 2.1 million barrels of oil per day.
Transportation of Products
303 km (188 mile) gas pipeline linking Cabinas to Vitria, the site of the
gas processing facility that handles gas produced from the Campos Basin.
This pipeline has the capacity to transport up to 20 mmm 3/d (707 mmcf/d)
from the Esprito Santo Basin to the Southeast Region;
22 km (14 mile) gas pipeline linking the Pecm LNG terminal to their
distribution network in the Northeast Region with capacity to transport up
to 7 mmm3/d (247 mmcf/d) of natural gas.
The Oil Law requires that a separate company operate and manage the
transportation network for crude oil, oil products and natural gas in Brazil, so the
company created a wholly-owned subsidiary, Transpetro, in 1998 to build and
manage their vessels, pipelines and maritime terminals and handle various other
transportation activities. In May 2000, Transpetro also took over the operation of
their transportation network and storage terminals to comply with the
requirements of the Oil Law. As of October 1, 2001, with the approval from the
ANP, these pipelines and terminals were leased to Transpetro, which started to
offer its transportation services to Petrobras and third parties. As the owner of the
facilities leased to Transpetro, they retain the right of preference for its
shipments, based on the historical level of transportation assessed for each
pipeline, formally assigned by the ANP. The excess capacity is offered to third
parties on a non-discriminatory basis and under equal terms and conditions.
Prior to the enactment of the Oil Law, Petrobras were the only company
authorized to ship oil products to and from Brazil and to own and operate
Brazilian pipelines. Additionally, only vessels flying the Brazilian flag were entitled
to carry shipments to and from Brazil. Pursuant to the Oil Law, the ANP now has
the power to authorize any company or consortium organized under Brazilian law
to transport crude oil, oil products and natural gas for use in the Brazilian market
or in connection with import or export activities, and to build facilities for use in
any of these activities. The Oil Law has also provided the basis for open
competition in the construction and operation of pipeline facilities.
In March 2005, Petrobras signed all of the financing documents for the
PDET project originally designed to enhance their crude oil transportation system
extending from their most productive fields, located in the Campos Basin, to their
refineries located in the Southeast region of Brazil.
Under the revised project, the original offshore fixed platform (PRA-1) will
be connected to five offshore production platforms through pipelines and will
transfer the crude oil to a floating, storage and offloading platform (FSO) and two
monobuoys, which will in turn facilitate the transfer of the crude oil to shuttle
tankers or the export of the crude oil to other countries. The shuttle tankers will
transport the oil to the Southeast terminals where it will be pumped to existing
onshore pipelines connected to refineries in Rio de Janeiro, Minas Gerais and
So Paulo. The PDET project will cost approximately U.S.$760 million and is
expected to start its commercial operation in the first quarter of 2007. This project
will permit the increase the flow of oil produced in the Campos Basin by up to
630,000 barrels per day.
Gas pipelines
Compared with road transport, the pipeline network affords significant
environmental gains on account of its greater flexibility, increased operating
safety, fewer accidents and spills, and lower rates of atmospheric emissions, thus
providing significant environmental gains.
Their natural gas transport pipeline network ranges for over 9,000
kilometers.
In 2008, they experienced oil spills totaling 115,179 gallons of crude oil,
compared to 101,970 gallons of crude oil in 2007 and 77,402 gallons in 2006.
Educate, train, and commit workers to the HSE issues, getting suppliers,
communities, competent bodies, worker representative entities and other
stakeholders involved;
Encourage the registration and treatment of HSE issues and take
performance in HSE into account in the consequence and recognition
systems;
Foster health and protect human beings and the environment by
identifying, controlling and monitoring risks, adjusting process security to
the best global practices and being ready for emergencies at all times;
Ensure the sustainability of projects, ventures and products throughout
their life cycle, considering the impacts and benefits on the economic,
environmental and social dimensions;
Consider operation and product ecoefficiency, minimizing the adverse
impacts that are inherent to the industry's activities.
Legal Compliance
Their activities must be in compliance with the current health, safety and
environment legislation.
New Undertakings
New projects must be in accordance with the legislation and incorporate the best
health, safety and environment practices throughout their life cycle.
Change Management
Information Management
Information and knowledge related to health, safety and the environment should
be accurate, up to date and documented in order to facilitate queries and use.
Communications
Contingency
Product Management
Petrobras must ensure the health, safety and environment aspects of their
products, from the source to final destination, and undertake all efforts to
continuously reduce the impacts they may cause.
Operating Safety
Petrobras work everyday thinking about the safety of their employees and
their operations. Therefore, the company prepares for risks seeking to improve
operations to mitigate their impact on the environment, on people's health, and
on the assets themselves and the communities where they operate.
To prevent accidents, Petrobras meet rules and adopt strict standards and
operating procedures. Their workforce is trained to operate safely. They practice
the "When in doubt, stop!" motto. If anyone has any questions while undertaking
a procedure, he or she is instructed to stop immediately.
Environment
o Water resources
Petrobras seek to adopt technologies that are less intensive in water use, to
optimize production processes, and to implement technologies that enable water
reuse.
o Climate change
o Biodiversity
Petrobras take biodiversity into account when planning their projects and in
their day to day operations, undertaking actions for environmental protection and
restoration.
o Operational safety
With the safety of their employees and operations in mind, the company seek
to prepare for risks and optimize their operations to mitigate potential impacts.
o Environmental licensing
Valuing Diversity
By knowing the reality that surrounds the company, they can ensure social
insertion and improve people's quality of life, always with respect for diversity.
Petrobras is set into motion by the work of people on all continents. They
count on the diversity of cultures, knowledge, and talent. They invest in their
employees because the company knows it is impossible to achieve excellence in
financial results, productivity, and technology without valuing people.
Workforce Commitment
Integrated Management
Sustainable Development
Carry Petrobras Systems business and activities out with social
responsibility, implementing their commitments pursuant to the principles set
forth by the UNs Global Compact and contributing to sustainable development.
Human Rights
Diversity
Respect the human and cultural diversity of their workforce and of the
countries where they have operations.
Labor Principles
Corporate Performance
Careers
In Brazil, anyone who is just starting can get to know technical careers
and participate in the daily life of Petrobras, in internships or in a program aimed
at young apprentices.
To prepare the energy market for new demands, they also invest in
programs that offer training courses and scholarships to students from the
technical to the doctorate level.
Training Opportunities
For young people in social vulnerability, the company promotes the social
inclusion: They have the opportunity to experience their company after the
vocational course in institutions.
Petrobras takes part in other initiatives, offering scholarships to students
at the technical, undergraduate and doctoral level and to researchers. They also
visit schools to present to students to the technical professions related to the
energy industry.
Internships
In Brazil, they have been elected several times the "Company of the
Dreams of Young People." Students live in practice what they learn at Brazilian
schools, monitored by their professionals. Young talents enroll for internship
openings at their administrative and operating units across the country.
Petrobras University
From the well to the service station, they generate the energy that sets
ones life into motion as they operate in several areas. They research, innovate
and provide consumers with quality products. They have built a network of more
than 30,000 kilometers of oil and gas pipelines, and have a fleet of 60 vessels
which is currently under expansion.