SIMATIC Safety Integrated: For Factory Automation

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SIMATIC Safety
Integrated
for Factory Automation

SIMATIC Safety Integrated
For all industrial environments
Safe und high available Fail-safe
Introduction Main focus: process automation Main focus: factory automation
Concept
Controller Controller
PROFIsafe CPU 412H for PROFIBUS
CPU 414H ET 200S F-CPU
Configurations CPU 315F/317F/319F
CPU 417H
Product CPU 416F
overview
for PROFINET
Periphery CPU 315/317F/319F
connection CPU 416F
S7 Distributed Engineering Engineering
Safety
CFC, Safety Matrix FUP, KOP
Further
Information PROFIBUS with PROFIsafe-Profile PROFINET with
PROFIsafe-Profile
Actors ET 200M ET 200eco ET 200S ET 200pro ET 200S ET 200pro
Sensors
*) for Factory Automation Industry Sector

08/2008 Slide 2/58 Siemens AG 2008 - Subject to modifications
Introduction
Concept
The concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
The concept
Introduction Standard Failsafe engineering

Concept engineering Tool
tool Distributed Safety
PROFIsafe STEP 7
Configurations
Product
overview Standard Failsafe
CPU Application
Periphery
connection F-Hardware Program
S7 Distributed
Safety
Further Standard Failsafe

Information Remote I/O I/O Modules
Standard PROFIsafe
PROFIBUS DP
Industry Sector
The concept
Introduction Coexistence of standard program and safety-related program on

Concept one CPU
PROFIsafe Changes to the standard program have no effect on the integrity of the
Configurations
safety-related program section
Product
overview
Periphery
connection
S7 Distributed Standard program

Safety
Further
Information
Safety program
Standard program
Back-up Industry Sector

The concept
Coded Processing
Introduction
Time redundancy and diversity replace
Concept
complete redundancy
PROFIsafe
Configurations
Product A, B C
overview
Operators Operation Output
Periphery AND
connection
S7 Distributed
Safety Coding Comparison Stop
Further by D /C
Information
OR
Divers Divers Divers
Operators /A, /B Operation D = /C Output
Time redundancy
Time
Industry Sector
The concept
Introduction
Concept
F-DI
PROFIsafe uP Left uP Right
Configurations PROFIsafe telegram PSF Input

Product Driver
Data CRC
overview
F-CTRL 1
Periphery
Data xf Coded xc
connection
F-CPU F FBs STEP 7
S7 Distributed zf = xf + yf zc = xc + yc + 1
Safety F-Coded FBs
Further
Information F-CTRL2 Bad
Data CRC
PROFIsafe telegram PSF Output
F-DO Driver
uP Left uP Right
Plus Minus Wrong CRC

-> PROFIsafe Stop or
-> CPU Stop
Industry Sector
Introduction
Concept
PROFIsafe
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
PROFIsafe
Introduction
Introduction Safety-oriented communication via PROFIsafe-Profile

Concept First standard of communication in accordance with safety standard
IEC 61508
PROFIsafe PROFIsafe-Profile supports the
safe communication for the Fail-safe Standard Fail-safe Standard
Configurations
open standard bus PROFIBUS data data data data
Product and PROFINET
overview The PROFIsafe-Profile meets PROFIsafe PROFIsafe
Black channel"
Periphery possible faults like address layer layer
connection adulteration, deceleration,
data loss with Standard Standard
S7 Distributed bus bus
Safety
Serial numeration protocol protocol
of PROFIsafe-telegram
Further Time monitoring PROFIBUS
Information
Authenticity monitoring PROFINET
via unique addresses
Optimized CRC-checking
PROFIsafe supports standard- and failsafe

Communication by one medium
Industry Sector
PROFIsafe
PROFIsafe Specification V2.0
Introduction Overview: Possible Errors and detection mechanism

Concept Remedy: Consecutive Time Out Codename for Data
Number with Receipt Sender and Consistency
PROFIsafe Failure type: Receiver Check
Configurations Repetition
Product
overview Deletion

Periphery
connection Insertion
S7 Distributed
Safety Resequencing
Further
Information
Data Corruption
Delay
Masquerade (standard
message mimics failsafe)
Revolving memory failure
within switches
Industry Sector
PROFIsafe
Which protocol must be supported ?

Introduction
Concept Encapsulation IO- Local bus

C
PROFIsafe F-
Host
Configurations
Product
overview
PROFINET PROFINET- PROFIBUS.
SWITCH
Periphery PROFIBUS
connection Link
Modular Device PROFIBUS Device
S7 Distributed
PROFINET F F F
Safety D D D
-IO I O O Encapsulation
Further Device
Information Encapsulation
Sensor
Actuator
Zur sicheren Kommunikation muss

F-DI Fail-safe digital input auch der PROFIBUS Teilnehmer die
F-DO Fail-safe digital output mglichen Fehler des Switches
IO-C PROFINET IO-Controller beherrschen
Industry Sector
PROFIsafe
Which protocol version applies when ?

Introduction
Concept
Goal: 100% compability
A PROFIsafe slave which supports the v2 mode must be able to replace an older
PROFIsafe
version of this PROFIsafe slave which only supports the v1 mode without the
Configurations need of any adaption
Product
overview Protocol with Protocol with
PROFIsafe V2 Slave 8Bit-Counter 24Bit-Counter
Periphery
connection
used in (= PROFIsafe V1 (= PROFIsafe V2
mode) mode)
S7 Distributed
Safety
PROFIBUS network
Further mandatory mandatory
only
Information
PROFINET network
- mandatory
only
PROFIBUS /
mandatory mandatory
PROFINET network
Industry Sector
PROFIsafe
Which protocol version applies when ?

Introduction
Concept PROFINET PROFIsafe V2

PROFIsafe
Configurations Proxy
Product
overview
Only
Periphery
DP Slave V2 I/O-Device V2
connection
S7 Distributed
DP Master
Safety PROFIBUS PROFIsafe V1 or V2
Further
Information
DP Slave V1 DP Slave V2
DP Slave V1
V1 = PROFIsafe Profil V1
V2 = PROFIsafe Profil V2
Industry Sector
Introduction
Concept
Configurations
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
Configurations
Non-Safety and Safety in one System
Introduction
B+B HMI System
Concept
PROFIsafe
Configurations
Product S7 300F /
overview S7 400F
Periphery
connection
e.g. PROFIBUS DP
S7 Distributed
Safety
Further
Information
ET 200M ET 200eco
SIGUARD
Laserscanner
ET 200M
Light Curtain
ET 200S
Industry Sector
Configurations
Non-Safety und Safety in seperated PLCs
Introduction
B+B HMI System
Concept
PROFIsafe
Configurations
Product Non-Safety PLC S7 300F /

overview S7 400F
Periphery
connection e.g. PROFIBUS DP
S7 Distributed
Safety
Further
Information
ET 200M ET 200S
SIGUARD
Laserscanner
Light Curtain
ET 200M
ET 200S
Industry Sector
Configurations
Non-Safety und Safety in seperated Systems
Introduction HMI System

B+B
Concept
PROFIsafe
Configurations
Non-Safety PLC
Product
overview S7 300F /
S7 400F
Periphery
connection
S7 Distributed e.g. PROFIBUS DP

Safety
Further
Information
ET 200M ET 200S
SIGUARD
Laserscanner
Light Curtain
ET 200M
ET 200S
Industry Sector
Configurations
Decentralized approach
Introduction One Visualisation for

Non-Safety and Safety
Concept B+B
Non-Safety
PROFIsafe DP Master
Configurations e.g. PROFIBUS DP
Product
overview
Periphery
connection
S7 Distributed IM 151-7 F-CPU IM 151-7 F-CPU S7 300 F-CPU

Safety
Further
Information
I-DP Slave I-DP Slave I-DP Slave
Safety and Non-Safety as separated function

production cells with own safety circuits
Industry Sector
Introduction
Concept
Product overview
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
SIMATIC Safety Integrated Controller
Introduction
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
SIMATIC Safety Integrated controllers
for Factory automation
Introduction Use of centralized and distributed ET 200S, ET 200M, ET 200pro

Concept
and ET 200eco I/O with PROFIsafe
PROFIsafe
Programming with standard-
Configurations STEP 7 in FBD and LAD
Product Block library with examples
overview certified by German Technical
Inspectorate (TV)
Periphery (S7 Distributed Safety)
connection
S7 Distributed Compliance with all

Safety essential safety standards
Further TV Certificate No.: Z2 02 03 20411 009
Information EN 954 (to Category 4)
IEC 61508 (to SIL 3)
IEC 62061 (to SIL 3)
UL 1998, UL 508 and UL 991
NFPA 79-2002 (US) and NFPA 85 (US)
Industry Sector
For factory automation
Introduction IM151-7 F-CPU CPU 315F-2DP CPU 317F-2DP CPU 319-3PN/DP

CPU 315F-2PN/DP CPU 317F-2PN/DP
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection 192 kB (2DP)
Work memory 128 kB 1 MB 1,4 MB
S7 Distributed 256 kB (2PN/DP)
Safety
Load memory
64kB* 8 MB 64kB* 8 MB 64kB* 8 MB 64kB* 8 MB
Further (plug in)
Information
Process image
128 Byte 384 Byte 2048 Byte 2048 Byte
PII/PIO
2048/2048/
FB/FC/DB 1024/1024/511 2048/2048/1023 2048/2048/ 2047
4095
Bit memories 2048 Bit 16 kBit 32 kBit 64 kBit
* integrated Industry Sector

For Factory Automation
CPU 416F-2 CPU 416F-3PN/DP

Introduction
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
Work memory 5,6 MB 11,2 MB
S7 Distributed
Safety
Load memory
Further 1 MB* 64 MB 1MB* 64 MB
(plug in)
Information
Process image
16 kB 16 kB
PII/PIO
FB/FC/DB 5000/5000/ 10000 5000/5000/ 10000
* integriert
Bit memories 128 kBit 128 kBit
Industry Sector
Fail-safe ET 200S I/O
The range at a glance
Introduction SIMATIC PROFIsafe-Modules

Concept Observing the discrepancy, short circuit/cross
PROFIsafe
circuit and wire break observing on board
Configurations
Parameterization with STEP 7
Product
overview
Periphery Fail-safe
Properties
connection periphery
S7 Distributed
Safety
Further The modular I/O for multi-channel applications with

Information
ET 200M X X X -- -- --
up to 24 channels per module
The bit-modular I/O with up to eight channels per

ET 200S X X X -- X X X
module
The modular, multifunctional I/O in high degree of
ET 200pro X -- X -- X (x) X1) protection IP 65/67
The low-cost block peripheral device in high degree

ET 200eco X -- -- -- -- -- -- of protection IP 65/67
X1) in preparation (x) in conjunction with F-Switch PROFIsafe and Disconnecting Module ASM-400V
Industry Sector
Introduction For centralized expansion of the ET 200S F-CPU

Concept
For distributed expansion of
ET 200S F-CPU, S7-300F, S7-400F, S7-400FH
PROFIsafe
Configurations Supported safety related busses

Product PROFIBUS via IM151-1 HF
overview
PROFINET via
Periphery IM151-3 PN HF with integrated 2-port switch
connection
IM 151-3 PN FO (Plastic optical fiber)
S7 Distributed
Safety Digital For connecting digital sensors/encoders and/or
Further inputs/outputs loads/actuators
Information
For monitoring and short-circuit protection of the load and
Power modules sensor supply voltages
Fail-safe In the event of E-STOP the motor starters assigned switch

motor starters off selective and supervised
Fail-safe frequency For Safe Standstill, Safe Brake Rampand Safely

converters Reduced Speed
Industry Sector
Input/output modules and power modules
Introduction F-DI and F-DO for connecting digital

sensors/actuators and/or loads/actuators
Concept
PROFIsafe
Configurations
Product
overview
Periphery Module Properties

connection
4 x 2-channel inputs, SIL 3/Cat. 4/PL e or
S7 Distributed 4/8 F-DI DC 24V 8 x 1-channel inputs, SIL 2/ PL d
Safety
4 channels source/sink output, SIL 3/Cat. 4/ PL e
Further 4 F-DO DC 24V/2A
Access of muting-monitors
Information
Fail-safe relay module
1 F-RO DC 24V/5A
1 x relay output 5 A/ 230V
AC24..230V/5A
for SIL 3/Cat.4/ PL e (requires FDO for controlling)
I/O-modul for SIL 2/Cat.3/PL d
EM 4 F-DI / 3 F-DO 3 channel output; max. 4A; P-M-switching
DC24V/2A 4 channel input; L+: 24 V
Flexible use up to SIL 2/Kat.3/PL d
Industry Sector
Input/output modules and power modules
Introduction Power modules for monitoring and

securing the load and encoder supply voltages
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety Module Properties
Further 2 channels source/sink output, SIL 3/Cat. 4/ PL e
Information
PM-E F DC24 V Safety relay 10A, SIL 3/Cat. 4/PL e
(P-M-switching) Safety-related shutdown of standard DO,
Cat. 3/PL d
Safety relay 10A , SIL 3/Cat. 4/ PL d
PM-E F DC24 V Safety-related shutdown of standard DO up to

(P-P-switching) Cat. 3/PL d
Industry Sector
Motor starters
Introduction No external feeder contactor required

Concept Diagnostics (short-circuit, temperature)
PROFIsafe Parameterization functions for simple
commissioning
Configurations
Product
overview
Modules Properties
Periphery
connection 6 fail-safe shutdown groups SIL 3/Cat. 4/ PL e
S7 Distributed PM-DF PROFIsafe Status display per fail-safe shutdown group
Safety Diagnostics (short-circuit, temperature)
Further 4 x 2 safe contact multiplier, SIL 3/Cat. 4/PL e
Information F CM
Must be combined with PM-D F / PM-D FX1
Switching capacity to 7.5 kW (16A)
F direct starter Intrinsically safe to Cat. 4/ PL e
1 direction of rotation
Switching capacity to 7.5 kW (16A)
F reversing starter Intrinsically safe to Cat. 4/PL e
2 directions of rotation
Industry Sector
Frequency converter
Introduction Safe standstill

Concept
Safe brake ramp
Safely reduced speed
PROFIsafe
Configurations Certified by German Institute for Occupational Safety (BIA)

and fulfill the requirements of Category 3 acc. to EN 954-1
Product and SIL 2 of IEC61508
overview
Periphery Modules Properties

connection 6 fail-safe shutdown groups SIL 3/Cat. 4/PL e
PM-D F X1,
S7 Distributed Status display for each fail-safe shutdown group
Safety PM-DF
Diagnostics: Short-circuit, over temperature, parameterization
Further
PROFIsafe error
Information Control unit of the ET 200S FC frequency converter with
integrated safety functions
ICU24F Closed-loop vector control
Evaluable speed encoder & temperature sensors
Slot for an optional Micro Memory Card (MMC)
Available power ratings: 0.75 kW, 2.2 kW, 4.0 kW
IPM25
Line-commutated regenerative feedback
Industry Sector
Fail-safe ET 200M I/O
Introduction For centralized expansion of the S7-300F

Concept For distributed expansion of
S7-300F, S7-400F, S7-400FH
PROFIsafe
Supported safety related busses
Configurations
PROFIBUS via IM153-2 HF resp. IM153 FO HF
Product
overview
Module Properties
Periphery
connection 12 x 2-channel inputs, SIL 3/Cat./PL e 4 or
SM 326 DI 24 24V DC
S7 Distributed
24 x 1-channel inputs, SIL 2/PL d
Safety SM 326 DO 10 24V DC/2A 10 x channel outputs,SIL 3/Cat. 4/PL e,
P-P switching
Further 8 x channel outputs,SIL 3/Cat. 4/PL e,
Information SM 326 D0 8 PM P-M switching
6 x 2-channel inputs, SIL 3/Cat. 4/PL e,
SM 336 AI 6 13 bits
0-20mA
4 x 2-channel inputs, SIL 3/Cat. 4/PL e or
SM 326 DI 8NAMUR 8 x 1-channel inputs, SIL 2/PL d
Galvanic isolation between F and standard modules
Isolating module for SIL 3/Cat. 4/PL e
Industry Sector
Fail-safe ET 200pro I/O
Introduction For distributed expansion of ET 200S F-CPU,

S7-300F und S7-400F
Concept
Supported safety related busses
PROFIsafe
PROFIBUS via IM 154-2 DP HF
Configurations
PROFINET via IM 154-4 PN HF
Product Cabinet-free application due to high degree of protection IP65/67
overview
Periphery
connection
Digital For connecting digital sensors/encoders and/or
S7 Distributed inputs/outputs loads/actuators
Safety
Further For monitoring and short-circuit protection of the load and

Information
Power modules sensor supply voltages
Motor starters up to 5,5 kW switching capacity in conjunction

Motor starters with F-Switch PROFIsafe and Disconnecting Module ASM-
400V
Fail-safe frequency For Safe Standstill, Safe Brake Rampand Safely

converters Reduced Speed (in preparation)
Industry Sector
Input/output modules
Introduction F-DI and F-DO for the connection of

Concept
digital sensors/encoders
PROFIsafe
Configurations
Product
overview
Periphery
connection Module Properties
S7 Distributed EM 16/8 F-DI 8x2-channel inputs, SIL 3/Cat.4/PL e or
Safety 16x1-channel inputs, SIL 2/Cat.3/PL d
- Rated input voltage 24V DC
Further
Information - 2 short circuit proof supply
EM 8/4 F-DI/F-DO 4x2-channel inputs, SIL 3/Cat.4/PL e or

8x1-channel inputs, SIL 2/Cat.3/PL d
4xP-M-switching outputs, SIL 3/Cat.4/PL e
- Output current 2A
- Voltage 24V DC
Industry Sector
Motor starter and F-Switch 1(2)
Introduction No external feeder contactor required

Concept Diagnostics (short-circuit, temperature)
PROFIsafe Parameterization functions for simple
commissioning
Configurations
Product
overview
Periphery Module Properties

connection Motor starters up to 5,5 kW switching capacity
Motor starter
S7 Distributed All settings can be parameterized by bus
Safety Comprehensive diagnostics signals
Further Overload can be acknowledged by remote reset
Information Current unbalance monitoring
Stall protection
Emergency start function in the event of overload
Current value transmission by bus
Current limit monitoring
Direct-on-line or reversing starters
25 A per segment
Supplied with 400 V AC brake contact as an option
Industry Sector
Motor starter and F-Switch 2 (2)
Introduction
Concept
PROFIsafe
Configurations
Product Module Properties

overview
F-Switch 3 x P-P-switching source/sink output, SIL 3/Cat. 4/ PL e
Periphery PROFIsafe
connection Permits safe disconnection of standard I/O modules,
SIL 2/Cat.3/PL d
S7 Distributed
Safety Safe controlling of ET200pro motor starters in conjunction
Further
with the ASM 400V module, SIL 3/Cat.4/PL e
Information Activation of parameterized safety functions of ET200pro
frequency converters (in preparation)
2 x digital inputs, SIL 3/Cat.4/PL e
400 V Double disconnection of the main circuit supply
disconnecting SIL 3/Cat.4/PL e
module Feedback of the module's functional state over bus
Industry Sector
Fail-safe ET 200eco I/O
Introduction For distributed expansion of

ET 200S F-CPU, S7-300F und S7-400F
Concept
for a cabinet-free distribution
PROFIsafe Supported safety related busses
Configurations PROFIBUS
Product F-DI for the connection of digital
overview sensors/encoders
Periphery
connection
S7 Distributed
Safety
Further Module Properties

Information
4/8 F-DI DC 24V 8 inputs, SIL2/Cat.3/PL d or
4 inputs, SIL3/Cat.4/PL e
Internal encoder supply
Dimensions like standard modules
Degree of protection IP 65/67
Industry Sector
Failsafe periphery
Hardware requirements for SIL3 / Cat.4
Introduction S7 300:
Concept Safety protector (rel. 03) required
between standard modules (PLC, IM,
PROFIsafe
SM, CP, FM, ) and failsafe modules.
Configurations
Product
overview
ET 200M:
Safety protector required between
Periphery
connection standard modules (like IM, SM, CP,
FM, ) and failsafe modules
S7 Distributed - beside IM153-2 FO without standard
Safety
modules
Further
Information
ET 200S:
PM-E DC 24V AC120V/DC230V or
PM-E DC24..48V
Only failsafe I/O modules within one
power group
Industry Sector
Failsafe periphery
Required address area
Maximum amount of failsafe I/O modules for the F-CPU is depending on the
Introduction
process image
Concept e.g. CPU 315-2DP max. 384 byte PII/PIO
PROFIsafe
ET200M DI24* DO8* DO10* DI8 AI6*
Configurations
Product
Namur*
overview PII / 10/4 5/5 6/8 6/4 16/4
Periphery PIO Byte Byte Byte Byte Byte
connection
* only addresses divisible by 8
S7 Distributed ET200S 4/8 F-DI 4 F-DO
Safety
PM-E F
Further PII / 6/4 5/5
Information
PIO Byte Byte
ET200pro 8/16 F-DI 4/8 F-DI/ ET200eco 4/8 F-DI

4 F-DO
PII / 8/4 7/5 PII / 6/4
PIO Byte Byte PIO Byte
Industry Sector
PROFIsafe communication via
PROFINET and PROFIBUS
Introduction Fail-safe ethernet

communication I/O-Controller
Concept
I/O-Controller
PROFIsafe I/O-Controller -
I/O-Controller *
Configurations
I/O-Controller - I/O-Device
PN/PN
Coupler
I/O-Controller - I/O-Device
Product
overview I/O-Controller - I-DP Slave *
PROFINET
Periphery
connection I/O-Device IE PB Link I/O-Controller I/O-Device
I/O-Controller
DP Slave
S7 Distributed
Safety
-
Further
Information DP Master DP Master
PROFIBUS
DP Slave I-DP Slave DP Slave DP Slave

*Not available with WLAN
Industry Sector
PROFIsafe communication via PROFIBUS
Introduction
Concept
DP Master DP Master
PROFIsafe
Configurations
Product
overview
DP Master DP Master -
DP Master I-Slave
Periphery
connection PROFIBUS
S7 Distributed Master - Slave I-Slave - I-Slave* I-Slave - Slave*

Safety DP/DP
Coupler
Further
Information
DP Slave I-DP Slave I-DP Slave DP Slave
* also available with standard DP Master
Industry Sector
Introduction
Concept
Sensor/ actuator connection
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
Sensor / actuator connection to failsafe modules
Introduction Achievable safety category

Concept The achievable safety category is depending on the quality of the sensor
PROFIsafe (proof test interval, Mtbf time, probability of failures etc.) and the way of
connecting to failsafe I/O modules.
Configurations
Product
overview Selection of sensor:
Periphery When connecting electronic sensors to the failsafe input modules, the
connection testing of the short-circuit detection can interfere the sensor because of
S7 Distributed the pulsing of the internal sensor supply. Therefore the short circuit test
Safety has to be deactivated.
Further
Information
Selection of actuators:
Because of the internal testing (dark test/ bright test) of the output
channels the actuators must be able to tolerate
test pulses of 1ms
Industry Sector
Sensor connection with failsafe inputs
Examples: Cat.3
Introduction F-DI
Concept PROFIBUS
with PROFIsafe
PROFIsafe
Configurations
Product
overview
Periphery
connection One channel
sensors
S7 Distributed
Safety
P P
Further
Information Two channel
sensor
(according
Cat.3) P P
Exclusive OR
Sensor
(according
Cat.3) P P
For shut down signals the first connector has to be NC
Industry Sector
Sensor connection with failsafe inputs
Examples: Cat.4
F-DI
Introduction
Concept PROFIBUS
with
PROFIsafe
PROFIsafe
Configurations
Product
overview
Periphery
connection One channel
sensors
S7 Distributed
Safety
Further
Information Two channel
sensor
(according
Cat.4)
Exclusive OR
sensor
according
Internal power supply need not to be used Cat.4)
For shut down signals the first connector has to be NC
Industry Sector
Power circuit 24V - P/M-switched
up to 2A and 10A
Introduction
Concept PROFIBUS
DI
mit Feedback
PROFIsafe
PROFIsafe Controlled in F-program
PM-E F
Configurations
F-DO
Product
overview Control by F-DO
(Electronic output)
Periphery
connection Power circuit Position
max.2A control of
S7 Distributed power
Safety
Further
Information
Control by PM-E F
(Relais output) Position control
e.G. with
additional
sensors:
Pressure sensor
Power circuit endcontrol
max.10A ...
per Valve
Industry Sector
Power circuit >24V - P/M-switched
Example: normal synchron drive - Cat.4
Introduction
Concept PROFIBUS DI
mit
PROFIsafe
PROFIsafe Electronic-output P
Configurations
F-DO Power circuit 400V
Product
overview Motor starter
failsafe
Periphery
connection Position control
of power
S7 Distributed indirectly with
Replaces Feedback
Safety discret forced contacts
Further circuits
Information
Failsafe shut of with PM-D F

with 6 power groups Electronic-output - M
in ET 200S PROFIsafe
Industry Sector
Power circuit >24V - P/M-switched
Example: normal synchron drive - Cat.4
Introduction
Concept PROFIBUS DI
with
PROFIsafe Electronic-output P
PROFIsafe
Cross circuit between P-M must be excluded
Configurations
F-DO Power circuit 400V
Product
overview Motor starter
failsafe
Periphery
connection Position control
M of power
S7 Distributed indirectly with
Replaces Feedback
Safety discret forced contacts
P
Further circuits
Information
Failsafe shut of with PM-D F

with 6 power groups Electronic-output - M
in ET 200S PROFIsafe
Industry Sector
Power circuit switched by 1F-RO
Example: DC24V/AC24-230V up to 5A - Cat.4
Introduction
Concept PROFIBUS
with
PROFIsafe
PROFIsafe
Configurations
4F-DO 1F-RO to control classical safety loops
Product
overview
Controlled by F-DO
Periphery 1F-RO
to control loads
connection
directly
S7 Distributed DC 24V/5A
Safety AC 24-230V /5A
Further
Information
wiring to other 1F-RO modules

to switch a group of signals
Industry Sector
Power circuits 24V with group shut down
Example: valve block Cat.3
Introduction DO
Concept PROFIBUS
mit Valve group
PROFIsafe
PROFIsafe PM-E F
Configurations Feedback
Product
overview Safety related Power circuit
shut down with 24V/max.10A Position control
Periphery
PM-E F e.G. with
connection
additional
S7 Distributed sensors:
Safety Pressure
Selective sensor
Further control with endcontrol
Information standard DO ...
per Valve
M-Potential
Industry Sector
Introduction
Concept
S7 Distributed Safety
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
In general
Introduction Distributed Safety

Concept for configuring the hardware
and programming the
PROFIsafe safety-related application
Configurations
with FBD and LAD in the familiar
STEP 7 environment
Product (STEP 7 option package)
overview
Periphery The integral

connection F library of commands
S7 Distributed with off-the-shelf TV-certified
Safety programming examples and
function blocks individually
Further modifiable
Information
EMERGENCY-OFF
Two-hand control
Muting
Gate monitoring
....
Industry Sector
S7 Software Distributed
Configuration of the PLC
Introduction Configuration of F-PLC within STEP7 HW Config.

Concept Online password protection for PLC
PROFIsafe Enable PLC for safety mode
Configurations Adjust reserved address areas for compiler blocks
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
Configuration of the F-periphery
Introduction Configuration of F-modules within STEP7 HW Config.

Concept Short- and cross circuit test on signal line
PROFIsafe Discrepancy control when for 2oo2 evaluation
Configurations PROFIsafe parameters automatically adjusted
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
Software Distributed Safety
Handling of the F-program
Introduction Central handling and status of the failsafe application from SIMATIC
Concept Manager with the Safety program menu
PROFIsafe Status, protection, generating, loading, documentation ...
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
S7 Distributed Safety >=V5.4
Introduction New functions

Concept Channel granulate passivating for channel faults
With entry in the diagnostic buffer of the PLC
PROFIsafe
E.g. F-DI discrepancy fault
Configurations E.g. F-DO wire break
Product Userbility
overview Extension and improvement of the passwort handling
Delta-Download of F-program
Periphery
More Powerful Compilerchecks
connection
Detection of Writing Accesses on F-Resources out of the Standard User-Programm
S7 Distributed Detection, if there is a depassivation sequence in the F-programm for every used
Safety F-I/O
OV-Bit check
Further
Information Logbook
Support of PROFINET with PROFIsafe Profil
Failsafe S7-communication between S7-31x-2PN/DP CPUs on
Industrial Ethernet
Profibus data exchange broadcast
Direct data exchange between I-DP Slaves und DP-Slaves
Industry Sector
Further Information
www.siemens.com/f-cpu
Introduction
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
Function examples
www.siemens.de/automation/csi_de_WW/appl&tools
Introduction
Concept
PROFIsafe
Configurations
Product
overview
Periphery
connection
S7 Distributed
Safety
Further
Information
Industry Sector
SIMATIC Safety
Integrated

Thank
Title ofyou
the
presentation
Name: Martin Maier

Department: I IA AS FA PS 1
Address: D-Nuremberg
Gleiwitzerstrasse 555
Phone: +49 (911) 895-3828
Mail: martinmaier@siemens.com

SIMATIC Safety Integrated: For Factory Automation

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SIMATIC Safety Integrated: For Factory Automation

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for Factory Automation

*) for Factory Automation Industry Sector

Introduction Standard Failsafe engineering

Further Standard Failsafe

Introduction Coexistence of standard program and safety-related program on

S7 Distributed Standard program

Back-up Industry Sector

Configurations PROFIsafe telegram PSF Input

Plus Minus Wrong CRC

Introduction Safety-oriented communication via PROFIsafe-Profile

PROFIsafe supports standard- and failsafe

Introduction Overview: Possible Errors and detection mechanism

Which protocol must be supported ?

Concept Encapsulation IO- Local bus

Zur sicheren Kommunikation muss

Which protocol version applies when ?

Which protocol version applies when ?

Concept PROFINET PROFIsafe V2

Product Non-Safety PLC S7 300F /

Introduction HMI System

S7 Distributed e.g. PROFIBUS DP

Introduction One Visualisation for

S7 Distributed IM 151-7 F-CPU IM 151-7 F-CPU S7 300 F-CPU

I-DP Slave I-DP Slave I-DP Slave

Safety and Non-Safety as separated function

Introduction Use of centralized and distributed ET 200S, ET 200M, ET 200pro

S7 Distributed Compliance with all

Introduction IM151-7 F-CPU CPU 315F-2DP CPU 317F-2DP CPU 319-3PN/DP

Bit memories 2048 Bit 16 kBit 32 kBit 64 kBit

* integrated Industry Sector

CPU 416F-2 CPU 416F-3PN/DP

FB/FC/DB 5000/5000/ 10000 5000/5000/ 10000

Introduction SIMATIC PROFIsafe-Modules

Further The modular I/O for multi-channel applications with

The bit-modular I/O with up to eight channels per

The low-cost block peripheral device in high degree

Introduction For centralized expansion of the ET 200S F-CPU

Configurations Supported safety related busses

Fail-safe In the event of E-STOP the motor starters assigned switch

Fail-safe frequency For Safe Standstill, Safe Brake Rampand Safely

Introduction F-DI and F-DO for connecting digital

Periphery Module Properties

Introduction Power modules for monitoring and

PM-E F DC24 V Safety-related shutdown of standard DO up to

Introduction No external feeder contactor required

Introduction Safe standstill

Configurations Certified by German Institute for Occupational Safety (BIA)

Periphery Modules Properties

Introduction For centralized expansion of the S7-300F

Introduction For distributed expansion of ET 200S F-CPU,

Further For monitoring and short-circuit protection of the load and

Motor starters up to 5,5 kW switching capacity in conjunction

Fail-safe frequency For Safe Standstill, Safe Brake Rampand Safely

Introduction F-DI and F-DO for the connection of

EM 8/4 F-DI/F-DO 4x2-channel inputs, SIL 3/Cat.4/PL e or

Introduction No external feeder contactor required

Periphery Module Properties

Product Module Properties

Introduction For distributed expansion of

Further Module Properties

ET200pro 8/16 F-DI 4/8 F-DI/ ET200eco 4/8 F-DI

Introduction Fail-safe ethernet