140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB...

Pgina 1 de 7

Shutdown SIS

Previous Screen

Product: MOTOR GRADER

Model: 140H MOTOR GRADER APM01759
Configuration: 140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine

Testing and Adjusting

120H, 12H, 135H, 140H, 143H, 160H and 163H Motor Graders
Media Number -RENR4104-11 Publication Date -01/04/2009 Date Updated -01/05/2009

i04003699

Transmission Pressures - Test

SMCS - 3030-081-PX ; 3073-081-PX ; 3074-081-PX

Part Number -
S/N - 1251-192

Part Number -
S/N - CBC1-881

Part Number -
S/N - AMX1-UP

Part Number -
S/N - ATB1-UP

Part Number -
S/N - CCP1-313

Part Number -
S/N - 1261-237

Part Number -
S/N - CCA1-2186

Part Number -
S/N - CAF1-728

Part Number -
S/N - AMZ1-881

Part Number -
S/N - ASD1-574

Part Number -

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 2 de 7

S/N - APN1-805

Part Number -
S/N - ARF1-UP

Part Number -
S/N - ARL1-419

Part Number -
S/N - CBK1-1024

Part Number -
S/N - ALZ1-UP

Part Number -
S/N - 1241-UP

Part Number -
S/N - APM1-2656

When testing and adjusting the transmission and power train, move the
machine to an area clear of obstructions, with safe exhaust ventilation
for the exhausts. Sudden movement of the machine or release of oil
under pressure can cause injury to persons on or near the machine. To
prevent possible injury, do the procedure that follows before testing and
adjusting the transmission and power train.

Personal injury can result from spring force released when removing
cap screws.

Internal spring force will be released when cylinder assembly cap

screws are removed causing injury.

Always restrain cover as cap screws are loosened.

Follow the established procedure in the Service Manual to service these

parts.

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 3 de 7

NOTICE

Care must be taken to ensure that fluids are contained during

performance of inspection, maintenance, testing, adjusting, and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.

Dispose of all fluids according to local regulations and mandates.

Before you begin the test, refer to Systems Operation, Testing and Adjusting, "Machine Preparation
for Troubleshooting".

Table 1
Required Tools
Part Number Description Quantity
1U-5482 Pressure Adapter Group 1
1U-5481 Pressure Gauge Group 1
8T-0856 Pressure Gauge (0 to 6,000 kPa (0 to 870 psi)) 3

Table 2
Transmission Clutch Pressure
Test NEUTRAL FIRST GEAR SECOND GEAR FIRST GEAR
Port FORWARD FORWARD REVERSE

0.0 kPa (0.00 psi)

(3) 2295 150 kPa
0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi)
(333 22 psi)

(4) 0.0 kPa (0.00 psi) 1965 110 kPa (285

0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi)
16 psi)
(5)
0.0 kPa (0.00 psi) 2265 180 kPa (329 0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi)
26 psi)

(6) 0.0 kPa (0.00 psi) 2670 90 kPa (387 2670 90 kPa (390
0.0 kPa (0.00 psi)
13 psi) 13 psi)

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 4 de 7

(7)
0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi) 2350 95 kPa (341 0.0 kPa (0.00 psi)
14 psi)

(8) 2790 85 kPa (405

0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi)
12 psi)

(9) 2670 95 kPa (387

0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi) 0.0 kPa (0.00 psi)
14 psi)
(1)
(10)
0.0 kPa (0.00 psi) 1540 85 kPa (223 1540 85 kPa (223 1540 85 kPa (223
12 psi) (1) 12 psi) (1) 12 psi) (1)
( 1 )
Some machine applications have required an increase in clutch pressure. Refer to Service Magazine, SEPD093614
April 2008, "The Transmission Control Group Has Been Improved" for more information.

Table 3
Transmission Clutch Pressure
Test NEUTRAL FIRST GEAR SECOND GEAR FIRST GEAR
Port FORWARD FORWARD REVERSE
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)

1. Operate the machine until the transmission oil is at operating temperature of 51 C (124 F).

2. Stop the machine on a hard level surface. Move the transmission control lever to the
NEUTRAL position. Turn off the engine. Place blocks in front of the wheels and place blocks
behind the wheels.

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 5 de 7

Illustration 1 g01518689

(1) Transmission

(2) Cover for the transmission control valve

3. Remove cover (2) from transmission (1) . Remove the differential drive shaft.

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 6 de 7

Illustration 2 g01518690

(3) Test port for clutch pack 3

(4) Test port for clutch pack 4

(5) Test port for clutch pack 1

(6) Test port for clutch pack 6

(7) Test port for clutch pack 2

(8) Test port for clutch pack 5

(9) Test port for clutch pack 8

(10) Test port for clutch pack 7

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012

140H Motor Grader APM00001-UP (MACHINE) POWERED BY 3176C Engine(SEB... Pgina 7 de 7

4. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (9) and (8) .
Operate the engine at high idle with the transmission control (lever) in the NEUTRAL position.
Record the pressure readings in Table 3. Remove the gauges.

5. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test port (5) , (6) , and
(10) . Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.

6. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (7) , (4) , and
(10) . Operate the engine at high idle with the transmission control (lever) in SECOND GEAR
FORWARD. Record the pressure readings in Table 3. Remove the gauges.

7. Attach the 8T-0856 Pressure Gauges (0 to 6,000 kPa (0 to 870 psi)) to test ports (3) , (6) , and
(10) . Operate the engine at high idle with the transmission control (lever) in FIRST GEAR
REVERSE. Record the pressure readings in table 3. Remove the gauges. If the pressures need
to be adjusted, refer to Systems Operation, Testing and Adjusting, "Initial Pressures - Test and
Adjust".

8. Install the cover (2) and the differential drive shaft.

Copyright 1993 - 2012 Caterpillar Inc. Tue Aug 14 11:14:59 CDT 2012
All Rights Reserved.
Private Network For SIS Licensees.

https://sisweb.cat.com/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/s ... 14/08/2012