MECANIZADO

POR CNC SEMANA 3

Octubre 21, 2017

IN G. D IA N A B ELN PER A LTA ZU R ITA , MSC .

 AGENDA
Tema I: Centros de Mecanizado por control numrico.
Condiciones de corte Torno
 Cutting Conditions
Factors
Type of Operation

Roughing

Desbaste Finishing

Refinamiento
O Acabado
 Cutting Conditions

Velocidad Avance

Tool Material
HSS Carbide

Workpiece
Material
 Cutting Conditions

Tool materials High Speed Steels (HSS)

 Cutting Conditions
Tool materials

Carbides

T iN 8+2m

T iCN Coated
Uncoated T iC
S ubstrate P40
 RAKE ANGLE TURNING
Basic Terminology

8
 TURNING
Basic Terminology
SINGLE POINT CUTTING TOOL SIGNATURE
SINGLE POINT CUTTING TOOL SIGNATURE

1
 29-11

Cutting-Tool Nomenclature

Cutting edge: leading edge of that does cutting

Face: Superficie contra la que se apoya el chip, ya que est
separada del trabajo
Nose: Punta de herramienta de corte formada por unin de filo y
cara frontal

Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
 29-12

Cutting-Tool Nomenclature

Nose radius: radio a la que se muele la nariz

Size of radius will affect finish
Rough turning: small nose radius (.015in)
Finish cuts: larger radius (.060 to .125 in.)
Point: extremo de la herramienta que se ha triturado con fines de
corte
Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
 29-13

Cutting-Tool Nomenclature

Base: Superficie inferior del mango de la herramienta

Flank: superficie de la herramienta adyacente y por debajo del filo
Shank: cuerpo de la herramienta o parte sostenida en
portaherramientas

Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
 Lathe Toolbit Angles and Clearances
29-14

Copyright The McGraw-Hill Companies, Inc. Permission required for reproduction or display.
 29-15

Lathe Cutting-tool Angles

Positive rake:
Negative rake:point
face of
cutting tool and cutting
contacts edg e
metal
contact
first andmetal first and chip
chip moves
moves
up downofthe
the face theface of
toolbit
the toolbit

Copyright The McGraw-Hill Companies, Inc.

Permission required for reproduction or display.
 29-21

Turning

Assume cutting machine steel: If rake and relief clearance

angles correct and proper speed and feed used, a continuous
chip should be formed.
Copyright The McGraw-Hill Companies, Inc.
Permission required for reproduction or display.
TURNING
Basic Terminology
INSERT SHAPES
 TURNING
Basic Terminology
INSERT STRENGTH

Triangular Square Octagon Round

 Numerical Control
Conventional lathe

3
AXES OF MOTION
NC LATHE
NC LATHE

- Z axis
+
 +
NC LATHE

X axis
-
 +
NC LATHE
X diameter

X axis
20.00

-
X20.0
 +
CNC LATHE

X axis
- - +
Z axis

X: diameter
Z: length
 Numerical Control
Secondary linear axes: U, V, W.

26
 +
Secondary linear axes

X axis
U, V, W.

Z axis

U Axis
+
W axis

+
Para recordar
Consideraciones para operacin de torneado
insertos o pastillas de carburo

Cuanto menor sea el ngulo comprendido ), menor ser

la
resistencia del filo
 la profundidad de corte (d),
el avance (f) y
la velocidad rotacional del husillo (N)
en rev/min.
La velocidad de corte es la velocidad
superficial de la pieza de trabajo en
la punta de la herramienta.
 Turning
Cutting conditions

Cutting speed, V

Feedrate, f

Depth of cut, d
 Turning
Cutting conditions

12
 Turning
Cutting conditions
 Turning
Cutting conditions

Cutting Speed (m/min)

xDoxN (m/min)

V=

Depth of cut, d

Do - Df
d (mm) =
2
 Turning
Cutting conditions

Machining time (min)

Length of cut, l (mm)

tm (min)=
f x N (mm/min)
 Turning
Metal Removal Rate (cm3/min)
Velocidad de remocin de material.

19
 Turning
Cutting conditions
(Machining Data Handbook)

Tool Material
HSS

Workpiece
Material
Hoja de operaciones
Tabla de condiciones de corte

De no existir datos se interpola

Ejercicios
Actividad autnoma
De los siguientes ejercicios se tomar un Quiz la siguiente clase, subir en
documento de Word realizado los ejercicios con editor de ecuaciones hasta el da
mircoles 01 de octubre 23h00. Generar la hoja de procesos
 Turning
Cutting conditions
Example 1
A component (material: steel 1018, hardness: 175 Bhn) is going to be turned
from an original diameter of 100 mm, to a final diameter of 92 mm, in one
cutting pass, over a length of 200 mm.
Determine the cutting conditions that should be used:
Cutting velocity, m/min
Spindle speed, rpm
Feedrate, mm/rev
Machining time, sec.
When using the following tools:
a) Coated carbide tool
b) HSS tool
 Turning
Cutting conditions - Turning

Example 2
A component (material: steel 1045, hardness: 180 Bhn) is going to be turned
from an original diameter of 50 mm, to a final diameter of 40 mm, in two
cutting passes (roughing and finishing), over a length of 150 mm.
Depths of cut to be used:
Roughing: 4 mm
Finishing: 1 mm
Determine the cutting conditions to be used for each operation:
Cutting velocity, m/min
Spindle speed, rpm
Feedrate, mm/rev
Machining time, sec.
When using the following tool:
a) Coated carbide tool