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S. Gopalakrishnan
Critical Speed in Centrifugal
Mem. ASME Pumps
R. Fehlau In high pressure centrifugal pumps the magnitude of the critical speed is strongly
affected by the presence of liquid in the close clearance spaces of sealing rings and
throttle bushings. The stiffening and damping effect resulting from the non-
J. Lorett axisymmetric pressure drop across such gaps is often large compared with the
elastic stiffness of the shaft. In many cases it raises the critical speed far above the
Technology Department, "dry" value, and in some cases it eliminates the critical speed altogether. As a
Byron Jackson Pump Division,
consequence, design specifications based on shaft critical speeds, calculated
Borg-Wa rne r merce,, CA
City of Commmerce
Commerce, disregarding the effects of the fluid, become quite meaningless. In this paper
simplified equations are derived for the calculation of the effect of the fluid gap.
The results have been verified by measurements on a test pump. Sample calculations
for a typical multistage boiler feed pump are included as illustration.
s shaft
N RPM
x gap
n number of lands
0 reference or nominal condition
AP pressure drop across bushing
1 inlet of bushing
r radial displacement
2 just inside bushing
W weight
3 outlet of bushing
Ww equivalent weight of water
SUPERSCRIPTS
short circuit factor
s smooth
1 friction factor G groove
- average
w 2 _ Ks
m - MLOM
i.
paper are at once/rev. frequency.
0 1 2 1 4 s 6 7 $ t
TEST RESULTS
RPM 10
1. Tests in Air: The first tests were perform-
ed with no water in the test pump and with the wear Figure 4. Vibration Response with Smooth Rings and
rings removed. Figure 3 shows the dynamic response Nominal Diametral Clearance= .016"; SP = 250 psi
-3
for this case as measured with one of the proximity RPM 10
probes. A clear critical speed at 4000 RPM is ob- Figure 5. Vibration Response for Smooth Rings with Nominal
served along with a nearly 180 0 phase shift. Diametrai Clearsnce = .032"; AP = 50 psi
2. Tests in Water: When water is introduced clearance 2H = .032" and 4P z 50 psi. Here the
into the pump, the amplitude response characteristics critical speed at 4100 RPM is quite evident and
change dramatically. The response depends strongly occurs with a 180 phase shift.
on the geometry of the wear rings. The geometrical
parameters that were studied are the following: Figure 6 shows a typical response curve for the
case with both rotor and stator grooved. The groove
i) Diametral clearance: Three clearances depth is 3/64", and the land width is 1/16". There
were tested. .016", .024", and .032" are 8 starts, and the grooving direction is to
counteract the flow. The clearance 2H = .024", and
ii) Grooving Configurations: Tests were made for
AP = 250 psi. The response is harder to interpret,
smooth rings as well as for grooved rings. Effect of
but it is fairly clear that there is a heavily
grooving only one component (rotor or the stator) and
damped critical speed at about 4300 RPM. The phase
both components were studied separately. Each groove
shift is not 180 0 but it seems to be on the increase.
configuration was tested at different clearances.
Such difficulties in interpretation were often en-
countered with increasing pressures at moderate clear-
Figure 4 shows the vibration response for the
ances with the grooving geometry, where the main in-
case of smooth rings with nominal diametral clearance
fluence of the liquid film was damping rather than
2H = .016", and pressure difference across wear rings
stiffness.
AP z 250 psi. These are approximately the design
point conditions for a pump of this type. No
zY
wa
With D = 8.5" L = 1.625" ; A = .02 ; = 0.5, we
get for two rings:
Wy
Ud
20.8 [.0108 + H12 ^P lb/in
KLOM
m = 13 60 2 + 60
2 = 0.569 lb. sec t /in
600o
4001 CALC_ TEST
SMOOTH
/1 _ ---- GROOVED I TOR/
TOR
--- GROOVED/ ROOYED
DIAMETRAL CLEARANCE = .032'
/
_
PSI
SoOC GP ACROSS WEAR RING
WI Figure 9. Critical Speed as Function of AP across
t ` Wear Ring; .032" Clearance
V ^
C ,
/
V
a
4000 CALC_ TEST
SMOOTH
1^ -- GROOVED S ATOR/
H rOR
boo
-- GROOVED/ ROOVED
DIAMETRAL C LEARANCE1 =.024"
1) The Lomakin effect in the close-clearance The close clearance geometries that are of in-
spaces of pumps has a very strong influence on the terest in the pump industry are the wear rings, cen-
critical speeds. The effect with smooth rings is ter stage pieces and balance bushing sleeves. In
much stronger than with grooved rings. In special order to develop quantitative expressions for the
cases, it is possible for the Lomakin effect to be Lomakin mass in such geometries, a simplified model
so strong that critical speed becomes non-existent. of these rings is made as shown in Figure 11. It in-
dicates a shaft of diameter D located inside an outer
2) The Lomakin effect decreases as the clear- stationary ring with a nominal radial clearance given
ance opens up due to wear. Thus the pump critical by H. As the shaft executes whirling motion, it is
speed can decrease after many hours of operation. assumed that the shaft center moves in a centered
This decrease can be calculated and suitable allow- circular orbit of radius e. At any instant of time,
ance made at the design stage. the maximum and minimum clearances of H + e and H - e
will be established around the periphery. This pro-
3) A simplified method for calculation of the duces an asymmetry in the pressure distribution
wet critical speed of pumps is proposed. This around the periphery. The resultant effect of such a
method has shown good accuracy against test values pressure distribution is to produce a radial force
for a single stage pump. which will be proportional to the eccentricity ofthe
shaft center.
ACKNOWLEDGEMENTS
The pressure distribution along a smooth, narrow
The authors wish to express their deep gratitude sealing gap is characterized by an entry pressure drop,
to Mr. Ken Templin of Byron Jackson for the initial representing the velocity head and an entry loss,
motivation of this work and also for his continued followed by a linear pressure drop caused by fluid
encouragement and support. The authors also wish to friction along the flow path. The entry pressure drop
thank Mr. Pat Gonzales, Supervisor of Byron Jackson can be expressed as
Dynamics Laboratory, and Mr. Angel Martinez, Super-
Z
visor of Pump Development Laboratory, for the ac-
quisition of all test data reported in this paper. V 2 (1+E 1 )
g
Finally, the authors are grateful to the Byron Jack-
son Management for permission to present this paper. where V = velocity in the gap
^j = entry loss coefficient
REFERENCES p = density of fluid
1. Lomakin, A.A.; "Calculation of Critical The friction loss can be expressed as:
Speed and Securing of Dynamic Stability of Hydraulic
High Pressure Pumps with Reference to Forces Arising
in Seal Gaps" - Energomashinostroenie Vol 4, No. 1, 2 g V2X L-
1958, pp. 1158. where
X = friction ceofficient
2. Black, H.F.; "Effects of Fluid Filled Clear-
H = nominal radial clearance
ance Spaces on Centrifugal Pump and Submerged Motor
Vibrations" - Proceedings of the 8th Turbomachinery
It is assumed that there will be no pressure
Symposium, Texas A & M University, 1979. recovery at the discharge end.
If a shaft, running in a sealing ring with a Defining Al' = (P1 - P3), and using (1), (2),
radial clearance H, is displaced from the concentric and (3), we can get:
position by the amount e, the gap will vary around
the periphery from a maximum of (H+e) to a minimum of AP [AL/2(l+l)
=
(H-e). The overall pressure drop (P1 - P3), deter- (AL/2(1+ 1 ) +H) -e
mined by the performance of the pump, will remain the
same around the periphery, but the ratio of the fric- - XL/2(1+ 1 )
tion to the total pressure drop will vary with the (XL/2(1+1) +H) +e
size of the gap. Referring to Figure 11, in the
For small deflections, i.e., e<<H, the common
denominator simplifies to:
(XL/2(1+1) +H) 2
AP= AP O (a/a)2
1 AP
F = - -- D L () * e * a 2 (5)
(AL/2(1+1) +H )2
0
s TT D L AL/2(l+1) AP
MLOM = 4- (AL/2(l+1) +H) 2 a0
(6)
- 3
P - P3 - XL/2(H+e)
(7)
PI - p 3 - (l+i) + XL/2(H+e)
N.
P3
but the pressure drop along the flow path now consists Figure 13. Derivation of Damping for Smooth Rings
of the friction loss and of multiple re-entry losses
Z
g V 2 (AL/2H + n E2)
Algebraic manipulation, similar to that leading The Lomakin effect, described in Appendix 1,
from (1) to (4) gives the mean pressure difference resulted in a restoring force in phase with and pro-
between the narrowest and the widest side portional to the displacement of the shaft. The
fluid damping also results in a force resisting the
(xL/2)(1+E1) motion, but acting out of phase with the displacement,
4 4P e
p (AL/2+(l+C1 + nC2) H; 2 and proportional to the velocity of the displacement.
and further transformation results in the following Its basic cause is, as before, the asymmetry of the
expression for the Lomakin mass in grooved bushings pressure distribution around the periphery of the ring.
-f-- (1+E 1 ) 4 V 0 V,
2g
and the parabolic distortion of the pressure along
the gap:
pAL 2
APB = 2g 4H [V0 - (V 0 - ) ] --- 4H Vo Vx
AP = 2 APA + 3 AP B + Z
g [2(1+E1) +
XL
V o V x (10)
/ 2 AP (11)
V o ,/ p (1+^1) + XL/2H
F 4 L DAP (12)
C = F (13)
Vs
and combining equations (10) to (13) gives the value
of the damping coefficient in smooth rings with pres-
sure drop across to:
C rr DL 2 . (1+E1 + AL/6H) .
4P (14)
4 H 1+ + XL/2H 2g
APA = gZ (1+E1) 4 V o Vx
10