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Prestress generally refers to the compressive prestress that is introduced by a compressive force beforehand to
prevent tensile stress on the lower fibre of the bending member, and is often used in concrete girders. In girders
with a smaller height compared to span length, compressive stress, which has a harmful impact on structural
behaviour, is applied excessively to the girders upper edge, limiting the reduction in girder height of the prestressed
concrete girder. In this study, a prestress system integrating a tendon and two bars to support the compressive force
in the girders side ends was devised to offset the compressive force generated in the girder as a result of the
introduction of prestress. To manage the jacking force of this system, formulae are proposed by theoretically
clarifying the behaviour manifested during jacking in relation to the friction coefficient of the tendon and bars. A
10-m long rectangle-shaped girder is fabricated to check the friction coefficient of the bar and to verify the moment
prestress method using the proposed double prestress system. Applicability to real structures is validated by
measuring the behaviour manifested during the jacking of 35-m long real bridge girders.
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
sion members, the axial force becomes offset and a moment methods that require separate jacking for post-tension and post-
prestress attributable to the eccentric arrangement of the tension compression. A tendon consisting of high-strength strands is
member is introduced (see Figure 1); this enables control of the used for post-tension to introduce the compressive prestress,
tensile stress on the girders lower flange and the compressive whereas high-strength bars (PS bars) are used for post-compres-
stress on its upper flange (Fu et al., 2001; Mou et al., 2003, sion to introduce the tensile prestress. The DPS consists of the
2004; Zhao et al., 2007). The depth of beam can be reduced by tension member, compression member and DPS anchorage, to
using bi-prestress (Mou et al., 2003, 2004). However, post- which the tension and compression member were jacked and
tension and post-compression are performed separately under the anchored at the same time (Figure 2). The compression member
existing methods; therefore, the anchorage zone needs to be is arranged linearly on the girders upper area, and the tension
reinforced separately from the process of introducing the jacking member is arranged parabolically at the lower side of the girder
force, in two stages (Zheng et al., 2002). from its centre and integrated with the compression member on
both ends to enable simultaneous jacking (Figure 2). Then, the
In the present study, a double prestress system (DPS) was devised jacking force applied on the tendon is supported by the bars
that simplified the jacking force introduction process by integrat- through DPS anchorage. Thus the moment is introduced into the
ing the tendon and bars on both ends of the girder to ensure that girder without compressive force by lifting up the girder by the
the tension to the tendon and the compression of the bars are tendon with parabolic profile. A high level of stress is imposed
applied simultaneously. However, the method for analysing the on the slender PS bar and may cause excessive transverse
behaviour characteristics associated with the friction coefficient behaviour by buckling. In order to avoid such unexpected
of the tendon and bars needs to be clearly established, along with deformation, a 50-mm dia. duct is used to carry the 40-mm dia.
the design application method, because interaction between the PS bar, of which the outer diameter of the thread is 45 mm.
corrugated and galvanised metal sheath and the prestress (PS)
thread bar under compression is not clear, even though the same Formulation of DPS
corrugated sheath is used for the PS bar as for the tendon. For Double prestress system anchorages should be able to move in a
this purpose, a formula is developed in the current study by longitudinal direction along the bars to ensure that elastic short-
theoretically clarifying the behaviour manifested during jacking ening of the bars is allowed. DPS anchorages are divided into the
for the double prestress system. The friction coefficient of the anchorage (active side) on the side of jacking, where the jacking
bars from measurement during jacking of a 10-m long, rectangle- force is directly applied, and the anchorage (passive side) on the
shaped girder is verified, and the moment prestress method using non-jacking side (Figure 3).
the proposed double prestress system is validated. Moreover, the
present study validates applicability to real structures by measur- When the jacking force is introduced, the anchorage on the
ing the behaviour during jacking of 35-m long real bridge girders. jacking side moves towards the internal direction of the girder
(A2) because elastic shortening occurs in the compression
Double prestress system member (Figure 3). The direction of movement of the ancho-
Double prestress system refers to a system that introduces rage on the non-jacking side is determined by the magnitude of
moment prestress through one-time jacking, unlike conventional axial force of the tension and compression member at the
Post-tension Axial Flexural Combined
Tendon
Post- Post-
BiPre (bi-prestressing) Combined
tension compression
PS bar
Tendon
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
Duct PS bar
Tendon
Tendon DPS anchorage
A1 A2 P2 P1
1 2
C(x)
x0 T(x) xL
anchorage. The anchorage moves towards the external direction compression member, the frictional force and so on were
(P1) of the girder if the force of the compression member is formulated as follows.
larger than that of the tension member. The resultant elastic
deformation leads to a gradual increase in the force of the The relation arising from the equilibrium of force can be
tension member and, as a result, the two forces become equal estimated by Equations 13
in magnitude, causing movement to stop. The movement
continues until the two forces reach equilibrium towards the 1: T 0 C(0) T L C(L)
internal direction (P2) of the girder if the tensile force of the
tension member is larger than that of the compression member
(Figure 3). Table 1 shows the related characteristics of this
behaviour. x x
T x T 0 f T ydy, C x C 0 f C ydy
To analyse behaviour during jacking, relations among the force 2: 0 0
applied on the tension member, the force transmitted to the
Anchorage on the jacking side A1 external side Elastic restoration of bar Decrease (compressive force of the bars)
A2 internal side Jacking/bar shortening Increase (compressive force of the bars)
Anchorage on the non-jacking side P1 external side C.T Increase (tensile force of the tendon)
C: compressive force of bars
T: tensile force of tendon
P2 internal side C,T Increase (compressive force of the bars)
C: compressive force of bars
T: tensile force of tendon
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
5: 3 kC lC (x) x
0 a L
(a)
Force
L
T (x)
Elastic deformation of the compression member T dx
ET AT
0
L
C(x)
Elastic deformation of the tensile member C dx
E C AC
0
L L
T (x) C(x)
Movement of the DPS anchorage on the non-jacking side 2 dx 2 dx
E T AT E C AC
a b
Movement of the DPS anchorage on the jacking side 1 C 2 1 C 2
Elongation of tendon s T C s T C
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
this distribution of frictional force, a non-sliding point exists in force as indicated in Figure 4(a), case 1, and the equilibrium of
the tension member in case 1 and the direction of the frictional force reached while the anchorage on the non-jacking side moved
force is reversed based on that point. Another non-sliding point towards the girders external direction.
exists in the compression member in case 2 and the direction of
the frictional force is reversed based on that point. Friction coefficient of high-strength bars
Rigid body behaviour appears in the DPS anchorage as the forces
The formulation above is based on the assumption that there is a between bars and tendon come into equilibrium. In other words,
non-sliding point during jacking of the DPS and the position of the behaviour of the anchorage needs to be taken into considera-
the point remains unchanged. In a real structure, the position of tion in addition to the friction behaviour of the tendon and bars.
the non-sliding point may change slightly because the friction However, the behaviour was not considered separately in this
coefficient of the tension and compression members change study, because it appears in association with the behaviour of the
slightly in the process of jacking, although the coefficient is tendon and bars. At the present time, the friction coefficient of
constant on average. A behaviour different from the calculated the tendon, assumed in the calculation above, is used.
behaviour may appear when friction exists between the DPS
anchorage and concrete girder. However, the forces applied to the Based on the measurement of the behaviour of the DPS
compression and tension members become equal to the design anchorage and the elongation of the tendon during jacking, it was
values if the relative behaviour of the DPS anchorage and tension found that the movement (m 1 ) of the anchorage on the jacking
member remain unchanged. side was 36 mm and the movement (m 2 ) of the anchorage on the
non-jacking side was 18 mm towards the external direction of the
girder (case 1). The elongation of the tendon (m s ) was 64 mm.
Experimental verification of DPS
Figure 6 shows comparisons between the results of calculations
Test specimen based on the wobble friction coefficient of the bar. The elongation
Two rectangular girders, 10 m long, 450 mm wide and 800 mm of the tendon (s ) was scarcely affected by the wobble friction
high, were prepared using 40 MPa concrete to determine whether coefficient of the bar, as shown in Figure 6. Meanwhile, the
their behaviour would be consistent with calculated behaviour behaviours of the anchorages on the jacking side and the non-
during jacking of the DPS and how much moment prestress jacking side show similar slopes; this suggests that the behaviours
would be introduced. The DPS was applied to one rectangular were affected at a similar level in respect of the changes in
girder (DPS girder), and conventional post-tensioning was applied wobble friction coefficient of the bar.
to the other rectangular girder (conventionally post-tensioned
girder) for comparison. To ensure that equal stresses were gener- Thus, the results of the experiment and calculation were com-
ated on the bottom fibres of the two specimens, a tendon pared only for the anchorages on the jacking side and the non-
consisting of 19 strands was arranged linearly at the centre of the jacking side, and the wobble friction coefficient of the bar was
girder for the conventionally post-tensioned girder and a tendon estimated to range between 0.005 and 0.007/m. This is a similar
consisting of nine strands was arranged parabolically. For value to that of the friction coefficient (Igarashi et al., 1986;
purposes of comparison, the same height was chosen for the two Kuranari et al., 1987) of the compression member used in
girders. In the DPS girder, the 19-strand tendon was arranged existing post-compression. Since contact which might have
linearly at the centre of the girder in the same way as the caused friction between the DPS anchorage and specimen is
conventionally post-tensioned girder, and the DPS consisting of negligible, the friction behaviour of the anchorage in the DPS
two 40-mm bars and seven 15.2-mm strands was applied. anchorage could be excluded from consideration in the calcula-
tion. The wobble friction coefficient of the bar in DPS may be
Figure 5 shows a drawing of the specimen; 2750 kN was intro- proper to apply 0.007/m in the calculation.
duced into the 19 strands, whereas 1350 kN was introduced into
the nine strands; 1000 kN was introduced into the DPS. The Stress comparison of conventional prestressing and
calculated stresses on the specimens are presented in Table 3. At moment prestressing
this time, the coefficients of elasticity of concrete and steel were Jacking of the specimen began with the girders lower side being
assumed to be 28 600 MPa and 200 000 MPa, respectively. The supported entirely. Stress was generated by the prestress as the
wobble friction coefficient (kT ) and curvature friction coefficient jacking force was introduced, and the stress by the self-weight is
(T ) of the tendon were assumed to be 0.005/m and 0.25/rad, added as the girder bends upward. The coefficient of elasticity of
respectively (AASHTO, 2010; Eurocode 2 (CEN, 2003); Korea concrete was assumed to be 28 600 MPa to convert the strain into
highway bridge design code (Korea Road and Transportation the stress of concrete at the reinforcement bar position, which
Association, 2010)). The wobble friction coefficient (kC ) of the bar was the measured value, and the calculated stress was compared
was assumed to be 0.007/m (Igarashi et al., 1986; Kuranari et al., at the same position (Figure 7). In Figure 7, mea represents
1987). measured value and cal represents calculated value.
The results of calculation showed the distribution of prestress Calculated stresses in the conventionally post-tensioned girder
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
450 450
150
150
235
5
350
350
800
800
300
300
450 450
DPS girder
10 000
PS bar (2EA)
800
were 6.64 MPa at the girders top fibre and 16.81 MPa at the were similar. Variations in strain at the top fibre of the girder were
girders bottom fibre, which are equivalent to 252 3 106 m=m negligible and only the compressive strain at the girders bottom
and 568 3 106 m=m: The DPS girders calculated stresses were fibre varied, as shown in Figure 7(a), during jacking of the nine-
0.29 MPa (22 3 106 m=m) at the girders top fibre and strand tendon in the conventionally post-tensioned girder. As a
16.27 MPa (536 3 106 m=m) at the girders bottom fibre. result, the typical stress distribution of conventionally post-
Stress arising from the self-weight was calculated while the tensioned girders appeared, which is attributable to the paraboli-
19-strand tendon underwent jacking. Regarding the sequence of cally arranged tendon. In the DPS, the variations in strain implied
introducing the prestress, the 19-strand tendon underwent jacking the introduction of moment prestress that led to an increase in the
initially for the two specimens, which was followed by jacking of compressive stress at the girders bottom fibre and a decrease in
the nine-strand tendon, then the seven-strand DPS. the compressive stress at the girders top fibre, as shown in Figure
7(b). The final strain after post-tensioning was 287 3 106 m=m
Figure 7 presents the strains of the reinforced bar at the top and at the girders top fibre and 577 3 106 m=m at the girders
bottom fibres based on the jacking sequence. Although the two bottom fibre in the conventionally post-tensioned girder. In the
specimens exhibited some differences in stiffness during the DPS girder, the final strain after post-tensioning was
jacking of the 19-strand tendon, the variation in strain based on 66 3 106 m=m at the girders top fibre and 517 3 106 m=m
the jacking phase and the final strain were similar because the at the girders bottom fibre, which reveals that the final prestress
magnitude of the introduced force and the effect of self-weight value measured was consistent with the calculated value.
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
70 m 0
s 64 mm
Calculated displacement: mm
60 100
50 200
Micro strain
40 c 00068 m
1 36 mm 300
30 400
c 00051 m
20 2 18 mm 500
10 600
Tendon 1 (19 strands) Tendon 2 (nine strands)
0
0 0005 0010 0015 0020
mea_upper mea_lower cal_upper cal_lower
c: per m
1_cal 2_cal s_cal (a)
0
Figure 6. Prediction of DPS behaviour according to wobble
friction coefficient of bar 100
200
Micro strain
Stage Upper fibre Lower fibre Stage Upper fibre Lower fibre
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Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
1200
1000
800
Load: kN
600 400 mm
400
(a)
200
0
0 20 40 60 80 100
Displacement: mm
1200
400 mm
1000
800
Load: kN
(b)
600
Figure 9. Distribution of cracks resulting from the fracture of
400 girders
200
800
13 000
CL of road T2
S 2000% S 2000%
350
1500
T3
350
T4
250
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Magazine of Concrete Research Behaviour of double prestress system in
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Kim, Kim and Kim
150
variations in strain, gauges were installed on to the longitudinal
reinforcement bars on the upper and lower sides of the girder 0
centre during jacking for the external girder (girder 1 (G1)) and 150
Micro strain
the central girder (girder 3 (G3)) among the 10 girders. The 300
friction coefficient, as previously used in the design of the
450
specimen, was used as the friction coefficient of the tendon and
bars when the bridge was designed. 600
750
The bridge girder had an I-shaped cross-section. One DPS system 900
(T1) was arranged on the girders top, and a guide for DPS Moment
prestress T3 T4 (T2)
anchorage was installed for the behaviour that could be mani- (T1)
fested during jacking. Three anchorages (T2,T4) were arranged
Upper_L Upper_R Lower_L Lower_R
using ordinary post-tension. In G1, the DPS system (T1) under-
(a)
went jacking first and ordinary post-tension systems (T2,T4) 150
were jacked sequentially. Meanwhile, T2,T4 were jacked before
0
T1 underwent jacking in G3.
150
Micro strain
863
Magazine of Concrete Research Behaviour of double prestress system in
Volume 65 Issue 14 prestressed concrete girders
Kim, Kim and Kim
separate jacking of the tensile and compression members for bridge. Journal of Southeast University (Natural Science
anchorage. Edition) 31: 128134.
Igarashi K, Matsuno HY and Yokota H (1986) New Technology
To validate the effectiveness of the DPS, the behaviour, which Using Bipre Construction Method for PSC Bridge Girder.
varied depending on the force introduced into the tensile and Development and Construction Department, Hakodate, Japan.
compression members and the frictional force during jacking, Jeon SJ, Choi MS and Kim YJ (2012) Graphical assessment for
was theoretically formulated. Furthermore, the friction coefficient span ranges of PSC girder bridges. Journal of Bridge
of the bar in the DPS was estimated in comparison with Engineering 17(2): 343352.
experimental results for a 10-m specimen. The experimental Johns MR (1979) Post-compression prestressing technique.
results revealed that frictional behaviour of the DPS anchorage Concrete International 1(3): 2931.
was too negligible to be considered in the calculation and it was Kondo O, Nakamura A and Kaizu AM (1986) Test of PSC bridge
deemed proper to use 0.007/m, the friction coefficient of general girder using compression steel rod. Proceedings of the 8th
bars including the DPS anchorage, without any change. Conference of the Concrete Institute, Japan, pp. 925928.
Korea Road and Transportation Association (2010) Korea
Based on the results of the ultimate load test, it was found that Highway Bridge Design Code. Korea Road and
the vertical and diagonal cracks appeared together in the double Transportation Association, Seoul, Korea.
prestress girder, in the same way as for a reinforced concrete Kuranari H, Teshima K and Nakamura T (1987) Design and
girder with general crack patterns under ultimate load, because construction of Shinmachibashi bridge using Bipre
the compressive stress attributable to the prestress at the top fibre construction method. Journal of Prestressed Concrete, Japan
of the girder was scarcely introduced and, consequently, ductile 29(4): 4551.
behaviour was seen. The suitability of the formula for the DPS in Mou X, Wang Q and Xie W (2003) Test and study of the jacking
a real bridge structure, derived by using the 10-m specimen, was pressing method of bi-prestressed concrete beams.
evaluated through comparison with the results of measurements Construction Technology 2003-11.
during construction of a real bridge with a span length of 35 m. Mou X, Wang Q and Xie W (2004) Technical and experimental
From this comparison, it was found that the formula for the study of prestressed concrete beams with additional
proposed moment prestress system could accurately evaluate the compression and tension. In Proceedings of the IABSE
distribution of stress generated inside the girder, regardless of its Symposium. Metropolitan Habitats and Infrastructure,
size, and the proposed moment prestress system was expected to Shanghai, pp. 118123.
perform well in the same way as it was projected in calculations. Nawy EG (1996) Reinforced Concrete: a Fundamental Approach,
3rd edn. Prentice-Hall, Englewood Cliffs, NJ, USA.
Parkinson J (1978) Post-Compression for Super-slim Span.
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