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STANDARD FOR CERTIFICATION

No. 2.21

CRAFT
APRIL 2010

DET NORSKE VERITAS


FOREWORD
DET NORSKE VERITAS (DNV) is an autonomous and independent foundation with the objectives of safeguarding life, prop-
erty and the environment, at sea and onshore. DNV undertakes classification, certification, and other verification and consultancy
services relating to quality of ships, offshore units and installations, and onshore industries worldwide, and carries out research
in relation to these functions.
Standards for Certification
Standards for Certification (previously Certification Notes) are publications that contain principles, acceptance criteria and prac-
tical information related to the Society's consideration of objects, personnel, organisations, services and operations. Standards
for Certification also apply as the basis for the issue of certificates and/or declarations that may not necessarily be related to clas-
sification.
A list of Standards for Certification is found in the latest edition of Pt.0 Ch.1 of the Rules for Classification of Ships and the
Rules for Classification of High Speed, Light Craft and Naval Surface Craft.
The list of Standards for Certification is also included in the current Classification Services Publications issued by the Society,
which is available on request. All publications may be ordered from the Societys Web site http://webshop.dnv.com/global/.
The Society reserves the exclusive right to interpret, decide equivalence or make exemptions to this Standard for Certification.
Amendments and Corrections
This document is valid until superseded by a new revision or withdrawn. Minor amendments and corrections will be published
in a separate document normally updated twice per year (April and October).
For a complete listing of the changes, see the Amendments and Corrections document located at:
http://webshop.dnv.com/global/, under category Standards for Certification.
The electronic web-versions of the DNV Standards for Certification will be regularly updated to include these amendments and
corrections.

Comments may be sent by e-mail to rules@dnv.com


Comprehensive information about DNV and the Society's services is found at the Web site http://www.dnv.com
Det Norske Veritas
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If any person suffers loss or damage which is proved to have been caused by any negligent act or omission of Det Norske Veritas, then Det Norske Veritas shall pay compensation to such person
for his proved direct loss or damage. However, the compensation shall not exceed an amount equal to ten times the fee charged for the service in question, provided that the maximum compen-
sation shall never exceed USD 2 million.
In this provision "Det Norske Veritas" shall mean the Foundation Det Norske Veritas as well as all its subsidiaries, directors, officers, employees, agents and any other acting on behalf of Det
Norske Veritas.
Standard for Certification - No. 2.21, April 2010

Page 3

Main changes The work process is adjusted to follow the standard CMC-
This Standard shall replace and will enter into force from the process as far as practically possible. This change entails
day of publication. issuance of ordinary Type Approval Certificate for Craft.
TAP-certificates will be published through the DNV Ex-
change.
The main changes are: Certification "plate" for work boats will no longer be of-
fered.
Ch.1 Sec.2, Certification Systematics and Procedures,
have been re-written, and the latter moved to a new Sec.3
Procedures.

DET NORSKE VERITAS


Standard for Certification - No. 2.21, April 2010

Page 4

DET NORSKE VERITAS


Standard for Certification - No. 2.21, April 2010

Page 5

CONTENTS
A. Main changes ......................................................................... 3 Sec. 2 Metallic Materials, Machining, Welding and
Joints.................................................................... 26
CH. 1 GENERAL REGULATIONS ...............................7
A. Aluminium materials ............................................................26
Sec. 1 Introduction........................................................... 9 B. Steel materials.......................................................................27
A. Scope ...................................................................................... 9
Sec. 3 Fibre Reinforced Plastics................................... 29
B. Requirements .......................................................................... 9 A. Material properties................................................................29
C. Recreational Craft................................................................... 9 B. Manufacturing.......................................................................29
Sec. 2 Certification systematics .................................... 10 Sec. 4 Thermoplastics.................................................... 32
A. General.................................................................................. 10 A. Polyethylene and ABS..........................................................32
B. Certification - Procedures..................................................... 10 Sec. 5 Other Materials .................................................. 34
C. Technical documentation...................................................... 10 A. Buoyancy materials ..............................................................34
D. Certificates............................................................................ 10 B. Fabrics for RIB collars..........................................................34
Sec. 3 Procedures ........................................................... 11 C. Wood ....................................................................................34
A. One-off craft (Module G) ..................................................... 11 Sec. 6 Tables Of Material Properties........................... 35
B. Series of craft (Module B and F or D).................................. 11 A. Reinforcement fibres, resin and core products .....................35
Sec. 4 Testing/Sea Trials ............................................... 13 B. Sandwich adhesives ..............................................................35
A. General.................................................................................. 13 C. Polyethylene and ABS..........................................................36

Sec. 5 Definitions............................................................ 14 CH. 4 STRUCTURES .................................................... 39

CH. 2 ARRANGEMENT, STABILITY AND Sec. 1 Design Principles ................................................ 41


SAFETY................................................................15 A. Documentation......................................................................41
Sec. 1 Arrangement ....................................................... 17 B. Alternative design standards.................................................41
A. General.................................................................................. 17 Sec. 2 Design Loads ....................................................... 42
B. Accommodation.................................................................... 17 A. General.................................................................................42
C. Wheelhouse .......................................................................... 17 B. Design loads .........................................................................42

Sec. 2 Stability, Water- and Weathertight Sec. 3 Aluminium and Steel Structural Design .......... 45
Integrity .............................................................. 19 A. General..................................................................................45
A. General ................................................................................. 19 B. Structural arrangement..........................................................46
B. Freeboard .............................................................................. 19 C. Steel and aluminium plating .................................................48
C. Stability Decked craft ........................................................ 19 D. Frames, girders and stiffeners...............................................49
D. Stability Open craft............................................................ 19 E. Pillars ....................................................................................50
E. Stability - Open craft with buoyancy.................................... 20 Sec. 4 FRP Structural Design....................................... 51
F. Freeing ports and drainage .................................................. 20 A. General..................................................................................51
G. Weathertight integrity........................................................... 20 B. Structural arrangement..........................................................52
H. Buoyancy elements............................................................... 21 C. Single skin constructions ......................................................54
I. Ballast ................................................................................... 21 D. Sandwich constructions ........................................................55
Sec. 3 Safety of Personnel ............................................ 22 E. Frames, girder and stiffeners ................................................58
A. Safety Plan ........................................................................... 22 Sec. 5 Thermoplastic Structural Design...................... 61
B. Railings, Ladders, Handholds, Decks .................................. 22 A. General..................................................................................61
C. Operation of deck gear ......................................................... 22 B. Rotation moulding of polyethylene boats.............................61
C. Thermoforming of ABS-sheets.............................................61
CH. 3 MATERIALS AND MANUFACTURING........23
D. Boat construction ..................................................................62
Sec. 1 General Requirements........................................ 25
E. Polyethylene .........................................................................62
A. Metallic materials ................................................................. 25
F. Acrylnitrilbutadienestyrene (ABS) and equivalent
B. Non-metallic materials ......................................................... 25 materials................................................................................62

DET NORSKE VERITAS


Standard for Certification - No. 2.21, April 2010

Page 6

CH. 5 MACHINERY AND SYSTEMS ........................ 65 B. DC systems Voltage 50 V ..............................................73


Sec. 1 Machinery ........................................................... 67 C. AC systems Voltage 240 V ............................................73

A. Certification .......................................................................... 67 D. Emergency power supply .....................................................74

B. Propulsion and auxiliary engines ......................................... 67 Sec. 6 Fire Safety........................................................... 75


Sec. 2 Driven units......................................................... 68 A. General..................................................................................75

A. Shafting ................................................................................ 68 B. Structural fire protection.......................................................75


C. Portable fire extinguishers ....................................................75
B. Shaft brackets and stern tubes .............................................. 68
D. Fire detection ........................................................................75
C. Gears, propellers and waterjets ............................................ 68
E. Fixed fire extinguishing systems ..........................................75
Sec. 3 Steering ............................................................... 69
Sec. 7 Navigation .......................................................... 77
A. Definitions ........................................................................... 69
A. General ................................................................................. 77
B. Arrangements ....................................................................... 69
C. Forces on steering system..................................................... 69 Sec. 8 Other systems .................................................... 78
D. Rudder stock ......................................................................... 69 A. Cocking and heating appliances ...........................................78

E. Rudder .................................................................................. 70 B. LPG installations ..................................................................78

F. Steering system..................................................................... 70 CH. 6 OUTBOARD ENGINE INSTALLATIONS..... 79


Sec. 4 Piping Systems and Tanks ................................ 71 Sec. 1 Outboard Installations....................................... 81
A. General.................................................................................. 71 A. General..................................................................................81
B. Bilge System ........................................................................ 71 CH. 7 CRAFT WITH NOTATION PASSENGER.... 83
C. Fuel system ........................................................................... 71 Sec. 1 Craft with Notation Passenger....................... 85
D. Seawater cooling systems..................................................... 72 A. Application ...........................................................................85
E. Freshwater systems and grey water systems ........................ 72 B. Passenger accommodation....................................................85
F. Shell penetrations ................................................................ 72 C. Emergency exits....................................................................85
Sec. 5 Electrical Systems .............................................. 73 D. Intact and damaged stability .................................................85
A. Scope .................................................................................... 73 E. Fire safety ............................................................................85

DET NORSKE VERITAS


STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 1

GENERAL REGULATIONS

CONTENTS PAGE
Sec. 1 Introduction ................................................................................................................................ 9
Sec. 2 Certification systematics .......................................................................................................... 10
Sec. 3 Procedures ................................................................................................................................ 11
Sec. 4 Testing/Sea Trials..................................................................................................................... 13
Sec. 5 Definitions................................................................................................................................ 14

DET NORSKE VERITAS


Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2008
Ch.1 Sec.1 Page 9

SECTION 1
INTRODUCTION

A. Scope C. Recreational Craft


A 100 General C 100 General
101 The purpose of this Standard is to provide a certification 101 Recreational Craft within the scope of EU Council Di-
service for the small craft industry; mainly for Commercial rective 94/25/EC as amended (RCD) will be assessed by DNV
craft, but also Recreational craft outside scope of EU Direc- as Notified Body according to the assessment procedures of
tives. RCD.
102 This Standard is developed by the Society and is based
on previous DNV Rules for Certification and the Nordic Boat The assessment will be based on the requirements of the har-
Standard. monised ISO standards mandated for RCD.
103 The certification aims at providing an appropriate safety 102 Certificates for recreational craft within the scope of
level for the boat types, their intended application and design RCD will be issued by DNV as Notified Body in accordance
limitations. The technical and safety standards prescribed are with RCD. No other certificates will be issued.
considered adequate for Commercial craft with overall lengths 103 Recreational craft outside the scope of RCD shall follow
in the approximate range 6 to 24 m and with speedup to 45 the systematic and procedures specified in Sec. 2 and Sec. 3,
knots. Craft with lengths and /or maximum speed other than in- and will be assessed based on the technical requirements given
dicated may be certified upon special consideration. in Ch.1 to Ch.6.
104 The certification services described in this Standard ap-
Harmonised ISO standard mandated for RCD may also be ap-
ply to newbuilding of craft. No services for the operational plied.
phase are provided.
105 Certification according to this Standard does not ensure C 200 Certification Plate
compliance with any mandatory national or international reg-
ulations. 201 A Certification Plate will be issued by DNV for recrea-
tional craft with certificate(s) in accordance with:

EU module G or Ch.1 Sec. 3A One-off craft (Module G)


B. Requirements EU modules B+F or Ch.1 Sec.3 B200 Type Approval
(Module B) and B300 Product verification (Module F)
B 100 General EU modules B+D or Ch.1 Sec.3.
101 The regulations with respect to certification systematic
and formalities are given in this chapter. The technical require- 202 Type Approval (Module B) and B400 Production verifi-
ments are given in Ch.1 to Ch.6. The specific requirements for cation (Module D) 202The plate will show the following text:
the various types of craft are given in Ch.7 "This boat is certified as a Recreational Craft by Det Norske
102 The requirements which are in force at the date of the Veritas according to DNV's Standard for Certification of
written agreement are the basis for the certification. The re- Craft". In addition a unique number for identification will be
quirements of this Standard are available in electronic format, shown. The plate will also give general information about
but printed issues may also be available DNV.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2008
Page 10 Ch.1 Sec.2

SECTION 2
CERTIFICATION SYSTEMATICS

A. General and inspections required to complete the relevant procedure


(module) in each case.
A 100 General 107 Requirement for Manufacturing shall be surveyed and
101 The relation between the Customer and DNV is regulat- accepted according to requirement in Ch.3 Sec.2: Metallic ma-
ed in an Agreement signed by both parties. The agreement terials and Ch.3 Sec.3: Fibre reinforced plastics-FRP.
specifies the scope of the service, the fee, terms of payment
and legal obligations.
102 The certification service is performed on the basic as-
sumption that all parties involved (designer, builder/yard, C. Technical documentation
manufacturer, design-owner, sub-contractor, owner, etc.) fulfil C 100 General
their individual obligations. The certification service is not
performed in substitution of other parties' role or obligations. 101 The Applicant shall submit Technical Documentation
Nothing contained in DNV services, certificate, report or doc- for approval irrespective of certification procedure.
ument issued in connection with or pursuant to these require- 102 Technical Documentation shall enable understanding of
ments, shall relieve any designer, engineer, builder, the design and construction of the craft, and shall confirm com-
manufacturer, yard, seller, owner, operator or other parties pliance with the requirements given in this Standard.
from any obligations or consequences of default whatsoever.
In particular, compliance with the requirements does not imply 103 Requirements for documentation is found in the begin-
acceptance or commissioning of a craft. This is the exclusive ning of each Section:
responsibility of the owner.
Stability Ch.2 Sec.2: A200
Materials Ch.3 Sec.1: A and B, Ch.3 Sec.3: A and Ch.4
Sec.4: A700, A800,
B. Certification - Procedures Safety Ch.2 Sec.3: A
Structure Ch.4 Sec.1: A (for speed exceeding 45 knots, see
B 100 General B)
Systems Ch.5: (Principle Schemes shall show compliance
101 The certification Procedures are based on Modules. with requirements in text).
These procedures (modules) cover the design phase, the man-
ufacturing phase or both. The procedures are based on the 104 Documentation of Quality Assurance System (module
modules specified for conformity assessment in accordance D) shall be according to Section 3 B400
with the Directives in the European Union and are described in
Sec. 3 - Information about what procedures to choose and de-
tailed requirements for each module are given in Sec. 3.
102 Application for certification shall be sent to the local D. Certificates
DNV office and include:
D 100 General
name and address of the applicant 101 The type of certificates to be issued by DNV will be:
name and address of the owner of the design.
name and address of the builder (yard, manufacturer) craft Product Certificate (A203, B305)
specification and type designation Type Approval Certificate (B205)
chosen procedure(s) Quality System Production Certificate (B408)
technical documentation.
102 The certificates shall contain the following information
103 The Applicant has to be authorised by the Owner of the as applicable:
design to act on his behalf.
104 If the Applicant subcontract design or production, the the name and address of the Builder (yard, manufacturer)
applicant remains responsible for the execution of conformity the identification of the product- craft type designation and
assessment for all technical documentation, sub-supplies and reference to Owner of the design
the finished craft. reference to the Standard and regulations applied
specification of exemptions or equivalent standards
105 Any Subcontracting will be subject for separate agree- any restrictions/limitations in the use of the craft
ment, handling and approval. validity
106 The Society decides the extent of examinations, tests date of issue and signatures.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2008
Ch.1 Sec.3 Page 11

SECTION 3
PROCEDURES

A. One-off craft (Module G) testing of every product (303), or alternatively by examination


and testing of products on a statistical basis (304).
A 100 General 304 Normally all products will be individually examined and
101 The procedure (module) is applicable for One-off certi- appropriate tests carried out in order to verify their conformity
fication, i.e. a design on which only one craft is built. with the type as described in the Type Approval Certificate and
the approved Technical Documentation.
A 200 Procedure
305 If statistical verification is agreed, the method shall be
201 DNV will verify that the Technical Documentation com- according to ISO 2859-1:
plies with the requirements.
Each relevant section shall be considered as an inspection
202 DNV will carry out surveys during production, examine item.
the complete craft and carry out the appropriate tests as set out Sample size shall be based on Table 1, General Inspection
in the relevant requirements to ensure its conformity. Level "I"
203 Upon successful completion of the certification proce- Sampling plan shall be according to Table 2-A
dure, DNV will issue a Product Certificate. Acceptance Quality Limit (AQL) shall be 1,0
If a lot is found not acceptable, all items shall be re-examined
until DNV is satisfied that all nonconforming items have been
B. Series of craft (Module B and F or D) rectified/replaced. DNV will determine whether the re-exami-
nation shall include all inspection items, or only the particular
B 100 General types of nonconformities which caused initial non-acceptance.
101 The procedures (modules) described in B200, B300 and 306 Upon successful completion of the certification proce-
B400 are applicable to one design on which a series of craft is dure, DNV will issue a Product Certificate.
manufactured. B200 covers the design phase and shall always
be followed by a procedure covering the production phase B 400 Production verification (Module D)
(B300 or B400) 401 The procedure (module) covers the production phase
and follows procedure for Type Approval (Module B).
B 200 Type Approval (Module B)
402 The builder shall operate an approved Quality Assur-
201 The procedure (module) shall normally be used for ap- ance System (QA-system) for manufacturing, final product in-
proval of a design produced in series and must be followed by spection and testing. The QA-system shall be subject to
a procedure (module) covering the production phase. monitoring as specified below.
202 The procedure shall be according to: DNV Standard for 403 The procedure may cover several designs with valid
Certification - No.1.2 Type Approval. Type Approval Certificate.
Guidance note: 404 The builder shall submit the documentation concerning
Overall principles for Type Approval (TA): the QA-system. The QA-system shall ensure compliance of the
Application for TA products with the type(s) as described in the Type Approval
Quotation Certificate(s) and the approved Technical Documentation.
Approval of the design 405 All the elements, requirements and provisions adopted
Initial survey by the manufacturer shall be documented in a systematic and
Type testing orderly manner in the form of written policies, procedures and
Issuance of TA certificate instructions.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e--- 406 The QA-system documentation must permit a consistent
interpretation of the quality programmes, plan, manuals and
203 DNV verifies that the Technical Documentation com- records.
plies with the requirements. 407 The QA-system shall contain in particular an adequate
204 DNV verifies, by performing examinations and tests that description of:
one prototype complies with the applicable requirements and
is built in accordance with the Technical Documentation. the quality objectives and the organizational structure, re-
sponsibilities and powers of the management with regard
205 Upon successful completion with the certification pro- to product quality
cedure, DNV will issue a Type Approval Certificate with va- the manufacturing, quality control and quality assurance
lidity of 4 years. techniques, processes and systematic actions that will be
used
B 300 Product verification (Module F) the examinations and tests that will be carried out before,
301 The procedure (module) covers the production phase during and after manufacture, and the frequency with
and follows Procedure for Type Approval (Module B). which they will be carried out
302 The builder shall take necessary actions to ensure that the quality records, such as inspection reports and test da-
the manufacturing process ensures conformity of the products ta, calibration data, qualification reports of personnel con-
with the types as described in the approved Technical Docu- cerned, etc.
mentation. the means to monitor the achievements of required product
quality and the effective operation of the quality system.
303 DNV will carry out the appropriate examinations and
tests in order to check the conformity of the product with the 408 Upon successful approval of the QA-system DNV will
approved technical documentation, either by examination and issues a Quality System Production Certificate valid for 4

DET NORSKE VERITAS


Standard for Certification of Craft, April 2008
Page 12 Ch.1 Sec.3

years. clude spot checks on craft under building and review of quality
409 DNV will carry out audits to make sure that the builder records of built craft.
maintains and applies the quality system. The audit will in- 410 Additionally DNV may pay unexpected visits.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2008
Ch.1 Sec.4 Page 13

SECTION 4
TESTING/SEA TRIALS

A. General ard. The testing shall include sea trial(s) with all equipment in-
stalled. All testing shall be carried out according to a plan
A 100 General approved by the surveyor. The surveyor may require witness-
101 All equipment shall be function tested after installation ing of all or part of the testing and/or sea trials.
to demonstrate compliance with the requirements in this stand-

DET NORSKE VERITAS


Standard for Certification of Craft, April 2008
Page 14 Ch.1 Sec.5

SECTION 5
DEFINITIONS

Symbol Unit Description


Length of hull but excluding rubrails, outside rudders, outdrives, outboard motors, diving platforms,
L m bowsprits, fittings.
LWL Length of hull along waterline measured at the foremost intersection of the stem with the flotation plane
m and the aftermost intersection of the hull and the flotation plane.
B m Maximum beam of hull measured on the outside of the hull shell.
BWL m Beam of hull in the waterline. For catamarans: sum of waterline beam for both hulls.
T m Maximum draught of hull in fully loaded condition.
Depth, measured as the vertical distance between the sheerline at the half-length of the waterline and the
D m lowest point of the keel.
kg Displacement in fully loaded condition.
V knots Maximum speed.
Deadrise angle is the angle of the bottom from the horizontal measured athwartship at a specific position.
LCG m Longitudinal position of the centre of gravity from a chosen datum.
VCG m Vertical position of the centre of gravity from a chosen datum.
RM Nm Righting moment.
GM m Transverse metacentric height.
GZ m Righting lever = righting moment (Nm)/(mass (kg) x 9,806).
Craft with deck that can be closed weather tight from stem to stern uninterrupted by other than a strong
Decked craft superstructure or a cockpit so designed that shipping sea will not fill spaces below deck.
Open craft Craft that is not a decked craft.
Flooded craft A flooded craft is a craft in a condition in which it can not be filled with more water.
Decked structure on the freeboard deck, extending from side to side of the ship or with the side plating
Superstructure not inboard of the shell plating more than 4% of the breadth (B).
Decked structure above the strength deck with the side plating being inboard of the shell plating more
Deckhouse than 4% of the breadth (B).
Long deckhouse Deckhouse having more than 0,2 L of its length within 0,4 L amidships.
Short deckhouse Deckhouse not defined as a long deckhouse.
Mean freeboard F mm F = (ff + fm +fa)/3
ff mm Freeboard measured at extreme forward end.
fa Smallest freeboard measured at extreme aft end or, for craft with engine wells to the point where water
mm first may enter the craft.
fm mm Freeboard measured at LH/2.
Vertical distance between top of compartment floor and underside of the deck beam or deck head
Headroom m (whichever is the lower).
Capable of being reached for operation, inspection or maintenance without the use of tools or the remov-
Readily accessible al of any craft structure or any item of portable equipment.
Capable of being reached for operation, inspection or maintenance without the removal any permanent
Accessible craft structure.
M kNm Maximum longitudinal bending moment.
Z mm3 Section modulus of hull girder.
Recreational craft Any craft of any type intended for sport and/or leisure of hull length up to 24 m, regardless of means of
propulsion.
Manufacturer The entity putting the product on the market.

DET NORSKE VERITAS


STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 2

ARRANGEMENT, STABILITY AND SAFETY

CONTENTS PAGE
Sec. 1 Arrangement............................................................................................................................. 17
Sec. 2 Stability, Water- and Weathertight Integrity............................................................................ 19
Sec. 3 Safety of Personnel .................................................................................................................. 22

DET NORSKE VERITAS


Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2010
Ch.2 Sec.1 Page 17

SECTION 1
ARRANGEMENT

A. General B 300 Ventilation


301 Accommodation spaces shall have separate inlet and ex-
A 100 Bulkheads haust of air, with documented capacity of ventilation for com-
101 Craft with length 6 m < L < 15 m shall normally be ar- fort of persons with closed windows and doors.
ranged with at least 2 watertight bulkheads. 302 Heating, cooking and similar installations shall have
102 Craft with length L exceeding 15 metres shall be ar- separate ventilation.
ranged with at least 3 watertight bulkheads, of which one shall 303 Inlets and outlets of ventilation shall be well separated
be a collision bulkhead with minimum distance 0.05L from from engine exhausts.
forward perpendicular.
304 All compartments, holds and void spaces shall normally
103 Watertight bulkheads shall be carried up to freeboard have natural ventilation.
(bulkhead) deck, or may end at first deck above waterline
based on special consideration of watertight division and in- 305 Any space intended for flammable liquids etc. shall have
tegrity of the hull. separate ventilation.
104 Engine compartment and cargo hold are to be separated B 400 Sanitary
from each other and from rest of the hull by watertight bulk-
heads. Minor steps or recesses in the bulkhead may be accept- 401 All craft shall normally be arranged with basic sanitary
ed. For craft with length, L, less than 15 m, the engine facilities (toilet and wash basin). This requirement may be
compartment may be accepted as a watertight box up to a level waived for craft for limited operation in harbour etc.
above waterline based on special consideration.
B 500 Exit, Passages etc.
105 Doors and hatches in watertight bulkhead may be ac-
cepted. 501 All accommodation, and machinery-spaces that are pos-
sible to enter, shall normally be arranged with two exits, for
106 Small openings for penetrating pipes and electrical ca- which one may be an emergency exit. The exits shall be locat-
bles shall normally be sealed and arranged in top of bulkheads. ed as far as possible from each other, and be suitable to use in
emergency situation.
502 Width of passages shall be minimum 700 mm in general,
but may be reduced to 600 mm for spaces not normally used.
B. Accommodation
503 Accommodation for maximum 4 persons may be accept-
B 100 General ed with only one exit if this cannot be blocked in case of fire or
101 Accommodation areas shall be without sharp corners other emergency situation and if it leads directly to open deck.
and protruding parts and shall not be made of material which B 600 Emergency exit
may brake into dangerous fragments. It shall not contain un-
shielded high temperature areas, high pressure or rotating 601 The emergency exit can be an approved hatch, door or
items, and shall not contain operating controls located in a way window complying with the following:
to be impeded by persons during normal and emergency con-
ditions. minimum light opening 500 x 500 mm, or diameter 450
mm
B 200 Seats easy access with fixed step, ladder and handholds as nec-
essary
201 A seat shall be arranged for every person onboard.
clearly marked and with appropriate instructions for use.
202 A seat shall have the following minimum size: readily opened from both sides without tools in daylight
and dark
beam 500 mm direct access to open deck, or via short passages without
depth 750 mm, free space for legs measured from persons any lockable door.
back
height 900 mm, from seat to free height for head. B 700 Emergency light
Sharp edges, arm rest etc. which may cause injury are not ac- 701 Emergency light is to be arranged for accommodation
cepted. and exits.
203 The strength of a seat shall be in accordance with the rel-
evant horizontal longitudinal acceleration of the craft. In gen-
eral a minimum static load of 1125 N may be used as basic for C. Wheelhouse
the scantling. The point of application of the horizontal longi-
tudinal load shall be at the top of the backrest. Seats shall be C 100 General
designed for a vertical load equal to 2 250 N. The point of ap-
plication of the vertical load shall be at the centre of the seat. 101 The design and layout of the wheelhouse shall allow the
crew to perform their duties without difficulty, fatigue or loss
204 For craft with speed exceeding 15 knots, the seats on of concentration. The headroom in the wheelhouse shall be
open decks shall be minimum 100 mm lower than top of bul- minimum 1980 mm.
wark/railing. Equivalent arrangements for protecting persons
102 The wheelhouse shall normally not be used for purposes
from falling overboard when seated can be accepted.
other than navigation, communication and functions essential
205 For craft with speed exceeding 45 knots the seats shall to the operation of the craft. Fixed seats shall be arranged for
be equipped with seat belt. crew.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 18 Ch.2 Sec.1

C 200 Field of vision glass may be accepted. Windows shall not break into danger-
201 The wheelhouse shall be so arranged and positioned to ous fragments if fractured.
provide view all round the horizon from the steering and navi-
gation workstations. Where this is not possible, the all round C 300 Instruments and equipment
view of the horizon may be obtained by using two combined 301 The equipment and means for navigation, manoeuvring,
workstations, or by another approved mean. control, communication and other essential instruments shall
202 The view of the sea surface from the operating station be located sufficiently close together to enable personnel to re-
when seated, shall not be obscured by more than two craft ceive information and to use the equipment while seated. If
length forward of the bow to 90 on either side irrespective of necessary some functions may be duplicated. A table for chart
the crafts draught and trim. work shall normally be arranged.
203 Blind sectors shall be as few and as small as possible, 302 Instrument, their panels and controls shall be perma-
and not adversely affect the keeping of a safe look-out from the nently mounted in consol(s) convenient for operation and
operating station. The total arc of blind sectors from right maintenance. The surface of console tops and instruments shall
ahead to 22.5 abaft the beam on either side shall not exceed prevent light reflections.
20. Each individual blind sector shall not exceed 5. The clear
sector between two blind sectors shall not be smaller than 10. 303 All instruments shall be logically grouped according to
204 Arrangement shall be provide so that forward view is not their functions, plainly visible and easily readable. Means for
adversely affected by solar glare. Neither polarised nor tinted screening and dimming of internal and external lights in order
window glass shall be fitted in the front and side of the wheel- to minimise glare and reflections, shall be arranged.
house. Removable sunscreens/curtains may be provided. Win- 304 All craft shall be provided with a magnetic compass
dows should preferably be angled top outboard approx 15 which is capable of operating without electrical supply, and
from vertical to reduce unwanted reflection. which may be used for steering. This compass shall be mount-
205 Tinted glass or material which may easily be scratched ed in a suitable binnacle containing the required corrective de-
is not accepted in front and side of wheelhouse windows. Spe- vices and shall be suitable for the speed and motion of the
cial arrangement where free sight is arranged above the tinted actual craft.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.2 Sec.2 Page 19

SECTION 2
STABILITY, WATER- AND WEATHERTIGHT INTEGRITY

A. General Craft not complying with requirement above, shall be arranged


with buoyancy elements.
A 100 Assumptions 202 Craft with length L < 6 m shall be arranged with buoy-
101 No damage stability calculation is required. ancy elements.
102 For craft required to be arranged with buoyancy ele- 203 For craft arranged with buoyancy elements, the mean
ments, the capability in swamped condition shall be document- freeboard, F, shall not be less than:
ed and verified by full scale test. Enclosed superstructure,
deckhouses and trunks may be included as buoyancy elements F = 200 B mm, or
provided they have approved strength and closing appliances. Fmin = 200 mm.
103 Marks for maximum draught are to be arranged at bow
and stern. 204 Craft shall have a freeboard aft of not less than:
104 Permanent heel or trim which may generate danger for Faft = 0.8 F.
accumulation of water on deck is not accepted. 205 Craft that neither complies with the requirements to
freeboard nor has buoyancy elements arranged, shall be ar-
A 200 Documentation ranged as Decked craft.
201 The following documentation shall be submitted for ap-
proval:
stability manual C. Stability Decked craft
inclining test
closing appliances. C 100 Decked Craft

The following documentation is assumed for information: 101 The stability manual shall document the righting arm
GZ for the following conditions:
general arrangement
a) Lightship with minimum equipment and cargo. Combined
body/lines plan loads are not to exceed 10% of maximum load capacity.
freeboard/weathertight integrity plan.
b) Loaded with maximum equipment and cargo in holds and
202 The stability manual shall cover all load conditions rep- on deck. Combined loads are not to be less than 90% of
resentative for the intended service of the craft, including maximum load capacity in the mode of departure and ar-
drafts, trim and freeboard. The manual (or a separate appendix/ rival.
issue) shall also include relevant hydrostatic data, calculation
of centres of gravities etc. Stability curves shall be made on a c) Deck load with maximum equipment and cargo on deck
free to trim basis. (Cross curves are normally to be prepared on and empty holds in the mode of departure and arrival.
a designed trim basis). d) Other relevant conditions shall be documented.
203 The inclining test is generally to be carried out and doc-
umented according to ordinary practice for ship. For craft with 102 The righting arm at 30 heel is to be minimum 0.20 me-
length L less than 6 m, and crafts arranged with buoyancy, the tres. The maximum value of the GZ-curve shall occur at an an-
ordinary inclining test may be replaced by a full scale stability gle not smaller than 25. The GZ curve shall normally be
test. positive up to 50 of heel.
103 When calculating the heeling moment due to operation
of lifting gear, winch, towing hook etc., a dynamic factor of 1.4
is normally to be used to include effects from wind, waves etc.
B. Freeboard The heel of the craft shall not exceed 12 for maximum mo-
ment in the most unfavourable condition.
B 100 Decked crafts
101 The freeboard shall nowhere be less than 200 mm.
102 The height of the forecastle or bulwark at stem shall nor- D. Stability Open craft
mally nowhere be less than 0.12 L above deepest waterline.
The height may be reduced to the level of freeboard deck at D 100 Open craft
0.25 L from the stem and aftwards.
101 An inclining test may be carried out to determine the
B 200 Open craft and all craft with buoyancy elements metacentric height GM in lightship condition. GM shall nor-
201 The mean freeboard, F, shall not be less than the larger mally not be smaller than 0.50 m.
of: 102 The inclining test may be omitted if it for the load con-
dition can be demonstrated that the period of roll in seconds
4.5 (from one side and back to the same side) is less or equal to the
F = -------------------- (mm)
1000 LB craft beam in meters.

or 103 The requirement to metacentric height, or period of roll,


may be disregarded if it is documented that the GZ curves sat-
Fmin = 500 mm isfy the requirements for Decked craft up to 30.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 20 Ch.2 Sec.2

E. Stability - Open craft with buoyancy G. Weathertight integrity


E 100 Stability in intact condition G 100 General
101 In lightweight condition the craft is not to be flooded, or 101 Small openings for wire chain, scuppers etc., will be
the angle of heel is not to exceed 10, for a heeling weight: considered as closed if submerged at angle of heel larger than
30.
P = 20 x n kg (n = number of persons), or 102 Openings to spaces below freeboard deck, or to other
Pmin = 40 kg. spaces included as buoyancy in stability calculations, shall be
fitted with weathertight closing appliances.
The heeling weight is to be placed at the gunwale at the maxi-
mum beam of the craft, and not less than Bmax/2 from the cen- 103 Closing appliances shall be built with same strength as
treline. the surrounding structure and be arranged to provide safety
against sea impact.
102 In maximum load condition the craft shall not capsize or
be flooded if all persons moves to the same side, the angle of 104 Closing appliances shall as a minimum include gasket
heel is not to exceed 10, caused by a heeling weight: and two closing devices in addition to hinges.
P = 75 x n kg (n = total number of persons). G 200 Hatches
The weight is to be located on the floor as near to the gunwale 201 Weathertight hatches shall have:
as possible, but minimum Bmax/4 from centreline and with lon-
gitudinal position corresponding to the arrangement of the ac- permanent gasket
commodation. Weights representing equipment shall be cleats fitted with maximum 600 mm spacing measured
located at their respective positions. along the periphery of the hatch.
202 Hatches which may be opened at sea shall be hinged or
E 200 Buoyancy in flooded condition attached by chain and shall be capable of being secured in open
201 In maximum load condition (including any outboard en- position.
gine) the flooded craft is to float approximately horizontal and 203 Hatch coamings shall normally have a height of at least
not sink when loaded with additional weight: 380 mm. The height of coaming may be reduced, or be flush
with deck if the hatch is not operated when at sea and cleats are
P = 25 x n kg (n = total number of persons), fitted with a spacing normally not exceeding 300 mm meas-
but not less than the larger of ured along the periphery, or the hatch is permanently bolted to
P = 50 + 50 (L 2.5) kg, or deck.
Pmin = 75 kg.
G 300 Doors
Weights shall be located at their respective positions on board.
301 Doors shall be possible to operate from either side of the
E 300 Stability in flooded condition bulkhead.
301 In maximum load condition (including any outboard en- 302 The sill height of door openings to spaces below free-
gine) the flooded craft shall have a positive stability up to 50 board deck shall be at least 380 mm. For doors located at least
of heel when loaded with a weight PK = 10 + 5 x n kg (n = total 380 mm above freeboard deck, a reduced height of sill may be
number of persons), or PKmin = 25 kg, located anywhere along accepted, but normally not less than minimum 150 mm.
the gunwale. 303 Arrangement for removable washboard replacing a sill
may be accepted based on special consideration.
G 400 Port and ramps
F. Freeing ports and drainage 401 Port and ramps in freeboard above weathertight deck
may be accepted. Watertightness shall be arranged with gasket
F 100 Freeing ports on decked craft and hinges/clamps with spacing not exceeding 300 mm.
101 Freeing ports shall be spaced along the deck, with lower 402 The arrangement for safety of operation, stop arrange-
edge normally flush with deck level. ment and any indicators etc. shall be submitted for approval.
102 On craft with bulwark, forecastle, deckhouse or open 403 The lower edge of openings shall not be less than 200
structures forming wells, the total freeing port area on each mm above deepest waterline.
side of the deck is to be minimum A = 0.02 V m2. The volume
V is calculated based on total deck area and height to top of G 500 Ventilation
bulwark, with deduction of volume of hatches, deck-house etc. 501 Ventilation openings shall be arranged to avoid flooding
103 Flaps at freeing ports may be approved if opening area is of the craft and normally have minimum height 600 mm above
not reduced, jamming is prevented and hinges are made of freeboard deck.
non-corrosive material. Locking of flaps is not permitted. 502 Ventilation openings shall normally not be immersed at
104 Freeing port openings shall be fitted with bars not more heel angle smaller than 50.
than 330 mm apart, and with maximum 230 mm opening be- G 600 Air pipes
low the lowest bar.
601 Air pipes are defined as openings for ventilation normal-
F 200 Drainage of open craft ly not exceeding an area equivalent to a diameter of 50 mm.
201 Drainage of deck shall be arranged from each side of the 602 Air pipes shall be arranged with non-return valve or
craft to the bilge, from which pumping shall be arranged. The goose necks to prevent water ingress.
drainage may also be directly overboard with a non-return ar- 603 The height of air pipes shall normally not be smaller
rangement, or a closeable arrangement. than 600 mm above the freeboard deck.
202 The area of drainage shall be minimum A = 0.01 V m2, 604 Air pipes shall be protected from damage from work on
where V is the volume as defined as for decked craft. deck.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.2 Sec.2 Page 21

G 700 Windows according to the following formula:


701 Windows in accommodation spaces may be fabricated
b
from thermally or chemically toughened glass or polycar- t = ---- P
bonate. Windows shall not fracture in fragments that can easily K
cause human injury.
P = design pressure at the location of the window
702 Windows shall be fitted in rigid frames and secured from = according to the figure below
being pressed in. A rubber profile is acceptable if the window a = the larger dimension of the window opening
can not be pressed in and the glass thickness is increased by b = the smaller dimension of the window opening
20%. K = 190 for glass
703 The minimum thickness of windows shall be calculated = 160 for polycarbonate.

0,8

0,7

0,6
FACTOR

0,5

0,4

0,3

1,0 2,0 3,0 4,0 5,0


a/b
Figure 1

704 For windows placed above positions exposed to sea-load buoyancy element. Such spaces shall normally not be used for
the thickness may be reduced by 25%. storage or other facilities.
705 Horizontal windows in positions exposed to impact from
operation are subject to special consideration.
I. Ballast
I 100 General
H. Buoyancy elements
101 Ballast shall be arranged so as to prevent shifting of po-
H 100 General sition. The arrangement should have access for inspection.
101 Requirements for buoyancy elements are given in Ch.3. 102 The ballast material shall be documented to have no cor-
102 Buoyancy elements may consist of foam, prefabricated rosive or destructive effect on the hull structure materials.
or formed in position (in-situ), or tanks and double hull filled 103 Use of water as ballast may be accepted based on docu-
with air or buoyancy elements. Buoyancy elements must be mentation of the arrangement, tanks, filling and operation.
fixed or permanently fitted and protected against mechanical 104 Ballast on cement-basis shall be specially documented
damage and degradation from the environment. with respect to arrangement and chemical reaction to hull ma-
103 Drainage shall be arranged for enclosed spaces used for terial, drainage and protection.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 22 Ch.2 Sec.3

SECTION 3
SAFETY OF PERSONNEL

A. Safety Plan the outboard edge or gunwale.

A 100 General B 300 Outboard rescue ladder


101 A safety plan for the craft, shall be submitted for approv- 301 For craft with length L exceeding 6 m, or craft with free-
al. The plan shall be delivered with the craft. The requirement board F exceeding 500 mm, an outboard rescue ladder or steps
may be waived for craft with length L not exceeding 8 m, or shall be arranged. The arrangement shall be suitable for a per-
for craft of simple design and arrangement. son in the water to enter the craft. The lower step, or any suit-
102 The safety plan shall describe the arrangements for the able safe part of hull structure to step on, shall be arranged
following items: minimum 500 mm below waterline in light condition of the
craft.
life saving equipment 302 A foldable ladder, or other equivalent system, may be
fire alarm and fire fighting accepted when a safe release system is arranged for access
emergency exits from position in the sea.
emergency systems (alarms, fans, valves etc.).
B 400 Outboard hand grips
In addition the following may be included for information:
401 For craft required to be fitted with buoyancy units, ar-
emergency instruction rangement shall be fitted to enable persons in the water to hold
first aids. on to the craft in capsized condition.

B. Railings, Ladders, Handholds, Decks C. Operation of deck gear


B 100 Rails and handholds C 100 General
101 All areas above and below deck intended for human oc- 101 Winches, cranes and other deck-gear shall be arranged
cupation shall be equipped with either railings, bulwark, hand- to facility safe working with respect to instruction, operation,
holds of substantial design or other means of safe grip. view and shielding. Winches with open lines, lifting platforms
102 Decks shall normally be surrounded by railing or bul- and all types of movable deck gear, shall be shielded or ar-
wark with minimum 750 mm height. Part of the railing may be ranged with automatic emergency stop activated by a person or
dismountable. other inadequate object caught by the lines or gear in opera-
103 The distance between vertical stanchions of railing shall tion. Winch barrel, and similar gears shall have protection
normally not be more than 1200 mm. The vertical distance be- against line end etc. hitting the person operating the winch or
tween bars in rails shall normally not exceed 230 mm from gear.
deck level and 330 mm elsewhere. 102 Instruction for safe operation of lifting gears, together
with type notation and name of manufacturer, shall be given on
B 200 Deck non-slip surface a signboard on the gear at the place of operation.
201 Non-skid surface shall be arranged on all decks and 103 Testing of safe work load for winches, cranes and other
floors intended for human occupancy or work. lifting gears shall be documented, and arrangement to avoid
202 Decks shall have a toe-rail of minimum 25 mm height at overload shall be fitted.

DET NORSKE VERITAS


STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 3

MATERIALS AND MANUFACTURING

CONTENTS PAGE
Sec. 1 General Requirements .............................................................................................................. 25
Sec. 2 Metallic Materials, Machining, Welding and Joints ................................................................ 26
Sec. 3 Fibre Reinforced Plastics ......................................................................................................... 29
Sec. 4 Thermoplastics ......................................................................................................................... 32
Sec. 5 Other Materials......................................................................................................................... 34
Sec. 6 Tables Of Material Properties .................................................................................................. 35

DET NORSKE VERITAS


Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2010
Ch.3 Sec.1 Page 25

SECTION 1
GENERAL REQUIREMENTS

A. Metallic materials 203 Structural steel materials shall have a yield point of not
less than 235 MPa.
A 100 Aluminium alloys
101 Structural aluminium material shall be resistant to corro-
sion in marine environments.
B. Non-metallic materials
102 Structural aluminium material shall be delivered with a
works certificate. B 100 Application
103 Acceptable alloy grades are given in the following table. 101 This section applies to raw materials for FRP structures
and to thermoplastics. Other materials can be considered based
5000 Series 6000 Series on a case by case evaluation
5052 6060
102 Raw materials shall be delivered under a certification
5154A 6061 scheme recognized by the society or certified by an institution
5754 6063 recognized by the society. The following materials shall be
5454 6005A certified:
5086 6082
fibre reinforcements
5083 resin products
5383 sandwich core materials
104 The use of 6000-series aluminium alloys in direct con- sandwich adhesives and cement
tact with sea water may be restricted depending on application thermoplastic granulate/powder and sheets.
and corrosion protection system.
B 200 Marking of product
105 This chapter is not applicable to aluminium alloys for
forgings and castings. For these products suitable alloys ac- 201 Each lot shall be marked with the manufacturers name,
cording to recognized standards may be used. type designation, approval certificate reference, batch number
and date of manufacture
A 200 Steel 202 Products lacking the marking specified in 201 shall be
201 Structural steel materials shall be weldable. subject to a product control testing verified by a recognized in-
202 Structural steel materials shall be delivered with a works stitution
certificate.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 26 Ch.3 Sec.2

SECTION 2
METALLIC MATERIALS, MACHINING, WELDING AND JOINTS

A. Aluminium materials tual or similar alloy and method of welding.


403 Welding procedures shall be approved on site.
A 100 General
404 MIG- or TIG- welding shall be used. MIG-welding is
101 Aluminium shall be stored in a way such that corrosion not recommended for thicknesses smaller than 2.0 mm and
is avoided. TIG-welding for thicknesses smaller than 0.7 mm.
A 200 Machining and forming 405 Spot-welding shall only be used after special considera-
201 Methods for machining and forming shall be in accord- tion.
ance with the material manufacturer's recommendations. 406 Weld joints shall be prepared and bevelled in accord-
ance with a recognized standard. The edges of the surfaces to
A 300 Joints - general be joined shall be free from burrs.
301 Joining of aluminium with other materials shall not lead 407 The surfaces to be joined shall be cleaned on the top and
to galvanic corrosion. Joints of aluminium to stainless steel root sides. The oxide layer shall be removed by brushing,
may be accepted without galvanic insulation depending on rel- scraping or picking to a minimum distance of 10 mm from the
ative surface area of the aluminium and steel components. joint. The surfaces shall be dry when welding starts.
302 In joints, aluminium to another metal, the materials shall 408 Welding consumables shall be kept clean and dry and
be galvancially insulated. otherwise be stored and handled in accordance with the mak-
er's recommendations.
A 400 Joints by welding
401 All welding shall take place under dry conditions and at A 500 Joints by riveting
a minimum temperature of 5C. The welding area shall be pro- 501 The rivet dimension, spacing and distance to the edge
tected against drafts. shall be in accordance with Table A1. In rivet joints with small
402 Welding of construction parts shall be done by a welder stresses in the plates, other dimensions and spacing may be tol-
or supervised by a welder with approved certificate for the ac- erated.

e
e

e1
t
Single Plate t
e2

ty ti
Double Plate
ty

Figure 1
Examples of riveted joints

502 Water tight joints shall be at least two-rowed. The rivet 503 The difference in diameter between rivet and hole shall
spacing in these joints shall not exceed 4 times the rivet diam- not be larger than shown in the figure below. The holes shall
eter be burred.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.2 Page 27

702 Bolts and nuts in joints below waterline shall be of alu-


(mm) minium or stainless steel. Galvanised steel may be allowed
0.4 elsewhere.
703 Below waterline connections to stainless steel shall be
0.2 galvanically insulated from the shell plating.

0 2 4 6 8 10 12 (mm) B. Steel materials


Rivet diameter B 100 General
Figure 2
Difference in diameter (mm) between hole and rivet versus rivet 101 Steel material shall be stored in a way that corrosion is
diameter (mm) avoided
B 200 Welding
Table A1 Rivet joints 201 Welding of construction parts shall be done by or super-
vised by a welder with approved certificate for the actual or
Single plate joint dd = 2t + 1 t < 1 mm
Rivet = 3t for t 1 mm similar material and method of welding.
diameter, d Double plate d = 1.2t + 1 for t < 3.3 mm 202 Welding procedures shall be approved on site.
joints d = 1.5t for t 3.3 mm
203 Welding electrodes shall be stored in a dry and clean
One row of rivets place.
in the load direc- 2.5d e 6d
Spacing for tion 204 Gas-shielded welding shall be performed indoors.
load-carry-
ing rivets Two rows of riv- 4d e 7d 205 Horizontal welding shall be used as far as possible
ets in the load di- 3d e
rection 1 5d 206 The seams shall be cleaned and free from damaging
Perpendicular paint, rust and dirt before welding.
and parallel to the The larger of:
Edge
distance direction of the e2 2d 207 Shop primer used shall be of a type that is possible to
load e2 4t weld without leaving any damaging effect to the strength of the
welding.
208 Welds shall have a minimum throat thickness according
504 Riveting shall be carried out in such a way that the sur- to the following table:
faces make good contact.
Example of tacking and riveting sequence is shown in the fig- Plate thickness Throat thickness, a
ure below. (mm) (mm)
<4 2.0
4 6.5 2.5
TACKING 6.4 8 3.0
>8 0.45 x thickness of thinnest plate

3 1 5 6 2 4

t
Figure 3
Tacking and riveting sequence

505 Blind rivets shall not be used in shell plating or stressed


joints.
a

A 600 Joints by adhesive bonding


601 For adhesive bonds, static and dynamic strength includ-
Figure 4
ing peel strength and impact resistance shall be documented. Throat thickness, a
602 The adhesive shall have such properties that the strength
of the joint does not substantially deteriorate by temperature
variations, water or other substances to which the joint will be 209 The following items shall be welded with double side
exposed. continuous fillet welding:
603 The bonding process shall be in accordance with the ad-
hesive manufacturer's recommendations. Special considera- Brackets for beams and other means of support
tion shall be given the pre-treatment of the surfaces to be Transverse frames below waterline and floors
bonded. Continuous Foundations for engine(s), propulsion and
welding equipment
A 700 Other joints Keel and stem
701 Joints with through-bolts shall be designed as riveted
joints. Self tapping screws are only allowed above waterline in
joints carrying insignificant loads. 210 For intermittent welding, the weld length and spacing

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 28 Ch.3 Sec.2

shall be according to the following table:

Thickness of plate: Weld length: Spacing:


t (mm) l (mm) e (mm)
3 4.5 50 100
5 6.5 65 130
7 8.5 75 150
9 10.5 100 200

Figure 5
Intermittent welding

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.3 Page 29

SECTION 3
FIBRE REINFORCED PLASTICS

A. Material properties 203 Reinforcement materials shall normally be stored at the


same temperature and humidity as the workshop in which they
A 100 General are going to be used. If the storage temperature is not the same
101 This section applies to fibre reinforced thermosets. the material shall be acclimatised at the workshop temperature
and humidity prior to being deployed. The time of acclimatisa-
102 The manufacturer shall keep necessary information re- tion shall be adequate for the amount of reinforcement: for un-
garding the raw material. broken packages the acclimatisation shall have duration of at
least two days.
A 200 Properties of reinforcement fibres, resins, core
materials and core adhesives 204 Resins, gelcoat, hardeners, additives etc. shall be stored
according to the manufacturers recommendations as regards
201 The materials shall comply with the requirements given temperature, shelf life etc. Raw materials which are stored at
in one of the following standards: temperatures lower than + 18C shall be acclimatised to the
DNV standards for certification temperature of the workshop prior to being used. Tanks for res-
ISO 12215-1 ins etc. are to be handled during storage according to the man-
other recognized standards. ufacturers recommendations and equipped and arranged
accordingly.
A 300 Core adhesives 205 Core materials shall be stored dry and protected against
301 If a standard for core adhesives is not available, core ad- contamination and mechanical damage. Core materials shall
hesives shall comply with the requirements given in the Sec.6. normally be stored at the same temperature as the workshop in
which they are going to be used. If the storage temperature is
302 Requirements for un-cured material are given in Sec.6 not the same the material shall be acclimatised for at the work-
B100. shop temperature and humidity prior to being deployed.
303 Requirements for cured material are given in Sec.6 206 Core materials shall be stored in such a way that out-gas-
B200. sing of the material is ensured prior to being used. Outgassing
304 The approval of sandwich adhesives is separated into shall be carried out according to the manufacturers recom-
two different quality grades: mendations. When new free surfaces are created in the materi-
al, e.g. by sanding, cutting or machining, proper outgassing
Grade 1: Required quality of sandwich adhesives for hull shall be ensured again.
constructions
Grade 2: Required quality of sandwich adhesives for less 207 Pre-pregs shall be stored according to the manufacturer's
critical applications. recommendation. For pre-pregs stored in refrigerated condi-
tions a log shall be carried for each package showing the time
and at which temperature the package has been stored/used
The approval shall be related to a set of physical properties outside its normal storage conditions.
which shall be specified in the Type Approval Certificate. The
minimum properties shall be specified by the manufacturer B 300 Manufacturing premises and conditions
and verified by the approval testing. 301 Manufacturing premises shall be so equipped and ar-
ranged that the material suppliers directions for handling the
materials, the laminating process and curing conditions can be
followed.
B. Manufacturing 302 The manufacturing premises shall be free from dust and
B 100 Introduction other contamination that may in any way impair the quality of
the end product.
101 In this section requirements related to the manufactur-
ing, quality assurance and quality control of FRP structures are 303 The air temperature in the moulding shops shall not be
given. It is to be recognised by the yard that there are limited less than +18C. The stipulated minimum temperature shall be
or no means for non-destructive examination of FRP structures attained at least 24 hours before commencement of lamination,
available. The yard shall therefore recognise the importance of and shall be maintainable regardless of the outdoor air temper-
exercising a rigorous control of all steps of the fabrication to ature.
ascertain that the finished product complies with its specifica- The temperature in the moulding shop shall not vary more than
tion(s). 5C. This limit can be exceeded provided it has no detrimen-
102 The use of fabricating procedures differing from those tal effect on the product and provided there is no risk for con-
specified in this section will be subject to special considera- densation of humidity.
tion. 304 The relative humidity of the air shall be kept so constant
that condensation is avoided and shall not exceed 80%. A high-
B 200 Storage of Raw Materials er relative humidity can be accepted on a case by case basis
201 Storage premises shall be so equipped and arranged that provided an adequate margin against the risk for condensation
the material suppliers directions for storage and handling of of humidity is provided. In areas where spray moulding is tak-
the raw materials can be followed. ing place, the air humidity shall not be less than 40%. The stip-
202 Storage premises for reinforcement materials shall be ulated air humidity shall be maintainable regardless of outdoor
kept dry and clean so that the raw material is not contaminated. air temperature and humidity. More stringent requirements to
The materials shall be stored in unbroken original packaging humidity shall be adhered to if recommended by the manufac-
before being used. Materials on which the original packaging turer.
has been broken shall be adequately protected against contam- 305 Other manufacturing conditions may be accepted based
ination when stored again after use. on special agreement with the Society provided that condensa-

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 30 Ch.3 Sec.3

tion of humidity can be safely avoided. 502 An efficient bond is to be obtained between the skin lam-
306 Air temperature and relative humidity shall be recorded inates and the core and between the individual core elements.
regularly and the records filed for a period of at least two years. The bond strength shall not be smaller than the tensile- and
In larger shops there shall be at least one thermohydrograph for shear strength of the core. The application of a light CSM be-
each 1500 m2 where lamination is carried out. The location of tween the core and skin laminate may be advantageous in this
the instruments shall be such as to give representative meas- respect.
urement results. 503 Adequate tools for cutting, grinding etc. of various types
307 Draught through doors, windows etc. and direct sunlight of core material shall be specified in the production procedure.
is not acceptable in places where lamination and curing are in 504 All joints between skin laminates and core and between
progress. the individual core elements shall be completely filled with
308 The ventilation plant shall be so arranged that the curing resin, adhesive or filler material. The joint gap between core
process is not negatively affected. blocks shall in general not be larger than 3 mm. Larger gaps
may be accepted if necessary, based on the characteristics of
309 Sufficient scaffoldings shall be arranged so that all lam- the adhesive or filler (e.g. its viscosity) and the thickness of the
ination work can be carried out without operators standing on core. For slamming exposed areas a larger gap width should
the core or on surfaces on which lamination work is taking also be reflected in the qualification testing of the core material
place. and the adhesive, i.e. during slamming testing.
310 During lamination of larger constructions the tempera- 505 Core materials with open cells in the surface, shall nor-
ture shall be recorded at least at two levels vertically in the mally be impregnated with resin before it is applied to a wet
workshop and the curing system shall be adjusted to compen- laminate or before lamination on the core is commenced.
sate for possible temperature differences.
506 When the core is applied manually to a wet laminate the
311 Prefabrication of panels and other components shall be surface shall be reinforced with a chopped strand mat of 450 g/
carried out on tables, fixtures etc. above the shop floor level. m2 in plane surface and 600 g/m2 in curved surfaces. If vacu-
No fabrication shall be carried out on the shop floor. um is applied for core bonding the surface mats may be dis-
pensed with provided it is demonstrated in the qualification
B 400 General requirements to production procedures tests that an efficient bond between core and skin laminate is
and workmanship obtained.
401 Raw materials for all structural members covered by the 507 If the core is built up by two or more layers of core and
rules shall be of approved type in accordance with Sec.1 B. any form of resin transfer is used, arrangements shall be made
The suppliers directions for application of the materials shall to ensure proper resin transfer and filling between the core
be followed. blocks. This should be achieved by scoring or holing the core
402 Specified procedures shall be implemented for all tasks blocks and by placing a reinforcement fabric between the core
with significance to the quality of the end product. Where nec- blocks to facilitate resin distribution.
essary to exercise a satisfactory control of the quality, these 508 Frameworks for core build up shall give the core suffi-
procedures shall be documented in writing in controlled docu- cient support to ensure stable geometrical shape of the con-
ments. struction and a rigid basis for the lamination work.
403 The reference direction of reinforcement shall after be- 509 When a prefabricated skin laminate is bonded to a sand-
ing laid not deviate from that specified by more than 5. wich core measures shall be taken to evacuate air from the sur-
404 Adjacent sheets of reinforcement shall in the normal face between skin and core.
case overlap to give structural continuity. The overlap length 510 The core material shall be free from dust and other con-
shall be such that the shear capacity of the overlap is not small- tamination before the skin laminates are applied or core ele-
er than the tensile strength (perpendicular to the overlap) of the ments are glued together. The moisture content shall be
overlapping plies. The shear strength of the matrix shall not be sufficiently low not to have any adverse effect on curing. The
assumed larger than 8 MPa. A higher shear strength can be as- acceptable moisture content shall be specified by the manufac-
sumed subject to the approval of the Society. (E.g. for a 0/90 turer of the core material.
1000 g/m2 type glass reinforcement the overlap shall not be
smaller than 30 mm.) In areas of low utilisation, overlaps may 511 When vacuum-bagging or similar processes are used it
be dispensed with subject to the approval of the Society. Over- shall be ensured that curing in the core adhesive has not been
laps shall be staggered through the thickness of the laminate. initiated before vacuum is applied.
The distance between two overlaps in adjacent plies shall not B 600 Manual lamination
be smaller than 100 mm.
601 The reinforcement material shall be applied in the se-
405 Thickness changes in a laminate shall be tapered over a quence stated on the approved plan(s).
minimum distance equal to 10 times the difference in thick-
ness. 602 When the laminate is applied in a mould a CSM of max.
450 g/m2 shall be applied next to the gelcoat. The mat can be
406 Thickness changes in core materials shall be tapered dispensed with provided a satisfactory resistance against water
over a minimum distance equal to 2 times the difference in can be ensured.
thickness. A larger distance may be required to maintain struc-
tural continuity of the skins. 603 The resin shall be applied on each layer of reinforce-
ment. Gas and air pockets shall be worked out of the laminate
B 500 Sandwich lay-up before the next layer is applied. Rolling of the layers shall be
501 Sandwich constructions can be fabricated either by: made carefully, paying special attention to sharp corners and
transitions. The viscosity and gel-time of the resin shall be ad-
lamination on the core equate to prevent drain-out of resin on vertical and inclined
application of the core against a wet laminate surfaces. The tools and methods used when working the lami-
by bonding the core against a cured skin laminate using a nate shall not damage the fibres.
core adhesive 604 The time interval between applications of each layer of
by resin transfer, i.e. resin transfer moulding of the core to- reinforcement shall be within the limits specified by the resin
gether with one or both of the skin laminates. supplier. For thicker laminates care shall be taken to ensure a

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.3 Page 31

time interval sufficiently large to avoid excessive heat genera- 805 When spray moulding there shall be an even application
tion. over the entire surface. Regular rolling out of the sprayed-on
605 Curing systems shall be selected with due regard to the layers shall be carried out. Next to the gelcoat rolling out shall
reactivity of the resin and in accordance with the suppliers be done for max. 1.5 mm thickness of finished laminate thick-
recommendations. Heat release during curing shall be kept at a ness, subsequently for at least each 2.5 mm of finished lami-
safe level in accordance with the material manufacturers rec- nate thickness. The rolling out shall be done thoroughly to
ommendations. The quantity of curing agents shall be kept ensure adequate compression and removal of gas and air pock-
within the limits specified by the supplier. ets. Special care shall be taken at sharp transitions and corners.
606 After completion of lamination, polyester laminates B 900 Curing
shall cure for at least 48 hours at an air temperature of mini-
mum +18C. Curing at a higher temperature and a shorter cur- 901 Cure cycles shall be documented by temperature
ing time may be accepted on the basis of control of the curing records.
rate. For other types of resins curing shall be carried out ac- 902 For cure taking place at room temperature in the work-
cording to the specified cure cycle and according to the resin shop the registrations made in the workshop are sufficient to
manufacturers recommendations. document the cure cycle.
B 700 Vacuum assisted resin transfer moulding 903 For cure at elevated temperature, fans with ample capac-
(VARTM) and vacuum-bagging ity shall be operated in the compartment in which the cure is
701 Points of resin injection shall be located and opened and carried out to ensure an even distribution of temperature. Con-
closed in a sequence such that complete filling of the mould tinuous records of temperature throughout the complete cure
without any air being trapped is ensured. cycle shall be provided. Recording points shall be distributed
throughout out the length, width and height of the cure com-
702 The resin shall be formulated, based on the resin manu- partment to the extent necessary to verify that the temperature
facturers recommendations, such that an adequate viscosity distribution is even.
and gel-time is obtained to enable filling of the complete
mould and such that the maximum temperature during cure is B 1000 Secondary bonding
kept within acceptable limits, e.g. with respect to the tempera-
ture sensitivity of core materials. 1001 A secondary bonding is defined as any bond between
two FRP structures which is made after one or both of the in-
703 The pressure level (vacuum) in the mould shall be spec- dividual structures has effectively cured.
ified prior to infusion. The pressure shall be adequate to ensure
adequate consolidation of the laminate and that the specified 1002 The surface ply of a laminate subject to secondary
mechanical properties are reached and that the mould is prop- bonding and the first ply of the bonding laminate shall normal-
erly filled. The pressure shall be maintained throughout the ly be of CSM. This mat can be dispensed with provided the
mould during the cure cycle of the laminate, at least past the necessary bond strength is reached.
point of maximum temperature in the laminate, and the speci- 1003 Surfaces in way of secondary bonding shall be clean
fied hold time. The vacuum shall be monitored by the use of and free from dust and other forms of contamination.
pressure gauges distributed throughout the mould such that a
reliable indication of the pressure distribution is obtained. This 1004 Laminates on which secondary bonds are to be carried
means that pressure gauges shall be placed far away from vac- out shall have an adequate surface preparation, normally in-
uum suction points. Adequate means to locate and repair leak- cluding grinding.
age shall be deployed. 1005 If peel strips are used in the bonding surface the re-
B 800 Spray moulding quired surface treatment may be dispensed for.
801 The term spray moulding is understood to mean the si- B 1100 Adhesive bonding
multaneous deposit of resin and fibreglass reinforcement.
Manufacturers using this method are subject to special approv- 1101 Adhesive bonds shall be carried out according to the
al. same procedure(s) as on which the design and qualification
testing has been based and according to the recommendations
802 When approval of the spray moulding process is consid- from the manufacturer of the adhesive. Procedure(s) shall be
ered, special attention will be paid to production arrangement, submitted to the Society prior to commencement of the bond-
ventilation equipment, the manufacturers own quality control ing work. The procedure(s) shall give clear requirements to all
and other factors of significance to the quality of the finished factors that can affect the quality of the bond. As a minimum
product. the following shall be covered:
803 Spray moulding of structural members shall be carried
out only by specially approved operators. working conditions
804 The equipment used for spray moulding shall give an surface preparation
even and homogenous build up of the laminate. Any dosage application
devices shall ensure an even application of additives to the pol- clamp-up
yester resin. No fibres shall be shorter than 19 mm. curing cycle etc.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 32 Ch.3 Sec.4

SECTION 4
THERMOPLASTICS

A. Polyethylene and ABS ing statement shall be entered on the boat's certificate:
The material softens at high temperatures and may be perma-
A 100 General requirements nently deformed by long term loading at high temperatures.
101 The approval is given to the manufacturer who produces
the raw material at the final stage before boat production. For A 200 Documentation
rotational moulding the approval is granted to the granulate/ 201 Sec.6 C specifies requirements for properties and docu-
powder manufacturer. For thermoforming of sheets the ap- mentation.
proval is granted to the sheet manufacturer.
102 Ageing properties shall be verified on sheet material 202 The test specimens shall be taken from the material
with pigments etc. which shall be used in the production. which is used in production, but the material shall not be weak-
ened due to the manufacturing process.
103 The content of pigments shall not exceed 4% and are to
be evenly distributed in the material. Any detrimental effect on 203 The approval shall state the manufacturing process for
the strength of the material shall be recorded. which the material is approved.
104 The impact strength of the material at low temperatures A 300 Properties of polyethylene
is approved in relation to the fracture character at pendulum
notch impact testing. Brittle fracture at temperatures above 301 Polyethylene shall comply with the requirements given
0C shall not be accepted. If the transition between tough and in Sec.6 C200. The test specimens shall be taken from material
brittle fracture occurs between 0C and -20C, the following manufactured in accordance with a method representative for
statement shall be entered on the boat's certificate: the boat production.
The impact strength of the plastic material is reduced at low A 400 Properties of ABS
temperatures. The craft is not recommended to be used in cold
temperatures. 401 ABS shall comply with the requirements given in Sec.6
C300. The test specimens shall be taken from material manu-
105 The ability of the material to withstand heating by sun- factured in accordance with a method representative for the
light is subject to approval on the basis of the reduction in the boat production.
material stiffness between 20C and 65C. A reduction in the
shear modulus of the material greater than 80% shall not be ac- 402 The tolerance on the sheet thickness shall not exceed the
cepted. If the reduction is between 30% and 80%, the follow- following:

4,3
4,0
Tolerance %

3,5

3,0

2,0
1 2 3 4 5 6 7
Thickness (mm)
Figure 1
Tolerance on sheet thickness

403 Tolerance shall be based on measurements at 20 points 404 Individual values for shrinkage during heating shall not
evenly distributed over the width of the sheet. The average exceed the following:
thickness shall not be less than the nominal sheet thickness.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.4 Page 33

7
Shrinkage (%)

3
2 3 4 5 6 7 8
Thickness (mm)
Figure 2
Shrinkage during heating

405 The shrinkage of the sheet shall be checked by taking at in talcum powder between metal plates for 30 minutes at a
least 6 specimens measuring approximately 300 x 300 mm specified temperature. The metal plates shall have a thickness
from places evenly distributed over the width of the sheet. On of 0.6 to 0.8 mm.
each specimen the plate direction is to be indicated, and a circle
of diameter 100 mm is marked. The specimens are then placed

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 34 Ch.3 Sec.5

SECTION 5
OTHER MATERIALS

A. Buoyancy materials 102 Timber shall be free from sapwood, resin, cortex, splits,
loose knots, insect attacks, rot or other imperfections that will
A 100 Requirements have an effect on the quality of the material.
101 By buoyancy material is meant a low density material 103 All exposed timber and plywood shall be given weather-
e.g. foam with a specific gravity of less than 1.0, which pro- tight protection, such as, paint, varnish or preservative, suita-
vides buoyancy to the craft when flooded. ble for a marine environment.
102 The water absorption of buoyancy materials shall not
exceed 8% by volume after being submerged for 8 days ac- C 200 Constructional timbers
cording to ISO 2896. Material complying with IMO Resolu- 201 Moisture content in constructional timber shall not be
tion MSC.81(70) shall be deemed to satisfy this requirement. higher than 20%. Timber to be bopned by adhesive shall not
103 Buoyancy materials shall be resistant to liquids e.g. pet- have higher moisture content than 15%.
rol fuel. The requirement may be omitted if the material is to- 202 Constructional timber to be used in hull- and deck-
tally encapsulated when fitted. planking and for lamination of frames shall have straight
104 Results from tests or compliance to Resolution shall be grains and be quarter sawn.
documented.
203 Constructional timber shall be stored in dry and well
ventilated premises free from direct sunlight. Each piece shall
be stored flat and held apart from other pieces in order to give
B. Fabrics for RIB collars satisfactory air circulation.

B 100 General C 300 Plywood


101 Fabrics for RIB collars shall be selected by the manufac- 301 Plywood to be used in hull and deck structure shall com-
turer according to the stresses to which the craft is to be sub- ply with BS 1088, BS 4079 or other equivalent standard.
jected (shape, dimensions, maximum load, installed power 302 The facing veneers shall have a good, solid surface free
etc.), and also to the intended service conditions. Use under from visible defects.
normal seagoing conditions shall not materially impair their
performance. 303 Plywood to be used for non-structural application may
be of a lesser quality than stated above, but the adhesive used
102 Fabrics for RIB collars shall be tested according to ISO shall comply with BS 1203 or equivalent standard.
6185-3 section 4.2.2. The test results shall be documented.
103 RIB collars shall retain their full serviceability within 304 Plywood shall be stored flat on a level bed in dry and
the operating temperature range of -20C to +60C. well ventilated premises free from direct sunlight
C 400 Adhesives for timber and plywood
401 Adhesives shall comply with BS 1204 or other equiva-
C. Wood lent standard.
C 100 General 402 Adhesives shall be stored according to the manufactur-
ers recommendation.
101 Timber and plywood shall be suitable for the application
and a marine environment.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.6 Page 35

SECTION 6
TABLES OF MATERIAL PROPERTIES

A. Reinforcement fibres, resin and core products B. Sandwich adhesives


A 100 Properties of Reinforcement Fibres, Resin and B 100 Un-cured condition
Core products
101 Minimum mechanical properties are given in the stand-
ards that are accepted for certification of the material in ques-
tion.

Table B1 Sandwich adhesives, uncured


Property Unit Test method Requirement
Manufacturers nominal value
Density ISO 3521:1990 10%
To be given for information.
Manufacturers nominal value
ASTM D 1084:1988 20%
Viscosity method B To be given for information.
(for free-flowing adhesives) To be given on works certificate.
B 200 Cured condition

Table B2 Sandwich adhesives, cured material


Required values for approval testing
Property Unit Test method *) May be required tested at
production of the craft
Grade 1 Grade 2
Tensile strength, flatwise ASTM C 297:1994
(specimen: 5x5 cm,
speed: 1 mm/min.)

MPa at 23C: 1.0 1.0


at heat resistance > 80% of Msmv > 80% of Msmv
temperature:
Heat resistance Percentage retention of ten-
sile strength (ASTM C 297-
94 specimen: 5x5 cm,
speed: 1 mm/min., min.
45C)
after conditioned to
Temp., heat resistance temperature
C min.
45 45
Tensile strength MPa ISO 527:1997 Msmv to be given for Msmv to be given for *
and (Specimen thickness 4 mm) information information

Fracture elongation % at -10C


at 23C 2.0 1.0 *
at heat resistance 3.5 2.0
temperature 3.5 2.0
Shear strength MPa ISO 1922-1981 1) (23C) 0.4 0.4
Overall volume shrinkage % ISO 3521:1997 2) Msmv to be given for Msmv to be given for
information information
Water resistance % Percentage retention of ten- 80 80
sile strength (ASTM C 297-
94 specimen: 5x5 cm,
speed: 1 mm min., 23C)
after 4 weeks in water at
40C.
Msmv: Manufacturers specified minimum value

1) The test samples are to be made of two pieces of high density core material, preferably PVC foam, with the adhesive located in the mid
plane parallel to the steel supports. The adhesive layer shall be > 1 mm thick.
2) Curing shrinkage is relevant for gap filling adhesives only.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 36 Ch.3 Sec.6

C. Polyethylene and ABS


C 100 Properties in general for PE and ABS

Table C1 Properties and documentation of PE and ABS


Results to be given for information except where noted.
Properties Test method * Also required by delivery
Tensile properties ISO/DIS 527-1985 (Test specimen type 2, 5- Curve at 20C and 65C
50 mm/min.)
Shear modulus ISO 537-1980 (torsion pendulum) Curve for temperature range
-20C -65C
Creep ISO/R 899-1981 (carried out on at least 3 Isochronous stress-deformation diagram for 1000, 100,
stress levels and 2 test pieces per level) 10, 1 and 0.1 hours at 20C and 65C
Fatigue Fatigue test carried out with constant stress or Curves up to at least 100.000 loading cycles at 20C *
deformation amplitude ABS
Hardness ISO 868-1985 Given at 20C, read after 15 seconds
(Shore D)
Falling weight impact ASTM D 3029-72 Fracture energy by visible crack as fracture criterion,
(method A). The radius of the drop hammers given at 0C and at 20C and with relevant material
striking surface is to be 12.5 mm thickness
Pendulum impact With V-notch 45 in accordance with ISO Fracture energy at 0C as well as a description of frac-
180-1982. For particularly flexible materials ture type
an alternative test method (tensile impact The notch impact strength is only stated for non-aged
strength) may be used materials

Ageing ISO 179-1982 (Charpy) Plotted fracture energy for aged materials as a function
without notch: Natural of logarithmic time. The time is normally to cover 48
ageing DIN 53386, months natural ageing or 5 000 hours accelerated age-
item 6.1. Accelerated ing. A shorter time can be approved if the ageing proc-
ageing: DIN 53387 ess is clarified at an earlier stage
Fuel resistance Stressed material submerged in normal en- Description of surface cracking
gine fuel
Melt index ISO 1133-1981 COND 18 To be given for polyethylene
Chemical resistance ISO 175-1981 List of chemicals which may damage the material
Density ISO 1183-1983 To be given for polyethylene PE
(Method D) *
Oxygen index ASTM D 2863-1977 Value PE
*
C 200 Properties for polyethylene

Table C2 Properties of polyethylene


Property Requirement LDPE Requirement MDPE Unit Comments
Density - 0.930 0.930 - 0.945 g/cm3
Melt index Stated value 1.0 As LDPE g/10 min.
Though max. 3.5
Tensile yield min. 7.5 min. 13.0 N/mm2 At 20C
stress min. 4.5 min. 8.0 N/mm2 At 65C
Elasticity modulus in min. 180 min. 350 N/mm2 At 20C
tensile yield

Tensile creep strength max. 2.5 at stress 2.0 2.0 at stress 3.0 % Deformation after 100 hours at
N/mm2 20C
Hardness Stated value 3 As LDPE Shore D Tested at 20C and read after
15 sec.
Impact strength min. 15 min. 15 J/mm thickness Freely supported test piece 0C
(drop test without notch)

Notch impact strength Not brittle fracture Not brittle fracture Visual Required only for boats with
(pendulum test with single skins 0C
notch)

Pore contents max. 15 As LDPE % of thickness In structural parts


% of thickness In the boat elsewhere
max. 20 As LDPE
Impact tensile strength Not brittle fracture As LDPE Visual Aged material corresponding
of aged material min. fracture energy to 4 years of natural ageing,
tested at 0C and with a test
1.0 J/cm3 J/cm2 speed
2 x 105 %/mm

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.3 Sec.6 Page 37

C 300 Properties for ABS

Table C3 Properties of ABS


Properties Requirements
Tensile yield stress Min. 30 N/mm2 at 20C
Min. 18 N/mm2 at 65C
Modulus of elasticity Min. 1600 N/mm2 at 20C
Creep Max. 1.0% deformation after 100 hours at a stress of 7.0 N/mm2 at 20C

Bending fatigue strength At deformation amplitude of 1% and frequency 0.5 Hz the material is to with-
stand 50 000 load cycles before fracture
Notch impact strength Min. 2 kJ/m2 at 20C in accordance with ISO 179-82 (Charpy) without notch

Impact strength (pendulum) of aged material After ageing corresponding to 4 years natural ageing, the material is to have a
fracture energy of at least 2.5 kJ/m2

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 38 Ch.3 Sec.6

DET NORSKE VERITAS


STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 4

STRUCTURES

CONTENTS PAGE
Sec. 1 Design Principles...................................................................................................................... 41
Sec. 2 Design Loads............................................................................................................................ 42
Sec. 3 Aluminium and Steel Structural Design................................................................................... 45
Sec. 4 FRP Structural Design.............................................................................................................. 51
Sec. 5 Thermoplastic Structural Design.............................................................................................. 61

DET NORSKE VERITAS


Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2010
Ch.4 Sec.1 Page 41

SECTION 1
DESIGN PRINCIPLES

A. Documentation Guidance note:


Identical or similar structures in various positions are recom-
A 100 Plans and particulars mended covered by the same plan.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
101 The following plans shall be submitted for approval:
102 The following plans shall be submitted for information:
midship section including main particulars and maximum
speed V general arrangement
profile and decks tank arrangements
longitudinal and transversal stiffening members capacity plan
body plan
shell expansion and framing including openings arrangement of cathodic protection.
watertight bulkheads and transom including openings and
their closing appliances
tank structure 103 Additional documentation required are listed in the ap-
engine room structures including foundation for heavy propriate sections.
machinery components
A 200 Strength calculations
aft peak structures
forepeak structures 201 Strength calculations shall normally be submitted for
reference to demonstrating that stresses are within required
superstructures and deckhouses including openings with limits.
sill heights and their closing appliances
hatchways, hatch covers and ports including securing and
tightening appliances
propeller shaft brackets with their attachments to the hull B. Alternative design standards
appendages with their attachments to the hull B 100 DNV Rules for HSLC and NSC
rudder and rudder stock with details of bearings and seals 101 For craft with a maximum speed exceeding 45 knots and
arrangement and particulars of anchoring and mooring LWL exceeding 18 m, the DNV Rules for HSLC and NSC shall
equipment. be used for determining hull scantlings. Craft with maximum
speed exceeding 45 knots and LWL less than 18 m will be spe-
Additional documentation may be required. cially considered with respect to hull scantlings.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 42 Ch.4 Sec.2

SECTION 2
DESIGN LOADS

A. General Ad = s l (m2) for frames/stiffeners


Ar = 0.2 L B (m2)
A 100 Application s = shortest panel edge or load breadth for stiffening mem-
101 The design loads in this chapter shall only be applied in bers in metres
association with the strength formulas given in this chapter. l = span length of stiffening members in metres.
A 200 Local reinforcements
201 Crafts intended for beaching shall have rubbing strips
and reinforced stem. L=
350
202 Structure with local loads from cargo, fenders, deck-
gears, foundations etc., shall be reinforced for the actual loads. 24 m
Glass reinforced plastics and wooden crafts shall be reinforced
in areas of local wear. 300 21 m

18 m

B. Design loads 250


15 m

B 100 Longitudinal strength 12 m

101 The maximum longitudinal bending moment for craft 9m


200
operating entirely in displacement mode shall not be taken less
than:
PFb 6m
M = 0.016 LWL3 BWL (kNm)
For other craft the maximum longitudinal bending moment 150
3m
shall not be taken less than the larger of:

1) M = 0.016 LWL3 BWL (kNm) 100

2) M = 0.0025 LWL (kNm)


In no case shall the maximum longitudinal bending moment be
50
taken less than 100 kNm.
The maximum longitudinal bending moment shall be applied
to the central 25% of L with a linear reduction to zero at the
fore and aft end of the craft. 0
10 15 20 25 30 35 40 45
B 200 Sea pressure on hull bottom V (knots)
201 The design sea pressure, Pb, acting on the hull bottom
shall not be taken less than:
Pb = PFb klb k ka (kN/m2)
PFb = pressure factor taken from fig. below V/ Lh=
V = max. speed 1.00 >6
klb = longitudinal distribution of sea pressure, to be taken
from figures below. Intermediate values to be found by 0.90 5
interpolation 0.80
k = correction for deadrise angle applicable to crafts with klb 4
speed V > 3 L and length L > 9 m, taken from the fig- 0.70
ure below. The deadrise angle shall not be taken great- <3
0.60
er than 22 degrees
ka = area reduction factor considering the size of the design 0.50
area, Ad, relative to the reference area Ar, to be taken 0 0.25 0.5 0.75 1
from the figure below
Ad = s2 (m2) for plates and panels x Lh

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.4 Sec.2 Page 43

1.00

0.95

0.90

0.85

L=
k 0.80 3m DWL
6m

9m
0.75
12 m

15 m

0.70
18 m

21 m

V 3L
0.65 24 m

0.60
12 14 16 18 20 22

Deadrise angle amidship

0.9

0.8
DWL
0.7

0.6

0.5
ka V 3L
0.4

0.3

0.2

0.1

0
0.001 0.01 0.1 1
Ad/Ar
DWL
202 The vertical extension of the design sea pressure, Pb,
shall be as follows:
up to the deepest w.l. for crafts with V 3 L
up to the chine for crafts with V > 3 L

V > 3L

B 300 Sea pressure on hull side


301 The design sea pressure acting on the hull side shall not

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 44 Ch.4 Sec.2

be taken less than:


Ps = PFs kls kv ka (kN/m2)
PFs = pressure factor taken from figure below
V = max. speed
kls = longitudinal distribution factor to be taken from the
figure below
Fv h
kv = -------------- for vertical distribution factor
Fv
= minimum 0.5 for design category A and B.

4.5
F v = --------------------
1000LB
h = distance from side/bottom transition to the load point (m)
B 400 Design loads on decks and superstructures
PFs, F, h and kv are shown on the figures below.
401 The design sea pressure acting on decks shall not be tak-
en less than:
L=
180.00 Pd = kd L + 4.5 (kN/m2)
24 m kd = 0.2 for exposed main weather deck and superstructure
160.00
deck forward of 0.25 L from FP
140.00
21 m
= 0.1 for exposed superstructure decks elsewhere.
18 m
120.00

15 m 402 The design load for accommodation decks and decks in-
100.00
tended for cargo shall be taken as:
PFs 12 m

P dc = 10 H 1 + 0.2 -------
80.00 V
L
9m

60.00 6m

3m
40.00
H = deck cargo in t/m2
20.00 = 0.35 t/m2 for accommodation decks.
0.00 403 The design sea pressure on superstructures and deck
10 15 20 25
V (knots)
30 35 40 45 houses shall not be taken less than given in the table below:

Position p (kN/m2)
Front bulkhead 0.3 L + 6
Sides and aft bulkhead 0.15 L + 3
1.00 Deck house roof, 1st tier 0.1 L + 3
Deck house roof, elsewhere 0.1 L + 1.5
0.90
B 500 Design loads for bulkheads and tanks
0.80
kls 0.70 501 The design load for watertight bulkheads shall not be
taken less than:
0.60
Pbh = 10 hb (kN/m2)
0.50 hb = distance from load point to top of bulkhead.
0 0.25 0.5 0.75 1
502 The design load for tanks for oil, freshwater, water bal-
x Lh last, etc. shall not be taken less than:
pt = 7 ht (kN/m2)
= min. 15 (kN/m2)
ht = distance from load point to top of air pipe or filling
pipe whichever is the greater.
B 600 Miscellaneous equipment
601 The interface between the waterjet and the hull shall be
designed for the reaction forces in the jet and the design pres-
sure at the location.

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Standard for Certification of Craft, April 2010
Ch.4 Sec.3 Page 45

SECTION 3
ALUMINIUM AND STEEL STRUCTURAL DESIGN

A. General Table A4 Factor f1 in the welded condition (Continued)


A 100 Structural aluminium material DNV Temper Filler f1
Designation
101 The scantling requirements are based on a correction NV-5083 H116, H321 5356 0.53
factor f1 for material strength. f1 shall be taken according to the H116, H321 5183 0.60
following tables: NV-5383 H116, H34 5183 0.64
Table A1 Factor f1 for wrought aluminium alloy sheets, strips NV-6060 T5 5356-5183 0.27
NV-6061 T4 5356-5183 0.48
and plates, t: 2 mm t 40 mm T5/T6 0.48
DNV Temper f1 NV-6063 T5 5356-5183 0.27
Designation T6
NV-5052 H32 0.61 NV-6005A T5/T6 5356-5183 0.48
H34 0.69
NV-6082 T4 5356-5183 0.46
NV-5154A 0, H111 0.35 T5/T6 0.48
NV-5754 H24 0.69
NV-5454 H32 0.73 102 The scantling requirements in this section are based on
H34 0.79 the properties of aluminium material as fabricated (no defor-
V-5086 H116, H32 0.80 mation hardening) with minimum properties in accordance
H34 0.88 with the tables below.
NV-5083 H116, H321 0.89
Table A5 Mechanical properties of wrought aluminium alloy
NV-5383 H116, H34 0.89
sheets, strips and plates 2 mm t 40 mm
Note: For tempers 0 and H111, the factor f1 is to be taken from Table
A4. Alloy Tensile strength Yield strength *)
(N/mm2) (N/mm2)
Table A2 Factor f1 for extruded aluminium alloy profiles, rods 5052 170 65
and tubes, t: 2 mm t 25 mm 5154A 215 85
DNV Temper f1 5754 190 80
Designation 5454 215 85
NV-6060 T5 0.55 5086 240 95
NV-6061 T4 0.46 5083 275 125
T5/T6 0.76 5383 290 145
NV-6063 T5 0.44
T6 0.60 *) Applies to welded condition.
NV-6005A T5/T6 0.76
Table A6 Mechanical properties for extruded aluminium alloy
NV-6082 T4 0.46 profiles, rods and tubes 2 mm t 25 mm
T5/T6 0.90
Tensile strength Yield strength
Note: Table A2 only applies when the main loading direction is lon- Alloy Temper (N/mm2) (N/mm2)
gitudinal to the extrusion, see also Table A3.
6060 T5 or T6 190 150
Table A3 Factor f1 for extruded aluminium alloy profiles, rods T4 180 110
6061
and tubes, t: 2 mm t 25 mm, transverse to extruding T5 or T6 260 240
direction T5 150 110
6063
DNV Temper f1 T6 205 170
Designation 6005A T5 or T6 260 215
NV-6060 T5 0.51 T4 205 110
NV-6061 T4 0.46 6082
T5 or T6 310 260
T5/T6 0.71
NV-6005A T5/T6
6 < t < 10 0.76
10 < t < 25 0.67 Table A7 Mechanical properties for closed extruded aluminium
alloy profiles, rods and tubes, 2 mm t 25 mm, Transverse to
NV-6082 T5 / T6 0.85 extrusion direction
Table A4 Factor f1 in the welded condition Tensile strength Yield strength
Alloy Temper (N/mm2) (N/mm2)
DNV Temper Filler f1 6060 T5 175 135
Designation
T4 165 110
NV-5052 0, H111, H32, H34 5356 0.27 6061
T5 or T6 245 205
NV-5154A 0, H111 5356-5183 0.35
T5 or T6
NV 5754 0, H111, H24 5356-5183 0.33
6005A 6 mm < t < 10 mm 260 215
NV 5454 0, H111, H32, H34 5356-5183 0.35
10 mm < t < 25 mm 230 195
NV-5086 0, H111, H116, H32, 5356-5183 0.42
H34 6082 T5 or T6 290 240

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Standard for Certification of Craft, April 2010
Page 46 Ch.4 Sec.3

A 200 Structural steel


201 The scantling requirements are based on the correction
factor f1 for material strength. f1 shall be taken according to the
following table:

Table A8 Factor f1 for steel material


Minimum yield strength
(N/mm2) f1
235 1.00
265 1.13
315 1.34
355 1.51
390 1.66

B. Structural arrangement
B 100 Structural design in general
101 The ship arrangement shall take into account:
continuity of longitudinal strength, including horizontal
shear area to carry a strength deck along
transverse bulkheads or strong webs
web/pillar rings in engine room
superstructures and deckhouses
direct support
transitions B 200 Global strength
deck equipment support 201 The section modulus of hull girder shall not be less than:
multi-deck pillars in line, as practicable
external attachments, inboard connections. M 3
Z = 6250 ----- (mm )
f1
102 Brackets are to extend to the nearest stiffener, or local
plating reinforcement shall be provided at the toe of the brack-
et. along the central 25% of the length of the hull girder. Outside
the central part, the section modulus may be reduced linearly
103 Generally, connections of outfitting details to the hull to zero at the fore and aft end of the craft.
shall be such that stress-concentrations are minimized and
welding to high stressed parts is avoided as far as possible. 202 The effective sectional area of continuous longitudinal
strength members is in general the net area after deduction of
104 Connections shall be designed with smooth transitions openings.
and proper alignment with the hull structure elements. Termi-
nations shall be supported. Superstructures which do not form a strength deck are not to be
included in the net section. This applies also to deckhouses and
105 Connections to top flange of girders and stiffeners shall bulwarks.
be avoided if not well rounded. Preferably, supporting of out-
fitting shall be welded to the stiffener web. The effect of openings is assumed to have longitudinal exten-
sions as shown by the shaded areas in the figure below i.e. in-
106 The effective span of a stiffener (l) or girder (s) depends side tangents at an angle of 30 to each other. Example for
on the design of the end connections in relation to adjacent transverse section III:
structures. Unless otherwise stated the span points at each end
of the member, between which the span is measured, shall be BIII = b + b + b
determined as shown on the following figure. It is assumed that For twin hull crafts the effective breadth of wide decks without
brackets are effectively supported by the adjacent structure. longitudinal bulkhead support will be considered.

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Standard for Certification of Craft, April 2010
Ch.4 Sec.3 Page 47

practicable to floors and longitudinal girders.


314 In way of thrust bearing and below pillars additional
strengthening shall be provided.
315 Manholes shall be cut in the inner bottom, floors and
longitudinal girders to provide access to all parts of the double
bottom. The vertical extension of lightening holes shall not ex-
ceed one half of the girder height. The edges of the manholes
shall be smooth. Manholes in the inner bottom plating shall
have reinforcement rings. Manholes shall not be cut in the
floors or girders in way of pillars.
316 In double bottoms with longitudinal stiffening, the
floors shall be stiffened at every bottom longitudinal.
317 In double bottoms with transverse stiffening, longitudi-
nal girders shall be stiffened at every transverse frame.
318 The longitudinal girders shall be satisfactorily stiffened
against buckling.
B 400 Side structures
401 The scantlings of side structures shall comply with the
requirements given in C and D.
402 The crafts sides may be longitudinally or vertically
stiffened.
403 The continuity of longitudinal shall be as required for
bottom and deck longitudinal respectively.
404 Vertical side frames shall normally be connected to
floors and deck beams with well rounded transitions and a con-
tinuous flange laminate.
B 300 Bottom structures
B 500 Deck structure
301 The bottom structure shall comply with the requirements
given in C and D. The local strength of the keel shall be suffi- 501 The scantlings of deck structures shall comply with the
cient to withstand loads in connection with docking attachment requirements given in C and D.
of external ballast keel, etc. 502 Decks may be longitudinally or transversely stiffened.
302 Bottom structures may be longitudinally or transversely 503 Longitudinal shall preferably be continuous through
stiffened. transverse members. If they are to be cut at transverse mem-
303 In planing craft single bottom as well as double bottoms bers, i.e. watertight bulkheads, continuous brackets connecting
are normally to be longitudinally stiffened. the ends of the longitudinal shall be fitted.
304 The longitudinal shall preferably be continuous through 504 The plate thickness shall be such that the necessary
transverse members. If they are to be cut at transverse mem- transverse buckling strength is achieved, or transverse buck-
bers, i.e. watertight bulkheads, continuous brackets connecting ling stiffeners may have to be fitted intercostals.
the ends of the longitudinal shall be fitted or welds shall be di- 505 The thickness of bulwark plates shall not be less than re-
mensioned accordingly. quired for side plating in a superstructure in the same position.
305 Longitudinal stiffeners shall be supported by bulkheads 506 A strong section shall be continuously welded to the up-
and web frames. per edge of the bulwark. Bulwark stays shall be in line with
306 Displacement crafts with single bottom and transverse transverse beams or local transverse stiffening. The stays shall
frames shall have floors at each frame. The floors shall be con- have sufficient width at deck level. The deck beam shall be
tinuous from side to side. continuously welded to the deck in way of the stay. Bulwarks
on forecastle decks shall have stays fitted at every frame
307 Web frames are to be continuous around the cross sec-
tion i.e. floors side webs and deck beams are to be connected. 507 Stays of increased strength shall be fitted at ends of bul-
Intermediate floors may be used. wark openings. Openings in bulwarks shall not be situated near
the ends of superstructures.
308 In the engine room plate floors shall be fitted at every
frame. In way of thrust bearings additional strengthening shall 508 Where bulwarks on exposed decks form wells, ample
be provided. provision shall be made to freeing the decks for water.
309 Longitudinal girders shall be carried continuously B 600 Bulkhead structure
through bulkheads. In craft built in sandwich construction lon-
gitudinal girders may be fitted to support the bottom panels. 601 The scantlings of bulkhead structures shall comply with
the requirements given in C and D.
310 A centre girder shall be fitted for docking purpose if the
external keel or bottom shape does not give sufficient strength 602 Number and location of transverse watertight bulkheads
and stiffness. shall be in accordance with the requirements given for the var-
ious craft types.
311 Openings shall not be located at ends of girders without
603 The stiffening of the upper part of a plane transverse
due consideration being taken to shear loadings. bulkhead shall be such that the necessary transverse buckling
312 Under the main engine, girders extending from the bot- strength is achieved.
tom to the top plate of the engine seating shall be fitted. 604 Longitudinal and transverse bulkheads may be corrugat-
313 Engine holding down bolts shall be arranged as near as ed.

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Standard for Certification of Craft, April 2010
Page 48 Ch.4 Sec.3

For corrugated bulkheads the following definition of spacing C. Steel and aluminium plating
applies (see figure below):
C 100 General
s = s1 for section modulus calculations 101 In this section the general requirements for the local
= 1.05 s2 or 1.05 s3 for plate thickness calculations. strength of laterally loaded plates are given.
C 200 Plate thickness
201 Plate thicknesses shall be not less than the largest value
found from the following formulae:
1
t min = t 0 + kL -------- + t c (mm)
f1
tp = 1.7 fp s P + tc (mm)

t0 and k are given in the tables in 202.


fp is given in 203.
605 Bulkheads supporting decks shall be regarded as pillars.
The compressive loads and buckling strength shall be calculat- tc = corrosion allowance for steel constructions as given for
ed as indicated in E assuming: the respective type and service notations. To be taken as
zero for aluminium constructions.
i = radius of gyration in cm of stiffener with adjoining 202 t0 and k are to be taken from the tables below:
plate. Width of adjoining plate shall be taken as 40 t,
where t = plate thickness. Table C1: ALUMINIUM
Local buckling strength of adjoining plate and torsional buck- Item L 15 m L > 15 m
ling strength of stiffeners shall be checked in accordance with t0 k t0 k
E. Hull bottom 1.5 0.23 kv 4.3 0.04
Hull side 1.0 0.23 3.8 0.04
B 700 Superstructures and deckhouses
Transom, not
701 The scantlings of superstructures and deckhouses shall supporting 1.0 0.23 3.8 0.04
comply with the requirements of C and D. engine
702 In superstructures and deckhouses, the front bulkhead Exposed deck, 0.8 0.21 + 0.21 H 3.7 0.03
cargo deck
shall be in line with a transverse bulkhead in the hull below or
be supported by a combination of girders and pillars. The after Accommoda- 0.8 0.21 3.5 0.03
end bulkhead shall be effectively supported. As far as practica- tion deck
ble, exposed sides and internal longitudinal and transverse Superstruc-
bulkheads shall be located above girders and frames in the hull tures and 0.4 0.21 3.1 0.03
structure and shall be in line in the various tiers of accommo- deckhouses
dation. Where such structural arrangement in line is not possi- Structural/
ble, there shall be other effective support. watertight 0.4 0.21 3.1
bulkheads
703 Sufficient transverse strength shall be provided by
means of transverse bulkheads or girder structures.
704 At the break of superstructures, which have no set-in Table C2: STEEL
from the ships side, the side plating shall extend beyond the Item L 15 m L > 15 m
ends of the superstructure, and shall be gradually reduced in t0 k t0 k
height down to the deck or bulwark. The transition shall be
Hull bottom 1.0 0.23 kv kd 3.8 0.04
smooth and without local discontinuities. A substantial stiffen-
er shall be fitted at the upper edge of plating. The plating shall Hull side 0.5 0.2 kd 3.3 0.04
be additionally stiffened. Transom, not
supporting 0.5 0.23 3.3 0.04
705 In long deckhouses, openings in the sides shall have well engine
rounded corners. Horizontal stiffeners shall be fitted at the up- Exposed deck,
per and lower edge of large openings for windows. 0.3 0.21 + 0.1 H 3.2 0.03
cargo deck
706 Openings for doors in the sides shall be substantially Accommoda- 0.3 0.21 2.0 0.03
stiffened along the edges. The connection area between deck- tion deck
house corners and deck plating shall be increased locally. Superstruc-
tures and 0 0.21 2.7 0.03
707 Deck girders shall be fitted below long deckhouses in deckhouses
line with deckhouse sides.
Structural/
708 Deck beams under front and aft ends of deckhouses shall watertight 0 0.21 2.7 0.03
not be scalloped for a distance of 0.5 m from each side of the bulkheads
deckhouse corners.
709 For deckhouse side stiffeners the scantlings may not be
greater than required for twin deck frames with equivalent end kd = , for open craft
connections. (12 L B)1.5
710 Casings supporting one or more decks above shall be ad-
equately strengthened.

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Standard for Certification of Craft, April 2010
Ch.4 Sec.3 Page 49

kv = 0.86 + 0.014 V
H = deck cargo (ton/m2)

203 The combined correction factor fp is given by:


f2 f3
fp = ---------
f1

f1 as defined in Sec.1 B103 and C103.


The aspect ratio correction factor, f2, is to be taken as:
f2 = (1.1 0.25 s/l)2
= max. 1.0 Figure 1
= min. 0.72.
The correction factor, f3, for plate curvature is to be taken as:
f3 = 1 - h/s
= minimum 0.8.
h and s are defined in the figure below.

Figure 2

D. Frames, girders and stiffeners

D 100 General
101 In this section the general requirements for the strength
of laterally loaded frames, beams and other stiffeners in steel
and aluminium constructions are given.
D 200 Section modulus
201 The section modulus of stiffening members is not to be
less than:
2
mPbl 3 3
W = 6.25 ---------------- 10 (cm ) Figure 3
f1

m = values for the most common structural members are


found in the table in 203.
b = load breadth in metres
l = stiffener span in metres.
For curved frames see 202.
f1 as defined in A.
202 For concave frames the length which determines the
scantlings is given by:
l = l0 3 f + 0.3 R metres
l0 = length in metres of the straight part of the frame in bot-
tom. When the bilge radius is constant, is measured as
shown in Fig.1. When the radius varies, is measured as Figure 4
shown in Fig. 2 below.
R = bilge radius in metres.
For S-shaped frames the length which determines scantlings is
measured as shown in the figures below. 203 The m-values are normally to be taken as follows for the

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Standard for Certification of Craft, April 2010
Page 50 Ch.4 Sec.3

various structural members: E. Pillars


Table D1 m-values E 100 General
Item m 101 In this section the general requirements to steel pillars
Continuous longitudinals 85 supporting structure or equipment are given.
Non-continuous longitudinals 100 102 Where practicable, deck pillars are to be located in line
Transverse 100 with pillars above or below. Otherwise beams or girders in
Vertical members, ends fixed 100 deck in way will have to be reinforced.
Vertical members, simply supported 135 E 200 Scantlings
Bottom longitudinal 85
201 Solid steel pillars shall have dimensions according to the
Bottom transverse 100 table below:
Side longitudinal 85
Side vertical 100 Table E1 Solid steel pillars
Deck longitudinal 85 Pillar length (m)
Load (kN)
Deck transverse 100 2.0 2.5 3.0 3.5
W.T. bulkhead, fixed ends 65 Diameter (mm)
W.T. bulkhead, fixed one end 85 30 50 53 56 59
W.T. bulkhead, simply supported ends 125 40 53 56 60 64
Tank and cargo bulkheads, fixed ends 100 60 56 60 65 69
Tanks and cargo bulkheads, simply supported ends 135 80 59 64 69 73
Deckhouse stiffener 100 100 62 68 73 78
Casings 100 130 65 71 77 82
160 68 75 81 86
204 The formula given in 201 is to be regarded as the re-
quirement about an axis parallel to the plating. As an approxi- 200 71 78 84 90
mation the requirement to standard section modulus for 240 74 81 88 94
stiffeners at an oblique angle with the plating may be obtained 290 77 84 91 98
if the formula in 101 is multiplied by the factor: 340 80 88 95 102
1 400 83 91 99 106
------------
cos 202 Tubular pillars shall have dimensions according to the
table below, based on the scantlings of solid pillars:
= angle between the stiffener web plane and plane per-
pendicular to the plating. Table E2 Tubular steel pillars
For angles < 15 corrections are normally not necessary. Diameter of Pillar length (m)
205 When several members are equal, the section modulus equiv. solid
pillar (mm) 2.0 2.5 3.0 3.5
requirement may be taken as the average requirement for each
individual member in the group. However, the requirement for 50 70x6.0 70x6.0 70x6.0
the group is not to be taken less than 90% of the largest indi- 55 70x6.0 70x6.0 70x6.0
vidual requirement. 60 80x6.5 75x6.0 75x6.0 75x6.0
206 Effective plate flange may normally be taken equal to 65 90x6.5 80x6.5 80x6.5 80x6.0
the stiffener spacing. 70 100x7.0 90x6.5 90x6.5 89x6.5
207 The thickness of web and flange is not to be less than: 75 115x7.0 110x6.5 110x6.5 100x6.5
for flats: 80 130x7.5 120x7.0 115x7.0 105x6.5
85 145x8.0 130x7.5 125x7.0 115x7.0
tweb = 1/15 x flat depth.
90 160x8.5 145x8.0 135x7.5 125x7.0
for other sections:
tweb = 1/50 x web depth, provided net shear area > 0.075 lsp
tflange = 1/15 x flange width from web.

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Standard for Certification of Craft, April 2010
Ch.4 Sec.4 Page 51

SECTION 4
FRP STRUCTURAL DESIGN

A. General ance with the procedures given in the Rules for Classification
of High Speed and Light Craft.
A 100 Application
A 500 Structural design in general
101 The requirements in this section apply to fibre rein-
forced plastic (FRP) single skin and sandwich constructions. 501 Attention is drawn to the importance of structural conti-
nuity in general.
102 Additional or modified requirements may be given in as-
sociation with the various type and service notations. 502 The structural arrangement shall take into account:
103 Alternative scantling determination methods may be ac- continuity of longitudinal strength, including horizontal
cepted upon consideration in each individual case. shear area to carry a strength deck along
transverse bulkheads or strong webs
A 200 Assumptions web/pillar rings in engine room
201 A single skin construction is considered to be a structure twin hull connections
consisting of a FRP shell laminate supported and stiffened lo- superstructures and deckhouses:
cally by a system of closely spaced FRP stiffeners.
direct support
202 A sandwich construction is considered to be structural transitions
element consisting of three components: A FRP skin laminate
on each side of a low density core. It is assumed that the prop- deck equipment support
erties and the proportions of the component materials are such multi-deck pillars in line, as practicable
that when a sandwich panel is exposed to a lateral load the external attachments, inboard connections.
bending moments are carried by the skins and the shear forces
by the core. The condition for compliance with this assumption 503 Corners and dimensional transitions shall be well round-
is given in D. It is further assumed that an efficient bond be- ed to avoid stress concentrations.
tween skins and core is obtained. 504 Tensile loads perpendicular to the plan of the laminate
A 300 Definitions should be avoided.
301 The following symbols are applied: 505 Thickness differences in laminates should be tapered
over a length of at least 20 x thickness difference.
nu = breaking strength of FRP laminate in tension or com- 506 Overlap between layers of reinforcement shall be such
pression in MPa that the in-plane shear strength of the joint is at least equal to
En = modulus of elasticity of FRP laminate in tension or the axial strength of the reinforcement. for most standard rein-
compression in MPa forcements this is achieved with an overlap of 40 mm.
bu = breaking strength in bending of FRP laminate in MPa
Eb = modulus of elasticity in bending of FRP laminate in 507 In bolt and rivet connections the distance from the lam-
MPa inate edge to the centre of the hole shall be 3.0 x and 2.5 x hole
u = breaking strength in shear of sandwich core material in diameter respectively.
MPa 508 Distance between rivets shall be at least 2.5 x hole diam-
80 eter and for bolts at least 3.0 x hole diameter. Bolts and rivets
fn = --------- correction factors for strength
nu shall normally be fitted with washers with diameter 2.0 x hole
130 diameter in both ends.
fb = --------- correction factors for strength, bending
bu A 600 Materials
t = laminate thickness in mm, either for a single skin plate 601 Structural materials shall be approved by the Society.
or a sandwich skin laminate
s = shortest panel edge for single skin and sandwich panels A 700 Mechanical properties of laminate
b = load breadth for stiffening members in metres 701 The requirements for structural laminates are based on
l = span length of stiffening members in metres. the following minimum mechanical properties:
A 400 Calculation methods
Tensile strength, nu = 80 MPa
401 To determine stresses and deflections in FRP single skin Tensile modulus, En = 7000 MPa
and sandwich constructions either direct calculations using the
full stiffness and strength properties of the laminate in all di- Bending strength, bu = 130Mpa
rections or a simplified method in accordance with C, D and E Bending modulus, Eb = 6000 Mpa.
will be accepted.
702 The mechanical properties used for the scantling deter-
402 The simplified method may be employed on the follow- mination shall normally be derived from tests, these tests shall
ing conditions: be conducted in accordance with the International Standards
the principal directions of the laminate reinforcement are given below.
parallel to the panel edges 703 The test specimen shall be representative of the product
the difference in elastic modulus in the two principal di- as manufactured.
rections is not more than 20% 704 The mean value of the results from the tests shall comply
the skin laminates of sandwich panels are thin, i.e. with the requirements given in 701. No single value shall be
d/t > 5.77. less than 80% of the value used as basis for determination of
403 Direct calculations based on the full strength and stiff- scantlings.
ness properties in all directions shall be carried out in accord- 705 The mechanical properties used in the calculations shall

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Standard for Certification of Craft, April 2010
Page 52 Ch.4 Sec.4

be:
for strength, 90% of the mean ultimate strength
for elastic modulus, the mean value.
706 The fibre content by mass shall be at least 27% measured
in accordance with ISO 1172. All individual test result values
are to comply with the specified requirements.
707 Tensile strength, n , and modulus, En , is determined in
accordance with ISO 527. The test specimens should be taken
in both directions.
708 Flexural strength, b , and modulus, Eb , is determined in
accordance with ISO 178. The test specimens should be taken
in both directions.
A 800 Mechanical properties of sandwich core materials
801 For hull structural applications core material of Grade 1
is required. For other applications Grade 2 may be accepted.
802 It shall be verified by shear testing in accordance with
ISO 1922 or ASTM C 273-61 that the bonds between skin and
core and between individual core elements have at least the
same shear strength as specified for the core material in ques-
tion.
803 The shear strength and modulus of core materials are to
be specified and verified by testing in accordance with the
above standards.
804 It shall be verified by four point sandwich beam bending
tests in accordance with ASTM C 393 that the applied core
bonding adhesive does not crack or de-bond at a lower load
level than the core materials itself. Figure 1
805 The testing is normally to be carried out at 20C, if con- Effect of openings
sidered necessary the testing may be required to be carried out
at other representative operating temperatures.
905 For twin hull crafts the effective breadth of wide decks
A 900 Global strength without longitudinal bulkhead support will be considered.
901 The section modulus of the hull girder shall not be less
than:
Z = 38 000 fn M (mm3) B. Structural arrangement
along the central 25% of the length of the hull girder. Outside
the central part, the section modulus may be reduced linearly B 100 Bottom structures
to zero at the fore end and aft end of the craft. 101 The bottom single skin or sandwich panels shall comply
902 When calculating the moment of inertia and section with the requirements given in C and D. The local strength of
modulus of the mid ship section, the effective sectional area of the keel shall be sufficient to withstand loads in connection
continuous longitudinal strength members is in general the net with docking attachment of external ballast keel, etc.
area after deduction of openings. 102 Bottom structures may be longitudinally or transversely
903 Superstructures which do not form a strength deck are stiffened.
not to be included in the net section. This applies also to deck-
houses and bulwarks. 103 In planning craft single bottom as well as double bot-
toms shall normally be longitudinally stiffened in single skin
904 The effect of openings is assumed to have longitudinal constructions. In craft with sandwich construction transverse
extensions as shown by the shaded areas in Fig. 1 i.e. inside stiffening may be accepted.
tangents at an angle of 30 to each other. Example for trans-
verse section III: 104 The longitudinal should preferably be continuous
through transverse members. At their ends longitudinal are to
bIII = b + b + b be fitted with brackets or to be tapered out beyond the point of
support.
105 Longitudinal stiffeners are to be supported by bulkheads
and/or web frames.
106 Displacement crafts with single bottom and transverse
frames shall have floors at each frame. The floors shall be con-
tinuous from side to side. The scantlings of the floors may be
taken in accordance to Table B1, with notes. The table values
are applicable when the distance between transverse bulkheads
or other equivalent support for the longitudinal girders does
not exceed the breadth of the craft. If the girder span is greater
than the breadth of the craft, the floors web plate height and
flange area shall be increased as stated in the table's note. Al-
ternatively, the scantlings of the floors shall be established in
accordance with subsection E.

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Standard for Certification of Craft, April 2010
Ch.4 Sec.4 Page 53

107 Longitudinal girders are to be carried continuously facturer, should not be less than given in the following table:
through bulkheads. In craft built in sandwich construction lon-
gitudinal girders may be fitted to support the bottom panels. Table B1: Thrust bearing transom

108 A centre girder is to be fitted for docking purpose if the Total thickness of transom (mm)
external keel or bottom shape does not give sufficient strength Engine pow-
er(kW) Outboard
and stiffness. Stern drive mounting
mounting
109 Openings should not be located at ends of girders with- <3 12 17
out due consideration being taken to shear loadings.
3-7 15 20
110 The scantlings of longitudinal girders may be taken in
7 - 18 25 30
accordance with Table B2 or alternatively according to E.
18 - 30 30 35
111 Main engines are to be supported by longitudinal girders
30 - 60 35 40
with suitable local reinforcement to take the engine and gear
mounting bolts. Rigid core materials to be applied in all 60 - 95 40 45
through bolt connections. Scantlings to be specially considered in each in-
> 95
112 Web frames are to be continuous around the cross sec- dividual case.
tion of the craft, i.e. web- and flange laminates of floors, side 303 The inner laminate on the core is normally to have a
webs and deck beams are to be efficiently connected together. thickness not less than 0.7 times the thickness of the side lam-
If intermediate floors are fitted, their ends should be well ta- inate, and the outer laminate a thickness not less than 0.7 of the
pered or connected to local panel stiffening. bottom laminate. The inner laminate shall extend forward
along the sides and the bottom of the boat, and shall be gradu-
113 In the engine room, floors shall be fitted at every frame. ally tapered in thickness.
The floors are preferably to be carried continuously through
the engine girders. In way of thrust bearings additional B 400 Deck structure
strengthening must be provided. 401 Decks may be longitudinally or transversely stiffened.
114 In double bottoms manholes are to be made in the inner 402 Deck panels of single skin or sandwich construction
bottom, floors and longitudinal girders to provide access to all shall comply with the requirements of C and D.
parts of the double bottom. The vertical extension of openings 403 Longitudinal should preferably be continuous through
shall not exceed one half of the girder height. Exposed edges transverse members. At their ends longitudinal are to be fitted
of openings in sandwich constructions shall be sealed with res- with brackets or be tapered out beyond the point of support.
in impregnated mat. All openings shall have well rounded cor- 404 Bulwark sides are considered to be a part of the hull side
ners. and shall have scantlings accordingly. A strong flange is to be
made along the upper edge of the bulwark. Bulwark stays are
115 Crafts built in sandwich construction and with: to be arranged in line with transverse beams or local stiffening.
V The stays are to have sufficient width at deck level. If the deck
------- > 4.5 is of sandwich construction, solid core inserts are to be fitted at
L the foot of the bulwark stays. Stays of increased strength are to
be fitted at ends of bulwark openings. Openings in bulwarks
shall have the fore stem designed so that a local impact at or should not be situated near the ends of superstructures.
below the waterline will not result in skin laminate peeling due
to hydraulic pressure. The vertical extension of the collision B 500 Bulkhead structures
protection shall be from the keel to a point 0.03 L (m) above 501 The scantlings of bulkhead structures shall comply with
the waterline at operating speed. the requirements of C and D.
502 Number and location of transverse watertight bulkheads
B 200 Side structures are to be in accordance with the requirements given for the var-
201 The hull sides may be longitudinally or vertically stiff- ious craft types specified in Ch.2 Sec.1.
ened. The continuity of longitudinal is to be as required for bot- 503 Bulkheads supporting decks are to be regarded as pillars.
tom and deck longitudinal respectively. The buckling strength will be considered in each individual
case.
202 The single skin or sandwich panels of the hull sides shall
comply with the requirements of subsections C and D. B 600 Superstructures and deckhouses
203 Vertical side frames shall normally be connected to 601 The scantlings of superstructures and deckhouses shall
comply with the requirements of subsections C and D.
floors and deck beams with well rounded transitions and a con-
tinuous flange laminate. 602 Superstructure is defined as a decked structure on the
freeboard deck, extending from side to side of the ship of with
B 300 Transom structure the side plating not inboard of the shell plating more than 4%
of the breadth (B).
301 The scantlings of transom not subjected to loads from
603 Deckhouse is defined as a decked structure above the
engine or rudder installations shall comply with the require- strength deck with the side plating being inboard of the shell
ments of C and D. plating more than 4% of the breadth (B).
302 Trust bearing transom for outboard engine or stern drive 604 Long deckhouse - deckhouse having more than 0.2 L, of
mounting is preferable to be built as a sandwich panel with a its length within 0.4 L amidships.
core of waterproof plywood or equivalent material. The thick- 605 Short deckhouse - deckhouse not defined as a long deck-
ness of the transom for engine power specified by the manu- house.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 54 Ch.4 Sec.4

606 In superstructures and deckhouses, the front bulkhead is 4) Web thickness ts is measured as shown in the sketch.
to be in line with a transverse bulkhead in the hull below or be
supported by a combination of girders and pillars. The after ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
end bulkhead is also to be effectively supported. As far as prac-
ticable, exposed sides and internal longitudinal and transverse Centre girder
bulkheads are to be located above girders and frames in the
hull structure and are to be in line in the various tiers of accom- Table B3 Longitudinal bottom girders
modation. Where such structural arrangement in line is not Flange area in cm2/web thickness in mm
possible, there is to be other effective support. Bd 2.5 3 4 5 6
607 Sufficient transverse strength shall be provided by 0.5 3.0/6.0 3.0/5.0
means of transverse bulkheads or girder structures. 1.0 3.5/6.0 3.6/8.3 8.0/10.0
608 At the break of superstructures, which have not set-in 1.5 5.0/8.0 5.0/11.0 11.9/12.2 18.0/13.0
2.0 6.1/13.3 14.0/15.0 23.0/15.2 35.0/16.3
from the ship's side, the side plating is to extend beyond the 2.5 7.0/15.2 15.5/17.5 27.0/18.0 41.0/18.7
ends of the superstructure, and be gradually reduced in height 3.0 18.4/19.6 31.0/20.4 46.0/21.0
down to the deck or bulwark. The transition shall be smooth 3.5 35.0/22.3 51.0/23.0
and without local discontinuities. B = breadth of vessel in metres
609 In long deckhouses, openings in the sides shall have well d = draught in metres to lower side of bottom laminate.
rounded corners. In deckhouses of single skin construction
horizontal stiffeners shall be fitted along the upper and lower Guidance note:
edge of large openings for windows. Openings for doors in the For girder spans greater than vessels breadth, the table values for
sides shall be substantially stiffened along the edges. flange area and web thickness of the girder are multiplied by the
factor f1 given in note 3 to Table B2.
610 Casings supporting one or more decks above shall be ad-
equately strengthened. Side Girders

Table B2 Floors in single bottom Vessels breadth B in metres


Height of floor at vessels centreline x webthickness 4 5 6
(mm x mm). Flange area (cm2) f2 0.40 0.47 0.50
Bd 2 3 4 5 6
120 x 6 150 x 6 For side girders:
0.5 1.5 2
Flange area = f2 x flange area of centre girder
120 x 7 170 x7 230 x 7
1.0 Web thickness= 0.9 x web thickness of centre girder.
2 2 4
140 x 8 190 x 8 250 x8 295 x 8.7 ---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
1.5 3 3.5 5 9
210 x 9.7 270 x 9.5 320 x 10.5 345 x 12.3
2.0 4 6 10 14
230 x 11 290 x 11 340 x 12 375 x 13.5 C. Single skin constructions
2.5 5 7.5 11.0 15
310 x 12 360 x 13.5 400 x 15 C 100 General
3.0 9 12 16
385 x 14.8 425 x 16.5 101 In this section the general requirements for the local
3.5 strength of stiffened single skin constructions are given.
13 17.5
Basic frame spacing s in mm 102 Buckling strength of single skin panels subjected to lon-
350 350 350 360 380 gitudinal hull girder or local compression loads will be individ-
B = breadth of vessel in metres ually considered.
d = draught in metres to lower side of bottom laminate (meas-
ured at centreline). C 200 Laminate thicknesses
201 The thickness of structural laminates, excluding topcoat
and gelcoat, shall not be less than the largest value found from
Guidance note: the following formulas:
Notes to Table B1:
1) For frame spacings differing from those indicated in the ta- t min = ( t 0 + kL ) f b (mm)
ble, the table values for web thickness and flange area are
corrected in proportion to the frame spacings.
2) In vessels with rise of floor amidships greater than half the t p = k p f p s P (mm)
rule height of the floor, the flange area may be reduced by
40 H/d%.
H/d = rise of floor amidships/draught to lower side of bot- t0 and k are taken from the table below.
tom laminate at centre. fp is taken from the formulae in 202.
3) When the span ls of centre girder is greater than the breadth
B of the vessel, the table values for flange area and web kp = 3.82 for bottom panels
thickness of floors are multiplied by a factor f1 taken from = 4.73 for side panels
the following table.
= 4.11 for panels elsewhere and for all stiffening mem-
ls/B 1.10 1.25 1.50 2.00 bers.
f1 1.13 1.25 1.37 1.50

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.4 Sec.4 Page 55

thickness not less than:


Table C1 Laminate thickness tl min = (t0 + k L) f b (mm)
L 15 m L > 15 m t0 and k are given in the following table:
Item
t0 k t0 k
Table C2 Laminate reinforcement
Hull bottom 2.5 0.58 kv 8.6 0.17
Item L 5m L > 15 m
Hull side 2.0 0.58 8.1 0.17 t0 k t0 k
Transom, not sup- Keel type 1 and 2 2.9 0.9 kv 14.5 0.14
2.0 0.58 8.1 0.17
porting engine Keel type 3 3.5 1.1 kv 17.5 0.17
Exposed deck 1.7 0.42 6.8 0.08 Fore and aft stem 2.9 0.9 14.5 0.14
Cargo deck 1.7 + H 0.42 7.3 0.08 Chine and transom corners *) 2.4 0.7 kv 12.0 0.11
Accommodation Bottom laminate in way of
1.7 0.42 6.8 0.08 rudder stock, shaft brackets, 3.5 1.1 kv 17.5 0.17
deck
Superstructures etc.
1.7 0.42 6.8 0.08 *) Breadth to each side shall be min. 25 B (mm), but not less than
and deckhouses
Structural/water- 100 mm
1.1 0.42 6.2 0.08
tight bulkheads
Extension of keel laminate is shown below.
kv = 0.86 + 0.014 V
H = deck cargo in ton/m2.

202 The combined correction factor, fp, is given by:


fp = fp1 fp2 f b
The aspect ratio correction, fp1, is to be taken from the diagram
below:

Keel type 1
1.00

0.95

0.90

fp1 0.85

0.80

0.75
1 1.2 1.4 1.6 1.8 2 2.2

a/s

Keel type 2

a and s are the longest and shortest panel edge respectively.


The panel curvature correction, fp2, is to be taken as:
fp2 = 1 - h/s
fp2 min = 0.8.

Keel type 3

D. Sandwich constructions
203 Reduced thicknesses may be accepted provided equiva- D 100 General
lent impact resistance can be documented.
101 In this section the general requirements for the local
C 300 Local laminate reinforcement strength of sandwich constructions are given.
301 The structural laminates shall locally be reinforced to a 102 Buckling strength of sandwich constructions subjected

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 56 Ch.4 Sec.4

to longitudinal hull girder or local compression loads will be


individually considered.
1.00
D 200 Panel requirements 0.95
201 The thickness of skin laminates of sandwich panels shall fw1
0.90
not be less than:
kt 1min 0.85
ts min = ---------------- (mm) fi1
fc 0.80

tl min = minimum thickness found from C201 0.75


fc = 0.94 + 0.12 c
c = compressive strength of the core material in N/mm2.
0.70

0.65
k is found from the table below:
0.60
Table D1 Panel requirements 0.55

0.50
k 1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3
Structural member
Exposed 1) Protected 2) a/s
Hull bottom 0.4 0.3
Figure 2
Hull side and transom*) 0.42 0.31 Correction factor
Cargo deck 0.63 0.48
Exposed deck 0.63 0.48 a and s: longest and shortest panel side, respectively.
Accommodation deck 0.4 0.3
The correction factor for laminate strength, fn, is given in
A301.
Superstructures and deckhouses 0.4 0.3 The correction factor for laminate stiffness, fi2, is to be taken
Structural/watertight bulkheads 0.4 0.3 as:
7000
1) The term exposed means a side of a panel which is subject to fi2 = ------------
permanent liquid submergence or which can be exposed to local En
mechanical abrasive or impact loads. The stiffness factor, fi3, is to be taken as:
2) The term protected means a side of a pane which is not subject
to loads as described above. fi3 = 1.0 for decks and floor panels
= 0.5 elsewhere.
*) Transom not thrust bearing If the stiffness of the panel is increased due to curvature, a low-
202 The section modulus and moment of inertia of a 1 cm er moment of inertia may be accepted.
wide panel strip shall be not less than: W and I properties for panels with skin laminates of equal
W = 0.04 fw P s2 (cm3) thicknesses are given in 205.
203 The shear strength of the core material shall be not less
fw = fw1 fn than:
I = 0.0364 fi p s3 (cm4) 1.5f T1 Ps
fi = fi1 fi2 fi3 u = ---------------------- (MPa)
d
The correction factors for panel aspect ratio, fw1 and fi1, are
found from the diagram below: For core materials in bottom panels of planning craft documen-
tation of dynamic properties of the material may be required.
The shear strength of bottom panels is not to be less than:
0.04 V (MPa), minimum 0.7 MPa.
The shear strength of other panels is not to be less than:
0.4 MPa.
The thickness of the core is not to be less than: 10 s (mm).
d= panel thickness in (mm) measured as the distance between
the centreline of the laminates, as shown in 205.
The correction factor for panel aspect ratio, fT1, is found from
the diagram below.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.4 Sec.4 Page 57

15 10
1.00 0.50
0.95

0.90 0.40
5

W / cm [cm 3]
0.85
0.30
0.80

0.75
fT1 0.20
0.70 K
0.65 [mm]
0.10
0.60

0.55
0.00
0.50
2 2.5 3 3.5 4 4.5 5
1 1.2 1.4 1.6 1.8 2 2.2 2.4 2.6 2.8 3 t [mm]
a/s

a and s: longest and shortest panel side, respectively. 40 35 30


4.0
204 Reduced thicknesses may be accepted provided equiva-
lent impact resistance can be documented. 25
205 Section modulus (W) and moment of inertia (I) of a 1 cm 3.5
wide sandwich panel with skin laminate of equal thickness, are
given in the figures below as a function of core thickness K and
skin laminate thickness t. 3.0

20
2.5
I / cm [cm4]

2.0 K
[mm]
15
1.5

1.0 10

40 35 30 0.5 5
2.0

25
1.8 0.0
2 3 4 5 6 7
1.6 t [mm]
20
1.4

15 10
W / cm [cm3]

1.2 15 0.50

1.0
10 0.40

0.8
I / cm [cm4]

0.30
5
0.6 5
0.20
0.4

0.10
0.2 K K
[mm] [mm]
0.0 0.00
2 3 4 5 6 7 2 2.5 3 3.5 4 4.5 5
t [mm] t [mm]

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 58 Ch.4 Sec.4

D 300 Local panel reinforcements


301 The sandwich panel skin laminates shall locally be rein-
forced to a thickness not less than:
kt 1min
ts min = ---------------- (mm)
fc
tl min = minimum thickness according to 330
fc = 0.94 + 0.12 c .
where c is compressive strength of the core material in
MPa.
k is found from the table below:

Table D2 Local panel reinforcement Figure 3


k
Item Exposed 1) Protected 1)
Keel type 1 and 2 0.4 0.3
Keel type 3 0.6 0.3
Fore and aft stem 0.4 0.3
Chine and transom corners *) 0.4 0.3
Bottom laminate in way of rudder 0.4 0.3
stock, shaft brackets, etc.
1) The term exposed means a side of a panel which is subject to
permanent liquid submergence or which can be exposed to lo-
cal mechanical abrasive or impact loads.
2) The term protected means a side of a panel that is not subject to
loads as described above.
*) Breadth to each side shall be min. 25 B (mm), but not less than
100 mm. Figure 4

E. Frames, girder and stiffeners For S-shaped frames the length which determines scantlings is
measured as shown in Fig.4 and Fig.5.
E 100 General
101 In this section the general requirements for the strength
of laterally loaded frames, beams and other stiffeners in single
skin and sandwich constructions are given.
102 Stiffening profiles are normally to be attached to the
base panel by secondary bonding.
103 Where continuous stiffening profiles of the same height
and built with a weak core material, are crossing each other
load bearing core inserts may be required to provide sufficient
shear strength.
E 200 Section modulus
201 The section modulus of stiffening members is not to be
less than: Figure 5
W = 4.0 m fn P b l2 (cm3)
I = 36.4 d fi P b l3 (cm4)
b = load breadth in metres
l = stiffener span in metres, for curved frames see 202.
m- and d- values for the most common structural members are
found from the table in 203.
fn and fi are given in 204.
202 For curved frames the length l which determines the
scantlings is given by:
l = l0 3 f + 0.3 R metres
l0 = length in metres of the straight part of the frame in bottom.
When the bilge radius is constant, l0 is measured as shown in
Fig.2 below. When the radius varies, l0 is measured as shown
in Fig.3 below.
Figure 6
R = bilge radius in metres.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.4 Sec.4 Page 59

203 The m- and d-values are normally to be taken as follows Er, r = tensile modulus and strength respectively of the ref-
for the various structural members: erence laminate for which the section modulus re-
quirement is calculated.
Table E1 Section modulus parameters
205 Section modulus W for profiles with panel as function of
flange area Afl core height H and web thickness ts is given in
Item m d
the graphs.
Continuous longitudinals 0.85 0.4

Non-continuous longitudinals 1.00 1.0

Transverse 1.00 1.0

Vertical members, ends fixed 1.00 1.0


Figure 7
Vertical members, simply supported 1.35 2.0 Definition of Afl, H and ts
Bottom longitudinal 0.85 0.4

Bottom transverse 1.00 1.0


30 28 26
1000
Side longitudinal 0.85 0.4 24

Side vertical 1.00 1.0


900
22
Deck longitudinal 0.85 0.4
800
Deck transverse 1.00 1.0 20

W.T. bulkhead, fixed ends 0.65 700 18

W.T. bulkhead, fixed one end 0.85


600 16
W.T. bulkhead, simply supported ends 1.25 W
3
(cm ) 14
Tank and cargo bulkheads, fixed ends 1.00 1.0 500

Tanks and cargo bulkheads, simply sup- 12


1.35 2.0
ported ends
400
Deckhouse stiffener 1.00 1.0 H
(cm)
Casings 1.00 1.0 300

200

ts (cm)
204 The correction factors for laminate properties are to be 0.85 1 1.25 1.5 1.75 2 2.25
taken as follows: 100
0 5 10 15 20 25 30
2
80- Afl (cm )
f n = --------
nu
Figure 8
7000 Section modulus W of profiles
f i = ------------
Ea
If the various parts of the stiffener, including the plate flange, 206 Section modulus W of skin laminate steps as function of
have different strength and stiffness equivalent sectional are- step height and laminate thickness t.
as shall be used when calculating the section modulus of the
stiffener.
The equivalent sectional area is found by multiplying the ac-
tual area with the stiffness ratio Ea/Er. A condition for employ-
ing this method is that the strength ratio a/r is not less than
the stiffness ratio above.
Ea, a = tensile modulus and strength respectively of the
laminate considered

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 60 Ch.4 Sec.4

6 5
40 4.5

35

30

25
3.5

20
W (cm )
3

15
2.5
H
(cm)
10
2

1.5
5
1

0
0 5 10 15 20 25
t [mm]

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.4 Sec.5 Page 61

SECTION 5
THERMOPLASTIC STRUCTURAL DESIGN

A. General either insufficient fusion of the powder particles or thermal


degradation of the material.
A 100 Premises 202 Pores or air bubbles must not be so numerous or of such
101 Premises for manufacturing of boats of thermoplastics size that the material properties are significantly reduced. The
shall be suitable for the production process applied. amount and size allowed shall be stipulated for each type of
material.
102 Uncontrollable draughts must be avoided in the vicinity
of the production machinery and in cooling rooms. 203 The material in the moulded boats is to comply with the
requirements to minimum mechanical properties specified for
103 Premises and production machinery shall be arranged to the raw material in question.
avoid risk of pollution by oil spill, dust etc.
204 Completed boats must not have significant deforma-
A 200 Marking of produced boats tions, and all welded joints are to be tight.
201 If the applied structural material has properties of signif- B 300 Internal control
icance for the use of the boat which differ from the standard
given for boats of glassfibre-reinforced polyester, appropriate 301 The boat manufacturer shall keep a journal of the raw
information will be given on the certificate. material supplier's certificate data, and store samples from
each material delivery.
202 The boat is to have a durably fitted plate or similar which
clearly states the structural material of the boat. 302 The boat manufacturer is to record the following process
data for each individual boat:
203 The boat manufacturer shall supply the following with
each boat: information on the boat's presupposed use, direc- weighed quantity of powder
tions for maintenance and repair as well as information on sub- temperature
stances which may have detrimental effects on the boat's sintering and after-sintering time
structural material. cooling-down time.
303 Each boat shall also to be visually checked for surface
flaws and tightness of welded joints.
B. Rotation moulding of polyethylene boats 304 Each boat shall be marked with its production number,
which also shall identify the mould in which the boat has been
B 100 Moulding condition manufactured. The marking is to be made in a durable way.
101 Release compositions applied to the mould are not to 305 Thickness measurements shall normally be carried out
have any detrimental effects on the boat material, e.g. stress on boats that are cut into several sections. Such measurements
cracking. shall be carried out on one out of 200 boats manufactured in
102 Regenerated raw material will not be accepted for use in each mould.
hulls manufactured by rotation moulding.
103 The rotation procedure shall be the same for moulding of
all boats of the same type. C. Thermoforming of ABS-sheets
104 The weight quantity of powder in the mould is not to be
less than 1% below the specified value. C 100 Forming of sheets
105 The temperature shall be automatically controlled. The 101 The forming process shall be such that the material prop-
temperature and its specified permissible variations will be erties are not significantly reduced during the production proc-
subject to approval in each case, on the basis of the limitations ess. After checking the thickness of some completely formed
of the raw material properties. The temperature at each meas- boats, the thickness of the sheets to be used in production of the
uring point is not to vary by more than +5C for each moulding boat type shall be decided.
process. 102 The temperature distribution on the sheet shall be the
106 The sintering time and the after-sintering time is stipu- same for all boats formed. The temperature of the sheet and the
lated on the basis of thickness measurements on the boat type mould must be within the limits specified for the relevant ma-
in question to ensure that an even distribution of material in the terial.
mould is obtained. The process time is not to vary by more than 103 After forming of the hull the yield point of the material
+ I minute from the approved time. Any welding together of under tensile testing is not to deviate by more than 20% from
inner and outer mould is to be approved in each separate case. the yield stress in the production direction. The mean value
107 The cooling-down process is to be the same for each from 5 test specimens shall be used as a basis.
boat of the same type, and will be stipulated on the basis of the 104 Stressed structural parts shall be formed without sharp
sintering temperature, boat type and raw material, so that de- edges. The radius of any curvature on the mould side shall not
formations in the material are avoided. be less than twice the rule thickness, and on the opposite side
108 If alterations are made in the manufacturing method, the not less than 5 times the rules thickness. Sharper edges may,
Society is to be informed for considering whether special tests however, be accepted if special reinforcements reduce the
will be required to check the material quality. stress concentration.

B 200 Moulded boats C 200 Internal control of the boat manufacturing


201 The material in the finished moulded boats is to be with- 201 The boat manufacturer shall keep a journal of the sheet
out any visible surface flaws of significance to the boat's serv- supplier's certificate data.
ice. Surfaces and cross sections are not to show any sign of 202 Each thermoformed sheet shall be visually checked for

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 62 Ch.4 Sec.5

surface flaws.
PF
203 At positions agreed with the Surveyor, the skin thickness t y = ks -------------- ( 14 + 3.6 L ) mm
on the boats in production should be checked by measurement L 6.7
at least once a day, and at least once for every 50 boats. The
results shall be recorded. where
k = 1.0 for LDPE
k = 0.85 for MDPE
s = stiffener spacing in meter
D. Boat construction PF = pressure factor for bottom, respectively side (PFb and
PFs), taken from the figures in Ch.4 Sec.2 B200 to
D 100 Design B300.
101 The design of the boat shall be suitable for the manufac- 202 The thickness of the inner hull is not to be less than:
turing process and the raw material being used.
ti = 0.8 ty mm
102 When forming boats of thermoplastics, it is to be taken
into consideration that the mechanical properties of the mate- 203 Rotation moulded boats should have a hull weight of at
rial vary with the temperature and the duration of the loading. least k x 45 kg. The boat should be stiffened in such a way that
keel, bottom or side sheets are not to be deformed or deplaced
103 Hard points in the structure are as far as practicable to be by normal load without reducing the usage of the boat.
avoided. Stiffening is to be evenly distributed over the hull, to
the extent this is practicable. 204 Transom for engine mounting is normally to be stiffened
over its full breadth. Scantlings based on practical testing with
104 The design is to be such that sufficient hull stiffness is simulated loads from the engine may be accepted.
obtained. Large flat surfaces are to be avoided as far as practi-
cable. E 300 Surveillance of the production
D 200 Assembly 301 Moulding time, temperature, density and meltindex of
the materials shall be recorded.
201 No materials built into the boat must have detrimental
effects on the other materials applied. 302 The inner surfaces and weldings are to be visually in-
spected and the hull thicknesses measured by cutting various
202 The skins in double hulled constructions and in sand- sections of the boat.
wich constructions shall be watertight. Screws or bushings in
the skins must also be watertight.
203 Where exposed, the connection between inner and outer
skin shall be watertight. F. Acrylnitrilbutadienestyrene (ABS) and
equivalent materials
D 300 Rule thickness
301 Rule thickness is the value stated in subsections E and F. F 100 Manufacturing conditions
302 A measured thickness is regarded as satisfactory when 101 Requirements to forming temperature and sheet thick-
the average of the values measured at 20 points is not less than ness are determined for each boat type on the basis of inspec-
the rule thickness and if none of the values measured at the in- tion of completed boats.
dividual points is more than 15% below rule thickness. F 200 Material requirements
303 Local reinforcements that are welded or glued to the 201 Raw materials shall be approved according to Pt.7 Ch.1.
hull, may upon special consideration be regarded as part of the
skin thickness. 202 Material tests are carried out on sheets produced with
low internal stresses and low orientation. When testing the
shrinkage of the sheet, the test specimens are to be heated to
150C.
E. Polyethylene 203 When using foam in structural members, the following
requirements are to be complied with:
E 100 Manufacturing
101 Requirements to moulding time, temperatures and cool- Table F1 Foam properties
ing time are determined based on quantity of powder used and Properties Requirements Foam
the rotation speed, on the background of inspection of com- Compressive strength 0.4 N/mm2
plete moulded boats. Shear strength 0.4 N/mm2
102 Raw materials should be approved in accordance with Connection skin/core Fracture in glued joints is not to occur
Ch.3 Sec.4.
F 300 Scantlings
103 If the boat manufacturer is to grind granulate to powder,
the grinding and sieving equipment are first to be approved by 301 The following scantling requirements are based on a
the Society. boat speed not exceeding 10 knots.
104 A pigment of approved type and in the approved quanti- 302 Thickness of outer hull:
ty is to be added to the powder. During or after the grinding the The bottom thickness is not to be less than:
powder is to be sifted through a mesh of not more than 800 m.
105 Material moulded in accordance with the boat manufac- tb = 1.5+ 0.4 L + 0.06 V mm
turers actual procedure shall at least have properties as given tb min = 2.6 mm.
in the tables in Ch.3 Sec.4 C100 to C300. 303 The side thickness is not to be less than:
E 200 Scantlings, LDPE and MDPE ts = 1.5+ 0.4 L mm
201 The thickness of the outer hull bottom and side shall not ts min = 2.4 mm.
be less than: 304 The thickness of the inner hull is not be less than:

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Standard for Certification of Craft, April 2010
Ch.4 Sec.5 Page 63

ti = 0.9 ts mm on practical tests with simulated loads from the engine, may be
ti min = 2.2 mm. accepted.
305 If the boat is intended for a speed exceeding 10 knots, 308 All stiffening shall be of such shape that stress concen-
the material thickness will be considered in relation to the stiff- trations are avoided as far as practicable.
ening system and the boat speed in each case.
F 400 Surveillance of the production
306 Boats built in accordance with the above requirements
shall have at least one longitudinal stiffening or the equivalent. 401 The yield stress of the material before and after forming
The need for any additional stiffening will be considered in is checked by random sample testing.
each case. 402 By random sample testing at the raw material manufac-
307 The transom is normally to be stiffened over its full turer the sheet thickness, shrinkage, and impact strength tested
breadth if use of outboard engine is intended. Scantlings based with drop weight shall be checked.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 64 Ch.4 Sec.5

DET NORSKE VERITAS


STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 5

MACHINERY AND SYSTEMS

CONTENTS PAGE
Sec. 1 Machinery................................................................................................................................. 67
Sec. 2 Driven units .............................................................................................................................. 68
Sec. 3 Steering .................................................................................................................................... 69
Sec. 4 Piping Systems and Tanks ....................................................................................................... 71
Sec. 5 Electrical Systems ................................................................................................................... 73
Sec. 6 Fire Safety ................................................................................................................................ 75
Sec. 7 Navigation ............................................................................................................................... 77
Sec. 8 Other systems .......................................................................................................................... 78

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Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2010
Ch.5 Sec.1 Page 67

SECTION 1
MACHINERY

A. Certification ble:

A 100 Engines speed of revolutions (may be omitted for auxiliary en-


101 Engines shall be of recognised type adapted for mari- gines)
time use. Engines with a power exceeding 2 500 kW shall be lubrication oil pressure
Type Approved by DNV or another recognised organisation. cooling water temperature
Individual product certificates are not required. alarm for loss of exhaust cooling.
The instrumentation shall be equipped with adjustable light-
ing.
B. Propulsion and auxiliary engines 302 Boats with an open steering positions and a maximum
speed exceeding 25 knots shall have a safety contact at the
B 100 Engines steering position which will stop the propulsion engine if the
101 Inboard diesel engine(s) shall normally be used for main helmsman should fall overboard.
propulsion. Outboard petrol engines may be accepted when L
x B is smaller than 40. Requirements to outboard petrol engine B 400 Exhaust
installations are given in Ch.6. 401 Each engine shall have a separate exhaust system or ac-
B 200 Engine room cording to the engine manufacturers recommendations.
201 The engine room shall not be used for other purposes. 402 Exhaust lines shall be accessible for inspection.
The normal service points of the engine shall be readily acces- 403 Exhaust line with a surface temperature exceeding 80C
sible. Rotating parts shall be shielded to prevent personal inju- shall be equipped with protection against touching. Exhaust
ry. piping shall not be arranged in such a way that other materials
202 Windows, scuttles or similar in engine room shall have or structures reach temperatures above 65C.
the same fire rating as surrounding structure. 404 Materials in seawater cooled exhaust systems shall be
203 The engine room shall be equipped with artificial light- corrosion resistant. Special attention shall be given to avoid
ing. galvanic corrosion.
204 Ventilation of the engine room for the engines air con- 405 Seawater cooled exhaust systems shall be equipped with
sumption and cooling shall be arranged according to the engine alarm at the steering position for loss of seawater cooling or for
manufactures recommendations. The engine room/space shall high temperature in the exhaust pipe.
have ventilation to the outside. The total cross sectional area of
intake ventilation openings and ducts shall not be smaller than 406 Exhaust outlets shall be at least 100 mm above loaded
7 cm2/kW or the engine manufacturers recommendations. water line or the exhaust line shall consist of a metallic pipe
brought at least 100 mm above loaded water line.
205 Ventilation openings shall be equipped with fire closing
appliances that can be operated from outside the engine room 407 At one location the lower inside surface of the exhaust
and secured in open and closed position. pipe shall be at least 350 mm above loaded water line. From
this location the pipe shall fall continuously to the exhaust out-
B 300 Engine controls let.
301 Engines shall be possible to monitor from the helm po- 408 Flexible rubber and plastic hoses for wet-exhaust system
sition. The following indicators or alarms shall be visible/audi- shall be a class B hose according to ISO 13363:2004.

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Standard for Certification of Craft, April 2010
Page 68 Ch.5 Sec.2

SECTION 2
DRIVEN UNITS

A. Shafting B. Shaft brackets and stern tubes


A 100 B 100
101 The diameter of steel shafting shall be in accordance 101 Shaft bearings shall be sufficiently lubricated.
with the engine manufacturers recommendation, but not 102 One-armed shaft brackets shall have a section modulus
smaller than: W at the crafts bottom not smaller than:

1/ 3 1/ 3
P 600 l d 2
d = 90
(mm) W= (cm 3 )
RPM R m + 160 112 R m

P = maximum continuous power of driving engine d = shaft diameter (mm)


(kW) l = length of bearing (mm)
RPM = shaft revolutions pr. minute Rm = tensile strength (MPa).
Rm = tensile strength (MPa). At the bearing the section modulus shall not be smaller than
102 The dimensions of shafting fabricated from other mate- 0.6 W.
rials are subject to special consideration.

C. Gears, propellers and waterjets


Gears, propellers and water-jets shall be supplied by recog-
nised manufacturers. The equipment shall be approved by
DNV, either by a Type Approval or on a case by case basis.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.5 Sec.3 Page 69

SECTION 3
STEERING

A. Definitions D. Rudder stock


A 100 D 100 General
101 The following definitions apply in this section: 101 The combined bending moment and torque, M, on the
K = steering force on tiller at point of actuation (N) rudder stock shall not be taken smaller than:
F = steering force on rudder (N) for balance rudders
A = rudder area (m2)
V
Sa
=
=
maximum craft speed (knots)
length of tiller from rudder stock centre to point of ac-
F Sb F
M =
4 2
(
+ S b + 2 S v2
1/ 2


) ( Nmm )
tuation (mm)
Sb = distance from pressure centre of rudder to lower rudder
bearing for spade rudders, to upper bearing for balance for spade rudders
rudder (mm)
Sv = distance from rudder pressure centre to axis of rotation,
not to be taken smaller than 40% of the chord length aft
F Sb F
M =
2 2
(
+ S b + 2 S v2
1/ 2


) ( Nmm )
of the leading edge for plate rudders, not to be taken
smaller than 30% of the chord length aft of the leading
edge for profile rudders (mm) 102 The diameter d of the rudder stock shall not be smaller
P = maximum engine power output (kW) than:
M = combined bending moment and torque on rudder stock 1/ 3
(Nmm) M
d = diameter of rudder stock (for solid stock) (mm) d =
0.2= yield stress of rudder stock or other item, as applicable 0.2
(MPa).
for solid stocks.
Hollow stocks shall satisfy the following criteria:

d = (d o4 d i4 )
B. Arrangements 1/ 3

B 100 General
101 The steering arrangement shall ensure reliable manoeu- do = outer diameter of stock
vring of the craft at the maximum engine power for which the
craft is certified. The steering system shall be protected. di = inner diameter of stock.
102 It shall be possible to steer the craft by means of an 103 The length of the bearings shall normally not be smaller
emergency arrangement also when the normal means of actu- than d. The nominal contact pressure on the bearing (stock di-
ating the rudder/waterjet has failed. ameter x length of bearing) shall normally not exceed:
103 Rudder stops shall be fitted.
7.0 (MPa) for steel against steel
4.5 (MPa) for steel against white metal
5.5 (MPa) for steel against synthetic materials,
C. Forces on steering system water lubricated.
C 100 Rudder steering 104 The diameter of pintles shall not be smaller than
101 The steering force K with rudder shall not be taken 0.6 d + 5 mm.
smaller than: 105 Fillets shall be carried out with radii such that undue
stress concentrations are avoided.
Sv 106 The diameter of bolts, db, in flanged couplings shall not
K=F (N)
Sa be smaller than:
PCD
with F not taken smaller than: d b = 0.65 ( mm)
2 n

F = 110 A V 2 (N ) n = number of bolts, shall not be smaller than 4


PCD = pitch circle diameter, shall not be smaller than 2 d.
The means of actuating the rudder shall have a capacity corre- The thickness of the flanges and there width outside the bolt
sponding to not less than 2 times the maximum torque on the holes shall not be smaller than db.
rudder stock.
107 The packing box of the rudder stock housing shall nor-
C 200 Waterjet installations mally not be placed lower than 100 mm above the deepest wa-
201 The steering forces from water jets shall be specified by terline. If placed below a grease filled packing box with at least
the manufacturer of the water jet. two seals shall be fitted.

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Standard for Certification of Craft, April 2010
Page 70 Ch.5 Sec.3

E. Rudder - 29% of minimum yield strength in welded condition for alu-


minium.
E 100 - 33% of ultimate shear strength for FRP.
101 Rudders can be fabricated from steel, aluminium or fibre
reinforced thermosets (FRP). FRP can be used in profile rud-
ders only.
F. Steering system
102 The plate thickness t in plate rudders shall not be smaller
than: F 100 Hydraulic steering system with or without exter-
t = 3 + 0.125 d (mm) nal source of power
103 The plate thickness of profile rudders shall not be small- 101 The capacity of the steering system shall be document-
er than: ed.
t = 4 (mm) 102 The complete installation shall be tested for leaks.
104 In addition to the requirements to minimum thickness 103 The satisfactory function of the steering system shall be
the following requirements shall be verified by practical operational test at sea trial.
105 The section modulus W of the rudder at any horizontal 104 Hand operated hydraulic steering systems shall be CE-
section through the rudder shall not be smaller than given by: marked according to Council Directive 94/25/EC and installed
according to the manufacturers recommendations.
M bend F 200 Cable steering system
W =
all 201 The capacity of the steering system shall be document-
ed.
Mbend = bending moment at the cross section due to maxi- 202 Cable steering systems shall be CE-marked according to
mum rudder lift force Council Directive 94/25/EC and installed according to the
all = allowable bending stress. manufacturers recommendations.
all shall not be taken larger than: 203 The satisfactory function of the steering system shall be
verified by practical operational test at sea trial.
- 50% of specified minimum yield strength for steel.
- 50% of minimum yield strength in welded condition for alu- F 300 Steering wheel
minium.
301 Steering wheels shall be CE-marked according to Coun-
- 33% of ultimate tensile/compressive strength as relevant for
cil Directive 94/25/EC. For not CE-marked steering wheels the
FRP. requirements below apply.
106 The total effective shear area Aweb of vertical webs in
302 For small high speed craft the steering wheel shall be
any horizontal cross section shall not be smaller than given by:
tested with force equal to 700 N in the forward and aft ward di-
rection applied at the weakest point of the steering wheel pe-
S riphery. The test shall be carried out at room temperature. The
Aweb =
all steering wheel shall exhibit no breakage or permanent defor-
mation after the test.
S = maximum lift force of the part of the rudder below the 303 For open steering positions a steering wheel fabricated
cross section from plastic materials without structural metal frame shall not
show any major decrease in strength after ageing in xenon light
all = allowable shear stress. corresponding to 4 years of natural ageing. This requirement
all shall not be taken larger than: may be deleted for black wheels.
- 29% of specified minimum yield strength for steel.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.5 Sec.4 Page 71

SECTION 4
PIPING SYSTEMS AND TANKS

A. General B 200 Alarm


201 Engine and cargo spaces shall be fitted with bilge alarm.
A 100 General This does not apply to open craft.
101 The material(s) used in piping systems shall be suitable
for the carried liquid and external environment to which it is
exposed. Corrosion and variation in temperature shall be con-
sidered. Different materials shall not be combined such that C. Fuel system
there is a possibility for galvanic corrosion.
C 100 Arrangement
102 All components in the installation shall have sufficient 101 Fuel strainers, filters and water separators shall be easily
strength and be so mounted that the system including its foun- accessible and possible to replace, drain and clean with engine
dations will withstand the accelerations and vibrations to in operation.
which it may be exposed as well as the design pressure. They
shall be protected against mechanical damage. Expansion 102 Fuel tanks shall not be located above the engine.
loops or equivalent arrangement shall be provided to allow ex- 103 Fuel tanks may be integral or separate. Separate tanks
pansion/contraction of pipes. shall be mounted such that air can circulate freely around the
103 Flexible hoses used in fuel system, seawater cooling sys- tank and such that they can be readily inspected or movable for
tem, bilge system and other systems where a failure of the con- inspection.
nection will lead to flooding shall be fitted with two stainless
steel hose clips or pressed on end couplings. C 200 Fuel tanks
201 Fuel tanks shall be fabricated from steel, aluminium,
104 Pipes or hoses shall not be installed over switchboard or polyethylene or FRP. Tanks in engine room shall be fabricated
electrical distribution panels. from steel or aluminium.
202 The design pressure p of fuel tanks shall be taken as the
larger of:
B. Bilge System p = 25 hs (kN/m2), and
B 100 Arrangement p = 6.6 hp (kN/m2), and
p = 25 (kN/m2)
101 The bilge system shall normally consist of rigid pipes
fabricated from steel, FRP or thermoplastics. Metallic materi- hs = height of tank (m)
als shall be used in the engine room. The bilge system shall be hp = height from bottom of tank to top of filling and
permanently installed. If flexible hoses are used attention shall air pipe (m).
be given collapse due to suction.
203 The plate thicknesses (mm) shall not be smaller than:
102 The bilge system shall be able to empty all compart-
ments except tanks. Carbon steel: 2.0 (mm)
103 Separate suction lines shall be fitted to each watertight Stainless steel: 2.0 (mm)
compartment and be equipped with a valve between the main Aluminium: 2.0 (mm)
bilge line and the individual suction line. The valve shall be
possible to operate from above floors. Emptying by use of the FRP: 4.0 (mm)
bilge system of small compartments may not be required based PE: 5.0 (mm).
on special consideration.
204 Fuel tanks shall have an inspection hatch. For removable
104 One bilge pump driven directly by the engine or by elec- tanks an inspection hatch is not required.
tric motor shall be installed. The bilge pump shall have a ca-
pacity Q not smaller than: 205 Wash bulkheads shall allow adequate circulation of the
fuel along the top and bottom of the tank.
Table B1 Bilge pump capacity 206 Each tank shall have separate filling pipe and air vent.
Loa (m) Capacity (l/minute) The air vent shall be mounted in a way to prevent water from
<8 60 entering the tank. The filling pipe shall have an internal diam-
eter of at least 38 mm. The vent pipe shall have an internal di-
8 10 80 ameter of at least 16 mm. If the filling pipe has a screw
10 12 120 coupling or similar device for the filling line, the internal cross
12 15 180 sectional area of the vent pipe shall not be smaller than 125%
15 24 250 of the internal cross sectional area of the filling pipe.
207 The amount of fuel in the tank arrangement shall be pos-
The bilge pump shall be possible to operate from the steering sible to verify at any given time, e.g by fitting a level gauge to
position. For craft with L larger than 6 m minimum two pumps each tank. External sight glass shall have a self-closing valves.
shall be fitted, each with at least 50% of the capacity given
above. C 300 Fuel piping
105 Alternative to the arrangement using one bilge pump, 301 Fuel lines may consist of metal pipes or flexible hoses,
separate bilge pumps may be installed for one or more com- or a combination thereof. Fuel lines shall not pass over en-
partments. Pumps shall be possible to operate from the steering gine(s) or be arranged such that a leakage can occur on to
position. sources of ignition (e.g. hot surfaces).

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Standard for Certification of Craft, April 2010
Page 72 Ch.5 Sec.4

302 The engine shall be connected to the fuel line by a short E. Freshwater systems and grey water systems
flexible hose.
303 Flexible hoses shall satisfy the requirements of ISO E 100 General
7840 Small craft fire resistant fuel hoses type A1 or A2, and be 101 Fresh water tanks shall be accessible for cleaning.
marked in accordance with this standard.
102 Integral freshwater tanks shall not be located contiguous
304 Fuel lines shall be equipped with a metallic shut-off to fuel or grey water tanks.
valve mounted on the tank. The valve shall be possible to close
from above deck. 103 Toilet water shall be collected in dedicated tanks possi-
305 At least two hose clips fabricated from stainless steel ble to empty from above deck.
shall be used at each connection on flexible hoses. Spigots
shall be sufficiently long to accept the hose clips and have
grooves or a bead.
F. Shell penetrations
306 Flexible hoses for pressurised system(s) shall be fitted
with pressed on end fittings. F 100 General
C 400 Testing 101 Penetration located lower than 200 mm above deepest
401 After installation a leakage test shall be carried out of the waterline shall be arranged with closing valve or other equiva-
whole installation with a pressure equal to 20 kPa. lent means for preventing water from passing inboard. The
valve shall be readily accessible for operation from a position
above floor, or immediately below via easy operable and
marked hatch in floor plate.
D. Seawater cooling systems 102 Penetration located less than 200 mm above deepest wa-
terline and connected to a system with open inboard end locat-
D 100 General ed below lowest part of bulkhead-deck, and penetration
101 Flexible hoses may be fitted. Flexible hoses shall be located in a position immersed at an angle of heel of 10, shall
mounted in such a way that they are protected against mechan- in addition to closing valve be arranged with non-return valve.
ical damage. Flexible hoses shall comply with the same re- 103 Valve shall have system name and indicator showing
quirements given for flexible hoses used in fuel systems. closed and open position.
Flexible hoses shall be secured with at least two stainless steel
hose clips or pressed-on couplings. 104 Material of valve and hull flange shall be of steel, bronze
or other equivalent accepted ductile material resistant to corro-
102 Seawater intakes shall have strainers or filters. All filters sion.
shall be fitted such that they can be cleaned while the engine is
running.

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Standard for Certification of Craft, April 2010
Ch.5 Sec.5 Page 73

SECTION 5
ELECTRICAL SYSTEMS

A. Scope conductor to connect generator to batteries


conductor to connect battery to electrical starter
A 100 General conductor to connect battery or generator to switchboard.
101 The present section does not apply to electrical compo- The conductor between battery and electrical starter shall not
nents on the propulsion or auxiliary engine(s). Equipment con- be protected by circuit breaker. The conductor shall comply
sidered to represent a safety hazard may be required replaced with the engine manufacturers recommendations.
or modified regardless of where it is mounted.
305 Interior lighting shall be distributed on at least two sep-
102 The present section does not cover personnel protection arate circuits.
with respect to exposure to electromagnetic fields, e.g. from
radar and CRT screens. B 400 Protection
401 Circuit breakers shall not be placed in tank compartment
or compartments for equipment that may generate explosive
B. DC systems Voltage 50 V gases (e.g. battery installation, gas installations).
402 Safety equipment as e.g. radio, sound horn, search light
B 100 General etc. and consumers with drawing a current larger than 5 A shall
101 Direct current systems which operate at nominal poten- be equipped with separate circuit breakers.
tial not exceeding 50 V shall comply with ISO 10 133 and the 403 Navigation lights shall have separate circuit breakers. If
requirements given in this section. the functioning of the navigation light can not be monitored
from the steering position each light shall be equipped with an
102 A circuit plan shall be supplied with the craft when de- optical or audible alarm to the steering position indicating if
livered and be available onboard. All markings shall be perma- the light is functioning. Malfunctioning of the system for indi-
nent. cation shall not influence the function of the navigation light.
103 Electrical fittings shall have IP rating(s) suitable for the
exposure where they are located. Electrical equipment located B 500 Switchgear and controlgear assemblies
in an environment with explosion hazard shall be Ex approved. 501 Switchboards shall be protected against leaks and spray
Battery installations and gas installations are considered explo- from sea and piping and shall be accessible for maintenance
sion hazard areas. and replacement and visual inspection during operation.
B 200 Battery installations 502 Each group on the switchboard shall be independently
available for measurement of insulation.
201 Battery installations with a capacity exceeding 5 kWh
shall be placed in compartments with ventilation to the outside
of the craft. Battery installations placed in accommodation ar-
eas shall be ventilated separately to the outside of the craft. C. AC systems Voltage 240 V
202 Each battery shall be marked indicating the connected
consumers and how connections between batteries shall be C 100 General
carried out. 101 Alternating current systems which operate at nominal
203 Batteries installed inside the same watertight compart- voltage not exceeding 250 V shall comply with ISO 13297 and
ment as the propulsion engine(s) shall be mounted such that the requirements given in this section. Such systems shall be
they are not short circuited when the compartment is filled with installed as single phase systems.
water up to the loaded water line. Alternatively, emergency 102 A circuit plan shall be supplied with the craft when de-
batteries for supply to emergency lighting, navigation equip- livered and be available onboard. All markings shall be perma-
ment and radio, may be placed above main deck. nent.
204 For main engines with electric starter, the starter shall be 103 Electrical equipment located in an environment with ex-
possible to connect to two separate groups of batteries. One of plosion hazard shall be Ex approved. Battery installations and
the groups shall be assigned to starting and shall not be used to gas installations are considered explosion hazard areas.
supply other consumers. The other group may be one used for
consumers and which have a capacity that is sufficient to start C 200 Distribution systems
the main engine. 201 Cable penetrations in watertight bulkheads and decks
shall be watertight.
B 300 Distribution systems
202 Interior lighting shall be distributed on at least two sep-
301 For propulsion engines with a power output less than arate circuits.
100 kW, the engine may be used as conductor when starting
the engine. C 300 Protection
302 Gas alarms, theft alarms, heating equipment and auto- 301 Circuit breakers shall not be placed in tank compartment
matic bilge pumps may be connected between the battery/gen- or compartments for equipment that may generate explosive
erator and the main switchboard, but must have separate gases (e.g. battery installation, gas installations).
protection with circuit breakers.
302 Safety equipment as e.g. radio, sound horn, search light
303 Cable penetrations in watertight bulkheads and decks etc. and consumers with drawing a current larger than 5 A shall
shall be watertight. be equipped with separate circuit breakers.
304 The following cables shall be carried as separate, insu- 303 Navigation lights shall have separate circuit breakers. If
lated single conductors: the functioning of the navigation light can not be monitored

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Page 74 Ch.5 Sec.5

from the steering position each light shall be equipped with an D. Emergency power supply
optical or audible alarm to the steering position indicating if
the light is functioning. Malfunctioning of the system for indi- D 100 Emergency power supply
cation shall not influence the function of the navigation light.
101 An alternative power supply shall be available capable
C 400 Switchgear and controlgear assemblies of supplying the following consumers for a period of at least 3
401 Switchboards shall be protected against leaks and spray hours:
from sea and piping and shall be accessible for maintenance
and replacement and visual inspection during operation. emergency lights in wheelhouse, accommodation and en-
gine room (for small craft portable flashlights may be ac-
402 Each group on the switchboard shall be independently cepted as emergency lights)
available for measurement of insulation. navigation lights or Not Under Command lights
C 500 Shore connections fire detection and alarm systems
501 The cable(s) for shore connection shall have a solid remote control devices for fire extinguishing systems, if
sheath resistant to oil and weathering. The socket inlet shall be electrical
protected from spray water and rain. radio facilities.
502 Equipment connected to the shore connection shall be- The alternative power supply shall be fitted outside the engine
come earthed to the shore connection. room and above the flooded waterline with the engine room
flooded.

DET NORSKE VERITAS


Standard for Certification of Craft, April 2010
Ch.5 Sec.6 Page 75

SECTION 6
FIRE SAFETY

A. General 102 Any portable fire extinguisher shall be type approved


under European Standard EN3, under the Marine Equipment
A 100 Definitions Directive or other national recognized standard.
101 Definitions and nomenclature in the present section fol- 103 The extinguisher(s) fitted shall individually or as com-
lows the definitions and nomenclature in the FTP Code for the bined be suitable for fighting ABC-fires.
craft structure. 104 No individual extinguisher shall be rated less than 30A/
102 The following designations are used to classify and 180B.
identify fires of different nature: 105 Any individual portable carbon dioxide (CO2) extin-
Class A: fires involving solid material, usually of organic guisher shall have a maximum capacity of 2 kg.
nature C 200 Location of portable fire extinguishers
Class B: fires involving liquids or liquefiable solids
Class C: fires involving electrical equipment 201 The total number of portable fire extinguishers shall be
Class D: fires involving combustible metals (i.e. magnesi- adequate to meet the following requirements. A single extin-
um). guisher may meet more than one of the requirements.
202 Readily accessible portable fire extinguisher(s) shall be
A 200 Fire safety in general located:
201 Fire safety shall be achieved by the use of passive and
active means. within 2 m unobstructed distance from the main helm po-
sition
202 Passive means is structural fire protection and control of within each 20 m2 of the accommodation area
installations and combustible materials. within (L/3) m from the centre of any berth, measured
203 Active means is fire-fighting equipment. horizontal
within 2 m unobstructed distance from any permanent
204 Other requirements for fire safety than listed in this sec- installed cocker/stove or open flame device.
tion may be specified under specific service notations.
203 Portable CO2 extinguishers shall only be fitted in ac-
commodation spaces when flammable liquids are present (e.g.
galley) or where energized electrical equipment is located (e.g.
B. Structural fire protection electric motor space, battery space, switchboard).
B 100 Engine and tank spaces 204 Where CO2 extinguishers are used, there shall be only
one CO2 extinguisher in each hazard area. A warning notice
101 Engine spaces in crafts fabricated from FRP shall be en- shall be affixed near the extinguisher.
closed with fire protection of minimum 15 minutes rating. Ar-
rangement and materials for structural fire protection shall be 205 If the portable fire extinguisher is located where it is ex-
approved. The fire protection shall cover the entire boundary posed to splashed or sprayed water, the nozzle and triggering
of the engine space above lowest waterline. device shall be shielded.
102 For small crafts (normally L < 15 m) other arrangements 206 The extinguisher may be stowed in a locker or other en-
than specified in 101 may be accepted based on special consid- closed space. The locker or opening part of the space shall be
eration (e.g. intumescing paint, fire retarding resin on interior labelled.
surface of FRP laminates).
C 300 Fire blanket
103 Fuel and lubrication oil tanks located entirely or partly
above the floor in the engine space shall have fire resisting di- 301 If an open-flame cooker is fitted, a fire blanket, in ac-
vision of at least B-15 rating. cordance with EN 1869, shall be within reach and readily ac-
cessible for immediate use.
104 Openings for ventilation of the engine space shall be
equipped with closing appliances readily operable from the
outside of the engine space.
105 Tank spaces separated from engine spaces need not fol- D. Fire detection
low the same requirements as given for engine spaces in 101 D 100 Engine spaces
and 102, but shall be ventilated to the outside of the craft.
101 The engine spaces shall be equipped with a fire detection
B 200 Control of combustible materials system with both audible and visible alarm at the helm posi-
201 Acoustic insulation material used in engine spaces shall tion. The detection system may be part of a fixed fire extin-
as a minimum have a non-fuel-absorbent surface towards the guishing system.
engine and an oxygen index of at least 21 in accordance with
ISO 4589-3 at an ambient temperature of 60C.
E. Fixed fire extinguishing systems
E 100 General
C. Portable fire extinguishers
101 Engine spaces shall be protected by a fixed fire-fighting
C 100 General extinguishing system.
101 The craft shall be equipped with portable fire-fighting 102 The system shall be a manual system or a manual/auto-
extinguishers. matic combined system if applicable. A manual release system

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Standard for Certification of Craft, April 2010
Page 76 Ch.5 Sec.6

shall be activated from the helm position. The release mecha- 303 CO2 cylinders shall not be located in the engine room.
nism shall be protected against sea-spray and unintended re- 304 CO2 cylinders or fittings on distribution lines shall not
lease. The operation instruction shall be posted close to the be located in a way that any extinguishing medium can enter
release mechanism. into the accommodation area in the event of leakage in the sys-
Automatic release of the system shall be indicated by both au- tem.
dible and visual alarms at the helm position.
305 CO2 systems shall have a separate fire detection system.
103 The extinguishing medium shall be suitable for fighting
AB-fires. E 400 Gaseous agent system
104 The amount of extinguishing medium and emptying 401 Gaseous agent system shall be type approved according
time shall be adequate for the space considered such that the to IMO MSC/Circ. 848.
fire is efficiently extinguished.
402 The system may either be a manual or a manual/auto-
105 The fixed fire extinguishing system shall be of one of the matic combined system.
following types:
E 500 Foam system
aerosol system
CO2 system 501 The system may either be a manual or a manual/auto-
gaseous agent matic combined system.
high expansion foam system
water mist systems. E 600 Water mist system
601 Water mist system shall be type approved according to
106 Cylinders for the extinguishing medium shall be protected IMO Circ. 668/728.
against sea-spray, mechanical damage and temperatures exceed-
ing 50C. Cylinders shall not be located in accommodation areas. Guidance note:
107 Nozzles shall be located in a way that an even distribu- Water mist systems tested according to other standards (e.g. Fac-
tory Mutual) may be accepted.
tion of the extinguishing medium is achieved.
---e-n-d---of---G-u-i-d-a-n-c-e---n-o-t-e---
E 200 Aerosol system
201 Aerosol system shall be type approved according to 602 The system may either be a manual or a manual/auto-
IMO MSC/Circ. 1007. matic combined system.
202 The system may be either a manual or a manual/auto- 603 A water mist system shall be designed for a protection
matic combined system. time of at least 20 minutes.
604 Water based systems requiring fresh water shall be con-
E 300 CO2 system
nected to dedicated water tanks with capacity for minimum 5
301 The system shall be manually operated only. Discharge minutes operation for the largest space, and automatic switch-
shall be indicated by both audible and visible alarm. over to sea-water supply. Alternatively manual switchover
302 The amount of extinguishing medium shall be minimum may be used if the capacity of the fresh water tank is increased
0.6 kg/m3 net volume, but in any case not less than 2 kg in to- to 15 minutes.
tal.

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Standard for Certification of Craft, April 2010
Ch.5 Sec.7 Page 77

SECTION 7
NAVIGATION

A. General
A 100
101 Navigation lights according to national or international
regulations shall be fitted.

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Standard for Certification of Craft, April 2010
Page 78 Ch.5 Sec.8

SECTION 8
OTHER SYSTEMS

A. Cocking and heating appliances Free-hanging curtains or other fabrics shall not be fitted in
Zone I or II.
A 100 General Exposed materials installed in Zone I shall be glass, ce-
ramics, aluminium, ferrous metals, or other materials with
101 Stoves and heating units shall be securely fastened. similar fireproof characteristics, or be thermally insulated.
102 Where flues are installed, they shall be insulated or Exposed materials installed in Zone II shall be glass, ce-
shielded to avoid overheating or damage to adjacent material ramics, metals, or other materials with similar fireproof
or to the structure of the craft. characteristics, or be thermally insulated from the support-
ing substrate to prevent combustion of the substrate, if the
A 200 Units using liquid fuel surface temperature exceeds 80C.
201 Open-flame burners shall be fitted with a drip-pan.
202 Drip-pan shall have at least 20 mm high coaming able to
collect the fuel in case of leakages.
203 Where open-flame-type water heaters are installed, ade-
quate ventilation and flue protection shall be provided.
204 Where a pilot light is installed, the combustion chamber
shall be room sealed, except for cockers.
205 Appliances using petrol for priming, or as a fuel, shall
not be installed.
A 300 Liquid fuel tanks
301 For tanks and supply lines, the applicable requirements
of Ch.5 Sec.4 apply.
302 Non-integral tanks shall be securely fastened and shall
be installed outside Zone II, Figure below.
303 A readily accessible shut-off valve shall be installed on
the tank. If this is outside the galley, a second valve shall be fit-
ted in the fuel line in the galley space, outside zone II, Figure
below, and not behind the cooker. This requirement does not
apply where the tank is located lower than the cooker/heater
and there is no possibility of back siphoning. B. LPG installations
304 Filler openings for tanks shall be visibly identified to in- B 100 General
dicate the type of fuel to be used with the system.
101 LPG systems shall be in accordance with ISO 10239,
A 400 Materials near open flame appliances which covers
401 Materials and finishes used in the vicinity of open-flame working pressure of the system
cooking and heating devices within the ranges defined in Fig- stowage of gas containers
ure below, shall comply with the following requirements, tak- material and routing of LPG supply line
ing into account the movement of the burner up to an angle of installation, ventilation
20 where gimballed stoves are fitted. The requirements do not appliance and their connection
apply to the cooker itself: leakage tests.

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STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 6

OUTBOARD ENGINE INSTALLATIONS

CONTENTS PAGE
Sec. 1 Outboard Installations .............................................................................................................. 81

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Veritasveien 1, NO-1322 Hvik, Norway Tel.: +47 67 57 99 00 Fax: +47 67 57 99 11
Standard for Certification of Craft, April 2010
Ch.6 Sec.1 Page 81

SECTION 1
OUTBOARD INSTALLATIONS

A. General 105 If it can be established that flame dampers, carburettors


or other components in the engine system represent a safety
A 100 General hazard, these may be required to be improved or replaced.
101 Vessels equipped with outboard engines shall comply 106 Penetrations to the engine well for outboard engines
with the requirements in this chapter in addition to the relevant shall be effectively sealed by means of rubber sleeves or simi-
requirements elsewhere within these regulations. lar equipment.
102 Vessels equipped with outboard engines with a power 107 Petrol tanks shall be installed in a separate enclosure
exceeding 15 kW shall be equipped with permanent wheel with natural ventilation to the outside of the vessel. Gastight
steering. Permanent wheel steering may be required for other subdivision shall at least be carried up to adjacent accommo-
vessels if found necessary for safety reasons. Rudder stops dation structure, e.g. seat, bench, floor, etc. which lead to open
shall be fitted when wheel steering is fitted. air. Filling pipes shall be fitted and carried to open deck. Petrol
103 The steering force K on an outboard engine shall not be tanks shall be secured to the hull structure. Loose "carry-on"-
taken smaller than: type tanks are not permitted.
K = 10 P (N) 108 Petrol tanks shall be fabricated from steel or aluminium.
where P is the engine power in kW. Diesel tanks shall be fabricated from steel, aluminium or FRP.
All couplings shall be fitted to the top of the tank. Petrol tanks
104 Consoles and all components at the steering position shall not have any arrangement for drainage.
shall be built, stiffened and secured in such a way that they can
absorb the forces to which they are exposed, including dynam- 109 In fuels systems for petrol all metallic components, from
ic loads from the helmsman considering the vessels movement filling spigots on deck to, and including the engine, shall be
in seas. connected by means of electric conductor(s).

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Standard for Certification of Craft, April 2010
Page 82 Ch.6 Sec.1

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STANDARD FOR CERTIFICATION OF CRAFT

CHAPTER 7

CRAFT WITH NOTATION PASSENGER

CONTENTS PAGE
Sec. 1 Craft with Notation Passenger .................................................................................................. 85
Standard for Certification of Craft, April 2010
Ch.7 Sec.1 Page 85

SECTION 1
CRAFT WITH NOTATION PASSENGER

A. Application waterline in:

A 100 General stem


101 In the present section additional requirements to craft bottom forward in craft with speed >25 knots
with notation Passenger are given. bottom aft in craft with protruding rudder or propeller,

does not lead to immediate flooding of adjacent compart-


ments.The latter is to be serviced by the bilge system operated
B. Passenger accommodation from the engine compartment.
B 100 General 102 The angle of heel shall not exceed 10 and the freeboard
is not to be less than 200mm, when the maximum number of
101 The headroom in passenger accommodation shall be at passengers is placed in side of the craft with minimum distri-
least 1.98 m. bution 300kg/m2 and no weights closer than 0.2 B to the cen-
102 Passageways to accommodation spaces and between treline.
rows of seats shall normally be at least 900 mm wide. The
width of door openings and stairways shall not be smaller than
760 mm.
103 At least two toilets facilities with light, separate ventila- E. Fire safety
tion and wash basin with hot water and drain, shall be arranged
when number of passenger exceeds 50. E 100 General
104 Adequate space for stowage for personal effects shall be 101 The engine room shall be enclosed with fire protection
provided. of minimum 30 minutes rating.
105 Open decks where passengers may be present shall be 102 For craft carrying more than 30 passengers, acoustic and
surrounded by bulwark or permanent rail at least 1 000 mm thermal insulation shall be fabricated from non-combustible
high. materials.
106 Accommodation space(s) shall be ventilated. Natural 103 Interior surfaces and floor coverings shall be fabricated
ventilation can be considered acceptable if the cross sectional from materials with low flame spread.
areas of each of inlet and escape are at least 7.5 cm2 per pas-
senger. If natural ventilation is not sufficient the space shall be 104 Upholstery and textiles shall be fabricated from materi-
equipped with mechanical ventilation providing at least 6 re- als with low flame spread.
placements of the air volume per hour.
105 Fire detection systems shall be fitted in enclosed spaces
107 Equipment shall be provided to allow safe boarding and, in the accommodation area, e.g. toilets etc.
e.g. by means of gates and railing.
106 For craft carrying more than 36 passengers a fixed fire
extinguishing system shall be fitted in the accommodation ar-
ea. Such a system need not be fitted if all of the following con-
C. Emergency exits ditions apply:

C 100 General smoking is prohibited


101 Accommodation spaces shall in addition to the normal no galley is fitted
passageway exit/entrance have at least one emergency exit. the duration of the voyage is shorter than 2 hours.
The distance from any location in the space to one of the exits
shall not be longer than 4 m. 107 As an alternative to the fixed fire extinguishing system,
102 Emergency exits may consist of a door, hatch or side a power driven fire pump and fire hose(s) may be fitted capable
scuttle/window to open deck. The light opening of the exit of reaching the whole craft. The capacity of the fire pump with
shall not be smaller than 760x600 mm. hose shall not be less than 2/3 of the capacity of the bilge sys-
tem as specified in Ch.5 Sec.4 B104. The fire pump shall be
connected to a power source able to supply the fire pump at the
specified capacity for at least 30 min.
D. Intact and damaged stability 108 Openings for ventilation of the engine room shall be
equipped with closing devices operable from the outside of the
D 100 General engine room and shall be insulated to the same rating as the
101 Craft shall be arranged such that flooding under the load surrounding structure.

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Standard for Certification of Craft, April 2010
Page 86 Ch.7 Sec.1

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