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5-24kV
Embedded pole vacuum circuit-breaker
Technical Instruction
NO.AVXN00726-02-02
2011/08
Global specialist in energy management, Schneider Electric is the world's 100 countries and provide
total solutions, including in energy and infrastructure, industrial processes, building automation and
data center networks, as is the world leader in residential applications has a strong Market power.
Committed to providing customers safe, reliable, efficient energy, Schneider Electric in 2009 to 15.8
billion euros in sales, with more than 100,000 employees. Schneider Electric to help you - make the best
use of its efficiency, enjoy the energy!
Schneider Electric's strong support for the high investment in China's economic construction and to provide Chinese
customers with advanced technical and product support and improve
Technical services, the low-voltage electrical appliances, converter, contacts and other industrial products, extensive
use of economic construction in China, promoting China's industrial
Of the process.
Currently, Schneider Electric China had established 77 offices, 26 factories,6 logistics centers, 1 learning institute,
3 R & D center, 1 laboratory, 500 distributors and sales network all over the country. Schneider Electric China has
nearly 22,000 employees. By working with partners and the cooperation of a large number of dealers, Schneider
Electric China has created tens of thousands of jobs.
5 Assembly............................................. 12
5.1 Instructions for assembly .................................... 12
5.2 HVX-E Mechanical assembly with panel.......................... 13
5.3 Connecting the control lines.................................. 13
6 Commissioning ....................................... 15
6.1 HVX-E (withdrawable unit) ................................... 15
7 Operation ............................................ 16
7.1 Control elements and operator interface .......................... 16
7.2 Interlocks.............................................. 17
7.3 Actuate withdrawable unit (only HVX-E) .......................... 18
7.4 Charging the energy storing device ............................. 18
7.5 Switching operations....................................... 19
8 Servicing ............................................. 20
8.1 Servicing schedule ........................................ 20
8.2 Safety provisions ......................................... 20
8.3 Cleaning insulating components ............................... 21
8.4 Corrosion protection ....................................... 21
8.5 Avoid condensation ....................................... 22
8.6 Lubrication instructions ..................................... 22
8.7 Admissible numbers of breaking operations of vacuum chamber .......... 25
9 Annex ............................................... 26
9.1 Accessories ............................................. 26
9.2 Auxiliary products ........................................ 26
9.3 Screw fastenings ......................................... 26
9.4 Treatment of firmly screw-connected contact surfaces ................ 27
10 Drawing............................................. 28
10.1 Outline ............................................... 28
............ 34
10.2 Recommend dimension of HVX-E VCB assembly with panel
10.3 Wiring diagram ......................................... 38
1
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
1 Regulations and provisions
It must be stored so that it is at any time readily accessible for and can be used by
persons who are to work on the switchgear.
WARNING:
This symbol warns of dangerous electrical voltage. Contact with voltage
may result in fatal injury!
WARNING:
This symbol is used for instructions non-compliance with which may result
in serious injury, death or serious material damage.
Important:
This symbol is used for information which is important to avoid damage.
2
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
1 Regulations and provisions
IMPORTANT:
Operating reliability and service life depend on correct operation.
Disclaimer of liability
The manufacturer shall not be held responsible for damage which
occurs if:
Instructions in this Technical Instruction are not complied with,
The circuit-breaker is not operated according to its intended use (see above),
The circuit-breaker is assembled, connected or operated improperly,
Accessories or spare parts are used which have not been approved by the
manufacturer,
The circuit-breaker is converted without the manufacturer's approval, or if
inadmissible parts are attached.
Ambient conditions
Temperature class
"minus 5 indoors"1)
Ambient temperature
-5/40C1)
min./max
Max.installation alti-
1000m1)
tude above sea level
3
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
1 Regulations and provisions
The locally applicable accident prevention, operating and work instructions must
be complied with.
Installation: IEC 61936-1/HD 637 S1
Operation of electrical equipment: EN 50110-1
Read these instructions carefully before you work on the circuit-breaker, and perform
the work detailed in it according to the descriptions. Do not perform any work on the
circuit-breaker which is not described in this Technical Instruction.
WARNING:
Before starting work on the circuit-breaker, de-energize the system, verify
it for zero voltage and earth the system according to the applicable safety
rules pursuant to EN50110-1.
WARNING:
Before performing work on the circuit-breaker, switch off the auxiliary
voltage and prevent it from reclosing.
WARNING:
There is a risk of injury when working on the drive mechanism. Before
commencing work, release the energy-storing device by performing the
operating sequence OFF-ON-OFF.
Disposal at the end of the service life is performed as a service by the Service Center at
the manufacturer's which is subject to a fee.
4
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
2 Technical data
HVX
Phase spacing(mm)
Rated current(A)
Rated voltage(kV)
Basic type
Fig. 2.1
Example of rating plate
1 Type designation
2 Serial numbers
3 Year of construction
4 Technical data
5
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
2 Technical data
Rated short-circuit
[kA] 25,31.5,10,50 25,31.5,40,50 25,31.5,5.5,40
breaking current
The drive can be equipped with additional operating and control devices.
Opening release
3 each max.
Closing release
1 each
Blocking coil
Blocking coils prevent the circuit breaker from being closed and opened via the push-buttons "ON" or "OFF", as
well as manual actuation of the withdraw able unit.
If the rated auxiliary voltage has fallen or is shut off, all blocking coils are in "blocked" position.
Push switches
are snap-action switches on the drive and are installed depending on the customized design.
6
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
2 Technical data
DC[V] AC [V]
Rated auxiliary voltage [V]
48 125 220 120 230
power consumption[W]
solenoids/motor
DC[W] AC 50/60 Hz[VA]
Information about the power consumption of solenoids and the motor is available from the manufacturer. The auxiliary voltage data is
required to this effect.
Operating times*
7
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
2 Technical data
Auxiliary switches
Auxiliary switches are always actuated directly by the switch shaft via an intermediate
linkage. Their position always corresponds to that of the main contacts. As standard,
the circuit-breaker is equipped with two auxiliary switches with 8 contact elements
each.
The switching functions have been set in the factory according to the wiring diagram.
Anti-pumping relay
Operating counter
8
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
3 Variants
12&17.5kV
24kV
Fig. 3.1
Vacuum circuit-breaker HVX-E - withdraw able unit with secondary terminal
9
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
4 Delivery, storage and transport
4.1 Delivery
Handle shipping units carefully when unloading and unpacking them.
Shipping units must be unpacked immediately after receipt. Any damage occurred
in transit must be recorded and reported immediately to the manufacturer.
On delivery, the consignment must be checked for completeness.
The supplier must be notified in writing about any discrepancies.
Fig.4.1
shipping unit
10
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
4 Delivery, storage and transport
4.2 Storage
Storage unit should not be shipping unit.Circuit breaker storage with transportation of
packaging that appears the question belongs to the consignee's responsibility.
4.3 Transport
Transport using a forklift truck:
Use the hanging holes to maintain the circuit breaker roughly in horizontal position
when hanged.
No other hanging point allowed.
WARNING:
Make sure the rope or strap is strong enough to bear the weight of the
circuit- breaker and do not touch the circuit-breaker.
WARNING:
Weights[kg]
Rated
12&17.5 24
voltage [kV]
11
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
5 Assembly
Fig. 5.1
Move the circuit-breaker in front of the panel
WARNING:
The energy storing device must not be charged until assembly is finished.
Risk of injuries.
WARNING:
12
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
5 Assembly
IMPORTANT:
When performing the following assembly steps, observe and comply with the instructions given for the
panel used.
Fig. 5.2
Control connector 1 Insert control connector
The control lines are connected, depending on design, via control connectors (Fig. 5.2).
The control lines are wired in the circuit-breaker up to the control connector or up to the terminal strip.
13
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
5 Assembly
Push the control connector onto the pin right-angle plug-and socket connector of the cubicle and lock it(Fig. 5.9).
The specific circuit diagram valid for the unit in question has been enclosed with each circuit-breaker. If additional
control lines are placed in the drive casing, leave a sufficient distance from the movable parts of the drive.
After connecting the external control line, mount the cover plate.
IMPORTANT:
Comply with the Tightening torques specified for crew fastening (refer to Annex).
14
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
6 Commissioning
IMPORTANT:
IMPORTANT:
The energy storing device of motorized circuit-breakers is charged
automatically once the auxiliary voltage is applied.
IMPORTANT:
Under voltage releases / blocking coils (optional) enable switching tests
only to be performed with the auxiliary voltage applied.
Charge energy-storing device using the crank (Fig. 9.1 rep. 2). Check the spring
position indicator.
Switch circuit-breaker on and off several times by hand. Check position indicator.
Move the withdrawable unit to its service and disconnected position via the crank
handle (Fig. 9.1 rep. 3).
Check mechanical interlocks between the HVX-E and the cell. Check
position indication.
Check electrical functions of control and operating devices. Apply auxiliary voltage.
Actuate the releases to perform switching operations and check functions / interlocks.
Watch position indicators.
Racking the circuit-breaker in and out. At the same time, check the position
indicators and the interlocks in the circuit-breaker and with regard to other devices.
15
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
7 Operation
OFF button(rocker"0")or
pushbutton"0"
ON button(rocker"1")or
pushbutton"1"
Rating pale
Operations counter
position indicator of
circuit-breaker
position indicator of
closing spring
Fig. 7.1
Operator interface of HVX circuit-breaker
Fig. 7.2
Control elements for the circuit-breaker HVX-E
16
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
7 Operation
3 released ON o
4 charged ON o-c-o
WARNING:
You must be familiar with these interlocks before operating the circuit-breaker
Electrical interlocks
have been designed according to the circuit diagram.
The withdrawable unit cannot be racked in while the Insert the crank handle, it cant be twirled after
earthing switch of the switchgear panel is in "ON" 1
/2 circle in clockwise.
position
Between the withdraw unit and
earthing switch
Ccrank handle of earthing switch cant operate
The earthing switch cannot be switched on as soon as
while Operating hole of earthing switch is close.
the withdrawable unit has left its disconnected position
Do not apply force!
The withdrawable unit cannot be racked in or out while Insert the crank handle, it cant be twirled after
Between the withdrawable unit and the circuit-breaker is switched on 1
/2 circle in clockwise/ anticlockwise.
the operating state of the circuit-
The circuit-breaker cannot be switched on unless The circuit-breaker cannot be switched on by
breaker
- the withdrawable unit is completely in its disconnected manual operation or power-driven.
or service position
17
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
7 Operation
IMPORTANT:
Observe interlock conditions(see chapter 7.2).
Insert crank handle (Fig. 7.3) and move it clockwise to its stop or until blocking; the circuit-breaker is
racked into its service position. Observe the position indicator on the switchgear panel.
Remove crank handle.
Initial situation:
Circuit-breaker OFF
Insert crank handle (Fig. 7.3) and move it counter-clockwise to its stop; the circuit-breaker is racked
into its disconnected position.
Observe the position indicator on the switchgear panel.
Remove crank handle.
18
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
7 Operation
Manually
Move circuit-breaker in "ready-foreclosing" position.
Insert crank into opening for tensioning the energy storing device (Fig. 7.4)
Charge the spiral spring using the spring charging crank. As soon as the spiral spring is charged, the
spring charging mechanism is decoupled and the position indicator signals "charged":
If the motor starts during this process, this does not constitute a risk.
Remove crank. The circuit-breaker is ready for closing (Table, Chapter 7.1, item 2).
Via motor
The energy storing device of motorized circuit-breakers is charged automatically as soon as the auxiliary voltage is
applied.
Closing (ON)
Push button "ON" - or actuate closing release electrically.
The position indicator shows the switch position "ON" (Table, Chapter 7.1, item 3).
The position of the auxiliary switch has changed. The energy storing device can be charged
immediately after switching ON (by hand or by motor). If voltage is applied to the motor, charging is
performed automatically.
The position indicator shows the energy storing device position "charged" (Table, Chapter 7.1, item 4).
Opening (OFF)
Push button "OFF" - or switch off via opening release, under voltage release or secondary coil.
The position indicator shows the switch position "OFF" (Table, Chapter 7.1, item 1 or2).
The position of the auxiliary switch has changed.
19
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
In case of frequent condensation or air pollution (dust, smoke or corrosive gases), the maintenance intervals must be
adapted to the actual conditions.
IMPORTANT:
The circuit-breaker operating company is responsible for complying with the specified maintenance
intervals and for performing maintenance according to the actual operating and ambient conditions.
In case of queries or ambiguities, please contact the manufacturer.
Only specialist electricians certified by the manufacturer for maintenance work regarding series HVX vacuum circuit-
breakers and who have the
required knowledge regarding operation of medium-voltage switchgear are permitted to perform maintenance and
cleaning work.
WARNING:
The circuit-breaker must not be disassembled for maintenance work (see Disclaimer of liability,section
1.3).
Safety provisions
On principle, the 5 safety rules applicable for electrical engineering must be complied with
before maintenance work on the circuit-breaker is started:
20
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
These rules apply for the upper and lower circuit-breaker terminals alike.
Switch off the auxiliary voltage for the circuit-breaker drive and
secure it against reclosing.
WARNING:
Any damage to the paint, scratches and other damage must be repaired immediately
to avoid corrosion.
21
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
Preparations
WARNING:
WARNING:
Remove the withdrawable unit from the switchgear cubicle for inspection (see
Lubricants
IMPORTANT:
Cryogenic grease
High-pressure grease
Contact lubricant Kontasynth
Lubrication procedure
Clean the points of lubrication (Fig. 8.1 to 8.3) using a lint-free cotton
cloth; in case of serious contamination, use a cleaning agent (see section 8.3).
Apply a thin coat of lubricant, using e.g. a paintbrush.
22
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
Points of lubrication
IMPORTANT:
Motor
Electric releases
Push switches
Blocking coils
Auxiliary switches
Ball bearings
All metallic surfaces sliding up oneach other, especially cam discs, cogwheels and ratchet levers.
Fig. 8.1
23
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
Fig. 8.2
Rack-in mechanism
High-pressure grease
1 Spindle
Fig. 8.3
Moving contacts
24
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
8 Servicing
Final steps
Re-mount the cover plate and insert the circuit-breaker in the panel (see section 5).
Check circuit-breaker according to section 6 "Commissioning".
The diagram defines exclusively the admissible summation current limit. It is a guide as
to whether the vacuum interrupter chambers/pole sections need to be replaced or not.
For the data regarding the rated normal current Ir and the short-circuit breaking
current Isc, please refer to the rating plate (Fig. 8.4).
Fig. 8.4
Data for rated normal current Ir
(1) and short-circuit breaking current Isc
(2) on the rating plate
25
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
9 Annex
9.1 Accessories
1 2 3 4
Fig. 9.1
The following elements must be used for all metal screw couplings:
Nuts:
Grade 8.
26
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
9 Annex
Table 1: Table 2:
Hex. Bolts and socket-head cap screws Screw coupling between switching device
(except slotted screws) and nuts (except self- and conductor bar with copper as conductor
Clean
use a lint-free cloth,
in case of severe contamination:
use detergent.
Copper, silver-plated -
Copper A
Aluminium,
silver-plated -
Aluminium
B
Steel or steel, C
galvanized
remove any existing passivation using a steel brush which is only used for steel.
27
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
427.5
406.5
D
112
55 55
205
480
54
438.5
79
51
254
217
153
30 44 44 30
103
40
119
53 250
E
95
389.5
B 410.5
A Typec B Typec
P2 P2
1:1 1:1
5
2 H2
M1
11
22
4-
2-
M
M
10
10
11
H2
5
H2
4
5
0
22
28
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
427.5
112
720
1
A/C
310
55 55
664
599
438.5
79 54
51
254
237
8
153
30 44 44 30
103
40
119 53 250
E 95
389.5
B
410.5
A Typec
1:2
B Typec
40
1:2
P 2 P 2
M16
20
40
4-M12
4-M12
C
1:2
M16
D
15
30
15 4-M12
30
29
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
628.5
L
624.5
43
35 86
12
93
205 1.5
55 55
622
79 54
523
51
35
8
297
260 1.5
30 44 44 30
196
154
146
83
76
4
19
25 320
C 370
D 383
P2 P2
16
55
30
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
L 606.5
43 602
35 86
M
2
310
55 55 1
W
H
707
79 54
51
297
280
30 44 44 30
8
196
165
146
83
76
119 4
C 25 320
D 370
0
383 200 -3 50
13.5 E 13.5
359
293 2 296
A
P2 P2
31
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
43
12
35
310
55 55
+3
0
787
775
93
74
79 54 119
51
325
296.5
195.5
8
167
148
82.5
76
30 4444 30
18
320 49.5 4
18
25 0
C 383
300 -3 50
D 447 38
441 2 306
E 13.5
A
P P
54.5
8-10mm
A kA mm mm
P A C D E L
32
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
844
43
12
NOTE1
M
310
148
815
827
55 55
79 54 119
51
296.5
325
195.5
8
167
148
82.5
76
30 4444 30 25 320 4
22.5
18
796 370
836 49.5 38
853 13.5 383
447
0
850 431 2 306 300 -3 50
275 275
8
54.5
8-10mm
33
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
34
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Rated short-circuit
4050 50 50 50
breaking current(kA)
35
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Fig.3 Assemble dimensions of 24kV HVX-E vacuum circuit breaker and panel (1)
36
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Fig.4 Assemble dimensions of 24kV HVX-E vacuum circuit breaker and panel (2)
37
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
10.3Wiring diagram
Fixed type
1. This wcircuit diagram (ASX000525-03) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
Drawing number:ASX000525-03
38
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Fixed type
1. This circuit diagram (ASX000525-04) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
Drawing number:ASX000525-04
39
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
hand trolley type
1. This circuit diagram (ASX000525-01) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
40
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
hand trolley type
1. This circuit diagram (ASX000525-02) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
41
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Electric hand trolley
1. This circuit diagram (ASX000525-05) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
4. If circuit breaker without blocking manget for trolley Y0, circuit diagram according to showing.
Drawing number:ASX000525-05
42
HVX 12-17.5-24kV
Embedded pole vacuum circuit-breaker
10 Drawings
Electric hand trolley
1. This circuit diagram (ASX000525-06) shows the maximum switchgear equipment.The standard equipment doesn't include option items,if
the customer requires option items,please state it when placeing the order.
3. If Circuit breaker without blocking manget for closing Y1, circuit dragram according to dash showing.
4. If circuit breaker without blocking manget for trolley Y0, circuit diagram according to showing.
Drawing number:ASX000525-06
43
Note:
Note:
2011 Schneider Electric - All rights reserved
Manufac turer: As standards, specifications and designs change from time to time, please
2011.11