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However, changing tracks from making proven (safe) products to innovative (new)
products is not easy. The very things we cherished in the past are likely to be the hindering
(mental) blocks. Specialist training, habits, paradigms, the working environment and (last but
not the least) human nature, constrain our innovative thinking. This is called "psychological
Inertia" and it has to be overcome to obtain innovative solution concepts for the chronic
technical problems.
Many psychological techniques have been suggested and practiced to overcome the
psychological inertia brainstorming, lateral thinking etc. Yet, TRIZ is apparently the only
technology based systematic methodology that overcomes the "psychological inertia" and
produces a large range of solution concepts. The stress is on finding innovative solutions
concepts, from other engineering fields, that utilize available resources. This directly results
in improved product at reduced cost,
1
What is TRIZ?
TRIZ is a Russian acronym meaning "Theory of Inventive Problem Solving". In 1946,
Genrich Altshuller, the founder of TRIZ, was a patent reviewer at the Russian naval patent
office at the young age of 20. He perceived that there is a definite pattern in the way
innovations takes place in technical systems. He started a study of 200,000 patents to look
for the basic principles and patterns in the world's most innovative patents. He found that
each of the most inventive patents primarily solved an inventive problem. Altshuller defined
inventive problems as those which contain conflicting requirements, which he called
contradictions. Further he found that the same fundamental solutions were used over and
over again, often separated by many years. He reasoned that if latter inventors had the
knowledge of earlier solutions their task would have been simpler. He, therefore, set about
extracting, compiling, and organizing such knowledge.
The collated patent database and subsequent analysis revealed a natural pattern of
innovation that can help solve similar technological problems. This study was continued, by
Altshuller and his disciples, over the past 50 years and has yielded a systematic approach to
definition and identification of innovative problems, a set of problem solving tools, and a vast
knowledge database, which can help solve current technical problems in an innovative way.
Today, the TRIZ software database includes the essence of over 2,500,000 patents.
Su-Field analysis (two Substances and one Field) is used whenever a new
function is introduced or modified (either inadvertently or intentionally) and inventive
standard solutions (and examples from patent database) are available to find an analogous
solution. ARIZ Algorithm for Inventive Problem Solving is used when systems mature
and become complex thus making it difficult to modify or improve them in an incremental
fashion.
Anticipatory Failure Determination and Directed Evolution are some of the more
recent additions (1992-) to the tools of TRIZ. Only a brief introduction is included.
1. Methods and tools of TRIZ:
Altshullers research of over fifty years on Creativity and Inventive Problem Solving
has led to many different classifications, methods and tools of invention.
One of the first findings of Altshuller was that Inventive problems are those that have
Contradictions /Conflicts.
Technical Contradictions are the classical engineering "trade-off". The desired state can't
be reached because something else in the system prevents it. In other words, when
something gets better, something else gets worse.
The product gets stronger (good) but the weight increases (bad)
The bandwidth increases (good) but requires more power (bad)
The vehicle has higher horsepower, but uses more fuel
The Pentium chip should work at GHz speed but then it gets heated
Electric vehicles can go long distances between recharging,
but the battery weight gets too high to move at all!
Physical Contradictions are situations where one object has contradictory, opposite
requirements.
Software should be easy to use, but should have many complex features and
options.
A work table should be strong and light (in weight)
The battery in a mobile/cell phone should have large Amp-Hour capacity and it
should be light (in weight)
A pointer should be long (during a lecture) and should be short (during traveling)
Umbrella should be large when it is raining (fully cover the head and shoulders)
and it should be compact when it is not raining (easy to carry)
Altshuller, from his research on over 40,000 most inventive patents, found that there
are only "39 Features" which either improve or degrade. So, every problem could be
described as a conflict between a pair of parameters (2-out-of-39 parameters). Many patents
had, in the past, resolved these individual conflicts in several different fields. The conflicts
were solved over and over again, sometimes, these were spaced several years apart. He
concluded that only "40 inventive principles" were used to resolve these contradictions
fully, and not as a trade-off or compromise. He further argued that, if the latter researchers
knew these earlier results, they would have solved their own problems with more ease.
Altshuller, therefore, set about to extract and to organize the frequently occurring
contradictions and the principles of the resolution of these contradictions. He put it in the
form of a matrix of 39-improving parameters and 39-worsening parameters (39 X 39 matrix)
with each cell entry giving the most often used (up to 4) inventive principles. This matrix is
known as the "CONTRADICTION MATRIX" and remains to be the simplest and the most
straightforward of TRIZ tools.
The next page gives the complete list of "39 Features" and "40 Inventive Principles".
A table is given in appendix-A for identifying which features correspond to your own technical
system.
List of the 39 Features List of the 40 Principles
1. Weight of moving object Principle 1. Segmentation
2. Weight of stationary object Principle 2. Taking out
3. Length of moving object Principle 3. Local quality
4. Length of stationary object Principle 4. Asymmetry
5. Area of moving object Principle 5. Merging
6. Area of stationary object Principle 6. Universality
7. Volume of moving object Principle 7. "Nested doll"
8. Volume of stationary object Principle 8. Anti-weight
9. Speed Principle 9. Preliminary anti-action
10. Force Principle 10. Preliminary action
TRIZ Introduction 6
1.1.2 Physical Contradictions and 6-Separation Principles :
(for Eliminating Physical Contradictions)
Examples :
A locomotive engine should be very heavy so that it can provide the
necessary friction to move the large train load, but it should be less heavy so
that it can accelerate fast
Software should be easy to use, but should have many complex features and
options.
An electric vehicle needs the battery to be large (and hence heavy in weight)
so that it can run over a longer distance or climb a ramp at reasonable speed,
but it would also like if the battery is small (and light in weight) so that more
passengers can be taken (for a ride)
TRIZ has 6 classical ways to resolve Physical Contradictions and these are known as
Separation Principles for Physical Contradictions,
1. Separation in Space
2. Separation in Time
3. separation at microlevel : transition to sub-system
4. separation at macrolevel : transition to super-system
5. Separation on condition (phase transition)
6. Convert to technical contradiction (and then use C-Matrix)
1. Separation in space
Example :
Temperature in the freeze should be low (for some items, say meat) and not so
low (for others, say vegetables)
create space for frozen items and rest for non-frozen items
2. Separation in Time
Example :
Wings should have min. drag (to reduce fuel consumption) and max. drag (for a
quick stop on landing)
change the shape of wings during cruising and landing
TRIZ Introduction 7
3. Separation at microlevel : transition to sub-system
Example :
Window panes should be transparent (to let light in) and should be opaque (to
prevent people from looking in)
let the pane be made of small pieces of glass, but oriented at different
angles - extreme case of smaller and smaller pieces takes us to
ground glass pane
Example :
Boat's hull should be narrow (to reduce water drag) and should be wide (for good
stability)
combine two narrow boats into a catamaran
Example:
Doors should be permeable for people but impermeable for cold (imagine a
winter)
use an air curtain of warm air
Try using Inventive principles (13, 28, 32, 35, 36, 38 or 39)
A. Shaving :
The razor should be sharp {to cut hair}
and blunt {not to cut skin}
B. Electroless Plating :
Temperature of bath should be high {faster deposition}
and low {no deposition on container walls}
C. Bone Nails :
nails must be there {when bones are healing}
and must not be there {after bones have healed}
D. Vacuum Cleaner :
Vacuum should be high {to provide powerful suction}
and low {machine can move easily}
TRIZ Introduction 8
1.2 Levels of inventions
Level 2 : minor improvements, removing some contradictions (45% of all the patents)
Level 3 : major improvements requiring Su-field analysis (18% of all the patents)
Level 4 : radical change / new concept, requires ARIZ (4% of all the patents)
Use ARIZ to fully describe the real problem and possible new solutions.
This level improves a technical system, but without solving an existing technical
contradiction. It simply replaces the original technology with a new technology
so as to move towards ideality!
Altshuller proposed to exclude the two extreme levels viz. Level 1 and Level 5
from his inventive problem solving tools. As one can see, the tools become
progressively more powerful as we move from Level 2 to Level 3 and to Level 4. The
levels 2 and 3 are termed as "innovative" and Level 4 as "inventive".
Each level has its own defined problems and its own problem solving tools. The
aim is to move towards ideality. In this sense the level 4 is not better than Level 3 if
Level 3 solution brings it closer to ideality. Each higher level also requires more
detailed analysis and resources.
TRIZ Introduction 9
1.3 Patterns in evolution of technological systems :
Altshuller, while compiling the data for the contradiction matrix, also found that
evolution of various technical systems was not random but in fact followed objective
laws. He found that evolution of any system could fit into one of the 8 specific
patterns. The underlying guiding principles behind this evolution were that "every
system evolves towards increasing ideality" and "evolution continues at the expense
of system's own resources".
iv) First to match parts and later mismatch parts (to gain advantage).
Example: Pocket knife with one blade, then many blades, finally with
scissors, screw-drivers, can openers etc. (Swiss Army Knife)
TRIZ Introduction
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1.4 S-Field Analysis and Standard Solutions
Altshullers main premise was that every technical system could be thought of
as a network of subsystems each of which performs some specific function. Thus
every system has subsystems and every subsystem is said to belong to a
supersystem. Subsystems can be progressively sub divided, ultimately reaching
microlevels like particles, molecules, atoms, electrons etc. Supersystems are the
result of growth of a technical system from simple to more complex system. Finally,
every supersystem will have environment as its supersystem.
Field
TRIZ Introduction
1111
Acts on
Tool Object Useful Action
Field
Acts on
Tool Object Harmful Action
TRIZ Introduction
1212
Once a technical system function is stripped of all 'jargon' and is represented
simply by its S-field model, then it is possible to identify the current system's problem
with a 'generic' problem associated with the S-field model. Altshuller argued that
such generic problems have also been solved earlier by researchers and these
solutions would be part of various patents. He divided the standard solutions into five
generic classes and compiled a knowledge database of their solutions from the
patents. The five classes of standard solution are,
Class #5 : Describe how to introduce substances or fields into the technical system
In the TRIZ software available today, there are more than 200 standard
solutions and each having several examples from technology and patents in
different fields. This is referred to as Standards database or as prediction
database in the IMC's software "TechOptimizer-3.0".
1.5 Law of Ideality and Ideal Final Result (IFR) :
Law of ideality states that any technical system moves towards ideality, that
is, it becomes more reliable, simple, effective more ideal. An "Ideal System" can
be defined as one that performs the function without existing. As we get closer to
ideality, it costs less, it is simpler and more efficient.
1. Space Resources,
2. Time Resources,
3. System resources,
4. Function Resources,
5. Information,
6. Substances,
7. Energy and Field Resources
From 1965 onwards, Altshuller and his followers studied the synthesis of
functions as depicted by the S-Field models. When system requirements are broken
down to the simplest S-Field models, it is then necessary to realize or implement
these using only the available resources. This particular constraint (that only available
resources have to be used) requires many non-obvious, innovative ideas for
implementation of the desired function.
These are two of the more recent additions to the tool box of TRIZ.
The problem descriptions (i), (ii) and (iii) satisfy the classic definition of an
Inventive Problem. The problem descriptions (iv) and (v) fit into the classification of
an Innovative Problem. The problem descriptions (iii) and (vi) indicate possibility
new patents (or building patent fences/umbrella around the current product/
process). The problem description (iv), (v) and (vi) indicate system improvement.
The problem description (vii) satisfy the Inventive Level 4 classification in the sense
that no real contradiction is apparent and yet a new simpler system is desirable.
TRIZ Introduction
2020
Innovative System / Situation Questionnaire
Even if one knows what is the problem, it is still a good idea to ask all the
relevant questions, because it is important not to miss any aspect of the problem.
The questions given below form the starting point of TRIZ application of the
software by Ideation International.
We begin with " 5W's and an H " of Innovation. Ask these question of every
system so that the system function and problem is identified.
1Q. Who has the problem? : This clearly identifies the person connected with the
problem. He could be one who is using the final product or anyone in the line-up of
concept-to-market or a person at any of the product Life-stages (listed below),
stage 1: manufacture
stage 2: packaging
stage 3: storage
stage 4: transportation
stage 5: installation
stage 6: operation / use
stage 7: maintenance
stage 7: repair
stage 8: Disposal or Salvage
TRIZ Introduction
2121
2Q. What does the problem seem to be? What are the resources? :
Problem specification,
Determine whether
TRIZ Introduction
2222
5Q. Why does the problem occur? {Ask WHY 5 times - W. E. Deming} :
Identify 2 substances ( tool and object ) and 1 field (energy, enabling, acting force)
Is tool, object or field causing the problem?
Keep asking How? till you reach the root cause of the problem
" 5W's and an H leads to a clear understanding of the problem along with the
ideal final result, the resources available and the possible TRIZ tools to solve the
problem.
TRIZ Introduction
2323
Ideality as a measure of progress towards IFR:
One of the basic findings of TRIZ is that Systems evolve towards increased
ideality, where ideality is defined as
Benefits
Ideality = -----------------
Costs + Harms
TRIZ: Zlotin and Zusman (1989) consider the following types of resources for a
technical system:
1. Space Resources,
2. Time Resources,
3. System resources,
4. Function Resources,
5. Information,
6. Substances,
7. Energy and Field Resources,
TRIZ Introduction
2424
Harmful (shown as double line in red)
TRIZ Introduction
2525
Trimming :
Parts are to be eliminated or "trimmed" while their useful functions are still
performed. The useful function may be performed by another part in a sub-system,
or the super-system. This is illustrated using the example of a solar cooling system.
A function model of the solar cooling system, given as input to the TechOptimizer, is
shown in Figure1. An example of insufficient useful interaction is - solar panel
raising the temperature of the zeolite may be insufficient for regeneration of the
zeolite. An example of harmful interaction is ambient air cools the solar panel and
thus reduces the highest temperature the panel can reach.
TRIZ Introduction
2626
Trimming example contd. :
TRIZ Introduction
2727
4. TRIZ and QUALITY:
- by eliminating contradictions
Furthermore, all tools of TRIZ are quality tools if we consider the definition of quality
in a wider sense. The tools available in TechOptimizer are indicated in bold against
different quality criteria;
TRIZ Introduction
2828
5. TRIZ and other 'creative' tools :
As TRIZ solves engineering problems in an inventive way it is appropriate to
compare it with other 'creative' tools like brainstorming, de Bono's Lateral Thinking
etc. which are widely used in business problem solving.
Edward de Bono proposes to use 6 thinking hats to switch on and off the 6 thinking
modes, so that the problem is looked at from all possible aspects. Below is given a
comparison between TRIZ and thinking hats,
TRIZ especially helps green hat thinking mode by generating many new ideas
when confronted with engineering problems.
TRIZ Introduction
3030
5.3 TRIZ and Lateral Thinking :
6. Random word (association, Ex. gold - mine) (an 'action' with effects database)
The paper also briefly points to the synergy between innovative TRIZ and two of the
most important quality tools viz. QFD and TAGUCHI methods. While QFD and
Taguchi methods have originated in Japan, TRIZ has originated in Russia (earlier
USSR).
QFD concentrates on what the customer wants? Thus, it really defines the
Functional Requirements (FRs), without actually concerning directly with the
question : how these FRs are met and which technology is used?. The "house of
quality" does, however, qualitatively shows the gaps between organization's
capabilities and customer requirements. QFDs house of quality can be used to
point out conflicts and the parameters that conflict. This can be directly used by
TRIZs Contradiction Matrix to eliminate the conflict.
( Benefits )
Objective function = -10 Log10 [Ideality} = -10 Log10 ( )
( Costs + Harms )
TRIZ Introduction
3131
Variance is in fact reduced in presence of noise (variations in the control
parameters of the process) and thus the product/process becomes robust and
low cost. It is primarily an optimization technique and suggests optimum
parameter settings for best results. However, should there be trade-off situations,
the ANOVA plots point to the situations requiring trade-off. This occurs when two
or more process parameters have conflicting effect on two distinct desired
characteristics (technical contradiction) or when low and high levels of one single
parameter result in improving one desired characteristics while the middle level
gives worsening characteristics (physical contradiction).
The Taguchi method thus points out clearly the technical and physical
contradictions and thus helps TRIZ in the sense of identification of the problem
becomes easy. TRIZ tools can then be applied to resolve the contradictions. Exactly
in the opposite way, the innovative solution concepts of TRIZ can be verified,
evaluated, implemented by planning an experiment where parameter settings can
be optimized and best process can be selected.
Thus, the synergy between QFD, Taguchi and TRIZ can be utilized for developing
future products, right from conception to market.
REFERENCES
General :
Books :
1. Darrell L. Mann, "Hands-on SYSTEMATIC INNOVATION",
Creax Publication, 2002, 460 pages
2. Darrell Mann, Simon Dewulf, Boris Zlotin, Alla Zusman, "Matrix 2003"
Creax Press, 2003
3. Darrell L. Mann, "Hands on Systematic Innovation for Business and Management
IFR Press, 2004, 539 pages
TRIZ Introduction
3232
APPENDIX - A
Explanation of the 39 Features of the Contradiction Matrix
(reference : http://www.triz-journal.com/archives/1998/11/d/index.htm)
Moving objects :
Objects which can easily change position in space, either on their own, or as a result of
external forces. Vehicles and objects designed to be portable are the basic members of
this class.
Stationary objects :
Objects which do not change position in space, either on their own, or as a result of
external forces. Consider the conditions under which the object is being used.
The mass of the object, in a gravitational field. The force that the body exerts
on its support or suspension.
The mass of the object, in a gravitational field. The force that the body exerts
on its support or suspension, or on the surface on which it rests.
Any one linear dimension, not necessarily the longest, is considered a length.
Same.
Same
TRIZ Introduction
3333
7. Volume of moving object
The cubic measure of space occupied by the object. Length x width x height
for a rectangular object, height x area for a cylinder, etc.
Same
9. Speed
10. Force
12. Shape
14. Strength
The extent to which the object is able to resist changing in response to force.
Resistance to breaking .
The time that the object can perform the action. Service life. Mean time
between failure is a measure of the duration of action. Also, durability.
TRIZ Introduction
3434
16. Duration of action by a stationary object
Same.
17. Temperature
The thermal condition of the object or system. Loosely includes other thermal
parameters, such as heat capacity, that affect the rate of change of
temperature.
Light flux per unit area, also any other illumination characteristics of the
system such as brightness, light quality, etc.
The measure of the object's capacity for doing work. In classical mechanics,
Energy is the product of force times distance. This includes the use of energy
provided by the super-system (such as electrical energy or heat.) Energy
required to do a particular job.
same
The time rate at which work is performed. The rate of use of energy.
Use of energy that does not contribute to the job being done. See 19.
Reducing the loss of energy sometimes requires different techniques from
improving the use of energy, which is why this is a separate category.
TRIZ Introduction
3535
25. Loss of Time
Time is the duration of an activity. Improving the loss of time means reducing
the time taken for the activity. "Cycle time reduction" is a common term.
27. Reliability
The extent to which the actual characteristics of the system or object match
the specified or required characteristics.
A harmful effect is one that reduces the efficiency or quality of the functioning
of the object or system. These harmful effects are generated by the object or
system, as part of its operation.
TRIZ Introduction
3636
33. Ease of operation/Simplicity
The process is NOT easy if it requires a large number of people, large number
of steps in the operation, needs special tools, etc. "Hard" processes have low
yield and "easy" process have high yield; they are easy to do right.
Measuring or monitoring systems that are complex, costly, require much time
and labor to set up and use, or that have complex relationships between
components or components that interfere with each other all demonstrate
"difficulty of detecting and measuring." Increasing cost of measuring to a
satisfactory error is also a sign of increased difficulty of measuring.
The extent to which a system or object performs its functions without human
interface. The lowest level of automation is the use of a manually operated
tool. For intermediate levels, humans program the tool, observe its operation,
and interrupt or re-program as needed. For the highest level, the machine
senses the operation needed, programs itself, and monitors its own
operations.
39. Productivity *
TRIZ Introduction
3737
APPENDIX - B
TRIZ Introduction
3838
More recent developments in TRIZ
1990 : In 1990s TRIZ got popular in the US, Germany, Japan and many other
countries. The TRIZ theory and tools are now being developed and
practiced throughout the world.
2004 : Darrell L. Mann, "Hands on Systematic Innovation for Business and Management
published by IFR Press, 2004, 539 pages
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