RENR9789

7 8 18 44 54 57 FRONT May 2008 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

3 13 22 67 25 32 52 55 51 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED

4 12 19 63 5 15 34 9 68 24 26 27 35 43 53 56 58 (FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

58 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

52 P T
NORMAL POSITION
P T
SHIFTED POSITION INFINITE POSITION
BASIC
SYMBOL
SPRING
LOADED
SHUTTLE PILOT
CONTROLLED

FLUID STORAGE RESERVOIRS

43
VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

10 MEASUREMENT ROTATING SHAFTS

1 992K Wheel Loader
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

H4C1-UP
9 SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

25 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

30 61 60 17 20 41 64 69 14 10 1 9 31 50 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

65 40 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

COMPONENT LOCATIONS
60 UNIDIRECTIONAL UNIDIRECTIONAL

REAR BIDIRECTIONAL BIDIRECTIONAL

FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
Component Locations - Volume 1
Part Machine Schematic Volume 1 of 2: Steering, Braking, and Axle Cooling
Description
Number Location Location
Accumulator Gp - Brake Supply 220-2718 1 C-3, D-3 2008 Caterpillar Printed in U.S.A.
Ball 4B-9782 2 D-7
Tap Locations - Volume 1 All Rights Reserved
Connector As 222-6869 3 C-6 Pressure and Sampling
Core As - Steering Oil Cooler 190-7625 4 C-4 Tap Schematic
Description
Coupler As - Quick Disconnect (Test) 6V-3965 5 B-6 Number Location
REMOTE DIAGNOSTIC PANEL - REAR
Cylinder Gp - Steering 157-1352 6 F-8
Filter Gp - Oil (Case Drain) 166-4647 7 B-5 A STEERING, RIGHT CYLINDER F-6

Filter Gp - Oil (Pilot) 115-2129 8 C-4 B STEERING, LEFT CYLINDER F-6

Fitting As - Diagnostic Panels 185-6250 9 F-6 C STEERING PUMP DISCHARGE F-6

Manifold Gp - Control (Inverse Shuttle) 273-8751 10 C-3 D STEERING PILOT SUPPLY F-6

Plug - Pipe 1T-0936 11 D-7 E BRAKE PUMP DISCHARGE F-6 G D F Electrical Symbols Table
Pump Gp - Brake 164-5486 12 A-3 F REAR BRAKE ACCUMULATOR F-6 A
Pump Gp - Pilot 136-3965 13 A-4 G FRONT BRAKE ACCUMULATOR
REMOTE DIAGNOSTIC PANEL - FRONT
F-6
P J I 52 53 Hydraulic Symbols (Electrical)
Pump Gp - Secondary Steering 101-4007 14 C-5
Pump Gp - Steering 216-4826 15 B-6 N AXLE MOTOR SUPPLY F-1

Screen Gp - High Pressure (Brake Pump) 288-5769 16 B-3, C-5 P REAR PUMP DISCHARGE F-1

Screen Gp - High Pressure (Steering) 174-4502 17 C-6 Q FRONT PUMP DISCHARGE

LOCAL TAPS
F-1 TORQUE CONV IMPELLER
CLUTCH CONTROL PRESS G M
Sensor Gp - Liquid Level (Implement, Hydr. Fan Tank) 306-6875 18 A-5
Q

RENR9789 VOL 1 of 2
Sensor Gp - Pressure (Hydraulic Oil) 221-3406 19 C-6 H STEERING PUMP SIGNAL B-6

Sensor Gp - Pressure (Implement Pilot Oil) 224-8497 20 C-4 I ACCUMULATOR REAR SERV. BRAKES E-4 Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)
J ACCUMULATOR FRONT SERV. BRAKES E-4 BRK-(R) BRK-ACC-(F) BRK-ACC-(R) R-STR
B

(Dimensions: 39 inches x 28 inches)

Sensor Gp - Temperature (Oil) 288-8390 21 A-4
Switch As - Pressure (Filter Bypass) 253-2673 22 B-4, B-5 L FRONT SERVICE BRAKES E-4

Switch As - Pressure (Primary Steering Oil) 3E-6450 23 C-6 M REAR SERVICE BRAKES E-4

Tank As - Expansion 220-2771 24 A-7 R PUMP CASE AIR BLEED B-6

BRK-(F) STR-PILOT-S IC L-STR
Tank Gp - Hydraulic (Steering, Brake) 282-3057 25 A-5 SOS OIL SAMPLING PORTS B-4, D-1, E-1 BRAKE SHUTTLE
Valve - Breaker Relief (EU Atch) 220-0812 26 A-8
Valve - Breaker Relief (Hydraulic Tank) 133-1963 27 A-4, A-6 ACC-(R) STR-P LUC BRK-SHTL
Valve (Makeup) 7J-7423 28 E-6 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Valve (Primary Steering Pump Check) 6E-3780 29 D-6
TRANSMISSION LUBE (Adjustable)
PRESSURE
Valve Gp - Check (Cooler Bypass) 6E-1454 30 C-4
ACC-(F) FAN-D ACC-S LUBE
Valve Gp - Check (Steering) 9T-3096 31 B-7
Valve Gp - Check (Steering Quad) 111-7775 32 C-8 C Electrical Symbols (Electrical)
Valve Gp - Diverter (Load Sensing) 2U-7345 33 E-5
Valve Gp - Fluid Sampling (Coolant) 8C-3446 34 B-4
Valve Gp - Pilot (Stic Steering) 249-5615 35 B-8
Valve Gp - Pressure Reducing (Lowering Control)
Valve Gp - Relief (Pump Backup)
6E-4286
100-4335
36
37
D-7
D-7
15 T

Valve Gp - Relief (Secondary Steering) 6E-3986 38 E-5 Pressure Temperature Level Flow
Valve Gp - Relief (Steering Cylinder Crossover) 6E-3985 39 E-8 Symbol Symbol Symbol Symbol
Valve Gp - Relief (Steering Pilot)
Valve Gp - Selector, Attach Sec. Steering
224-5741
6E-3078
40
41
C-5
C-6
DISCHARGE FOR THE N TORQUE CONV LOCKUP
CLUTCH CONTROL PRESS
HYD FAN PUMP Wire Number Identification Codes
Valve Gp - Shuttle (Load Signal, Steering Cylinder) 4T-1860 42 E-7
Valve Gp - Steering (Atch Secondary Steering) 301-4616
43 D-5 to E-8
Valve Gp - Steering (Std - No Secondary Str) 301-4614 Electrical Schematic Example Hydraulic Schematic Example
Valve Gp - Steering Neutrallizer (HMU Steering) 146-7571 44 C-8
Brake Sysytem Current Standard Current Standard
Brake Gp - Parking 8R-5518 50 F-3
Harness identification code
Control Gp - Foot Brake 305-5531 51 F-4 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Manifold Gp - Brake 115-8035 52 E-4 Circuit Number Wire Color
Sensor Gp - Pressure (Service Brakes) 224-8496 53 E-3 Identification
Switch As - Limit (Parking Brake)
Switch As - Pressure (Parking Brake Oil)
171-7085
174-4312
54
55
F-3
F-3
L M 325-AG135 PK-14
325-PK
Valve Gp - Brake Control (Parking) 106-1774 56 F-3
Circuit Identification Wire Color Wire Gauge
Valve Gp - Check 6E-5444 57 F-3 Number
Valve Gp - Control (Service Brake) 269-3289 58 F-4
Axle Oil Cooler Previous Standard
Core As - Axle Oil Cooler
Filter Gp - Oil
115-4831
230-3633
60
61
E-2
D-1, E-1
MANIFOLD Wire
Wire Color

Fitting As 185-6250 9 F-1 SERVICE BRAKES

Manifold Gp - Control (Axle Oil Cooler) 257-5613 63 B-1
PUMP CONTROL VALVE 325-PK-14
Pump & Motor Gp - Axle Oil Cooler
Valve - Bypass (Thermal Bypass)
301-9799
260-3789
64
61
E-1
D-2, E-2
15 13 8 B A
Valve - Fluid Sampling (Coolant) 8C-3446 61 D-1, E-1 Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
Valve Gp - Diverter 166-8497 67 B-1
Valve Gp - Solenoid (Axle Oil Cooler Activate, Deactivate)
Valve Gp- Sequence
201-0950
287-0426
68
69
C-1
B-1
STEERING PUMPS DIAGNOSTIC PLATE
Note : Always check Part Manual for your specific machine. PRESSURE TAPS

SOS 43
54
8 ITEM
SCHENATIC
LOCATION
PART NO. DESCRIPTION

VALVE GROUP
43 E-8 301-4616 VALVE GP-STR
INTERNAL COMPONENTS
37 D-7 100-4335 VALVE GP-RELIEF
39 E-8 6E-3985 VALVE GP-RELIEF
42
36
11
E-7
D-7
D-7
4T-1860
6E-4286
1T-0936
VALVE GP-SHUTTLE
VALVE GP-PRESS. REDUCING
PLUG-PIPE
1
2 D-7, E-7 4B-9782 VALVE GP - CHECK
33
29
E-5
D-6
2U-7345
6E-3780
VALVE GP-DIVERTER
VALVE GP - CHECK
REAR 1
28
38
E-6
E-5
7J-7423
6E-3986
VALVE GP - CHECK
VALVE GP-RELIEF 55
FRONT

PILOT OIL FILTER STEERING VALVE PARKING BRAKE ACCUMULATOR

CONTROL VALVE SERVICE BRAKES
 8 7 6 5 4 3 2 1

BRAKE GP
CONTROL GP PARKING
STEERING CYLINDERS
CYLINDER GP 8R-5518
FOOT BRAKE VALVE GP
STEERING
157-1352
A B C D E F G 305-5531 CONTROL
RIGHT
TURN SERV. BRK
F 269-3289 SWITHC AS F
SWITHC AS PRESSURE
FITTING AS LIMIT PRK BRK OIL
185-6250 PARKING BRK 174-4312
171-7085 VALVE GP N P Q
VALVE GP
THERMAL BYPASS
CONTROL
260-3789 FITTING AS
PRK BRK
106-1774 185-6250
DIAGNOSTIC PLATE UNDER THE VALVE GP
VALVE GP PLATFORM BEHIND THE CAB
CORE AS DIAGNOSTIC PLATE
CHECK
STEERING I J 6E-5444
COOLER
FILTER GP
UNDER THE PLATFORM
BEHIND THE CAB
STANDARD : 301-4614 115-4831
REAR BRAKE SUPPLY OIL
ATTCH SEC. STEERING: 230-3633 SOS
301-4616
FRONT BRAKE SUPPLY

VALVE GP
VALVE GP DIVERTER SENSOR GP
E VALVE GP LOAD SENSE PRESSURE E
SHUTTLE
MAKE UP 2U-7345 L SERV. BRK
STEERING CYLINDER
7J-7423 224-8496
LOAD SIGNAL
4T-1860
MANIFOLD GP
BRAKE
M 115-8035
FRONT

VALVE GP
BRAKE SYSTEM
VALVE GP PUMP AND
RELIEF BALL
RELIEF MOTOR GP
STEERING CYLINDER 4B-9782
PUMP BACKUP AXLE OIL CLR
CROSSOVER VALVE GP VALVE GP 301-9799
100-4335
6E-3985 CHECK RELIEF
PRIMARY SEC STR
STEERING PUMP 6E-3986
6E-3780
AXLE OIL COOLING RETURN

VALVE GP
D PRESS REDUCING D
LOWERING CONTROL VALVE GP
6E-4286 THERMAL BYPASS
VALVE GP
260-3789
FILTER GP FLUID
PLUG OIL SAMPLING
PIPE 230-3633 8C-3446
1T-0936 CORE AS
CORE AS
VALVE GP STR OIL COOLER VALVE GP COOLER
CHECK SCREEN GP RELIEF 115-4831
HIGH PRESS. 190-7625
STEERING QUAD STR PILOT
111-7775 STEERING 224-5741
ACCUMULATOR GP SOS
SENSOR GP BRAKE SUPPLY
288-5769
RENR9789 VOL 1 of 2

PRESSURE 220-2718
HYDR. OIL CONNECTOR AS
221-3406 222-6869
(Dimensions: 39 inches x 28 inches)

VALVE GP
CHECK
VALVE GP CLR BYPASS
VALVE GP SELECTOR
PUMP GP 6E-1454
NEUTRALIZER ATTCH SEC STR
LEFT
NEUTRALIZER
RIGHT
HMU STEERING SEC STEERING
NEUTRALIZER
6E-3078
146-7571 101-4007
C C
SWITCH AS SENSOR GP VALVE GP
VALVE GP PRESSURE PRESSURE SOLENOID
FILTER GP
NEUTRALIZER PRIMARY STR OIL IMPLEMENT ACTIVATE /
OIL VALVE GP
HMU STEERING 3E-6450 WARNING
PILOT OIL DEACTIVATE
SWITCH PILOT DIVERTER
146-7571 PS 224-8497 115-2129 REAR 166-8497 201-0950
VALVE GP
WARNING SWITCH
CHECK
STEERING HS
9T-3096

SWITCH AS MANIFOLD GP
SCREEN GP PRESSURE CONTROL
SCREEN GP
HIGH PRESS. FILTER BYPASS INVERSE SHUTTLE
HIGH PRESS.
STEERING 253-2673 273-8751
BRAKE PUMP VALVE GP
174-4502 COUPLER AS SOS 288-5769
30 Page,

QUICK DSCNNCT SEQUENCE

SWITCH AS 287-0426 MANIFOLD GP
TEST PRESSURE CONTROL
6V-3965 FILTER BYPASS AXLE OIL COOLING SUPPLY AXLE OIL COOLER
253-2673 257-5613
B VALVE GP PUMP GP FILTER GP AXLE OIL COOLING MOTOR CASE DRAIN B
PILOT STEERING H OIL VALVE GP
CASE DRAIN FLUID SAMPLING
STIC STEERING 216-4826
166-4647 8C-3446
249-5615
STIC STR AXLE OIL COOLING SYSTEM
PUMP CASE
AIR BLEED
COUPLER AS VALVE GP
QUICK DISCONNECT RELIEF
TEST R BREATHER
6V-3965 STD : 133-1963

SENSOR GP
TEMPERATURE LINE PATTERNS
SENSOR GP
LEVEL OIL PUMP GP PUMP GP Pressure Line

IMPLMNT / FAN 288-8390 PILOT BRAKE Pilot / Load Sensing Pressure

306-6875 136-3965 164-5486 Drain / Return Lines

Component Group

Attachment

Air Line
A VALVE GP CALLOUTS A
RELIEF TANK GP
BREATHER HYDRAULIC HYDRAULIC CIRCUIT COLOR DESCRIPTIONS YY Taps (Pressure, Sampling,Sensor) by letter

EU ATCH : 220-0812 STEERING / BRAKE STEER PUMP OUTPUT.

52 Components by number
BRAKE SUPPLY PUMP OUTPUT.
282-3057
STEER PILOT & COOLING PUMP OUTPUT. THIS SCHEMATIC IS FOR THE 992K WHEEL DOZER (STEERING and BRAKING)
AIR CONNECTION SUPPLY LINE. AXLE OIL COOLING PART NUMBER: 263-6852, CHANGE: 02, VERSION: - (SHEET 2)
TO IMPLEMNT TANK TANK GP DRAIN / RETURN LINE. BRAKE SYSTEM PART NUMBER: 286-9668, CHANGE: 00, VERSION: -
VOL. 2, A-2 EXPANSION SECONDARY STEER PUMP OUTPUT. STEERING / BRAKE PART NUMBER: 263-6852, CHANGE: 02, VERSION: - (SHEET 1)
STEER CYLINDER CONTROL CIRCUIT.
220-2771 Components are shown installed on a fully operable machine.
BRAKE CONTROL SYSTEM CIRCUIT.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
AXLE OIL COOLING PUMP OUTPUT.

8 7 6 5 4 3 2 1
 RENR9789
J 4 FLUID POWER SYMBOLS
7 1 May 2008
BASIC COMPONENT SYMBOLS

16 17 5 25 18 20 12 29 5
8
MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

44 24 11 41 19 33 23 28 51 40 42 27
9 VARIABILITY SPRING
(ADJUSTABLE)
LINE RESTRICTION
(VARIABLE)
PRESSURE
COMPENSATION
HYDRAULIC PNEUMATIC
ENERGY TRIANGLES
LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED
ATTACHMENT

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

992K Wheel Loader

IMPLEMENT PUMP Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

H4C1-UP
17 41 SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

6 13 39 14 29 2 15 50 56 ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

38 29 50 26 33 34 54 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

45 55 K FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

DIRECTION FLOW FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL

Volume 2 of 2: Implement and Fan Drive

COMPONENT LOCATIONS FAN PUMP 2008 Caterpillar
All Rights Reserved
Printed in U.S.A.

Component Locations - Volume 2

Part Machine Schematic
Description
Number Location Location
Accumulator Gp - Pilot Oil (Charged) 245-2975 1 B-7
Accumulator Gp - Ride Control 219-7981 2 D-3, D-4 Electrical Symbols Table
Actuator Gp - Pilot Control (Proportional Solenoid) 217-6719 3 C-7, C-6, D-5
Hydraulic Symbols (Electrical)
Actuator Gp - Pilot Control (Proportional Solenoid) 217-6720 4 C-5, D-6, D-7
Connector As 222-6869 5 B-7, B-6, E-4
Core As - Hydraulic Oil Cooler 261-3853 6 C-4
Coupler As - Quick Disconnect (Test)
Cylinder Gp - Lift (LH)
6V-3965
271-1717
7
8
A-3, A-6, A-7, D-4
F-7
G M
16

RENR9789 VOL 2 of 2
Cylinder Gp - Lift (RH) 271-1716 9 F-5
Cylinder Gp - Tilt 271-3572 10 F-5 Transducer Transducer Generator Electric Motor
Elbow 127-9015 11 A-3 (Fluid) (Gas / Air)
21

(Dimensions: 39 inches x 28 inches)

Filter Gp - Oil (Case Drain) 166-4647 12 A-5, B-4
Filter Gp - Oil (Hydraulic Fan) 280-3444 13 B-4
Filter Gp - Oil (Implement Pilot) 287-8402 14 B-8
Fitting As 185-6250 15 F-8
Motor Gp - Hydraulic Fan 159-7166 16 C-3
Pump Gp - Fan 277-5566 17 A-3
Pump Gp - Implement Pilot 136-3965 18 A-8
Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Pump Gp - Implement, Center 315-3144 19 A-7 (Adjustable)
Pump Gp - Implement, RH 315-3145 20 A-6
Screen Gp - High Pressure (Fan) 288-5769 21 B-3, C-4
Screen Gp - High Pressure (Implement Pump) 174-4502 22 B-6, B-6
Sensor Gp - Liquid Level (Implement, Hydraulic Fan Tank) 306-6875 23 B-5 Electrical Symbols (Electrical)
Sensor Gp - Pressure (Fan Pump) 167-1709 24 B-3
Sensor Gp - Pressure (Fixed Displacement Pump Oil) 221-3405 25 B-7, B-6
Sensor Gp - Pressure (Implement Pilot Oil)
Sensor Gp - Pressure (Lift Cylinder Head End)
224-8496
221-3416
26
27
B-8
E-4
18 T
Sensor Gp - Temperature (Front Axle Oil) 288-8390 28 A-4
Pressure Temperature Level Flow
Switch As -Pressure (Fan, Case Drain)
Tank Gp - Hydraulic (Implement, Hydraulic Fan Oil)
Valve
253-2673
276-8951
6E-1291
29
30
31
A-5, B-8, B-4
A-4
C-5, C-6
PILOT PUMP Symbol Symbol Symbol Symbol

Valve - Check 102-4156 32 D-6, D-5

Wire Number Identification Codes
Valve - Fluid Sampling (Coolant)
Valve As - Check (Ride Control)
8C-3446
9T-1013
33
34
A-8
C-3
16
Valve As - Relief (Line, Lift) 129-8293 35 E-7 Electrical Schematic Example Hydraulic Schematic Example
Valve As - Relief (Line, Tilt Dual Set) 262-4157 36 E-5, E-6
Valve Gp - Check 4T-5896 37 D-8 Current Standard Current Standard
Valve Gp - Check (Brake Oil Cooler Bypass) 6E-1454 38 C-4 Harness identification code
Valve Gp - Check (Pilot) 207-1810 39 C-8 This example indicates

30 Page,
wire 135 in harness "AG". Wire
Valve Gp - Control (Tilt Regeneration) 275-5796 40 F-6 LOCATED AT LOWER LEFT SIDE, FRONT FRAME Circuit Number Wire Color
Valve Gp - Demand Fan 191-8735 41 B-2 Identification
Valve Gp - Main Control 284-6627 42 C-6 to E-8 325-AG135 PK-14
Valve Gp - Makeup 160-7439 43 E-5, E-6
325-PK
Valve Gp - Makeup (Fan Drive) (Anti-Cavitation) 101-9012 44 C-3
Circuit Identification Wire Color Wire Gauge
Valve Gp - Manual (Lowering Control) 112-1817 45 C-8 Number
Valve Gp - Pressure Reducing (Dead Engine, Lift Arm Lower) 185-1897 46 E-7
Valve Gp - Relief (Line, Lift) 125-9349 47 E-7
DIAGNOSTIC PANEL 51 Previous Standard
Valve Gp - Relief (Line, Tilt) 117-0160 48 E-6, E-6
Valve Gp - Relief (Main) 117-0159 49 E-6, E-6 Wire Color
Wire
Valve Gp - Relief (Pilot)
Valve Gp - Ride Control
276-3649
9T-9552
50
51
B-7
D-4 13 17 41 J 12 325-PK-14
Valve Gp - Shuttle, Ride Control 141-1481 52 C-3
Valve Gp - Shuttle 4T-1860 53 E-7 B A
Valve Gp - Solenoid (Implement Pilot, Ride Control) 152-8340 54 D-4 Circuit Number Wire Gauge
Valve Gp - Solenoid (Load Sensing) 173-7455 55 B-7 Identification (EXAMPLE VALVE)

Valve Gp - Solenoid (Pilot, On/Off)

Note : Always check Part Manual for your specific machine.

149-2610 56 D-8
FAN CIRCUIT

Tap Locations - Volume 2 42

Pressure and Sampling
Tap Schematic
Description
Number Location
REMOTE DIAGNOSTIC PANEL - FRONT
A Fan Pump Discharge F-8
B Implement Relief - Right Pump F-8
C Implement Relief - Center Pump F-8
D Implement Pilot Supply F-7
E Ride Control Signal F-7
F Lift Cylinder Head End F-7
G Lift Cylinder Rod End F-7
2 52 34
H
I
Tilt Cylinder Rod End
Tilt Cylinder Head End
F-7
F-7
18
LOCAL TAPS
J Fan Pump Signal D-4
K Dual Set Line Relief Signal A-3
SOS Oil Sampling Ports B-4, D-1, E-1

CONTROL AND DUAL TILT RIDE CONTROL

 8 7 6 5 4 3 2 1

A B C D E F G H I

DIAGNOSTIC PLATE
F FITTING AS AT RIGHT SIDE F
185-6250 OF HITCH AREA

CYLINDER GP
VALVE GP CYLINDER GP LIFT
CONTROL TILT RIGHT HAND
TILT REGENERATION 271-3572 271-1716
CYLINDER GP 275-5796
LIFT
LEFT HAND
271-1717

CONNECTOR AS
222-6869

VALVE GP
MAIN CONTROL SENSOR GP
284-6627 PRESSURE
LIFT CYLINDER
HEAD END
221-3416
E E
VALVE GP
SHUTTLE VALVE AS VALVE AS VALVE AS VALVE AS VALVE AS VALVE AS
4T-1860 RELIEF RELIEF RELIEF RELIEF RELIEF RELIEF
125-9349 262-4157 117-0160 117-0159 117-0160 262-4157 COUPLER AS
QUICK DISCONNECT
VALVE GP TEST
PRESS. REDUCING VALVE AS 6V-3965
185-1897 MAKEUP
K
160-7439
VALVE GP
SOLENOID
VALVE GP IMPLEMENT PILOT
CHECK LOWER RACKBACK RACKBACK LOWER 152-8340
4T-5896 E5 E6 ACTTR GP E13 ACCUMULATOR GP
VALVE AS E11
PLT CNTRL RIDE CONTROL
RELIEF 217-6719
219-7981
VALVE GP ACTTR GP
HYDRAC 129-8293 ACTTR GP PLT CNTRL
SOLENOID ACTTR GP
ON/OFF PLT CNTRL
PLT CNTRL
217-6719
217-6720
E9 149-2610 217-6720

D VALVE GP D
RIDE CONTROL
9T-9552

VALVE GP
VALVE GP MANUAL VALVE GP
SOLENOID
MANUAL CHECK
LOWER 102-4156 RIDE CONTROL
LOWERING VALVE GP
CHECK VALVE GP 152-8340 VALVE GP
CONTROL 102-4156 CHECK
102-4156 SHUTTLE
RENR9789 VOL 2 of 2

112-1817
RIDE CONTROL
141-1481
(Dimensions: 39 inches x 28 inches)

ACTTR GP ACTTR GP
PLT CNTRL PLT CNTRL
217-6719 ACTTR GP ACTTR GP 217-6720
PLT CNTRL PLT CNTRL
217-6719 217-6720
E7 E14 VALVE GP
VALVE DUMP DUMP VALVE CHECK
C E4 6E-1291 6E-1291
SCREEN GP
C
E12 RAISE RIDE CONTROL
RAISE
HIGH PRESS. 9T-1013
VALVE GP FAN AUTOLUBE RETURN
CHECK 288-5769
PILOT
207-1810
VALVE GP
MAKEUP
FAN
101-9012
VALVE GP
SOLENOID VALVE GP MOTOR GP
LOAD SENSE CHECK FAN
SCREEN GP
173-7455 CLR BYPASS 159-7166
HIGH PRESS.
VALVE GP 6E-1454
IMPLEMENT OIL
RELIEF 174-4502 CORE AS
30 Page,

PILOT SWITCH AS HYD. OIL CLR AUTOLUBE SUPPLY

SENSOR GP
276-3649 SWITCH AS
PRESSURE PRESSURE 261-3853 SCREEN GP
PRESSURE HIGH PRESS.
IMPLMNT FAN
SENSOR GP SCREEN GP CASE DRAIN FAN
PILOT OIL 253-2673
PRESSURE HIGH PRESS. 253-2673 288-5769
224-8496 ACCUMULATOR GP CONNECTOR AS FILTER GP
B IMPLEMENT IMPLEMENT OIL B
PILOT OIL 222-6869 OIL VALVE GP
PUMP OIL CONNECTOR AS 174-4502 SENSOR GP
245-2975 PUMP GP CASE DRAIN DEMAND FAN
221-3405 222-6869 LEVEL
IMPLEMENT, 166-4647 191-8735
CENTER IMPLMNT, E1
FILTER GP
315-3144 FAN OIL
OIL
FILTER GP 306-6875
PUMP GP FAN
OIL HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
FILTER GP 280-3444 SENSOR GP
IMPLEMENT, CASE DRAIN PILOT PUMP OUTPUT
OIL PRESSURE
RIGHT HAND 166-4647 RIGHT IMPLEMENT PUMP OUTPUT
IMPLEMENT FAN PUMP CENTER IMPLEMENT PUMP OUTPUT
315-3145 SENSOR GP FAN PUMP OUTPUT
287-8402 167-1709 SUPPLY LINE
TEMP. PUMP GP DRAIN / RETURN LINE
AXLE OIL FAN TILT CYLINDER & CONTROL CIRCUIT
SWITCH AS SWITCH AS 288-8390 277-5566
LIFT CYLINDER & CONTROL CIRCUIT

PRESSURE PRESSURE J LINE PATTERNS

FAN CASE DRAIN
253-2673 Pressure Line
253-2673
VALVE PUMP CASE ELBOW Pilot / Load Sensing Pressure
FLUID SAMPLING AIR BLEED
127-9015 Drain / Return Lines
8C-3446
Component Group
PUMP GP Attachment
A IMPLEMENT COUPLER AS AIR CONNECTION A
COUPLER AS VOL. 1, A-8 Air Line
PILOT QUICK DISCONNECT
QUICK DISCONNECT PUMP CASE
136-3965 TEST COUPLER AS CALLOUTS
TEST AIR BLEED
6V-3965 TANK GP QUICK DISCONNECT
6V-3965 YY Taps (Pressure, Sampling,Sensor) by letter
HYDRAULIC TEST
PUMP CASE COUPLER AS 6V-3965 52 Components by number
AIR BLEED
IMPLMNT. / FAN
QUICK DISCONNECT
276-8951 THIS SCHEMATIC IS FOR THE 992K WHEEL LOADER (IMPLEMENT AND FAN DRIVE SYSTEM)
TEST
PART NUMBER: 263-6852, CHANGE: 02, VERSION: -
6V-3965
Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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