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INTERACTIVE SCHEMATIC

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EC-C2 E-C60 this interactive schematic
EC-C3
to your desktop
E-C61

VIEW ALL CALLOUTS

EC-C1
When only one callout is showing on a
machine view, clicking on this button will
Click on any text that is BLUE and make all of the callouts visible. This
underlined. These are hyperlinks button is located in the top right corner
that can be used to navigate the of every machine view page.
schematic and machine views.

ELECTRICAL SYMBOLS BASIC HYDRAULIC


HOTKEYS (Keyboard Shortcuts) COMPONENT SYMBOLS
T

Pressure Temperature Level Flow


Pump

FUNCTION KEYS
Switch Switch Switch Switch Circuit Breaker
or Motor Variability

Click here to view the


Zoom In CTRL / + Schematic Symbols
Fluid
Conditioner
Spring
(Adjustable)

Zoom Out CTRL / - and Definitions page

Fit to Page CTRL / 0 (zero)


Hand Tool SPACEBAR (hold down)
Find CTRL / F
SCHEMATIC SYMBOLS AND DEFINITIONS

VALVES INTERNAL PASSAGEWAYS PUMPS BASIC HYDRAULIC


ENVELOPES FLOW IN ONE
DIRECTION
FLOW ALLOWED IN
EITHER DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FIXED DISPLACEMENT
COMPONENT SYMBOLS

One Position Two Position Three Position Unidirectional Bidirectional Pump


Infinite Two Three Variability
Positioning Position Position or Motor
PORTS VARIABLE DISPLACEMENT
NON- COMPENSATED

CYLINDERS Fluid Spring


(Adjustable)
Two-way Three-Way Four-Way Conditioner
Unidirectional Bidirectional
CONTROL
AB AB
Single Acting Double Acting
MOTORS Pressure
FIXED DISPLACEMENT Spring
P T P T Compensation
Normal Position Shifted Position Infinite Position

CHECK
Control
ACCUMULATORS Unidirectional Bidirectional
Valves
Line Restriction
(Variable)
VARIABLE DISPLACEMENT
Basic Spring Shuttle NON- COMPENSATED
Pilot
Symbol Loaded Line Restriction
Controlled Spring Loaded Gas Charged Restriction
(Fixed)

Unidirectional Bidirectional

MAIN AUX.
Line Restriction
PILOT CONTROL 2-Section
RELEASED PRESSURE ROTATING SHAFTS Variable and Pressure
Compensated
Pump

Unidirectional Bidirectional
External Return Internal Return
Attachment Pump: Variable and
REMOTE SUPPLY PRESSURE Pressure Compensated

Internal Hydraulic Pneumatic


Simplified Complete Supply Pressure Energy Triangles

COMBINATION CONTROLS
LINES MEASUREMENT

Solenoid Solenoid Solenoid Solenoid and Servo Thermal Detent Crossing Joining
or Manual and Pilot Pilot or Manual Pressure Temperature Flow

MANUAL CONTROL FLUID STORAGE RESERVOIRS

Push-pull Lever Manual Shutoff General Manual Push Button Pedal Spring Vented Pressurized Return Above Fluid Level Return Below Fluid Level

HYDRAULIC SYMBOLS - ELECTRICAL ELECTRICAL SYMBOLS


G
M T

Pressure Temperature Level Flow


Transducer Transducer Generator Electric Pressure Pressure Switch Temperature Electrical
Switch Switch Switch Switch Circuit Breaker
(Fluid) (Gas / Air) Motor Switch (Adjustable) Switch Wire

BASIC ELECTRICAL COMPONENT SYMBOLS HARNESS AND WIRE SYMBOLS


Wire, Cable, or Harness Assembly Identification:
Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it. Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates
that the component has screw terminals and a wire can be disconnected from it.
AG-C4 L-C12
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). 111-7898 3E-5179
No circle indicates that the wire cannot be disconnected from the component. Part Number: for 1
Connector Plug
Ground (Wired): This indicates that the component is connected to a grounded wire. 2
The grounded wire is fastened to the machine.
Plug Receptacle
Pin or Socket Number
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine. Harness Identification Letter(s): (A, B, C, AA, AB, AC, ...)

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
a normally open reed switch; it opens the contacts of a normally closed reed switch.
harness (C1, C2, C3, ...)
L-C12
Sender: A component that is used with a temperature or pressure gauge. 3E-5179
The sender measures the temperature or pressure.
T Its resistance changes to give an indication to the gauge of the temperature or pressure. 5A
Component
Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. Fuse (5 Amps) 9X-1123 Part Number
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close the switch part of the relay. 325-AG135 PK-14
Harness identification code:
This example indicates wire group 325, Wire Gauge
Solenoid: A solenoid is an electrical component that is activated by electricity. wire 135 in harness "AG". Wire Color
It has a coil that makes an electromagnet when current flows through it.
The electromagnet can open or close a valve or move a piece of metal that can do work. 1 Deutsch connector: Typical representation
of a Deutsch connector. The plug contains all
2 sockets and the receptacle contains all pins.
Magnetic Latch Solenoid: An electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet 1 Sure-Seal connector: Typical representation
when current flows through them. It also has an internal switch that places of a Sure-Seal connector. The plug and receptacle
2 contain both pins and sockets.
the latch coil circuit open at the time the coil latches.
UENR3903-01
April 2014

G3606 Engine
Electrical System
4ZS1000-UP

2014 Caterpillar, All Rights Reserved Printed in U.S.A.


16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PL 1000 (GATEWAY)

J J

AR-C1
GATEWAY

1607690
2567512

A201-B15 RD-16 1
A201-B16 BK-16 2
A204-B18 BK-16 3
A204-B17 RD-16 NC 4 RS-485 TXD-A
C295-B20 BK-16 NC 5 RS-485 TXD-B
C295-B19 WH-16 NC 6 RS-485 SHIELD
7
D100-AR2 PK-16 8 CAT DATALINK+
D100-AR3 PU-16 9 CAT DATALINK-
10
11
12
4 NC 13 RS-232 PORT 1-TXD
AR-T1
5 P200-AR14 RD-16 14
B-C6 FUEL ACTUATOR 8&6CYL 6 15
4P3857 2118175 7 16
A202-B13 RD-16 A SIGNAL 8 NC 17 RS-485 RXD-A
A202-B14 BK-16 B GROUND 9 NC 18 RS-485 RXD-B
10 19
11 20
12 21
AR-T4
13 D100-AR2 PK-16 NC 22 RS-232 PORT 1-RXD
AR-T5
14 D100-AR3 PU-16 23
15 24
15 25
15 26
16 NC 27 RS-232 PORT 2-TXD
17 28
18 29
AR-T3
18 P600-AR19 RD-16 30
19 NC 31 RS-232 PORT 1-GND
20 32
B-C4 PRESSURE MODULE 8&6CYL
B-C9 PRESS. SWITCH HYDRAX 8&6CYL 21 CABLE-0197 NC 33 CAN PORT 2-HIGH
8T9605 2116713
8T8732 1409669 22 D200-AR6 GN-19 34 CAN PORT 1-LOW
P700-B7 WH-16 A C295-B19 WH-16 A BK-16 23 NC 35 RS-232 PORT 2-RXD
P300-B8 BK-16 B C295-B20 BK-16 B RD-16 24 36
MP120-B10 BK-18 C C BU-16 25 37
MP110-B9 WH-18 D 26 CABLE-0197 38
E 27 D200-AR5 YL-19 39

I I
F 28 D200-AR6 GN-19 40
MP110-B6 SHLD-18 28 D200-AR7 SHLD-19 NC 41 CAN PORT 2-LOW
CABLE-0093 29 D200-AR7 SHLD-19 42 CAN PORT 1-SHIELD
B-C8 WASTEGATE ACTUATOR 8&6CYL 30 D100-AR2 PK-16 NC 43 RS-232 PORT 2-GND
B-C5 AIR RESTRICTION SW 8&6CYL 3E6488 2118175 31 D100-AR3 PU-16 44
8T8732 2113504 A204-B17 RD-16 A SIGNAL 32 D384-AR10 OR-18 45
C615A-B11 WH-16 A RD-18 SWITCH AIR A204-B18 BK-16 B GROUND 33 D385-AR11 PK-18 46
C615A-B12 BK-16 B BK-18 SWITCH AIR 34 CABLE-0197 D386-AR12 GN-18 47
AR-T6
C 35 D200-AR5 YL-19 NC 48 CAN PORT 2-SHIELD
AR-T7
36 D200-AR6 GN-19 P200-AR14 RD-16 P200-AR1 RD-16 49
B-C7 CHOKE ACTUATOR 8&6CYL 37 P200-AR13 RD-16 D200-AR5 YL-19 50 CAN PORT 1-HIGH
B-C2 GAS SHUTOFF VALVE 8&6CYL 4P3857 211-8175 38
AR-T8
D200-AR7 SHLD-19 51
4P3857 9Y6922 A201-B15 RD-16 A SIGNAL 39 P300-AR17 RD-16 P300-AR8 GY-16 P200-AR1 RD-16 52 +BATTERY
AR-T2
A330-B1 RD-16 A A201-B16 BK-16 B GROUND 40 P300-AR17 RD-16 P300-AR16 GY-16 53
ECM A330-B2 BK-16 B P300-AR20 GY-16 54
55
EXISTING TERMINAL STRIP P600-AR19 RD-16 P600-AR9 RD-16 56
IN REMOTE PANEL P600-AR18 RD-16 57
B-C3 SPD TIMING 8&6CYL 58
1762942 1918305 59
CABLE-0092

4-20MA (+) INPUT 1 DESIRED SPEED


4-20MA (-) INPUT 1 DESIRED SPEED
JW OUTLET PRESS. SNSR SUPPLY 8V
MP850-B5 BK-18 1 60

AIR PRELUBE SOLENOID VALVE (+)

AIR PRELUBE SOLENOID VALVE (-)

JW PUMP OUTLET PRESSURE SWITCH


AIR START SOLENOID VALVE (+)

AIR START SOLENOID VALVE (-)

JW OUTLET PRESS. SNSR RETURN

DESIRED SPEED POT. SUPPLY +5


MP850-B4 WH-18 2 61

WATE/OIL LEVEL SWITCH INPUT

AUX SPEED TIMING SENSOR (+)


AUX SPEED TIMING SENSOR (-)
PRESSURE MODULE FUEL PRESS.
PRESSURE MODULE AIR PRESS.
MP850-B3 SHLD-18 1 D384-AR10 OR-18 62 RS-232 PORT 3-TXD

AUXILIARY 2AMP OUTPUT (+)

AUXILIARY 2AMP OUTPUT (-)

DETONATION SENSOR INPUT A


DETONATION SENSOR INPUT B
DETONATION SENSOR INPUT C
DETONATION SENSOR INPUT D

DESIRED SPEED POT. SIGNAL

DESIRED SPEED POT. RETURN

MODE CONTROL SWITCH START


ANALOG SENSOR SUPPLY +5V

MANIFOLD AIR TEMPERATURE

JACKET WATER TEMPERATURE

SPEED TIMING SENSOR SHLD

MODE CONTROL SWITCH STOP

MODE CONTROL SWITCH AUTO


JW OUTLET PRESS. SIGNAL

UNFILTERED OIL PRESSURE

PRELUBE PRESSURE SWITCH

SPEED TIMING SENSOR (+)


SPEED TIMING SENSOR (-)

KEYSWITCH INPUT (BATT+)


2 D384-AR10 OR-18 D385-AR11 PK-18 63 RS-232 PORT 3-RXD
WASTEGATE ACTUATOR (+)
WASTEGATE ACTUATOR (-)

CRANK TERMINATE SIGNAL

HYDRAX PRESSURE SWITCH

MANUAL PRELUBE (BAT +)


GAS SHUTOFF VALVE (+)

GAS SHUTOFF VALVE (-)

ENGINE FAILURE SIGNAL

FILTERED OIL PRESSURE


D385-AR11 PK-18 D386-AR12 GN-18

ANALOG SENSOR RETURN


DETONATION SUPPLY 8V
3 64 RS-232 PORT 3-GND

ACTIVE ALARM SIGNAL

4-20MA (+) OUTPUT 1


4-20MA (-) OUTPUT 1
4-20MA (+) OUTPUT 2
4-20MA (-) OUTPUT 2

AUX GOVERNOR GAINS


CHOKE ACTUATOR (+)
CHOKE ACTUATOR (-)

CRANKCASE PRESSURE

4-20MA (+) INPUT 2


4-20MA (+) INPUT 2

CAN DATA LINK SHLD


4 P300-AR8 GY-16 65 -BATTERY
FUEL ACTUATOR (+)
FUEL ACTUATOR (-)

DETONATION RETURN

CAT DATA LINK (+)


CAT DATA LINK (-)

DRIVEN EQUIPEMENT

CAN DATA LINK (-)

CAN DATA LINK (+)


RUN RELAY SIGNAL

FUEL TEMPERATURE

TIMING SETTING 2
D386-AR12 GN-18

AIR RESTRICTION
IGNITION CYL #1
IGNITION CYL #1
IGNITION CYL #5
IGNITION CYL #5

IGNITION CYL #3
IGNITION CYL #3
IGNITION CYL #6
IGNITION CYL #6

IGNITION CYL #2
IGNITION CYL #2
IGNITION CYL #4
IGNITION CYL #4

OIL TEMPERATURE
5 66

DIGITAL RETURN

DIGITAL RETURN

PULSE OUTPUT 2
6 67

PWM OUTPUT 1
PWM OUTPUT 2
ESTOP INPUT
NORMAL STOP

BATTERY (+)
BATTERY (+)

BATTERY (+)

BATTERY (+)

BATTERY (-)

BATTERY (-)

BATTERY (-)

BATTERY (-)
IDLE/RATED
7 68
8 69
9 P600-AR9 RD-16 70 KEYSWITCH
AR-C2
2572719
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AJ-C2 AJ-C1
1471443 1607690

X110B-AJ242 WH-18
MP380-AJ183 WH-18

MP130-AJ184 WH-18

PK-18
PU-18

WH-18

MP000-AJ120 WH-18

CL200-AJ197 GN-19

X183A-AJ199 WH-18

X000A-AJ201 WH-18
X000B-AJ202 WH-18

CL200-AJ204 CU-19

WH-18
WH-18
WH-18
WH-18

CL200-AJ209 YL-19
MP850-AJ210 WH-18

X110A-AJ216 WH-18

M0202-AJ221 WH-18
WH-18
WH-18
WH-18
WH-18

MP380-AJ142 WH-18

MP130-AJ129 WH-18

MP130-AJ128 WH-18

WH-18
WH-18

MP010-AJ145 WH-18
MP020-AJ124 WH-18

C256A-AJ193 WH-18

MP101-AJ108 WH-18
MP140-AJ150 WH-18
MP100-AJ116 WH-18
MP030-AJ136 WH-18

MP850-AJ173 WH-18
MP850-AJ170 WH-18

MP851-AJ203 WH-18
AR-C3
A330-AJ174 WH-18
A320-AJ175 WH-18
A340-AJ176 WH-18

A340-AJ177 WH-18