TNL Function Forks Maintenance Manual PDF

Disassembly Disassembly
OMEGA.GILA-PRO.GILA.VITA. OMEGA.GILA-PRO.GILA.VITA.
NEON.TR-PRO.SOFI.TRENDY. NEON.TR-PRO.SOFI.TRENDY.
2008
TNL 2008
TNL
A-1 TOOL A-7
1. Hex Key Remove the Lockout
2. Wrench assembly.
3. 24mm Hex wrench
4. 14mm Hex wrench
5. Special tool
(M5GAC616)
6. Screwdriver
7. T shape hex wrench (FOR OMEGA.GILA-PRO.)
8. Gel (GILA.VITA.NEON.)
A-2 A-8
Use screwdriver to Use Special tool
loosen the screw on (M5GAC616) to loosen
the lockout Knob. the spring top cap.
(FOR ALL) (FOR OMEGA.GILA-PRO.)

(GILA.VITA.NEON.)
A-3 A-9
Remove the Knob , Remove the spring
detent ball and detent assembly.
spring.
(FOR OMEGA.GILA-PRO.)
(FOR ALL) (GILA.VITA.NEON.)
2008
TNL 2008
TNL
A-4 A-10
1. Lockout Knob.
2. 2 detent ball Separate the Crown assy.
3. 2 detent spring From the outer casting.
4. Screw
(FOR OMEGA.GILA-PRO.)
(FOR ALL) (GILA.VITA.NEON.)
A-5 A-11
Use 4mm Hex key Use Special tool
by turning counter clock- (M5GAC616) to loosen
wise to loosen the bolt the spring top cap.
on the bottom of the fork.
(FOR OMEGA.GILA-PRO.) (FOR)

(GILA.VITA.NEON.) (TR-PRO.SOFI.TRENDY.)
A-6 A-12
Use 24mm Hex Wrench Remove the spring
to loosen the Lockout assembly.
top cap.

2008
TNL 2008
TNL
A-13 A-19
Use 5mm T shape Hex Use 14mm long Hex wrench
wrench by turning by turning counter clock-
counter clock-wise wise to loosen the lockout
to loosen the compression assembly.
rod.
(FOR)
(FOR)
(TR-PRO.SOFI.TRENDY.)
A-14 A-20
Use 24mm Hex Wrench Remove the lockout
to loosen the Lockout assembly.
top cap.
(FOR) (FOR)
(TR-PRO.SOFI.TRENDY.) (TR-PRO.SOFI.TRENDY.)
A-15 A-21
Push the Crown down,
Remove the bumper and
remove the lockout
spacer.
assembly.
(FOR)
(TR-PRO.SOFI.TRENDY.) (FOR ALL)
2008
TNL 2008
TNL
A-16 A-22
Use a 24mm Hex Wrench Remove the compression

by turning counter clock- rod from the top of the
wise to loosen the top inner leg.
cap.
(FOR)
A-17 A-23
Separate the Crown assy. This is the photos after
From the outer casting. disassembly the fork.
(FOR) (FOR OMEGA.GILA-PRO.)

(TR-PRO.SOFI.TRENDY.) (GILA.VITA.NEON.)
A-18 A-24
Use a long 14mm Hex
This is the photos after
wrench.
disassembly the fork.
(FOR)
(TR-PRO.SOFI.TRENDY.) (FOR)
Assemble Assemble
2008
TNL 2008
TNL
B-1 B-7
Install the compression Install the lockout
rod. assembly.
(FOR OMEGA.GILA-PRO.) (FOR OMEGA.GILA-PRO.)

(GILA.VITA.NEON.) (GILA.VITA.NEON.)
B-2 B-8
Install the bumper & Use 24mm Hex wrench
spacer into the by turning clock-wise
compression rod. to tighten the lockout
assembly.

B-3 B-9
Install the spring Use 4mm Hex wrench
assembly. by turning clock-wise
to tighten the bolt
on the bottom of the legs.

Assemble Assemble
2008
2008
TNL TNL
B-4 B-10
Use the special tool Install Lockout assembly.
by turning clock-wise
to tighten the top cap.

B-5 B-11
Install the crown assembly Use long 14mm Hex
into the casting. wrench.

B-6 B-12
Use the cap to adjust the Use above long 14mm Hex
lockout assembly by wrench by turning clock
turning clock-wise wise to tighten the lockout
to unlock the assembly. assembly.
(FOR)
(FOR OMEGA.GILA-PRO.) (TR-PRO.SOFI.TRENDY.)
(GILA.VITA.NEON.)
Assemble Assemble
2008 2008
TNL TNL
B-13 B-19
Install the compression Tighten the lockout
rod. assembly.
(FOR) (FOR)
B-14 B-20
Install the bumper & Use 24mm Hex wrench
spacer into the by turning clock-wise
compression rod. to tighten the lockout
assembly.
(FOR) (FOR)
B-15 B-21
Install the crown assembly Install the spring
into the casting. assembly.
(FOR) (FOR)
Assemble Assemble
2008
2008
TNL TNL
B-16 B-22
Use T shape 5mm Hex Use the special tool
wrench by turning clock- by turning clock-wise
wise to tighten the to tighten the top cap.
compression rod.
(FOR) (FOR)
B-17 B-23
Use the cap to adjust the
lockout assembly by 1. Lockout Knob.
turning clock-wise 2. 2 detent ball
to unlock the assembly. 3. 2 detent spring
4. Screw
(FOR)
B-18 B-24
Use the loctite on the Use the Knob by turing
hex of the lockout counter clock-wise
assembly. in lockout position.
(FOR)
Assemble Assemble
2008
TNL 2008
TNL
B-25
Install the Knob and the
Lever face 1~2 clock
position. TNL
(FOR ALL)
B-26
Install the detent spring
and detent ball.
(FOR ALL)
B-27
Turn the Knob half cycle

then tighten the screw
on.
(FOR ALL)
Assemble Assemble
2008
2008
TNL TNL

TNL Function Forks Maintenance Manual PDF

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Disassembly Disassembly

(FOR ALL) (FOR OMEGA.GILA-PRO.)

(FOR OMEGA.GILA-PRO.) (FOR)

(FOR OMEGA.GILA-PRO.) (FOR)

Use a 24mm Hex Wrench Remove the compression

(FOR) (FOR OMEGA.GILA-PRO.)

(FOR OMEGA.GILA-PRO.) (FOR OMEGA.GILA-PRO.)

(FOR OMEGA.GILA-PRO.) (FOR OMEGA.GILA-PRO.)

(FOR OMEGA.GILA-PRO.) (FOR OMEGA.GILA-PRO.)

(FOR OMEGA.GILA-PRO.) (FOR)

(FOR OMEGA.GILA-PRO.) (FOR)

Turn the Knob half cycle

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