6.

Dertermine the dimensions of the rectangular sunk key made up of mild steel for a 80 mm
diameter mild steel shaft to transmit a torque of 135 Nm. Assume shear stress 50 N/mm and
crusing stress 120 N/mm (8)

7.a)Power is transmitted to a shaft supported on bearings 450 mm apart. Two pulleys C and D
are located on the shaft at distances of 100 mm and 300 mm respectively to the right of the left
hand bearing. Power is transmitted from pulley C to D. The diameter and weight of pulley C is
200 mm and 600 N. and for pulley D is 300 mm and 750 N. Tension ratio of both pulleys is 2.
Power transmitted at 300 rpm is 25KW. The shaft is made of C45 material. Assume Kb=1.5 and
Kt=1.2

(16)

7 b) A transmission system comprises a bevel gear drive arrangement as hown if Fig. The bevel
gear at B is positioned at mid span of shaft ABC of 1.2 m long which transmits 15 KW at 600
rpm. The shaft is supported at A and C. The radial and axial components of the transmitted gear
forces acting on the bevel gear are 1000N and 650 N respectively. The yield strength of the
materials is 310 N/m. Design the shaft for factor of safety 3.
8.a)Design a muff coupling to connect two shafts transmitting 40 KW at 120 rpm. The
permissible shear stress and crushing stress for the shaft and key material are 30Mpa and 80Mpa
respectively. The material for muff is cast iron with permissible shear stress of 15 Mpa. Assume
the maximum torque is 25% greater than the mean torque.

(OR)

8. b) Design a protective flange coupling for a shaft to transmit 15 KW at 200 rpm and having an
allowable shear stress of 40 N/mm. The working stress in the bolt should not exceeed 30
N/mm. Assume that the same material is used for shaft and key that crushing stress is twice the
value of its shear stress. The maximum torque is 25% greater than the full load torque. The shear
stress of cast iron is 14 N/mm