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B.TECH DEGREE EXAMINATION, DECEMBER 2013
Seventh Semester
Branch: Production Engineering
PE 010 704-Theory of Metal Forming (PE)
MODEL QUESTION PAPER
(Regular-New Scheme)
Time: Three Hours Maximum: 100 Marks
Part A
Answer all questions.
Each question carries 3 marks.

1) Explain stress strain relation.

2) What are the assumptions in plasticity ?
3) Distinguish between forging and drawing.
4) What are the extrusion defects ?
5) How presses can be classified in sheet metal working.

(5x3 = 15 marks)

Part B
Answer all questions.
Each question carries 5 marks.

6) Write the steps involved in drawing a Mohrs circle.

7) Define Von-mises yield criteria.
8) List the forging defects.
9) State the condition for biting of strip by rolls. 10)
What are the formability tests for sheet metal ?

(5x5 = 25 marks)
Turn over

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Part C
Answer all questions.
Each question carries 12 marks.

11) The state of stress at a point in a strained material is as shown in figure. Determine

i. The direction of principal planes.

ii. The magnitude of principal stresses and
iii. The magnitude of the maximum shear stress and its direction. Indicate all the above
planes by a sketch.

OR

12) Derive the expression for principal stresses of an element subjected to general 2D stress
system.

13) How geometrically represent Trecasa and Von-mises yield criteria? Sketch it.

Turn over

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OR

14) Explain slip line field theory also write the assumption in plasticity.

15) Derive the expression for forging force of a rectangular plate under plane strain condition.

OR

16) Explain the drawing of solid rods through conical die.

17) With the help of a neat sketch explain the deformation zone in rolling. Also discuss about
rolling defects.

OR

18) Find the extrusion force in the plane extrusion of a rectangular blank. 19)

Briefly describe about the follows.

i. Simple press tool

ii. Compound press tool
iii. Combination and progressive press tool.

OR

20) How presses and press tool operation are classified ? Explain the formability tests for sheet metals.

(5x12 = 60 marks)

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