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System s
CSC 450
Service manual
Criticism, suggestions and corrections
Service Manual
Copyright Information and trademarks
Contents
Component description
Mains voltage supply ....................................................................................... 3-1
Structure of power distributor 03209.00 ............................................................. 3-1
The special features and differences found in the 4xx family in contrast to the
previous 2xx and 5xx families are listed below:
the retract function (cash which has not been collected is retrieved within a set
time and deposited in a special tray)
new design
The CSC 450 described here is an outdoor rearload automatic cash dispenser,
which means that operating and service take place at the back of the device. The
dispenser is well suited for both indoor and outdoor wall installations.
- 1 to 4 cash-out cassettes
- Touchscreen
- Color display
- Statement printing
- Journal or receipt/journal printing
The device can be optionally equipped with a powerful 80486 CPU and with a DOS-
based or OS/2-based operating system.
Installation
Installation instructions are available for use during system installation. They can be
ordered from the warehouse in Frth.
Operation
Device structure
Wiring diagram
Cable overview
The item numbers refer to the wiring plan.
Delivery units
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
98600.00.1.15 Voltage distributor SB32101111
92675.07.1.39 Lithium battery assy.
89655.00.7.11 Telescopic runner, right, assy.
89654.00.0.11 Telescopic runner, left, assy.
49755.00.8.12 Fan mounted 2
60212.00.4.17 Lamp
66516.07.3.37 Fluorescent lamp
95614.00.2.16 Power cable 3G1.00 2.55 m
01336.02.0.00 Shutter
03209.00.0.00 Voltage distributor with switch
03227.02.0.00 CST PSU
30548.01.2.12 Z-module
32862.02.7.10 Z-module cash tray cover
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
31138.00.5.16 Cable form 5xAWG18 200 mm
88769.03.3.16 Cable form 2-pin AMP 2.3 m
85960.01.6.16 Cable, special electr., NVT 1.5 m
45362.14.8.17 Magnet switch
96156.00.7.16 Cable form SE 60 mm
49479.00.3.16 24 V cable fan 2.5 m
49479.01.3.16 24 V cable fan 3 m
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
32854.01.2.12 Operating panel 450, high grade RS32302113 Operating panel of high
steel grade steel
98515.01.0.10 High grade steel tube front 450
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Designation
46827.00.8.16 Cable end switch, top
46828.00.5.16 Cable photosensor, top
46829.00.2.16 Cable photosensor, clock
46830.00.2.16 Cable contact bar, center
33397.00.0.15 BST adapter
99876.00.6.10 Protective door, mounted
33343.07.8.28 Sliding bearing
32028.00.6.28 Drive belt T5/940
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
BE10103113 10" VGA color
touchscreen
BE10105113 NU color CTR monitor
30481.00.3.28 Screen BE10321113
33983.00.4.28 Screen 3 (with light control film) BE10320113 Protective visor
33650.00.7.28 Screen I BE10322113 Protective shield, thermo
33982.00.7.28 Screen 2 (with light control film) BE10323113 Protective visor, thermo
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
02780.02.0.00 SAS-VEM SB55313116 VEM (Gabe)
47617.00.3.12 Setup kit VEM GABE Connect. for SAS-VEM
98070.00.0.16 Cable VEM GABE 5m
98186.00.6.12 ID card unit, track downward ISO 1, ID15311114 ID card unit, track
2, 3 position downward ISO
1, 2, 3
33811.00.3.12 Setup kit for ID card unit V.24 ID card unit -installation
kit, track downward
33805.00.6.11 Mounting plate, ID card unit assy. 2
30608.00.0.20 Shaft
33807.00.8.10 ID card unit box mounted 2
33880.00.4.23 ID card unit bracket, 4058 hours
46550.00.2.24 Battery holder
51923.00.1.17 Battery unit ID card unit, 4032
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
47308.00.7.28 ID card unit cover ID15
98037.01.7.16 Cable 3x2xAWG26 2.2 m
98099.01.9.16 Cable form, 2-pin, 2.3 m
98186.01.6.12 ID card unit, track upward, ISO 1, 2, ID15312114 ID card unit, track
3 upward ISO 1,2,3
33811.01.3.12 Setup kit, ID card unit V.24, twisted ID card unit, installation
kit, track upward
33805.00.6.11 Support plate, ID card unit assy. 2
30608.00.0.20 Shaft
33807.00.8.10 ID card unit box mounted 2
33896.00.9.23 Bracket 1 ID card unit, 4058, turned
33897.00.6.23 Bracket 2 ID card unit, 4058, turned
46550.00.2.24 Battery holder
51923.00.1.17 Battery unit, ID card unit, 4032
70063.00.4.10 Cover plate, assy.
98037.01.7.16 Cable 3x2xAWG26 2.2 m
98099.01.9.16 Cable form 2-pin 2.3 m
97078.00.7.21 Bolt
99788.00.8.12 ID card unit, track downward, ISO ID15313114 ID card unit, track
2, 3 position downward, ISO
2, 3
99788.01.8.12 ID card unit track upward ISO 2, 3 ID15314114 ID card unit, track
position upward, ISO 2, 3
ID15311214 ID card unit top ISO 1, 2,
3 waterm.
33863.00.2.12 MM mounting CSCII ID15301116 Connection kit for MM
33146.00.2.16 MM sensor cable
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
64155.00.2.11 Clip
39849.00.0.16 MM cable 3 m
31251.00.1.16 CIM86 cable ID15312116 Connection kit for CIM86
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Designation
94518.00.5.10 CIP output cover RS94304112 Stationary monitor
installation
97244.00.2.28 Monitor support
97245.00.1.24 Retaining bracket (monitor)
50217.00.9.12 Fan mounted, 2
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
08211.02.0.00 Cash-out cassette KA07303222 Cash-out cassette
L 128-156 B 72-92 without lock
08211.03.0.00 Cash-out cassette KA07304222 Cash-out cassette
L 146-176 B 72-92 without lock
08211.04.0.00 Cash-out cassette KA07305222 Cash-out cassette
L 168-200 B 80-10 without lock
08248.00.0.00 Cash-out cassette KA07301122 Cash-out cassette
L 110-138 B 60-78 with security lock
08248.01.0.00 Cash-out cassette KA07302122 Cash-out cassette
L 135-163 B 60-78 with security lock
08248.02.0.00 Cash-out cassette KA07303122 Cash-out cassette
L 128-156 B 72-92 with security lock
08248.03.0.00 Cash-out cassette KA07304122 Cash-out cassette
L 146-176 72-92 with security lock
08248.04.0.00 Cash-out cassette KA07305122 Cash-out cassette
L 168-200 B 80-100 with security lock
08262 01 0 00 Reject/retract cassette KA09301222 Retract/reject cassette
without lock
08262.00.0.00 Reject/retract cassette lock KA09301122 Retract/reject cassette
with lock
CSC 450
Spare parts list SB32 - components for replacement in the field -
Reference no. Designation Delivery unit Description
98525.00.3.10 Logo panel without labeling AC26301292 Logo without labeling
44930.00.1.10 Logo panel, EC Standard AC26302292 Logo "ec Cash
Dispenser"
44931.00.8.10 Logo panel, EC International AC26303292 Logo "ec Cash
Dispenser Int."
50390.00.9.10 Logo panel, EC International AC26304292 Logo "ec Cash
V.u.W. Dispenser Int. V.u.W."
30588.01.0.10 Logo panel without labeling V2A AC26320292 Logo plate high grade
steel
30588.00.0.10 Logo panel without labeling, painted AC26321292 Logo plate without
labeling
44919.00.8.10 Logo panel with labeling Bankomat AC26322292 Logo plate Bankomat
44921.00.5.10 Logo panel with labeling Deuba AC26323292 Logo plate Deuba
03214.00.0.00 Smart UPS 1250 J US10101101 Smart UPS 1250 J
30577.00.3.24 Mounting
30518.00.0.28 Bracket
51449.07.2.16 Power supply cable 2 m
93255.00.7.16 V.24 cable 3 m
03229.00.0.00 UPS standard "victron pico 108" US10102101 UPS
30518.00.0.28 Mounting RS32332124 Installation kit, UPS
30577.00.3.24 Bracket
51449.07.2.16 Power supply cable 2 m
46772.00.9.16 Status cable PICO 108
06562.00.0.00 V.24 operator panel SB63301118 V.24 operator panel
95972.01.3.16 Cable, 3 m
06578.00.0.00 Operator panel V.24 low end SB63302118 V.24 operator panel low
end
32092.00.6.16 Operator panel cable
51158.00.3.17 Test connector distribution box
51159.00.0.17 Test connector Chase AT8/16
Contents
1. Switch off the device at the switch on the special electronics. The programs are
terminated and all components switched off.
Caution: The device is still not voltage-free. 220 V is still being supplied to the
power connectors for the individual components.
2. Switch the red switch for the power distributor off. 220 V is now only being
supplied between CEE socket and voltage distributor, and UPS and voltage
distributor.
3. The rubber (input) connector must be disconnected when working on the power
distributor.
4. ESD guidelines must be complied with and ESD protective equipment used
when working on or with electronic modules and boards.
Test info: All CSC 450 components must be tested using the test
program PDIAG (for electronic components, printers, AZM, etc.)
and SDIAG for PC components.
2
3
4
5
6
7
Operating panel
3
4
5
6
7
8
9
10
11
12
13
1111
222
333
444
55 5
66 6
1 - Power switch
2 - Power distributor
3 - Thermostat (optional)
4 - Supply cabinet door
5 - Customer connector panel
6 - Uninterruptible emergency power supply (UPS)
1
2
1 - BST controller
2 - Locking/release lever for the illuminated logo panel
3 - System unit
4 - Operator panel
5 - Special electronics
6 - Statement printer
7 - Spanner for release of the function keys
8 - Receipt/journal printer
2
3
4
5
6
7
8
Safe (open)
1 - Cash-out module
2 - Cash-out module locking/release mechanism
3 4
2
3
1
2
5 4
- Undo the screw for the special electronics and remove the special electronics from
the keyhole.
- When reinstalling, ensure that the rear securing latch for the SE is located under
the base plate retaining latch.
- Disconnect the power plug and the power cables from the PSU.
- Unscrew the right and left screws.
- Release the PSU from the keyholes and remove forwards.
2 4 4 3
1 - ID card unit
2 - V.24 interface connector with knurled screw
3 - Floating mounting
- Release the ND71 printer carriage and pull it out as far as possible.
- Undo the knurled screw on the V.24 interface connector and remove the
connector.
(right side)
3 2 1
1
2
1 - Cover
2 - Cover lock (right)
3 - Cover lock (left)
3 2
1 - Control electronics
2 - BST adapter
3 - V.24 connector
4 - Power supply
5 - Motor
5 4 3 2 1
1
2
3
1 2 3 4 1
Side view
1 - TAKT
2 - INIT
3 - BST
4 - MOTOR
5 - OFFEN
6 - SOBEN
7 - Adapter clamp
1 2 3 4 7 5 6
1 1
1 - Logo panel
2 - Fluorescent tube
- Open the logo panel and secure in an upright position using a screwdriver.
- Remove the fluorescent tube so that it will not be damaged or obstruct removal of
the BST.
1
2
BST drive
2 1 2
When reinstalling die BST, insert it carefully from above and secure it to the drive
unit with the four screws.
1 - Power plug
2 - Data connector
- Remove ID card unit ID15 first and leave the cable chain hanging loose (see
chapter "Removing the ID card unit").
- Disconnect the power plug and the data connector.
- Remove the printer by lifting it upwards.
Note: See Service Manual (German/English) and Spare Parts Catalog for more
details about the ND71.
1 - Cable cover
2 - Right and left securing screws
Note: See Service Manual and Spare Parts Catalog for more details about the
ND94.
31 2 1
1
2
1 - Control electronics
2 - Ribbon cable connectors (3x)
3 - Monitor
- Disconnect the ribbon cable connector from the control electronics on the side
facing the monitor.
- Undo the left securing screw and support the control electronics with one hand.
- After undoing the right securing screw, pivot the control electronics downwards.
1 - Connectors (3x)
- When the connectors have been disconnected, the control electronics can be
detached and removed.
1 - Monitor
2 - Power plug
3 - Monitor cable connector
Monitor mounting
1 - Monitor mounting
2 - Monitor
1 - Monitor mounting
2 - 2 x securing screws
2 1
Logo plate
1 - Logo panel
2 - Ready indicator
3 - Logo plate
- Pivot the logo panel upwards and pull the shutter release lever up.
1 - Z-module
2 - Z-module cable
3 - Shutter cable
4 - Shutter
1
2
(front)
1 - Function keys
2 - Shield
3 - PIN keypad
1 2
1 - Lock
- Open the operating unit door at the rear of the device and pull out the ND94
printer carriage.
- Use a spanner (as shown on page 2-6) or a size 13 spanner to undo the right and
left locks for the softkeys.
Softkeys removed
- Remove the softkeys from the front and place next to the PIN keypad.
1 2 3 4
ZAC mounting
3
4
3 4
- Switch off the power supply and disconnect the power plug.
- Remove the cable from the cable clamp and release the cable chain.
- Undo the front and back securing screws.
- Pull the power supply with mounting forwards slightly and lift it up and out of the
keyholes (the black cables are secured to the power supply).
- Release the cable connection to the AZM.
7 6 5
- Undo the front and rear securing screws on the power supply.
- Remove the power supply from the mounting.
1
4
6
5
4
3
1 2
Caution: Any VEM codes which have been saved are deleted.
- Open the safe door and pull out the AZM (cash-out module).
- Disconnect the cable connector for the MM box.
- Remove the V.24 connector on the MM converter.
- Undo the upper and lower securing screws on the MM mounting.
- Remove the MM converter forwards.
Thermostat (option)
1 - Securing screws 2x
2 - Power plug
3 - Thermostat connector
4 - Thermostat
1
2
3
4
1
1 - Fan heater
2 - Securing screw
3 - Fan tube
- Loosen securing screw and unhook and remove fan heater from keyhole.
- Remove aluminum bracket with temperature sensor and disconnect cable lug from
bracket. Bracket will be reused.
Photograph of temperature sensor - taken through the opened LOGO window (left-
hand side) by means of a mirror.
Contents
3Component description
Mains voltage supply
The device has a central power distributor via which power is supplied to the
components. The power distributor is connected to the customer installation on site
by a power cable.
The optional integrated heating or a modem must not be connected to the power
distributor. These devices must also be connected on site (for example, via a floor
connection panel).
The power distributor has a two-way, illuminated on/off switch. There is a microfuse
(8A/slow-blow, 6.35 x 31.75 mm) on the installed board.
DC voltage supply
Power supply
The power supply 03227 supplies all components which do not have their own
supply with the required DC voltage. There is a microfuse on the board. Two
versions are available:
All outlets are protected against short circuiting and also partially against overvoltage
or low voltage. There is also an overheating protection mechanism which functions
as follows.
Voltage distribution
Voltage is distributed via a separate DC voltage distributor. Only the special
electronics board has a direct connection to the power supply.
Connector assignment
Connector A (to the special electronics and voltage distributor 8-way AMP M)
Pin Designation
1 0V
2 +24 V (activated)
3 NEN
4 STNANT
5 NAN
6 +12 V (standby)
7 +5.1 V (standby)
8 -12 V (standby)
Pin Designation
1 0V
2 +24 V (activated)
Pin Designation
1 0V
2 +24 V (activated)
3 +5.1 V (activated)
4 -12 V (standby)
5 +12 V (activated)
1 0V
2 +24 V (activated)
3 +5.1 V (activated)
Technical data
Input
Output
Connector assignment
Pin Designation
1 +5 V (standby)
2 GND
Pin Designation
1 GND
2 +24 V (activated)
Pin Designation
1 GND
2 +24 V (activated)
3 +5 V (activated)
4 -12 V (standby)
5 +12 V (activated)
Pin Designation
1 +24 V (activated)
2 -12 V (standby)
3 +5 V or battery power
4 GND
Pin Designation
1 Battery power
2
3
4 GND
Berg contact 1
2
3
4
AMP contact 1
5
1 - AMP MODU
2 - Berg (contact 1 left)
3 - AMP 5-pin connector
4 - AMP 2-pin socket
5 - AMP 2-pin connector
Power failure
The power supply interrupts the activated voltage (+24 V, +5.1 V, +12 V) for approx.
6 seconds if it is not supported by the special electronics in accordance with the set
device configuration.
The power supply automatically supplies voltage when the power is available again.
NAN This signal is generated by the power supply if the supply voltage is
interrupted for longer than 25 ms or if the voltage sinks below 170V for
longer than 35 ms.
NEN The outlets for the adjustable voltage settings +5.1 V, +12 V and 24 V
are controlled with this signal from the special electronics.
STNANT The special electronics uses this signal via the configuration setting to
control whether the power supply automatically switches off the
adjustable voltage settings in accordance with NAN switch-off
conditions.
Battery backup
During a power failure, the saving of data in the CMOS-RAMs in the VEM module
and in the special electronics of the operating panel door is maintained by a 3.6 V
lithium battery connected to the voltage distributor.
For reasons of data security, the battery must be replaced every 5 years. The battery
must only be replaced when the device is switched on and the power supply is intact.
Note: Never remove the battery without a good reason because any data
(codes) lost in the VEM module must be reentered by the customer.
The following are located on the back of the device: ON/OFF switch, the rubber
connectors for power in/output, one 9-pin D-Sub connector for the evaluation of
status messages and a power input fuse (T5A, 5 x 20 mm).
Theory of operation
Normal operation
Under normal circumstances (mains voltage at 85-110 % of the nominal value) the
consumer is supplied with voltage via a filter. The storage batteries are loaded
simultaneously via a controlled rectifier.
Power failure
As soon as the power fails, or falls outside the tolerance levels, the UPS switches to
battery mode within 4 ms. The mains voltage is simulated at the UPS output. Energy
is removed from the battery via the inverse rectifier until the power supply returns
and once again reaches the specified tolerance level.
Automatic switch-off
The UPS automatically switches off in battery mode under the following
circumstances:
- if the load is < 5% of the nominal value during the power failure (Auto Shut Down)
- if the storage batteries completely discharge during a power failure
- if the temperature limit value switch is activated during overloading
Status displays
Connection
The UPS is connected between the CEE connector cable and the power distributor.
Additionally, a cable must be connected to the customer connection box to enable
the special electronics to scan UPS status messages via defined inputs (customer
reports) (see special electronics under: Emergency operation mode).
Pin Designation
1 UPS shutdown
2
3
4 On commercial AC
5 Common
6
7 Battery low, autonomy time 30 s
8 UPS connected
9 Mains failure
Maintenance
Caution: During a failure the fuse should only be replaced if the cause of the
error has been detected and remedied.
Technical data
UPS dimensions Height x Width x Depth
144 mm x 155 mm x 380 mm
Weight 9 kg
Front of device
1
2
3
Rear of device
1
3
LITE 800
8 AT 250 V 4
50/60 Hz 3,7 A
5
3,4 A 800 VA
400W
Switching on
Set switch to I. The green LED lights up.
Switching off
Set switch to 0. All LEDs go off.
Operational conditions
Standard operation The CSC is supplied with the available voltage and the
storage batteries in the UPS are charged.
Display The green LED lights up.
Reserve operation The end of capacity (bridging period) for the battery or the
maximum operation temperature has almost been
reached.
Display The red LED lights up and an acoustic signal is emitted
every 5 seconds.
End of the The storage batteries for the UPS have completely
bridging period discharged during the power failure or the maximum
operation temperature has been reached.
Display All LEDs go out.
Overloading The nominal load for the UPS has been exceeded (error).
Display - In battery mode: the red and yellow LEDs light up and a
constant acoustic signal is emitted.
- During mains operation: The green and yellow LEDs
light up.
Information concerning the operating status can be obtained via a voltage-free data
interface (9-pin Sub-D pin/connector).
Theory of operation
Normal operation
Under normal circumstances (voltage within the nominal voltage range), the
consumer is supplied with voltage via a filter. The storage batteries are loaded
simultaneously via a regulated rectifier.
Power failure
As soon as the power fails, or falls outside the tolerance levels, the UPS switches to
battery mode within 4 ms. The voltage is simulated at the UPS output. Energy is
removed from the battery via the inverse rectifier until the power supply returns and
once again reaches the specified tolerance level.
Automatic switch-off
The UPS automatically switches off in battery mode under the following
circumstances:
- if the load is < 5% of the nominal value during the power failure (Auto Shut Down)
- if the storage batteries completely discharge during a power failure
if the temperature limit value switch is activated during overloading
Status displays
Charging procedure
The UPS must run for approx. 5 -10 hours under normal operational conditions so
that it can provide the CSC with power.
Charging the UPS before initial operation:
Connect the power input cable and set the ON/OFF switch to I.
Connection
Connect the UPS between the power cable and the power distributor. Additionally, a
data cable must be connected to the special electronics to evaluate the UPS status
messages.
1 2 3 4 5
6 7 8 9
Pin Designation
1 UPS deactivated
2
3
4 Voltage available
5 Ground
6
7 Prewarning/reserve, autonomy time 30 s
8 UPS connected
9 Voltage not available
Maintenance
Caution: During a failure the fuse should only be replaced if the cause of the
error has been detected and eliminated.
Technical data
Input
Nominal voltage = 220 - 240 V, 15%
Nominal frequency 50 Hz, 2.5 Hz
Nominal current 3.7 A
Power input fuse T 8 A ( 5 mm x 20 mm)
Output
Output voltage = 230 V, 5%
Output frequency 50 Hz, 2%
Voltage form Trapezoidal
Storage batteries
Nominal voltage 12 V
Capacity / battery 7 Ah
Quantity 2
Battery type Lead, sealed and maintenance free
Charge current 0.5 A
Battery charging time Approx. 5 h for 80% of the nominal capacity
Service life 3 - 6 years (dependent on the temperature and
number of discharging cycles)
Environmental conditions
Electrical safety EN 50091
Electromagnetic compatibility IEC 801
Mechanical protection class IP 30
Ambient temperature 0 - 40C
Dimensions
Height / Width / Depth 144 x 155 x 350 mm
Weight 9 kg
1 - Load display
2 - Mains mode display
3 - Battery mode display
4 - On/test/alarm lock switch
5 - Battery capacity display / voltage display
6 - Battery exchange display
7 - Voltage increase display
8 - Standby switch / load off switch
LEDs
Load
When five LEDs light up, the CSC system draws almost the maximum power
capacity of the UPS. Check the system in detail to ensure that there is no overload
on the UPS. If there is an overload, the overload indicator (top LED) lights up and an
acoustic signal is output. The UPS remains switched off until the overload is
eliminated.
Mains operation
This display indicates that the supply voltage required for the system is being
supplied from the mains and is connected through by the UPS. This LED flashes
when a self-test is performed.
Battery operation
Battery capacity
This LED indicates the remaining system capacity available to you during a power
failure. The LED goes out if a power failure occurs. The LED functions again when
the UPS storage batteries have been recharged.
By pressing the switch "On/Test/Alarm lock" and keeping it depressed, this display
can also be used to measure the mains voltage.
Battery exchange
This LED only lights up after a self-test or if the self-test key is pressed. However, if
this display LED lights up during a self-test, after a battery charging period of more
than 8 hours, then the UPS must be replaced.
Voltage increase
This display indicates that during a low voltage period the output voltage for the UPS
is increased to the nominal voltage.This is a protective measure against long periods
of low voltage.
Acoustic signals
Beeps
Switches
This switch must also be set to "On" for initial loading of the batteries.
After the power switch has been switched on at the rear of the device, this switch can
be used as the main system power-on switch. To test the system, press the switch
and keep it depressed. This will ensure that the UPS is switched over to the storage
batteries and the voltage simultaneously displayed on the right display bar. This knob
can also be pressed during emergancy power mode to deactivate the regular beep
(but not the warning indicating that the storage batteries are discharged).
Standby switch
Use this switch to disconnect the consumers connected to the UPS from the power
supply in a single phase. Charging of the storage batteries is not affected.
These switches can also be activated during operations for an immediate effect.
Changing the basic setting of switches 3 and 4 is generally advisable if the supply
voltage is often interrupted briefly.
Switching on
Switch the power switch on the rear of device to "I" and then press the "On" switch
on the operating panel on the front of the device.
The UPS must run for approx. 6 -12 hours under normal
operating conditions so that it can supply the CSC with power
during a power failure.
During each switch-on process the power LED begins to flash and a self-test is
started automatically after 8 -10 seconds: it also lasts approx. 8 - 10 seconds. The
self-test is finished when the power LED no longer flashes.
During a self-test the battery "On" LED lights up. This LED goes off at the end of the
test provided that a stable supply voltage is available.
Overload protection
During overload, the overload LED lights up and a continual beep is emitted. A
continual beep is output until the overload has been eliminated. Afterwards the UPS
must be switched on again.
Switching off
Press the standby switch on the operating panel on the front of the device.
Safety information
Danger of electric shock.
This device contains an battery energy source. The power
outputs may still be live even if the UPS is no longer connected
to the mains (AC).
Please note: All components inside the device are live, even if
the switch on the front of the device is in the "Off" position.
V.24 interfaces
V.24 data can be exchanged via pins 1 and 2.
(COM1 connection on the PC)
Technical data
Input: Nominal voltage 230 V / 240 V (option switch 2)
Frequency 50 or 60 Hz
Weight: 24 kg
Next to the PC, the compact special electronics represents the central control and
monitoring unit for the CSC 450 and is connected to the PC via the V.24 distributor.
Certain CSC 450 statuses are shown on the LED panel. There is also a pushbutton
for switching the system on/off, a volume control for the loudspeaker, and a monitor
switch. The monitor switch is used to determine whether the monitor is to remain
switched on independent of a software command.
Remote activation is possible using an additional IHSS interface card on the board or
by direct activation of certain signals via the V.24 interface.
Mode of operation
As soon as voltage is available in the power supply, the special electronics is
operational. The special electronics recognizes two operating statuses.
When the CSC device is activated, the red LED is alternately switched on/off each
time the pushbutton is pressed. The red LED lights up to inform the program of a
"switch-off request". The program then switches the special electronics to standby
mode via the corresponding command.
In standby mode all the individual components in the CSC are deactivated, with
exception of the heating (if available as an option), and the SE only processes the
pushbutton and UPS signals.
Power-on behavior
When voltage is applied, the last operating mode used before the the voltage was
switched off is automatically selected. If the SE is in standby mode, the On/Off
pushbutton must be pressed. The CSC device is then switched on with a delay of
approx. 6 seconds.
NAN The power supply creates this signal if the supply voltage is interrupted
for longer than 25 ms, or if the voltage sinks below 170 V for longer
than 35 ms. The special electronics then defines, in accordance with
the configuration job, whether the voltage is to be activated via NEN,
providing that the power supply is again available.
NEN This signal from the special electronics controls the outputs for the
switchable voltage +5.1 V, +12 V and +24 V.
STNANT The special electronics uses this signal to control (via the configuration
job) whether the power supply should automatically switch off the
switchable voltages in accordance with the NAN switch-off conditions.
Emergency mode
If the CSC device is operated via an uninterruptible power supply during a power
failure, this is displayed by yellow LEDs on the SE. The program sends a command
for termination of any functions currently in operation.
If the device is switched off, the minimum voltage level in the UPS is understepped
and the UPS also switches off. After the power failure, the UPS and the CSC device
automatically switch on again.
The CSC device cannot be switched during emergency mode. The special
electronics only executes a switch-on request when voltage is again available and
the batteries have been recharged to the minimum charge level.
Maintenance work
The following points must be observed when replacing the special electronics after
an error has occurred:
The status messages of the SE are evaluated by the CSC software in accordance
with the software set device configuration, and vice versa the SE performs jobs from
the CSC software.
Functions
The following functions are used in the CSC.
The LED display of the SE shows certain statuses of the CSC. A pushbutton for a
defined power-on/off of the system and a volume control for the acoustic signal
generator are also available. The monitor switch allows you to determine whether the
monitor should stay on irrespective of the SW job.
The remote power-up is possible with an additional IHSS interface card plugged onto
the board or by direct activation of certain signals via the V.24 interface.
Operation
The special electronics is ready to operate as soon as mains voltage is applied to the
power supply unit. The logic has 2 operating statuses.
When CSC is switched on, the red LED goes on/off each time the pushbutton of the
SE is pressed. When the red LED is lit, this is communicated to the program as
"switch-off request". The program then switches the SE to stand-by mode via a
respective job.
All individual components of the CSC are disabled in standby mode; the SE
processes only the signals of the built-in pushbutton and of the UPS.
Switch-on behaviour
When applying mains power, the last status before switching off the mains is
automatically restored. When the SE is in standby mode, the ON/OFF pushbutton
must be operated. The system is then switched on with a delay of about 6 seconds.
The switchable voltages of the power supply unit are controlled via the signals NAN,
NEN and STNANT.
NAN The signal is generated by the power supply unit if the supply voltage is
interrupted for more than 25 ms or if the power drops below 170 V for
more than 35 ms. The SE will then decide, depending on the configuration
job, whether the voltages are to be switched via NEN if the mains has
returned.
NEN This signal from the SE controls the outputs for the switchable voltages
+5.1 V, +12 V and +24 V.
STNANT With this signal the SE can control, via the configuration job, whether the
power supply unit is to switch off the switchable voltages automatically in
accordance with the NAN switch-off conditions.
SOP pushbutton
Emergency mode
After the power failure has terminated, the CSC is automatically switched on by
the SE.
Maintenance
Replacing the SE
When replacing the special electronics in the event of a fault, the following must be
checked.
Firmware release
For notes
Connector assignment
13
25
PIN Assignment
1 +24 V switched
2 +24 V On > 18 V
3 GND
4 GND
5 Logo
6 Monitor
Connectors A, B, C, D
These 3-pin connectors are assigned with a relay switchover contact. The relays can
be activated by the application. The maximum load for a switchover contact
is 24V / 1A.
Connector E
Messages are transmitted from the UPS to the special electronics via this 4-pin
connector.
Connector F
Not assigned.
Connector G, H
The customer reports are transmitted to the special electronics via this 4-pin
connector.
Connector I
Connector for the connection cable to the special electronics.
Circuit diagram
1 - Relay 1
2 - Relay 2
3 - Relay 3
4 - Relay 4
5 - UPS activated
6 - UPS end of capacity
7 - Customer response 1
8 - Customer response 2
9 - Customer response 3
10 - Customer response 4
Air conditioning
Ventilation
Some components are equipped with fans (e.g. in the PC housing and on the AZM
power supply). There are also two 24 V fans integrated in the head chassis.
Heating
An optional heating component can be installed in the head chassis of the CSC
device. This consists of a fan with integrated safety temperature monitor, an
electronic thermostat and temperature sensor. As the connection is made via a
separate socket in the base connection panel, the heating equipment is permanently
operational.
The temperature sensor is secured by one screw behind the operating panel on the
left above the monitor.
Heating controller
1
2
4 3
1 - Mains socket
2 - Fan socket
3 - Pushbutton
4 - LED display
Ready indicators
Ready green LED
Fan connection live red LED
Maintenance
Press the pushbutton in the controller to test the heating equipment at a temperature
of > 12 C. While you press it, a check is made to ascertain whether the sensor is
connected and power applied to the connector for the heating fan. If the sensor is not
connected, the fan will not be activated even if the pushbutton is pressed.
- Mechanism with guide elements, drive unit, sensors and limit switch
- Door with Hall sensors and terminator switch in the contact bar
- Control electronics
A 24V connection is required for operation of the complete function unit. The BST is
controlled via the V2.4 interface in accordance with the customer application. The
firmware is loaded automatically and saved in the RAM. During a power failure the
RAM contents are saved via the battery of the DC voltage distributor.
- Closed
- Open for basic function (without statement printer)
- Open
All remaining door positions are the result of manual intervention during customer
operations.
Technical data
- Average opening time: approx. 4 - 5 seconds
- Average closing time: approx. 4 - 5 seconds
10 11 12 13 14
15
9 8 7 6 5 4
1 - SRAM 10 - SOBEN
2 - EPROM (booter) 11 - OFFEN
3 - Microcontroller 12 - Motor
4 - Emergency mode switch 13 - BST
5 - Test connector 14 - INIT
6 - Coding switch 15 - TAKT
7 - V.24 connector
8 - Power supply
9 - Heating
The hardware is set with the coding switch (electronics and/or mechanics). This
setting is queried when the firmware is loaded.
Caution: When replacing the modules in the BST, observe relevant information in
the Service Infos.
Booter PROM
The booter ensures that the firmware is loaded
Connector assignment
Test connectors
Connector V.24
Pin Designation
1
2 RXD (receive data)
3 TXD (transmit data)
4 DTR
5 GND
6
7
8 CTS
9
Pin Designation
1 +24 V
2
3 Battery
4 0V
Pin Designation
1 Ground
2 Motor brake/heating
Motor connector
Pin Designation
1
2 MOTOR
3 MOTOR
4
Pin Designation
1 GLINIT (photosensor in open position)
2
TAKT connector
Control behavior
Initial switch-on
During initial operation the system is powered up with PDIAG. A dialog menu with
three menu items appears on the screen:
Using menu item option 2 the firmware is loaded from the hard disk to the control
electronics in accordance with the coding switch position and started.
The firmware then executes a door initialization procedure during which the
necessary parameters are checked (e.g. movability by measuring the time taken for
the closing and opening procedures, distance travelled), and moves the door to the
"open" position. Afterwards the application SW assumes control.
Caution: During the initialization procedure the door movement must not be
hindered.
Reactivation
If a valid firmware version is loaded, the power-on setting for the door defined in the
setup is executed. Further control is then performed according to the customer
application.
If a valid firmware version is not available (e.g. because of new software or altered
coding switch positions), the required firmware is loaded and started and, if required,
an initializaion procedure is automatically performed and the power-on setting
reached.
During servicing, each time the device is switched off the firmware must be started at
item 1. Otherwise item 2 must be selected.
Emergency mode
Press the "emergency mode" button on the control electronics to move the door for
servicing purposes, or to open the door for certain faults to keep the CSC device
operable. The door only moves while the switch is pressed. The limit switch and the
timing disk functions remain valid.
Circuit diagram
Synchronization
After an average of approxomately 20 positioning jobs, the door is completely
opened so that the home position can be synchronised and subsequently only
positioned after the job (e.g. "opened for base function").
Blocking
If the door cannot be moved after the job command, the sequencer attempts to move
the door approx. 3.5 cm in the oppposite direction provided that the limit switch has
not been activated.
The approx. door position that has been reached can be checked by querying the
status.
Safety mechanism
There is a mechanical safety clutch integrated in the drive unit which permits the
door to be lifted a few millimeters with effort.
Self-test
A self-test can be selected via PDIAG.
The connectors at the photosensors on the timing disk must never be mistakenly
assigned, because the control electronics will then interprete the direction of the door
movement incorrectly.
Jumper settings for the CPU mainboard with ERGO VGA III
CSC-specific settings
conn.: Connected
n. conn. / - : Not connected
Battery (JP8)
Monitor (JP10)
Mouse (JP11)
* CSC setting
Chase
ON ON
OFF OFF
If the Madge Token Ring card is used at the same time, I/O address 260h must be
set:
SAS interrupt
SEND interrupt
DMA SW1.1 SW1.2 SW1.3 SW1.6 SW1.7 SW1.8 SW2.2 SW2.3 SW2.4 Remarks
channels
No DMA OFF OFF OFF OFF ON OFF OFF OFF OFF
R: 0 T: 1 OFF ON OFF OFF ON OFF OFF ON ON CSC
R: 1 T: 3 OFF ON OFF OFF ON ON ON ON OFF
R: 1 T: 1 OFF ON OFF OFF ON OFF OFF OFF ON
R: 0 T: 0 OFF OFF ON OFF OFF ON OFF OFF ON
R: 0 T: 3 OFF OFF ON OFF OFF ON ON ON OFF
R: 3 T: 3 ON OFF OFF ON OFF OFF OFF OFF ON
ON
OFF
Address 1 2 3 4
278h OFF OFF OFF OFF
280h OFF OFF OFF ON
378h OFF OFF ON OFF
380h ** OFF OFF ON ON
388h OFF ON OFF ON
390h OFF ON ON OFF
398h OFF ON ON ON
** CSC setting
ON
connector
OFF
connector
ROM (SW2.3)
DMA (SW3)
Connector 1
Connector 2
ON OFF
IRQ: IRQ5
I/O address: 240h (SW1)
Address 1 2 3 4
200h - 201h ON ON ON ON
220h - 221h ON ON ON OFF
240h - 241h ** ON ON OFF OFF
260h - 261h OFF ON OFF OFF
300h - 301h OFF ON ON ON
320h -321h OFF ON ON OFF
340h - 341h OFF ON OFF ON
360h - 361h OFF ON OFF OFF
** CSC setting
BAMAI card
connector
Settings
I/O address X3
DMA channels
DMA Designation
0 ---
1 SAS-DUE II Receive
2 Floppy disk
3 SAS-SUE II Transmit
4 Cascade DMA II
5 Chase card
6 Madge Token Ring
7 ---
Interrupts used
IRQ Application
0 Timer
1 Keyboard output buffer
2 ERGO VGA
3 COM port 2
4 COM port 1
5 B-Loop / Madge Token Ring / Eicon X.25 / BAMAI
6 Floppy disk controller
7 Parallel port 1
8 Clock interrupt
9 Software controller IRQ2
10 SAS-DUE II: SAS
11 Chase V.24 command acknowledge
12 Chase V.24 command completion
13 Math coprocessor
14 Hard disk controller
15 SAS-DUE II: DUE
I/O addresses
(hex) Application
000 - 01F DMA controller 1 (8237A-5)
020 - 03F Programmable interrupt controller 1
040 - 05F Programmable interval timer
060 - 06F Parallel input/output interface (8742)
070 - 07F Real time clock and DMA mask
080 - 09F DMA page select register
0A0 - 0BF Programmable interrupt controller 2
0C0 - 0DF DMA controller 2
0E0 - 0EF Hardware identification ROM
0F0 - 0FF Coprocessor
1F0 - 1F7 Hard disk controller (primary)
1F8 - 1FF Chase V.24 multiport controller
220 - 22F SAS-DUE II
2F8 - 2FF Serial interface 2 (COM2)
2C0 - 2C7 Video Windows overlay controller
378 - 37F Parallel interface 1 (LPT1)
380 - ??? Eicon X.25
380 - ??? BAMAI
3B0 - 3BF Character display controller
3C0 - 3CF VGA controller
3D0 - 3DF Graphics display controller
3F0 - 3F7 Floppy disk controller (primary)
3F8 - 3FF Serial interface 1 (COM1)
A20 - A2F Madge Token Ring
Diskette A: 1.4M
Diskette B: NONE
Caution:
All specified values are the default values (power-up values without an EMM driver),
because the setting 'Config load: Standard' uses the standard values during booting.
The register assignment may differ if an EMM driver has been installed.
SETUP
The parallel and serial interfaces on the CPU board are set in the SETUP menu.
The parallel and serial interfaces on the CPU board can be set via the SETUP menu.
When installing an additional board, ensure that its interface does not use an
occupied physical address. You must either change the settings for the interfaces of
the addtional boards, or you must change the settings for the Slot-CPU interfaces in
the SETUP menu.
CPU board
The following addresses can be set via the SETUP menu for the parallel and serial
interfaces on the CPU board:
SIMM
There are eight connector strips (J2 - J8) available on the processor board with a
maximum of 8 memory modules (SIMM). The memory can be extended with 4 or 8
modules each with either 256 Kbyte, 1 Mbyte or 4 Mbyte.
Only fast memory modules may be used (access time must not exceed 70 ns).
Only the memory sizes and locations specified in the table are authorized for use.
No hardware settings need be made for the memory configuration. The memory size
is configured when the PC is powered up.
1 - Handle
2 - VEM PROM
The program in the VEM PROM translates the incoming commands from the PC via
V.24 into the corresponding control sequences and signals for the logic board. The
return messages to the PC are also translated into command sequences and sent to
the PC.
The monitor
Electrical data for the monitor
Power supply
Connector
Signal timing
Luminance
Factory setting
The luminance is set to 115 cd/qm in the center of a completely white screen, with a
standard deviation of =2 cd/qm assuming a Gauss deviation.
From below 20 cd/qm to over 120 cd/qm, measured in the center of a completely
white screen.
Luminance continuity
Over 70%
Color coordination
Factory settings: x = 0.319+/-0.020
Y = 0.329+/-0.020
When the contrast is changed from 20 cd/qm to the maximum setting, the color
coordinates must not exceed the above tolerances.
Monitor features
Size of display Horizontal: 172 mm +/-2 mm
Vertical: 131 mm +/-2 mm
The central area is defined as a circle with the same diameter as the vertical length
of the display.
Mechanical data
- Mechanic components
- Operating units
- ON/OFF switch
- Brightness via potentiometer
- Contrast
- V-height (in all operating modes)
- H-width (in all operating modes)
- V center
- H center
Analog input for controlling the brightness with an analog electrical signal.
Regulations, recommendations
Test and setup according to:
Protection class 1
In addition, the program translates all messages and data into control sequences
and controls data transfer on the V.24 channel. All data are transmitted in encrypted
mode.
PIN keypad
Connector assignments
Pin Designation
1 X0
2 X1
3 X2
4 X3
5 Y2
6 Y3
7 Y4
8 Y5
9 Y6
10 Y7
Pin Designation
1 X0
2 X1
3 Y0
4 Y1
5 Y2
6 Y3
7 Y4
8 Y5
9 X2
10 X3
V.24 connector
Pin Designation
1
2 RXD
3 TXD
4
5 GND
6
7
8
9
Pin Designation
1 Y0
2 Y1
3 Y2
4 Y3
5 X2
Pin Designation
1 Y0
2 Y1
3 Y2
4 Y3
5 X3
Pin Designation
1 +24 V
2 0V
The devices are configured for magnetic cards in acc. with ISO 3554 and ANSI
standards.
They are connected to the system via the V.24 interface (RS 232).
The device is operated with 24V DC and creates the voltage for the logic circuits.
During a power failure an integrated capacitor safeguards correct operations, under
application program control.
The retained card is stored in a reject tray, which holds approx. 25 cards. On devices
as of firmware version 03C, the number of retained cards can be read out via the
software.
On ID card unit support 51383.00.4.24, the devices can be operated with track
position upward or downward.
Card requirements
Cards which have a bow of > 3mm either lengthwise and/or breadthwise can no
longer be processed.
MM / CIM 86 installation
When the system is equipped with an MM/CIM 86 module, the sensor head for the
module in the ID card unit is fixed in the sensor support by means of a clip.
Technical data
Supply voltage + 24 V 10%
Environment conditions
Climatic conditions
Service life
ID card unit Card throughput 800,000 cycles
Reliability
Error rate 5 / 5000 cycles Indoor use
1 cycle: read/write
(=2 passes)
MTBF (for electr. boards only) !200,000 hr
Connector assignment
V.24 connector (D-SUB F 25-pin)
Power supply
Maintenance
To ensure error-free operation, the device must be cleaned at regular intervals
depending on customer use and other site-related factors.
There must be no dirt in the device, especially in the area of the shutter (magnet
sensor for card track recognition) and in the card transport (photosensors). The
transport and counterpressure rollers and belt pulleys must be clean and free from
any deposits.
The belt must be removed to clean the pulleys. Care must be taken, especially when
removing the film-belt, because this can easily be damaged. Scratched or damaged
film-belts must be replaced. The film-belt must run in the center of the pulley.
At the end of every maintenance activity a number of cycles (card input / read / card
output) must be initiated via the test program. It must be ensured that cards are
transported correctly in the device.
To avoid damage, especially in the area round the shutter mechanism, devices which
have been removed should not be placed on their side. Individual devices which
have to be transported for service reasons must be placed in the original
manufacturer packaging (individual packaging with protective ESD covering).
Shutter
The CSC version has three switches for card thickness, card width and the cover
sensor integrated in the shutter. All switches can be checked via an RS232 job.
Additionally, there is a sensor installed in the shutter which checks the magnetic
stripes on ID cards. The magnetic stripe sensor can be switched off via the software.
The ID card must be coded on track 2, otherwise the sensor can be deactivated via a
special V.24 job.
Reject tray
The ID card unit has a reject tray which holds max. 25 ID cards. The number of
retained cards is logged in an EEPROM.
L1 As the green LED for the display panel (only with stand-alone devices)
L2 As the yellow LED for the display panel (only with stand-alone devices)
L3 As the red LED for the display panel (only with stand-alone devices)
SD Switch indicator; shutter card thickness
SK Switch indicator; shutter cover
SB Switch indicator; shutter card width
5V; 24V Control indocator for voltages 24V and 5V
S1 - S4 Control indicator for photosensors on the ID card transport path
Switch assignment
S2 = GXN
S3 = GYN ON = ID15
S4 = GZN
The following switch settings are valid for the stand-alone version:
Switch 1, 2, 5, 6 = OFF
Switch 3, 4, 7, 8 = ON
corresponds to:
24 V +24 V available
5V +5 V available
SB Card width switch (only CSC)
SK Shutter switch (only CSC)
S1-S4 Control LEDS for the photosensors in the ID card transport path.
1. Standard version
MM / CIM 86
General description
The MM code (MM = modulated feature) is situated on the front of the EC card. It is
invisible, but can be read by the MM sensor. Its function is to encrypt certain
magnetic track data into a code which is saved in field 20 of track 3 when the card is
manufactured.
When the ec card has been inserted into an automatic cash dispenser, encryption
again takes place in the MM system and the result is compared with the saved code.
Test options
The MM / CIM 86 module can be tested with the PDIAG test program. All 12 test
cards are requested consecutively.
The order number for the corresponding Spare Parts Catalog is 60055.00.1.93
ND94
Two Service Manuals are available for the ND94.
The order number for the corresponding Spare Parts Catalog is 60057.00.5.93
General
Cash-out procedure
Description
The ZAC (Zentralen Auszahl Controller = central cash-out controller) converts the
cash-out commands created by the PC via channel 4 into the corresponding
mechanical actions. This results in banknotes being removed from the relevant V-
modules, collected in the SAT, and supplied as a bundle in the belt transport (Z-
module) when the shutter opens. The shutter is monitored by a photosensor and
closes when the bundle has been removed.
The control program of the ZAC ensures that the total of all the banknotes which are
to be dispensed does not exceed the maximum of 40. It removes banknotes from the
individual cassettes according to the specified banknote distribution, starting with the
cassette with the highest denomination.
After dispensing, the banknotes are transported through the measurement station in
the SAT. All rejected banknotes (e.g. double extraction or undefined banknotes) are
transported to the reject cassette.
The measurement station checks the breadth of and the light transmitted by the
banknote and compares this with the reference values. Double extraction is detected
if the banknote is:
If the above selection criteria apply, the single reject deflector is activated when the
banknote reaches photosensor L1. If the banknotes are too close, a single reject is
no longer possible and a bundle reject is executed.
Banknotes which are correctly dispensed are collected as bundles for output to the
customer.
If the amount intended for the cassette is not reached during dispensing, the control
program tries to obtain the remainder by removing the notes from other cassettes.
If the remainder is not available in other cassettes, the dispensed cash is transported
to the reject cassette.
The control program monitors the fill level of the reject tray by counting the
banknotes. With an 80% (240 banknotes) reject tray fill level a warning status is
output. If the remainder capacity of the reject/retract cassette is exceeded by a job,
the job is rejected with a parameter error.
The maximum number of banknotes in the reject tray is 300.
The job acknowledgment of each cassette location transfers how many banknotes
are transported from each cassette to the collecting position.
Transport control
The banknote transport path is monitored from the dispensing of the notes up to
output. The cash transport is divided into dispensing and output activities.
Dispensing activity
The cassette and thus the cash-out module is disabled if no banknote can be
dispensed or if too many double extractions in sequence occur.
The monitoring photosensor checks the transport path of each module. If there are
other modules between the module from which dispensing is currently taking place
and the measurement station, their monitoring photosensors are also used.
Banknote transport
In the SAT the banknotes are first evaluated by the thickness measurement station.
Depending on the result, the banknotes are either transported via LS 1, LS 19, LS 23
and LS 18/22 to the collecting tray or via LS 1, LS 21 with the aid of the single reject
deflector to the reject tray. The whole bundle of banknotes in the collecting tray is
then monitored by LS 18/22, LS31, LS 30, LS 29 and LS 28 transported to below the
shutter photosensor LS 27.
If an error occurs, a bundle reject is performed to the reject tray.
If the banknotes are transported without error, the shutter opens and the bundle of
banknotes is transported to the removal position, with only L27 covered. If the
customer does not remove the bundle of banknotes or a shutter error is detected, a
retract is always performed as the cash was in the customer access tray.
When all photosensors are free again, the transport job is acknowledged as error-
free.
Banknote jam
If a banknote jam occurs, the transport motor is energized for a further 2 seconds.
Transportable banknotes are moved to the collection position. A banknote is then
dispensed from the lower cassette and transported to the collecting tray in order to
check the banknote path.
When the banknote reaches the collecting position, the transport path is free. After a
bundle reject the original dispensing process is repeated. This procedure is repeated
max. twice. An error message is then output. The operator must now check the
banknote transport path.
Two feed rollers, of which one is spring-mounted, are driven via a gearwheel on the
right side of the cassette. The rollers transport the individual banknotes or bundles of
banknotes with spring actuation to the cassette. The drive energy derives from the
SAT.
Switchover to reject/retract
The cassette compartment is selected via a step motor in the reject/retract cassette.
A photosensor G5 in the cassette indicates the position of the compartment selected.
During installation in the SAT, the insert area of the cassette is opened by lateral
tabs which are moved in connecting links in the SAT. The cassette lock is formed as
a sight.
The cassette is locked in its end position. A switch reports that the cassette has
reached this position.
The cassette has a repeat lock, i.e. when the lid has been opened, the cassette can
only be placed once in the SAT. If any further attempts are made, the cassette is
stopped during installation. A display window in the cassette provides information on
its close status.
The cassette is released via the software and can then be removed.
To remove banknotes from the reject tray, the switch can be moved to the removal
position with a lever when the cassette lid is open.
Emergency removal
Meaning of abbreviations
Other:
M1 Main motor
M2 Output transport motor
S1 Reject cassette switch available
V.24 interface:
Data is exchanged with the higher-level system unit in asynchronous mode.
The following transmission parameters can be set.
The ZAC controller is mounted at the side next to the V-modules and has connectors
for the cassettes and the magnets/clutches/sensors of the two upper V-modules
(VMOD1 and VMOD2). The other 2 V-modules (VMOD3...4) (TSC530 3 other V-
modules) are addressed via an extension board ("V-module electronics 3-4"), which
is connected to the ZAC via a cable. The ZAC and V-module electronics contain the
driver modules for the mechanic interface to the V-modules so that they, in contrast
to previous models, do not have their own electronics.
The ZAC also accommodates the logic circuits of the former thickness sensor II, so
that load is taken off the stacker, which only contains the electronics components
motor controller and the photosensor boards.
The ZAC controls the functions of the dispensing modules and the SAT.
It performs data exchange with the PC, i.e. it converts the V.24 control sequences
from the operating system and the application into control signals for the
electromechanical assemblies. In the opposite direction, the signals and responses
are converted into V.24 control sequences and sent to the PC.
1 1
2
3
4
4
1 1
- Reject/retract cassette
If an error (0000 to 2100) occurs during the CPU test, it is displayed statically on the
7 segment display.
Important: in such cases the ZAC must be replaced.
If an error occurs in the memory test, (2200 to 3800) it is displayed flashing on the 7
segment display.
If an error occurs in any of the following tests, it is displayed flashing for approx. 10
sec. on the 7 segment display. The ZAC then branches automatically to the firmware
and the dispenser starts a reset run.
TIMER ERROR
60 xx Error in sequence 12
61 xx Error in sequence 22
62 xx Error in sequence 32
63 xx Error in sequence 42
DMA error
ERROR IN DUART
B0 00 FF is not set
B1 00 FF is not deleted
B2 xx Device could not be identified
B9 xx Status of LSV
Important: In the case of all DMS errors: Set DMS_job bit "...........", the ZAC must
be replaced.
C9 xx Photosensor test (switch LSs off and on, read module status)
CA xx Test of EG 184
ERROR IN CASSETTES
Dx xx PUT of cassettes
x xx See error IDs for KASS_ERR2
Ex xx Sensor test
Bit 8-11 cassette address
Ex xx
1 H Cassette 1
2 H Cassette 2
3 H Cassette 3
4 H Cassette 4
5 H Cassette 5
6 H Cassette 6
7 H Cassette 7
8 H Cassette 8
9 H Cassette R
09 H V24 error
14 H Cassette number cannot be read
15 H Random key comparison negative
16 H Pressure could not be set up
07 H Pressure is currently being set up
18 H Selected area is not available
19 H No free block available
1A H Job sequence not permitted
1B H Selected area already exists
1C H Character cannot be written, (not ASCII)
1D H Write attempt in write-protected area
1E H Error in EEPROM processing
1F H Required area must not be released
20 H Syntax error
21 H In password change "old password" incorrect
22 H Processor error
23 H Error in RAM access
24 H Checksum error EPROM
25 H Checksum error EEPROM
26 H Clutch sensor is not set
27 H Dispensing sensor is not set
28 H Clutch is not deleted
29 H Dispensing sensor is not deleted
F0 xx Test of stacker
01H Transport rate too slow, direction of motor rotation left
02H Transport rate too fast, direction of motor rotation left
81H Transport rate too slow, direction of motor rotation right
82H Transport rate too fast, direction of motor rotation right
08H Swivel arm does not reach lower pos., motor direction forwards
88H Swivel arm does not reach upper pos., motor direction forwards
F1 00 Single reject
F2 xx Bundle reject rocker
00H Upper and lower position reported simultaneously
08H Direction of motor rot. right, upper position not reached
28H Direction of motor rot. left, upper position not reached
88H Direction of motor rot. right, lower position not reached
A8H Direction of motor rot. left, lower position not reached
F3 00 Pressure spring
F4 xx Shutter test
01H Shutter does not close
02H Shutter does not open
F7 xx Check device ID
Abbreviations
SAT: Stacker
SAT-R: Stacker, Rearload
AZM: Cash-out module
CSC: Customer Service Center
V-module: Cash-out module
TSC: Teller Service Center
DMS: Thickness measurement station
LSV: Photosensor amplifier
PUT: Power UP test
LS: Photosensor
ZAC: Central cash-out controller
Initial operation
For the initial operation of the cash-out module, the following tasks must be
carried out in the sequence specified:
If errors occur during initial operation, the PUT error stack must be reinitialized
and error statistics performed.
The version is a result of the different sized pressure plates used on the sliding bar.
The dependence of banknote size and cassette version is shown in the following
diagram.
10 DM ver. 00 130 x 65 mm
20 DM ver. 01 138 x 68 mm
50 DM ver. 01 146 x 71 mm
100 DM ver. 03 154 x 74 mm
200 DM ver. 03 162 x 77 mm
500 DM ver. 03 170 x 80 mm
Unscrew x screws A (left and right) in the side panel and set the dimensions on
the scales (banknote length corresponds to the scale length)
The banknote width must be set so that there is 1 to 1.5 mm space between the
upper surface of the banknote and the upper edge of the dispensing bar. This space
is already accounted for in the scale of the cassette insert.
Then adjust the pressure plate of the pressure carriage (in its installed condition) to
the new height. To do this, undo the screws on the pressure plate.
The pressure plate height setting can be adjusted via longitudinal holes and two
screw locations on the carriage.
The setting between the upper edge of the pressure plate and the upper edge of the
cassette insert also acts as a control measurement (use ruler).
This guarantees:
that there is sufficient space between the pressure plate and cassette lid.
1 = Pressure plate
2 = Cassette insert
1 = Release catch
2 = Push inwards
When the carriage has been released from the guide rails, remove it and place it
next to the cassette.
Caution: The bearings of the pressure carriage are maintenance-free and must
not be oiled
Now undo the 4 screws for the guide rails (left and right) set the rails to the new
banknote dimension L.
A tolerance of +2.5 mm on each side is included in the scale, so that the required
play for the banknote length of +5 mm is automatically set.
Caution: Always make sure that the guide rails are adjusted parallel to the
direction of carriage movement.
Note:
Note: If the pressure carriage cannot be placed parallel on the guide rails, the
cause can normally be traced to the transport gears in the side locking
mechanism.
The transport gears (left and right) have tabs. These tabs must both point
in the same direction. If they do not, the pressure carriage may be
displaced by half a tooth (uneven number of teeth).
If this is not the case, the following error symptoms may occur:
1 = Push the release lever to the back and open the folding lid at the side guide
rollers.
2 = Securing screws for the cassette insert.
3 = Insert the 4 tabs (2 on each side) in the slots in the cassette base.
Photosensor initialization
Repair
There are two different jobs for changing the photosensor reference table
(PDIAG):
This job sets the reference table in the photosensor amplifier to the current
conditions.
The cassette insert must be adjusted to the respective banknote size (see the
chapter "Cassettes").
There are two different jobs available for installing the cassette:
Time-related
This cassette logon procedure enables the cassettes to be installed in the specific
locations during the specified monitoring time. The monitoring time can be set to
between 1 and 9999 seconds.
Non time-related
There is one command each for starting and terminating cassette logon. The
current condition can be checked against the cassette status.
When the cassettes have been inserted, further administration takes place the
CMOS area of the controller.
Cassette passwords
The controller control program requires a password list for the cassette insert. The
elements of the list define the authorized pairing (cassette number/ password). A
password file is created during the installation of the CSC system with the default
password entry = 0.
There are two passwords in each cassette. On delivery these are set by default to
0000000.
Open password
This password (password 2) is used during the insertion phase for password
changing. It can be changed via the software if the old value is known.
Change password
If the opening password is no longer known, it can be reset with the aid of the
change password (password 1) via the software. As the cassette cannot be
inserted in this case, it is sufficient if the cassette has electrical contact.
The change password can also be changed by software when the cassette is
inserted.
The password list in the controller must be updated. If the opening password is
changed, so that the cassette will be accepted when it is inserted again.
When the cassette is delivered, the serial number of the cassette is entered as
the default cassette number. If this number is not changed, then the cassette
number/password assignment is obvious. The default entry must be deleted. If
unknown cassettes are not to be authorized.
The following procedure starts as soon as the cassette contact is made (red LED
lights up):
The controller program requests the cassette type, number and a random
code. A check is made via the cassette type whether the cassette can be
inserted in the dispenser.
The number is used to search the password table for the respective entry
(cassette number / password). If the searched entry is not available, a check
is made to see whether the default entry (default number 0000000) is
available. If not, further processing for this cassette is stopped. The cassette
cannot be inserted. The located code with the found password is encrypted
via an Assembler routine which maps the DES algorithm. As a result an 8-
byte encrypted password is made available. This is transmitted to the
cassette.
A disabling lever in the cash-out module stops the cassette from being
inserted. The cassette must be pulled out so that the electrical contact is
interrupted. Only after this has been done is it possible for a further attempt to
be made to insert the cassette.
Comparison ok
The two reject counters REJACTNR and REJUNDEF can be erased for the reject
cassette.
The data is updated in the CMOS area of the controller and only transferred to the
CMOS area of the cassettes when cassettes are changed.
The measurement point is scanned to ascertain whether the currency and values
are known. If not, the status "Reference value check necessary" (CDWSCASn =
07) is activated in the warning status for the respective cassette location.
Currency IDs and banknote values are read from the cassette specified and
transmitted to the measurment station. The specified number banknotes is
then dispensed from the cassette in order to build the reference value. When
the job is concluded, all dispensed banknotes are located in the collecting
tray.
To do this, take the cash from the collecting tray with the safe open and the cash-
out module pulled out.
The specified repair times per year must be met through defined module
replacement.
Various photosensors/microswitches/magnets/motors
Various gears/transport rollers/drive belts
Defective cable harnesses, etc.
Maintenance intervals
Preventive maintenance must be carried out on the AZM every 12 month or, at
the latest, after 50000 transactions. A maximum of 60 minutes are available for
maintenance.
Performing maintenance
Preventive maintenance consists of the following items:
Locate defective or problem-related modules taking into account the PUT error
stack (DEVICE STATUS) WARNING STATUS and ERROR STATISTICS.
Check that the AZM has the correct revision levels, see corresponding service
information.
Check the dispensing rollers for wear and tear and clean or replace where
necessary.
Always perform a reference value check for all the different banknote
denominations.
See chapter "Reference value check".
- When the device has been assembled, a function test is carried out for the
complete device.
- Then initialize the PUT error stack (DEVICE STATUS) and ERROR
STATISTICS.
Maintenance
The information required for troubleshooting and maintenance of the individual
assemblies and components can be obtained from the individual component
description sections in this manual.
Caution: Always disconnect components and assemblies from the mains supply
before starting work on them. It is not sufficient simply to switch off the
mains switch on the power distributor. In addition, the rubber connector
must be disconnected from the power distributor.
Test options
All components in the system control unit (PC) can be tested with the SDIAG test
program.
The components integrated in the CSC system can be tested with PDIAG.
It is also possible to run a test at user level with SOT (SOP online test).
Preventive maintenance
Heating
Fans
- Clean the air intakes and fans with a brush and cloth and check that they function.
ID card unit
MM /CIM 86
Dispenser
Banknote cassettes
- Check the settings of the cassette insert and the position of the slide bar
(sideways play).
- Check the cassettes in the area of the folding lid and cover opening for damage.
- Check grooves for any foreign bodies and remove them. Clean with a brush and
cloth.
- Check the function of the security switch door and operating panel contact bar.
Display
Keyboard
- Remove any paper residue, paper dust and foreign bodies from the printer.
The battery may only be replaced if the device is switched on and the power supply
is intact (see chapter DC voltage supply <Backup battery>).
List of materials
Only the following cleaning agents may be used in maintenance work:
For notes
Contents
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