V4471

ENERFAB
COMPRESS Pressure Vessel Design Calculations
Item: REGENERATED HEXANE STORAGE TANK 1

Vessel No: V447.1
Customer: JACOBS ENGINEERING
Contract: SAL-502-7681
Designer: MASTAN
Date: 16, FEB 2015
Table of Contents
General Arrangement Drawing..............................................................................................................................1/509
Deficiencies Summary............................................................................................................................................2/509
Nozzle Schedule......................................................................................................................................................6/509
Nozzle Summary.....................................................................................................................................................7/509
Pressure Summary.................................................................................................................................................8/509
Revision History....................................................................................................................................................10/509
Settings Summary.................................................................................................................................................11/509
Radiography Summary.........................................................................................................................................13/509
Thickness Summary.............................................................................................................................................14/509
Weight Summary...................................................................................................................................................15/509
Long Seam Summary...........................................................................................................................................16/509
Hydrostatic Test....................................................................................................................................................18/509
Vacuum Summary.................................................................................................................................................20/509
Liquid Level bounded by BOTTOM HEAD..........................................................................................................21/509
TOP HEAD..............................................................................................................................................................22/509
Straight Flange on TOP HEAD.............................................................................................................................25/509
BIG NOZZLE (N2)..................................................................................................................................................37/509
N2 Flange...............................................................................................................................................................62/509
Bolted Cover #35...................................................................................................................................................74/509
CLEANING (N2.6)..................................................................................................................................................77/509
LEVEL SWITCH (N2.5)..........................................................................................................................................92/509
NITROGEN BLANKET (N2.4)..............................................................................................................................107/509
SAPRE (N2.3).......................................................................................................................................................122/509
BIG NOZZLE (N3)................................................................................................................................................137/509
Flange #180..........................................................................................................................................................162/509
Bolted Cover #37.................................................................................................................................................174/509
GW CONNECTION (N3.1)....................................................................................................................................177/509
i
Table of Contents
LEVEL TRANSMITTER (N3.3).............................................................................................................................192/509
Nozzle #18 (N3.5).................................................................................................................................................207/509
PRESSURE TRANSMITTER (N3.4).....................................................................................................................222/509
HXD FEED (N12)..................................................................................................................................................237/509
HXR FEED (N13)..................................................................................................................................................249/509
HXR RECYCLE (N6)............................................................................................................................................272/509
PSV CONNECTION (N1)......................................................................................................................................295/509
Vent (N4)..............................................................................................................................................................329/509
Cylinder #1...........................................................................................................................................................354/509
Ear lug..................................................................................................................................................................366/509
Vac Rings (Ring #2 in Group)............................................................................................................................377/509
Cylinder #2...........................................................................................................................................................380/509
Cylinder #3...........................................................................................................................................................392/509
Legs #1.................................................................................................................................................................412/509
MANHOLE (N31)..................................................................................................................................................425/509
Tail lug..................................................................................................................................................................451/509
Vac Rings.............................................................................................................................................................457/509
Straight Flange on BOTTOM HEAD...................................................................................................................460/509
BOTTOM HEAD...................................................................................................................................................472/509
BOTTOM OUTLET (N11).....................................................................................................................................475/509
TEMP TRANSMITTER (N30)................................................................................................................................487/509
Seismic Code.......................................................................................................................................................499/509
Wind Code...........................................................................................................................................................505/509
ii
General Arrangement Drawing
1/509
Deficiencies Summary
Deficiencies for Legs #1

All available leg structures are too small.
Warnings Summary
Warnings for ASME B16.5/16.47 flange attached to BOTTOM OUTLET (N11)

UHA-33(c): Radiography must be performed after postweld heat treatment. (warning)
Warnings for ASME B16.5/16.47 flange attached to CLEANING (N2.6)

Warnings for ASME B16.5/16.47 flange attached to GW CONNECTION (N3.1)

Warnings for ASME B16.5/16.47 flange attached to HXD FEED (N12)

Warnings for ASME B16.5/16.47 flange attached to HXR FEED (N13)

Warnings for ASME B16.5/16.47 flange attached to HXR RECYCLE (N6)

Warnings for ASME B16.5/16.47 flange attached to LEVEL SWITCH (N2.5)

Warnings for ASME B16.5/16.47 flange attached to LEVEL TRANSMITTER (N3.3)

Warnings for ASME B16.5/16.47 flange attached to MANHOLE (N31)

Warnings for ASME B16.5/16.47 flange attached to NITROGEN BLANKET (N2.4)

Warnings for ASME B16.5/16.47 flange attached to Nozzle #18 (N3.5)

Warnings for ASME B16.5/16.47 flange attached to PRESSURE TRANSMITTER (N3.4)

Warnings for ASME B16.5/16.47 flange attached to PSV CONNECTION (N1)

Warnings for ASME B16.5/16.47 flange attached to SAPRE (N2.3)

Warnings for ASME B16.5/16.47 flange attached to Vent (N4)

Warnings for BOTTOM HEAD

Warnings for BOTTOM OUTLET (N11)

Bolting: UG-84 impact testing is mandatory to an impact test temperature of -20F. (warning)
2/509
Warnings for CLEANING (N2.6)
Warnings for Cylinder #1



Warnings for Flange #180

Jawad and Farr Guidebook, 4.3.1.3: To prevent gasket crushout a different gasket material should be used. As an
alternative (space permitting) the gasket width could be increased to 1.1342 in. (warning)
TEMA, Table D-5: Current bolt circle (29.5 in) does not provide sufficient wrench clearance, 30.87 in recommended.
(warning)
TEMA, Table D-5: Bolt washers will extend beyond the flange outer diameter. (warning)
Warnings for GW CONNECTION (N3.1)

Warnings for HXD FEED (N12)

Warnings for HXR FEED (N13)

Warnings for HXR RECYCLE (N6)

Warnings for LEVEL SWITCH (N2.5)

Warnings for LEVEL TRANSMITTER (N3.3)

Warnings for MANHOLE (N31)

Warnings for N2 Flange

Jawad and Farr Guidebook, 4.3.1.3: To prevent gasket crushout a different gasket material should be used. As an
alternative (space permitting) the gasket width could be increased to 1.1342 in. (warning)
TEMA, Table D-5: Current bolt circle (29.5 in) does not provide sufficient wrench clearance, 30.87 in recommended.
(warning)
TEMA, Table D-5: Bolt washers will extend beyond the flange outer diameter. (warning)
Warnings for NITROGEN BLANKET (N2.4)

Warnings for Nozzle #18 (N3.5)

3/509
Warnings for PRESSURE TRANSMITTER (N3.4)
Warnings for PSV CONNECTION (N1)

ASME B16.5: External loads have not been considered in the flange pressure rating. (warning)
A full penetration nozzle to shell weld is recommended for nozzles with external loadings. (warning)
A full penetration nozzle to pad weld is recommended for nozzles with external loadings. (warning)
Load case 1: WRC 107: Rigid insert assumption questionable (tn < 0.445 in) (warning)
Warnings for SAPRE (N2.3)

Warnings for Straight Flange on BOTTOM HEAD

Warnings for Straight Flange on TOP HEAD

Warnings for Tail lug

The local stress calculation for the vessel has been deactivated. (warning)
Warnings for Vent (N4)

Warnings for Vessel

Weight value, W, used in equation tw = W/(2*pi*Rm*St*Ks*Ec) for cylinder and transition components does not
include weight of liquid above top of vessel. (warning)
ASME B16.5 / B16.47 Flange Warnings Summary
Flange Applicable Warnings
PSV CONNECTION (N1) 1

NITROGEN BLANKET (N2.4) 1
LEVEL SWITCH (N2.5) 1
CLEANING (N2.6) 1
SAPRE (N2.3) 1
GW CONNECTION (N3.1) 1
LEVEL TRANSMITTER (N3.3) 1
PRESSURE TRANSMITTER (N3.4) 1
Nozzle #18 (N3.5) 1
Vent (N4) 1
HXR RECYCLE (N6) 1
HXD FEED (N12) 1
HXR FEED (N13) 1
MANHOLE (N31) 1
BOTTOM OUTLET (N11) 1
4/509
No. Warning
For Class 150 flanges, ASME B16.5 para. 5.4.3 recommends gaskets to be in accordance with Nonmandatory
1
Appendix B, Table B1, Group No. I.
5/509
Nozzle Schedule
Specifications
Nozzle Impact Fine

Identifier Size Materials Normalized Flange Blind
mark Tested Grain
SA-312 TP316 Wld

Nozzle No No No NPS 6 Class 150
N1 PSV CONNECTION NPS 6 Sch 40S (Std) pipe No
WN A182 F316
Pad SA-240 316 No No No
SA-312 TP316 Wld NPS 2 Class 150

N11 BOTTOM OUTLET NPS 2 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316
NPS 2 Class
N12 HXD FEED NPS 2 Sch 40S (Std) Nozzle No No No 150
pipe WN A182 F316
A182 F316
SA-312 TP316 Wld NPS 3 Class

N13 HXR FEED NPS 3 Sch 40S (Std) pipe 150
WN A182 F316
A182 F316
SA-312 TP316 Wld App 2 Weld Neck

Nozzle No No No SA-182 F316
N2 BIG NOZZLE NPS 24 Sch 40S (Std) pipe Integral
<= 5
SA-182 F316 <= 5
NPS 2 Class
N2.3 SAPRE NPS 2 Sch 40S (Std) Nozzle No No No 150
pipe WN A182 F316
A182 F316

N2.4 NITROGEN BLANKET NPS 1 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316

N2.5 LEVEL SWITCH NPS 2 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316

N2.6 CLEANING NPS 2 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316
SA-312 TP316 Wld App 2 Weld Neck

Nozzle No No No
N3 BIG NOZZLE NPS 24 Sch 40S (Std) pipe Integral SA-516 70
SA-182 F316 <= 5

N3.1 GW CONNECTION NPS 2 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316

N3.3 LEVEL TRANSMITTER NPS 4 Sch 40S (Std) Nozzle No No No No
pipe WN A182 F316
PRESSURE SA-312 TP316 Wld NPS 1 Class 150

N3.4 NPS 1 Sch 40S (Std) Nozzle No No No No
TRANSMITTER pipe WN A182 F316
NPS 4 Class
N3.5 Nozzle #18 NPS 4 Sch 40S (Std) Nozzle No No No 150
pipe WN A182 F316
A182 F316
Studding Outlet NPS 1.5

N30 TEMP TRANSMITTER Nozzle SA-182 F316 <= 5 No No No N/A No
Class 150

N31 MANHOLE NPS 24 Sch 40S (Std) pipe 150
WN A182 F316
A182 F316
SA-213 TP316L NPS 12 Class

N4 Vent 12.75 OD x 0.375 Smls tube 150
WN A182 F316
A182 F316

N6 HXR RECYCLE NPS 3 Sch 40S (Std) pipe 150
WN A182 F316
A182 F316
6/509
Nozzle Summary
Dimensions
Reinforcement
Shell
Nozzle OD tn Req tn Pad Corr Aa/Ar
A1? A2?
mark (in) (in) (in) (in) (%)
Nom t Design t User t Width tpad
(in) (in) (in) (in) (in)
N1 6.625 0.28 0.28 Yes Yes 0.39* 0.39 2 0.5 0 102.8
N11 2.375 0.154 0.154 Yes Yes 0.39* N/A N/A N/A 0 Exempt
N12 2.375 0.154 0.154 Yes Yes 0.39* N/A N/A N/A 0 Exempt
N13 3.5 0.216 0.216 Yes Yes 0.39* 0.39 2 0.5 0 139.1
N2 24 0.375 0.3344 Yes Yes 0.39* 0.3898 4 0.5 0 100.0
N2.3 2.375 0.154 0.154 Yes Yes 2.25 N/A N/A N/A 0 Exempt
N3 24 0.375 0.3344 Yes Yes 0.39* 0.3898 4 0.5 0 100.0
N30 5 1.75 0.2258 Yes Yes 0.39* N/A N/A N/A 0 Exempt
N31 24 0.375 0.3568 Yes Yes 0.5 0.3122 2 0.5 0 100.0
N4 12.75 0.375 0.375 Yes Yes 0.39* 0.305 2 0.5 0 100.0
N6 3.5 0.216 0.216 Yes Yes 0.39* 0.39 2 0.5 0 139.1
*Head minimum thickness after forming
Definitions
tn Nozzle thickness
Nozzle thickness required per UG-45/UG-16

Req tn
Increased for pipe to account for 12.5% pipe thickness tolerance
Nom t Vessel wall thickness
Design t Required vessel wall thickness due to pressure + corrosion allowance per UG-37
User t Local vessel wall thickness (near opening)
Aa Area available per UG-37, governing condition
Ar Area required per UG-37, governing condition
Corr Corrosion allowance on nozzle wall
7/509
Pressure Summary
Component Summary
P T T
MAWP MAP MAEP e MDMT MDMT Impact
Identifier Design Design external
(psi) (psi) (psi) (F) Exemption Tested
(psi) (F) (F)
TOP HEAD 58 248 107.62 108.86 15.23 248 -320 Note 1 No
Straight Flange on TOP HEAD 58 248 137.98 139.28 36.08 248 -320 Note 1 No
Cylinder #1 58 248 114.92 118.38 20.37 248 -320 Note 1 No
Cylinder #2 58 248 112.75 118.38 20.37 248 -320 Note 1 No
Cylinder #3 58 248 110.59 118.38 20.37 248 -320 Note 1 No
Straight Flange on BOTTOM HEAD 58 248 103.57 111.42 32.13 248 -320 Note 1 No
BOTTOM HEAD 58 248 78.27 87.09 15.23 248 -320 Note 1 No
Vac Rings (Ring #2 in Group) N/A N/A N/A N/A 16.1 248 N/A N/A No
Legs #1 58 248 58 N/A N/A N/A N/A N/A N/A
Vac Rings N/A N/A N/A N/A 15.45 248 N/A N/A No
Nozzle Note 2 No
PSV CONNECTION (N1) 58 248 120.24 120.65 15.23 248 -320
Pad Note 1 No
BOTTOM OUTLET (N11) 58 248 111.66 120.65 15.23 248 -320 Note 3 No
HXD FEED (N12) 58 248 120.24 120.65 15.23 248 -320 Note 4 No
Nozzle Note 5 No
HXR FEED (N13) 58 248 120.24 120.65 15.23 248 -320
Pad Note 1 No
Nozzle Note 6 No
BIG NOZZLE (N2) 58 248 81.14 81.57 15.22 248 -320
Pad Note 1 No
N2 Flange 58 248 122.24 144.63 410.3 248 -320 Note 1 No
N2 Flange - Flange Hub 58 248 812.93 813.01 396.32 248 -320 Note 7 No
Bolted Cover #35 58 248 177.69 177.77 284.02 248 -320 Note 8 No
SAPRE (N2.3) 58 248 115.14 115.14 284.02 248 -320 Note 9 No
NITROGEN BLANKET (N2.4) 58 248 115.14 115.14 284.02 248 -320 Note 10 No
LEVEL SWITCH (N2.5) 58 248 115.14 115.14 284.02 248 -320 Note 9 No
CLEANING (N2.6) 58 248 115.14 115.14 284.02 248 -320 Note 9 No
Nozzle Note 6 No
BIG NOZZLE (N3) 58 248 81.14 81.57 15.22 248 -320
Pad Note 1 No
Flange #180 58 248 122.24 144.63 410.3 248 -320 Note 1 No
Flange #180 - Flange Hub 58 248 812.93 813.01 396.32 248 -320 Note 7 No
Bolted Cover #37 58 248 177.69 177.77 284.02 248 -155 Note 11 No
GW CONNECTION (N3.1) 58 248 115.14 115.14 284.02 248 -320 Note 9 No
LEVEL TRANSMITTER (N3.3) 58 248 115.14 115.14 284.02 248 -320 Note 12 No
PRESSURE TRANSMITTER (N3.4) 58 248 115.14 115.14 284.02 248 -320 Note 10 No
Nozzle #18 (N3.5) 58 248 115.14 115.14 284.02 248 -320 Note 12 No
TEMP TRANSMITTER (N30) 58 248 111.89 120.65 15.23 248 -55 Note 13 No
Nozzle Note 14 No
MANHOLE (N31) 58 248 79.41 86.87 20.37 248 -320
Pad Note 1 No
Nozzle Note 15 No
Vent (N4) 58 248 93.91 94.32 15.23 248 -320
Pad Note 1 No
Nozzle Note 5 No
HXR RECYCLE (N6) 58 248 120.24 120.65 15.23 248 -320
Pad Note 1 No
8/509
Chamber Summary
Design MDMT -4 F
Rated MDMT -55 F @ 58 psi
MAWP hot & corroded 58 psi @ 248 F
MAP cold & new 81.57 psi @ 77 F
MAEP 15.22 psi @ 248 F
Notes for MDMT Rating
Note # Exemption Details
1. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -320F
2. Impact test exempt per UHA-51(g) (coincident ratio = 0.2756)
11. Bolted cover is impact test exempt to -155F per UCS-66(b)(3) (coincident ratio = 0.3267)
Bolts rated MDMT per Fig UCS-66 note (c) =

13. Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -320F
-55F
9/509
Revision History
Revisions
No. Date Operator Notes
New vessel created ASME Section VIII Division 1 [COMPRESS 2014 Build
0 2/16/2015 Keerthi.Kameswari
7400]
10/509
Settings Summary
COMPRESS 2015 Build 7510

ASME Section VIII Division 1, 2013 Edition
Units U.S. Customary
Datum Line Location 0.00" from bottom seam
Vessel Design Mode Get Thickness from Pressure
Minimum thickness 0.0625" per UG-16(b)
Design for cold shut down only No
Design for lethal service (full radiography required) No
Design nozzles for Design P only
Corrosion weight loss 100% of theoretical loss
UG-23 Stress Increase 1.20
Skirt/legs stress increase 1.0
Minimum nozzle projection 6"
Juncture calculations for > 30 only Yes
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick No
UG-37(a) shell tr calculation considers longitudinal stress No
Cylindrical shells made from pipe are entered as minimum thickness No
Nozzles made from pipe are entered as minimum thickness No
ASME B16.9 fittings are entered as minimum thickness No
Tapered per Figure
Butt welds
UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi No
Hydro/Pneumatic Test
Shop Hydrotest Pressure 1.3 times vessel MAWP
Test liquid specific gravity 1.00
Maximum stress during test 90% of yield
Required Marking - UG-116
UG-116(e) Radiography RT4
UG-116(f) Postweld heat treatment HT
Code Cases\Interpretations
Use Code Case 2547 No
Use Code Case 2695 No
Apply interpretation VIII-1-83-66 Yes
11/509
Apply interpretation VIII-1-01-150 No
No UCS-66.1 MDMT reduction No
No UCS-68(c) MDMT reduction No
Disallow UG-20(f) exemptions No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
Yes
conditions
UG-22(c) Superimposed static reactions from weight of attached equipment
No
(external loads)
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs Yes
UG-22(f) Wind reactions Yes
UG-22(f) Seismic reactions Yes
UG-22(j) Test pressure and coincident static head acting during the test: No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
12/509
Radiography Summary
UG-116 Radiography
Longitudinal Seam Top Circumferential Seam Bottom Circumferential Seam

Component Category Category Category Mark
Radiography / Joint Radiography / Joint Radiography / Joint
(Fig (Fig (Fig
Type Type Type
UW-3) UW-3) UW-3)
Full UW-11(a) / Type Spot UW-11(a)(5)(b) /

TOP HEAD A N/A N/A B RT2
1 Type 1
Bolted Cover #35 N/A Seamless No RT N/A N/A / Gasketed N/A N/A N/A
Bolted Cover #37 N/A Seamless No RT N/A N/A / Gasketed N/A N/A N/A
Spot UW-11(b) / Spot UW-11(a)(5)(b) /

Cylinder #1 A B B Spot UW-11(b) / Type 1 RT4
Type 1 Type 1
Spot UW-11(b) /
Cylinder #2 A B Spot UW-11(b) / Type 1 B Spot UW-11(b) / Type 1 RT3
Type 1
Spot UW-11(b) /
Cylinder #3 A B Spot UW-11(b) / Type 1 B Spot UW-11(b) / Type 1 RT3
Type 1
Full UW-11(a) / Type

BOTTOM HEAD A B Spot UW-11(b) / Type 1 N/A N/A RT4
2
Nozzle to Vessel Circumferential Nozzle free end Circumferential

Nozzle Longitudinal Seam
Seam Seam
UW-11(a)(4) exempt /
PSV CONNECTION (N1) A Welded pipe D N/A / Type 7 C RT3
Type 1
BIG NOZZLE (N2) A Welded pipe D N/A / Type 7 C Full UW-11(a) / Type 1 RT4
BIG NOZZLE (N3) A Welded pipe D N/A / Type 7 C Full UW-11(a) / Type 1 RT4
Vent (N4) N/A Seamless No RT D N/A / Type 7 C Full UW-11(a) / Type 1 RT1
HXR RECYCLE (N6) A Welded pipe D N/A / Type 7 C RT3
Type 1
HXD FEED (N12) A Welded pipe D N/A / Type 7 C RT3
Type 1
HXR FEED (N13) A Welded pipe D N/A / Type 7 C RT3
Type 1
MANHOLE (N31) A Welded pipe D N/A / Type 7 C Full UW-11(a) / Type 1 RT4
BOTTOM OUTLET (N11) A Welded pipe D N/A / Type 7 C RT3
Type 1
TEMP TRANSMITTER (N30) N/A Seamless No RT D N/A / Type 7 N/A N/A N/A
Nozzle to Flange Circumferential

Nozzle Flange Longitudinal Seam Flange Face
Seam
ASME B16.5/16.47 flange attached to PSV UW-11(a)(4) exempt /

N/A Seamless No RT N/A N/A / Gasketed C N/A
CONNECTION (N1) Type 1
N2 Flange N/A Seamless No RT N/A N/A / Gasketed C Full UW-11(a) / Type 1 RT1
Flange #180 N/A Seamless No RT N/A N/A / Gasketed C Full UW-11(a) / Type 1 RT1
ASME B16.5/16.47 flange attached to Vent

N/A Seamless No RT N/A N/A / Gasketed C Full UW-11(a) / Type 1 RT1
(N4)
ASME B16.5/16.47 flange attached to HXR UW-11(a)(4) exempt /

RECYCLE (N6) Type 1
ASME B16.5/16.47 flange attached to HXD UW-11(a)(4) exempt /

FEED (N12) Type 1
ASME B16.5/16.47 flange attached to HXR UW-11(a)(4) exempt /

FEED (N13) Type 1
ASME B16.5/16.47 flange attached to

N/A Seamless No RT N/A N/A / Gasketed C Full UW-11(a) / Type 1 RT1
MANHOLE (N31)
ASME B16.5/16.47 flange attached to UW-11(a)(4) exempt /

BOTTOM OUTLET (N11) Type 1
UG-116(e) Required Marking: RT4
13/509
Thickness Summary
Component Data
Component Material Diameter Length Nominal t Design t Total Corrosion Joint Load
Identifier (in) (in) (in) (in) (in) E
TOP HEAD SA-240 316 144 OD 36.195 0.39* 0.3871 0 1.00 External
Straight Flange on TOP HEAD SA-240 316 144 OD 2 0.5 0.3545 0 1.00 External
Cylinder #1 SA-240 316 144 OD 80 0.5 0.4395 0 0.85 External
Straight Flange on BOTTOM HEAD SA-240 316 144 OD 2 0.5 0.3695 0 0.80 External
BOTTOM HEAD SA-240 316 144 OD 36.195 0.39* 0.3871 0 0.80 External
Bolted Cover #35 SA-182 F316 <= 5 32.087 OD 2.25 2.25 2.1807 0 1.00 External
Bolted Cover #37 SA-516 70 32.087 OD 2.25 2.25 2.1807 0 1.00 External
*Head minimum thickness after forming
Definitions
Nominal t Vessel wall nominal thickness
Design t Required vessel thickness due to governing loading + corrosion
Joint E Longitudinal seam joint efficiency
Load
Internal Circumferential stress due to internal pressure governs
External External pressure governs
Combined longitudinal stress of pressure + weight + wind

Wind
governs
Combined longitudinal stress of pressure + weight + seismic

Seismic
governs
14/509
Weight Summary
Weight (lb) Contributed by Vessel Elements
Metal Operating Liquid Test Liquid

Component Metal Insulation Piping Surface Area
Insulation Lining
New* Corroded Supports + Liquid New Corroded New Corroded ft2
TOP HEAD 2,698 2,698 0 0 0 0 11,684.6 11,684.6 15,486.6 15,486.6 173

Cylinder #1 5,229.5 5,229.5 0 0 0 0 34,784.5 34,784.5 46,379.3 46,379.3 251
Cylinder #2 5,229.5 5,229.5 0 0 0 0 34,784.5 34,784.5 46,379.3 46,379.3 251
Cylinder #3 5,163.9 5,163.9 0 0 0 0 34,853.4 34,853.4 46,471.3 46,471.3 248
BOTTOM HEAD 2,818.6 2,818.6 0 0 0 0 11,280.9 11,280.9 15,041.1 15,041.1 181
Legs #1 1,388.4 1,388.4 0 0 0 0 0 0 0 0 77
TOTAL: 22,527.8 22,527.8 0 0 0 0 127,387.9 127,387.9 169,757.6 169,757.6 1,182
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments

Nozzles & Surface
Body Flanges Packed Ladders & Tray Rings & Vertical
Component Flanges Trays Area
Beds Platforms Supports Clips Loads
ft2
New Corroded New Corroded
TOP HEAD 0 0 2,522.9 2,522.9 0 0 0 0 0 0 51
Cylinder #1 0 0 0 0 0 0 0 0 735 0 36
Cylinder #2 0 0 0 0 0 0 0 0 0 0 0
Cylinder #3 0 0 824.3 824.3 0 0 0 0 612.8 0 53
BOTTOM HEAD 0 0 19.7 19.7 0 0 0 0 0 0 1
Legs #1 0 0 0 0 0 0 0 0 0 0 0
TOTAL: 0 0 3,366.9 3,366.9 0 0 0 0 1,347.8 0 148
Vessel Totals
New Corroded
Operating Weight (lb) 154,630 154,630

Empty Weight (lb) 27,242 27,242
Test Weight (lb) 197,000 197,000
Surface Area (ft 2) 1,329 -
Capacity** (US gal) 20,294 20,294
**The vessel capacity does not include
volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (lb) 27,242
Center of Gravity from Datum (in) 124.5764
15/509
Long Seam Summary
Shell Long Seam

Angles
Component Seam 1
Cylinder #1 60
Cylinder #2 90
Cylinder #3 60
Shell Plate Lengths

Starting
Component Plate 1
Angle
Cylinder #1 60 450.8185"
Cylinder #2 90 450.8185"
Cylinder #3 60 450.8185"
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0
16/509
Shell Rollout
17/509
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
=
Gauge pressure at 77F
1.3*MAWP*LSR
= 1.3*58*1
= 75.4 psi
Horizontal shop hydrostatic test

Local test Test liquid UG-99(b) UG-99(b)
Identifier pressure static head stress pressure
(psi) (psi) ratio factor
TOP HEAD (1) 80.57 5.17 1 1.30
Straight Flange on TOP HEAD 80.566 5.166 1 1.30
Cylinder #1 80.566 5.166 1 1.30
Cylinder #2 80.566 5.166 1 1.30
Cylinder #3 80.566 5.166 1 1.30
Straight Flange on BOTTOM HEAD 80.566 5.166 1 1.30
BOTTOM HEAD 80.57 5.17 1 1.30
N2 Flange - Flange Hub 77.728 2.328 1 1.30
Flange #180 - Flange Hub 79.758 4.358 1 1.30
Bolted Cover #35 77.741 2.341 1 1.30
N2 Flange 77.728 2.328 1 1.30
Flange #180 79.758 4.358 1 1.30
Bolted Cover #37 79.772 4.372 1 1.30
BIG NOZZLE (N2) 77.728 2.328 1 1.30
BIG NOZZLE (N3) 79.758 4.358 1 1.30
BOTTOM OUTLET (N11) 78.022 2.622 1 1.30
CLEANING (N2.6) 77.093 1.693 1 1.30
GW CONNECTION (N3.1) 79.376 3.976 1 1.30
HXD FEED (N12) 78.485 3.085 1 1.30
HXR FEED (N13) 78.91 3.51 1 1.30
HXR RECYCLE (N6) 76.868 1.468 1 1.30
LEVEL SWITCH (N2.5) 77.345 1.945 1 1.30
LEVEL TRANSMITTER (N3.3) 79.664 4.264 1 1.30
MANHOLE (N31) 76.444 1.044 1 1.30
NITROGEN BLANKET (N2.4) 77.58 2.18 1 1.30
Nozzle #18 (N3.5) 79.16 3.76 1 1.30
PRESSURE TRANSMITTER (N3.4) 79.358 3.958 1 1.30
PSV CONNECTION (N1) 76.741 1.341 1 1.30
SAPRE (N2.3) 77.345 1.945 1 1.30
TEMP TRANSMITTER (N30) 76.929 1.529 1 1.30
Vent (N4) 77.525 2.125 1 1.30
18/509
(1) TOP HEAD limits the UG-99(b) stress ratio.
(2) The zero degree angular position is assumed to be up, and the test
liquid height is assumed to the top-most flange.
The field test condition has not been investigated.
The test temperature of 77 F is warmer than the minimum recommended temperature of -125 F so the brittle
fracture provision of UG-99(h) has been met.
19/509
Vacuum Summary
Largest Unsupported Length Le
Elevation
Component Line of Support Length Le
above Datum
(in)
(in)
TOP HEAD - 278.195 N/A
- 1/3 depth of TOP HEAD 253.935 N/A
Straight Flange on TOP HEAD Top - 242 69.935
Straight Flange on TOP HEAD Bottom - 240 69.935
Cylinder #1 Top - 240 120
- Vac Rings (Ring #2 in Group) 184 94.9675
Cylinder #1 Bottom - 160 120
- Vac Rings 64 98.9675
Straight Flange on BOTTOM HEAD Top - 0 77.935
Straight Flange on BOTTOM HEAD Bottom - -2 77.935
- 1/3 depth of BOTTOM HEAD -13.935 N/A
BOTTOM HEAD - -38.195 N/A
For Rings, the listed value of 'Le' is Ls per UG-29.
20/509
Liquid Level bounded by BOTTOM HEAD

Location from Datum (in) 288
Operating Liquid Specific Gravity 0.75
21/509
TOP HEAD

Component Ellipsoidal Head
Material SA-240 316 (II-D p. 78, ln. 5)
Attached To Cylinder #1
Impact Fine Grain Optimize MDMT/
Normalized PWHT
Tested Practice Find MAWP
No No No Yes No
Design Design Design
Pressure (psi) Temperature (F) MDMT (F)
Internal 58 248
-20
External 15 248
Static Liquid Head
Condition Ps (psi) Hs (in) SG
Operating 1.25 46 0.75
Test horizontal 5.17 143.22 1
Dimensions
Outer Diameter 144"
Head Ratio 2
Minimum Thickness 0.39"
Inner 0"
Corrosion
Outer 0"
Length Lsf 2"
Nominal Thickness tsf 0.5"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 2,697.96 1,803.76
Corroded 2,697.96 1,803.76
Radiography
Category A joints Full UW-11(a) Type 1
Head to shell seam Spot UW-11(a)(5)(b) Type 1
1
includes straight flange
22/509
Results Summary
Governing condition external pressure
Minimum thickness per UG-16 0.0625" + 0" = 0.0625"
Design thickness due to internal pressure (t) 0.2128"
Design thickness due to external pressure (te) 0.3871"
Maximum allowable working pressure (MAWP) 107.62 psi
Maximum allowable pressure (MAP) 108.86 psi
Maximum allowable external pressure (MAEP) 15.23 psi
Rated MDMT -320F
UHA-51 Material Toughness Requirements

Rated MDMT per UHA-51(d)(1)(a), (carbon content does not exceed 0.10%) = -320F
Material is exempt from impact testing at the Design MDMT of -20F.
Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (143.22 / (2*35.805))2] 1
New K = (1/6)*[2 + (143.22 / (2*35.805))2] 1
Design thickness for internal pressure, (Corroded at 248 F) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 59.25*144*1 / (2*20,000*1 + 2*59.25*(1 - 0.1)) + 0
= 0.2127"
Maximum allowable working pressure, (Corroded at 248 F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20,000*1*0.39 / (1*144 - 2*0.39*(1 - 0.1)) - 1.25
= 107.62 psi
Maximum allowable pressure, (New at 77 F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20,000*1*0.39 / (1*144 - 2*0.39*(1 - 0.1)) - 0
= 108.86 psi
Design thickness for external pressure, (Corroded at 248 F) UG-33(d)
Equivalent outside spherical radius (Ro)

Ro = Ko*Do
= 0.8952*144
= 128.9018 in
A = 0.125 / (Ro / t)
= 0.125 / (128.9018 / 0.387024)
= 0.000375
23/509
From Table 4,995.8834
B =
HA-2: psi
Pa = B / (Ro / t)
= 4,995.8834 / (128.9018 / 0.387)
= 15 psi
t = 0.387" + Corrosion = 0.387" + 0" = 0.387"

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

= 1.67*15*144*1 / (2*20,000*1 + 2*1.67*15*(1 - 0.1)) + 0
= 0.0901"
The head external pressure design thickness (te) is 0.387".
Maximum Allowable External Pressure, (Corroded at 248 F) UG-33(d)

Ro = Ko*Do
= 0.8952*144
= 128.9018 in
A = 0.125 / (Ro / t)
= 0.125 / (128.9018 / 0.39)
= 0.000378

B =
HA-2: psi
Pa = B / (Ro / t)
= 5,034.5322 / (128.9018 / 0.39)
= 15.2323 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67)

= 2*20,000*1*0.39 / ((1*144 - 2*0.39*(1 - 0.1))*1.67)
= 65.19 psi
The maximum allowable external pressure (MAEP) is 15.23 psi.
% Forming strain - UHA-44(a)(2)
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.5 / 24.5974)*(1 - 24.5974 / )
= 1.5246%
24/509
Straight Flange on TOP HEAD

Component Cylinder
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 144"
Length 2"
Nominal Thickness 0.5"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
Weight (lb) Capacity (US gal)
New 130.74 139.05
Corroded 130.74 139.05
Radiography
Longitudinal seam Full UW-11(a) Type 1
Bottom Circumferential
Spot UW-11(a)(5)(b) Type 1
seam
25/509
Results Summary
Governing condition External pressure
Design thickness due to combined loadings + corrosion 0.1016"
Rated MDMT -320 F

Design thickness, (at 248 F) Appendix 1-1
t = P*Ro / (S*E + 0.40*P) + Corrosion

= 59.3*72 / (20,000*1.00 + 0.40*59.3) + 0
= 0.2133"
Maximum allowable working pressure, (at 248 F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.5 / (72 - 0.40*0.5) - 1.3
= 137.98 psi
Maximum allowable pressure, (at 77 F) Appendix 1-1
P = S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.5 / (72 - 0.40*0.5)
= 139.28 psi
External Pressure, (Corroded & at 248 F) UG-28(c)
L / Do = 69.935 / 144 = 0.4857

Do / t = 144 / 0.3545 = 406.2074
From table G: A = 0.000343

From table HA-2: B = 4,569.8374 psi
Pa = 4*B / (3*(Do / t))

= 4*4,569.84 / (3*(144 / 0.3545))
= 15 psi
Design thickness for external pressure Pa = 15 psi
ta = t + Corrosion = 0.3545 + 0 = 0.3545"
26/509
Maximum Allowable External Pressure, (Corroded & at 248 F) UG-28(c)
L / Do = 69.935 / 144 = 0.4857

Do / t = 144 / 0.5 = 288.0000

Pa = 4*B / (3*(Do / t))

= 4*7,793.04 / (3*(144 / 0.5))
= 36.08 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 71.75)*(1 - 71.75 / )
= 0.3484%
27/509
Thickness Required Due to Pressure + External Loads
Allowable
Req'd Thk Due
Stress Before
Pressure P ( Temperature ( Corrosion C Req'd Thk Due to to
Condition UG-23 Stress Load
psi) F) (in) Tension (in) Compression
Increase ( psi)
(in)
St Sc
Wind 0.1013 0.1009

Operating, Hot & Corroded 58 20,000 8,867 248 0
Seismic 0.1016 0.1006
Wind 0.1013 0.1009

Operating, Hot & New 58 20,000 8,867 248 0
Seismic 0.1016 0.1006
Wind 0.0005 0.0013

Hot Shut Down, Corroded 0 20,000 8,867 248 0
Seismic 0.0001 0.0019
Wind 0.0005 0.0013

Hot Shut Down, New 0 20,000 8,867 248 0
Seismic 0.0001 0.0019
Wind 0.0004 0.0012

Empty, Corroded 0 20,000 9,384 77 0
Seismic 0.0001 0.0015
Wind 0.0004 0.0012

Empty, New 0 20,000 9,384 77 0
Seismic 0.0001 0.0015
Wind 0.0508 0.0517

Vacuum -15 20,000 8,867 248 0
Seismic 0.0503 0.0522
Hot Shut Down, Corroded, Weight &

0 20,000 8,867 248 0 Weight 0.0011 0.0015
Eccentric Moments Only
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-2)

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi
ScHC = min(B, S) = 8,867 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN = ScHC
= 8,867 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-2)

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 9,384 psi
S = 20,000 / 1.00 = 20,000 psi
ScCN = min(B, S) = 9,384 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC = ScCN
= 9,384 psi
28/509
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-2)
A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi
ScVC = min(B, S) = 8,867 psi
Operating, Hot & Corroded, Wind, Bottom Seam
tp = P*R / (2*St*Ks*Ec + 0.40*|P|) (Pressure)

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
tm = M / (*Rm2*St*Ks*Ec) (bending)
= 34,378 / (*71.752*20,000*1.20*0.85)
= 0.0001"
tw = 0.6*W / (2**Rm*St*Ks*Ec) (Weight)
= 0.60*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.1016 + 0.0001 - (0.0003)
= 0.1013"
twc = W / (2**Rm*St*Ks*Ec) (Weight)
= 5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
(total, net
tc = |tmc + twc - tpc|
tensile)
= |0.0001 + (0.0006) - (0.1016)|
= 0.1009"
Maximum allowable working pressure, Longitudinal Stress
P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0.40*(t - tm + tw))

= 2*20,000*1.20*0.85*(0.5 - 0.0001 + (0.0003)) / (71.5 - 0.40*(0.5 - 0.0001 + (0.0003)))
= 286.25 psi
Operating, Hot & New, Wind, Bottom Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 34,378 / (*71.752*20,000*1.20*0.85)
= 0.0001"
= 0.60*5,220.8 / (2**71.75*20,000*1.20*0.85)
29/509
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.1016 + 0.0001 - (0.0003)
= 0.1013"
= 5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
(total, net
tensile)
= |0.0001 + (0.0006) - (0.1016)|
= 0.1009"

= 2*20,000*1.20*0.85*(0.5 - 0.0001 + (0.0003)) / (71.5 - 0.40*(0.5 - 0.0001 + (0.0003)))
= 286.25 psi
Hot Shut Down, Corroded, Wind, Bottom Seam
tp = 0" (Pressure)
tm = M / (*Rm2*Sc*Ks) (bending)
= 34,378 / (*71.752*8,867.27*1.20)
= 0.0002"
tw = 0.6*W / (2**Rm*Sc*Ks) (Weight)
= 0.60*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0007"
tt = |tp + tm - tw| (total, net compressive)
= |0 + 0.0002 - (0.0007)|
= 0.0005"
twc = W / (2**Rm*Sc*Ks) (Weight)
= 5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0011"
tc = tmc + twc - tpc (total required, compressive)
= 0.0002 + (0.0011) - (0)
= 0.0013"
Hot Shut Down, New, Wind, Bottom Seam
tp = 0" (Pressure)
= 34,378 / (*71.752*8,867.27*1.20)
= 0.0002"
= 0.60*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0007"
30/509
= |0 + 0.0002 - (0.0007)|
= 0.0005"
= 5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0011"
= 0.0002 + (0.0011) - (0)
= 0.0013"
Empty, Corroded, Wind, Bottom Seam
tp = 0" (Pressure)
= 34,378 / (*71.752*9,384.42*1.20)
= 0.0002"
= 0.60*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0006"
= |0 + 0.0002 - (0.0006)|
= 0.0004"
= 5,220.8 / (2**71.75*9,384.42*1.20)
= 0.001"
= 0.0002 + (0.001) - (0)
= 0.0012"
Empty, New, Wind, Bottom Seam
tp = 0" (Pressure)
= 34,378 / (*71.752*9,384.42*1.20)
= 0.0002"
= 0.60*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0006"
= |0 + 0.0002 - (0.0006)|
= 0.0004"
= 5,220.8 / (2**71.75*9,384.42*1.20)
= 0.001"
= 0.0002 + (0.001) - (0)
31/509
= 0.0012"
Vacuum, Wind, Bottom Seam
tp = P*R / (2*Sc*Ks + 0.40*|P|) (Pressure)

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 34,378 / (*71.752*8,867.27*1.20)
= 0.0002"
= 0.60*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0007"
= |-0.0504 + 0.0002 - (0.0007)|
= 0.0508"
= 5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0011"
= 0.0002 + (0.0011) - (-0.0504)
= 0.0517"
Maximum Allowable External Pressure, Longitudinal Stress
P = 2*Sc*Ks*(t - tmc - twc) / (R - 0.40*(t - tmc - twc))

= 2*8,867.27*1.20*(0.5 - 0.0002 - 0.0011) / (71.5 - 0.40*(0.5 - 0.0002 - 0.0011))
= 148.85 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0" (Pressure)
= 29,624 / (*71.752*8,867.27*1.00)
= 0.0002"
tw = W / (2**Rm*Sc*Ks) (Weight)
= 5,220.8 / (2**71.75*8,867.27*1.00)
= 0.0013"
= |0 + 0.0002 - (0.0013)|
= 0.0011"
= 0.0002 + (0.0013) - (0)
= 0.0015"
32/509
Operating, Hot & Corroded, Seismic, Bottom Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 113,808 / (*71.752*20,000*1.20*0.85)
= 0.0003"
tw = (0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec) (Weight)
= 0.51*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.1016 + 0.0003 - (0.0003)
= 0.1016"
twc = (1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec) (Weight)
= 1.09*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
(total, net
tensile)
= |0.0003 + (0.0006) - (0.1016)|
= 0.1006"

= 2*20,000*1.20*0.85*(0.5 - 0.0003 + (0.0003)) / (71.5 - 0.40*(0.5 - 0.0003 + (0.0003)))
= 286.08 psi
Operating, Hot & New, Seismic, Bottom Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 113,808 / (*71.752*20,000*1.20*0.85)
= 0.0003"
= 0.51*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0003"
(total required,
tt = tp + tm - tw
tensile)
= 0.1016 + 0.0003 - (0.0003)
= 0.1016"
= 1.09*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
33/509
(total, net
tensile)
= |0.0003 + (0.0006) - (0.1016)|
= 0.1006"

= 2*20,000*1.20*0.85*(0.5 - 0.0003 + (0.0003)) / (71.5 - 0.40*(0.5 - 0.0003 + (0.0003)))
= 286.08 psi
Hot Shut Down, Corroded, Seismic, Bottom Seam
tp = 0" (Pressure)
= 113,808 / (*71.752*20,000*1.20*0.85)
= 0.0003"
= 0.51*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0003"
tt = tp + tm - tw (total required, tensile)
= 0 + 0.0003 - (0.0003)
= 0.0001"
tmc = M / (*Rm2*Sc*Ks) (bending)
= 113,808 / (*71.752*8,867.27*1.20)
= 0.0007"
twc = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 1.09*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0012"
= 0.0007 + (0.0012) - (0)
= 0.0019"
Hot Shut Down, New, Seismic, Bottom Seam
tp = 0" (Pressure)
= 113,808 / (*71.752*20,000*1.20*0.85)
= 0.0003"
= 0.51*5,220.8 / (2**71.75*20,000*1.20*0.85)
= 0.0003"
= 0 + 0.0003 - (0.0003)
= 0.0001"
= 113,808 / (*71.752*8,867.27*1.20)
34/509
= 0.0007"
= 1.09*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0012"
= 0.0007 + (0.0012) - (0)
= 0.0019"
Empty, Corroded, Seismic, Bottom Seam
tp = 0" (Pressure)
= 68,921 / (*71.752*9,384.42*1.20)
= 0.0004"
tw = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 0.51*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0005"
= |0 + 0.0004 - (0.0005)|
= 0.0001"
= 1.09*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0011"
= 0.0004 + (0.0011) - (0)
= 0.0015"
Empty, New, Seismic, Bottom Seam
tp = 0" (Pressure)
= 68,921 / (*71.752*9,384.42*1.20)
= 0.0004"
= 0.51*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0005"
= |0 + 0.0004 - (0.0005)|
= 0.0001"
= 1.09*5,220.8 / (2**71.75*9,384.42*1.20)
= 0.0011"
= 0.0004 + (0.0011) - (0)
= 0.0015"
35/509
Vacuum, Seismic, Bottom Seam

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 113,808 / (*71.752*8,867.27*1.20)
= 0.0007"
= 0.51*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0006"
= |-0.0504 + 0.0007 - (0.0006)|
= 0.0503"
= 1.09*5,220.8 / (2**71.75*8,867.27*1.20)
= 0.0012"
= 0.0007 + (0.0012) - (-0.0504)
= 0.0522"

= 2*8,867.27*1.20*(0.5 - 0.0007 - 0.0012) / (71.5 - 0.40*(0.5 - 0.0007 - 0.0012))
= 148.68 psi
36/509
BIG NOZZLE (N2)
Note: round inside edges per UG-76(c)

Location and Orientation
Located on TOP HEAD
Orientation 60
End of nozzle to datum line 285"
Calculated as hillside Yes
Distance to head center, R 37.5"
Passes through a Category A joint No
Nozzle
Description NPS 24 Sch 40S (Std)
Access opening No
Material specification SA-312 TP316 Wld pipe (II-D p. 78, ln. 13)
Inside diameter, new 23.25"
Pipe nominal wall thickness 0.375"
Pipe minimum wall thickness1 0.3281"
Corrosion allowance 0"
Opening chord length 24.3829"
Projection available outside vessel, Lpr 3.1511"
Projection available outside vessel to flange face, Lf 9.1511"
Local vessel minimum thickness 0.39"
Liquid static head included 0.42 psi
Longitudinal joint efficiency 1
Reinforcing Pad
37/509
Material specification SA-240 316 (II-D p. 78, ln. 5)
Diameter, Dp 33.1568"
Thickness, te 0.5"
Is split No
Welds
Inner fillet, Leg41 0.375"
Outer fillet, Leg42 0.375"
Nozzle to vessel groove weld 0.39"
Pad groove weld 0.5"
1
Pipe minimum thickness = nominal thickness times pipe tolerance factor of 0.875.
UHA-51 Material Toughness Requirements Nozzle

tr = 58.42*11.625 / (17,000*1 - 0.6*58.42) = 0.04"
Stress ratio = tr*E* / (tn - c) = 0.04*1 / (0.3281 - 0) = 0.122
Impact test exempt per UHA-51(g) (coincident ratio = 0.122)
Rated MDMT = -320F
UHA-51 Material Toughness Requirements Pad

38/509
Reinforcement Calculations for Internal Pressure
UG-45
UG-37 Area Calculation Summary (in2)
Summary (in)
For P = 58.42 psi @ 248 F The nozzle passes
The opening is adequately reinforced UG-45
A A A
A1 A2 A3 A5 treq tmin
required available welds
5.1382 9.1998 4.3745 0.5652 -- 4 0.2601 0.2098 0.3281
UG-41 Weld Failure Path Analysis Summary (lbf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W W1-1 strength W2-2 strength W3-3 strength
17,571.16 96,506 357,007.14 18,666.5 614,335.3 101,478.5 409,002.75
UW-16 Weld Sizing Summary

Required weld Actual weld
Weld description Status
size (in) size (in)
Nozzle to pad fillet (Leg 41) 0.25 0.2625 weld size is adequate
Pad to shell fillet (Leg 42) 0.195 0.2625 weld size is adequate
Calculations for internal pressure 58.42 psi @ 248 F
Parallel Limit of reinforcement per UG-40
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
Outer Normal Limit of reinforcement per UG-40
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
Nozzle required thickness per UG-27(c)(1)
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*11.625 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.034 in
Required thickness tr from UG-37(a)
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"
39/509
Area required per UG-37(c)
Allowable stresses: Sn = 17,000, Sv = 20,000, Sp = 20,000 psi
fr1 = lesser of 1 or Sn / Sv = 0.85
fr3 = lesser of fr2 or Sp / Sv = 0.85
fr4 = lesser of 1 or Sp / Sv = 1
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2098*1 + 2*0.375*0.2098*1*(1 - 0.85)
= 5.1382 in2
Area available from FIG. UG-37.1
A1 = larger of the following= 4.3745 in2
= d*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 24.3829*(1*0.39 - 1*0.2098) - 2*0.375*(1*0.39 - 1*0.2098)*(1 - 0.85)
= 4.3745 in2
= 2*(t + tn)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2098) - 2*0.375*(1*0.39 - 1*0.2098)*(1 - 0.85)
= 0.2555 in2
A2 = smaller of the following= 0.5652 in2
= 5*(tn - trn)*fr2*t
= 5*(0.375 - 0.034)*0.85*0.39
= 0.5652 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.034)*(2.5*0.375 + 0.5)*0.85
= 0.8333 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
40/509
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 4.3745 + 0.5652 + 0.1195 + 0.1406 + 4
= 9.1998 in2
As Area >= A the reinforcement is adequate.
UW-16(c)(2) Weld Check
Inner fillet: tmin = lesser of 0.75 or tn or te = 0.375 in

tc(min) = lesser of 0.25 or 0.7*tmin = 0.25 in
tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
Outer fillet: tmin = lesser of 0.75 or te or t = 0.39 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
UG-45 Nozzle Neck Thickness Check
Interpretation VIII-1-83-66 has been applied.
ta UG-27 = P*Rn / (Sn*E - 0.6*P) + Corrosion

= 58.4194*11.625 / (17,000*1 - 0.6*58.4194) + 0
= 0.04 in
ta = max[ ta UG-27 , ta UG-22 ]

= max[ 0.04 , 0 ]
= 0.04 in
tb1 = 0.2098 in
tb1 = max[ tb1 , tb UG16 ]

= max[ 0.2098 , 0.0625 ]
= 0.2098 in
tb = min[ tb3 , tb1 ]

= min[ 0.3281 , 0.2098 ]
= 0.2098 in
tUG-45 = max[ ta , tb ]
= max[ 0.04 , 0.2098 ]
= 0.2098 in
Available nozzle wall thickness new, tn = 0.875*0.375 = 0.3281 in
41/509
The nozzle neck thickness is adequate.
Allowable stresses in joints UG-45 and UW-15(c)
Groove weld in tension: 0.74*20,000 = 14,800 psi

Nozzle wall in shear: 0.7*17,000 = 11,900 psi
Inner fillet weld in shear: 0.49*17,000 = 8,330 psi
Outer fillet weld in shear: 0.49*20,000 = 9,800 psi
Upper groove weld in tension: 0.74*20,000 = 14,800 psi
Strength of welded joints:
(1) Inner fillet weld in shear

( / 2)*Nozzle OD*Leg*Si = ( / 2)*24*0.375*8,330 = 117,762.6 lbf
(2) Outer fillet weld in shear

( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf
(3) Nozzle wall in shear

( / 2)*Mean nozzle dia*tn*Sn = ( / 2)*23.625*0.375*11,900 = 165,603.66 lbf
(4) Groove weld in tension

( / 2)*Nozzle OD*tw*Sg = ( / 2)*24*0.39*14,800 = 217,599.27 lbf
(6) Upper groove weld in tension

Loading on welds per UG-41(b)(1)
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.1382 - 4.3745 + 2*0.375*0.85*(1*0.39 - 1*0.2098))*20,000
= 17,571.16 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5652 + 4 + 0.1195 + 0.1406)*20,000
= 96,506 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5652 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,666.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5652 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,478.5 lbf
Load for path 1-1 lesser of W or W1-1 = 17,571.16 lbf

Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf
Path 1-1 is stronger than W so it is acceptable per UG-41(b)(2).
42/509
Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
43/509
Reinforcement Calculations for MAWP
Available reinforcement per UG-37 governs the MAWP of this nozzle.
UG-45
Summary (in)
A A A
7.1664 7.1678 2.3649 0.5428 -- 4 0.2601 0.2926 0.3281

97,271.84 96,058 357,007.14 18,218.5 614,335.3 101,030.5 409,002.75

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 81.5636*11.625 / ((17,000 / 0.85)*1 - 0.6*81.5636)
= 0.0475 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 81.56*144*1 / (2*20,000*1 + 2*81.56*(1 - 0.1))
44/509
= 0.2926"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2926*1 + 2*0.375*0.2926*1*(1 - 0.85)
= 7.1664 in2

= 24.3829*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 2.3649 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 0.1381 in2
= 5*(0.375 - 0.0475)*0.85*0.39
= 0.5428 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0475)*(2.5*0.375 + 0.5)*0.85
= 0.8003 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
45/509
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.3649 + 0.5428 + 0.1195 + 0.1406 + 4
= 7.1678 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 81.5636*11.625 / (17,000*1 - 0.6*81.5636) + 0
= 0.0559 in

= max[ 0.0559 , 0 ]
= 0.0559 in
tb1 = 0.2926 in

= max[ 0.2926 , 0.0625 ]
= 0.2926 in

= min[ 0.3281 , 0.2926 ]
= 0.2926 in
= max[ 0.0559 , 0.2926 ]
46/509
= 0.2926 in



( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.1664 - 2.3649 + 2*0.375*0.85*(1*0.39 - 1*0.2926))*20,000
= 97,271.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5428 + 4 + 0.1195 + 0.1406)*20,000
= 96,058 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,218.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,030.5 lbf
Load for path 1-1 lesser of W or W1-1 = 96,058 lbf
47/509
Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf
Path 1-1 is stronger than W1-1 so it is acceptable per UG-41(b)(1).

Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
48/509
Reinforcement Calculations for MAP
Available reinforcement per UG-37 governs the MAP of this nozzle.
UG-45
Summary (in)
A A A
7.1669 7.1673 2.3644 0.5428 -- 4 0.2601 0.2926 0.3281

97,291.39 96,058 357,007.14 18,218.5 614,335.3 101,030.5 409,002.75

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 81.5708*11.625 / ((17,000 / 0.85)*1 - 0.6*81.5708)
= 0.0475 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 81.57*144*1 / (2*20,000*1 + 2*81.57*(1 - 0.1))
49/509
= 0.2926"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2926*1 + 2*0.375*0.2926*1*(1 - 0.85)
= 7.1669 in2

= 24.3829*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 2.3644 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 0.1381 in2
= 5*(0.375 - 0.0475)*0.85*0.39
= 0.5428 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0475)*(2.5*0.375 + 0.5)*0.85
= 0.8003 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
50/509
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.3644 + 0.5428 + 0.1195 + 0.1406 + 4
= 7.1673 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 81.5708*11.625 / (17,000*1 - 0.6*81.5708) + 0
= 0.0559 in

= max[ 0.0559 , 0 ]
= 0.0559 in
tb1 = 0.2926 in

= max[ 0.2926 , 0.0625 ]
= 0.2926 in

= min[ 0.3281 , 0.2926 ]
= 0.2926 in
= max[ 0.0559 , 0.2926 ]
51/509
= 0.2926 in



( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.1669 - 2.3644 + 2*0.375*0.85*(1*0.39 - 1*0.2926))*20,000
= 97,291.39 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5428 + 4 + 0.1195 + 0.1406)*20,000
= 96,058 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,218.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,030.5 lbf
52/509
Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
53/509
Reinforcement Calculations for External Pressure
UG-45
Summary (in)
For Pe = 15 psi @ 248 F The nozzle passes
A A A
4.7399 4.8416 0.0723 0.5092 -- 4 0.2601 0.0678 0.3281
UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure

size (in) size (in)
Calculations for external pressure 15 psi @ 248 F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3816, 12.1908 + (0.375 - 0) + (0.39 - 0))
= 24.3816 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
Nozzle required thickness per UG-28 trn = 0.0678 in
From UG-37(d)(1) required thickness tr = 0.387 in
Area required per UG-37(d)(1)
54/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(24.3816*0.387*1 + 2*0.375*0.387*1*(1 - 0.85))
= 4.7399 in2

= 24.3816*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0723 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0042 in2
= 5*(0.375 - 0.0678)*0.85*0.39
= 0.5092 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0678)*(2.5*0.375 + 0.5)*0.85
= 0.7508 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0723 + 0.5092 + 0.1195 + 0.1406 + 4
= 4.8416 in2
55/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
ta UG-28 = 0.0678 in

= max[ 0.0678 , 0 ]
= 0.0678 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0678 , 0.0625 ]
= 0.0678 in
L / Do = 16.7158 / 24 = 0.6965
Do / t = 24 / 0.0678 = 354.1160

Pa = 4*B / (3*(Do / t))

= 4*3,983.8 / (3*(24 / 0.0678))
56/509
= 15 psi
ta = t + Corrosion = 0.0678 + 0 = 0.0678"
57/509
Reinforcement Calculations for MAEP
UG-45
Summary (in)
For Pe = 15.22 psi @ 248 F The nozzle passes
A A A
4.7738 4.7738 0.0051 0.5086 -- 4 0.2601 0.0682 0.3281


size (in) size (in)
Calculations for external pressure 15.22 psi @ 248 F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3816, 12.1908 + (0.375 - 0) + (0.39 - 0))
= 24.3816 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
58/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(24.3816*0.3898*1 + 2*0.375*0.3898*1*(1 - 0.85))
= 4.7738 in2

= 24.3816*(1*0.39 - 1*0.3898) - 2*0.375*(1*0.39 - 1*0.3898)*(1 - 0.85)
= 0.0051 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.3898) - 2*0.375*(1*0.39 - 1*0.3898)*(1 - 0.85)
= 0.0003 in2
= 5*(0.375 - 0.0682)*0.85*0.39
= 0.5086 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0682)*(2.5*0.375 + 0.5)*0.85
= 0.7499 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0051 + 0.5086 + 0.1195 + 0.1406 + 4
= 4.7738 in2
59/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
ta UG-28 = 0.0682 in

= max[ 0.0682 , 0 ]
= 0.0682 in
tb2 = 0.0547 in

= max[ 0.0547 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0682 , 0.0625 ]
= 0.0682 in
L / Do = 16.7158 / 24 = 0.6965
Do / t = 24 / 0.0682 = 352.1424

Pa = 4*B / (3*(Do / t))

= 4*4,018.47 / (3*(24 / 0.0682))
60/509
= 15.22 psi
Design thickness for external pressure Pa = 15.22 psi
ta = t + Corrosion = 0.0682 + 0 = 0.0682"
61/509
N2 Flange
ASME Section VIII Division 1, 2013 Edition , Appendix 2 Flange Calculations

Flange Type Weld neck integral
Attachment Type Figure 2-4 sketch (6a)
Flange Material SA-182 F316 <= 5 (II-D p. 78, ln. 1)
Attached To BIG NOZZLE (N2)
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Condition Ps (psi)
Operating 0.08
Dimensions
Flange OD, A 32.087"
Flange ID, B 24"
Bolt Circle, C 29.5"
Gasket OD 24.875"
Gasket ID 23.875"
Flange Thickness, t 3"
Hub Thickness, g1 1.56"
Hub Length, h 1.836"
Length, e 6"
Corrosion Bore 0"
Corrosion Flange 0"
Bolting
Material SA-193 B8 2 Bolt (1 1/4 < t <= 1 1/2) (II-D p. 360, ln. 23)
Description 20 - 1.375" dia series 8 threaded
Corrosion on root 0"
Gasket
62/509
Factor, m 2
Seating Stress, y 2,500 psi
Thickness, T 0.175"
Weight (lb)
New 366.5 lb
Corroded 366.5 lb
Results Summary
Flange design thickness: 2.8732"
Maximum allowable working pressure, MAWP: 122.24 psi @ 248 F
Maximum allowable pressure, MAP: 144.63 psi @ 77 F
Maximum allowable external pressure, MAEP: 410.3 psi @ 248 F
Rated MDMT -320 F
Note: this flange is calculated as an integral type.

Stress Summary
P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow
(psi) (psi) (psi) (psi) (psi) (psi) (psi) (psi)
Oper 2,926 30,000 310 927 1,618 1,926 20,000
Design P Wind 58.08
Seating 27,930 30,000 2,958 8,851 15,444 18,390 20,000
Oper 183 30,000 19 58 101 121 20,000
Design Pe Wind 15
Seating 27,930 30,000 2,958 8,851 15,444 18,390 20,000
Bolt Summary
P W Am Ab
(psi) (lbf) (in2) (in2)
Oper 30,978.81 1.95
Design P Wind 58.08 23.1
Seating 41,856.45 2.23
Oper 8,000.56 0
Design Pe Wind 15 23.1
Seating 41,856.45 2.23
63/509
Rigidity Summary
P
J Allow
(psi)
Oper 0.0554 1
Design P Wind 58.08
Seating 0.5098 1
Oper 0.0035 1
Design Pe Wind 15
Seating 0.5098 1
Flange calculations for Internal Pressure
Gasket details from facing sketch 1(a) or (b), Column II
Gasket width N = 0.4375 in
b0 = N/2 = 0.2188 in
Effective gasket seating width, b = b0 = 0.2188 in
G = (gasket OD + gasket ID) / 2 = (24.875 + 23.875) / 2 = 24.375 in
hG = (C - G)/2 = (29.5 - 24.375)/2 = 2.5625 in
hD = R + g1/2 = 1.19 + 1.56/2 = 1.97 in
hT = (R + g1 + hG)/2 = (1.19 + 1.56 + 2.5625)/2 = 2.6563 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*24.375*2*58.0812
= 3,889.72 lbf
H = 0.785*G2*P
= 0.785*24.3752*58.0812
= 27,089.09 lbf
HD = 0.785*B2*P
= 0.785*242*58.0812
= 26,262 lbf
HT = H - HD
= 27,089.09 - 26,262
= 827.1 lbf
Wm1 = H + Hp
= 27,089.09 + 3,889.72
= 30,978.81 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*24.375*2,500
64/509
= 41,856.45 lbf
Required bolt area, Am = greater of Am1, Am2 = 2.2264 in2
Am1 = Wm1/Sb = 30,978.81/15,900 = 1.9484 in2
Am2 = Wm2/Sa = 41,856.45/18,800 = 2.2264 in2
Total area for 20 - 1.375" dia bolts, corroded, Ab = 23.1 in2
W = (Am + Ab)*Sa/2
= (2.2264 + 23.1)*18,800/2
= 238,068.22 lbf
MD = HD*hD = 26,262*1.97 = 51,736.1 lbf-in

MT = HT*hT = 827.1*2.6563 = 2,197 lbf-in
HG = Wm1 - H = 30,978.81 - 27,089.09 = 3,889.72 lbf
MG = HG*hG = 3,889.72*2.5625 = 9,967.4 lbf-in
Mo = MD + MT + MG = 51,736.1 + 2,197 + 9,967.4 = 63,900.5 lbf-in
Mg = W*hG = 238,068.22*2.5625 = 610,049.8 lbf-in
65/509
Hub and Flange Factors
g0 = min(g0, tn) = min(0.5, 0.3281) = 0.3281
h0 = (B*g0)1/2 = (24*0.3281)1/2 = 2.8062 in
From FIG. 2-7.1, where K = A/B = 32.087/24 = 1.337

T = 1.7815 Z = 3.5398 Y = 6.8408 U = 7.5173
h/h0 = 0.6543 g1/g0 = 4.7543
F = 0.7611 V = 0.0816 e = F/h0 = 0.2712
d = (U/V)*h0*g02= (7.5173/0.0816)*2.8062*0.32812
= 27.8301 in3
Stresses at operating conditions - VIII-1 Appendix 2-7
f = 5.3165
L = (t*e + 1)/T + t3/d

= (3*0.2712 + 1)/1.7815 + 33/27.8301
= 1.9882
SH = f*Mo/(L*g12*B)
= 5.3165*63,900.5/(1.9882*1.562*24)
= 2,926 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*3*0.2712 + 1)*63,900.5/(1.9882*32*24)
= 310 psi
ST = Y*Mo/(t2*B) - Z*SR
= 6.8408*63,900.5/(32*24) - 3.5398*310
= 927 psi
Allowable stress Sfo = 20,000 psi

Allowable stress Sno = 17,000 psi
ST does not exceed Sfo

SH does not exceed Min[ 1.5*Sfo, 2.5*Sno ] = 30,000 psi
SR does not exceed Sfo
0.5(SH + SR) = 1,618 psi does not exceed Sfo
0.5(SH + ST) = 1,926 psi does not exceed Sfo
Flange rigidity at operating per VIII-1 Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*63,900.5/(1.9882*27.26E+06*0.32812*0.3*2.8062)
= 0.0554
The flange rigidity index J does not exceed 1; satisfactory.
Stresses at gasket seating - VIII-1 Appendix 2-7
SH = f*Mg/(L*g12*B)
= 5.3165*610,049.8/(1.9882*1.562*24)
66/509
= 27,930 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*3*0.2712 + 1)*610,049.8/(1.9882*32*24)
= 2,958 psi
ST = Y*Mg/(t2*B) - Z*SR
= 6.8408*610,049.8/(32*24) - 3.5398*2,958
= 8,851 psi
Allowable stress Sfa = 20,000 psi

Allowable stress Sna = 17,000 psi
ST does not exceed Sfa

SH does not exceed Min[ 1.5*Sfa, 2.5*Sna ] = 30,000 psi
SR does not exceed Sfa
0.5(SH + SR) = 15,444 psi does not exceed Sfa
0.5(SH + ST) = 18,390 psi does not exceed Sfa
Flange rigidity at gasket seating per VIII-1 Appendix 2-14
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*610,049.8/(1.9882*28.26E+06*0.32812*0.3*2.8062)
= 0.5098
Flange calculations for External Pressure per VIII-1, Appendix 2-11
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (29.5 - 24.375)/2 = 2.5625 in
hD = R + g1/2 = 1.19 + 1.56/2 = 1.97 in
hT = (R + g1 + hG)/2 = (1.19 + 1.56 + 2.5625)/2 = 2.6563 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*24.375*2*15
= 1,004.55 lbf
H = 0.785*G2*P
= 0.785*24.3752*15
= 6,996.01 lbf
HD = 0.785*B2*P
= 0.785*242*15
= 6,782.4 lbf
67/509
HT = H - HD
= 6,996.01 - 6,782.4
= 213.61 lbf
Wm1 = H + Hp
= 6,996.01 + 1,004.55
= 8,000.56 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*24.375*2,500
= 41,856.45 lbf
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/15,900 = 0 in2
Am2 = Wm2/Sa = 41,856.45/18,800 = 2.2264 in2
W = (Am2 + Ab)*Sa/2
= (2.2264 + 23.1)*18,800/2
= 238,068.22 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 6,782.4*(1.97 - 2.5625) + 213.61*(2.6563 - 2.5625)
= 3,998.5 lbf-in
Mg = W*hG = 238,068.22*2.5625 = 610,049.8 lbf-in
68/509
g0 = min(g0, tn) = min(0.5, 0.3281) = 0.3281
h0 = (B*g0)1/2 = (24*0.3281)1/2 = 2.8062 in

T = 1.7815 Z = 3.5398 Y = 6.8408 U = 7.5173
h/h0 = 0.6543 g1/g0 = 4.7543
F = 0.7611 V = 0.0816 e = F/h0 = 0.2712
d = (U/V)*h0*g02= (7.5173/0.0816)*2.8062*0.32812
= 27.8301 in3
f = 5.3165
L = (t*e + 1)/T + t3/d

= (3*0.2712 + 1)/1.7815 + 33/27.8301
= 1.9882
SH = f*Mo/(L*g12*B)
= 5.3165*3,998.5/(1.9882*1.562*24)
= 183 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*3*0.2712 + 1)*3,998.5/(1.9882*32*24)
= 19 psi
= 6.8408*3,998.5/(32*24) - 3.5398*19
= 58 psi


0.5(SH + SR) = 101 psi does not exceed Sfo
0.5(SH + ST) = 121 psi does not exceed Sfo
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*3,998.5/(1.9882*27.26E+06*0.32812*0.3*2.8062)
= 0.0035
SH = f*Mg/(L*g12*B)
= 5.3165*610,049.8/(1.9882*1.562*24)
69/509
= 27,930 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*3*0.2712 + 1)*610,049.8/(1.9882*32*24)
= 2,958 psi
= 6.8408*610,049.8/(32*24) - 3.5398*2,958
= 8,851 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*610,049.8/(1.9882*28.26E+06*0.32812*0.3*2.8062)
= 0.5098
70/509
N2 Flange - Flange hub

Component Flange Hub
Material SA-182 F316 <= 5 (II-D p. 78, ln. 1)
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 25"
Length 3"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 56.58 5.88
Corroded 56.58 5.88
Radiography
Longitudinal seam Seamless No RT
Full UW-11(a) Type 1
seam
71/509
Results Summary
Governing condition UG-16
Rated MDMT -320 F

tr = 58.08*12.5 / (20,000*1 + 0.4*58.08) = 0.0363"
Rated MDMT = -320F

= 58.08*12.5 / (20,000*1.00 + 0.40*58.08) + 0
= 0.0363"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.5 / (12.5 - 0.40*0.5) - 0.08
= 812.93 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.5 / (12.5 - 0.40*0.5)
= 813.01 psi
L / Do = 3 / 25 = 0.1200
Do / t = 25 / 0.0343 = 728.8042

Pa = 4*B / (3*(Do / t))

= 4*8,199.12 / (3*(25 / 0.0343))
= 15 psi
72/509
ta = t + Corrosion = 0.0343 + 0 = 0.0343"
L / Do = 3 / 25 = 0.1200
Do / t = 25 / 0.5 = 50.0000

Pa = 4*B / (3*(Do / t))

= 4*14,862.14 / (3*(25 / 0.5))
= 396.32 psi
73/509
Bolted Cover #35

Component Bolted Cover
Attached To N2 Flange
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 32.087"
Bolt Circle, BC 29.5"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 518.07 0
Corroded 518.07 0
Radiography
Category A joints Seamless No RT
Note: The quantity under the square root sign has been doubled per UG-39(d)
74/509
Results Summary
Governing condition gasket seating
Design thickness due to gasket seating 2.1807"
Rated MDMT -320F

Stress ratio = 58.08 / 177.77 = 0.3267
Rated MDMT = -320F
Figure UG-34 Diameter
d = BC - 2*hG
= 29.5 - 2*2.5625
= 24.375 in
Design thickness, (at 248 F) UG-34 (c)(2), flange operating
t = d*Sqr(2*(C*P / (S*E) + 1.9*W*hG / (S*E*d3))) + Corrosion

= 24.375*Sqr(2*(0.3*58.08 / (20,000*1) + 1.9*30,978.82*2.5625 / (20,000*1*24.3753))) + 0
= 1.2861 in
Design thickness, (at 77 F) UG-34 (c)(2), gasket seating
t = d*Sqr(2*1.9*W*hG / (S*E*d3)) + Corrosion

= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753)) + 0
= 2.1807 in
Maximum allowable working pressure, (at 248 F )
P = (S*E / (2*C))*(t / d)2 - 1.9*W*hG / (d3*C) - Ps

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2 - 1.9*94,816.81*2.5625 / (24.3753*0.3) - 0.0812
= 177.69 psi
Maximum allowable pressure, (At 77 F )
P = (S*E / (2*C))*(t / d)2 - 1.9*W*hG / (d3*C)

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2 - 1.9*94,816.81*2.5625 / (24.3753*0.3)
= 177.77 psi
75/509
Design thickness for external pressure, (at 248 F) U-2(g)
t = d*Sqr(2*C*Pa / (S*E)) + Corrosion

= 24.375*Sqr(2*0.3*15 / (20,000*1)) + 0
= 0.5171 in
Maximum allowable external pressure, (At 248 F ) U-2(g)
Pa = (S*E / (2*C))*(t / d)2

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2
= 284.02 psi
76/509
CLEANING (N2.6)

Located on Bolted Cover #35
Orientation 180
Distance to head center, R 7"
Nozzle
Access opening No
Projection available outside vessel to flange face, Lf 6"
Welds
1
77/509
ASME B16.5-2009 Flange
Description NPS 2 Class 150 WN A182 F316
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
Liquid static head 0 psi
MAWP rating 225.4 psi @ 248F
MAP rating 275 psi @ 77F
Hydrotest rating 425 psi @ 77F
PWHT performed Yes
Impact Tested No
Circumferential joint radiography Full UW-11(a) Type 1
Notes
Flange rated MDMT per UHA-51(d)(1)(a) = -320F

tr = 58.08*1.0335 / (17,000*1 - 0.6*58.08) = 0.0035"
Rated MDMT = -320F
78/509
UG-39 Area Calculation Summary UG-45

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A
This nozzle is exempt from area

0.1348 0.1348
calculations per UG-39(d)

The nozzle is exempt from weld strength calculations per UG-39(d) and UW-15(b)(3)

size (in) size (in)
Nozzle to shell fillet (Leg 41) 0.1078 0.1312 weld size is adequate
Nozzle to shell groove (Lower) 0.1078 0.125 weld size is adequate
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*1.0335 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.003 in
Required thickness tr from UG-34
The static head of liquid has not been included in the total design load because the vessel is supported below the
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
79/509
tr = d*Sqr(2*(C*P / (S*E) + 1.9*W*hg / (S*E*d3)))
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
Opening does not require reinforcement per UG-39(d)
UW-16(d) Weld Check
tmin = lesser of 0.75 or tn or t = 0.154 in

t1(min) or t2(min) = lesser of 0.25 or 0.7*tmin = 0.1078 in
t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
The weld size t1 is satisfactory.
t2(actual) = 0.125 in
t1 + t2 = 0.2562 >= 1.25*tmin
The combined weld sizes for t1 and t2 are satisfactory.

= 58.0812*1.0335 / (17,000*1 - 0.6*58.0812) + 0
= 0.0035 in

= max[ 0.0035 , 0 ]
= 0.0035 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0035 , 0.1348 ]
= 0.1348 in
80/509
81/509
The vessel wall thickness governs the MAWP of this nozzle.

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
82/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*1.0335 / (17,000*1 - 0.6*115.2258) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
83/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
84/509
The vessel wall thickness governs the MAP of this nozzle.

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
85/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*1.0335 / (17,000*1 - 0.6*115.1446) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
86/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
87/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
From UG-34 required thickness tr = 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
88/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0116 in

= max[ 0.0116 , 0 ]
= 0.0116 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0116 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0116 = 204.3113

Pa = 4*B / (3*(Do / t))

= 4*2,298.6 / (3*(2.375 / 0.0116))
= 15 psi
ta = t + Corrosion = 0.0116 + 0 = 0.0116"
89/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
90/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0489 in

= max[ 0.0489 , 0 ]
= 0.0489 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
= max[ 0.0489 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0489 = 48.5482

Pa = 4*B / (3*(Do / t))

= 4*10,341.55 / (3*(2.375 / 0.0489))
= 284.02 psi
ta = t + Corrosion = 0.0489 + 0 = 0.0489"
91/509
LEVEL SWITCH (N2.5)

Orientation 90
Nozzle
Access opening No
Welds
1
92/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*1.0335 / (17,000*1 - 0.6*58.08) = 0.0035"
Rated MDMT = -320F
93/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*1.0335 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
94/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 58.0812*1.0335 / (17,000*1 - 0.6*58.0812) + 0
= 0.0035 in

= max[ 0.0035 , 0 ]
= 0.0035 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0035 , 0.1348 ]
= 0.1348 in
95/509
96/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
97/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*1.0335 / (17,000*1 - 0.6*115.2258) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
98/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
99/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
100/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*1.0335 / (17,000*1 - 0.6*115.1446) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
101/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
102/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
103/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0116 in

= max[ 0.0116 , 0 ]
= 0.0116 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0116 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0116 = 204.3113

Pa = 4*B / (3*(Do / t))

= 4*2,298.6 / (3*(2.375 / 0.0116))
= 15 psi
ta = t + Corrosion = 0.0116 + 0 = 0.0116"
104/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
105/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0489 in

= max[ 0.0489 , 0 ]
= 0.0489 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
= max[ 0.0489 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0489 = 48.5482

Pa = 4*B / (3*(Do / t))

= 4*10,341.55 / (3*(2.375 / 0.0489))
= 284.02 psi
ta = t + Corrosion = 0.0489 + 0 = 0.0489"
106/509
NITROGEN BLANKET (N2.4)

Orientation 0
Nozzle
Access opening No
Welds
1
107/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*0.5245 / (17,000*1 - 0.6*58.08) = 0.0018"
Rated MDMT = -320F
108/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*0.5245 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.0015 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
109/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 58.0812*0.5245 / (17,000*1 - 0.6*58.0812) + 0
= 0.0018 in

= max[ 0.0018 , 0 ]
= 0.0018 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1164 , 2.1807 ]
= 0.1164 in
= max[ 0.0018 , 0.1164 ]
= 0.1164 in
110/509
111/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*0.5245 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
112/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*0.5245 / (17,000*1 - 0.6*115.2258) + 0
= 0.0036 in

= max[ 0.0036 , 0 ]
= 0.0036 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
113/509
= max[ 0.0036 , 0.1164 ]
= 0.1164 in
114/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*0.5245 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
115/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*0.5245 / (17,000*1 - 0.6*115.1446) + 0
= 0.0036 in

= max[ 0.0036 , 0 ]
= 0.0036 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
116/509
= max[ 0.0036 , 0.1164 ]
= 0.1164 in
117/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
118/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0082 in

= max[ 0.0082 , 0 ]
= 0.0082 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1164 , 2.1807 ]
= 0.1164 in
= max[ 0.0082 , 0.1164 ]
= 0.1164 in
L / Do = 6 / 1.315 = 4.5627
Do / t = 1.315 / 0.0082 = 159.7109

Pa = 4*B / (3*(Do / t))

= 4*1,796.83 / (3*(1.315 / 0.0082))
= 15 psi
ta = t + Corrosion = 0.0082 + 0 = 0.0082"
119/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
120/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0309 in

= max[ 0.0309 , 0 ]
= 0.0309 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
= max[ 0.0309 , 0.1164 ]
= 0.1164 in
L / Do = 6 / 1.315 = 4.5627
Do / t = 1.315 / 0.0309 = 42.5636

Pa = 4*B / (3*(Do / t))

= 4*9,066.84 / (3*(1.315 / 0.0309))
= 284.02 psi
ta = t + Corrosion = 0.0309 + 0 = 0.0309"
121/509
SAPRE (N2.3)

Orientation 270
Nozzle
Access opening No
Welds
1
122/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*1.0335 / (17,000*1 - 0.6*58.08) = 0.0035"
Rated MDMT = -320F
123/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*1.0335 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
124/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 58.0812*1.0335 / (17,000*1 - 0.6*58.0812) + 0
= 0.0035 in

= max[ 0.0035 , 0 ]
= 0.0035 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0035 , 0.1348 ]
= 0.1348 in
125/509
126/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
127/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*1.0335 / (17,000*1 - 0.6*115.2258) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
128/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
129/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
130/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*1.0335 / (17,000*1 - 0.6*115.1446) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
131/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
132/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
133/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0116 in

= max[ 0.0116 , 0 ]
= 0.0116 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0116 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0116 = 204.3113

Pa = 4*B / (3*(Do / t))

= 4*2,298.6 / (3*(2.375 / 0.0116))
= 15 psi
ta = t + Corrosion = 0.0116 + 0 = 0.0116"
134/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
135/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0489 in

= max[ 0.0489 , 0 ]
= 0.0489 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
= max[ 0.0489 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0489 = 48.5482

Pa = 4*B / (3*(Do / t))

= 4*10,341.55 / (3*(2.375 / 0.0489))
= 284.02 psi
ta = t + Corrosion = 0.0489 + 0 = 0.0489"
136/509
BIG NOZZLE (N3)

Located on TOP HEAD
Orientation 180
Nozzle
Access opening No
Reinforcing Pad
137/509
Thickness, te 0.5"
Is split No
Welds
1

tr = 58.42*11.625 / (17,000*1 - 0.6*58.42) = 0.04"
Rated MDMT = -320F

138/509
UG-45
Summary (in)
A A A
5.1382 9.1998 4.3745 0.5652 -- 4 0.2601 0.2098 0.3281

17,571.16 96,506 357,007.14 18,666.5 614,335.3 101,478.5 409,002.75

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*11.625 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.034 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"
139/509
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2098*1 + 2*0.375*0.2098*1*(1 - 0.85)
= 5.1382 in2

= 24.3829*(1*0.39 - 1*0.2098) - 2*0.375*(1*0.39 - 1*0.2098)*(1 - 0.85)
= 4.3745 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2098) - 2*0.375*(1*0.39 - 1*0.2098)*(1 - 0.85)
= 0.2555 in2
= 5*(0.375 - 0.034)*0.85*0.39
= 0.5652 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.034)*(2.5*0.375 + 0.5)*0.85
= 0.8333 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
140/509
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 4.3745 + 0.5652 + 0.1195 + 0.1406 + 4
= 9.1998 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 58.4194*11.625 / (17,000*1 - 0.6*58.4194) + 0
= 0.04 in

= max[ 0.04 , 0 ]
= 0.04 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
= 0.2098 in

= min[ 0.3281 , 0.2098 ]
= 0.2098 in
= max[ 0.04 , 0.2098 ]
= 0.2098 in
141/509



( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.1382 - 4.3745 + 2*0.375*0.85*(1*0.39 - 1*0.2098))*20,000
= 17,571.16 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5652 + 4 + 0.1195 + 0.1406)*20,000
= 96,506 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5652 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,666.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5652 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,478.5 lbf

Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf
142/509
Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
143/509
UG-45
Summary (in)
A A A
7.1664 7.1678 2.3649 0.5428 -- 4 0.2601 0.2926 0.3281

97,271.84 96,058 357,007.14 18,218.5 614,335.3 101,030.5 409,002.75

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 81.5636*11.625 / ((17,000 / 0.85)*1 - 0.6*81.5636)
= 0.0475 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 81.56*144*1 / (2*20,000*1 + 2*81.56*(1 - 0.1))
144/509
= 0.2926"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2926*1 + 2*0.375*0.2926*1*(1 - 0.85)
= 7.1664 in2

= 24.3829*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 2.3649 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 0.1381 in2
= 5*(0.375 - 0.0475)*0.85*0.39
= 0.5428 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0475)*(2.5*0.375 + 0.5)*0.85
= 0.8003 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
145/509
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.3649 + 0.5428 + 0.1195 + 0.1406 + 4
= 7.1678 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 81.5636*11.625 / (17,000*1 - 0.6*81.5636) + 0
= 0.0559 in

= max[ 0.0559 , 0 ]
= 0.0559 in
tb1 = 0.2926 in

= max[ 0.2926 , 0.0625 ]
= 0.2926 in

= min[ 0.3281 , 0.2926 ]
= 0.2926 in
= max[ 0.0559 , 0.2926 ]
146/509
= 0.2926 in



( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.1664 - 2.3649 + 2*0.375*0.85*(1*0.39 - 1*0.2926))*20,000
= 97,271.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5428 + 4 + 0.1195 + 0.1406)*20,000
= 96,058 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,218.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,030.5 lbf
147/509
Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
148/509
UG-45
Summary (in)
A A A
7.1669 7.1673 2.3644 0.5428 -- 4 0.2601 0.2926 0.3281

97,291.39 96,058 357,007.14 18,218.5 614,335.3 101,030.5 409,002.75

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3829, 12.1915 + (0.375 - 0) + (0.39 - 0))
= 24.3829 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 81.5708*11.625 / ((17,000 / 0.85)*1 - 0.6*81.5708)
= 0.0475 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 81.57*144*1 / (2*20,000*1 + 2*81.57*(1 - 0.1))
149/509
= 0.2926"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 24.3829*0.2926*1 + 2*0.375*0.2926*1*(1 - 0.85)
= 7.1669 in2

= 24.3829*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 2.3644 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.2926) - 2*0.375*(1*0.39 - 1*0.2926)*(1 - 0.85)
= 0.1381 in2
= 5*(0.375 - 0.0475)*0.85*0.39
= 0.5428 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0475)*(2.5*0.375 + 0.5)*0.85
= 0.8003 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
150/509
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.3644 + 0.5428 + 0.1195 + 0.1406 + 4
= 7.1673 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 81.5708*11.625 / (17,000*1 - 0.6*81.5708) + 0
= 0.0559 in

= max[ 0.0559 , 0 ]
= 0.0559 in
tb1 = 0.2926 in

= max[ 0.2926 , 0.0625 ]
= 0.2926 in

= min[ 0.3281 , 0.2926 ]
= 0.2926 in
= max[ 0.0559 , 0.2926 ]
151/509
= 0.2926 in



( / 2)*Pad OD*Leg*So = ( / 2)*33.1568*0.375*9,800 = 191,403.48 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.1669 - 2.3644 + 2*0.375*0.85*(1*0.39 - 1*0.2926))*20,000
= 97,291.39 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5428 + 4 + 0.1195 + 0.1406)*20,000
= 96,058 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 0.1195 + 0 + 2*0.375*0.39*0.85)*20,000
= 18,218.5 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5428 + 0 + 4 + 0.1195 + 0.1406 + 0 + 2*0.375*0.39*0.85)*20,000
= 101,030.5 lbf
152/509
Path 1-1 through (2) & (3) = 191,403.48 + 165,603.66 = 357,007.14 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 217,599.27 + 278,973.43 = 614,335.3 lbf

Path 3-3 through (2), (4) = 191,403.48 + 217,599.27 = 409,002.75 lbf
153/509
UG-45
Summary (in)
A A A
4.7399 4.8416 0.0723 0.5092 -- 4 0.2601 0.0678 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3816, 12.1908 + (0.375 - 0) + (0.39 - 0))
= 24.3816 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
154/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(24.3816*0.387*1 + 2*0.375*0.387*1*(1 - 0.85))
= 4.7399 in2

= 24.3816*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0723 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0042 in2
= 5*(0.375 - 0.0678)*0.85*0.39
= 0.5092 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0678)*(2.5*0.375 + 0.5)*0.85
= 0.7508 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0723 + 0.5092 + 0.1195 + 0.1406 + 4
= 4.8416 in2
155/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
ta UG-28 = 0.0678 in

= max[ 0.0678 , 0 ]
= 0.0678 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0678 , 0.0625 ]
= 0.0678 in
L / Do = 16.7158 / 24 = 0.6965
Do / t = 24 / 0.0678 = 354.1160

Pa = 4*B / (3*(Do / t))

= 4*3,983.8 / (3*(24 / 0.0678))
156/509
= 15 psi
ta = t + Corrosion = 0.0678 + 0 = 0.0678"
157/509
UG-45
Summary (in)
A A A
4.7738 4.7738 0.0051 0.5086 -- 4 0.2601 0.0682 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(24.3816, 12.1908 + (0.375 - 0) + (0.39 - 0))
= 24.3816 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
158/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(24.3816*0.3898*1 + 2*0.375*0.3898*1*(1 - 0.85))
= 4.7738 in2

= 24.3816*(1*0.39 - 1*0.3898) - 2*0.375*(1*0.39 - 1*0.3898)*(1 - 0.85)
= 0.0051 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.3898) - 2*0.375*(1*0.39 - 1*0.3898)*(1 - 0.85)
= 0.0003 in2
= 5*(0.375 - 0.0682)*0.85*0.39
= 0.5086 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0682)*(2.5*0.375 + 0.5)*0.85
= 0.7499 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (33.1568 - 25.1568)*0.5*1
= 4 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0051 + 0.5086 + 0.1195 + 0.1406 + 4
= 4.7738 in2
159/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
ta UG-28 = 0.0682 in

= max[ 0.0682 , 0 ]
= 0.0682 in
tb2 = 0.0547 in

= max[ 0.0547 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0682 , 0.0625 ]
= 0.0682 in
L / Do = 16.7158 / 24 = 0.6965
Do / t = 24 / 0.0682 = 352.1424

Pa = 4*B / (3*(Do / t))

= 4*4,018.47 / (3*(24 / 0.0682))
160/509
= 15.22 psi
ta = t + Corrosion = 0.0682 + 0 = 0.0682"
161/509
Flange #180
ASME Section VIII Division 1, 2013 Edition , Appendix 2 Flange Calculations

Flange Type Weld neck integral
Attachment Type Figure 2-4 sketch (6a)
Flange Material SA-182 F316 <= 5 (II-D p. 78, ln. 1)
Attached To BIG NOZZLE (N3)
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Condition Ps (psi)
Operating 0.08
Dimensions
Flange OD, A 32.087"
Flange ID, B 24"
Bolt Circle, C 29.5"
Gasket OD 24.875"
Gasket ID 23.875"
Flange Thickness, t 3"
Hub Length, h 1.836"
Length, e 6"
Corrosion Bore 0"
Corrosion Flange 0"
Bolting
Material SA-193 B8 2 Bolt (1 1/4 < t <= 1 1/2) (II-D p. 360, ln. 23)
Description 20 - 1.375" dia series 8 threaded
Corrosion on root 0"
Gasket
162/509
Factor, m 2
Seating Stress, y 2,500 psi
Thickness, T 0.175"
Weight (lb)
New 366.5 lb
Corroded 366.5 lb
Results Summary
Flange design thickness: 2.8732"
Maximum allowable working pressure, MAWP: 122.24 psi @ 248 F
Maximum allowable pressure, MAP: 144.63 psi @ 77 F
Maximum allowable external pressure, MAEP: 410.3 psi @ 248 F
Rated MDMT -320 F
Note: this flange is calculated as an integral type.

Stress Summary
P SH Allow SR ST (SH + SR) / 2 (SH + ST) / 2 Allow
(psi) (psi) (psi) (psi) (psi) (psi) (psi) (psi)
Oper 2,926 30,000 310 927 1,618 1,926 20,000
Design P Wind 58.08
Seating 27,930 30,000 2,958 8,851 15,444 18,390 20,000
Oper 183 30,000 19 58 101 121 20,000
Design Pe Wind 15
Seating 27,930 30,000 2,958 8,851 15,444 18,390 20,000
Bolt Summary
P W Am Ab
(psi) (lbf) (in2) (in2)
Oper 30,978.81 1.95
Design P Wind 58.08 23.1
Seating 41,856.45 2.23
Oper 8,000.56 0
Design Pe Wind 15 23.1
Seating 41,856.45 2.23
163/509
Rigidity Summary
P
J Allow
(psi)
Oper 0.0554 1
Design P Wind 58.08
Seating 0.5098 1
Oper 0.0035 1
Design Pe Wind 15
Seating 0.5098 1
Flange calculations for Internal Pressure
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (29.5 - 24.375)/2 = 2.5625 in
hD = R + g1/2 = 1.19 + 1.56/2 = 1.97 in
hT = (R + g1 + hG)/2 = (1.19 + 1.56 + 2.5625)/2 = 2.6563 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*24.375*2*58.0812
= 3,889.72 lbf
H = 0.785*G2*P
= 0.785*24.3752*58.0812
= 27,089.09 lbf
HD = 0.785*B2*P
= 0.785*242*58.0812
= 26,262 lbf
HT = H - HD
= 27,089.09 - 26,262
= 827.1 lbf
Wm1 = H + Hp
= 27,089.09 + 3,889.72
= 30,978.81 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*24.375*2,500
164/509
= 41,856.45 lbf
Am1 = Wm1/Sb = 30,978.81/15,900 = 1.9484 in2
Am2 = Wm2/Sa = 41,856.45/18,800 = 2.2264 in2
W = (Am + Ab)*Sa/2
= (2.2264 + 23.1)*18,800/2
= 238,068.22 lbf
MD = HD*hD = 26,262*1.97 = 51,736.1 lbf-in

MT = HT*hT = 827.1*2.6563 = 2,197 lbf-in
HG = Wm1 - H = 30,978.81 - 27,089.09 = 3,889.72 lbf
MG = HG*hG = 3,889.72*2.5625 = 9,967.4 lbf-in
Mo = MD + MT + MG = 51,736.1 + 2,197 + 9,967.4 = 63,900.5 lbf-in
Mg = W*hG = 238,068.22*2.5625 = 610,049.8 lbf-in
165/509
g0 = min(g0, tn) = min(0.5, 0.3281) = 0.3281
h0 = (B*g0)1/2 = (24*0.3281)1/2 = 2.8062 in

T = 1.7815 Z = 3.5398 Y = 6.8408 U = 7.5173
h/h0 = 0.6543 g1/g0 = 4.7543
F = 0.7611 V = 0.0816 e = F/h0 = 0.2712
d = (U/V)*h0*g02= (7.5173/0.0816)*2.8062*0.32812
= 27.8301 in3
f = 5.3165
L = (t*e + 1)/T + t3/d

= (3*0.2712 + 1)/1.7815 + 33/27.8301
= 1.9882
SH = f*Mo/(L*g12*B)
= 5.3165*63,900.5/(1.9882*1.562*24)
= 2,926 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*3*0.2712 + 1)*63,900.5/(1.9882*32*24)
= 310 psi
= 6.8408*63,900.5/(32*24) - 3.5398*310
= 927 psi


0.5(SH + SR) = 1,618 psi does not exceed Sfo
0.5(SH + ST) = 1,926 psi does not exceed Sfo
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*63,900.5/(1.9882*27.26E+06*0.32812*0.3*2.8062)
= 0.0554
SH = f*Mg/(L*g12*B)
= 5.3165*610,049.8/(1.9882*1.562*24)
166/509
= 27,930 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*3*0.2712 + 1)*610,049.8/(1.9882*32*24)
= 2,958 psi
= 6.8408*610,049.8/(32*24) - 3.5398*2,958
= 8,851 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*610,049.8/(1.9882*28.26E+06*0.32812*0.3*2.8062)
= 0.5098
Flange calculations for External Pressure per VIII-1, Appendix 2-11
b0 = N/2 = 0.2188 in
hG = (C - G)/2 = (29.5 - 24.375)/2 = 2.5625 in
hD = R + g1/2 = 1.19 + 1.56/2 = 1.97 in
hT = (R + g1 + hG)/2 = (1.19 + 1.56 + 2.5625)/2 = 2.6563 in
Hp = 2*b*3.14*G*m*P
= 2*0.2188*3.14*24.375*2*15
= 1,004.55 lbf
H = 0.785*G2*P
= 0.785*24.3752*15
= 6,996.01 lbf
HD = 0.785*B2*P
= 0.785*242*15
= 6,782.4 lbf
167/509
HT = H - HD
= 6,996.01 - 6,782.4
= 213.61 lbf
Wm1 = H + Hp
= 6,996.01 + 1,004.55
= 8,000.56 lbf
Wm2 = 3.14*b*G*y
= 3.14*0.2188*24.375*2,500
= 41,856.45 lbf
Am1 = 0.785*G2*(Pm - Pr)/Sb = 0/15,900 = 0 in2
Am2 = Wm2/Sa = 41,856.45/18,800 = 2.2264 in2
W = (Am2 + Ab)*Sa/2
= (2.2264 + 23.1)*18,800/2
= 238,068.22 lbf
Mo = HD*(hD - hG) + HT*(hT - hG)

= 6,782.4*(1.97 - 2.5625) + 213.61*(2.6563 - 2.5625)
= 3,998.5 lbf-in
Mg = W*hG = 238,068.22*2.5625 = 610,049.8 lbf-in
168/509
g0 = min(g0, tn) = min(0.5, 0.3281) = 0.3281
h0 = (B*g0)1/2 = (24*0.3281)1/2 = 2.8062 in

T = 1.7815 Z = 3.5398 Y = 6.8408 U = 7.5173
h/h0 = 0.6543 g1/g0 = 4.7543
F = 0.7611 V = 0.0816 e = F/h0 = 0.2712
d = (U/V)*h0*g02= (7.5173/0.0816)*2.8062*0.32812
= 27.8301 in3
f = 5.3165
L = (t*e + 1)/T + t3/d

= (3*0.2712 + 1)/1.7815 + 33/27.8301
= 1.9882
SH = f*Mo/(L*g12*B)
= 5.3165*3,998.5/(1.9882*1.562*24)
= 183 psi
SR = (1.33*t*e + 1)*Mo/(L*t2*B)
= (1.33*3*0.2712 + 1)*3,998.5/(1.9882*32*24)
= 19 psi
= 6.8408*3,998.5/(32*24) - 3.5398*19
= 58 psi


0.5(SH + SR) = 101 psi does not exceed Sfo
0.5(SH + ST) = 121 psi does not exceed Sfo
J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*3,998.5/(1.9882*27.26E+06*0.32812*0.3*2.8062)
= 0.0035
SH = f*Mg/(L*g12*B)
= 5.3165*610,049.8/(1.9882*1.562*24)
169/509
= 27,930 psi
SR = (1.33*t*e + 1)*Mg/(L*t2*B)
= (1.33*3*0.2712 + 1)*610,049.8/(1.9882*32*24)
= 2,958 psi
= 6.8408*610,049.8/(32*24) - 3.5398*2,958
= 8,851 psi


J = 52.14*V*Mo/(L*E*g02*KI*h0)
= 52.14*0.0816*610,049.8/(1.9882*28.26E+06*0.32812*0.3*2.8062)
= 0.5098
170/509
Flange #180 - Flange hub

Component Flange Hub
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 25"
Length 3"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 56.58 5.88
Corroded 56.58 5.88
Radiography
Longitudinal seam Seamless No RT
Full UW-11(a) Type 1
seam
171/509
Results Summary
Governing condition UG-16
Rated MDMT -320 F

tr = 58.08*12.5 / (20,000*1 + 0.4*58.08) = 0.0363"
Rated MDMT = -320F

= 58.08*12.5 / (20,000*1.00 + 0.40*58.08) + 0
= 0.0363"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*1.00*0.5 / (12.5 - 0.40*0.5) - 0.08
= 812.93 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*1.00*0.5 / (12.5 - 0.40*0.5)
= 813.01 psi
L / Do = 3 / 25 = 0.1200
Do / t = 25 / 0.0343 = 728.8042

Pa = 4*B / (3*(Do / t))

= 4*8,199.12 / (3*(25 / 0.0343))
= 15 psi
172/509
ta = t + Corrosion = 0.0343 + 0 = 0.0343"
L / Do = 3 / 25 = 0.1200
Do / t = 25 / 0.5 = 50.0000

Pa = 4*B / (3*(Do / t))

= 4*14,862.14 / (3*(25 / 0.5))
= 396.32 psi
173/509
Bolted Cover #37

Component Bolted Cover
Attached To Flange #180
Normalized PWHT
No No No Yes No
Internal 58 248
-4
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 32.087"
Bolt Circle, BC 29.5"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 490.95 0
Corroded 490.95 0
Radiography
Category A joints Seamless No RT
Note: The quantity under the square root sign has been doubled per UG-39(d)
174/509
Results Summary
Governing condition gasket seating
Design thickness due to gasket seating 2.1807"
Rated MDMT -155F
UCS-66 Material Toughness Requirements

Stress ratio per UCS-66(b)(1)(b) = 58.08 / 177.77 = 0.3267
Stress ratio 0.35, MDMT per UCS-66(b)(3) = -155F
Figure UG-34 Diameter
d = BC - 2*hG
= 29.5 - 2*2.5625
= 24.375 in
Design thickness, (at 248 F) UG-34 (c)(2), flange operating
t = d*Sqr(2*(C*P / (S*E) + 1.9*W*hG / (S*E*d3))) + Corrosion

= 24.375*Sqr(2*(0.3*58.08 / (20,000*1) + 1.9*30,978.82*2.5625 / (20,000*1*24.3753))) + 0
= 1.2861 in
Design thickness, (at 77 F) UG-34 (c)(2), gasket seating
t = d*Sqr(2*1.9*W*hG / (S*E*d3)) + Corrosion

= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753)) + 0
= 2.1807 in
Maximum allowable working pressure, (at 248 F )
P = (S*E / (2*C))*(t / d)2 - 1.9*W*hG / (d3*C) - Ps

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2 - 1.9*94,816.81*2.5625 / (24.3753*0.3) - 0.0812
= 177.69 psi
Maximum allowable pressure, (At 77 F )
P = (S*E / (2*C))*(t / d)2 - 1.9*W*hG / (d3*C)

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2 - 1.9*94,816.81*2.5625 / (24.3753*0.3)
= 177.77 psi
Design thickness for external pressure, (at 248 F) U-2(g)
175/509
t = d*Sqr(2*C*Pa / (S*E)) + Corrosion
= 24.375*Sqr(2*0.3*15 / (20,000*1)) + 0
= 0.5171 in
Maximum allowable external pressure, (At 248 F ) U-2(g)
Pa = (S*E / (2*C))*(t / d)2

= (20,000*1 / (2*0.3))*(2.25 / 24.375)2
= 284.02 psi
176/509
GW CONNECTION (N3.1)

Orientation 270
Nozzle
Access opening No
Welds
1
177/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*1.0335 / (17,000*1 - 0.6*58.08) = 0.0035"
Rated MDMT = -320F
178/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*1.0335 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
179/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 58.0812*1.0335 / (17,000*1 - 0.6*58.0812) + 0
= 0.0035 in

= max[ 0.0035 , 0 ]
= 0.0035 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0035 , 0.1348 ]
= 0.1348 in
180/509
181/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
182/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*1.0335 / (17,000*1 - 0.6*115.2258) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
183/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
184/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*1.0335 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.006 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
185/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*1.0335 / (17,000*1 - 0.6*115.1446) + 0
= 0.007 in

= max[ 0.007 , 0 ]
= 0.007 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
186/509
= max[ 0.007 , 0.1348 ]
= 0.1348 in
187/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
188/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0116 in

= max[ 0.0116 , 0 ]
= 0.0116 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1348 , 2.1807 ]
= 0.1348 in
= max[ 0.0116 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0116 = 204.3113

Pa = 4*B / (3*(Do / t))

= 4*2,298.6 / (3*(2.375 / 0.0116))
= 15 psi
ta = t + Corrosion = 0.0116 + 0 = 0.0116"
189/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1348 0.1348


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (2.25 - 0))
= 3.4375 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
190/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0489 in

= max[ 0.0489 , 0 ]
= 0.0489 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1348 , 2.25 ]
= 0.1348 in
= max[ 0.0489 , 0.1348 ]
= 0.1348 in
L / Do = 6 / 2.375 = 2.5263
Do / t = 2.375 / 0.0489 = 48.5482

Pa = 4*B / (3*(Do / t))

= 4*10,341.55 / (3*(2.375 / 0.0489))
= 284.02 psi
ta = t + Corrosion = 0.0489 + 0 = 0.0489"
191/509
LEVEL TRANSMITTER (N3.3)

Orientation 0
Nozzle
Access opening No
Projection available outside vessel, Lpr 3"
Welds
1
192/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*2.013 / (17,000*1 - 0.6*58.08) = 0.0069"
Rated MDMT = -320F
193/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*2.013 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.0059 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
194/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 58.0812*2.013 / (17,000*1 - 0.6*58.0812) + 0
= 0.0069 in

= max[ 0.0069 , 0 ]
= 0.0069 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.2074 , 2.1807 ]
= 0.2074 in
= max[ 0.0069 , 0.2074 ]
= 0.2074 in
195/509
196/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*2.013 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.0116 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
197/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 115.2258*2.013 / (17,000*1 - 0.6*115.2258) + 0
= 0.0137 in

= max[ 0.0137 , 0 ]
= 0.0137 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
198/509
= max[ 0.0137 , 0.2074 ]
= 0.2074 in
199/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*2.013 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.0116 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
200/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 115.1446*2.013 / (17,000*1 - 0.6*115.1446) + 0
= 0.0137 in

= max[ 0.0137 , 0 ]
= 0.0137 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
201/509
= max[ 0.0137 , 0.2074 ]
= 0.2074 in
202/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
203/509
t1 + t2 = 0.3625 >= 1.25*tmin
ta UG-28 = 0.0168 in

= max[ 0.0168 , 0 ]
= 0.0168 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.2074 , 2.1807 ]
= 0.2074 in
= max[ 0.0168 , 0.2074 ]
= 0.2074 in
L / Do = 6 / 4.5 = 1.3333
Do / t = 4.5 / 0.0168 = 267.8529

Pa = 4*B / (3*(Do / t))

= 4*3,013.38 / (3*(4.5 / 0.0168))
= 15 psi
ta = t + Corrosion = 0.0168 + 0 = 0.0168"
204/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
205/509
t1 + t2 = 0.3625 >= 1.25*tmin
ta UG-28 = 0.0831 in

= max[ 0.0831 , 0 ]
= 0.0831 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
= max[ 0.0831 , 0.2074 ]
= 0.2074 in
L / Do = 6 / 4.5 = 1.3333
Do / t = 4.5 / 0.0831 = 54.1317

Pa = 4*B / (3*(Do / t))

= 4*11,531.08 / (3*(4.5 / 0.0831))
= 284.03 psi
ta = t + Corrosion = 0.0831 + 0 = 0.0831"
206/509
Nozzle #18 (N3.5)

Orientation 185
Nozzle
Access opening No
Welds
1
207/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*2.013 / (17,000*1 - 0.6*58.08) = 0.0069"
Rated MDMT = -320F
208/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*2.013 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.0059 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
209/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 58.0812*2.013 / (17,000*1 - 0.6*58.0812) + 0
= 0.0069 in

= max[ 0.0069 , 0 ]
= 0.0069 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.2074 , 2.1807 ]
= 0.2074 in
= max[ 0.0069 , 0.2074 ]
= 0.2074 in
210/509
211/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*2.013 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.0116 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
212/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 115.2258*2.013 / (17,000*1 - 0.6*115.2258) + 0
= 0.0137 in

= max[ 0.0137 , 0 ]
= 0.0137 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
213/509
= max[ 0.0137 , 0.2074 ]
= 0.2074 in
214/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*2.013 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.0116 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
215/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
t1 + t2 = 0.3625 >= 1.25*tmin

= 115.1446*2.013 / (17,000*1 - 0.6*115.1446) + 0
= 0.0137 in

= max[ 0.0137 , 0 ]
= 0.0137 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
216/509
= max[ 0.0137 , 0.2074 ]
= 0.2074 in
217/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
218/509
t1 + t2 = 0.3625 >= 1.25*tmin
ta UG-28 = 0.0168 in

= max[ 0.0168 , 0 ]
= 0.0168 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.2074 , 2.1807 ]
= 0.2074 in
= max[ 0.0168 , 0.2074 ]
= 0.2074 in
L / Do = 6 / 4.5 = 1.3333
Do / t = 4.5 / 0.0168 = 267.8529

Pa = 4*B / (3*(Do / t))

= 4*3,013.38 / (3*(4.5 / 0.0168))
= 15 psi
ta = t + Corrosion = 0.0168 + 0 = 0.0168"
219/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.2074 0.2074


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(4.026, 2.013 + (0.237 - 0) + (2.25 - 0))
= 4.5 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.237 - 0) + 0)
= 0.5925 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
220/509
t1 + t2 = 0.3625 >= 1.25*tmin
ta UG-28 = 0.0831 in

= max[ 0.0831 , 0 ]
= 0.0831 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.2074 , 2.25 ]
= 0.2074 in
= max[ 0.0831 , 0.2074 ]
= 0.2074 in
L / Do = 6 / 4.5 = 1.3333
Do / t = 4.5 / 0.0831 = 54.1317

Pa = 4*B / (3*(Do / t))

= 4*11,531.08 / (3*(4.5 / 0.0831))
= 284.03 psi
ta = t + Corrosion = 0.0831 + 0 = 0.0831"
221/509
PRESSURE TRANSMITTER (N3.4)

Orientation 90
Nozzle
Access opening No
Welds
1
222/509
SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.08*0.5245 / (17,000*1 - 0.6*58.08) = 0.0018"
Rated MDMT = -320F
223/509

(in2) Summary (in)
The nozzle passes
For P = 58.08 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.0812*0.5245 / ((17,000 / 0.85)*1 - 0.6*58.0812)
= 0.0015 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
= 0.785*24.3752*58 + 2*0.2188*3.14*24.375*2*58
= 30,935.5 lbf
224/509
24.375*Sqr(2*(0.3*58.0812 / (20,000*1) + 1.9*30,935.5*2.5625 /
=
(20,000*1*24.3753)))
= 1.2858 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*238,068.22*2.5625 / (20,000*1*24.3753))
= 2.1807 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 58.0812*0.5245 / (17,000*1 - 0.6*58.0812) + 0
= 0.0018 in

= max[ 0.0018 , 0 ]
= 0.0018 in
tb1 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1164 , 2.1807 ]
= 0.1164 in
= max[ 0.0018 , 0.1164 ]
= 0.1164 in
225/509
226/509

(in2) Summary (in)
The nozzle passes
For P = 115.23 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.2258*0.5245 / ((17,000 / 0.85)*1 - 0.6*115.2258)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
227/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.2258 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8112 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.2258*0.5245 / (17,000*1 - 0.6*115.2258) + 0
= 0.0036 in

= max[ 0.0036 , 0 ]
= 0.0036 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
228/509
= max[ 0.0036 , 0.1164 ]
= 0.1164 in
229/509

(in2) Summary (in)
The nozzle passes
For P = 115.14 psi @ 77 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
trn = P*Rn / (Sn*E - 0.6*P)

= 115.1446*0.5245 / ((17,000 / 0.85)*1 - 0.6*115.1446)
= 0.003 in
flange.
W = 0.785*G2*P + 2*b*3.14*G*m*P
230/509
= 0.785*24.3752*115.1446 + 2*0.2188*3.14*24.375*2*115.1446
= 61,414.75 lbf

24.375*Sqr(2*(0.3*115.1446 / (20,000*1) + 1.9*61,414.75*2.5625 /
=
(20,000*1*24.3753)))
= 1.8108 in
Gasket seating
tr = d*Sqr(2*1.9*W*hG / (S*E*d3))
= 24.375*Sqr(2*1.9*253,448.08*2.5625 / (20,000*1*24.3753))
= 2.25 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
t1 + t2 = 0.2562 >= 1.25*tmin

= 115.1446*0.5245 / (17,000*1 - 0.6*115.1446) + 0
= 0.0036 in

= max[ 0.0036 , 0 ]
= 0.0036 in
tb1 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
231/509
= max[ 0.0036 , 0.1164 ]
= 0.1164 in
232/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
233/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0082 in

= max[ 0.0082 , 0 ]
= 0.0082 in
tb2 = 2.1807 in

= max[ 2.1807 , 0.0625 ]
= 2.1807 in

= min[ 0.1164 , 2.1807 ]
= 0.1164 in
= max[ 0.0082 , 0.1164 ]
= 0.1164 in
L / Do = 6 / 1.315 = 4.5627
Do / t = 1.315 / 0.0082 = 159.7109

Pa = 4*B / (3*(Do / t))

= 4*1,796.83 / (3*(1.315 / 0.0082))
= 15 psi
ta = t + Corrosion = 0.0082 + 0 = 0.0082"
234/509

(in2) Summary (in)
The nozzle passes
For Pe = 284.02 psi @ 248 F
UG-45
A A A

0.1164 0.1164


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.049, 0.5245 + (0.133 - 0) + (2.25 - 0))
= 2.9075 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(2.25 - 0), 2.5*(0.133 - 0) + 0)
= 0.3325 in
UW-16(d) Weld Check

t1(actual) = 0.7*Leg = 0.7*0.1875 = 0.1312 in
235/509
t1 + t2 = 0.2562 >= 1.25*tmin
ta UG-28 = 0.0309 in

= max[ 0.0309 , 0 ]
= 0.0309 in
tb2 = 2.25 in

= max[ 2.25 , 0.0625 ]
= 2.25 in

= min[ 0.1164 , 2.25 ]
= 0.1164 in
= max[ 0.0309 , 0.1164 ]
= 0.1164 in
L / Do = 6 / 1.315 = 4.5627
Do / t = 1.315 / 0.0309 = 42.5636

Pa = 4*B / (3*(Do / t))

= 4*9,066.84 / (3*(1.315 / 0.0309))
= 284.02 psi
ta = t + Corrosion = 0.0309 + 0 = 0.0309"
236/509
HXD FEED (N12)

Located on TOP HEAD
Orientation 110
Nozzle
Access opening No
Welds
237/509
1

SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included Yes
Rated MDMT -320F
Liquid static head 0.08 psi
PWHT performed Yes
Impact Tested No
Gasket
Flexitallic Spiral Wound CGI 316L
Description
S.S.
Notes

tr = 58.42*1.0335 / (17,000*1 - 0.6*58.42) = 0.0036"
Rated MDMT = -320F
238/509

(in2) Summary (in)
The nozzle passes
For P = 58.42 psi @ 248 F
UG-45
A A A

0.1348 0.1348
calculations per UG-36(c)(3)(a)

The nozzle is exempt from weld strength calculations per UW-15(b)(2)

throat size (in) throat size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1628, 1.0814 + (0.154 - 0) + (0.39 - 0))
= 2.1628 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*1.0335 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.003 in
Required thickness tr from UG-37(a)(c)
tr = P*K1*Do / (2*S*E + 0.8*P)

= 58.4194*0.9*144 / (2*20,000*1 + 0.8*58.4194)
= 0.1891 in
Required thickness tr per Interpretation VIII-1-07-50
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"
239/509
This opening does not require reinforcement per UG-36(c)(3)(a)
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or tn or t = 0.154 in

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
The fillet weld size is satisfactory.
Weld strength calculations are not required for this detail which conforms to Fig. UW-16.1, sketch (c-e).

= 58.4194*1.0335 / (17,000*1 - 0.6*58.4194) + 0
= 0.0036 in

= max[ 0.0036 , 0 ]
= 0.0036 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
= 0.2098 in

= min[ 0.1348 , 0.2098 ]
= 0.1348 in
= max[ 0.0036 , 0.1348 ]
= 0.1348 in
240/509

(in2) Summary (in)
The nozzle passes
For P = 120.66 psi @ 248 F
UG-45
A A A

0.1348 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1628, 1.0814 + (0.154 - 0) + (0.39 - 0))
= 2.1628 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6555*1.0335 / ((17,000 / 0.85)*1 - 0.6*120.6555)
= 0.0063 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6555*0.9*144 / (2*20,000*1 + 0.8*120.6555)
= 0.39 in
241/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*1 + 2*120.66*(1 - 0.1))
= 0.432"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 120.6555*1.0335 / (17,000*1 - 0.6*120.6555) + 0
= 0.0074 in

= max[ 0.0074 , 0 ]
= 0.0074 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.1348 , 0.432 ]
= 0.1348 in
= max[ 0.0074 , 0.1348 ]
= 0.1348 in
242/509

(in2) Summary (in)
The nozzle passes
For P = 120.65 psi @ 77 F
UG-45
A A A

0.1348 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1628, 1.0814 + (0.154 - 0) + (0.39 - 0))
= 2.1628 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6533*1.0335 / ((17,000 / 0.85)*1 - 0.6*120.6533)
= 0.0063 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
243/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*1 + 2*120.65*(1 - 0.1))
= 0.432"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 120.6533*1.0335 / (17,000*1 - 0.6*120.6533) + 0
= 0.0074 in

= max[ 0.0074 , 0 ]
= 0.0074 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.1348 , 0.432 ]
= 0.1348 in
= max[ 0.0074 , 0.1348 ]
= 0.1348 in
244/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.0625 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1627, 1.0814 + (0.154 - 0) + (0.39 - 0))
= 2.1627 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
245/509
ta UG-28 = 0.016 in

= max[ 0.016 , 0 ]
= 0.016 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.1348 , 0.0625 ]
= 0.0625 in
= max[ 0.016 , 0.0625 ]
= 0.0625 in
L / Do = 12.4741 / 2.375 = 5.2522

Do / t = 2.375 / 0.016 = 148.8416

Pa = 4*B / (3*(Do / t))

= 4*1,674.52 / (3*(2.375 / 0.016))
= 15 psi
ta = t + Corrosion = 0.016 + 0 = 0.016"
246/509

(in2) Summary (in)
The nozzle passes
For Pe = 15.23 psi @ 248 F
UG-45
A A A

0.0625 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.1627, 1.0814 + (0.154 - 0) + (0.39 - 0))
= 2.1627 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
247/509
ta UG-28 = 0.016 in

= max[ 0.016 , 0 ]
= 0.016 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.1348 , 0.0625 ]
= 0.0625 in
= max[ 0.016 , 0.0625 ]
= 0.0625 in
L / Do = 12.4741 / 2.375 = 5.2522

Do / t = 2.375 / 0.016 = 148.0282

Pa = 4*B / (3*(Do / t))

= 4*1,691.11 / (3*(2.375 / 0.016))
= 15.23 psi
ta = t + Corrosion = 0.016 + 0 = 0.016"
248/509
HXR FEED (N13)

Located on TOP HEAD
Orientation 130
Nozzle
Access opening No
Reinforcing Pad
249/509
Thickness, te 0.5"
Is split No
Welds
1

SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.42*1.534 / (17,000*1 - 0.6*58.42) = 0.0053"
Rated MDMT = -320F
250/509
251/509
UG-45
UG-37 Area Calculation Summary
Summary
(in2)
(in)
The nozzle
For P = 58.42 psi @ 248 F
passes UG-45
A A A

0.189 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*1.534 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.0045 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 58.4194*0.9*144 / (2*20,000*1 + 0.8*58.4194)
= 0.1891 in
252/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 58.4194*1.534 / (17,000*1 - 0.6*58.4194) + 0
= 0.0053 in

= max[ 0.0053 , 0 ]
= 0.0053 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
= 0.2098 in

= min[ 0.189 , 0.2098 ]
= 0.189 in
= max[ 0.0053 , 0.189 ]
= 0.189 in
253/509
UG-45
UG-37 Area Calculation Summary (in2) Summary
(in)
For P = 120.66 psi @ 248 F The nozzle
The opening is adequately reinforced passes UG-45
A A A
1.2772 1.776 0.0001 0.3426 -- 1.3802 0.0531 0.189 0.189

25,541.84 35,517 50,108.8 10,778.16 83,865.99 38,381.16 68,582.63

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6555*1.534 / ((17,000 / 0.85)*1 - 0.6*120.6555)
= 0.0093 in
254/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6555*0.9*144 / (2*20,000*1 + 0.8*120.6555)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*1 + 2*120.66*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.2102*0.39*1 + 2*0.216*0.39*1*(1 - 0.85)
= 1.2772 in2

= 3.2102*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0093)*0.85*0.39
= 0.3426 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0093)*(2.5*0.216 + 0.5)*0.85
= 0.3654 in2
255/509
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
(Part of the weld is outside of the limits)
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4204 - 3.6601)*0.5*1
= 1.3802 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.3426 + 0.0531 + 0 + 1.3802
= 1.776 in2

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 120.6555*1.534 / (17,000*1 - 0.6*120.6555) + 0
= 0.0109 in

= max[ 0.0109 , 0 ]
= 0.0109 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
256/509
= 0.432 in

= min[ 0.189 , 0.432 ]
= 0.189 in
= max[ 0.0109 , 0.189 ]
= 0.189 in


( / 2)*Nozzle OD*Leg*Si = ( / 2)*3.5*0.25*8,330 = 11,449.14 lbf

( / 2)*Pad OD*Leg*So = ( / 2)*7.6601*0.3125*9,800 = 36,849.4 lbf


( / 2)*Nozzle OD*tw*Sg = ( / 2)*3.5*0.39*14,800 = 31,733.23 lbf

W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.2772 - 0.0001 + 2*0.216*0.85*(1*0.39 - 1*0.39))*20,000
= 25,541.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.3426 + 1.3802 + 0.0531 + 0)*20,000
= 35,517 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 0.0531 + 0 + 2*0.216*0.39*0.85)*20,000
257/509
= 10,778.16 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 1.3802 + 0.0531 + 0 + 0 + 2*0.216*0.39*0.85)*20,000
= 38,381.16 lbf

Path 1-1 through (2) & (3) = 36,849.4 + 13,259.4 = 50,108.8 lbf

Path 2-2 through (1), (4), (6) = 11,449.14 + 31,733.23 + 40,683.62 = 83,865.99 lbf

Path 3-3 through (2), (4) = 36,849.4 + 31,733.23 = 68,582.63 lbf
258/509
UG-45
(in)
A A A
1.2772 1.776 0.0001 0.3426 -- 1.3802 0.0531 0.189 0.189

25,541.84 35,517 50,108.8 10,778.16 83,865.99 38,381.16 68,582.63

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6533*1.534 / ((17,000 / 0.85)*1 - 0.6*120.6533)
= 0.0093 in
259/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*1 + 2*120.65*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.2102*0.39*1 + 2*0.216*0.39*1*(1 - 0.85)
= 1.2772 in2

= 3.2102*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0093)*0.85*0.39
= 0.3426 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0093)*(2.5*0.216 + 0.5)*0.85
= 0.3654 in2
260/509
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4204 - 3.6601)*0.5*1
= 1.3802 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.3426 + 0.0531 + 0 + 1.3802
= 1.776 in2

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 120.6533*1.534 / (17,000*1 - 0.6*120.6533) + 0
= 0.0109 in

= max[ 0.0109 , 0 ]
= 0.0109 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
261/509
= 0.432 in

= min[ 0.189 , 0.432 ]
= 0.189 in
= max[ 0.0109 , 0.189 ]
= 0.189 in



( / 2)*Pad OD*Leg*So = ( / 2)*7.6601*0.3125*9,800 = 36,849.4 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.2772 - 0.0001 + 2*0.216*0.85*(1*0.39 - 1*0.39))*20,000
= 25,541.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.3426 + 1.3802 + 0.0531 + 0)*20,000
= 35,517 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 0.0531 + 0 + 2*0.216*0.39*0.85)*20,000
262/509
= 10,778.16 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 1.3802 + 0.0531 + 0 + 0 + 2*0.216*0.39*0.85)*20,000
= 38,381.16 lbf

Path 1-1 through (2) & (3) = 36,849.4 + 13,259.4 = 50,108.8 lbf

Path 2-2 through (1), (4), (6) = 11,449.14 + 31,733.23 + 40,683.62 = 83,865.99 lbf

Path 3-3 through (2), (4) = 36,849.4 + 31,733.23 = 68,582.63 lbf
263/509
UG-45
Summary (in)
A A A
0.6337 1.768 0.0094 0.3254 -- 1.3801 0.0531 0.0625 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2101, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2101 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
264/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.2101*0.387*1 + 2*0.216*0.387*1*(1 - 0.85))
= 0.6337 in2

= 3.2101*(1*0.39 - 1*0.387) - 2*0.216*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0094 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.387) - 2*0.216*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0034 in2
= 5*(0.216 - 0.0197)*0.85*0.39
= 0.3254 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0197)*(2.5*0.216 + 0.5)*0.85
= 0.3471 in2
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4202 - 3.6601)*0.5*1
= 1.3801 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0094 + 0.3254 + 0.0531 + 0 + 1.3801
= 1.768 in2
265/509

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ta UG-28 = 0.0197 in

= max[ 0.0197 , 0 ]
= 0.0197 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.189 , 0.0625 ]
= 0.0625 in
= max[ 0.0197 , 0.0625 ]
= 0.0625 in
L / Do = 12.6561 / 3.5 = 3.6160

Do / t = 3.5 / 0.0197 = 177.7213

266/509
Pa = 4*B / (3*(Do / t))
= 4*1,999.35 / (3*(3.5 / 0.0197))
= 15 psi
ta = t + Corrosion = 0.0197 + 0 = 0.0197"
267/509
UG-45
Summary (in)
A A A
0.6386 1.7584 -- 0.3252 -- 1.3801 0.0531 0.0625 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2101, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2101 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
268/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.2101*0.39*1 + 2*0.216*0.39*1*(1 - 0.85))
= 0.6386 in2
A1 = larger of the following= 0 in2

= 3.2101*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0198)*0.85*0.39
= 0.3252 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0198)*(2.5*0.216 + 0.5)*0.85
= 0.3469 in2
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4202 - 3.6601)*0.5*1
= 1.3801 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0.3252 + 0.0531 + 0 + 1.3801
= 1.7584 in2
269/509

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ta UG-28 = 0.0198 in

= max[ 0.0198 , 0 ]
= 0.0198 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.189 , 0.0625 ]
= 0.0625 in
= max[ 0.0198 , 0.0625 ]
= 0.0625 in
L / Do = 12.6561 / 3.5 = 3.6160

Do / t = 3.5 / 0.0198 = 176.6408

270/509
Pa = 4*B / (3*(Do / t))
= 4*2,017.96 / (3*(3.5 / 0.0198))
= 15.23 psi
ta = t + Corrosion = 0.0198 + 0 = 0.0198"
271/509
HXR RECYCLE (N6)

Located on TOP HEAD
Orientation 330
Nozzle
Access opening No
Reinforcing Pad
272/509
Thickness, te 0.5"
Is split No
Welds
1

SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Gasket
Flexitallic Spiral Wound CGI 316L
Description
S.S.
Notes

tr = 58.42*1.534 / (17,000*1 - 0.6*58.42) = 0.0053"
Rated MDMT = -320F
273/509
274/509
UG-45
Summary
(in2)
(in)
The nozzle
For P = 58.42 psi @ 248 F
passes UG-45
A A A

0.189 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*1.534 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.0045 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 58.4194*0.9*144 / (2*20,000*1 + 0.8*58.4194)
= 0.1891 in
275/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 58.4194*1.534 / (17,000*1 - 0.6*58.4194) + 0
= 0.0053 in

= max[ 0.0053 , 0 ]
= 0.0053 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
= 0.2098 in

= min[ 0.189 , 0.2098 ]
= 0.189 in
= max[ 0.0053 , 0.189 ]
= 0.189 in
276/509
UG-45
(in)
A A A
1.2772 1.776 0.0001 0.3426 -- 1.3802 0.0531 0.189 0.189

25,541.84 35,517 50,108.8 10,778.16 83,865.99 38,381.16 68,582.63

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6555*1.534 / ((17,000 / 0.85)*1 - 0.6*120.6555)
= 0.0093 in
277/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6555*0.9*144 / (2*20,000*1 + 0.8*120.6555)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*1 + 2*120.66*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.2102*0.39*1 + 2*0.216*0.39*1*(1 - 0.85)
= 1.2772 in2

= 3.2102*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0093)*0.85*0.39
= 0.3426 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0093)*(2.5*0.216 + 0.5)*0.85
= 0.3654 in2
278/509
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4204 - 3.6601)*0.5*1
= 1.3802 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.3426 + 0.0531 + 0 + 1.3802
= 1.776 in2

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 120.6555*1.534 / (17,000*1 - 0.6*120.6555) + 0
= 0.0109 in

= max[ 0.0109 , 0 ]
= 0.0109 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
279/509
= 0.432 in

= min[ 0.189 , 0.432 ]
= 0.189 in
= max[ 0.0109 , 0.189 ]
= 0.189 in



( / 2)*Pad OD*Leg*So = ( / 2)*7.6601*0.3125*9,800 = 36,849.4 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.2772 - 0.0001 + 2*0.216*0.85*(1*0.39 - 1*0.39))*20,000
= 25,541.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.3426 + 1.3802 + 0.0531 + 0)*20,000
= 35,517 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 0.0531 + 0 + 2*0.216*0.39*0.85)*20,000
280/509
= 10,778.16 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 1.3802 + 0.0531 + 0 + 0 + 2*0.216*0.39*0.85)*20,000
= 38,381.16 lbf

Path 1-1 through (2) & (3) = 36,849.4 + 13,259.4 = 50,108.8 lbf

Path 2-2 through (1), (4), (6) = 11,449.14 + 31,733.23 + 40,683.62 = 83,865.99 lbf

Path 3-3 through (2), (4) = 36,849.4 + 31,733.23 = 68,582.63 lbf
281/509
UG-45
(in)
A A A
1.2772 1.776 0.0001 0.3426 -- 1.3802 0.0531 0.189 0.189

25,541.84 35,517 50,108.8 10,778.16 83,865.99 38,381.16 68,582.63

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2102, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2102 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6533*1.534 / ((17,000 / 0.85)*1 - 0.6*120.6533)
= 0.0093 in
282/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*1 + 2*120.65*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 3.2102*0.39*1 + 2*0.216*0.39*1*(1 - 0.85)
= 1.2772 in2

= 3.2102*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0093)*0.85*0.39
= 0.3426 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0093)*(2.5*0.216 + 0.5)*0.85
= 0.3654 in2
283/509
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4204 - 3.6601)*0.5*1
= 1.3802 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.3426 + 0.0531 + 0 + 1.3802
= 1.776 in2

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in

= 120.6533*1.534 / (17,000*1 - 0.6*120.6533) + 0
= 0.0109 in

= max[ 0.0109 , 0 ]
= 0.0109 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
284/509
= 0.432 in

= min[ 0.189 , 0.432 ]
= 0.189 in
= max[ 0.0109 , 0.189 ]
= 0.189 in



( / 2)*Pad OD*Leg*So = ( / 2)*7.6601*0.3125*9,800 = 36,849.4 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.2772 - 0.0001 + 2*0.216*0.85*(1*0.39 - 1*0.39))*20,000
= 25,541.84 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.3426 + 1.3802 + 0.0531 + 0)*20,000
= 35,517 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 0.0531 + 0 + 2*0.216*0.39*0.85)*20,000
285/509
= 10,778.16 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.3426 + 0 + 1.3802 + 0.0531 + 0 + 0 + 2*0.216*0.39*0.85)*20,000
= 38,381.16 lbf

Path 1-1 through (2) & (3) = 36,849.4 + 13,259.4 = 50,108.8 lbf

Path 2-2 through (1), (4), (6) = 11,449.14 + 31,733.23 + 40,683.62 = 83,865.99 lbf

Path 3-3 through (2), (4) = 36,849.4 + 31,733.23 = 68,582.63 lbf
286/509
UG-45
Summary (in)
A A A
0.6337 1.768 0.0094 0.3254 -- 1.3801 0.0531 0.0625 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2101, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2101 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
287/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.2101*0.387*1 + 2*0.216*0.387*1*(1 - 0.85))
= 0.6337 in2

= 3.2101*(1*0.39 - 1*0.387) - 2*0.216*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0094 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.387) - 2*0.216*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0034 in2
= 5*(0.216 - 0.0197)*0.85*0.39
= 0.3254 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0197)*(2.5*0.216 + 0.5)*0.85
= 0.3471 in2
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4202 - 3.6601)*0.5*1
= 1.3801 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0094 + 0.3254 + 0.0531 + 0 + 1.3801
= 1.768 in2
288/509

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ta UG-28 = 0.0197 in

= max[ 0.0197 , 0 ]
= 0.0197 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.189 , 0.0625 ]
= 0.0625 in
= max[ 0.0197 , 0.0625 ]
= 0.0625 in
L / Do = 12.6561 / 3.5 = 3.6160

Do / t = 3.5 / 0.0197 = 177.7213

289/509
Pa = 4*B / (3*(Do / t))
= 4*1,999.35 / (3*(3.5 / 0.0197))
= 15 psi
ta = t + Corrosion = 0.0197 + 0 = 0.0197"
290/509
UG-45
Summary (in)
A A A
0.6386 1.7584 -- 0.3252 -- 1.3801 0.0531 0.0625 0.189


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(3.2101, 1.6051 + (0.216 - 0) + (0.39 - 0))
= 3.2101 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.216 - 0) + 0.5)
= 0.975 in
291/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(3.2101*0.39*1 + 2*0.216*0.39*1*(1 - 0.85))
= 0.6386 in2

= 3.2101*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2

= 2*(0.39 + 0.216)*(1*0.39 - 1*0.39) - 2*0.216*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.216 - 0.0198)*0.85*0.39
= 0.3252 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.216 - 0.0198)*(2.5*0.216 + 0.5)*0.85
= 0.3469 in2
A41 = Leg2*fr3
= 0.252*0.85
= 0.0531 in2
A42 = Leg2*fr4
= 02*1
= 0 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (6.4202 - 3.6601)*0.5*1
= 1.3801 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0.3252 + 0.0531 + 0 + 1.3801
= 1.7584 in2
292/509

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.3125 = 0.2188 in
ta UG-28 = 0.0198 in

= max[ 0.0198 , 0 ]
= 0.0198 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.189 , 0.0625 ]
= 0.0625 in
= max[ 0.0198 , 0.0625 ]
= 0.0625 in
L / Do = 12.6561 / 3.5 = 3.6160

Do / t = 3.5 / 0.0198 = 176.6408

293/509
Pa = 4*B / (3*(Do / t))
= 4*2,017.96 / (3*(3.5 / 0.0198))
= 15.23 psi
ta = t + Corrosion = 0.0198 + 0 = 0.0198"
294/509
PSV CONNECTION (N1)

Located on TOP HEAD
Orientation 0
Nozzle
Access opening No
Reinforcing Pad
295/509
Thickness, te 0.5"
Is split No
Welds
1

Bolt Material SA-193 B8 2 Bolt <= 3/4 (II-D p. 360, ln. 29)
Blind included No
Rated MDMT -320F
Consider External Loads on Flange MAWP Rating No
PWHT performed Yes
Impact Tested No
Gasket
Description Flexitallic Spiral Wound CGI 316L S.S.
Notes

External nozzle loadings per UG-22 govern the coincident ratio used.
Rated MDMT = -320F
296/509
297/509
UG-45
Summary (in)
A A A
1.2158 3.8527 1.2584 0.4493 -- 2 0.145 0.2098 0.245

1,061.09 51,886 80,315.08 14,030.8 110,521.46 55,598.8 90,230.67

size (in) size (in)
Nozzle to pad groove (Upper) 0.196 0.28 weld size is adequate
WRC 107
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(psi) (lbf) (lbf-in) (lbf) (lbf-in) (lbf) (lbf-in) Stress Stress stressed
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 58.42 1,618.62 29,030.4 1,618.62 29,030.4 1,618.62 29,030.4 31,132 60,000 11,615 30,000 No
Load case 1 (Hot Shut Down) 0 1,618.62 29,030.4 1,618.62 29,030.4 1,618.62 29,030.4 -29,333 60,000 -3,948 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.3468, 3.1734 + (0.28 - 0) + (0.39 - 0))
= 6.3468 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.28 - 0) + 0.5)
= 0.975 in
298/509
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*3.0325 / ((17,000 / 0.85)*1 - 0.6*58.4194)
= 0.0089 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 58.4194*0.9*144 / (2*20,000*1 + 0.8*58.4194)
= 0.1891 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.3468*0.1891*1 + 2*0.28*0.1891*1*(1 - 0.85)
= 1.2158 in2

= 6.3468*(1*0.39 - 1*0.1891) - 2*0.28*(1*0.39 - 1*0.1891)*(1 - 0.85)
= 1.2584 in2

= 2*(0.39 + 0.28)*(1*0.39 - 1*0.1891) - 2*0.28*(1*0.39 - 1*0.1891)*(1 - 0.85)
= 0.2524 in2
= 5*(0.28 - 0.0089)*0.85*0.39
299/509
= 0.4493 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.28 - 0.0089)*(2.5*0.28 + 0.5)*0.85
= 0.553 in2
A41 = Leg2*fr3
= 0.282*0.85
= 0.0666 in2
A42 = Leg2*fr4
= 0.282*1
= 0.0784 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (10.9288 - 6.9288)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.2584 + 0.4493 + 0.0666 + 0.0784 + 2
= 3.8527 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in
Upper groove: tmin = lesser of 0.75 or tn or te = 0.28 in

tw(min) = 0.7*tmin = 0.196 in
tw(actual) = 0.28 in
Lower groove: tmin = lesser of 0.75 or tn or t = 0.28 in

tw(min) = 0.7*tmin = 0.196 in
300/509

= 58.4194*3.0325 / (17,000*1 - 0.6*58.4194) + 0
= 0.0104 in
ta UG-22 = 0.0571 in

= max[ 0.0104 , 0.0571 ]
= 0.0571 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
= 0.2098 in

= min[ 0.245 , 0.2098 ]
= 0.2098 in
= max[ 0.0571 , 0.2098 ]
= 0.2098 in



( / 2)*Pad OD*Leg*So = ( / 2)*10.9288*0.28*9,800 = 47,106.03 lbf


301/509
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (1.2158 - 1.2584 + 2*0.28*0.85*(1*0.39 - 1*0.1891))*20,000
= 1,061.09 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4493 + 2 + 0.0666 + 0.0784)*20,000
= 51,886 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4493 + 0 + 0.0666 + 0 + 2*0.28*0.39*0.85)*20,000
= 14,030.8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4493 + 0 + 2 + 0.0666 + 0.0784 + 0 + 2*0.28*0.39*0.85)*20,000
= 55,598.8 lbf

Path 1-1 through (2) & (3) = 47,106.03 + 33,209.05 = 80,315.08 lbf

Path 2-2 through (1), (4), (6) = 24,272.18 + 43,124.64 + 43,124.64 = 110,521.46 lbf

Path 3-3 through (2), (4) = 47,106.03 + 43,124.64 = 90,230.67 lbf
302/509
WRC 107 Load case 1
Applied Loads
Radial load, Pr 1,618.62 lbf
Circumferential moment, M1 29,030.4 lbf-in
Circumferential shear, V2 1,618.62 lbf
Longitudinal moment, M2 29,030.4 lbf-in
Longitudinal shear, V1 1,618.62 lbf
Torsion moment, Mt 29,030.4 lbf-in
Internal pressure, P 58.42 psi
Mean dish radius, Rm 129.5385"
Local head thickness, T 0.39"
Design factor 3
Maximum stresses due to the applied loads at the pad edge (includes pressure)
U = ro / Sqr(Rm*T) = 5.3125 / Sqr(129.5385*0.39) = 0.747
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)
Local pressure stress = I*P*Ri / (2*T) =9,687 psi
Maximum combined stress (PL+Pb+Q) = 31,132 psi

Allowable combined stress (PL+Pb+Q) = 3*S = 60,000 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 11,615 psi

Allowable local primary membrane stress (PL) = 1.5*S = 30,000 psi
The maximum local primary membrane stress (PL) is within allowable limits.
303/509
Stresses at the pad edge per WRC Bulletin 107
Figure value Au Al Bu Bl Cu Cl Du Dl
SR-2* Nx*T / P 0.0949 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010
SR-2 Mx / P 0.0543 -3,467 3,467 -3,467 3,467 -3,467 3,467 -3,467 3,467
SR-3* Nx*T*(Rm*T)0.5 / M1 0.1094 0 0 0 0 -2,938 -2,938 2,938 2,938
SR-3 Mx*(Rm*T)0.5 / M1 0.1359 0 0 0 0 -21,896 21,896 21,896 -21,896
SR-3* Nx*T*(Rm*T)0.5 / M2 0.1094 -2,938 -2,938 2,938 2,938 0 0 0 0
SR-3 Mx*(Rm*T)0.5 / M2 0.1359 -21,896 21,896 21,896 -21,896 0 0 0 0
Pressure stress* 9,687 9,687 9,687 9,687 9,687 9,687 9,687 9,687
Total Ox stress -19,624 31,102 30,044 -6,814 -19,624 31,102 30,044 -6,814
Membrane O x stress* 5,739 5,739 11,615 11,615 5,739 5,739 11,615 11,615
SR-2* Ny*T / P 0.0286 -304 -304 -304 -304 -304 -304 -304 -304
SR-2 My / P 0.0166 -1,060 1,060 -1,060 1,060 -1,060 1,060 -1,060 1,060
SR-3* Ny*T*(Rm*T)0.5 / M1 0.0329 0 0 0 0 -883 -883 883 883
SR-3 My*(Rm*T)0.5 / M1 0.0415 0 0 0 0 -6,686 6,686 6,686 -6,686
SR-3* Ny*T*(Rm*T)0.5 / M2 0.0329 -883 -883 883 883 0 0 0 0
SR-3 My*(Rm*T)0.5 / M2 0.0415 -6,686 6,686 6,686 -6,686 0 0 0 0
Pressure stress* 9,687 9,687 9,687 9,687 9,687 9,687 9,687 9,687
Total Oy stress 754 16,246 15,892 4,640 754 16,246 15,892 4,640
Membrane O y stress* 8,500 8,500 10,266 10,266 8,500 8,500 10,266 10,266
Shear from M t 420 420 420 420 420 420 420 420
Shear from V 1 0 0 0 0 -249 -249 249 249
Shear from V 2 249 249 -249 -249 0 0 0 0
Total Shear stress 669 669 171 171 171 171 669 669
Combined stress
20,422 31,132 30,046 11,459 20,381 31,104 30,076 11,532
(PL+Pb+Q)
(1) * denotes primary stress.

(2) The nozzle is assumed to be a rigid (solid) attachment.
Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
U = ro / Sqr(Rm*T) = 3.3125 / Sqr(129.5385*0.89) = 0.309
Pressure stress intensity factor, I = 0.6168 (derived from Division 2 Part 4.5)


304/509
Stresses at the nozzle OD per WRC Bulletin 107
SR-2* Nx*T / P 0.1869 -382 -382 -382 -382 -382 -382 -382 -382
SR-2 Mx / P 0.1364 -1,672 1,672 -1,672 1,672 -1,672 1,672 -1,672 1,672
SR-3* Nx*T*(Rm*T)0.5 / M1 0.1655 0 0 0 0 -565 -565 565 565
SR-3 Mx*(Rm*T)0.5 / M1 0.4638 0 0 0 0 -9,499 9,499 9,499 -9,499
SR-3* Nx*T*(Rm*T)0.5 / M2 0.1655 -565 -565 565 565 0 0 0 0
SR-3 Mx*(Rm*T)0.5 / M2 0.4638 -9,499 9,499 9,499 -9,499 0 0 0 0
Pressure stress* 5,976 5,976 5,976 5,976 5,976 5,976 5,976 5,976
Total Ox stress -6,142 16,200 13,986 -1,668 -6,142 16,200 13,986 -1,668
SR-2* Ny*T / P 0.0557 -114 -114 -114 -114 -114 -114 -114 -114
SR-2 My / P 0.0411 -504 504 -504 504 -504 504 -504 504
SR-3* Ny*T*(Rm*T)0.5 / M1 0.0504 0 0 0 0 -172 -172 172 172
SR-3 My*(Rm*T)0.5 / M1 0.136 0 0 0 0 -2,785 2,785 2,785 -2,785
SR-3* Ny*T*(Rm*T)0.5 / M2 0.0504 -172 -172 172 172 0 0 0 0
SR-3 My*(Rm*T)0.5 / M2 0.136 -2,785 2,785 2,785 -2,785 0 0 0 0
Pressure stress* 5,976 5,976 5,976 5,976 5,976 5,976 5,976 5,976
Total Oy stress 2,401 8,979 8,315 3,753 2,401 8,979 8,315 3,753
Shear from M t 473 473 473 473 473 473 473 473
Shear from V 1 0 0 0 0 -175 -175 175 175
Shear from V 2 175 175 -175 -175 0 0 0 0
Combined stress
8,641 16,258 14,002 5,454 8,564 16,212 14,059 5,574
(PL+Pb+Q)

Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I

= 58.42*3.0325 / (2*0.245) - 1,618.62 / (*(3.31252 - 3.03252)) + 41,055.3*3.3125 / 28.1422
= 4,904 psi
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
loads is acceptable ( S = 17,000 psi)
Longitudinal stress in the nozzle wall due to external pressure + external loads
n (Pm) = ABS(P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) - M*Ro / I)

= ABS(-15*3.0325 / (2*0.245) - 1,618.62 / (*(3.31252 - 3.03252)) - 41,055.3*3.3125 / 28.1422)
= 5,215 psi
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to external pressure + external
Shear stress in the nozzle wall due to external loads
shear = (V12 + V22)0.5 / (*Ri*tn)

= (1,618.622 + 1,618.622)0.5 / (*3.0325*0.28)
305/509
= 858 psi
torsion = Mt / (2**Ri2*tn)
= 29,030.4 / (2**3.03252*0.28)
= 1,794 psi
total = shear + torsion

= 858 + 1,794
= 2,653 psi
UG-45: The total combined shear stress (2,653 psi) allowable (0.7*Sn = 0.7*17,000 = 11,900 psi)
306/509
UG-45
(in)
A A A
2.5079 2.5787 0.0001 0.4336 -- 2 0.145 0.245 0.245

50,155.86 51,572 80,315.08 13,716.8 110,521.46 55,284.8 90,230.67

size (in) size (in)
WRC 107
Max Allow
Max Allow
Local Local
P Pr M1 V2 M2 V1 Mt Comb Comb Over
Load Case Primary Primary
(psi) (lbf) (lbf-in) (lbf) (lbf-in) (lbf) (lbf-in) Stress Stress stressed
Stress Stress
(psi) (psi)
(psi) (psi)
Load case 1 120.66 1,618.62 29,030.4 1,618.62 29,030.4 1,618.62 29,030.4 41,453 60,000 21,936 30,000 No
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.3468, 3.1734 + (0.28 - 0) + (0.39 - 0))
= 6.3468 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.28 - 0) + 0.5)
307/509
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6555*3.0325 / ((17,000 / 0.85)*1 - 0.6*120.6555)
= 0.0184 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6555*0.9*144 / (2*20,000*1 + 0.8*120.6555)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*1 + 2*120.66*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.3468*0.39*1 + 2*0.28*0.39*1*(1 - 0.85)
= 2.5079 in2

= 6.3468*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.28)*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
308/509
= 5*(0.28 - 0.0184)*0.85*0.39
= 0.4336 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.28 - 0.0184)*(2.5*0.28 + 0.5)*0.85
= 0.5337 in2
A41 = Leg2*fr3
= 0.282*0.85
= 0.0666 in2
A42 = Leg2*fr4
= 0.282*1
= 0.0784 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (10.9288 - 6.9288)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.4336 + 0.0666 + 0.0784 + 2
= 2.5787 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.7*tmin = 0.196 in

tw(min) = 0.7*tmin = 0.196 in
309/509

= 120.6555*3.0325 / (17,000*1 - 0.6*120.6555) + 0
= 0.0216 in
ta UG-22 = 0.0601 in

= max[ 0.0216 , 0.0601 ]
= 0.0601 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.245 , 0.432 ]
= 0.245 in
= max[ 0.0601 , 0.245 ]
= 0.245 in



( / 2)*Pad OD*Leg*So = ( / 2)*10.9288*0.28*9,800 = 47,106.03 lbf


310/509
W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.5079 - 0.0001 + 2*0.28*0.85*(1*0.39 - 1*0.39))*20,000
= 50,155.86 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.4336 + 2 + 0.0666 + 0.0784)*20,000
= 51,572 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4336 + 0 + 0.0666 + 0 + 2*0.28*0.39*0.85)*20,000
= 13,716.8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4336 + 0 + 2 + 0.0666 + 0.0784 + 0 + 2*0.28*0.39*0.85)*20,000
= 55,284.8 lbf

Path 1-1 through (2) & (3) = 47,106.03 + 33,209.05 = 80,315.08 lbf

Path 2-2 through (1), (4), (6) = 24,272.18 + 43,124.64 + 43,124.64 = 110,521.46 lbf

Path 3-3 through (2), (4) = 47,106.03 + 43,124.64 = 90,230.67 lbf
311/509
WRC 107 Load case 1
Applied Loads
Radial load, Pr 1,618.62 lbf
Circumferential moment, M1 29,030.4 lbf-in
Circumferential shear, V2 1,618.62 lbf
Longitudinal moment, M2 29,030.4 lbf-in
Longitudinal shear, V1 1,618.62 lbf
Torsion moment, Mt 29,030.4 lbf-in
Mean dish radius, Rm 129.5385"
Local head thickness, T 0.39"
Design factor 3
U = ro / Sqr(Rm*T) = 5.3125 / Sqr(129.5385*0.39) = 0.747
Pressure stress intensity factor, I = 1 (derived from Division 2 Part 4.5)


312/509
SR-2* Nx*T / P 0.0949 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010 -1,010
SR-2 Mx / P 0.0543 -3,467 3,467 -3,467 3,467 -3,467 3,467 -3,467 3,467
SR-3* Nx*T*(Rm*T)0.5 / M1 0.1094 0 0 0 0 -2,938 -2,938 2,938 2,938
SR-3 Mx*(Rm*T)0.5 / M1 0.1359 0 0 0 0 -21,896 21,896 21,896 -21,896
SR-3* Nx*T*(Rm*T)0.5 / M2 0.1094 -2,938 -2,938 2,938 2,938 0 0 0 0
SR-3 Mx*(Rm*T)0.5 / M2 0.1359 -21,896 21,896 21,896 -21,896 0 0 0 0
Pressure stress* 20,008 20,008 20,008 20,008 20,008 20,008 20,008 20,008
Total Ox stress -9,303 41,423 40,365 3,507 -9,303 41,423 40,365 3,507
SR-2* Ny*T / P 0.0286 -304 -304 -304 -304 -304 -304 -304 -304
SR-2 My / P 0.0166 -1,060 1,060 -1,060 1,060 -1,060 1,060 -1,060 1,060
SR-3* Ny*T*(Rm*T)0.5 / M1 0.0329 0 0 0 0 -883 -883 883 883
SR-3 My*(Rm*T)0.5 / M1 0.0415 0 0 0 0 -6,686 6,686 6,686 -6,686
SR-3* Ny*T*(Rm*T)0.5 / M2 0.0329 -883 -883 883 883 0 0 0 0
SR-3 My*(Rm*T)0.5 / M2 0.0415 -6,686 6,686 6,686 -6,686 0 0 0 0
Pressure stress* 20,008 20,008 20,008 20,008 20,008 20,008 20,008 20,008
Total Oy stress 11,075 26,567 26,213 14,961 11,075 26,567 26,213 14,961
Shear from M t 420 420 420 420 420 420 420 420
Shear from V 1 0 0 0 0 -249 -249 249 249
Shear from V 2 249 249 -249 -249 0 0 0 0
Combined stress
20,422 41,453 40,367 14,964 20,381 41,425 40,397 15,000
(PL+Pb+Q)

Maximum stresses due to the applied loads at the nozzle OD (includes pressure)
U = ro / Sqr(Rm*T) = 3.3125 / Sqr(129.5385*0.89) = 0.309
Pressure stress intensity factor, I = 0.6168 (derived from Division 2 Part 4.5)


313/509
Stresses at the nozzle OD per WRC Bulletin 107
SR-2* Nx*T / P 0.1869 -382 -382 -382 -382 -382 -382 -382 -382
SR-2 Mx / P 0.1364 -1,672 1,672 -1,672 1,672 -1,672 1,672 -1,672 1,672
SR-3* Nx*T*(Rm*T)0.5 / M1 0.1655 0 0 0 0 -565 -565 565 565
SR-3 Mx*(Rm*T)0.5 / M1 0.4638 0 0 0 0 -9,499 9,499 9,499 -9,499
SR-3* Nx*T*(Rm*T)0.5 / M2 0.1655 -565 -565 565 565 0 0 0 0
SR-3 Mx*(Rm*T)0.5 / M2 0.4638 -9,499 9,499 9,499 -9,499 0 0 0 0
Pressure stress* 12,342 12,342 12,342 12,342 12,342 12,342 12,342 12,342
Total Ox stress 224 22,566 20,352 4,698 224 22,566 20,352 4,698
SR-2* Ny*T / P 0.0557 -114 -114 -114 -114 -114 -114 -114 -114
SR-2 My / P 0.0411 -504 504 -504 504 -504 504 -504 504
SR-3* Ny*T*(Rm*T)0.5 / M1 0.0504 0 0 0 0 -172 -172 172 172
SR-3 My*(Rm*T)0.5 / M1 0.136 0 0 0 0 -2,785 2,785 2,785 -2,785
SR-3* Ny*T*(Rm*T)0.5 / M2 0.0504 -172 -172 172 172 0 0 0 0
SR-3 My*(Rm*T)0.5 / M2 0.136 -2,785 2,785 2,785 -2,785 0 0 0 0
Pressure stress* 12,342 12,342 12,342 12,342 12,342 12,342 12,342 12,342
Total Oy stress 8,767 15,345 14,681 10,119 8,767 15,345 14,681 10,119
Shear from M t 473 473 473 473 473 473 473 473
Shear from V 1 0 0 0 0 -175 -175 175 175
Shear from V 2 175 175 -175 -175 0 0 0 0
Combined stress
8,816 22,624 20,368 10,135 8,777 22,578 20,425 10,195
(PL+Pb+Q)

Longitudinal stress in the nozzle wall due to internal pressure + external loads
n (Pm) = P*Ri / (2*tn) - Pr / (*(Ro2 - Ri2)) + M*Ro / I

= 120.66*3.0325 / (2*0.245) - 1,618.62 / (*(3.31252 - 3.03252)) + 41,055.3*3.3125 / 28.1422
= 5,289 psi
The average primary stress Pm (see Division 2 5.6.a.1) across the nozzle wall due to internal pressure + external
Shear stress in the nozzle wall due to external loads
shear = (V12 + V22)0.5 / (*Ri*tn)

= (1,618.622 + 1,618.622)0.5 / (*3.0325*0.28)
= 858 psi
torsion = Mt / (2**Ri2*tn)
= 29,030.4 / (2**3.03252*0.28)
= 1,794 psi
total = shear + torsion

= 858 + 1,794
= 2,653 psi
314/509
UG-45: The total combined shear stress (2,653 psi) allowable (0.7*Sn = 0.7*17,000 = 11,900 psi)
315/509
UG-45
(in)
A A A
2.5079 2.5787 0.0001 0.4336 -- 2 0.145 0.245 0.245

50,155.86 51,572 80,315.08 13,716.8 110,521.46 55,284.8 90,230.67

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.3468, 3.1734 + (0.28 - 0) + (0.39 - 0))
= 6.3468 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.28 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6533*3.0325 / ((17,000 / 0.85)*1 - 0.6*120.6533)
= 0.0184 in
316/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*1 + 2*120.65*(1 - 0.1))
= 0.432"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 6.3468*0.39*1 + 2*0.28*0.39*1*(1 - 0.85)
= 2.5079 in2

= 6.3468*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0.0001 in2

= 2*(0.39 + 0.28)*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.28 - 0.0184)*0.85*0.39
= 0.4336 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.28 - 0.0184)*(2.5*0.28 + 0.5)*0.85
= 0.5337 in2
317/509
A41 = Leg2*fr3
= 0.282*0.85
= 0.0666 in2
A42 = Leg2*fr4
= 0.282*1
= 0.0784 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (10.9288 - 6.9288)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0001 + 0.4336 + 0.0666 + 0.0784 + 2
= 2.5787 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.7*tmin = 0.196 in

tw(min) = 0.7*tmin = 0.196 in

= 120.6533*3.0325 / (17,000*1 - 0.6*120.6533) + 0
= 0.0216 in
ta UG-22 = 0.0601 in
318/509
= max[ 0.0216 , 0.0601 ]
= 0.0601 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.245 , 0.432 ]
= 0.245 in
= max[ 0.0601 , 0.245 ]
= 0.245 in



( / 2)*Pad OD*Leg*So = ( / 2)*10.9288*0.28*9,800 = 47,106.03 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.5079 - 0.0001 + 2*0.28*0.85*(1*0.39 - 1*0.39))*20,000
= 50,155.86 lbf
319/509
W1-1 = (A2 + A5 + A41 + A42)*Sv
= (0.4336 + 2 + 0.0666 + 0.0784)*20,000
= 51,572 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.4336 + 0 + 0.0666 + 0 + 2*0.28*0.39*0.85)*20,000
= 13,716.8 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.4336 + 0 + 2 + 0.0666 + 0.0784 + 0 + 2*0.28*0.39*0.85)*20,000
= 55,284.8 lbf

Path 1-1 through (2) & (3) = 47,106.03 + 33,209.05 = 80,315.08 lbf

Path 2-2 through (1), (4), (6) = 24,272.18 + 43,124.64 + 43,124.64 = 110,521.46 lbf

Path 3-3 through (2), (4) = 47,106.03 + 43,124.64 = 90,230.67 lbf
320/509
UG-45
Summary (in)
A A A
1.2444 2.5795 0.0187 0.4158 -- 2 0.145 0.0625 0.245


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.3465, 3.1733 + (0.28 - 0) + (0.39 - 0))
= 6.3465 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.28 - 0) + 0.5)
= 0.975 in
321/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(6.3465*0.387*1 + 2*0.28*0.387*1*(1 - 0.85))
= 1.2444 in2

= 6.3465*(1*0.39 - 1*0.387) - 2*0.28*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0187 in2

= 2*(0.39 + 0.28)*(1*0.39 - 1*0.387) - 2*0.28*(1*0.39 - 1*0.387)*(1 - 0.85)
= 0.0037 in2
= 5*(0.28 - 0.0291)*0.85*0.39
= 0.4158 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.28 - 0.0291)*(2.5*0.28 + 0.5)*0.85
= 0.5118 in2
A41 = Leg2*fr3
= 0.282*0.85
= 0.0666 in2
A42 = Leg2*fr4
= 0.282*1
= 0.0784 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (10.9288 - 6.9288)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0187 + 0.4158 + 0.0666 + 0.0784 + 2
322/509
= 2.5795 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.7*tmin = 0.196 in

tw(min) = 0.7*tmin = 0.196 in
ta UG-28 = 0.0291 in
ta UG-22 = 0.0584 in

= max[ 0.0291 , 0.0584 ]
= 0.0584 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.245 , 0.0625 ]
= 0.0625 in
= max[ 0.0584 , 0.0625 ]
= 0.0625 in
323/509
L / Do = 13.1816 / 6.625 = 1.9897

Do / t = 6.625 / 0.0291 = 227.4016

Pa = 4*B / (3*(Do / t))

= 4*2,558.23 / (3*(6.625 / 0.0291))
= 15 psi
ta = t + Corrosion = 0.0291 + 0 = 0.0291"
324/509
UG-45
Summary (in)
A A A
1.2539 2.5605 -- 0.4155 -- 2 0.145 0.0625 0.245


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(6.3465, 3.1733 + (0.28 - 0) + (0.39 - 0))
= 6.3465 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.28 - 0) + 0.5)
= 0.975 in
325/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(6.3465*0.39*1 + 2*0.28*0.39*1*(1 - 0.85))
= 1.2539 in2

= 6.3465*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2

= 2*(0.39 + 0.28)*(1*0.39 - 1*0.39) - 2*0.28*(1*0.39 - 1*0.39)*(1 - 0.85)
= 0 in2
= 5*(0.28 - 0.0293)*0.85*0.39
= 0.4155 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.28 - 0.0293)*(2.5*0.28 + 0.5)*0.85
= 0.5114 in2
A41 = Leg2*fr3
= 0.282*0.85
= 0.0666 in2
A42 = Leg2*fr4
= 0.282*1
= 0.0784 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (10.9288 - 6.9288)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0.4155 + 0.0666 + 0.0784 + 2
326/509
= 2.5605 in2
UW-16(d) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.28 = 0.196 in

tw(min) = 0.7*tmin = 0.196 in

tw(min) = 0.7*tmin = 0.196 in
ta UG-28 = 0.0293 in
ta UG-22 = 0.0584 in

= max[ 0.0293 , 0.0584 ]
= 0.0584 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.245 , 0.0625 ]
= 0.0625 in
= max[ 0.0584 , 0.0625 ]
= 0.0625 in
327/509
L / Do = 13.1816 / 6.625 = 1.9897

Do / t = 6.625 / 0.0293 = 226.0165

Pa = 4*B / (3*(Do / t))

= 4*2,582.01 / (3*(6.625 / 0.0293))
= 15.23 psi
ta = t + Corrosion = 0.0293 + 0 = 0.0293"
328/509
Vent (N4)

Located on TOP HEAD
Orientation 300
Nozzle
Access opening No
Material specification SA-213 TP316L Smls tube (II-D p. 74, ln. 7)
Inside diameter, new 12"
Tube nominal wall thickness 0.375"
Tube minimum wall thickness1 0.3281"
Reinforcing Pad
329/509
Thickness, te 0.5"
Is split No
Welds
1
Tube minimum thickness = nominal thickness times pipe tolerance factor of 0.875.

Bolt Material SA-193 B8 2 Bolt ( 3/4 < t <= 1) (II-D p. 360, ln. 27)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Notes

tr = 58.42*6 / (16,700*1 - 0.6*58.42) = 0.021"
Rated MDMT = -320F

330/509
UG-45
Summary (in)
A A A
2.3986 5.334 2.4996 0.5764 -- 2 0.258 0.2098 0.3281

496.29 56,688 185,318.54 18,760.75 288,210.45 61,572.75 215,704.17

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(12.5631, 6.2816 + (0.375 - 0) + (0.39 - 0))
= 12.5631 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 58.4194*6 / (16,700*1 - 0.6*58.4194)
= 0.021 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 58.4194*0.9*144 / (2*20,000*1 + 0.8*58.4194)
331/509
= 0.1891 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 58.42*144*1 / (2*20,000*1 + 2*58.42*(1 - 0.1))
= 0.2098"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12.5631*0.1891*1 + 2*0.375*0.1891*1*(1 - 0.835)
= 2.3986 in2

= 12.5631*(1*0.39 - 1*0.1891) - 2*0.375*(1*0.39 - 1*0.1891)*(1 - 0.835)
= 2.4996 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.1891) - 2*0.375*(1*0.39 - 1*0.1891)*(1 - 0.835)
= 0.2826 in2
= 5*(0.375 - 0.021)*0.835*0.39
= 0.5764 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.021)*(2.5*0.375 + 0.5)*0.835
= 0.8498 in2
A41 = Leg2*fr3
= 0.3752*0.835
= 0.1174 in2
332/509
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (17.3411 - 13.3411)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.4996 + 0.5764 + 0.1174 + 0.1406 + 2
= 5.334 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 58.4194*6 / (16,700*1 - 0.6*58.4194) + 0
= 0.021 in

= max[ 0.021 , 0 ]
= 0.021 in
tb1 = 0.2098 in

= max[ 0.2098 , 0.0625 ]
333/509
= 0.2098 in

= min[ 0.3281 , 0.2098 ]
= 0.2098 in
= max[ 0.021 , 0.2098 ]
= 0.2098 in



( / 2)*Pad OD*Leg*So = ( / 2)*17.3411*0.375*9,800 = 100,104.56 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (2.3986 - 2.4996 + 2*0.375*0.835*(1*0.39 - 1*0.1891))*20,000
= 496.29 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5764 + 2 + 0.1174 + 0.1406)*20,000
= 56,688 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.5764 + 0 + 0.1174 + 0 + 2*0.375*0.39*0.835)*20,000
334/509
= 18,760.75 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5764 + 0 + 2 + 0.1174 + 0.1406 + 0 + 2*0.375*0.39*0.835)*20,000
= 61,572.75 lbf
Load for path 1-1 lesser of W or W1-1 = 496.29 lbf

Path 1-1 through (2) & (3) = 100,104.56 + 85,213.98 = 185,318.54 lbf

Path 2-2 through (1), (4), (6) = 61,457.36 + 115,599.61 + 111,153.47 = 288,210.45 lbf

Path 3-3 through (2), (4) = 100,104.56 + 115,599.61 = 215,704.17 lbf
335/509
UG-45
Summary (in)
A A A
3.87 3.87 1.0568 0.5552 -- 2 0.258 0.3281 0.3281

57,328.06 56,264 185,318.54 18,336.75 288,210.45 61,148.75 215,704.17

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(12.5631, 6.2816 + (0.375 - 0) + (0.39 - 0))
= 12.5631 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 94.3256*6 / (16,700*1 - 0.6*94.3256)
= 0.034 in
336/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 94.3256*0.9*144 / (2*20,000*1 + 0.8*94.3256)
= 0.305 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 94.33*144*1 / (2*20,000*1 + 2*94.33*(1 - 0.1))
= 0.3381"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12.5631*0.305*1 + 2*0.375*0.305*1*(1 - 0.835)
= 3.87 in2

= 12.5631*(1*0.39 - 1*0.305) - 2*0.375*(1*0.39 - 1*0.305)*(1 - 0.835)
= 1.0568 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.305) - 2*0.375*(1*0.39 - 1*0.305)*(1 - 0.835)
= 0.1195 in2
= 5*(0.375 - 0.034)*0.835*0.39
= 0.5552 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.034)*(2.5*0.375 + 0.5)*0.835
= 0.8186 in2
337/509
A41 = Leg2*fr3
= 0.3752*0.835
= 0.1174 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (17.3411 - 13.3411)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.0568 + 0.5552 + 0.1174 + 0.1406 + 2
= 3.87 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 94.3256*6 / (16,700*1 - 0.6*94.3256) + 0
= 0.034 in

= max[ 0.034 , 0 ]
= 0.034 in
tb1 = 0.3381 in
338/509
= max[ 0.3381 , 0.0625 ]
= 0.3381 in

= min[ 0.3281 , 0.3381 ]
= 0.3281 in
= max[ 0.034 , 0.3281 ]
= 0.3281 in



( / 2)*Pad OD*Leg*So = ( / 2)*17.3411*0.375*9,800 = 100,104.56 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (3.87 - 1.0568 + 2*0.375*0.835*(1*0.39 - 1*0.305))*20,000
= 57,328.06 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5552 + 2 + 0.1174 + 0.1406)*20,000
= 56,264 lbf
339/509
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.5552 + 0 + 0.1174 + 0 + 2*0.375*0.39*0.835)*20,000
= 18,336.75 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5552 + 0 + 2 + 0.1174 + 0.1406 + 0 + 2*0.375*0.39*0.835)*20,000
= 61,148.75 lbf

Path 1-1 through (2) & (3) = 100,104.56 + 85,213.98 = 185,318.54 lbf

Path 2-2 through (1), (4), (6) = 61,457.36 + 115,599.61 + 111,153.47 = 288,210.45 lbf

Path 3-3 through (2), (4) = 100,104.56 + 115,599.61 = 215,704.17 lbf
340/509
UG-45
Summary (in)
A A A
3.8699 3.8702 1.057 0.5552 -- 2 0.258 0.3281 0.3281

57,321.65 56,264 185,318.54 18,336.75 288,210.45 61,148.75 215,704.17

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(12.5631, 6.2816 + (0.375 - 0) + (0.39 - 0))
= 12.5631 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
trn = P*Rn / (Sn*E - 0.6*P)

= 94.3234*6 / (16,700*1 - 0.6*94.3234)
= 0.034 in
341/509
tr = P*K1*Do / (2*S*E + 0.8*P)

= 94.3234*0.9*144 / (2*20,000*1 + 0.8*94.3234)
= 0.305 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 94.32*144*1 / (2*20,000*1 + 2*94.32*(1 - 0.1))
= 0.3381"
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 12.5631*0.305*1 + 2*0.375*0.305*1*(1 - 0.835)
= 3.8699 in2

= 12.5631*(1*0.39 - 1*0.305) - 2*0.375*(1*0.39 - 1*0.305)*(1 - 0.835)
= 1.057 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.305) - 2*0.375*(1*0.39 - 1*0.305)*(1 - 0.835)
= 0.1195 in2
= 5*(0.375 - 0.034)*0.835*0.39
= 0.5552 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.034)*(2.5*0.375 + 0.5)*0.835
= 0.8186 in2
342/509
A41 = Leg2*fr3
= 0.3752*0.835
= 0.1174 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (17.3411 - 13.3411)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 1.057 + 0.5552 + 0.1174 + 0.1406 + 2
= 3.8702 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 94.3234*6 / (16,700*1 - 0.6*94.3234) + 0
= 0.034 in

= max[ 0.034 , 0 ]
= 0.034 in
tb1 = 0.3381 in
343/509
= max[ 0.3381 , 0.0625 ]
= 0.3381 in

= min[ 0.3281 , 0.3381 ]
= 0.3281 in
= max[ 0.034 , 0.3281 ]
= 0.3281 in



( / 2)*Pad OD*Leg*So = ( / 2)*17.3411*0.375*9,800 = 100,104.56 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (3.8699 - 1.057 + 2*0.375*0.835*(1*0.39 - 1*0.305))*20,000
= 57,321.65 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.5552 + 2 + 0.1174 + 0.1406)*20,000
= 56,264 lbf
344/509
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.5552 + 0 + 0.1174 + 0 + 2*0.375*0.39*0.835)*20,000
= 18,336.75 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.5552 + 0 + 2 + 0.1174 + 0.1406 + 0 + 2*0.375*0.39*0.835)*20,000
= 61,148.75 lbf

Path 1-1 through (2) & (3) = 100,104.56 + 85,213.98 = 185,318.54 lbf

Path 2-2 through (1), (4), (6) = 61,457.36 + 115,599.61 + 111,153.47 = 288,210.45 lbf

Path 3-3 through (2), (4) = 100,104.56 + 115,599.61 = 215,704.17 lbf
345/509
UG-45
Summary (in)
A A A
2.4549 2.8278 0.0371 0.5327 -- 2 0.258 0.0625 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(12.5625, 6.2813 + (0.375 - 0) + (0.39 - 0))
= 12.5625 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
346/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(12.5625*0.387*1 + 2*0.375*0.387*1*(1 - 0.835))
= 2.4549 in2

= 12.5625*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.835)
= 0.0371 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.387) - 2*0.375*(1*0.39 - 1*0.387)*(1 - 0.835)
= 0.0042 in2
= 5*(0.375 - 0.0478)*0.835*0.39
= 0.5327 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0478)*(2.5*0.375 + 0.5)*0.835
= 0.7854 in2
A41 = Leg2*fr3
= 0.3752*0.835
= 0.1174 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (17.3411 - 13.3411)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0.0371 + 0.5327 + 0.1174 + 0.1406 + 2
= 2.8278 in2
347/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in
ta UG-28 = 0.0478 in

= max[ 0.0478 , 0 ]
= 0.0478 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0478 , 0.0625 ]
= 0.0625 in
348/509
L / Do = 17.3016 / 12.75 = 1.3570

Do / t = 12.75 / 0.0478 = 266.5424

Pa = 4*B / (3*(Do / t))

= 4*2,998.64 / (3*(12.75 / 0.0478))
= 15 psi
ta = t + Corrosion = 0.0478 + 0 = 0.0478"
349/509
UG-45
Summary (in)
A A A
2.4738 2.7902 -- 0.5322 -- 2 0.258 0.0625 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(12.5625, 6.2813 + (0.375 - 0) + (0.39 - 0))
= 12.5625 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.375 - 0) + 0.5)
= 0.975 in
350/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(12.5625*0.39*1 + 2*0.375*0.39*1*(1 - 0.835))
= 2.4738 in2

= 12.5625*(1*0.39 - 1*0.39) - 2*0.375*(1*0.39 - 1*0.39)*(1 - 0.835)
= 0 in2

= 2*(0.39 + 0.375)*(1*0.39 - 1*0.39) - 2*0.375*(1*0.39 - 1*0.39)*(1 - 0.835)
= 0 in2
= 5*(0.375 - 0.0481)*0.835*0.39
= 0.5322 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0481)*(2.5*0.375 + 0.5)*0.835
= 0.7847 in2
A41 = Leg2*fr3
= 0.3752*0.835
= 0.1174 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (17.3411 - 13.3411)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 0 + 0.5322 + 0.1174 + 0.1406 + 2
= 2.7902 in2
351/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.195 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in
ta UG-28 = 0.0481 in

= max[ 0.0481 , 0 ]
= 0.0481 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0481 , 0.0625 ]
= 0.0625 in
352/509
L / Do = 17.3016 / 12.75 = 1.3570

Do / t = 12.75 / 0.0481 = 264.8317

Pa = 4*B / (3*(Do / t))

= 4*3,025.51 / (3*(12.75 / 0.0481))
= 15.23 psi
ta = t + Corrosion = 0.0481 + 0 = 0.0481"
353/509
Cylinder #1

Component Cylinder
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Operating 3.47 128 0.75
Dimensions
Outer Diameter 144"
Length 80"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 5,229.5 5,562.12
Corroded 5,229.5 5,562.12
Radiography
Longitudinal seam Spot UW-11(b) Type 1
Top Circumferential
Spot UW-11(a)(5)(b) Type 1
seam
Spot UW-11(b) Type 1
seam
354/509
Results Summary
Rated MDMT -320 F


= 61.47*72 / (20,000*0.85 + 0.40*61.47) + 0
= 0.26"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*0.85*0.5 / (72 - 0.40*0.5) - 3.47
= 114.92 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.85*0.5 / (72 - 0.40*0.5)
= 118.38 psi
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4395 = 327.6474

Pa = 4*B / (3*(Do / t))

= 4*3,686.03 / (3*(144 / 0.4395))
= 15 psi
ta = t + Corrosion = 0.4395 + 0 = 0.4395"
355/509
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.5 = 288.0000

Pa = 4*B / (3*(Do / t))

= 4*4,400.33 / (3*(144 / 0.5))
= 20.37 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 71.75)*(1 - 71.75 / )
= 0.3484%
External Pressure + Weight + Wind Loading Check (Bergman, ASME paper 54-A-104)
Pv = W / (2**Rm) + M / (*Rm2)
= 11,185.3 / (2**71.75) + 88,460 / (*71.752)
= 30.2807 lb/in
= Pv / (Pe*Do)
= 30.2807 / (15*144)
= 0.014
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.014) / (72 - 1 + 1.7712)
= 1.0005
Ratio Pe * Pe MAEP
(1.0005 * 15 = 15.01) 20.37
Cylinder design thickness is satisfactory.
External Pressure + Weight + Seismic Loading Check (Bergman, ASME paper 54-A-104)
Pv = (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.09*11,185.3 / (2**71.75) + 835,467 / (*71.752)
= 78.7846 lb/in
= Pv / (Pe*Do)
= 78.7846 / (15*144)
= 0.0365
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.0365) / (72 - 1 + 1.7712)
= 1.0013
356/509
Ratio Pe * Pe MAEP
(1.0013 * 15 = 15.02) 20.37

Allowable
Req'd Thk Due
Stress Before
Increase ( psi)
(in)
St Sc
Wind 0.1011 0.1001

Seismic 0.1035 0.0977
Wind 0.1011 0.1001

Seismic 0.1035 0.0977
Wind 0.0009 0.0028

Seismic 0.0019 0.0074
Wind 0.0009 0.0028

Hot Shut Down, New 0 20,000 8,867 248 0
Seismic 0.0019 0.0074
Wind 0.0008 0.0027

Empty, Corroded 0 20,000 9,384 77 0
Seismic 0.0001 0.0037
Wind 0.0008 0.0027

Empty, New 0 20,000 9,384 77 0
Seismic 0.0001 0.0037
Wind 0.0513 0.0532

Vacuum -15 20,000 8,867 248 0
Seismic 0.0467 0.0578

0 20,000 8,867 248 0 Weight 0.0026 0.003

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi

ScHN = ScHC
= 8,867 psi

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 9,384 psi
S = 20,000 / 1.00 = 20,000 psi
357/509
ScCC = ScCN
= 9,384 psi

HA-2)
A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 88,460 / (*71.752*20,000*1.20*0.85)
= 0.0003"
= 0.60*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0007"
= 0.1016 + 0.0003 - (0.0007)
= 0.1011"
= 11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0012"
tc = |tmc + twc - tpc| (total, net tensile)
= |0.0003 + (0.0012) - (0.1016)|
= 0.1001"

= 2*20,000*1.20*0.85*(0.5 - 0.0003 + (0.0007)) / (71.5 - 0.40*(0.5 - 0.0003 + (0.0007)))
= 286.38 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 88,460 / (*71.752*20,000*1.20*0.85)
358/509
= 0.0003"
= 0.60*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0007"
= 0.1016 + 0.0003 - (0.0007)
= 0.1011"
= 11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0012"
= |0.0003 + (0.0012) - (0.1016)|
= 0.1001"

= 2*20,000*1.20*0.85*(0.5 - 0.0003 + (0.0007)) / (71.5 - 0.40*(0.5 - 0.0003 + (0.0007)))
= 286.38 psi
tp = 0" (Pressure)
= 88,460 / (*71.752*8,867.27*1.20)
= 0.0005"
= 0.60*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0014"
= |0 + 0.0005 - (0.0014)|
= 0.0009"
= 11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0023"
= 0.0005 + (0.0023) - (0)
= 0.0028"
tp = 0" (Pressure)
= 88,460 / (*71.752*8,867.27*1.20)
= 0.0005"
= 0.60*11,185.3 / (2**71.75*8,867.27*1.20)
359/509
= 0.0014"
= |0 + 0.0005 - (0.0014)|
= 0.0009"
= 11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0023"
= 0.0005 + (0.0023) - (0)
= 0.0028"
tp = 0" (Pressure)
= 88,460 / (*71.752*9,384.42*1.20)
= 0.0005"
= 0.60*11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0013"
= |0 + 0.0005 - (0.0013)|
= 0.0008"
= 11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0022"
= 0.0005 + (0.0022) - (0)
= 0.0027"
tp = 0" (Pressure)
= 88,460 / (*71.752*9,384.42*1.20)
= 0.0005"
= 0.60*11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0013"
= |0 + 0.0005 - (0.0013)|
= 0.0008"
= 11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0022"
360/509
= 0.0005 + (0.0022) - (0)
= 0.0027"

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 88,460 / (*71.752*8,867.27*1.20)
= 0.0005"
= 0.60*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0014"
= |-0.0504 + 0.0005 - (0.0014)|
= 0.0513"
= 11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0023"
= 0.0005 + (0.0023) - (-0.0504)
= 0.0532"

= 2*8,867.27*1.20*(0.5 - 0.0005 - 0.0023) / (71.5 - 0.40*(0.5 - 0.0005 - 0.0023))
= 148.39 psi
tp = 0" (Pressure)
= 29,624 / (*71.752*8,867.27*1.00)
= 0.0002"
= 11,185.3 / (2**71.75*8,867.27*1.00)
= 0.0028"
= |0 + 0.0002 - (0.0028)|
= 0.0026"
= 0.0002 + (0.0028) - (0)
= 0.003"
361/509

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 835,467 / (*71.752*20,000*1.20*0.85)
= 0.0025"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0.1016 + 0.0025 - (0.0006)
= 0.1035"
= 1.09*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0013"
= |0.0025 + (0.0013) - (0.1016)|
= 0.0977"

= 2*20,000*1.20*0.85*(0.5 - 0.0025 + (0.0006)) / (71.5 - 0.40*(0.5 - 0.0025 + (0.0006)))
= 285.02 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 835,467 / (*71.752*20,000*1.20*0.85)
= 0.0025"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0.1016 + 0.0025 - (0.0006)
= 0.1035"
= 1.09*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0013"
= |0.0025 + (0.0013) - (0.1016)|
= 0.0977"
362/509

= 2*20,000*1.20*0.85*(0.5 - 0.0025 + (0.0006)) / (71.5 - 0.40*(0.5 - 0.0025 + (0.0006)))
= 285.02 psi
tp = 0" (Pressure)
= 835,467 / (*71.752*20,000*1.20*0.85)
= 0.0025"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0 + 0.0025 - (0.0006)
= 0.0019"
= 835,467 / (*71.752*8,867.27*1.20)
= 0.0049"
= 1.09*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0025"
= 0.0049 + (0.0025) - (0)
= 0.0074"
tp = 0" (Pressure)
= 835,467 / (*71.752*20,000*1.20*0.85)
= 0.0025"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0 + 0.0025 - (0.0006)
= 0.0019"
= 835,467 / (*71.752*8,867.27*1.20)
= 0.0049"
= 1.09*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0025"
363/509
= 0.0049 + (0.0025) - (0)
= 0.0074"
tp = 0" (Pressure)
= 231,639 / (*71.752*20,000*1.20*0.85)
= 0.0007"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0 + 0.0007 - (0.0006)
= 0.0001"
= 231,639 / (*71.752*9,384.42*1.20)
= 0.0013"
= 1.09*11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0024"
= 0.0013 + (0.0024) - (0)
= 0.0037"
tp = 0" (Pressure)
= 231,639 / (*71.752*20,000*1.20*0.85)
= 0.0007"
= 0.51*11,185.3 / (2**71.75*20,000*1.20*0.85)
= 0.0006"
= 0 + 0.0007 - (0.0006)
= 0.0001"
= 231,639 / (*71.752*9,384.42*1.20)
= 0.0013"
= 1.09*11,185.3 / (2**71.75*9,384.42*1.20)
= 0.0024"
= 0.0013 + (0.0024) - (0)
= 0.0037"
364/509

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 835,467 / (*71.752*8,867.27*1.20)
= 0.0049"
= 0.51*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0012"
= |-0.0504 + 0.0049 - (0.0012)|
= 0.0467"
= 1.09*11,185.3 / (2**71.75*8,867.27*1.20)
= 0.0025"
= 0.0049 + (0.0025) - (-0.0504)
= 0.0578"

= 2*8,867.27*1.20*(0.5 - 0.0049 - 0.0025) / (71.5 - 0.40*(0.5 - 0.0049 - 0.0025))
= 147.02 psi
365/509
Ear lug
Geometry Inputs
Material SA240 316L
Distance of Lift Point From Datum 252"
Angular Position 90 and 270
Length, L 12"
Width, B 12"
Thickness, t 1"
Hole Diameter, d 1.75"
Pin Diameter, Dp 1.25"
Diameter at Pin, D 7.5"
Load Angle from Vertical, 0
Has Brace Plate No
Welds
Size, tw 0.25"
Reinforcement Pad
Width, Bp 18"
Length, Lp 13"
Thickness, tp 0.5"
Weld Size, twp 0.25"
Weld Length, L3 10"
366/509
Intermediate Values
Load Factor 2.0000
Vessel Weight (new, incl. Load Factor), W 54,484.9 lb
Lug Weight (new), Wlug 225.9 lb (Qty=2)
Distance from Center of Gravity to Top Lug, l1 127.4236"
Distance from Center of Gravity to Tail Lug, l2 108.0764"
Distance from Vessel Center Line to Tail Lug, l3 77.5"
Allowable Stress, Tensile, t 19,980 psi
Allowable Stress, Shear, s 13,320 psi
Allowable Stress, Bearing, p 29,970 psi
Allowable Stress, Bending, b 22,201 psi
Allowable Stress, Weld Shear, allowable 13,320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 1.1411"
Required Lug Thickness, treqd 0.7272"
Lug Stress Ratio, ratio 0.32
Weld Shear Stress Ratio, ratio 0.97
Lug Design Acceptable
Local Stresses WRC 107 Acceptable
Maximum Out of Plane Lift Angle - Weak Axis Bending 7.73
COMPRESS recommends a spreader beam be used to prevent weak axis bending of the top lugs.
No consideration is given for any bracing plate from the lug to the vessel.
Lift Forces
Lift force on lugs during rotational lift (0 90):

2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
367/509
[] Ftop[lbf] Ftail[lbf]
0 12,502 29,481
15 13,697 27,092
30 14,856 24,773
45 16,152 22,181
60 17,854 18,778
75 20,627 13,230
90 27,242 0
281 14,698 25,090
242 14,386 25,713
263 14,541 25,403
1Liftangle at maximum lug
stress.
2Liftangle at maximum weld
stress.
3Lift
angle at maximum pad
weld stress.
Shell angle at lift lug 0.00
Lug Pin Diameter - Shear stress
dreqd = (2*Fv / (*s))0.5

= (2*27,242 / (*13,320))0.5 = 1.1411"
dreqd / Dp = 1.1411 / 1.25 = 0.91 Acceptable
= Fv / A
= Fv / (2*(0.25**Dp2))
= 27,242 / (2*(0.25**1.252)) = 11,100 psi
/ s = 11,100 / 13,320 = 0.83 Acceptable
Lug Thickness - Tensile stress
treqd = Fv / ((D - d)*t)

= 27,242 / ((7.5 - 1.75)*19,980) = 0.2371"
treqd / t = 0.2371 / 1 = 0.24 Acceptable
= Fv / A
= Fv / ((D - d)*t)
= 27,242 / ((7.5 - 1.75)*1) = 4,738 psi
/ t = 4,738 / 19,980 = 0.24 Acceptable
368/509
Lug Thickness - Bearing stress
treqd = Fv / (Dp*p)
= 27,242 / (1.25*29,970) = 0.7272"
= Fv / Abearing
= Fv / (Dp*(t))
= 27,242 / (1.25*(1)) = 21,794 psi
/ p = 21,794 / 29,970 = 0.73 Acceptable
Lug Thickness - Shear stress
treqd = [Fv / s] / (2*Lshear)

= (27,242 / 13,320) / (2*2.9953) = 0.3414"
= Fv / Ashear
= Fv / (2*t*Lshear )
= 27,242 / (2*1*2.9953) = 4,548 psi
/ s = 4,548 / 13,320 = 0.34 Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
= 55*Dp / d
= 55*1.25 / 1.75
= 39.2857
Z = 0.5*(D - d) + 0.5*Dp*(1 - cos())
= 0.5*(7.5 - 1.75) + 0.5*1.25*(1 - cos(39.2857))
= 3.0163"
Z1 = 0.5*D - sqr(0.25*D*D - (0.5*Dp*sin())2)
= 0.5*7.5 - sqr(0.25*7.5*7.5 - (0.5*1.25*sin(39.2857))2)
= 0.0209"
Lshear = Z - Z1
= 2.9953"
369/509
Lug Plate Stress
Lug stress, tensile + bending, during rotational lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Ftop()*sin() ) / (t*B*t)] + [(6*Ftop() *L*cos() ) / (t*B2 * b)] 1
14,698*sin(28.0) / (1*12*19,980) + 6*(14,698)*12*cos(28.0) /
=
(1*122*22,201)
= 0.32 Acceptable
Weak Axis Bending Stress
Maximum lift cable angle from vertical = 7.73
b = M/Z = (F*sin()* L1) / Z

F*cos() = 0.5*W => F = 0.5*W / cos()
= arctan( (2*b*Z ) / (W* L1) )
arctan( (2*22,201*(12*12/6) ) /
= = 7.73
(54,485*12) )
Weld Stress
Weld stress, direct and torsional shear, during rotational lift:
Direct shear:
Maximum weld shear stress occurs at lift angle 24.00; lift force = 14,386 lbf
Aweld = 0.707*tw*(2*L3 + B)
= 0.707*0.25*(2*10 + 12) = 5.656 in2
t
= Flug*cos() / Aweld
= 14,386*cos(24.0) / 5.656 = 2,324 psi
= Flug*sin() / Aweld
370/509
s
= 14,386*sin(24.0) / 5.656 = 1,035 psi
Torsional shear:
Weld centroid:
Ybar = L32 / (2*L3 + B)

= 102 / (2*10 + 12) = 3.125"
Second polar moment of area:
J = 0.707*tw*((8*L33 + 6*L3*B2 + B3) / 12 - L34 / (2*L3 + B))

= 0.707*0.25* ( (8*103 + 6*10*122 + 123) / 12 - 104 / (2*10 + 12)) = 215.31 in4
Radial distance from centroid to weld:
r = sqr( (Xbar)2 + (L3 - Ybar)2 )

= sqr( (0.5*12)2 + (10 - 3.125)2 ) = 9.125"
r = arctan( (L3 - Ybar) / (Xbar) )

= arctan( 6.875 / 6 ) = 48.89
2 = M*r/J
= [F()*cos()*(L + L3 - Ybar)] * r / J
= (14,386*cos(24.0)*18.875)*9.125 / 215.3110
= 10,513 psi
ratio = sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (2,324 + 10,513*sin(48.89))2 + (1,035 + 10,513*cos(48.89) )2 ) / 13,320
= 0.97 Acceptable
Pad Weld Stress
Direct shear:
Maximum weld shear stress occurs at lift angle 26.00; lift force = 14,541 lbf
Aweld = 0.707*twp*(2*Lp + Bp)

= 0.707*0.25*(2*13 + 18) = 7.777 in2
t
= Flug*cos() / Aweld
= 14,541*cos(26.0) / 7.777 = 1,681 psi
= Flug*sin() / Aweld
371/509
s
= 14,541*sin(26.0) / 7.777 = 820 psi
Torsional shear:
Weld centroid:
Ybarp = Lp2 / (2*Lp + Bp)

= 132 / (2*13 + 18) = 3.8409"
Second polar moment of area:
Jp = 0.707*twp*((8*Lp3 + 6*Lp*Bp2 + Bp3) / 12 - Lp4 / (2*Lp + Bp))

= 0.707*0.25* ( (8*133 + 6*13*182 + 183) / 12 - 134 / (2*13 + 18)) = 602.28 in4
Radial distance from centroid to weld:
rp = sqr( (Xbarp)2 + (Lp - Ybarp)2 )

= sqr( (0.5*18)2 + (13 - 3.8409)2 ) = 12.8409"
r = arctan( (Lp - Ybarp) / (Xbarp) )

= arctan( 9.1591 / 9 ) = 45.50
2 = M * rp / Jp
= [F()*cos()*(L + Lp - Ybarp)] * rp / Jp
= (14,541*cos(26.0)*21.1591)*12.8409 / 602.2850
= 5,896 psi
ratio = sqr( (t + 2*sin(r))2 + (s + 2*cos(r))2 ) / allowable 1

= sqr ( (1,681 + 5,896*sin(45.50))2 + (820 + 5,896*cos(45.50) )2 ) / 13,320
= 0.58 Acceptable
WRC 107 Analysis
Maximum stress ratio occurs at lift angle = 90.00 with lift force = 27,242 lbf
Geometry
Height (radial) 1"
Width (circumferential) 12"
Length 10"
Fillet Weld Size: 0.25"
Located On Cylinder #1 (10" from top end)
Location Angle 90.00 and 270.00
Reinforcement Pad
Thickness 0.5"
Width 18"
Length 13"
372/509
Weld Size 0.25"
Applied Loads
Radial load, Pr 0 lbf
Circumferential moment, Mc 0 lbf-in
Circumferential shear, Vc 0 lbf
Longitudinal moment, ML 27,242.5 lbf-in
Longitudinal shear, VL 27,242.47 lbf
Torsion moment, Mt 0 lbf-in
Internal pressure, P 0 psi
Mean shell radius, Rm 71.75"
Design factor 3
Maximum stresses due to the applied loads at the lug edge
= Rm / T = 71.75 / 1 = 71.75
C1 = 6.25, C2 = 5.25 in
Local circumferential pressure stress = P*Ri / T =0 psi
Local longitudinal pressure stress = P*Ri / (2*T) =0 psi

Maximum local primary membrane stress (PL) = -457 psi

373/509
Stresses at the lug edge per WRC Bulletin 107
3C* 10.7832 0.0794 0 0 0 0 0 0 0 0
4C* 12.1484 0.0833 0 0 0 0 0 0 0 0
1C 0.1182 0.0837 0 0 0 0 0 0 0 0
2C-1 0.0833 0.0837 0 0 0 0 0 0 0 0
3A* 2.3086 0.0822 0 0 0 0 0 0 0 0
1A 0.092 0.0908 0 0 0 0 0 0 0 0
3B* 7.3683 0.0776 -457 -457 457 457 0 0 0 0
1B-1 0.0453 0.0787 -1,311 1,311 1,311 -1,311 0 0 0 0
Pressure stress* 0 0 0 0 0 0 0 0
Total circumferential stress -1,768 854 1,768 -854 0 0 0 0
Primary membrane
-457 -457 457 457 0 0 0 0
circumferential stress*
3C* 10.5323 0.0833 0 0 0 0 0 0 0 0
4C* 12.2496 0.0794 0 0 0 0 0 0 0 0
1C-1 0.1229 0.0809 0 0 0 0 0 0 0 0
2C 0.0847 0.0809 0 0 0 0 0 0 0 0
4A* 3.4504 0.0822 0 0 0 0 0 0 0 0
2A 0.0504 0.0897 0 0 0 0 0 0 0 0
4B* 2.1951 0.0776 -130 -130 130 130 0 0 0 0
2B-1 0.0697 0.0814 -1,950 1,950 1,950 -1,950 0 0 0 0
Total longitudinal stress -2,080 1,820 2,080 -1,820 0 0 0 0
Primary membrane
-130 -130 130 130 0 0 0 0
longitudinal stress*
Shear from M t 0 0 0 0 0 0 0 0
Circ shear from V c 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -1,297 -1,297 1,297 1,297
Total Shear stress 0 0 0 0 -1,297 -1,297 1,297 1,297
Combined stress (P L+Pb+Q) -2,080 1,820 2,080 -1,820 2,594 2,594 2,594 2,594
* denotes primary stress.
Maximum stresses due to the applied loads at the pad edge
= Rm / T = 71.75 / 0.5 = 143.5
C1 = 9.25, C2 = 6.75 in
Local circumferential pressure stress = P*Ri / T =0 psi
Local longitudinal pressure stress = P*Ri / (2*T) =0 psi

Maximum local primary membrane stress (PL) = -1,390 psi

374/509
375/509
3C* 12.8815 0.1089 0 0 0 0 0 0 0 0
4C* 19.0609 0.1194 0 0 0 0 0 0 0 0
1C 0.0702 0.1205 0 0 0 0 0 0 0 0
2C-1 0.036 0.1205 0 0 0 0 0 0 0 0
3A* 5.5521 0.1161 0 0 0 0 0 0 0 0
1A 0.0718 0.1236 0 0 0 0 0 0 0 0
3B* 14.6365 0.1045 -1,390 -1,390 1,390 1,390 0 0 0 0
1B-1 0.0262 0.1061 -2,251 2,251 2,251 -2,251 0 0 0 0
Total circumferential stress -3,641 861 3,641 -861 0 0 0 0
Primary membrane
-1,390 -1,390 1,390 1,390 0 0 0 0
3C* 11.7443 0.1194 0 0 0 0 0 0 0 0
4C* 19.8094 0.1089 0 0 0 0 0 0 0 0
1C-1 0.0707 0.1128 0 0 0 0 0 0 0 0
2C 0.0431 0.1128 0 0 0 0 0 0 0 0
4A* 11.1313 0.1161 0 0 0 0 0 0 0 0
2A 0.0356 0.1196 0 0 0 0 0 0 0 0
4B* 5.5964 0.1045 -451 -451 451 451 0 0 0 0
2B-1 0.0358 0.1072 -3,043 3,043 3,043 -3,043 0 0 0 0
Total longitudinal stress -3,494 2,592 3,494 -2,592 0 0 0 0
Primary membrane
-451 -451 451 451 0 0 0 0
Shear from M t 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 -2,018 -2,018 2,018 2,018
Total Shear stress 0 0 0 0 -2,018 -2,018 2,018 2,018
376/509
Vac Rings (Ring #2 in Group)

Attached to Cylinder #1
Ring type Flat bar
Description 3/4x5 Flat Bar
External design pressure 15 psi
External design temperature 248F
Distance from ring neutral axis to datum 184"
Distance to previous support 69.935"
Distance to next support 120"
Internal ring No
Welds
Weld configuration Continuous both sides
Fillet weld leg size 0.375"
Vessel thickness at weld location, new 0.5"
Vessel corrosion allowance at weld location 0"
Stiffener thickness at weld location 0.75"
Ring Properties
Max depth to thickness ratio 12
Ring distance to centroid 2.5"
Ring area 3.75 in2
Ring inertia 7.8125 in4
External Pressure, (Corroded & at 248F) UG-29(a)
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4396 = 327.5713
From Table G: A = 2.775E-04
From Table HA-2: B = 3,687.14 psi
Pa = 4*B / (3*(Do / t))

= 4*3,687.14 / (3*(144 / 0.439599))
= 15.01 psi
B = 0.75*P*Do / (t + As / Ls)
= 0.75*15*144 / (0.4396 + 3.75 / 94.9675)
= 3,381 psi
From Table HA-2: A = 0.00025443 (ring, 248F)
377/509
Is' = [Do2*Ls*(t + As / Ls)*A] / 10.9
= [1442*94.9675*(0.4396 + 3.75 / 94.9675)*0.00025443] / 10.9
= 22.0219 in4
I' for the composite corroded shell-ring cross section is 23.6341 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 15 psi.
Check the stiffener ring attachment welds per UG-30

Per UG-30(f)(1) the minimum attachment weld size is 0.25 in
The fillet weld size of 0.375 in is adequate per UG-30(f)(1).
Radial pressure load, P*Ls = 15*94.9675 = 1,424.51 lbf/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*94.9675*144 = 2,051.3 lbf
First moment of area, Q = 4.67*1.2252 = 5.718 in3
Weld shear flow, q = V*Q / I' = 496.284 lbf/in

Combined weld load, fw = Sqr(1,424.51252 + 496.2842) = 1,508.49 lbf/in
Allowable weld stress per UW-18(d) Sw = 0.55*S = 0.55*20,000 = 11,000 psi
Fillet weld size required to resist radial pressure and shear
tw = fw*(dweld segment + dtoe) / (Sw*dweld total) + corrosion

= 1,508.49*(1 + 0) / (11,000*2) + 0
= 0.0686 in
The fillet weld size of 0.375 in is adequate to resist radial pressure and shear.
Maximum Allowable External Pressure, (Corroded & at 248F) UG-29(a)
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4536 = 317.4722
Pa = 4*B / (3*(Do / t))

= 4*3,834.25 / (3*(144 / 0.453583))
= 16.1 psi
B = 0.75*P*Do / (t + As / Ls)
= 0.75*16.1*144 / (0.4536 + 3.75 / 94.9675)
= 3,527 psi
Is' = [Do2*Ls*(t + As / Ls)*A] / 10.9

= [1442*94.9675*(0.4536 + 3.75 / 94.9675)*0.00026530] / 10.9
= 23.634 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 16.1 psi.
378/509
Radial pressure load, P*Ls = 16.1*94.9675 = 1,529.19 lbf/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*16.1*94.9675*144 = 2,202.03 lbf


= 1,619.33*(1 + 0) / (11,000*2) + 0
= 0.0736 in
379/509
Cylinder #2

Component Cylinder
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Operating 5.63 208 0.75
Dimensions
Outer Diameter 144"
Length 80"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 5,229.5 5,562.12
Corroded 5,229.5 5,562.12
Radiography
Top Circumferential
seam
seam
380/509
Results Summary
Rated MDMT -320 F


= 63.63*72 / (20,000*0.85 + 0.40*63.63) + 0
= 0.2691"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*0.85*0.5 / (72 - 0.40*0.5) - 5.63
= 112.75 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.85*0.5 / (72 - 0.40*0.5)
= 118.38 psi
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4395 = 327.6474

Pa = 4*B / (3*(Do / t))

= 4*3,686.03 / (3*(144 / 0.4395))
= 15 psi
ta = t + Corrosion = 0.4395 + 0 = 0.4395"
381/509
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.5 = 288.0000

Pa = 4*B / (3*(Do / t))

= 4*4,400.33 / (3*(144 / 0.5))
= 20.37 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 71.75)*(1 - 71.75 / )
= 0.3484%
Pv = W / (2**Rm) + M / (*Rm2)
= 16,414.8 / (2**71.75) + 203,982 / (*71.752)
= 49.0235 lb/in
= Pv / (Pe*Do)
= 49.0235 / (15*144)
= 0.0227
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.0227) / (72 - 1 + 1.7712)
= 1.0008
Ratio Pe * Pe MAEP
(1.0008 * 15 = 15.01) 20.37
Pv = (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.09*16,414.8 / (2**71.75) + 2,153,867 / (*71.752)
= 172.9853 lb/in
= Pv / (Pe*Do)
= 172.9853 / (15*144)
= 0.0801
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.0801) / (72 - 1 + 1.7712)
= 1.0029
382/509
Ratio Pe * Pe MAEP
(1.0029 * 15 = 15.04) 20.37

Allowable
Req'd Thk Due
Stress Before
Increase ( psi)
(in)
St Sc
Wind 0.1011 0.0992

Seismic 0.1072 0.0931
Wind 0.1011 0.0992

Seismic 0.1072 0.0931
Wind 0.0009 0.0046

Seismic 0.0056 0.0163
Wind 0.0009 0.0046

Hot Shut Down, New 0 20,000 8,867 248 0
Seismic 0.0056 0.0163
Wind 0.0008 0.0044

Empty, Corroded 0 20,000 9,384 77 0
Seismic 0.0005 0.0061
Wind 0.0008 0.0044

Empty, New 0 20,000 9,384 77 0
Seismic 0.0005 0.0061
Wind 0.0512 0.055

Vacuum -15 20,000 8,867 248 0
Seismic 0.0396 0.0666

0 20,000 8,867 248 0 Weight 0.0039 0.0043

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi

ScHN = ScHC
= 8,867 psi

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 9,384 psi
S = 20,000 / 1.00 = 20,000 psi
383/509
ScCC = ScCN
= 9,384 psi

HA-2)
A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 203,982 / (*71.752*20,000*1.20*0.85)
= 0.0006"
= 0.60*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0011"
= 0.1016 + 0.0006 - (0.0011)
= 0.1011"
= 16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0018"
= |0.0006 + (0.0018) - (0.1016)|
= 0.0992"

= 2*20,000*1.20*0.85*(0.5 - 0.0006 + (0.0011)) / (71.5 - 0.40*(0.5 - 0.0006 + (0.0011)))
= 286.37 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 203,982 / (*71.752*20,000*1.20*0.85)
384/509
= 0.0006"
= 0.60*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0011"
= 0.1016 + 0.0006 - (0.0011)
= 0.1011"
= 16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0018"
= |0.0006 + (0.0018) - (0.1016)|
= 0.0992"

= 2*20,000*1.20*0.85*(0.5 - 0.0006 + (0.0011)) / (71.5 - 0.40*(0.5 - 0.0006 + (0.0011)))
= 286.37 psi
tp = 0" (Pressure)
= 203,982 / (*71.752*8,867.27*1.20)
= 0.0012"
= 0.60*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0021"
= |0 + 0.0012 - (0.0021)|
= 0.0009"
= 16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0034"
= 0.0012 + (0.0034) - (0)
= 0.0046"
tp = 0" (Pressure)
= 203,982 / (*71.752*8,867.27*1.20)
= 0.0012"
= 0.60*16,414.8 / (2**71.75*8,867.27*1.20)
385/509
= 0.0021"
= |0 + 0.0012 - (0.0021)|
= 0.0009"
= 16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0034"
= 0.0012 + (0.0034) - (0)
= 0.0046"
tp = 0" (Pressure)
= 203,982 / (*71.752*9,384.42*1.20)
= 0.0011"
= 0.60*16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0019"
= |0 + 0.0011 - (0.0019)|
= 0.0008"
= 16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0032"
= 0.0011 + (0.0032) - (0)
= 0.0044"
tp = 0" (Pressure)
= 203,982 / (*71.752*9,384.42*1.20)
= 0.0011"
= 0.60*16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0019"
= |0 + 0.0011 - (0.0019)|
= 0.0008"
= 16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0032"
386/509
= 0.0011 + (0.0032) - (0)
= 0.0044"

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 203,982 / (*71.752*8,867.27*1.20)
= 0.0012"
= 0.60*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0021"
= |-0.0504 + 0.0012 - (0.0021)|
= 0.0512"
= 16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0034"
= 0.0012 + (0.0034) - (-0.0504)
= 0.055"

= 2*8,867.27*1.20*(0.5 - 0.0012 - 0.0034) / (71.5 - 0.40*(0.5 - 0.0012 - 0.0034))
= 147.86 psi
tp = 0" (Pressure)
= 29,624 / (*71.752*8,867.27*1.00)
= 0.0002"
= 16,414.8 / (2**71.75*8,867.27*1.00)
= 0.0041"
= |0 + 0.0002 - (0.0041)|
= 0.0039"
= 0.0002 + (0.0041) - (0)
= 0.0043"
387/509

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 2,153,867 / (*71.752*20,000*1.20*0.85)
= 0.0065"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0.1016 + 0.0065 - (0.0009)
= 0.1072"
= 1.09*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.002"
= |0.0065 + (0.002) - (0.1016)|
= 0.0931"

= 2*20,000*1.20*0.85*(0.5 - 0.0065 + (0.0009)) / (71.5 - 0.40*(0.5 - 0.0065 + (0.0009)))
= 282.89 psi

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 2,153,867 / (*71.752*20,000*1.20*0.85)
= 0.0065"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0.1016 + 0.0065 - (0.0009)
= 0.1072"
= 1.09*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.002"
= |0.0065 + (0.002) - (0.1016)|
= 0.0931"
388/509

= 2*20,000*1.20*0.85*(0.5 - 0.0065 + (0.0009)) / (71.5 - 0.40*(0.5 - 0.0065 + (0.0009)))
= 282.89 psi
tp = 0" (Pressure)
= 2,153,867 / (*71.752*20,000*1.20*0.85)
= 0.0065"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0 + 0.0065 - (0.0009)
= 0.0056"
= 2,153,867 / (*71.752*8,867.27*1.20)
= 0.0125"
= 1.09*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0037"
= 0.0125 + (0.0037) - (0)
= 0.0163"
tp = 0" (Pressure)
= 2,153,867 / (*71.752*20,000*1.20*0.85)
= 0.0065"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0 + 0.0065 - (0.0009)
= 0.0056"
= 2,153,867 / (*71.752*8,867.27*1.20)
= 0.0125"
= 1.09*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0037"
389/509
= 0.0125 + (0.0037) - (0)
= 0.0163"
tp = 0" (Pressure)
= 474,683 / (*71.752*20,000*1.20*0.85)
= 0.0014"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0 + 0.0014 - (0.0009)
= 0.0005"
= 474,683 / (*71.752*9,384.42*1.20)
= 0.0026"
= 1.09*16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0035"
= 0.0026 + (0.0035) - (0)
= 0.0061"
tp = 0" (Pressure)
= 474,683 / (*71.752*20,000*1.20*0.85)
= 0.0014"
= 0.51*16,414.8 / (2**71.75*20,000*1.20*0.85)
= 0.0009"
= 0 + 0.0014 - (0.0009)
= 0.0005"
= 474,683 / (*71.752*9,384.42*1.20)
= 0.0026"
= 1.09*16,414.8 / (2**71.75*9,384.42*1.20)
= 0.0035"
= 0.0026 + (0.0035) - (0)
= 0.0061"
390/509

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 2,153,867 / (*71.752*8,867.27*1.20)
= 0.0125"
= 0.51*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0017"
= |-0.0504 + 0.0125 - (0.0017)|
= 0.0396"
= 1.09*16,414.8 / (2**71.75*8,867.27*1.20)
= 0.0037"
= 0.0125 + (0.0037) - (-0.0504)
= 0.0666"

= 2*8,867.27*1.20*(0.5 - 0.0125 - 0.0037) / (71.5 - 0.40*(0.5 - 0.0125 - 0.0037))
= 144.37 psi
391/509
Cylinder #3

Component Cylinder
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Dimensions
Outer Diameter 144"
Length 80"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 5,163.9 5,562.12
Corroded 5,163.9 5,562.12
Radiography
Top Circumferential
seam
seam
392/509
Results Summary
Rated MDMT -320 F


= 65.8*72 / (20,000*0.85 + 0.40*65.8) + 0
= 0.2783"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*0.85*0.5 / (72 - 0.40*0.5) - 7.8
= 110.59 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.85*0.5 / (72 - 0.40*0.5)
= 118.38 psi
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4395 = 327.6474

Pa = 4*B / (3*(Do / t))

= 4*3,686.03 / (3*(144 / 0.4395))
= 15 psi
ta = t + Corrosion = 0.4395 + 0 = 0.4395"
393/509
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.5 = 288.0000

Pa = 4*B / (3*(Do / t))

= 4*4,400.33 / (3*(144 / 0.5))
= 20.37 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 71.75)*(1 - 71.75 / )
= 0.3484%
Pv = W / (2**Rm) + M / (*Rm2)
= 22,950.4 / (2**71.75) + 390,797 / (*71.752)
= 75.0716 lb/in
= Pv / (Pe*Do)
= 75.0716 / (15*144)
= 0.0348
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.0348) / (72 - 1 + 1.7712)
= 1.0012
Ratio Pe * Pe MAEP
(1.0012 * 15 = 15.02) 20.37
External Pressure + Weight + Wind Loading Check at Bottom Seam (Bergman, ASME paper 54-A-104)
Pv = 0.6*W / (2**Rm) + M / (*Rm2)

= 0.60*-130,033.7 / (2**71.75) + 5,419 / (*71.752)
= -172.7284 lb/in
= Pv / (Pe*Do)
= -172.7284 / (15*144)
= -0.08
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*-0.08) / (72 - 1 + 1.7712)
= 1
394/509
Ratio Pe * Pe MAEP
(1 * 15 = 15) 20.37
Pv = (1 + 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 1.09*22,950.4 / (2**71.75) + 3,851,151 / (*71.752)
= 293.7803 lb/in
= Pv / (Pe*Do)
= 293.7803 / (15*144)
= 0.136
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*0.136) / (72 - 1 + 1.7712)
= 1.0048
Ratio Pe * Pe MAEP
(1.0048 * 15 = 15.07) 20.37
External Pressure + Weight + Seismic Loading Check at Bottom Seam(Bergman, ASME paper 54-A-104)
Pv = (0.6 - 0.14*SDS)*W / (2**Rm) + M / (*Rm2)

= 0.51*-130,033.7 / (2**71.75) + 17,482 / (*71.752)
= -145.0615 lb/in
= Pv / (Pe*Do)
= -145.0615 / (15*144)
= -0.0672
n = 7
m = 1.23 / (L / Do)2
= 1.23 / (120 / 144)2
= 1.7712
Ratio Pe = (n2 - 1 + m + m*) / (n2 - 1 + m)
= (72 - 1 + 1.7712 + 1.7712*-0.0672) / (72 - 1 + 1.7712)
= 1
Ratio Pe * Pe MAEP
(1 * 15 = 15) 20.37
395/509
Allowable
Stress Before
Pressure P ( UG-23 Stress Temperature ( Corrosion C Req'd Thk Due to Req'd Thk Due to
Condition Location Load
psi) Increase ( F) (in) Tension (in) Compression (in)
psi)
St Sc
Wind 0.0861 0.0832

Top
Operating, Hot & Corroded 58 20,000 8,867 248 0 Seismic 0.0952 0.0741
Wind 0.0984 0.0936

Bottom
Seismic 0.0995 0.0924
Wind 0.0861 0.0832

Top
Operating, Hot & New 58 20,000 8,867 248 0 Seismic 0.0952 0.0741
Wind 0.0984 0.0936

Bottom
Seismic 0.0995 0.0924
Wind 0.0006 0.0071

Top
Hot Shut Down, Corroded 0 20,000 8,867 248 0 Seismic 0.0088 0.0276
Wind 0.012 0.0072

Bottom
Seismic 0.0132 0.006
Wind 0.0006 0.0071

Top
Hot Shut Down, New 0 20,000 8,867 248 0 Seismic 0.0088 0.0276
Wind 0.012 0.0072

Bottom
Seismic 0.0132 0.006
Wind 0.0006 0.0067

Top
Empty, Corroded 0 20,000 9,384 77 0 Seismic 0.0009 0.0092
Wind 0.0003 0.0001

Bottom
Seismic 0.0003 0.0001
Wind 0.0006 0.0067

Top
Empty, New 0 20,000 9,384 77 0 Seismic 0.0009 0.0092
Wind 0.0003 0.0001

Bottom
Seismic 0.0003 0.0001
Wind 0.051 0.0574

Top
Vacuum -15 20,000 8,867 248 0 Seismic 0.0304 0.078
Wind 0.0232 0.0341

Bottom
Seismic 0.0206 0.0367
Hot Shut Down, Corroded, Top Weight 0.0054 0.006

Weight & Eccentric Moments
0 20,000 8,867 248 0
Only Bottom Weight 0.0144 0.0144

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi
396/509
ScHN = ScHC
= 8,867 psi

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 9,384 psi
S = 20,000 / 1.00 = 20,000 psi

ScCC = ScCN
= 9,384 psi

HA-2)
A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi
Operating, Hot & Corroded, Wind, Above Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 390,797 / (*71.752*20,000*1.20*1.00)
= 0.001"
= 0.60*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0013"
= 0.0864 + 0.001 - (0.0013)
= 0.0861"
= 22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0021"
= |0.001 + (0.0021) - (0.0864)|
= 0.0832"
397/509

= 2*20,000*1.20*1.00*(0.5 - 0.001 + (0.0013)) / (71.5 - 0.40*(0.5 - 0.001 + (0.0013)))
= 336.79 psi
Operating, Hot & New, Wind, Above Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 390,797 / (*71.752*20,000*1.20*1.00)
= 0.001"
= 0.60*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0013"
= 0.0864 + 0.001 - (0.0013)
= 0.0861"
= 22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0021"
= |0.001 + (0.0021) - (0.0864)|
= 0.0832"

= 2*20,000*1.20*1.00*(0.5 - 0.001 + (0.0013)) / (71.5 - 0.40*(0.5 - 0.001 + (0.0013)))
= 336.79 psi
Hot Shut Down, Corroded, Wind, Above Support Point
tp = 0" (Pressure)
= 390,797 / (*71.752*8,867.27*1.20)
= 0.0023"
= 0.60*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0029"
= |0 + 0.0023 - (0.0029)|
= 0.0006"
= 22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0048"
398/509
= 0.0023 + (0.0048) - (0)
= 0.0071"
Hot Shut Down, New, Wind, Above Support Point
tp = 0" (Pressure)
= 390,797 / (*71.752*8,867.27*1.20)
= 0.0023"
= 0.60*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0029"
= |0 + 0.0023 - (0.0029)|
= 0.0006"
= 22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0048"
= 0.0023 + (0.0048) - (0)
= 0.0071"
Empty, Corroded, Wind, Above Support Point
tp = 0" (Pressure)
= 390,797 / (*71.752*9,384.42*1.20)
= 0.0021"
= 0.60*22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0027"
= |0 + 0.0021 - (0.0027)|
= 0.0006"
= 22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0045"
= 0.0021 + (0.0045) - (0)
= 0.0067"
Empty, New, Wind, Above Support Point
tp = 0" (Pressure)
= 390,797 / (*71.752*9,384.42*1.20)
399/509
= 0.0021"
= 0.60*22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0027"
= |0 + 0.0021 - (0.0027)|
= 0.0006"
= 22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0045"
= 0.0021 + (0.0045) - (0)
= 0.0067"
Vacuum, Wind, Above Support Point

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 390,797 / (*71.752*8,867.27*1.20)
= 0.0023"
= 0.60*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0029"
= |-0.0504 + 0.0023 - (0.0029)|
= 0.051"
= 22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0048"
= 0.0023 + (0.0048) - (-0.0504)
= 0.0574"

= 2*8,867.27*1.20*(0.5 - 0.0023 - 0.0048) / (71.5 - 0.40*(0.5 - 0.0023 - 0.0048))
= 147.13 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0" (Pressure)
= 42,069 / (*71.752*8,867.27*1.00)
= 0.0003"
400/509
= 22,950.4 / (2**71.75*8,867.27*1.00)
= 0.0057"
= |0 + 0.0003 - (0.0057)|
= 0.0054"
= 0.0003 + (0.0057) - (0)
= 0.006"
Operating, Hot & Corroded, Wind, Below Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
tw = W / (2**Rm*St*Ks*Ec) (Weight)
= -130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.012"
= 0.0864 + 0 - (-0.012)
= 0.0984"
twc = 0.6*W / (2**Rm*St*Ks*Ec) (Weight)
= 0.60*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0072"
= |0 + (-0.0072) - (0.0864)|
= 0.0936"

= 2*20,000*1.20*1.00*(0.5 - 0 + (-0.012)) / (71.5 - 0.40*(0.5 - 0 + (-0.012)))
= 328.48 psi
Operating, Hot & New, Wind, Below Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
= -130,033.7 / (2**71.75*20,000*1.20*1.00)
401/509
= -0.012"
= 0.0864 + 0 - (-0.012)
= 0.0984"
= 0.60*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0072"
= |0 + (-0.0072) - (0.0864)|
= 0.0936"

= 2*20,000*1.20*1.00*(0.5 - 0 + (-0.012)) / (71.5 - 0.40*(0.5 - 0 + (-0.012)))
= 328.48 psi
Hot Shut Down, Corroded, Wind, Below Support Point
tp = 0" (Pressure)
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
= -130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.012"
= 0 + 0 - (-0.012)
= 0.012"
= 0.60*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0072"
= |0 + (-0.0072) - (0)|
= 0.0072"
Hot Shut Down, New, Wind, Below Support Point
tp = 0" (Pressure)
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
= -130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.012"
= 0 + 0 - (-0.012)
402/509
= 0.012"
= 0.60*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0072"
= |0 + (-0.0072) - (0)|
= 0.0072"
Empty, Corroded, Wind, Below Support Point
tp = 0" (Pressure)
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
= -2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.60*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0001"
Empty, New, Wind, Below Support Point
tp = 0" (Pressure)
= 5,419 / (*71.752*20,000*1.20*1.00)
= 0"
= -2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.60*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0001"
403/509
Vacuum, Wind, Below Support Point

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 5,419 / (*71.752*8,867.27*1.20)
= 0"
= -130,033.7 / (2**71.75*8,867.27*1.20)
= -0.0271"
= |-0.0504 + 0 - (-0.0271)|
= 0.0232"
twc = 0.6*W / (2**Rm*Sc*Ks) (Weight)
= 0.60*-130,033.7 / (2**71.75*8,867.27*1.20)
= -0.0163"
= 0 + (-0.0163) - (-0.0504)
= 0.0341"

= 2*8,867.27*1.20*(0.5 - 0 - -0.0163) / (71.5 - 0.40*(0.5 - 0 - -0.0163))
= 154.1 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp = 0" (Pressure)
= 368 / (*71.752*20,000*1.00*1.00)
= 0"
= -130,033.7 / (2**71.75*20,000*1.00*1.00)
= -0.0144"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.0144)
= 0.0144"
(total, net
tensile)
= |0 + (-0.0144) - (0)|
= 0.0144"
404/509
Operating, Hot & Corroded, Seismic, Above Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 3,851,151 / (*71.752*20,000*1.20*1.00)
= 0.0099"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0.0864 + 0.0099 - (0.0011)
= 0.0952"
= 1.09*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0023"
= |0.0099 + (0.0023) - (0.0864)|
= 0.0741"

= 2*20,000*1.20*1.00*(0.5 - 0.0099 + (0.0011)) / (71.5 - 0.40*(0.5 - 0.0099 + (0.0011)))
= 330.63 psi
Operating, Hot & New, Seismic, Above Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 3,851,151 / (*71.752*20,000*1.20*1.00)
= 0.0099"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0.0864 + 0.0099 - (0.0011)
= 0.0952"
= 1.09*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0023"
= |0.0099 + (0.0023) - (0.0864)|
= 0.0741"
405/509

= 2*20,000*1.20*1.00*(0.5 - 0.0099 + (0.0011)) / (71.5 - 0.40*(0.5 - 0.0099 + (0.0011)))
= 330.63 psi
Hot Shut Down, Corroded, Seismic, Above Support Point
tp = 0" (Pressure)
= 3,851,151 / (*71.752*20,000*1.20*1.00)
= 0.0099"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0 + 0.0099 - (0.0011)
= 0.0088"
= 3,851,151 / (*71.752*8,867.27*1.20)
= 0.0224"
= 1.09*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0052"
= 0.0224 + (0.0052) - (0)
= 0.0276"
Hot Shut Down, New, Seismic, Above Support Point
tp = 0" (Pressure)
= 3,851,151 / (*71.752*20,000*1.20*1.00)
= 0.0099"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0 + 0.0099 - (0.0011)
= 0.0088"
= 3,851,151 / (*71.752*8,867.27*1.20)
= 0.0224"
= 1.09*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0052"
406/509
= 0.0224 + (0.0052) - (0)
= 0.0276"
Empty, Corroded, Seismic, Above Support Point
tp = 0" (Pressure)
= 779,429 / (*71.752*20,000*1.20*1.00)
= 0.002"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0 + 0.002 - (0.0011)
= 0.0009"
= 779,429 / (*71.752*9,384.42*1.20)
= 0.0043"
= 1.09*22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0049"
= 0.0043 + (0.0049) - (0)
= 0.0092"
Empty, New, Seismic, Above Support Point
tp = 0" (Pressure)
= 779,429 / (*71.752*20,000*1.20*1.00)
= 0.002"
= 0.51*22,950.4 / (2**71.75*20,000*1.20*1.00)
= 0.0011"
= 0 + 0.002 - (0.0011)
= 0.0009"
= 779,429 / (*71.752*9,384.42*1.20)
= 0.0043"
= 1.09*22,950.4 / (2**71.75*9,384.42*1.20)
= 0.0049"
= 0.0043 + (0.0049) - (0)
= 0.0092"
407/509
Vacuum, Seismic, Above Support Point

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 3,851,151 / (*71.752*8,867.27*1.20)
= 0.0224"
= 0.51*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0024"
= |-0.0504 + 0.0224 - (0.0024)|
= 0.0304"
= 1.09*22,950.4 / (2**71.75*8,867.27*1.20)
= 0.0052"
= 0.0224 + (0.0052) - (-0.0504)
= 0.078"

= 2*8,867.27*1.20*(0.5 - 0.0224 - 0.0052) / (71.5 - 0.40*(0.5 - 0.0224 - 0.0052))
= 140.98 psi
Operating, Hot & Corroded, Seismic, Below Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 17,482 / (*71.752*20,000*1.20*1.00)
= 0"
tw = (1 + 0.14*SDS)*W / (2**Rm*St*Ks*Ec) (Weight)
= 1.09*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0131"
= 0.0864 + 0 - (-0.0131)
= 0.0995"
twc = (0.6 - 0.14*SDS)*W / (2**Rm*St*Ks*Ec) (Weight)
= 0.51*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0061"
= |0 + (-0.0061) - (0.0864)|
= 0.0924"
408/509

= 2*20,000*1.20*1.00*(0.5 - 0 + (-0.0131)) / (71.5 - 0.40*(0.5 - 0 + (-0.0131)))
= 327.71 psi
Operating, Hot & New, Seismic, Below Support Point

= 58*71.5 / (2*20,000*1.20*1.00 + 0.40*|58|)
= 0.0864"
= 17,482 / (*71.752*20,000*1.20*1.00)
= 0"
= 1.09*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0131"
= 0.0864 + 0 - (-0.0131)
= 0.0995"
= 0.51*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0061"
= |0 + (-0.0061) - (0.0864)|
= 0.0924"

= 2*20,000*1.20*1.00*(0.5 - 0 + (-0.0131)) / (71.5 - 0.40*(0.5 - 0 + (-0.0131)))
= 327.71 psi
Hot Shut Down, Corroded, Seismic, Below Support Point
tp = 0" (Pressure)
= 17,482 / (*71.752*20,000*1.20*1.00)
= 0"
= 1.09*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0131"
= 0 + 0 - (-0.0131)
= 0.0132"
= 0.51*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0061"
409/509
= |0 + (-0.0061) - (0)|
= 0.006"
Hot Shut Down, New, Seismic, Below Support Point
tp = 0" (Pressure)
= 17,482 / (*71.752*20,000*1.20*1.00)
= 0"
= 1.09*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0131"
= 0 + 0 - (-0.0131)
= 0.0132"
= 0.51*-130,033.7 / (2**71.75*20,000*1.20*1.00)
= -0.0061"
= |0 + (-0.0061) - (0)|
= 0.006"
Empty, Corroded, Seismic, Below Support Point
tp = 0" (Pressure)
= 4,664 / (*71.752*20,000*1.20*1.00)
= 0"
= 1.09*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.51*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0001"
= |0 + (-0.0001) - (0)|
= 0.0001"
Empty, New, Seismic, Below Support Point
tp = 0" (Pressure)
= 4,664 / (*71.752*20,000*1.20*1.00)
410/509
= 0"
= 1.09*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.51*-2,903.7 / (2**71.75*20,000*1.20*1.00)
= -0.0001"
= |0 + (-0.0001) - (0)|
= 0.0001"
Vacuum, Seismic, Below Support Point

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 17,482 / (*71.752*8,867.27*1.20)
= 0.0001"
tw = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 1.09*-130,033.7 / (2**71.75*8,867.27*1.20)
= -0.0296"
= |-0.0504 + 0.0001 - (-0.0296)|
= 0.0206"
twc = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 0.51*-130,033.7 / (2**71.75*8,867.27*1.20)
= -0.0137"
= 0.0001 + (-0.0137) - (-0.0504)
= 0.0367"

= 2*8,867.27*1.20*(0.5 - 0.0001 - -0.0137) / (71.5 - 0.40*(0.5 - 0.0001 - -0.0137))
= 153.32 psi
411/509
Legs #1
Inputs
Leg material SA312 304 SS
Leg description 8 inch sch 40 pipe
Number of legs, N 4
Overall length 85"
Base to girth seam length 70"
User defined leg eccentricity 0
Effective length coefficient, K 1.2
Coefficient, Cm 0.85
Leg yield stress, Fy 36,000 psi
Leg elastic modulus, E 29,000,000 psi
Anchor Bolts
Anchor bolt size 1.5" series 8 threaded
Anchor bolt material
Bolt circle, BC 144"
Anchor bolts/leg, n 1
Anchor bolt allowable stress, Sb 20,000 psi
Anchor bolt corrosion allowance 0"
Anchor bolt hole clearance 0.375"
Reinforcing Pad
Pad length 15"
Pad width 15"
Pad thickness 0.5"
Base Plate
Base plate length 20"
Base plate width 20"
Base plate thickness 1" (0.9274" required)
Base plate allowable stress 24,000 psi
Foundation allowable bearing stress 1,658 psi
Welds
Leg to pad fillet weld 1" (0.5031" required)
Pad to shell fillet weld 0.3125" (0.2633" required)
Legs braced No
412/509
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
413/509
Wind operating corroded, Moment = 32,171.4 lbf-ft
Force Axial Shear Axial Bending Bending
Leg Ratio Ratio
attack end load resisted fa fbx fby
position H1-1 H1-2
angle lbf lbf psi psi psi
0 20,277.9 722.0 2,414 3,063 0 0.2318 0.2407
0
90 38,233.9 722.0 4,552 0 3,063 0.3400 0.3396
180 40,896.4 722.0 4,869 3,063 0 0.3561 0.3543
270 38,233.9 722.0 4,552 0 3,063 0.3400 0.3396
0 20,277.9 722.0 2,414 2,166 2,166 0.2778 0.2941

45
90 20,277.9 722.0 2,414 2,166 2,166 0.2778 0.2941
180 40,896.4 722.0 4,869 2,166 2,166 0.4028 0.4077
270 40,896.4 722.0 4,869 2,166 2,166 0.4028 0.4077
Wind empty corroded, Moment = 32,171.4 lbf-ft

Leg Ratio Ratio
position H1-1 H1-2
0 1,220.7 722.0 145 3,063 0 0.1169 0.1356
0
90 6,471.9 722.0 770 0 3,063 0.1486 0.1646
180 9,134.4 722.0 1,087 3,063 0 0.1646 0.1792
270 6,471.9 722.0 770 0 3,063 0.1486 0.1646
0 1,220.7 722.0 145 2,166 2,166 0.1623 0.1890

45
90 1,220.7 722.0 145 2,166 2,166 0.1623 0.1890
180 9,134.4 722.0 1,087 2,166 2,166 0.2103 0.2326
270 9,134.4 722.0 1,087 2,166 2,166 0.2103 0.2326
414/509
Wind vacuum corroded, Moment = 32,171.4 lbf-ft
Leg Ratio Ratio
position H1-1 H1-2
0 20,277.9 722.0 2,414 3,063 0 0.2318 0.2407
0
90 38,233.9 722.0 4,552 0 3,063 0.3400 0.3396
180 40,896.4 722.0 4,869 3,063 0 0.3561 0.3543
270 38,233.9 722.0 4,552 0 3,063 0.3400 0.3396
0 20,277.9 722.0 2,414 2,166 2,166 0.2778 0.2941

45
90 20,277.9 722.0 2,414 2,166 2,166 0.2778 0.2941
180 40,896.4 722.0 4,869 2,166 2,166 0.4028 0.4077
270 40,896.4 722.0 4,869 2,166 2,166 0.4028 0.4077
Governing Condition : Seismic operating corroded, Moment = 319,528.9 lbf-ft

Leg Ratio Ratio
position H1-1 H1-2
0 -7,071.9 6,001.5 -842 25,458 0 0.8643 1.0325
0
90 41,802.4 6,001.5 4,976 0 25,458 1.1860 1.3018
180 68,246.2 6,001.5 8,125 25,458 0 1.3610 1.4476
270 41,802.4 6,001.5 4,976 0 25,458 1.1860 1.3018
0 -7,071.9 6,001.5 -842 18,001 18,001 1.2397 1.4763

45
90 -7,071.9 6,001.5 -842 18,001 18,001 1.2397 1.4763
180 68,246.2 6,001.5 8,125 18,001 18,001 1.7565 1.8914
270 68,246.2 6,001.5 8,125 18,001 18,001 1.7565 1.8914
415/509
Seismic empty corroded, Moment = 64,620.3 lbf-ft
Leg Ratio Ratio
position H1-1 H1-2
0 -2,068.8 1,060.7 -246 4,499 0 0.1484 0.1780
0
90 7,075.9 1,060.7 842 0 4,499 0.2039 0.2284
180 12,423.8 1,060.7 1,479 4,499 0 0.2363 0.2578
270 7,075.9 1,060.7 842 0 4,499 0.2039 0.2284
0 -2,068.8 1,060.7 -246 3,182 3,182 0.2150 0.2564

45
90 -2,068.8 1,060.7 -246 3,182 3,182 0.2150 0.2564
180 12,423.8 1,060.7 1,479 3,182 3,182 0.3035 0.3363
270 12,423.8 1,060.7 1,479 3,182 3,182 0.3035 0.3363
Seismic vacuum corroded, Moment = 319,528.9 lbf-ft

Leg Ratio Ratio
position H1-1 H1-2
0 -7,071.9 6,001.5 -842 25,458 0 0.8643 1.0325
0
90 41,802.4 6,001.5 4,976 0 25,458 1.1860 1.3018
180 68,246.2 6,001.5 8,125 25,458 0 1.3610 1.4476
270 41,802.4 6,001.5 4,976 0 25,458 1.1860 1.3018
0 -7,071.9 6,001.5 -842 18,001 18,001 1.2397 1.4763

45
90 -7,071.9 6,001.5 -842 18,001 18,001 1.2397 1.4763
180 68,246.2 6,001.5 8,125 18,001 18,001 1.7565 1.8914
270 68,246.2 6,001.5 8,125 18,001 18,001 1.7565 1.8914
Leg Calculations (AISC manual ninth edition)
Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = (1 + 0.14*SDS)*Wt / N + 48*Mt / (N*D)

= (1 + 0.14*0.6667)*152,935.6 / 4 + 48*319,528.9 / ( 4*145)
= 68,246.17 lbf
Allowable axial compressive stress, Fa (AISC chapter E)
Cc = Sqr(2*2*E / Fy)
= Sqr(2*2*29,000,000 / 36,000)
= 126.0993
K*l / r = 1.2*71.3125 / 2.9378 = 29.1285
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))

= 1 * (1 - (29.1285)2 / (2*126.09932))*36,000 / (5 / 3 + 3*(29.1285) / (8*126.0993)-(29.1285)3 / (8*126.09933))
= 20,003 psi
Allowable axial compression and bending (AISC chapter H)
416/509
F'ex = 1*12*2*E / (23*(K*l / r)2)
= 1*12*2*29,000,000 / (23*(29.1285)2)
= 176,001 psi
F'ey = 1*12*2*E / (23*(K*l / r)2)

= 1*12*2*29,000,000 / (23*(29.1285)2)
= 176,001 psi
Fb = 1*0.66*Fy
= 1*0.66*36,000
= 23,760 psi
Compressive axial stress
fa = P1 / A
= 68,246.17 / 8.4
= 8,125 psi
Bending stresses
fbx = F*cos()*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)

= 6,001.49*cos(45)*71.3125 / (72.5 / 4.3125) + 68,246.17*0 / (72.5 / 4.3125)
= 18,001 psi
fby= F*sin()*L / (Iy / Cy)

= 6,001.49*sin(45)*71.3125 / (72.5 / 4.31)
= 18,001 psi
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)

= 8,125 / 20,003 + 0.85*18,001 / ((1 - 8,125 / 176,001)*23,760) + 0.85*18,001 / ((1 - 8,125 / 176,001)*23,760)
= 1.7565
AISC equation H1-2
H1-2 = fa / (0.6*1*Fy) + fbx / Fbx + fby / Fby

= 8,125 / (0.6*1*36,000) + 18,001 / 23,760 + 18,001 / 23,760
= 1.8914
Warning! 4, 8 inch sch 40 pipe legs are NOT adequate.
Anchor bolts - Seismic operating corroded condition governs
Tensile loading per leg (1 bolt per leg)
R = 48*M / (N*BC) - (0.6 - 0.14*SDS)*W / N

= 48*459,449.4 / (4*144) - (0.6 - 0.14*0.6667)*154,324 / 4
= 18,739.74 lbf
Required area per bolt
Ab = R / (Sb*n)
= 18,739.74 / (20,000*1)
= 0.937 in2
Area of a 1.5" series 8 threaded bolt (corroded) = 1.405 in2
417/509
1.5" series 8 threaded bolts are satisfactory.
Check the leg to pad fillet weld, Bednar 10.3, Seismic operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
Zw = (2*b*d + d2) / 3
= (2*8.625*13.6875 + 13.68752) / 3
= 141.1523 in2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)

= (8.625 + 2*13.6875)3 / 12 - 13.68752*(8.625 + 13.6875)2 / (8.625 + 2*13.6875)
= 1,297.1502 in3
E = d2 / (b + 2*d)
= 13.68752 / (8.625 + 2*13.6875)
= 5.204102 in
Governing weld load fx = Cos(45)*6,001.49 = 4,243.69 lbf

Governing weld load fy = Sin(45)*6,001.49 = 4,243.69 lbf
f1 = P1 / Lweld
= 68,246.17 / 36
= 1,895.73 lbf/in (VL direct shear)
f2= fy*Lleg*0.5*b / Jw
= 4,243.69*71.3125*0.5*8.625 / 1,297.1502
= 1,006.12 lbf/in (VL torsion shear)
f3 = fy / Lweld
= 4,243.69 / 36
= 117.88 lbf/in (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 4,243.69*71.3125*5.2041 / 1,297.1502
= 1,214.13 lbf/in (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (4,243.69*71.3125 + 68,246.17*0) / 141.1523
= 2,143.98 lbf/in (ML bending)
f6 = fx / Lweld
= 4,243.69 / 36
= 117.88 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((1,895.73 + 1,006.12)2 + (117.88 + 1,214.13)2 + (2,143.98 + 117.88)2)
= 3,912.92 lbf/in (Resultant shear load)
Required leg to pad fillet weld leg size (welded both sides + top)
tw = f / (0.707*0.55*Sa)
= 3,912.92 / (0.707*0.55*20,000)
= 0.5031 in
The 1 in leg to pad attachment fillet weld size is adequate.
418/509
Check the pad to vessel fillet weld, Bednar 10.3, Seismic operating corroded governs
Zw = b*d + d2 / 3
= 15*15 + 152 / 3
= 300 in2
Jw = (b + d)3 / 6
= (15 + 15)3 / 6
= 4,500 in3
f1 = P1 / Lweld
= 68,246.17 / 60
= 1,137.44 lbf/in (VL direct shear)
f2= fy*Lleg*0.5*b / Jw
= 4,243.69*71.3125*0.5*15 / 4,500
= 504.38 lbf/in (VL torsion shear)
f3 = fy / Lweld
= 4,243.69 / 60
= 70.73 lbf/in (Vc direct shear)
f4 = fy*Lleg*0.5*d / Jw
= 4,243.69*71.3125*0.5*15 / 4,500
= 504.38 lbf/in (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (4,243.69*71.3125 + 68,246.17*0) / 300
= 1,008.76 lbf/in (ML bending)
f6 = fx / Lweld
= 4,243.69 / 60
= 70.73 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)

= Sqr((1,137.44 + 504.38)2 + (70.73 + 504.38)2 + (1,008.76 + 70.73)2)
= 2,047.34 lbf/in (Resultant shear load)
Required pad to vessel fillet weld leg size (welded all around the pad edge)
tw = f / (0.707*0.55*Sa)
= 2,047.34 / (0.707*0.55*20,000)
= 0.2633 in
0.3125 in pad to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 80,469.34 / (20*20)
= 201 psi
tb =(N - (d - tL)) / 2*Sqr(3*fp / Sb)

=(20 - (8.625 - 0.322)) / 2*Sqr(3*201 / 24,000)
= 0.9274 in
419/509
The base plate thickness is adequate.
420/509
Check the leg to vessel attachment stresses, WRC 107 (Seismic operating corroded
governs)
Applied Loads
Radial load, Pr -6,001.49 lbf
Circumferential moment, Mc 0 lbf-in
Circumferential shear, Vc 0 lbf
Longitudinal moment, ML 427,981.2 lbf-in
Longitudinal shear, VL -7,071.93 lbf
Torsion moment, Mt 0 lbf-in
Mean shell radius, Rm 71.75"
Local shell thickness, T 0.5"
Design factor 3
= Rm / T = 71.75 / 0.5 = 143.5
C1 = 7.5, C2 = 11.9055 in
Local circumferential pressure stress = P*Ri / T =9,409 psi
Local longitudinal pressure stress = P*Ri / (2*T) =4,704 psi


421/509
3C* 7.6556 0.1629 0 0 0 0 1,281 1,281 1,281 1,281
4C* 17.2508 0.1447 2,886 2,886 2,886 2,886 0 0 0 0
1C 0.069 0.1239 0 0 0 0 9,938 -9,938 9,938 -9,938
2C-1 0.0346 0.1239 4,984 -4,984 4,984 -4,984 0 0 0 0
3A* 5.504 0.1219 0 0 0 0 0 0 0 0
1A 0.0709 0.1266 0 0 0 0 0 0 0 0
3B* 12.1544 0.1422 -11,940 -11,940 11,940 11,940 0 0 0 0
1B-1 0.0211 0.1293 -23,362 23,362 23,362 -23,362 0 0 0 0
Pressure stress* 9,409 9,409 9,409 9,409 9,409 9,409 9,409 9,409
Total circumferential stress -18,023 18,733 52,581 -4,111 20,628 752 20,628 752
Primary membrane
355 355 24,235 24,235 10,690 10,690 10,690 10,690
3C* 8.994 0.1447 1,505 1,505 1,505 1,505 0 0 0 0
4C* 16.1093 0.1629 0 0 0 0 2,695 2,695 2,695 2,695
1C-1 0.0534 0.1479 7,692 -7,692 7,692 -7,692 0 0 0 0
2C 0.0364 0.1479 0 0 0 0 5,243 -5,243 5,243 -5,243
4A* 11.3135 0.1219 0 0 0 0 0 0 0 0
2A 0.0303 0.1457 0 0 0 0 0 0 0 0
4B* 5.0479 0.1422 -6,571 -6,571 6,571 6,571 0 0 0 0
2B-1 0.0226 0.1471 -21,994 21,994 21,994 -21,994 0 0 0 0
Pressure stress* 4,704 4,704 4,704 4,704 4,704 4,704 4,704 4,704
Total longitudinal stress -14,664 13,940 42,466 -16,906 12,642 2,156 12,642 2,156
Primary membrane
-362 -362 12,780 12,780 7,399 7,399 7,399 7,399
Shear from M t 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 297 297 -297 -297
Total Shear stress 0 0 0 0 297 297 -297 -297
Maximum stresses due to the applied loads at the leg edge (includes pressure)
= Rm / T = 71.75 / 1 = 71.75
C1 = 4.3125, C2 = 10.8638 in
Local circumferential pressure stress = P*Ri / T =9,409 psi
Local longitudinal pressure stress = P*Ri / (2*T) =4,704 psi


422/509
423/509
Stresses at the leg edge per WRC Bulletin 107
3C* 7.6153 0.1322 0 0 0 0 637 637 637 637
4C* 11.3943 0.1107 953 953 953 953 0 0 0 0
1C 0.1156 0.0862 0 0 0 0 4,163 -4,163 4,163 -4,163
2C-1 0.0809 0.0862 2,913 -2,913 2,913 -2,913 0 0 0 0
3A* 2.3006 0.0818 0 0 0 0 0 0 0 0
1A 0.0918 0.0917 0 0 0 0 0 0 0 0
3B* 7.9564 0.1113 -4,514 -4,514 4,514 4,514 0 0 0 0
1B-1 0.039 0.0989 -14,107 14,107 14,107 -14,107 0 0 0 0
Pressure stress* 9,409 9,409 9,409 9,409 9,409 9,409 9,409 9,409
Total circumferential stress -5,346 17,042 31,896 -2,144 14,209 5,883 14,209 5,883
Primary membrane
5,848 5,848 14,876 14,876 10,046 10,046 10,046 10,046
3C* 8.8435 0.1107 740 740 740 740 0 0 0 0
4C* 10.7536 0.1322 0 0 0 0 899 899 899 899
1C-1 0.0928 0.1146 3,342 -3,342 3,342 -3,342 0 0 0 0
2C 0.0599 0.1146 0 0 0 0 2,157 -2,157 2,157 -2,157
4A* 3.4336 0.0818 0 0 0 0 0 0 0 0
2A 0.0447 0.114 0 0 0 0 0 0 0 0
4B* 2.6613 0.1113 -2,320 -2,320 2,320 2,320 0 0 0 0
2B-1 0.0481 0.1231 -13,990 13,990 13,990 -13,990 0 0 0 0
Pressure stress* 4,704 4,704 4,704 4,704 4,704 4,704 4,704 4,704
Total longitudinal stress -7,524 13,772 25,096 -9,568 7,760 3,446 7,760 3,446
Primary membrane
3,124 3,124 7,764 7,764 5,603 5,603 5,603 5,603
Shear from M t 0 0 0 0 0 0 0 0
Long shear from V L 0 0 0 0 163 163 -163 -163
Total Shear stress 0 0 0 0 163 163 -163 -163
424/509
MANHOLE (N31)

Located on Cylinder #3
Orientation 315
Nozzle center line offset to datum line 24"
End of nozzle to shell center 84"
Nozzle
Access opening No
Reinforcing Pad
Diameter, Dp 28"
425/509
Thickness, te 0.5"
Is split No
Welds
1

Bolt Material SA-193 B8 2 Bolt (1 < t <= 1 1/4) (II-D p. 360, ln. 25)
Blind included Yes
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Bore diameter, B (specified by purchaser) 23.25"
Gasket
Description Flexitallic Spiral Wound CG 316L S.S.
Notes

tr = 65.46*11.625 / (17,000*1 - 0.6*65.46) = 0.0449"
Rated MDMT = -320F
426/509
427/509
UG-45
Summary (in)
A A A
5.4984 9.0993 6.1233 0.7159 -- 2 0.2601 0.2354 0.3281

-9,124.43 59,520 327,238.6 23,083 605,966.1 65,895 440,608.37

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.25, 11.625 + (0.375 - 0) + (0.5 - 0))
= 23.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.5 - 0), 2.5*(0.375 - 0) + 0.5)
= 1.25 in
trn = P*Rn / (Sn*E - 0.6*P)

= 65.4619*11.625 / ((17,000 / 0.85)*1 - 0.6*65.4619)
= 0.0381 in
tr = P*Ro / (S*E + 0.4*P)

= 65.4619*72 / (20,000*1 + 0.4*65.4619)
428/509
= 0.2354 in
tr = P*Ro / (S*E + 0.4*P)

= 65.4619*72 / (20,000*0.85 + 0.4*65.4619)
= 0.2768 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.25*0.2354*1 + 2*0.375*0.2354*1*(1 - 0.85)
= 5.4984 in2

= 23.25*(1*0.5 - 1*0.2354) - 2*0.375*(1*0.5 - 1*0.2354)*(1 - 0.85)
= 6.1233 in2

= 2*(0.5 + 0.375)*(1*0.5 - 1*0.2354) - 2*0.375*(1*0.5 - 1*0.2354)*(1 - 0.85)
= 0.4334 in2
= 5*(0.375 - 0.0381)*0.85*0.5
= 0.7159 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0381)*(2.5*0.375 + 0.5)*0.85
= 0.8233 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
429/509
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (28 - 23.25 - 2*0.375)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 6.1233 + 0.7159 + 0.1195 + 0.1406 + 2
= 9.0993 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 65.4619*11.625 / (17,000*1 - 0.6*65.4619) + 0
= 0.0449 in

= max[ 0.0449 , 0 ]
= 0.0449 in
tb1 = P*Ro / (S*E + 0.4*P) + Corrosion

= 65.4619*72 / (20,000*1 + 0.4*65.4619) + 0
= 0.2354 in

= max[ 0.2354 , 0.0625 ]
= 0.2354 in
430/509
= min[ 0.3281 , 0.2354 ]
= 0.2354 in
= max[ 0.0449 , 0.2354 ]
= 0.2354 in



( / 2)*Pad OD*Leg*So = ( / 2)*28*0.375*9,800 = 161,634.94 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (5.4984 - 6.1233 + 2*0.375*0.85*(1*0.5 - 1*0.2354))*20,000
= -9,124.43 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.7159 + 2 + 0.1195 + 0.1406)*20,000
= 59,520 lbf
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv

= (0.7159 + 0 + 0.1195 + 0 + 2*0.375*0.5*0.85)*20,000
= 23,083 lbf
431/509
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv
= (0.7159 + 0 + 2 + 0.1195 + 0.1406 + 0 + 2*0.375*0.5*0.85)*20,000
= 65,895 lbf
Load for path 1-1 lesser of W or W1-1 = -9,124.43 lbf

Path 1-1 through (2) & (3) = 161,634.94 + 165,603.66 = 327,238.6 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 278,973.43 + 209,230.07 = 605,966.1 lbf

Path 3-3 through (2), (4) = 161,634.94 + 278,973.43 = 440,608.37 lbf
432/509
UG-45
Summary (in)
A A A
7.2935 7.2949 4.3455 0.6893 -- 2 0.2601 0.3122 0.3281

61,355.36 58,988 327,238.6 22,551 605,966.1 65,363 440,608.37

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.25, 11.625 + (0.375 - 0) + (0.5 - 0))
= 23.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.5 - 0), 2.5*(0.375 - 0) + 0.5)
= 1.25 in
trn = P*Rn / (Sn*E - 0.6*P)

= 86.871*11.625 / ((17,000 / 0.85)*1 - 0.6*86.871)
= 0.0506 in
433/509
tr = P*Ro / (S*E + 0.4*P)

= 86.871*72 / (20,000*1 + 0.4*86.871)
= 0.3122 in
tr = P*Ro / (S*E + 0.4*P)

= 86.871*72 / (20,000*0.85 + 0.4*86.871)
= 0.3672 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.25*0.3122*1 + 2*0.375*0.3122*1*(1 - 0.85)
= 7.2935 in2

= 23.25*(1*0.5 - 1*0.3122) - 2*0.375*(1*0.5 - 1*0.3122)*(1 - 0.85)
= 4.3455 in2

= 2*(0.5 + 0.375)*(1*0.5 - 1*0.3122) - 2*0.375*(1*0.5 - 1*0.3122)*(1 - 0.85)
= 0.3075 in2
= 5*(0.375 - 0.0506)*0.85*0.5
= 0.6893 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0506)*(2.5*0.375 + 0.5)*0.85
= 0.7928 in2
434/509
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (28 - 23.25 - 2*0.375)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 4.3455 + 0.6893 + 0.1195 + 0.1406 + 2
= 7.2949 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 86.871*11.625 / (17,000*1 - 0.6*86.871) + 0
= 0.0596 in

= max[ 0.0596 , 0 ]
= 0.0596 in

= 86.871*72 / (20,000*1 + 0.4*86.871) + 0
435/509
= 0.3122 in

= max[ 0.3122 , 0.0625 ]
= 0.3122 in

= min[ 0.3281 , 0.3122 ]
= 0.3122 in
= max[ 0.0596 , 0.3122 ]
= 0.3122 in



( / 2)*Pad OD*Leg*So = ( / 2)*28*0.375*9,800 = 161,634.94 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.2935 - 4.3455 + 2*0.375*0.85*(1*0.5 - 1*0.3122))*20,000
= 61,355.36 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6893 + 2 + 0.1195 + 0.1406)*20,000
= 58,988 lbf
436/509
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.6893 + 0 + 0.1195 + 0 + 2*0.375*0.5*0.85)*20,000
= 22,551 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6893 + 0 + 2 + 0.1195 + 0.1406 + 0 + 2*0.375*0.5*0.85)*20,000
= 65,363 lbf

Path 1-1 through (2) & (3) = 161,634.94 + 165,603.66 = 327,238.6 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 278,973.43 + 209,230.07 = 605,966.1 lbf

Path 3-3 through (2), (4) = 161,634.94 + 278,973.43 = 440,608.37 lbf
437/509
UG-45
Summary (in)
A A A
7.2935 7.2949 4.3455 0.6893 -- 2 0.2601 0.3122 0.3281

61,355.36 58,988 327,238.6 22,551 605,966.1 65,363 440,608.37

size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.25, 11.625 + (0.375 - 0) + (0.5 - 0))
= 23.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.5 - 0), 2.5*(0.375 - 0) + 0.5)
= 1.25 in
trn = P*Rn / (Sn*E - 0.6*P)

= 86.871*11.625 / ((17,000 / 0.85)*1 - 0.6*86.871)
= 0.0506 in
438/509
tr = P*Ro / (S*E + 0.4*P)

= 86.871*72 / (20,000*1 + 0.4*86.871)
= 0.3122 in
tr = P*Ro / (S*E + 0.4*P)

= 86.871*72 / (20,000*0.85 + 0.4*86.871)
= 0.3672 in
A = d*tr*F + 2*tn*tr*F*(1 - fr1)

= 23.25*0.3122*1 + 2*0.375*0.3122*1*(1 - 0.85)
= 7.2935 in2

= 23.25*(1*0.5 - 1*0.3122) - 2*0.375*(1*0.5 - 1*0.3122)*(1 - 0.85)
= 4.3455 in2

= 2*(0.5 + 0.375)*(1*0.5 - 1*0.3122) - 2*0.375*(1*0.5 - 1*0.3122)*(1 - 0.85)
= 0.3075 in2
= 5*(0.375 - 0.0506)*0.85*0.5
= 0.6893 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0506)*(2.5*0.375 + 0.5)*0.85
= 0.7928 in2
439/509
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (28 - 23.25 - 2*0.375)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 4.3455 + 0.6893 + 0.1195 + 0.1406 + 2
= 7.2949 in2

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in

= 86.871*11.625 / (17,000*1 - 0.6*86.871) + 0
= 0.0596 in

= max[ 0.0596 , 0 ]
= 0.0596 in

= 86.871*72 / (20,000*1 + 0.4*86.871) + 0
440/509
= 0.3122 in

= max[ 0.3122 , 0.0625 ]
= 0.3122 in

= min[ 0.3281 , 0.3122 ]
= 0.3122 in
= max[ 0.0596 , 0.3122 ]
= 0.3122 in



( / 2)*Pad OD*Leg*So = ( / 2)*28*0.375*9,800 = 161,634.94 lbf



W = (A - A1 + 2*tn*fr1*(E1*t - F*tr))*Sv
= (7.2935 - 4.3455 + 2*0.375*0.85*(1*0.5 - 1*0.3122))*20,000
= 61,355.36 lbf
W1-1 = (A2 + A5 + A41 + A42)*Sv

= (0.6893 + 2 + 0.1195 + 0.1406)*20,000
= 58,988 lbf
441/509
W2-2 = (A2 + A3 + A41 + A43 + 2*tn*t*fr1)*Sv
= (0.6893 + 0 + 0.1195 + 0 + 2*0.375*0.5*0.85)*20,000
= 22,551 lbf
W3-3 = (A2 + A3 + A5 + A41 + A42 + A43 + 2*tn*t*fr1)*Sv

= (0.6893 + 0 + 2 + 0.1195 + 0.1406 + 0 + 2*0.375*0.5*0.85)*20,000
= 65,363 lbf

Path 1-1 through (2) & (3) = 161,634.94 + 165,603.66 = 327,238.6 lbf

Path 2-2 through (1), (4), (6) = 117,762.6 + 278,973.43 + 209,230.07 = 605,966.1 lbf

Path 3-3 through (2), (4) = 161,634.94 + 278,973.43 = 440,608.37 lbf
442/509
UG-45
Summary (in)
A A A
4.316 5.946 3.0199 0.666 -- 2 0.2601 0.0625 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.25, 11.625 + (0.375 - 0) + (0.5 - 0))
= 23.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.5 - 0), 2.5*(0.375 - 0) + 0.5)
= 1.25 in
443/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(23.25*0.3695*1 + 2*0.375*0.3695*1*(1 - 0.85))
= 4.316 in2

= 23.25*(1*0.5 - 1*0.3695) - 2*0.375*(1*0.5 - 1*0.3695)*(1 - 0.85)
= 3.0199 in2

= 2*(0.5 + 0.375)*(1*0.5 - 1*0.3695) - 2*0.375*(1*0.5 - 1*0.3695)*(1 - 0.85)
= 0.2137 in2
= 5*(0.375 - 0.0616)*0.85*0.5
= 0.666 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0616)*(2.5*0.375 + 0.5)*0.85
= 0.7658 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (28 - 23.25 - 2*0.375)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 3.0199 + 0.666 + 0.1195 + 0.1406 + 2
= 5.946 in2
444/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in
ta UG-28 = 0.0616 in

= max[ 0.0616 , 0 ]
= 0.0616 in

= 15*72 / (20,000*1 + 0.4*15) + 0
= 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.3281 , 0.0625 ]
= 0.0625 in
= max[ 0.0616 , 0.0625 ]
= 0.0625 in
L / Do = 13.007 / 24 = 0.5420
Do / t = 24 / 0.0616 = 389.5483
445/509
Pa = 4*B / (3*(Do / t))

= 4*4,382.44 / (3*(24 / 0.0616))
= 15 psi
ta = t + Corrosion = 0.0616 + 0 = 0.0616"
446/509
UG-45
Summary (in)
A A A
4.8252 4.9219 2.0113 0.6505 -- 2 0.2601 0.0733 0.3281


size (in) size (in)
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(23.25, 11.625 + (0.375 - 0) + (0.5 - 0))
= 23.25 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.5 - 0), 2.5*(0.375 - 0) + 0.5)
= 1.25 in
447/509
A = 0.5*(d*tr*F + 2*tn*tr*F*(1 - fr1))

= 0.5*(23.25*0.4131*1 + 2*0.375*0.4131*1*(1 - 0.85))
= 4.8252 in2

= 23.25*(1*0.5 - 1*0.4131) - 2*0.375*(1*0.5 - 1*0.4131)*(1 - 0.85)
= 2.0113 in2

= 2*(0.5 + 0.375)*(1*0.5 - 1*0.4131) - 2*0.375*(1*0.5 - 1*0.4131)*(1 - 0.85)
= 0.1423 in2
= 5*(0.375 - 0.0689)*0.85*0.5
= 0.6505 in2
= 2*(tn - trn)*(2.5*tn + te)*fr2

= 2*(0.375 - 0.0689)*(2.5*0.375 + 0.5)*0.85
= 0.7481 in2
A41 = Leg2*fr3
= 0.3752*0.85
= 0.1195 in2
A42 = Leg2*fr4
= 0.3752*1
= 0.1406 in2
A5 = (Dp - d - 2*tn)*te*fr4
= (28 - 23.25 - 2*0.375)*0.5*1
= 2 in2
Area = A1 + A2 + A41 + A42 + A5

= 2.0113 + 0.6505 + 0.1195 + 0.1406 + 2
= 4.9219 in2
448/509

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.5*tmin = 0.25 in
tw(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

tw(min) = 0.7*tmin = 0.2625 in
ta UG-28 = 0.0689 in

= max[ 0.0689 , 0 ]
= 0.0689 in

= 20.3719*72 / (20,000*1 + 0.4*20.3719) + 0
= 0.0733 in

= max[ 0.0733 , 0.0625 ]
= 0.0733 in

= min[ 0.3281 , 0.0733 ]
= 0.0733 in
= max[ 0.0689 , 0.0733 ]
= 0.0733 in
L / Do = 13.007 / 24 = 0.5420
Do / t = 24 / 0.0689 = 348.4042
449/509
Pa = 4*B / (3*(Do / t))

= 4*5,323.19 / (3*(24 / 0.0689))
= 20.37 psi
ta = t + Corrosion = 0.0689 + 0 = 0.0689"
450/509
Tail lug
Geometry Inputs
Material SA240 316L
Orientation Longitudinal
Distance of Lift Point From Datum 16.5"
Angular Position 180
Length, L 16"
Height, H 10"
Thickness, t 1.5"
Hole Diameter, d 2"
Pin Diameter, Dp 1.2224"
Load Eccentricity, a1 0"
Distance from Load to Shell or Pad, a2 5"
Load Angle Normal to Vessel, 0
Load Angle from Vertical, 0
Welds
Size, tw 0.5"
Reinforcement Pad
Width, Bp 10"
Length, Lp 22"
Thickness, tp 0.5"
Weld Size, twp 0.5"
451/509
Intermediate Values
Load Factor 2.0000
Vessel Weight (new, incl. Load Factor), W 54,484.9 lb
Lug Weight (new), Wlug 103.7 lb
Distance from Center of Gravity to Top Lug, l1 127.4236"
Distance from Center of Gravity to Tail Lug, l2 108.0764"
Distance from Vessel Center Line to Tail Lug, l3 77.5"
Allowable Stress, Tensile, t 19,980 psi
Allowable Stress, Shear, s 13,320 psi
Allowable Stress, Bearing, p 29,970 psi
Allowable Stress, Bending, b 22,201 psi
Allowable Stress, Weld Shear, allowable 13,320 psi
Allowable Stress set to 1/3 Sy per ASME B30.20 No
Summary Values
Required Lift Pin Diameter, dreqd 1.187"
Required Lug Thickness, treqd 0.8047"
Lug Stress Ratio, ratio 0.09
Weld Shear Stress Ratio, ratio 0.27
Lug Design Acceptable
Lift Forces
Lift force on lugs during rotational lift (0 90):

2*Ftop = W*(l2*cos() + l3*sin()) / (l1*cos() + l2*cos() + l3*sin() )
Ftail = W - (2*F)
452/509
[] Ftop[lbf] Ftail[lbf]
0 12,502 29,481
15 13,697 27,092
30 14,856 24,773
45 16,152 22,181
60 17,854 18,778
75 20,627 13,230
90 27,242 0
371 15,431 23,622
392 15,604 23,277
323 15,016 24,452
1Liftangle at maximum lug
stress.
2Liftangle at maximum weld
stress.
3Lift
angle at maximum pad
weld stress.
Lug loading at = 0
Total lift force
F = Ftop / cos()
29,481
F = 29,481 / cos(0.0) =
lbf
Tensile force (parallel to lug
normal)
Ft = F*cos()
29,481
Ft = 29,481*cos(0.0) =
lbf
Shear force (parallel to lug weld)
Fs = F*sin()
Fs = 29,481*sin(0.0) = 0 lbf
Lug Pin Diameter - Shear stress
dreqd = (2*F / (*s))0.5

= (2*29,481 / (*13,320))0.5 = 1.187"
dreqd / Dp = 1.187 / 1.2224 = 0.97 Acceptable
= F/A
= F / (2*(0.25**Dp2))
= 29,481 / (2*(0.25**1.22242)) = 12,559 psi
/ s = 12,559 / 13,320 = 0.94 Acceptable
453/509
Lug Thickness - Tensile stress
treqd = Fr / ((L - d)*t)

= 29,481 / ((16 - 2)*19,980) = 0.1054"
treqd / t = 0.1054 / 1.5 = 0.07 Acceptable
= Fr / A
= Fr / ((L - d)*t)
= 29,481 / ((16 - 2)*1.5) = 1,404 psi
/ t = 1,404 / 19,980 = 0.07 Acceptable
Lug Thickness - Bearing stress
treqd = F / (Dp*p)
= 29,481 / (1.2224*29,970) = 0.8047"
= F / Abearing
= F / (Dp*(t))
= 29,481 / (1.2224*(1.5)) = 16,078 psi
/ p = 16,078 / 29,970 = 0.54 Acceptable
Lug Thickness - Shear stress
treqd = [Fv / s] / (2*Lshear)

= (29,481 / 13,320) / (2*4.1022) = 0.2698"
= Fv / Ashear
= Fv / (2*t*Lshear )
= 29,481 / (2*1.5*4.1022) = 2,395 psi
/ s = 2,395 / 13,320 = 0.18 Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
= 55*Dp / d
454/509
= 55*1.2224 / 2
= 33.6168
Lshear = (H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
= (10 - 5 - 0.5*2) + 0.5*1.2224*(1 - cos(33.6168))
= 4.1022"
Lug Plate Stress
Lug stress tensile + bending during lift:

ratio = [Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
= [(Ftail()*cos() ) / (t*L*t)] + [(6*abs(Ftail()*sin()*Hght - Ftail()*cos()*a1) ) / (t*L2*b)] 1
23,622*cos(37.0) / (1.5*16*19,980) + 6*abs(23,622*sin(37.0)*5 - 23,622*cos(37.0)*0) /
=
(1.5*162*22,201)
= 0.09 Acceptable
Weld Stress
Weld stress, tensile, bending and shear during lift:
Direct shear:
Maximum shear stress occurs at lift angle 39.00; lift force = 23,277 lbf
Flug
= Ftop / cos()
= 23,277 / cos(0.0) = 23,277 lbf
Aweld
= 2*(0.707)*tw*(L + t)
= 2*(0.707)*0.5*(16 + 1.5) = 12.3725 in2
t
= Ftail*cos() / Aweld
= 23,277*cos(39.0) / 12.3725 = 1,462 psi
s
= Ftail*sin() / Aweld
= 23,277*sin(39.0) / 12.3725 = 1,184 psi
b = M*c/I
= 3*(Flug*sin()*Hght - Flug*cos()*a1) / (0.707*h*L*(3*t + L))
3*abs(23,277*sin(39.0)*5 - 23,277*cos(39.0)*(0)) /
=
(115.9480)
= 1,895 psi
ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (1,462 + 1,895)2 + (1,184)2 ) / 13,320
= 0.27 Acceptable
455/509
Pad Weld Stress, tensile, bending and shear during lift:
Direct shear:
Maximum shear stress occurs at lift angle 32.00; lift force = 24,452 lbf
Flug
= Ftop / cos()
= 24,452 / cos(0.0) = 24,452 lbf
Aweld
= 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*0.5*(22 + 10) = 22.624 in2
t
= Ftail*cos() / Aweld
= 24,452*cos(32.0) / 22.624 = 917 psi
s
= Ftail*sin() / Aweld
= 24,452*sin(32.0) / 22.624 = 573 psi
b = M*c/I
3*(Flug*sin()*Hght - Flug*cos()*a1) /
=
(0.707*hp*Lp*(3*Wp + Lp))
3*abs(24,452*sin(32.0)*5.5 -
=
24,452*cos(32.0)*(0)) / (404.4040)
= 529 psi
ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (917 + 529)2 + (573)2 ) / 13,320
= 0.12 Acceptable
456/509
Vac Rings

Attached to Cylinder #3
Ring type Flat bar
Description 3/4x5 Flat Bar
External design pressure 15 psi
External design temperature 248F
Distance from ring neutral axis to datum 64"
Distance to previous support 120"
Distance to next support 77.935"
Internal ring No
Welds
Weld configuration Continuous both sides
Fillet weld leg size 0.375"
Vessel thickness at weld location, new 0.5"
Vessel corrosion allowance at weld location 0"
Stiffener thickness at weld location 0.75"
Ring Properties
Max depth to thickness ratio 12
Ring distance to centroid 2.5"
Ring area 3.75 in2
Ring inertia 7.8125 in4
External Pressure, (Corroded & at 248F) UG-29(a)
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4396 = 327.5713
Pa = 4*B / (3*(Do / t))

= 4*3,687.14 / (3*(144 / 0.439599))
= 15.01 psi
B = 0.75*P*Do / (t + As / Ls)
= 0.75*15*144 / (0.4396 + 3.75 / 98.9675)
= 3,393 psi
457/509
Is' = [Do2*Ls*(t + As / Ls)*A] / 10.9
= [1442*98.9675*(0.4396 + 3.75 / 98.9675)*0.00025527] / 10.9
= 22.949 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 15 psi.

Radial pressure load, P*Ls = 15*98.9675 = 1,484.51 lbf/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*15*98.9675*144 = 2,137.7 lbf


= 1,572.02*(1 + 0) / (11,000*2) + 0
= 0.0715 in
Maximum Allowable External Pressure, (Corroded & at 248F) UG-29(a)
L / Do = 120 / 144 = 0.8333

Do / t = 144 / 0.4453 = 323.3514
Pa = 4*B / (3*(Do / t))

= 4*3,748.61 / (3*(144 / 0.445336))
= 15.46 psi
B = 0.75*P*Do / (t + As / Ls)
= 0.75*15.45*144 / (0.4453 + 3.75 / 98.9675)
= 3,453 psi
Is' = [Do2*Ls*(t + As / Ls)*A] / 10.9

= [1442*98.9675*(0.4453 + 3.75 / 98.9675)*0.00025979] / 10.9
= 23.634 in4
As I' >= Is' a 3/4x5 Flat Bar stiffener is adequate for an external pressure of 15.45 psi.
458/509
Radial pressure load, P*Ls = 15.45*98.9675 = 1,528.99 lbf/in

Radial shear load, V = 0.01*P*Ls*Do = 0.01*15.45*98.9675*144 = 2,201.75 lbf


= 1,619.13*(1 + 0) / (11,000*2) + 0
= 0.0736 in
459/509
Straight Flange on BOTTOM HEAD

Component Cylinder
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Operating 7.85 290 0.75
Dimensions
Outer Diameter 144"
Length 2"
Inner 0"
Corrosion
Outer 0"
Weight and Capacity
New 130.74 139.05
Corroded 130.74 139.05
Radiography
Longitudinal seam Full UW-11(a) Type 2
Top Circumferential
seam
460/509
Results Summary
Rated MDMT -320 F


= 65.85*72 / (20,000*0.80 + 0.40*65.85) + 0
= 0.2959"
P = S*E*t / (Ro - 0.40*t) - Ps

= 20,000*0.80*0.5 / (72 - 0.40*0.5) - 7.85
= 103.57 psi
P = S*E*t / (Ro - 0.40*t)

= 20,000*0.80*0.5 / (72 - 0.40*0.5)
= 111.42 psi
L / Do = 77.935 / 144 = 0.5412

Do / t = 144 / 0.3695 = 389.7358

Pa = 4*B / (3*(Do / t))

= 4*4,384.54 / (3*(144 / 0.3695))
= 15 psi
ta = t + Corrosion = 0.3695 + 0 = 0.3695"
461/509
L / Do = 77.935 / 144 = 0.5412

Do / t = 144 / 0.5 = 288.0000

Pa = 4*B / (3*(Do / t))

= 4*6,940.76 / (3*(144 / 0.5))
= 32.13 psi
EFE = (50*t / Rf)*(1 - Rf / Ro)

= (50*0.5 / 71.75)*(1 - 71.75 / )
= 0.3484%
462/509
Allowable
Req'd Thk Due
Stress Before
Increase ( psi)
(in)
St Sc
Wind 0.1157 0.11

Seismic 0.1171 0.1087
Wind 0.1157 0.11

Seismic 0.1171 0.1087
Wind 0.0141 0.0084

Seismic 0.0155 0.0071
Wind 0.0141 0.0084

Hot Shut Down, New 0 20,000 8,867 248 0
Seismic 0.0155 0.0071
Wind 0.0003 0.0002

Empty, Corroded 0 20,000 9,384 77 0
Seismic 0.0004 0.0001
Wind 0.0003 0.0002

Empty, New 0 20,000 9,384 77 0
Seismic 0.0004 0.0001
Wind 0.0233 0.0342

Vacuum -15 20,000 8,867 248 0
Seismic 0.0207 0.0368

0 20,000 8,867 248 0 Weight 0.0169 0.0169

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi

ScHN = ScHC
= 8,867 psi

A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 9,384 psi
S = 20,000 / 1.00 = 20,000 psi

ScCC = ScCN
= 9,384 psi
463/509
HA-2)
A = 0.125 / (Ro / t)
= 0.125 / (72 / 0.5)
= 0.000868
B = 8,867 psi
S = 20,000 / 1.00 = 20,000 psi
Operating, Hot & Corroded, Wind, Top Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0141"
= 0.1016 + 0 - (-0.0141)
= 0.1157"
= 0.60*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0085"
= |0 + (-0.0085) - (0.1016)|
= 0.11"

= 2*20,000*1.20*0.85*(0.5 - 0 + (-0.0141)) / (71.5 - 0.40*(0.5 - 0 + (-0.0141)))
= 278.01 psi
Operating, Hot & New, Wind, Top Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0141"
464/509
= 0.1016 + 0 - (-0.0141)
= 0.1157"
= 0.60*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0085"
= |0 + (-0.0085) - (0.1016)|
= 0.11"

= 2*20,000*1.20*0.85*(0.5 - 0 + (-0.0141)) / (71.5 - 0.40*(0.5 - 0 + (-0.0141)))
= 278.01 psi
Hot Shut Down, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0141"
= 0 + 0 - (-0.0141)
= 0.0141"
= 0.60*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0085"
= |0 + (-0.0085) - (0)|
= 0.0084"
Hot Shut Down, New, Wind, Top Seam
tp = 0" (Pressure)
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0141"
= 0 + 0 - (-0.0141)
= 0.0141"
465/509
= 0.60*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0085"
= |0 + (-0.0085) - (0)|
= 0.0084"
Empty, Corroded, Wind, Top Seam
tp = 0" (Pressure)
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.60*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0002"
Empty, New, Wind, Top Seam
tp = 0" (Pressure)
= 5,122 / (*71.752*20,000*1.20*0.85)
= 0"
= -2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0003"
= 0.60*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0002"
466/509
Vacuum, Wind, Top Seam

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 5,122 / (*71.752*8,867.27*1.20)
= 0"
= -129,750.8 / (2**71.75*8,867.27*1.20)
= -0.027"
= |-0.0504 + 0 - (-0.027)|
= 0.0233"
twc = 0.6*W / (2**Rm*Sc*Ks) (Weight)
= 0.60*-129,750.8 / (2**71.75*8,867.27*1.20)
= -0.0162"
= 0 + (-0.0162) - (-0.0504)
= 0.0342"

= 2*8,867.27*1.20*(0.5 - 0 - -0.0162) / (71.5 - 0.40*(0.5 - 0 - -0.0162))
= 154.09 psi
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp = 0" (Pressure)
= 368 / (*71.752*20,000*1.00*0.85)
= 0"
= -129,750.8 / (2**71.75*20,000*1.00*0.85)
= -0.0169"
(total required,
tt = tp + tm - tw
tensile)
= 0 + 0 - (-0.0169)
= 0.0169"
(total, net
tensile)
= |0 + (-0.0169) - (0)|
= 0.0169"
467/509
Operating, Hot & Corroded, Seismic, Top Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 16,486 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0154"
= 0.1016 + 0 - (-0.0154)
= 0.1171"
= 0.51*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0071"
= |0 + (-0.0071) - (0.1016)|
= 0.1087"

= 2*20,000*1.20*0.85*(0.5 - 0 + (-0.0154)) / (71.5 - 0.40*(0.5 - 0 + (-0.0154)))
= 277.24 psi
Operating, Hot & New, Seismic, Top Seam

= 58*71.5 / (2*20,000*1.20*0.85 + 0.40*|58|)
= 0.1016"
= 16,486 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0154"
= 0.1016 + 0 - (-0.0154)
= 0.1171"
= 0.51*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0071"
= |0 + (-0.0071) - (0.1016)|
= 0.1087"
468/509

= 2*20,000*1.20*0.85*(0.5 - 0 + (-0.0154)) / (71.5 - 0.40*(0.5 - 0 + (-0.0154)))
= 277.24 psi
Hot Shut Down, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
= 16,486 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0154"
= 0 + 0 - (-0.0154)
= 0.0155"
= 0.51*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0071"
= |0 + (-0.0071) - (0)|
= 0.0071"
Hot Shut Down, New, Seismic, Top Seam
tp = 0" (Pressure)
= 16,486 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0154"
= 0 + 0 - (-0.0154)
= 0.0155"
= 0.51*-129,750.8 / (2**71.75*20,000*1.20*0.85)
= -0.0071"
= |0 + (-0.0071) - (0)|
= 0.0071"
Empty, Corroded, Seismic, Top Seam
tp = 0" (Pressure)
469/509
= 4,463 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0004"
= 0.51*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0001"
Empty, New, Seismic, Top Seam
tp = 0" (Pressure)
= 4,463 / (*71.752*20,000*1.20*0.85)
= 0"
= 1.09*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0003"
= 0 + 0 - (-0.0003)
= 0.0004"
= 0.51*-2,838.3 / (2**71.75*20,000*1.20*0.85)
= -0.0002"
= |0 + (-0.0002) - (0)|
= 0.0001"
Vacuum, Seismic, Top Seam

= -15*71.5 / (2*8,867.27*1.20 + 0.40*|15|)
= -0.0504"
= 16,486 / (*71.752*8,867.27*1.20)
= 0.0001"
tw = (1 + 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 1.09*-129,750.8 / (2**71.75*8,867.27*1.20)
= -0.0296"
470/509
= |-0.0504 + 0.0001 - (-0.0296)|
= 0.0207"
twc = (0.6 - 0.14*SDS)*W / (2**Rm*Sc*Ks) (Weight)
= 0.51*-129,750.8 / (2**71.75*8,867.27*1.20)
= -0.0137"
= 0.0001 + (-0.0137) - (-0.0504)
= 0.0368"

= 2*8,867.27*1.20*(0.5 - 0.0001 - -0.0137) / (71.5 - 0.40*(0.5 - 0.0001 - -0.0137))
= 153.31 psi
471/509
BOTTOM HEAD

Component Ellipsoidal Head
Normalized PWHT
No No No Yes No
Internal 58 248
-20
External 15 248
Static Liquid Head
Operating 8.82 325.805 0.75
Dimensions
Outer Diameter 144"
Head Ratio 2
Minimum Thickness 0.39"
Inner 0"
Corrosion
Outer 0"
Length Lsf 2"
Nominal Thickness tsf 0.5"
Weight and Capacity
Weight (lb)1 Capacity (US gal)1
New 2,818.58 1,803.76
Corroded 2,818.58 1,803.76
Radiography
Category A joints Full UW-11(a) Type 2
Head to shell seam Spot UW-11(b) Type 1
1
includes straight flange
472/509
Results Summary
Governing condition external pressure
Rated MDMT -320F

Factor K
K = (1/6)*[2 + (D / (2*h))2]
Corroded K = (1/6)*[2 + (143.22 / (2*35.805))2] 1
New K = (1/6)*[2 + (143.22 / (2*35.805))2] 1
Design thickness for internal pressure, (Corroded at 248 F) Appendix 1-4(c)
t = P*Do*K / (2*S*E + 2*P*(K - 0.1)) + Corrosion

= 66.82*144*1 / (2*20,000*0.8 + 2*66.82*(1 - 0.1)) + 0
= 0.2996"
Maximum allowable working pressure, (Corroded at 248 F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20,000*0.8*0.39 / (1*144 - 2*0.39*(1 - 0.1)) - 8.82
= 78.27 psi
Maximum allowable pressure, (New at 77 F) Appendix 1-4(c)
P = 2*S*E*t / (K*Do - 2*t*(K - 0.1)) - Ps

= 2*20,000*0.8*0.39 / (1*144 - 2*0.39*(1 - 0.1)) - 0
= 87.09 psi
Design thickness for external pressure, (Corroded at 248 F) UG-33(d)

Ro = Ko*Do
= 0.8952*144
= 128.9018 in
A = 0.125 / (Ro / t)
= 0.125 / (128.9018 / 0.387024)
= 0.000375
473/509
B =
HA-2: psi
Pa = B / (Ro / t)
= 4,995.8834 / (128.9018 / 0.387)
= 15 psi
t = 0.387" + Corrosion = 0.387" + 0" = 0.387"

Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t = 1.67*Pe*Do*K / (2*S*E + 2*1.67*Pe*(K - 0.1)) + Corrosion

= 1.67*15*144*1 / (2*20,000*1 + 2*1.67*15*(1 - 0.1)) + 0
= 0.0901"
The head external pressure design thickness (te) is 0.387".
Maximum Allowable External Pressure, (Corroded at 248 F) UG-33(d)

Ro = Ko*Do
= 0.8952*144
= 128.9018 in
A = 0.125 / (Ro / t)
= 0.125 / (128.9018 / 0.39)
= 0.000378

B =
HA-2: psi
Pa = B / (Ro / t)
= 5,034.5322 / (128.9018 / 0.39)
= 15.2323 psi
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)
P = 2*S*E*t / ((K*Do - 2*t*(K - 0.1))*1.67)

= 2*20,000*1*0.39 / ((1*144 - 2*0.39*(1 - 0.1))*1.67)
= 65.19 psi
The maximum allowable external pressure (MAEP) is 15.23 psi.
EFE = (75*t / Rf)*(1 - Rf / Ro)

= (75*0.5 / 24.5974)*(1 - 24.5974 / )
= 1.5246%
474/509
BOTTOM OUTLET (N11)

Located on BOTTOM HEAD
Orientation 0
End of nozzle to datum line -45"
Calculated as hillside No
Nozzle
Access opening No
Liquid static head included 9 psi
Welds
475/509
1

SA-193 B8 2 Bolt <= 3/4 (II-D p.
Bolt Material
360, ln. 29)
Blind included No
Rated MDMT -320F
PWHT performed Yes
Impact Tested No
Gasket
Flexitallic Spiral Wound CG 316L
Description
S.S.
Notes

tr = 67*1.0335 / (17,000*1 - 0.6*67) = 0.0041"
Rated MDMT = -320F
476/509

(in2) Summary (in)
The nozzle passes
For P = 67 psi @ 248 F
UG-45
A A A

0.1348 0.1348


Calculations for internal pressure 67 psi @ 248 F
LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (0.39 - 0))
= 2.067 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 67.0047*1.0335 / ((17,000 / 0.85)*1 - 0.6*67.0047)
= 0.0035 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 67.0047*0.9*144 / (2*20,000*1 + 0.8*67.0047)
= 0.2168 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 67*144*1 / (2*20,000*0.8 + 2*67*(1 - 0.1))
= 0.3004"
477/509
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 67.0153*1.0335 / (17,000*1 - 0.6*67.0153) + 0
= 0.0041 in

= max[ 0.0041 , 0 ]
= 0.0041 in
tb1 = 0.2405 in

= max[ 0.2405 , 0.0625 ]
= 0.2405 in

= min[ 0.1348 , 0.2405 ]
= 0.1348 in
= max[ 0.0041 , 0.1348 ]
= 0.1348 in
478/509

(in2) Summary (in)
The nozzle passes
For P = 120.66 psi @ 248 F
UG-45
A A A

0.1348 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (0.39 - 0))
= 2.067 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6601*1.0335 / ((17,000 / 0.85)*1 - 0.6*120.6601)
= 0.0063 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6601*0.9*144 / (2*20,000*1 + 0.8*120.6601)
= 0.39 in
479/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*0.8 + 2*120.66*(1 - 0.1))
= 0.5393"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 120.6707*1.0335 / (17,000*1 - 0.6*120.6707) + 0
= 0.0074 in

= max[ 0.0074 , 0 ]
= 0.0074 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.1348 , 0.432 ]
= 0.1348 in
= max[ 0.0074 , 0.1348 ]
= 0.1348 in
480/509

(in2) Summary (in)
The nozzle passes
For P = 120.65 psi @ 77 F
UG-45
A A A

0.1348 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (0.39 - 0))
= 2.067 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
trn = P*Rn / (Sn*E - 0.6*P)

= 120.6533*1.0335 / ((17,000 / 0.85)*1 - 0.6*120.6533)
= 0.0063 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
481/509
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*0.8 + 2*120.65*(1 - 0.1))
= 0.5393"
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in

= 120.6533*1.0335 / (17,000*1 - 0.6*120.6533) + 0
= 0.0074 in

= max[ 0.0074 , 0 ]
= 0.0074 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.1348 , 0.432 ]
= 0.1348 in
= max[ 0.0074 , 0.1348 ]
= 0.1348 in
482/509

(in2) Summary (in)
The nozzle passes
For Pe = 15 psi @ 248 F
UG-45
A A A

0.0625 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (0.39 - 0))
= 2.067 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
483/509
ta UG-28 = 0.0122 in

= max[ 0.0122 , 0 ]
= 0.0122 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.1348 , 0.0625 ]
= 0.0625 in
= max[ 0.0122 , 0.0625 ]
= 0.0625 in
L / Do = 6.8099 / 2.375 = 2.8673

Do / t = 2.375 / 0.0122 = 194.3727

Pa = 4*B / (3*(Do / t))

= 4*2,186.83 / (3*(2.375 / 0.0122))
= 15 psi
ta = t + Corrosion = 0.0122 + 0 = 0.0122"
484/509

(in2) Summary (in)
The nozzle passes
For Pe = 15.23 psi @ 248 F
UG-45
A A A

0.0625 0.1348


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(2.067, 1.0335 + (0.154 - 0) + (0.39 - 0))
= 2.067 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0.154 - 0) + 0)
= 0.385 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.25 = 0.175 in
485/509
ta UG-28 = 0.0123 in

= max[ 0.0123 , 0 ]
= 0.0123 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.1348 , 0.0625 ]
= 0.0625 in
= max[ 0.0123 , 0.0625 ]
= 0.0625 in
L / Do = 6.8099 / 2.375 = 2.8673

Do / t = 2.375 / 0.0123 = 193.3726

Pa = 4*B / (3*(Do / t))

= 4*2,208.93 / (3*(2.375 / 0.0123))
= 15.23 psi
ta = t + Corrosion = 0.0123 + 0 = 0.0123"
486/509
TEMP TRANSMITTER (N30)

Note: Thread engagement shall comply with the requirements of UG-43(g).
Located on BOTTOM HEAD
Orientation 0
End of nozzle to datum line -36.3109"
Nozzle
Description Studding Outlet NPS 1.5 Class 150
Access opening No
Material specification SA-182 F316 <= 5 (II-D p. 78, ln. 1)
Bolt material specification SA-193 B7 Bolt <= 2 1/2 (II-D p. 352, ln. 31)
Bolt rated MDMT -55F
Pad inner diameter 1.5"
Pad outer diameter, Dp 5"
Pad thickness 1.25"
Figure UG-40 thickness, te 0.8"
Tapped hole diameter 0.5"
Tapped hole depth 0.88"
Tapped hole bolt circle 3.88"
Raised face height 0.06"
487/509
Raised face outer diameter 2.88"
Welds

488/509
UG-45
Summary
(in2)
(in)
The nozzle
For P = 66.77 psi @ 248 F
passes UG-45
A A A

0.2258 1.75


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.5395, 0.7698 + (0) + (0.39 - 0))
= 1.5395 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0) + 0.8)
= 0.8 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 66.7695*0.9*144 / (2*20,000*1 + 0.8*66.7695)
= 0.216 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 66.77*144*1 / (2*20,000*0.8 + 2*66.77*(1 - 0.1))
= 0.2993"
489/509
UW-16(c) Weld Check
Fillet weld: tmin = lesser of 0.75 or te or t = 0.39 in

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 66.78*0.75 / (20,000*1 - 0.6*66.78) + 0
= 0.0025 in

= max[ 0.0025 , 0 ]
= 0.0025 in
tb1 = 0.2397 in

= max[ 0.2397 , 0.0625 ]
= 0.2397 in

= min[ 0.2258 , 0.2397 ]
= 0.2258 in
= max[ 0.0025 , 0.2258 ]
= 0.2258 in
Available nozzle wall thickness new, tn = 1.75 in
490/509
UG-45
Summary
(in2)
(in)
The nozzle
For P = 120.66 psi @ 248 F
passes UG-45
A A A

0.2258 1.75


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.5395, 0.7698 + (0) + (0.39 - 0))
= 1.5395 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0) + 0.8)
= 0.8 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6619*0.9*144 / (2*20,000*1 + 0.8*120.6619)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.66*144*1 / (2*20,000*0.8 + 2*120.66*(1 - 0.1))
= 0.5393"
491/509
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 120.6724*0.75 / (20,000*1 - 0.6*120.6724) + 0
= 0.0045 in

= max[ 0.0045 , 0 ]
= 0.0045 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.2258 , 0.432 ]
= 0.2258 in
= max[ 0.0045 , 0.2258 ]
= 0.2258 in
492/509
UG-45
Summary
(in2)
(in)
The nozzle
For P = 120.65 psi @ 77 F
passes UG-45
A A A

0.2258 1.75


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.5395, 0.7698 + (0) + (0.39 - 0))
= 1.5395 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0) + 0.8)
= 0.8 in
tr = P*K1*Do / (2*S*E + 0.8*P)

= 120.6533*0.9*144 / (2*20,000*1 + 0.8*120.6533)
= 0.39 in
tr = P*Do*K / (2*S*E + 2*P*(K - 0.1))

= 120.65*144*1 / (2*20,000*0.8 + 2*120.65*(1 - 0.1))
= 0.5393"
493/509
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in

= 120.6533*0.75 / (20,000*1 - 0.6*120.6533) + 0
= 0.0045 in

= max[ 0.0045 , 0 ]
= 0.0045 in
tb1 = 0.432 in

= max[ 0.432 , 0.0625 ]
= 0.432 in

= min[ 0.2258 , 0.432 ]
= 0.2258 in
= max[ 0.0045 , 0.2258 ]
= 0.2258 in
494/509
UG-45
Summary
(in2)
(in)
The nozzle
For Pe = 15 psi @ 248 F
passes UG-45
A A A

0.0625 1.75


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.5395, 0.7698 + (0) + (0.39 - 0))
= 1.5395 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0) + 0.8)
= 0.8 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
495/509
ta UG-28 = 0.0113 in

= max[ 0.0113 , 0 ]
= 0.0113 in
tb2 = 0.054 in

= max[ 0.054 , 0.0625 ]
= 0.0625 in

= min[ 0.2258 , 0.0625 ]
= 0.0625 in
= max[ 0.0113 , 0.0625 ]
= 0.0625 in
L / Do = 2.0131 / 5 = 0.4026
Do / t = 5 / 0.0113 = 442.3826

Pa = 4*B / (3*(Do / t))

= 4*4,976.58 / (3*(5 / 0.0113))
= 15 psi
ta = t + Corrosion = 0.0113 + 0 = 0.0113"
496/509
UG-45
Summary
(in2)
(in)
The nozzle
For Pe = 15.23 psi @ 248 F
passes UG-45
A A A

0.0625 1.75


LR = MAX(d, Rn + (tn - Cn) + (t - C))

= MAX(1.5395, 0.7698 + (0) + (0.39 - 0))
= 1.5395 in
LH = MIN(2.5*(t - C), 2.5*(tn - Cn) + te)

= MIN(2.5*(0.39 - 0), 2.5*(0) + 0.8)
= 0.8 in
UW-16(c) Weld Check

tc(actual) = 0.7*Leg = 0.7*0.375 = 0.2625 in
497/509
ta UG-28 = 0.0114 in

= max[ 0.0114 , 0 ]
= 0.0114 in
tb2 = 0.0548 in

= max[ 0.0548 , 0.0625 ]
= 0.0625 in

= min[ 0.2258 , 0.0625 ]
= 0.0625 in
= max[ 0.0114 , 0.0625 ]
= 0.0625 in
L / Do = 2.0131 / 5 = 0.4026
Do / t = 5 / 0.0114 = 439.6275

Pa = 4*B / (3*(Do / t))

= 4*5,022.02 / (3*(5 / 0.0114))
= 15.23 psi
ta = t + Corrosion = 0.0114 + 0 = 0.0114"
498/509
Seismic Code
Building Code: ASCE 7-10 ground supported

Site Class C
Importance Factor, Ie 1.0000
Spectral Response Acceleration at short
100.00%
period (% g), Ss
Spectral Response Acceleration at period of
40.00%
1 sec (% g), S1
Response Modification Coeficient from
3.0000
Table 15.4-2, R
Acceleration-based Site Coefficient, Fa 1.0000
Velocity-based Site Coefficient, Fv 1.4000
Long-period Transition Period, TL 12.0000
Redundancy factor, 1.0000
Risk Category (Table 1.5-1) II
User Defined Vertical Accelerations
No
Considered
Vessel Characteristics
Height 29.0163 ft
Operating, Corroded 154,630 lb
Weight
Empty, Corroded 27,242 lb
Vacuum, Corroded 154,630 lb
Period of Vibration Calculation
Operating, Corroded 0.462 sec (f = 2.2 Hz)
Fundamental Period, T
Empty, Corroded 0.190 sec (f = 5.2 Hz)
Vacuum, Corroded 0.462 sec (f = 2.2 Hz)
The fundamental period of vibration T (above) is calculated using the Rayleigh method of approximation
T = 2 * PI * Sqr( {Sum(Wi * yi2 )} / {g * Sum(Wi * yi )} ), where
Wi is the weight of the ith lumped mass, and

yi is its deflection when the system is treated as a cantilever beam.
499/509
12.4.2.3 Basic Load Combinations for Allowable Stress Design
Load combinations considered in accordance with ASCE section
2.4.1:
5. D + P + Ps + 0.7E = (1.0 + 0.14SDS)D + P + Ps + 0.7QE
8. 0.6D + P + Ps + 0.7E = (0.6 - 0.14SDS)D + P + Ps + 0.7QE
Parameter description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
E = Seismic load = Eh +/- Ev = QE +/- 0.2SDSD
Seismic Shear Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations
Seismic Shear Report: Operating, Corroded

Elevation of Bottom Elastic Modulus E Inertia I Seismic Shear at Bending Moment at
Component
above Base (in) (106 psi) (ft4) Bottom (lb f) Bottom (lb f-ft)
TOP HEAD 310 27.3 * 4,415 9,484
Cylinder #1 230 27.3 27.9812 13,218 69,622
Cylinder #2 150 27.3 27.9812 19,312 179,489
Cylinder #3 (top) 70 27.3 27.9812 22,922 320,929
Legs #1 0 29.0 0.0140 24,006 459,449
Cylinder #3 (bottom) 70 27.3 27.9812 1,010 1,457
BOTTOM HEAD 70 27.3 * 982 1,374
*Moment of Inertia I varies over the length of the component
500/509
Seismic Shear Report: Empty, Corroded
Component
TOP HEAD 310 28.3 * 1,408 5,743
Cylinder #1 230 28.3 27.9812 2,626 19,303
Cylinder #2 150 28.3 27.9812 3,395 39,557
Cylinder #3 (top) 70 28.3 27.9812 3,949 64,952
Legs #1 0 29.0 0.0140 4,243 89,260
Cylinder #3 (bottom) 70 28.3 27.9812 203 389
BOTTOM HEAD 70 28.3 * 199 372
Seismic Shear Report: Vacuum, Corroded

Component
TOP HEAD 310 27.3 * 4,415 9,484
Cylinder #1 230 27.3 27.9812 13,218 69,622
Cylinder #2 150 27.3 27.9812 19,312 179,489
Cylinder #3 (top) 70 27.3 27.9812 22,922 320,929
Legs #1 0 29.0 0.0140 24,006 459,449
Cylinder #3 (bottom) 70 27.3 27.9812 1,010 1,457
BOTTOM HEAD 70 27.3 * 982 1,374
11.4.3: Maximum considered earthquake spectral response acceleration
The maximum considered earthquake spectral response acceleration at short period, SMS
SMS = Fa * Ss = 1.0000 * 100.00 / 100 = 1.0000
The maximum considered earthquake spectral response acceleration at 1 s period, SM1
SM1 = Fv * S1 = 1.4000 * 40.00 / 100 = 0.5600
11.4.4: Design spectral response acceleration parameters
Design earthquake spectral response acceleration at short period, SDS

SDS = 2 / 3 * SMS = 2 / 3 * 1.0000 = 0.6667
Design earthquake spectral response acceleration at 1 s period, SD1
SD1 = 2 / 3 * SM1 = 2 / 3 * 0.5600 = 0.3733
11.6 Seismic Design Category
The Risk Category is II.

From Table 11.6-1, the Seismic Design Category based on SDs = 0.6667 is D.
From Table 11.6-2, the Seismic Design Category based on SD1 = 0.3733 is D.
This vessel is assigned to Seismic Design Category D.
12.4.2.3: Seismic Load Combinations: Vertical Term
Factor is applied to dead load.
501/509
Compressive Side: = 1.0 + 0.14 * SDS
= 1.0 + 0.14 * 0.6667
= 1.0933
Tensile Side: = 0.6 - 0.14 * SDS
= 0.6 - 0.14 * 0.6667
= 0.5067
Base Shear Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Base Shear Calculations: Operating, Corroded
Paragraph 15.4.4: Period Determination
Fundamental Period is taken from the Rayleigh method listed previously in this report.
T = 0.4621 sec.
12.8.1: Calculation of Seismic Response Coefficient
Cs is the value computed below, bounded by CsMin and CsMax:

CsMin is calculated with equation 15.4-1 and shall not be less than 0.03; in addition, if S1 >= 0.6g, CsMin shall not be
less than eqn 15.4-2.
CsMax calculated with 12.8-3 because (T = 0.4621) <= (TL = 12.0000)
Cs = SDS / (R / Ie) = 0.6667 / (3.0000 / 1.0000) = 0.2222

CsMin = max ( 0.044 * SDS * Ie , 0.03 ) = max ( 0.044 * 0.6667 * 1.0000 , 0.03 ) = 0.0300
CsMax = SD1 / (T * (R / Ie)) = 0.3733 / (0.4621 * (3.0000 / 1.0000)) = 0.2693
Cs = 0.2222
12.8.1: Calculation of Base Shear
V = Cs * W
= 0.2222 * 154,630.4063
= 34,362.31 lb
12.4.2.1 Seismic Load Combinations: Horizontal Seismic Load Effect, Eh

QE = V
Eh = 0.7 * * QE (Only 70% of seismic load considered as per Section 2.4.1)
= 0.70 * 1.0000 * 34,362.31
= 24,053.62 lb
Base Shear Calculations: Empty, Corroded
502/509
T = 0.1905 sec.

Cs = SDS / (R / Ie) = 0.6667 / (3.0000 / 1.0000) = 0.2222

CsMax = SD1 / (T * (R / Ie)) = 0.3733 / (0.1905 * (3.0000 / 1.0000)) = 0.6533
Cs = 0.2222
V = Cs * W
= 0.2222 * 27,242.4668
= 6,053.88 lb

QE = V
= 0.70 * 1.0000 * 6,053.88
= 4,237.72 lb
Base Shear Calculations: Vacuum, Corroded
T = 0.4621 sec.

Cs = SDS / (R / Ie) = 0.6667 / (3.0000 / 1.0000) = 0.2222

CsMax = SD1 / (T * (R / Ie)) = 0.3733 / (0.4621 * (3.0000 / 1.0000)) = 0.2693
Cs = 0.2222
V = Cs * W
= 0.2222 * 154,630.4063
= 34,362.31 lb
503/509
QE = V
= 0.70 * 1.0000 * 34,362.31
= 24,053.62 lb
504/509
Wind Code
Building Code: ASCE 7-10

Elevation of base above grade 0.00 ft
Increase effective outer diameter by 0.00 ft
Wind Force Coefficient, Cf 0.5200
Risk Category (Table 1.5-1) II
Basic Wind Speed, V 115.00 mph
Exposure category B
Wind Directionality Factor, Kd 0.9500
Topographic Factor, Kzt 1.0000
Enforce min. loading of 16 psf Yes
Vessel Characteristics
Height, h 29.0163 ft
Operating, Corroded 12.0000 ft
Minimum Diameter, b
Empty, Corroded 12.0000 ft
Operating, Corroded 2.1641 Hz
Fundamental Frequency, n1
Empty, Corroded 5.2496 Hz
Vacuum, Corroded 2.1641 Hz
Operating, Corroded 0.0246
Damping coefficient,
Empty, Corroded 0.0200
Vacuum, Corroded 0.0246
Table Lookup Values
2.4.1 Basic Load Combinations for Allowable Stress Design

Load combinations considered in accordance with ASCE
section 2.4.1:
5. D + P + Ps + 0.6W
7. 0.6D + P + Ps + 0.6W
Parameter Description
D = Dead load
P = Internal or external pressure load
Ps = Static head load
W = Wind load
505/509
Wind Deflection Reports:
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Wind Pressure Calculations
Wind Deflection Report: Operating, Corroded

Elevation of Platform Total Wind Bending
Effective OD Elastic Modulus Inertia Deflection
Component Bottom above Wind Shear at Shear at Moment at
(ft) E (106 psi) I (ft4) at Top (in)
Base (in) Bottom (lb f) Bottom (lb f) Bottom (lb f-ft)
TOP HEAD 310 12.00 27.3 * 0 292 2,865 0.0398
Cylinder #1 230 12.00 27.3 27.98 0 1,060 7,372 0.0397
Cylinder #2 150 12.00 27.3 27.98 0 1,828 16,998 0.0395
Cylinder #3 (top) 70 12.00 27.3 27.98 0 2,586 32,566 0.0393
Legs #1 0 0 29.0 0.01399 0 2,888 49,018 0.0393
Cylinder #3 (bottom) 70 12.00 27.3 27.98 0 302 452 0.0393
BOTTOM HEAD 70 12.00 27.3 * 0 292 427 0.0393
Wind Deflection Report: Empty, Corroded

TOP HEAD 310 12.00 28.3 * 0 292 2,865 0.0397
Cylinder #1 230 12.00 28.3 27.98 0 1,060 7,372 0.0396
Cylinder #2 150 12.00 28.3 27.98 0 1,828 16,998 0.0395
Cylinder #3 (top) 70 12.00 28.3 27.98 0 2,586 32,566 0.0393
Legs #1 0 0 29.0 0.01399 0 2,888 49,018 0.0393
Cylinder #3 (bottom) 70 12.00 28.3 27.98 0 302 452 0.0393
BOTTOM HEAD 70 12.00 28.3 * 0 292 427 0.0393
506/509
Wind Deflection Report: Vacuum, Corroded
TOP HEAD 310 12.00 27.3 * 0 292 2,865 0.0398
Cylinder #1 230 12.00 27.3 27.98 0 1,060 7,372 0.0397
Cylinder #2 150 12.00 27.3 27.98 0 1,828 16,998 0.0395
Cylinder #3 (top) 70 12.00 27.3 27.98 0 2,586 32,566 0.0393
Legs #1 0 0 29.0 0.01399 0 2,888 49,018 0.0393
Cylinder #3 (bottom) 70 12.00 27.3 27.98 0 302 452 0.0393
BOTTOM HEAD 70 12.00 27.3 * 0 292 427 0.0393
Wind Pressure (WP) Calculations
Gust Factor (G) Calculations
Kz = 2.01 * (Z/Zg)2/
= 2.01 * (Z/1,200.00)0.2857
qz = 0.00256 * Kz * Kzt * Kd * V2
= 0.00256 * Kz * 1.0000 * 0.9500 * 115.00002
= 32.1632 * Kz
WP = 0.6 * qz * G * Cf (Minimum 16 lb/ft2)
= 0.6 * qz * G * 0.5200 (Minimum 16 lb/ft2)
Design Wind Pressures

Height Z qz WP (psf)
Kz
(') (psf)
Operating Empty Hydrotest New Hydrotest Corroded Vacuum
15.0 0.5747 18.48 9.60 9.60 N.A. N.A. 9.60
20.0 0.6240 20.07 9.60 9.60 N.A. N.A. 9.60
25.0 0.6650 21.39 9.60 9.60 N.A. N.A. 9.60
30.0 0.7006 22.53 9.60 9.60 N.A. N.A. 9.60
Design Wind Force determined from: F = Pressure * Af , where Af is the projected area.
Gust Factor Calculations
Operating, Corroded
Empty, Corroded
Vacuum, Corroded
Gust Factor Calculations: Operating, Corroded
Vessel is considered a rigid structure as n1 = 2.1641 Hz 1 Hz.
z = max ( 0.60 * h , zmin )

= max ( 0.60 * 29.0163 , 30.0000 )
= 30.0000
507/509
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((12.0000 + 29.0163) / 309.9934)0.63))
= 0.9221
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9221) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8790
Gust Factor Calculations: Empty, Corroded
z = max ( 0.60 * h , zmin )

= max ( 0.60 * 29.0163 , 30.0000 )
= 30.0000
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
= Sqr(1 / (1 + 0.63 * ((12.0000 + 29.0163) / 309.9934)0.63))
= 0.9221
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9221) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8790
Gust Factor Calculations: Vacuum, Corroded
z = max ( 0.60 * h , zmin )

= max ( 0.60 * 29.0163 , 30.0000 )
= 30.0000
Iz = c * (33 / z)1/6
= 0.3000 * (33 / 30.0000)1/6
= 0.3048
Lz = l * (z / 33)ep
= 320.0000 * (30.0000 / 33)0.3333
= 309.9934
Q = Sqr(1 / (1 + 0.63 * ((b + h) / Lz)0.63))
508/509
= Sqr(1 / (1 + 0.63 * ((12.0000 + 29.0163) / 309.9934)0.63))
= 0.9221
G = 0.925 * (1 + 1.7 * gQ * Iz * Q) / (1 + 1.7 * gv * Iz)
= 0.925 * (1 + 1.7 * 3.40* 0.3048 * 0.9221) / (1 + 1.7 * 3.40 * 0.3048)
= 0.8790
Table Lookup Values

[Table 26.9-1, page
= 7.0000, zg = 1,200.00 ft
256]
[Table 26.9-1, page
c = 0.3000, l = 320.0000, ep = 0.3333
256]
[Table 26.9-1, page
a = 0.2500, b = 0.4500
256]
[Table 26.9-1, page
zmin = 30.0000 ft
256]
gQ = 3.40 [26.9.4 page 254]
gv = 3.40 [26.9.4 page 254]
509/509

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ENERFAB

COMPRESS Pressure Vessel Design Calculations

Item: REGENERATED HEXANE STORAGE TANK 1

Long Seam Summary...........................................................................................................................................16/509

Liquid Level bounded by BOTTOM HEAD..........................................................................................................21/509

Straight Flange on TOP HEAD.............................................................................................................................25/509

BIG NOZZLE (N2)..................................................................................................................................................37/509

Bolted Cover #35...................................................................................................................................................74/509

LEVEL SWITCH (N2.5)..........................................................................................................................................92/509

NITROGEN BLANKET (N2.4)..............................................................................................................................107/509

BIG NOZZLE (N3)................................................................................................................................................137/509

Bolted Cover #37.................................................................................................................................................174/509

Nozzle #18 (N3.5).................................................................................................................................................207/509

PRESSURE TRANSMITTER (N3.4).....................................................................................................................222/509

HXD FEED (N12)..................................................................................................................................................237/509

HXR FEED (N13)..................................................................................................................................................249/509

HXR RECYCLE (N6)............................................................................................................................................272/509

PSV CONNECTION (N1)......................................................................................................................................295/509

Vac Rings (Ring #2 in Group)............................................................................................................................377/509

Straight Flange on BOTTOM HEAD...................................................................................................................460/509

BOTTOM OUTLET (N11).....................................................................................................................................475/509

TEMP TRANSMITTER (N30)................................................................................................................................487/509

Deficiencies for Legs #1

Warnings for ASME B16.5/16.47 flange attached to BOTTOM OUTLET (N11)

Warnings for ASME B16.5/16.47 flange attached to CLEANING (N2.6)

Warnings for ASME B16.5/16.47 flange attached to GW CONNECTION (N3.1)

Warnings for ASME B16.5/16.47 flange attached to HXD FEED (N12)

Warnings for ASME B16.5/16.47 flange attached to HXR FEED (N13)

Warnings for ASME B16.5/16.47 flange attached to HXR RECYCLE (N6)

Warnings for ASME B16.5/16.47 flange attached to LEVEL SWITCH (N2.5)

Warnings for ASME B16.5/16.47 flange attached to LEVEL TRANSMITTER (N3.3)

Warnings for ASME B16.5/16.47 flange attached to MANHOLE (N31)

Warnings for ASME B16.5/16.47 flange attached to NITROGEN BLANKET (N2.4)

Warnings for ASME B16.5/16.47 flange attached to Nozzle #18 (N3.5)

Warnings for ASME B16.5/16.47 flange attached to PRESSURE TRANSMITTER (N3.4)

Warnings for ASME B16.5/16.47 flange attached to PSV CONNECTION (N1)

Warnings for ASME B16.5/16.47 flange attached to SAPRE (N2.3)

Warnings for ASME B16.5/16.47 flange attached to Vent (N4)

Warnings for BOTTOM HEAD

Warnings for BOTTOM OUTLET (N11)

Warnings for Cylinder #1

Warnings for Cylinder #2

Warnings for Cylinder #3

Warnings for Flange #180

Warnings for GW CONNECTION (N3.1)

Warnings for HXD FEED (N12)

Warnings for HXR FEED (N13)

Warnings for HXR RECYCLE (N6)

Warnings for LEVEL SWITCH (N2.5)

Warnings for LEVEL TRANSMITTER (N3.3)

Warnings for MANHOLE (N31)

Warnings for N2 Flange

Warnings for NITROGEN BLANKET (N2.4)

Warnings for Nozzle #18 (N3.5)

Warnings for PSV CONNECTION (N1)

Warnings for SAPRE (N2.3)

Warnings for Straight Flange on BOTTOM HEAD

Warnings for Straight Flange on TOP HEAD

Warnings for Tail lug

Warnings for Vent (N4)

Warnings for Vessel

ASME B16.5 / B16.47 Flange Warnings Summary

Flange Applicable Warnings

PSV CONNECTION (N1) 1