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PAVEMENT
PART 1 GENERAL
1.01 DESCRIPTION:
A. This work shall consist of furnishing, placing and applying subbase, bases, bituminous
materials, hot poured joint sealers, prime and tack coats, bituminous concrete and
composition and compaction testing in accordance with the Specification, in conformity
with the lines, grades, thickness and typical cross sections shown on the Drawings or
established by the CM/CS.
1.03 REFERENCES:
D. Equivalent British/European codes and standards may be used; however, the equivalency
shall be demonstrated and submitted by the Contractor and approved by the CM/CS.
1.04 SUBMITTALS:
B. Submit the following prior to placing base course, tack coat or bituminous mixtures.
1. Certification that plant supplying paving material will comply with this Section.
2. Batch plant slips with each load of bituminous mixture stating the weight delivered,
the mix proportions by weight, and the mix and asphalt cement temperature at the
time of batching.
3. Test results from a testing laboratory certifying that subgrade, base and bituminous
mixture aggregates comply with this Section.
4. Test certificates from the Supplier indicating that asphalt cement and tack coat
materials comply with this section.
B. CM/CS reserves the right to inspect at any time, the plant producing the paving material
for plant conditions and operations, adequacy of equipment, accuracy of scales,
temperature, character and proportions of the mixture, aggregates and bitumen and
related production procedures.
C. The field and laboratory testing of paving materials and frequency shall be in accordance
with this section and Section 02210.
PART 2 PRODUCTS
2.01 SUBBASE:
A. Description:
1. This work shall consist of furnishing and placing one or more courses of aggregate
in accordance with the Specification, in conformity with the lines, grades, thickness
and typical cross sections shown on the Drawings or established by the CM/CS.
2. The new sub-base will consist of the reclaimed base and imported sub-base
material.
B. Materials
1. General
a. All material shall be free from organic matter, shale or other deleterious matter
and shall be of such quality that it will form a firm, stable course.
2. Grading Requirements
a. The material shall consist of uniform mixtures of sand, gravel and/or stone
fragments with sand or sand, crusher run coarse aggregate consisting of gravel,
3. Other Requirements
a. Coarse aggregate retained on the 2.00 mm sieve shall consist of hard, durable
particles or fragments of stone or gravel. Materials that break when wetted and
dried shall not be used.
b. Coarse aggregate shall have a percentage of wear, by AASHTO T 96 of not
more than 50%.
c. Fine aggregate passing the 2.00 mm sieve shall consist of natural or crushed
sand, and fine material passing the 0.075 mm sieve.
d. The linear shrinkage shall not be greater than 4%
e. The fraction passing the 0.425 mm sieve shall have a liquid limit not greater
than 25 and plasticity index not greater than 6.
f. The material shall have a CBR (4 days soaked); at 95% maximum dry density
by AASHTO T 180 Method D, of not less than 40%.
a. When the stationary blend method is used, the aggregate will be accepted
immediately following mixing based on periodic random samples taken from
the pugmill output.
b. When the road mix method is used, the aggregate will be accepted after
necessary blending and before laying, based on random samples taken from the
roadbed for each layer.
C. Construction Requirements
1. Spreading
2. Mixing
a. When the stationary blend method is used, the aggregate shall be mixed in a
pugmill capable of incorporating water to provide the optimum moisture
content for compaction and homogenous blending. Immediately after mixing,
the sub-base material is transported and placed on the roadbed by a mechanical
spreader.
b. When the road mix method is used, after placement on the roadway, the
aggregate shall be uniformly mixed by motor graders or other approved
equipment adding moisture during the mixing operation to provide optimum
moisture content for compaction.
3. Compaction
4. Compaction Trials
5. Finishing
a. The Contractor shall program his operations to avoid the drying out of the
sub-base during construction. If any layer of sub-base material, or part thereof,
is permitted to dry out after compaction, or does not conform to the required
density or finish, the Contractor shall, at his own expense, re-work, water or re-
compact the material, as directed by the CM/CS, to the density specified, before
the next layer is placed.
b. The contractor shall ensure that proper drainage of the pavement and shoulder
area is maintained at all times.
c. Immediately prior to the placing of the first layer of base on the sub-base the
final layer of sub-base shall be at the specified density and to the required grade
and section. In order to maintain these requirements while placing the base, the
Contractor shall, if necessary, water and reshape the surface of the sub-base at
his own cost.
d. No material for base shall be placed until the sub-base has been approved by
the CM/CS.
a. The variation of the surface of finished sub-base from any two points of contact
with a 3 m straight-edge shall in no case exceed 12 mm when placed on or
parallel to the centreline or 12 mm when placed perpendicular to the centreline
of the roadway.
b. The finished sub-base shall not vary by more than 12 mm above or 12 mm
below the required elevation when it is to be used as a running surface.
c. All humps and depressions and thickness deficiencies exceeding the specified
tolerances shall be corrected by removing the defective work or by adding new
material as directed by the CM/CS.
2.02 BASE:
A. Description:
1. This work shall consist of furnishing and placing one or more layers of crushed
aggregate, bound by means of controlled moisture content, on a prepared sub-grade
or sub-base in accordance with this Specification, and in conformity with the lines,
grades, thickness and typical cross sections shown on the Drawings or established
by the CM/CS.
B. Materials
1. General
a. The coarse and fine aggregates for base shall consist of crushed rock, clean,
tough, durable, sharp-angled fragments free of any excess of thin or elongated
pieces, and reasonably free of soft, disintegrated or decomposed stone, dirt or
other deleterious matter.
2. Grading Requirements
a. Material for base shall be crushed rock and the combined aggregate shall have
the following grading:
3. Other Requirements
a. Coarse aggregate shall have a percentage wear, by Los Angeles test AASHTO
T 96, of not more than 30%.
b. Coarse aggregate flakiness and elongation indices, determined by BS 812, shall
not be greater than 35%. Soundness loss shall not be greater than 12% as
determined by AASHTO T 104.
c. The fraction passing the 0.425 mm sieve shall have a liquid limit not greater
than 20 and shall be non plastic.
C. Construction Requirement
1. General
2. Placing
a. When the thickness of base exceeds 200 mm, the base shall be compacted in
two layers of equal thickness. The maximum compacted thickness of any layer
shall not exceed 200 mm.
a. Aggregates for base shall be combined into a uniform mixture and water added
in a central mixing plant in a manner approved by the CM/CS.
b. When binder is to be added, it shall be combined in the central mixing plant.
c. The amount of water added to the aggregate shall be that required to obtain the
specified density, giving a mixture which is completely ready for compaction
after spreading. In no case will the wetting of aggregates in stockpiles or trucks
be permitted.
a. Immediately after mixing, the base mix material shall be delivered to the
roadbed as a uniform mixture and shall be placed on the prepared sub-base or
subgrade in a uniform layer or layers.
b. The material shall be so handled as to avoid segregation. All segregated
material shall be removed and replaced with well-graded material. No
skin-patching shall be permitted.
c. Spreading shall be done by an approved self-propelled paving machine or
spreader box which distributes the material to the required width and uniform
depth without delay. If the paving machine or spreader causes segregation or
leaves ridges or other objectionable marks on the surface which cannot be
eliminated easily or prevented by adjustment of the paving machine or spreader
operation, the use of such a paving machine or spreader shall be discontinued.
d. No hauling or placing of material will be permitted when, in the opinion of the
CM/CS, the weather or road conditions are such that hauling operations will
cause cutting or rutting of the surface or contamination of the base material.
5. Compaction
6. Compaction Trials
7. Tolerances
a. The variation of the surface of finished base from any two points of contact
with a 3-m straight-edge shall in no case exceed 3 mm when placed on or
parallel to the centreline or 3 mm when placed perpendicular to the centreline
of the roadway.
b. Finished base shall not vary by more than 3 mm from the required elevation.
c. All humps and depressions and thickness deficiencies exceeding the specified
tolerances shall be corrected by removing the defective work or by adding new
material as directed by the CM/CS. Adding new material to areas of thickness
deficiency in the form of skin patching will not be permitted.
8. Maintenance of Base
1. Distributors and tankers shall be equipped with approved sampling valves. The
sampling valves on tankers shall be installed in the rear bulkhead approximately
1/3 of the height from the bottom. The sampling valves on pressure distributors
may be located in the side of the tank somewhere in the middle third of the tank
depth.
2. At least 4 liters of material shall be drained off through the sampling valve and
discarded before the sample is taken.
3. Sample containers shall be new, clean and sealed with a tight fitting cap. Washing
of sample containers with solvents or water will not be permitted.
D. Cutback Asphalts: These materials shall be blends of asphalt cements and suitable
solvents. They shall be homogeneous, free from water and conform to the requirements
of AASHTO M 81 for the rapid curing type and AASHTO M 82 for the medium curing
type.
E. Asphalt Primer: This material shall be suitable for priming concrete and masonry
surfaces prior to the application of waterproofing asphalt. It shall conform to the
requirements of AASHTO M 116.
F. Asphalt Emulsions:
a. Prime Coats shall be low viscosity, medium curing material such as MC-70
b. Tack Coats shall be high viscosity, rapid curing material such as RC-250
c. Prime Coat on the steel deck shall be rubberized one with approval of the
CM/CS
1. Aggregates means crushed stone, crushed gravel and gravel composed of hard rock
and shall have good adhesion to bituminous materials and durability when heated
(when used in hot mixture), such as basalt, audesite, rhyolite, sandstone, limestone,
etc.
2. Crushed stone shall have sufficient uniformity, cleanness, strength and durability,
and be free of shale and deleterious substances and shall meet the requirements
shown in Table 2.03 or as approved by the CM/CS.
3. Crushed gravel shall have two or more fractured faces accounting for at least 40%
by weight. One of those fractures shall have a dimension as large as the diameter
of the particle inspected.
4. If gravel is to be used in pavement works, it shall be free of coating of any type and
shall be approved by the CM/CS. The specifications for quality shall be the same
as crushed stone.
5. The Grading of Aggregate materials shall meet the requirements in Table 2.03A.
J. Sand: Fine aggregate shall be either natural or manufactured sand having hard, durable,
clean, and uncoated particles, and shall consist of that portion of the total aggregate that
passes 4.75 mm sieve. At least 85% of the material produced by crushing gravel and
retained on 2.36 mm sieve shall consist of fragments having at least one mechanically
fractured face. Natural uncrushed material in a mixture with crushed fine aggregates
shall constitute no more than 25% of the total mass.
K. Mineral Filler: Mineral filler shall consist of limestone powder, crusher run rock dust, or
Portland cement. It shall be sufficiently dry to flow shall be free from agglomerations.
Filler materials shall conform to the requirements of AASHTO M17 and shall have
grading limits as given in Table 2.03B.
A. This sealer shall be composed of a mixture of materials which will form a resilient and
adhesive compound capable of effectively sealing joints in concrete and shall conform to
the requirements of AASHTO M 173.
A. Prime Coat shall consist of medium curing cut-back asphalt produced by fluxing an
asphaltic base with suitable petroleum distillates.
C. Materials
1. It shall show no separation or curdling prior to use and shall not foam when heated
to the application temperature and shall conform to all the requirements for grade
2. Properties: Cut-back asphalt of the grade designated shall conform to the require-
ments of MC-70 as shown in Table 2.06.
NOTE 2 I f the ductility at 25C (77F) is less than 100, the material will be acceptable
if its ductility at 15.5C (60F) is more than 100.
NOTE 4 In lieu of viscosity of the residue, the specifying agency, at its option, can
specify penetration at 100 g; 5 s at 25C (77F) of 120 to 250 for Grades MC-
30, MC-70, MC-250, MC-800, and MC-3000. However, in no case will both
be required
Sampling T 40
Solubility in bituminous materials T 44
Penetration T 49
Ductility T 51
Water T 55
Saybolt Furol viscosity T 72
Distillation T 78
Flash point T 79
Spot test T 102
Kinematic viscosity T 201
Absolute viscosity T 202
D. Construction Requirements
1. Preparation of Surface
a. Prior to the application of prime coat, the surface shall be shaped to the required
grade and section, free from all ruts, corrugations, segregated materials and
uniformly compacted, and cleaned by means of approved mechanical sweepers
or blowers and/or hand brooms, until it is as free from dust as is deemed
practicable.
b. Delays in priming may require re-processing or re-shaping the roadway to
provide a smooth and clean surface.
c. Prime coat shall be applied only when the surface to be treated is dry, or
contains moisture not in excess of that which will permit uniform distribution
and the desired penetration.
d. If deemed necessary by the CM/CS, the cleaned surface shall be given a light
application of water and allowed to dry to a surface-dry condition before the
bituminous material is applied.
e. No traffic shall be permitted on the surface after it has been prepared to receive
the prime coat
2. Heating Equipment
3. Pressure Distributors
4. Application
5. Field Trials
a. The Contractor shall, before he commences the work proper, carry out field
trials to permit the CM/CS to ascertain the rate of application to be ordered.
The trial methods shall be approved by the CM/CS and performed by the
Contractor in the presence of the CM/CS.
b. The rate of application in the field trials shall be 1.5 kg/m2 minimum and 2.0
kg/m2 maximum.
c. The CM/CS may order subsequent field trials and/or change the previously
established rates of application when he deems it necessary.
a. When prime coat is being applied, the surfaces of all structures, guard rails,
curbs and other roadway appurtenances shall be protected in a manner approved
by the CM/CS to prevent them from being splattered or damaged.
b. The Contractor shall at his own cost make good to the satisfaction of the
CM/CS any appurtenances which are splattered or damaged.
a. The Contractor shall provide all necessary detours for the public and his
construction traffic. Where no convenient detour can be constructed, the
operation shall be confined to one-half of the roadway at a time, and the
Contractor shall provide traffic control as directed by the CM/CS, at his own
A. Tack coat shall consist of rapid curing cut-back asphalt produced by fluxing an asphaltic
base with suitable petroleum distillates.
C. Materials
1. It shall show no separation or curdling prior to use and shall not foam when heated
to the application temperature and shall conform to all the requirements for grade
RC-250 and as specified in AASHTO M81.
2. Properties: Cut-back asphalt of the grade designated shall conform to the require-
ments of RC-250 as shown in Table 2.07.
NOTE 2 The use of the spot test is optional. When specified, the CM/CS shall indicate
whether the standard naphtha solvent, the naptha-xylene solvent or the
heptane-xylene solvent will be used in determining compliance with the
requirement, and also, in the case of the xylene solvents, the percentage of
xylene to be used.
NOTE 3 In lieu of viscosity of the residue, the specifying agency, at its option, can
specify penetration at 100 g: 5 s at 25C (77) of 80-120 for Grades RC-70,
RC-250, RC-800, and RC-3000. However, in no case will both be required.
D. Construction Requirements
a. Prior to the application of tack coat, the surface shall be shaped to the required
grade and section, free from all ruts, corrugations, segregated materials and
uniformly compacted, and cleaned by means of approved mechanical sweepers
or blowers and/or hand brooms, until it is as free from dust as is deemed
practicable.
b. Delays in application of the tack coat may require re-processing or re-shaping
the roadway to provide a smooth and clean surface.
c. Tack coat shall be applied only when the surface to be treated is dry, or contains
moisture not in excess of that which will permit uniform distribution and the
desired penetration.
d. No traffic shall be permitted on the surface after it has been prepared to receive
the prime coat
2. Heating Equipment
3. Pressure Distributors
4. Application
5. Field Trials
a. The Contractor shall, before he commences the work proper, carry out field
trials to permit the CM/CS to ascertain the rate of application to be ordered.
The trial methods shall be approved by the CM/CS and performed by the
Contractor in the presence of the CM/CS.
b. The rate of application in the field trials shall be 0.5 kg/m2.
a. When tack coat is being applied, the surfaces of all structures, guard rails, curbs
and other roadway appurtenances shall be protected in a manner approved by
the CM/CS to prevent them from being splattered or damaged.
b. The Contractor shall at his own cost make good to the satisfaction of the
CM/CS any appurtenances which are splattered or damaged.
a. The Contractor shall provide all necessary detours for the public and his
constructional traffic. Where no convenient detour can be constructed, the
application operation shall be confined to one-half of the roadway at a time, and
the Contractor shall provide traffic control as directed by the CM/CS, at his
own cost. When the asphalt has been absorbed by the surface, will not pick up
and sufficiently dry in the opinion of the CM/CS, but in no case less than 24
hours, traffic shall be transferred to the treated portion and the remaining width
of the section shall be primed.
b. The Contractor shall protect all surfaces and keep them in perfect condition
until they are covered by succeeding courses.
c. All areas where the surface has been damaged by traffic or by the Contractor's
operations shall be cleaned of all loose materials, redone and made good to the
satisfaction of the CM/CS, at the Contractor's own cost.
A. General
1. These mixtures shall be composed of mineral aggregate, mineral filler (if required),
bituminous material, and reclaimed asphalt pavement (RAP). The use of RAP shall
be at the Contractor's option unless otherwise provided by the special provisions of
the contract. The proportion of RAP to virgin aggregate shall be limited to a
maximum of 40% for drum mix plants and 20% for modified batch plants. The
maximum amount of RAP for surface course shall be 10%.
2. Plants producing recycled mix shall be equipped so that they can properly
proportion, blend and mix all components of a recycled mixture so that the end
product is in conformance with the designated job-mix formula.
B. Composition of the Mixture: The mineral aggregate, filler (if required), bituminous
material, asphalt modifier (if required) and RAP shall be proportioned and mixed to
conform to the designated mixture as shown in the following table.
1. Bituminous Binder Course: The following can only be used as a guide. It is the
sole responsibility of the Contractor to choose the most suitable Binder course
mixtures for the intended work.
2. Bituminous Surface Course: The following can only be used as a guide. It is the
sole responsibility of the Contractor to choose the most suitable Surface course
mixtures for the intended work.
3. Job-Mix Formula
a. The Contractor shall make written proposals to the CM/CS for the Job-Mix
Formula for the type of Binder and Surface course specified. This shall be done
at least 30 days before beginning production of bituminous binder and surface
courses and having received approval of the aggregates from the CM/CS and
delivery to site of bitumen. These shall be based on trial mixes prepared by the
Contractor in the Site Laboratory and in the presence of the CM/CS.
d. The asphalt plant production shall be tested at the intervals as instructed by the
CM/CS and the Contractor shall control the plant to maintain conformity with
the Job-Mix Formula. If, during production, the aggregate source is changed,
the mix shall be redesigned and a new Job-Mix Formula approved.
e. The Contractor is fully responsible for the preparation of the Job-Mix Formula
and the production of binder and surface course meeting the requirements of
4. Asphalt Production
c. Mixing time shall be the shortest time that will produce a satisfactory and
homogenous mixture and shall be set to achieve 95% coating as determined by
AASHTO T195 standards. Batch plant dry mixing time shall not exceed 10
seconds; wet mixing time shall not exceed 50 seconds. Timing shall start at the
introduction of the bitumen to the heated aggregates.
d. The temperature of binder shall not be less than 14 C below the temperature of
the aggregate at the time the two materials enter the mixer.
h. Trucks used for hauling hot mixture shall have tight, clean, smooth metal beds,
which have been thinly coated with a minimum amount of paraffin oil, Lime
solution, or other approved material to prevent the hot mixture from adhering to
the metal. Each vehicle shall be fitted with a canvas or similar cover to protect
and maintain the temperature of the mixture within the acceptable limits.
a. Reclaimed Asphalt Pavement (RAP) shall consist of the material obtained from
highways or streets by crushing, milling or planing existing pavements. This
material shall be transported to the mix plant yard and processed through an
approved crusher so that the resulting material will contain no particles larger
than 38 millimeters. The material shall be stockpiled on a free draining base
D. Bituminous Materials
1. The asphalt cement for the mixture shall be the grade designated by the CM/CS..
2. Bituminous material for the tack coat on the existing surface, where required and
specified, shall be emulsified asphalt, grade RS-l.
3. For any bituminous mixture containing RAP, the Contractor shall submit in
addition to the Job-Mix formula, the amount and type of asphalt modifier to be
added to the mixture to restore the asphalt properties of the RAP to a level that is
reasonably consistent with the requirements of current specifications for new
asphalt. The restored asphalt when recovered by the Abson Method from the
recycled mixture shall have a minimum penetration at 25C of 50 and a maximum
absolute viscosity al 60C of 800 pascal seconds.
4. Only asphalt cement, grades AC-5, AC-10, AC-20 or a blend thereof will be used.
E. Plant Requirements
a. Plant Scales
(1) Scales for measuring materials into the mixtures shall be springless dial
or digital type and shall be of standard make and design. Scale
graduations and markings shall be plainly visible and dials must be so
located as to be easily readable from the operator's normal workstation
by direct sight, through repeating dials or digital displays. Parallax
effects shall he reduced to the practical minimum with clearance between
indicator index and scale graduations not exceeding 1.5 millimeters.
Dials shall be equipped with a full complement of adjustable index
pointers for marking the required mass of each material to be weighed
into the batch.
(2) Digital scales will be either electronic/mechanical (load cell and lever
system) or fully electronic (all load cell). Digital indicators shall be of
standard make and design. Scale graduations and capacity shall be
plainly visible on the faceplate of the indicator, if panel mounted. If the
unit is of desktop or wall-mount variety, a data sticker shall be located on
2. Truck Scales: Truck scales shall be located on the plant property and shall be
within a reasonable walking distance for the plant inspector. Scales shall he
accurate to within 0.5%.
3. Testing of Scales
a. All plant scales, including truck scales, shall be tested at the expense of the
producer by a competent scale technician as follows:
4. Automated Batching
d. Batching Controls
(1) The batching controls shall meet the following delivery tolerances with
respect to the various components weighed in each batch:
Truck loads consisting of more than one batch will be deemed acceptable
if the average of the deviations of any of the components of the several
batches which comprise the load do not exceed the specified tolerance.
(2) The total mass of the batch shall not vary more than plus or minus 2%
from the theoretical design mass.
(3) If directed by the CM/CS, provision shall be made for locking controls
against tampering.
8. Preparation of Mixtures
a. The number and capacity of the cold-feed aggregate bins shall be sufficient to
keep the plant in continuous operation. There shall be one cold-feed bin for
each stockpile of material to be used. Stockpiles shall be established on clean
free draining surfaces and shall be so constructed as to minimize segregation.
The bins shall be designed to prevent overflow of material from one bin to
another. The fine aggregate bin compartments shall be equipped with a vibrator
or other anti-bridging device which is automatically actuated when bridging of
the material occurs and which automatically shuts off when continuous material
flow is restored.
3. Mineral Filler Bin: The requirements for a mineral filler bin shall be optional.
Mineral filler bin shall be fed from a separate bin, provided with a device that
controls the feed at adjustable rates accurately and uniformly. The bin shall be
equipped with an interlocking device to shut off all production if the flow of
mineral filler is stopped. It shall also be equipped with an automatic anti-bridging
device.
a. The plant shall have a mechanical system for feeding the aggregate from each
cold bin accurately and uniformly in its proper proportion onto a common
collecting belt. The system shall be so designed and production is
automatically stopped if the flow of material from any one of the bins is
b. Each aggregate and mineral filler bin shall have an adjustable feed rate control.
The accuracy of the aggregate feeder control system shall be such that the total
variations for all materials being drawn per interval of time shall not exceed
1.5% of the total mass of bituminous mixture per interval of time. Where the
separate addition of mineral filler is required, the variation shall not exceed
0.5% on the same basis as stated above for aggregates.
c. For purposes of accurate weight and gradation checks, and calibration of the
aggregate proportioning system, suitable means shall be provided for
conveniently obtaining representative samples of the full flow of material from
each cold feed and the total cold feed. A sampling device for diverting the fall
flow of the combined aggregate into a suitable container shall be provided.
Prior to entering the dram mixer the combined aggregate on the common feeder
belt shall pass through a 50 millimeter scalping screen.
a. The modified batch plant shall be equipped with a separate bin suitably located
for introduction into the drum mixer. The RAP bin shall be equipped with an
interlocking device for automatically stopping production if the RAP bin
becomes empty or flow is stopped for any reason.
8. Drum Mixer
a. The drum mixing unit shall be approved by the CM/CS and shall be a revolving
type that continuously agitates and mixes the bituminous material. It shall have
an automatic burner control and be capable of producing a uniform mix within
the job specifications.
a. The bituminous material shall be introduced into the drum mixer by a metering
system that is capable of accurately and continuously measuring the quantity
and temperature of the material being introduced. The temperature recording
device shall be located so as to record the temperature of the bituminous
material prior to entry into the mixer.
c. The bituminous metering system shall be interlocking with both the aggregate
and RAP weight control system so that any change in the aggregate or RAP rate
of flow will automatically trigger a change in the bituminous material rate of
flow so as to maintain the correct proportions. Also, any interruption in the
flow of bituminous material to the mixer shall stop all production. Means shall
be provided for conveniently and safely diverting the flow of bituminous
material into a suitable container for checking the accuracy of the metering
system. A temperature compensating device shall be installed in the metering
system to correct the quantity of bituminous material to 15.6 C.
a. The mix will discharge onto a hot mix conveyor that carries the mix to a surge
silo. The temperature of the mix when discharged onto the conveyor shall not
be less than 135 C nor more than 163C. Means shall be provided for
conveniently and safely obtaining a representative sample of the mix as it is
discharged from the mixer or from the hot mix conveyer.
a. The plant shall be equipped with sufficient surge and storage silos to
accommodate the temporary storage of different mixes and to minimize any
production interruptions.
(1) All bins shall be designed and equipped so that there will be no
segregation of the mix at the time of loading, during storage or at time of
discharge. The CM/CS reserves the right to reject any material when
there is any indication that the material is not in conformance with
specifications.
(2) The holding bins, together with all equipment and methods pertaining to
their use, shall be subject to approval by the CM/CS. The use of
coatings on the internal surface of the bins shall not be permitted. The
use of additives to the bituminous concrete mixes will he permitted only
with the approval of the CM/CS.
(3) Unless otherwise permitted by the CM/CS, the mixtures shall not be
stored in surge and storage bins longer than the following:
(4) Surge silos for the temporary storage of mix during a day's production
shall always be maintained above the one-quarter full level.
a. All proportioning controls for aggregate, mineral filler, bitumen and RAP shall
be electronically interlocked so that any interruption of more than 5 seconds in
the flow of one component will automatically stop all production. The central
control panel shall be equipped with a master control which will increase or
decrease the production rate without having to reset the individual controls for
each change in the production rate.
(1) Each aggregate and mineral filler feeder shall have an adjustable rate
control. The controls shall maintain the accuracy of the aggregate
13. Plant Controls: All plant controls shall be capable of being locked to prevent
tampering. After calibration, no changes will be made to the equipment or
operating procedures without the approval of the CM/CS.
14. Testing Scales: All plant scales, including truck platform scales shall be subject to
the same testing requirements as specified in this section. The plant shall be
designed and operated to meet all local air quality requirements.
15. Portable Drum Mix Plants: Whenever a plant is moved from one location to
another.
16. Testing Facilities: Testing facilities shall conform to the Testing Facilities
specified in this Section.
H. Inspection
1. The CM/CS or his authorized representative shall have access at any time to all
parts of the plant for:
A. Where plant inspection is maintained, the material will not be considered acceptable for
use unless the specified tests from samples obtained at the production plant indicate
conformance to the approved job-mix formula.
B. The applicable tolerances defining reasonably close conformity with the specifications
shall be the amount of bitumen, the percentage by weight passing 2.36 millimeter and 75
micrometer sieves as specified under Subsection 2.07B.
C. For determination of pavement density the Nuclear Density Method ASTM D 2950
and/or Bulk Specific Gravity Method AASHTO T 166 shall be used. Where AASHTO T
166 is used, samples for the full depth of the course being laid shall be taken from the
mixture incorporated in the work after finishing operations have been completed and the
pavement has cooled. The Contractor shall have suitable coring equipment available in
order that the required number of samples (150 millimeter cores) may be taken. At least
one such sample shall be taken from each project containing 2500 metric tons of mixture.
In projects containing more than 2500 metric tons of mixture, at least one sample shall be
taken for each 2500 metric tons; except that any additional number of samples shall be
taken as may be deemed necessary by the CM/CS.
D. These samples will be taken by the Contractor in the presence of the CM/CS on the day
following the placement of the course, weather permitting.
A. The longitudinal regularity of the surfaces of the surface courses, binder courses and
concrete slabs shall be such that the number of surface irregularities is within the relevant
limits of Table 2.09.
B. An irregularity is a variation of not less than 4 mm or not less 7 mm of the profile of the
road surface as measured by the rolling straight-edge set at 4 mm or 7 mm as appropriate
or equivalent apparatus capable of measuring irregularities within the same magnitudes
over a 3 m length. No irregularity exceeding 10 mm shall be permitted.
C. Prior to checking any final road surface, binder course or top surface of base in
pavements without binder course for level, regularity or macrotexture depth, it shall be
cleaned of loose or extraneous materials. These operations shall be carried out without
damaging the surface of the pavement, as soon as possible and within 3 days of
construction of the pavement.
Where the total length of pavement is less than 300 m, the measurements shall be taken
on 75 m lengths.
Permitted no. of 20 9 2 1 40 18 4 2 40 18 4 2
irregularities
E. For special cases, all pavement surfaces are to be measured transversely for irregularities
at regular intervals. The variation of the final surface level from any two points of contact
with a 3-m straight-edge shall in no case exceed 3mm when placed on or parallel to the
centerline or 3mm when placed perpendicular to the centerline of the roadway. For binder
courses, this value is increased to 6mm and for sub-bases under concrete pavements, the
value shall be 10mm. These situations include:
for lengths of less than 75 m of surface course, binder course and concrete slabs;
where use of the rolling straight-edge or equivalent apparatus is impracticable;
for all lengths of sub-base under concrete pavement slabs laid full thickness in
one operation by machine with surface compaction.
F. Where any pavement area does not comply with the specification for regularities and
tolerances, the full extent of the area which does not comply with the specification shall
be made good and the surface shall be rectified accordingly. The area to be rectified shall
be the full depth of the course to be removed and replaced with fresh material laid in
accordance with the specification. This area shall be the full width of the paving laid in
one operation, and at least 5m long if binder course, or 15m if surface course.
PART 3 EXECUTION
3.01 INSTALLATION:
A. Place and apply subbases, bases, bituminous materials, hot poured joint sealers, prime
and tack coats, bituminous concrete and appurtenances in accordance with this
Specification as indicated on the Drawings and in accordance with approved shop
drawings and as directed by the CM/CS.
B. Provide composition and compacting in accordance with the provisions specified herein.
Testing results shall be approved by the CM/CS.
***END OF SECTION***