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Abstract - Self compacting concrete (SCC) is a high performance concrete which has high
deformability and resistance to segregation. It gets compacted under its own weight. The
objective of the study is to compare the flexural behaviour of SCC beams with filler
materials.SCC containing 40% cement replacement with four filler materials Fly Ash (FA),
Silica Fume (SF), Marble Powder (MP) and Lime stone Powder (LP)in eight different
combinations were done. Three proportions of Silica Fume (SF), Fly Ash (FA) and Marble
Powder(MP) and three proportions of fly ash, silica fume and Lime stone Powder (LP) and
finally a mix containing the entire four fillers (FA-10%, SF-10%, LP-10%, MP-10%) were
investigated. Control mix contained 40% replacement of cement with fly ash alone. Experiments
were conducted to study the effect of filler materials in different combinations in different
proportions on the properties of fresh and hardened state and found that the mix containing both
limestone powder and marble powder had maximum flow ability. Results also showed that
increase in marble powder and lime stone powder content increased all the properties and mix
containing all the four fillers in equal percentage revealed to have maximum strength. .Load at
first crack increased with the addition of fillers which is due to the bond between the concrete
and steel in beams. This experiment suggested a cost effective replacement of cement in SCC
with waste limestone powder and marble powder thus proving to be an eco-friendly mix.
Keywords: Self Compacting Concrete (SCC), Silica Fume, Marble powder, Lime stone powder,
Fresh concrete properties.
1. Introduction Self compacting concrete (SCC) is a highly
Concrete is a widely used man-made workable innovative concrete which gets
construction material which has the largest compacted under its own weight without any
utilization worldwide. Research works are vibration. SCC can flow through congested
continuously going on concrete to obtain a reinforcement and adequately fill all voids
cost effective product which is eco friendly without segregation. SCC gains strength
during its life span and provides excellent earlier at the same time ensures quality and
aesthetical appearance when it is used in durability of concrete. In SCC mixes the
structures. Different types of concrete have cement content requirement will be more for
been developed to accomplish the society sufficient stability to reduce bleeding,
needs. Many studies have been conducted segregation and settlement. This will lead to
incorporating different additives and chemical material cost as well as negative effects on the
admixtures to enhance its properties both in properties of concrete like shrinkage, hike in
fresh and hardened state. thermal stress etc. this increased powder
content requirement is usually met by the use
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
of pozzolanic filler materials. Super plasticizer of fly ash makes the mix dense and hence
is an inevitable admixture of Self Compacting reduces workability. The combination ofsilica
Concrete for achieving a highly fluid concrete fume and limestone powder reduces the
mix. The need for viscosity enhancing workability of the mix.
chemical admixture gets vanished by the (R.Ramanathan et al.)carried out an
incorporation of fly ash in SCC. The experimental investigation on strength aspects
properties of SCC differ considerably from like compressive, flexural and split tensile
conventional slump concrete. strength and workability. Higher compressive
2. Related works strength was observed for silica fume series.
(K.Turk et al) Mechanical properties of self In general the use of admixtures improved the
compacting concrete with Silica fume/fly ash. performance of self compacting concrete in
Silica fume and Fly ash were added separately fresh state and also avoided the use of
as partial replacement of cement from 5% to viscosity modifying admixtures.
20% and 25% to 40% at 5% intervals (M.A.Farediwala,M.A.Jamnu) had done
respectively.SCC with SF/FA had in experimental research on the workability and
generalhigher compressive and tensile compressive strength of self compacting
strength than NC specimens for all curing ages concrete and revealed that self compacting
. SCC with SF15 had the highest compressive concrete mixes with constant ingredients and
and tensile strength. It also had the highest different dosages of plasticizers, the one
elastic modulus in all specimens but the UPV incorporating fly ash, tended to have higher
value is highest for SCC specimens with FA. workability. The effect of fly ash and the
(Surabhi C S et al) investigated the influence dosage of the super plasticizer were higher on
of lime stone powder on properties of self improving the compressive strength when the
compacting concrete and observed that water cement ratio was lower.
limestone powder can be used as a successful (V.M.Shelke et al) presented the influence of
mineral admixture in SCC .Limestone is found partial replacement of cement with marble
to improve the workability of SCC up to 20% powder and to compare with the compressive
replacement of cement and further addition strength of ordinary M20 concrete and
reduces strength. All the properties like observed that the compressive strength
cylinder compressive strength, split tensile decreased when marble powder alone was
strength, flexural strength and modulus of used. The optimum result of compressive
elasticity improves with the addition of strength was found at 8% silica fume and 8%
limestone powder marble powder with replacement of OPC
(Dilraj Singh) conducted experimental cement.
investigation on the fresh properties of self (kazim Turk et al) conducted experiments on
compacting concrete containing fly ash, silica vibrated traditional type concrete with low
fume and lime powder comparative study on slump and eight types of self compacting
the use of different materials as binder content concrete in which cement was partially
on SCC and their effect on workability replaced by four types of replacements
properties were done. Fly ash content is varied (25%,30%,35%40%) of class F fly ash and by
from 0 to 30% and silica fume and lime four kinds of replacements (5%,10%,15% and
powder content is varied from 0 to 15 % and 20%) of silica fume. The main objective was
observed to have good consistency and to evaluate the effect of different types and
workability for all mixes with constant w/p dosages of mineral addition on the mechanical
ratio and SP dosage .Decrease in percentage properties and abrasion resistance of SCC.
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
Compressive tensile strength and UPV values investigation on fresh and hardened concrete
of SCC specimen where higher than those of and to determine the durability property of
VTC specimens for all curing ages other than SCC under same condition
three days when Fly ash and Silica fume 3. Experimental investigation
content increased. Modulus of elasticity of
SCC specimen in general increased with an 3.1. Materials Used
increase in silica fume whilst the modulus of Cement: Ordinary Portland cement of grade
elasticity decreased with an increase in fly ash 53 conforming to IS 12269-1987 was used.
content. Increase in silica fume content Coarse aggregate: In this research work the
improved the abrasion resistance of SCC aggregate size was restricted to 12.5 so as to
compared to fly ash whilst the abrasion avoid blocking effect of Self Compacting
resistance of all SCC specimen was higher Concrete.Coarse aggregate conforming to
than that of VTC. zone II of IS383-1970 was used. Specific
gravity of coarse aggregate was 2.76 and bulk
(C.Selvamony)studied the effect of replacing density was 1540kg/m3.
the cement, coarse aggregate and fine Fine aggregate: Locally available river sand
aggregate by limestone powder (LP) with of specific gravity 2.73 and bulk density
silica fume, quarry dust and clinkers 1670kg/m3 and conforming to zone II of IS
respectively and their combinations of various 383 was used in this experimental research.
proportions on the properties of SCC has been Silica fume: It is amorphous and, Silicon
compared. Fresh properties, flexural and dioxide content is more than 85%. Particle
compressive strengths and water absorption size of silica fume is many times smaller than
properties of concrete were determined. typical particle size of Portland cement. It is a
Constant SP dosage of (0.8%) and mineral very reactive pozzolanic material Bulk
additives content (30%),LP can better improve density of silica fume (as-produced) is 130 to
the workability than that of control and fine 430 kg/m3 and (densified) is 480 to 720
aggregate mixtures by (5% to 45%).LP can kg/m3 ,Specific gravity is 2.2 and Specific
have a positive influence on the mechanical surface 15,000 to 30,000m2/kg
performance at early strength development Fly ash: Fly ash is a fine residue resulting
while SF improved aggregate-matrix bond from the burning of powdered coal at high
resulting from the formation of a less porous temperatures in electric power-generating
transition zone in concrete. The results of this stations. There are two class of fly ash-Class F
study suggest that certain quarry dust, SF and and Class C. Class F has pozzalonic properties
LP combinations can improve the workability and Class C has both pozzolanic and
of SCC, more than QD, SF and LP alone. cementitius properties. In this study Class F
(Seshadri Shekhar et al) made experimental Fly ash confirming to IS: 3812 was used.
investigation on permeability properties of the Super plasticizer: Master Glenium SKY
self compacting concrete mixes. In higher 8233(Formerly Glenium B233) is an
grade of the self compacting concrete mixes admixture of new generation based on
the resistance to the permeability is more in modified polycarboxylic ether. Master
comparison with the lower grade of the Glenium SKY 8233 is free of chloride & low
concrete mixes. alkali. It is compatible with all types of
The objective of this work is to study the cements. It is a Light brown liquid with
effect of different fillers (Fly Ash, Silica fume, relative density: 1.08 + /- 0.01 at 25C and pH
Limestone powder and Marble Powder) on the is greater than 6. The Chloride ion content is
properties of SCC by conducting experimental less than 0.2%.
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
c) L-Box Test
This test was conducted to find out the degree
of blocking of coarse aggregate through the e) J-Ring Test
reinforcement bars. The L-Box value is the In this test the concrete was allowed to pass
ratio of levels of concrete at each end of the through the J-Ring bars and the difference in
box after the test was completed. The L-Box height between concrete inside and outside of
value is also referred to as blocking value or bar was measured and which gave an
blocking ratio. Acceptable values for this test indication regarding the passing ability or
are in the range of 0.8 to 1. The test result degree to which the concrete flow is blocked
value one indicates better flow of SCC. by reinforcing bars. Maximum permissible
value for J-Ring is 10mm.
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
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3.4 Strength Tests on hardened concrete Flexural Strength test: Knowledge of tensile
Compressive strength test, Split tensile strength of concrete is of importance since
strength test and flexural strength tests were tensile stresses are likely to develop in
conducted on hardened concrete. Compressive concrete due to temperature gradients, rusting
strength test and Split tensile strength tests of steel reinforcement and many other reasons.
were conducted on the specimens at the age of In this experiment the specimen used was
7 days, 14 days, and 28 days. Flexural strength prism of size 100mm100mm500mm.
test is conducted at the age of 28 days only.
Compressive Strength test: Most of the
desirable properties of the concrete are related
to compressive strength and hence this test is
most commonly conducted on hardened
concrete. The cube specimen of size
150mm150mm150mm was used in this
research work.
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
Fig. 9.Test set up for flexural behavior of beam MP10 8.414 2493.04 36.50 46.98 49.76
MP15 8.398 2488.30 40.19 49.58 52.67
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
60 First Crack
CM
Mid span
50 MP5 Specimen
S.No Deflection (mm)
40 MP10 ID
30 MP15
Load Experim Theor
KN ental otical
20 LP5
10
1 CM 20.00 2.16 1.53
LP10
0 LP15
2 MP5 20.00 1.92 1.53
7days 14days 28days LM10
3 MP10 25.00 2.60 1.92
2
4 MP15 22.50 2.42 1.73
Fig.9Compressive Strength in N/mm
5 LP5 22.50 1.70 1.73
5
6 LP10 22.50 2.22 1.73
CM
7 LP15 22.50 2.15 1.73
4 MP5
MP10
8 LM1O 25.00 2.75 1.92
3
MP15
2
LP5
1 LP10
5.3.2Ultimate load
0 LP15
The yielding of steel was found to be more in
7days 14days 28days LM10
the beam specimen incorporating all the
Fig.10Split Tensile Strength in N/mm2
mineral admixtures and ultimate load
corresponds to the yielding of steel and
10
crushing of concrete.
CM
8 MP5
6
MP10 Ultimate
MP15 Mid span
4 Specimen
LP5 S.No Deflection (mm)
ID
2 LP10 Load Experim Theor
0 LP15 KN ental itical
28days LM10 1 CM 43.20 20.00 1.68
Fig.11Flexural Strength in N/mm2 2 MP5 48.21 23.97 1.87
3 MP10 47.11 23.55 1.83
5.3 Flexural Behavior of SCC beams 4 MP15 47.05 23.30 1.83
with filler materials 5 LP5 48.66 24.08 1.89
5.3.1 Load at first crack 6 LP10 47.20 23.93 1.83
7 LP15 46.97 23.57 1.82
Load at first crack increased with the addition 8 LM1O 49.92 24.32 1.94
of fillers which is due to the bond between the
concrete and steel in beams.
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
Research India Publications ::: http://www.ripublication.com
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International Journal of Applied Engineering Research ISSN 0973-4562 Volume 10, Number 19 (2015)
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Load- Deflection
MP5 MP10
Fig.15 load Deflection curve for LP15 Fig.16 load Deflection curve for MP5
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6. Conclusions
This study revealed that replacement of
cement with fillers had positive effect on both
fresh and hardened properties of Self
Compacting Concrete. Mix contained fly ash
alone had maximum flow ability. Addition of
fillers decreased the workability and among
the mixes with marble powder and lime stone
powder those with lime stone powder proved
to be less workable whilst the mix with the
entire fillers in equal percentage revealed to
posses good fresh properties.
Fig.17 load Deflection curve for MP10
LM10 proved to have workability superior to
the control mix. Comparing the strength
criteria all the mixes possessed higher strength
than control mix. SCC incorporating marble
powder exhibited more strength compared to
those with lime stone powder for all ages.
Increase in compressive strength was about
46.56 %. Split tensile strength was increased
by an average value of 72.01%. The mix
incorporating all the mixes revealed to posses
maximum strength too. The increase in
compressive strength is nearly 46.56 % when
compared to the control mix. On the whole the
mix containing all the m fillers in equal
Fig.18 load Deflection curve for MP15
proportions had very high positive influence
on the fresh and hardened properties of Self
Compacting Concrete. Load at first crack
increased with the addition of mineral
admixtures which is due to the bond between
the concrete and steel in beams. All the
beams exhibited a tension failure which is
a ductile failure.
References
1) Nan Su Kung Chung hsu, His-Wen
chai.2001.A simple mix design method for
self compacting concrete. Cement and
Fig.19 load Deflection curve for LM10 concrete research.31:1799
2) EFNARC 2002 Specifications and
guidelines for Self compacting concrete.
EFNARC(European Federation of
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