Caterpillar Product Information

Product Bulletin
March 2001

Cat 5110B
Hydraulic Excavators

For Dealer Sales Personnel

This document supplements information in the Specalog. All product
content in this document will be available on CAT.com after product
launch. Marketing content will be available only on secured dealer
extranets and by accessing the PDF in the Electronic Sales Library.
Table of Contents

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Productivity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Reliability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Transportability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Machine Positioning Strategy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Superior Productivity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Reliable Performance and Durability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Low Operating Cost . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Smooth Handling, Efficient Hydraulics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Competitive Situation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cat 5110B vs. Komatsu PC1100SP-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Cat 5110B vs. Hitachi EX1200-5 BE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Cat 5110B vs. Liebherr R984C. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Power Train. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Structures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Undercarriage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Operator's Station . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Buckets and Ground Engaging Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Serviceability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Customer Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Transportability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

2 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Overview

The new Caterpillar 5110B Hydraulic Excavator is designed for mining, quarrying, heavy
construction and material handling applications. Weighing 125 metric tons (137 U.S. tons),
the 5110B establishes a new size class and is ideally suited for loading Cat 773D trucks
and other 45- to 55-metric ton capacity (50- to 60-ton) trucks in four passes. The 5110B
is also capable of loading trucks with capacities as large as 90 metric tons (100 tons),
such as the Cat 777D.

The Cat 5110B Hydraulic Excavator is the newest excavator in the Cat mass excavator
line-up and offers customers a new choice in excavator size and performance.
Designed and built for superior strength and durability in the most demanding digging
conditions, this new machine provides higher production and better pass matches than
competitive 100- to 110-metric ton general-purpose excavators. Yet the 5110B is as
versatile and transportable as 110-metric ton machines. In North America, the 5110B
ships in six truck loads.

The 5110B will be offered in three configurations to match a range of applications.

Designed for mining and heavy construction applications, the current mass excavation
configuration is built to meet the performance, reliability and durability standards expected
of Caterpillar equipment. Mass excavator buckets range from 6.2 to 10.4 cubic meters
(8.1 to 13.6 cubic yards). The general-purpose configuration, available early 2002,
will be optimized for construction, trenching and pipelaying. The front shovel configuration,
available early 2003, will be best suited for quarrying and mining applications.

The 5110B features superior breakout and crowd forces and a long and wide
undercarriage. The combination creates a stable machine with aggressive digging
capabilities for high productivity. Proven Caterpillar components - the Cat 3412E

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 3

Overview

HEUI engine and proportional priority pressure compensating hydraulics - ensure

smooth performance and high reliability at a lower cost-per-ton. The electronically
controlled engine delivers the power to keep material moving at 785 gross/696 net
horsepower (565/519 kW).

The 5110B stands out from the competition in the areas of productivity, reliability,
durability, safety, transportability and customer service.

Productivity

With the largest available heavy duty rock bucket in its class, the 5110B swings a
15 to 25 percent greater payload, produces higher digging forces, and moves more
tons-per-hour than the competition. With PPPC hydraulic control, an independent
swing hydraulic circuit, and electronically controlled pumps and engine, the 5110B
can efficiently and economically apply full hydraulic power on demand.

Reliability

The 5110B is designed to provide the customer maximum machine availability.

Field proven Cat components are matched to the machine for smooth, responsive
performance and high reliability. Parts commonality with the large Cat machine line-
up ensures maximum parts availability, lower repair costs and reduced downtime. The
5110B uses the same engine as the 773D, 990, D10R and 24H; same swing drives as
5130B and 5230; same cab as 345B; same main control valve as 375, 5130B and
5230; same track links as D10R; and same track tensioning system as the 5130B.

Durability

The 5110B is designed for significantly longer structural and service life than the
competition. The machine incorporates robust design features for superior structural
strength and durability. Additionally, it is designed to be economically rebuildable, for
added service life.

4 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Overview

Safety

Some 5110B safety features include:

Pull Down Ladder. Allows the operator to mount and dismount the machine while
maintaining three points of contact with steps and hand holds.
Service Access. Routine servicing can be accomplished from ground level. A cross
walkway provides service access to all main maintenance points.
Pump Room Bulkhead. The bulkhead separates the engine from the pump room.
Non-Pressurized Hydraulic Tank. Reduces oil discharge in the event of a leak.
Access Lighting. Permits 24-hour boarding and service access.
Operator Station. The front windshield is standard laminated glass; the right and
rear windows are impact resistant polycarbonate. The cab is quiet.
Walkways. Slip-resistant steel materials provide reliable access in a broad range of
climatic and operating conditions.

Transportability

Despite its greater weight, the 5110B is transportable in the same number of U.S.
legal truck loads as the competition. Balanced lift eyes are provided on all major
structures. Hydraulic and grease lines are designed to disconnect quickly and cleanly.
The result is a machine with reduced assembly and disassembly time and cost.

Customer Support

Caterpillar and the worldwide dealer network provide customer support that is
unmatched in the industry. Cat dealers offer a range of maintenance services to help
protect your investment. Field service, parts availability and product support is
superior to the competition, and enable customers to operate longer with lower
operating costs and less downtime.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 5

Machine Positioning Strategy

Superior Productivity

High bucket fill factors and fast cycle times drive the 5110B's productivity. This
machine is capable of loading 55-metric ton (60 ton) haulers in well under two
minutes, and is pass matched to the 773D Off-Highway Truck. Intelligent on-demand
hydraulics deliver quick lift and swing performance to meet that goal. Machine
stability is enhanced with a long undercarriage and wide track gauge for a 10 percent
larger footprint. High drawbar pull aids maneuverability.

Productivity is more than quick cycle times it also requires a full bucket load.
Superior breakout and crowd forces combine to provide a competitive advantage in
bucket loading. Additionally, the 5110B has a 15 to 25 percent larger bucket than the
competition and has demonstrated more than a 30 percent productivity advantage.

Reliable Performance and Durability

The 5110B is designed to meet the reliability and durability expectations of Cat
customers. With a greater operating weight and superior structural design features, the
5110B provides reliable performance and durability well beyond the competition.
Structures are validated using computer Finite Element Analysis and are double-
checked by strain gauge testing in the field.

The 5110B incorporates many design features for superior structural strength and
long life, including:
Cross roller swing bearing. Mining-duty bearing provides stiffer design with
greater contact area than competitive ball bearing designs.
Swing bearing mounting. Bolted directly to machined surface on carbody to
eliminate welds in critical stress area.
Surface tension transfer welding. Enhanced weld geometry process eliminates
need for back bars in confined weld areas and improves reliability.
Castings. Heat-treated castings in high load areas of frame, stick and boom, ensure
smooth transition of stresses into structures.
Thermal stress relieving. Stress relieved boom, stick and carbody weldments reduce
residual stresses and provide longer structural life.
Break-in coatings. Manganese-iron-phosphate coated bushings provide initial
lubrication for trouble-free startup.

6 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Machine Positioning Strategy

The 5110B is designed for superior performance in extreme temperatures. Hydraulic

cooling system with extra large cooling capacity meets ambient temperature rating of
50C (122F), while optional high ambient cooling raises this rating to 55C (131F).
The 5110B cooling system is quiet and meets 1999 European sound regulations.

Electronic Monitoring System II (EMS II) alerts the operator to conditions in

critical systems throughout the machine, so potential problems are caught and
corrected early, preventing costly downtime. EMS II also improves reliability by
notifying the operator of potential problems before catastrophic failure occurs.

Compared with competitive machines in this size class, the 5110B is 15 to 20 percent
larger by operating weight. However, when comparing "smart weight" (i.e. components,
structural steel and drive system) after removing "dumb weight" (i.e. counterweight
and fluids), customers actually get 20 to 30 percent more working machine. This
relates directly to strength, durability and production.

Low Operating Cost

The 3412E Hydraulic Electronic Unit Injection (HEUI) engine offers the most
efficient fuel injection system available today. Injection, timing, duration, and
pressure are optimized continuously, based on sensor input for RPM, air pressure,
temperature, etc. Solid state electronics eliminate repair costs associated with
mechanical injection. Engine history is stored in memory to allow service personnel
to monitor engine performance and diagnose preventative repairs.

Implement and travel circuits conserve fuel by using a closed-center, load sensing
hydraulic system. The system delivers oil flow according to demand instead of
circulating oil flow continuously, and needlessly consuming fuel. The independent
hydraulic cooling system has variable speed capability, with fan rotation speed
determined by input from temperature sensors, and draws only the power required by
current conditions. Automatic Engine Speed Control automatically reduces engine
RPM when controls are left untouched for four seconds.

The fuel tank holds enough fuel for two shifts at an average load factor, maximizing
machine availability. Optional automatic lubrication reduces manual maintenance
required every ten hours. Walk-around access to the engine and pumps makes routine
visual checks easy.

The undercarriage, with sealed and greased track, is lifetime lubricated and automatically
tensioned for maintenance-free duty.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 7

Machine Positioning Strategy

Smooth Handling, Efficient Hydraulics

Technology advanced hydraulics allow the Cat 5110B to respond to operator actions
with predictable, smooth operation.

Cat pressure-compensating valves regulate flow to the actuators in the implement

circuit, delivering only as much flow as the operator requests, even when other
functions in the circuit are receiving higher flow. Intelligent hydraulics deliver oil to
all desired circuits without having to modulate some of the other circuits.

Proportional priority enables every circuit to receive the amount of flow determined
by the operator control setting during normal operation. When demand exceeds
system capacity, such as during simultaneous travel and linkage operations, flow is
divided proportionally between the circuits according to demand.

Electronic underspeed control prevents excess engine lugging. This electronic

protection makes it unnecessary to maintain a reserve of engine power, maximizing
fuel efficiency.

The Cat 5110B hydraulic system consists of durable, proven components, including
Cat XT hose and couplings. A dedicated piston pump drives the independent swing
circuit for fast, consistent cycle performance.

8 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Competitive Situation

The 5110B's three primary mass excavator competitors in the 80- to 140-metric ton
(90- to 150-ton) class are the Komatsu PC1100SP-6, Hitachi EX1200-5 BE and
Liebherr 984C. Komatsu and Hitachi compete worldwide. Liebherr's efforts are
focused primarily in Europe, Africa and the Middle East.

Cat 5110B vs. Komatsu PC1100SP-6

Weight Class Caterpillar Komatsu Cat

100+ Ton 5110B PC1100SP-6 Advantage
Mass Excavators Units Metric English Metric English %
Operating Weight tonne (ton) 125 (138) 104 (115) +20
Smart Weight* tonne (ton) 108 (119) 84 (93) +28
Net Power (SAE) kW (hp) 514 (689) 456 (611) +13
Hydraulic Flow L/min (gpm) 1800 (476) 1588 (420) +13
Breakout Force kN (kip) 586 (132) 479 (108) +22
Crowd Force kN (kip) 458 (103) 409 (92) +12
Bucket Capacity m3 (yd3) 7.6 (9.9) 6.5 (8.5) +17
Payload tonne (ton) 13.7 (15.1) 11.7 (12.9) +17
Dump Height m (ft) 8.6 (28.2) 8.5 (27.7) +2
Reach @ GL m (ft) 13.5 (44.3) 13.7 (44.8) 1
Maximum Dig Depth m (ft) 7.9 (25.9) 7.9 (25.9) 0
Drawbar Pull kN (kip) 846 (190) 686 (154) +23
Footprint m2 (ft2) 26.2 (85.8) 23 (75.4) +14
*Operating weight less fluids and counterweight

A brief review of specs reveals that the 5110B is markedly larger than the Komatsu
machine. Most significantly almost 30 percent larger in "smart weight" and with a
nearly 20 percent larger bucket. This relates to a weight-to-capacity ratio of about
13 metric ton/m3 for the Komatsu, a noticeably lighter-duty than the 14.2 metric ton/m3
of the 5110B. The PC1100 uses an open centered hydraulic system and does not have
an independent swing circuit, further effecting productivity. Therefore, the Komatsu
requires the use of manual mode selection switches to set hydraulic priorities.
Additionally, the Komatsu swing function suffers loss of hydraulic flow when the
other functions are operating. With 13 percent less power and hydraulic flow, and two
percent less hydraulic relief, the PC1100 generates 22 percent less bucket force than
the 5110B, all of which adds up to significantly less production.

Much like the 5110B, the PC1100 uses a cross walkway for engine access, however
access is limited to one side only. The side-by-side engine/hydraulic cooling system
on the Komatsu is not as efficient as the independent system used on the 5110B.
Additionally, the pump room is accessible only from one point (the end) and is
mounted rather low, both of which result in a poor working space. Despite recent

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 9

Competitive Situation

improvements, the bulkhead separating the pump room from the engine still provides
the poorest protection of all the competitors. Neither the engine nor the pump room
have covered or lighted access.

Recent improvements in the Komatsu machine increased drawbar pull by 13 percent,

but that still leaves the 5110B with 23 percent more drawbar. To improve stability,
Komatsu increased the counterweight by 22 percent (3.5 metric tons), without any
apparent improvements to the swing frame, having possible detrimental effect on the
structural durability of the frame. Additionally, the top plate of the carbody is not a
single plate design like the 5110B. The PC1100 plate is cut and welded to accommodate
the swing bearing mounting ring, unlike the single solid top plate of the 5110B that
has better structural integrity.

Cat 5110B vs. Hitachi EX1200-5 BE

Weight Class Caterpillar Hitachi Cat
100+ Ton 5110B EX 1200-5 BE Advantage
Mass Excavators Units Metric English Metric English %
Operating Weight tonne (ton) 125 (138) 109 (120) +15
Smart Weight* tonne (ton) 108 (119) 88 (98) +22
Net Power (SAE) kW (hp) 514 (689) 478 (641) +8
Hydraulic Flow L/min (gpm) 1800 (476) 1485 (392) +21
Breakout Force kN (kip) 586 (132) 550 (124) +7
Crowd Force kN (kip) 458 (103) 412 (93) +11
Bucket Capacity m3 (yd3) 7.6 (9.9) 6.0 (7.8) +27%
Payload tonne (ton) 13.7 (15.1) 10.8 (11.9) +27%
Dump Height m (ft) 8.6 (28.2) 8.0 (26.3) +7
Reach @ GL m (ft) 13.5 (44.3) 13.4 (43.9) +1
Maximum Dig Depth m (ft) 7.9 (25.9) 7.9 (26.0) 1
Drawbar Pull kN (kip) 846 (190) 617.8 (139) +37
Footprint m2 (ft2) 26.2 (85.8) 23.1 (75.6) +14
*Operating weight less fluids and counterweight

As with the other competitive machines, the 5110B is larger than the EX1200. With
22 percent more "smart weight" and a 27 percent larger bucket, the 5110B out classes
Hitachi. Further affecting productivity, the EX1200 uses an open-centered hydraulic
system and does not have an independent swing circuit. Therefore, it requires the use
of manual mode selection switches to set hydraulic priorities. Additionally, the swing
function suffers loss of hydraulic flow when the other functions are operating. With
13 percent less gross engine power (8 percent less net), 21 percent less hydraulic flow,
and 2 percent less hydraulic relief, the EX1200 generates 7 percent less bucket force
than the 5110B. Hydraulic flow and power is significantly less than the 5110B,
resulting in much slower speeds. A side-by-side production study showed that the
5110B is about 30 percent more productive than the Hitachi machine.

10 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Competitive Situation

The EX1200 uses a cross walkway engine access much like the 5110B, however
engine access is limited to one side only. Engine access is a step below deck cavity,
which further limits workspace. The side-by-side engine/hydraulic cooling system is
not as efficient as the independent system used on the 5110B. The pump room is
accessible only from one side (the end) and is at the end of the walkway, limiting
crane access and working space. Additionally, neither the engine nor the pump room
have covered or lighted access.

Cat 5110B vs. Liebherr R984C

Weight Class Caterpillar Liebherr Cat

100+ Ton 5110B R984C Advantage
Mass Excavators Units Metric English Metric English %
Operating Weight tonne (ton) 125 (138) 111 (122) +13
Smart Weight* tonne (ton) 108 (119) 89 (98) +21
Net Power (SAE) kW (hp) 514 (689) 499 (669) +3
Hydraulic Flow L/min (gpm) 1800 (476) 1819 (481) 1
Breakout Force kN (kip) 586 (132) 550 (124) +7
Crowd Force kN (kip) 458 (103) 416 (94) +10
Bucket Capacity m3 (yd3) 7.6 (9.9) 6.7 (8.8) +13
Payload tonne (ton) 13.7 (15.1) 12.1 (13.3) +13
Dump Height m (ft) 8.6 (28.2) 9.2 (30.0) 6
Reach @ GL m (ft) 13.5 (44.3) 13.7 (44.9) 1
Maximum Dig Depth m (ft) 7.9 (25.9) 8.1 (26.4) 2
Drawbar Pull kN (kip) 846 (190) 867 (195) 2
Footprint m2 (ft2) 26.2 (85.8) 23.2 (76.0) +13
*Operating weight less fluids and counterweight

As with the other competitors the 5110B is larger than the Liebherr. With 21 percent
more "smart weight" and a 13 percent larger bucket, the 5110B out-classes this
competitor. Of the three competitors, the 984C has the largest operating weight at
111.1 metric tons, however 17 percent of that weight is the 19-metric ton counterweight.
As a result, the 984C has about the same smart weight as the Hitachi EX1200. The
984C has a similar smart weight-to-capacity ratio of relatively light 13.3 metric ton/m3,
significantly less than the 5110B's 14.2 metric ton/m3.

The 984C does not have a crosswalk, which hampers access for inspection and
maintenance. It uses a tandem hydraulic and engine cooling system that is much less
efficient than the independent system on the 5110B. The 984C only has a single
swing drive, which concentrates all of the swing forces to one point on the swing gear
and causes most of the wear on the front half of the swing gear. The top plate of the
carbody is not a single plate design like the 5110B. The 984C plate is cut and welded

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 11

Competitive Situation

to accommodate the swing bearing mounting ring, unlike the single solid top plate of
the 5110B that has better structural integrity.

The 984C uses a hydraulic system with similar power and flow characteristics to the
5110B, despite this, the 984C only produces stick and bucket forces about equal to
the EX1200, giving the 5110B a 7 percent bucket and 10 percent stick force advantage.
Additionally, the 5110B has a 21 percent advantage in swing torque. All of these
factors combined give the 5110B a significant production advantage.

12 TEJB7050 Cat 5110B Hydraulic Excavators March 2001


Hydraulics. Powerful Cat hydraulics deliver the power and control needed to keep material moving. High
breakout and stick forces maximize bucket loads. Cat PPPC hydraulic system delivers flow on demand for
smooth, efficient operation of implements, regardless of load.
Hydraulic System. The 5110B hydraulic system
provides efficient transfer of power from engine
to buckets, tracks, and swing drives for smooth,
multitasking operations. Engine communicates
with hydraulic system to adjust pumps to maximize
engine power. Hydraulic fluid is filtered on low
pressure side and screens are used on high pressure
side for clean operation. Load sensing hydraulic
system delivers high breakout and crowd forces
regardless of engine speed. Efficient, high-pressure
hydraulics deliver fast cycle times for greater
productivity.
PPPC System. Cat Proportional Priority Pressure
Compensating (PPPC) hydraulic system assures
smooth, efficient operation and controllability.
PPPC valves regulate flow to actuators in implement
circuit. Load sensing signal from the valves constantly
adjust pump pressure and deliver oil to each function
proportionally, according to demand, without having
March 2001 TEJB7050 Cat 5110B Hydraulic Excavators
Hydraulics
to modulate some of the functions. Implements
(boom, stick and bucket) work at a constant speed
regardless of machine load and engine speed for
efficient, multifunction operation.
Load Sensing Hydraulics. Load sensing variable flow
displacement pumps and pressure compensating
control system continually monitor hydraulic power
requirements and adjusts flow and pressure to match.
Pressure sensing hydraulics ensures system uses
only necessary flow and horsepower for cooler
running hydraulics, increased component life and
greater fuel efficiency.
Flow On Demand. Unique four-pump system -
three for implement and travel, and one for swing -
delivers flow on demand to maximize hydraulic
efficiency. Pressure and flow compensation deliver
only as much flow as needed to reduce heat buildup
and component wear.
Automatic Flow Proportioning. When flow is
required by more than one function at a time
(e.g. boom up and stick out), automatic flow
proportioning divides required flow for each
function according to demand to ensure smooth,
precise, multifunction operation.
Proportional Joystick Movement. Intelligent PPPC
system varies hydraulic oil flow in direct proportion
to joystick lever movement for smooth, predictable
operation and greater operator efficiency.
Electronically Controlled Pumps. Computer
controlled pumps regulate and match hydraulic
output to engine power for maximum engine
hydraulic power transfer efficiency. Hydraulic
system draws full engine power for precise,
full-powered hydraulic response.
13
Hydraulics

1 Travel Drives (2x)

2 Boom, Stick and Bucket Cylinders
3 Implement Control Valve
4 Cooler Bypass Valve
5 Hydraulic Cooler
6 Swing Control Valve
7 Swing Drives (2x)
8 Main Filters
9 Hydraulic Tank
10 High Pressure Screens
11 Swing Pump
12 Implement Pumps (3x)
13 Pilot Pump
14 Controls

Hydraulic System Schematic

Pump Design. Electronically controlled pumps
have been field proven in the most demanding
conditions for performance, durability and reliability.
Integral impeller supercharges the pump to prevent
cavitation. Rebuildable pumps reduce repair costs.
High reliability reduces costly downtime.
Electronic Underspeed Control. Load sensing
control system destrokes the pumps during
hydraulic system overload to prevent excessive
engine lugging. Thus, the engine operates in its
most efficient range at all times, for superior fuel
efficiency.
Implement and Travel Systems. Intelligent closed-
center load sensing system produces flow on
demand for maximum hydraulic efficiency. Three
variable-displacement pumps are circuited to the
main PPPC valve to act as a 'one-pump' system,
providing equal access to flow. Pump output is
combined, then directed through the main valve,
as needed, to the boom, stick and bucket cylinders
and/or travel motors based on demand. Pumps work
together to produce flow only on demand for a
cooler running system and longer lasting components.

14 TEJB7050 Cat 5110B Hydraulic Excavators March 2001


Swing System. An independent, dedicated swing
pump powers the swing hydraulic system. This allows
the 5110B to swing under full power, regardless of
boom, stick, bucket and travel demand, for quick,
full-powered swing performance. During loading
operations, hydraulic loaders only momentarily
reach top swing speed, making acceleration more
important. With its independent, open-center load
sensing swing system, the 5110B is geared and
powered to insure fast swing acceleration with
uninterrupted application of power.
Hydraulic Cooling. Independent of engine cooling,
separate variable-capacity temperature-sensing
hydraulic cooling system with dedicated core
radiator provides cooling on demand to maximize
hydraulic efficiency. Extra-large standard cooling
capacity allows operation in ambient temperatures
up to 50C (122F). Optional high ambient cooling
package provides additional cooling in extremely
hot conditions by increasing cooling capacity
sufficient for operation in 55C (131F) ambient
temperatures.
Hydraulic Demand Fan. Hydraulic oil cooling fan
is separate from engine cooling fan to maximize
hydraulic efficiency. Temperature-controlled
variable speed fan provides cooling on demand
to maintain optimum hydraulic fluid temperature
for greater fuel economy.
Cat Hydraulic Hose. Field proven Cat XT high-
pressure hydraulic hose is exceptionally strong and
durable for high system reliability and long life in
the most demanding conditions. Reusable couplings
provide superior, leak free performance and prolong
hose assembly life.
March 2001 TEJB7050 Cat 5110B Hydraulic Excavators
Hydraulics
Hydraulic Tank. Oval shaped hydraulic tank reduces
hydraulic system complexity. Reinforced steel
construction with additional top and bottom plating,
edge channels and internal cross ribbing for added
strength and protection. Non-pressurized design
reduces risk of excessive oil discharge if a leak
occurs. Vacuum breaker valve lets in filtered air to
prevent cavitation. Sight gauge allows for easy
inspection of oil level from cross walkway.
Hydraulic System Filtration. Advanced filtration
system uses 35-micron absolute (10-micron nominal)
reverse-flow hydraulic fluid filters in the hydraulic
tank. Proven, environmental friendly filters designed
for quick changes without spills. These eight return
filters - six main filters, and two for case drains -
are initially fitted with 5-micron absolute filters for
first 250 hours of operation to insure a clean system
at startup. Additionally, three 200-micron high-
pressure screens filter the pump discharge lines -
one single and one double in the main implement
lines, and one single in the swing lines. High pressure
screens clean oil on the high pressure side where
there is the highest potential for damage. To further
reduce risk of contamination, the pilot system uses
a 15-micron filter and the hydraulic tank fill point
uses a 550-micron screen. Advanced filtration
system provides dependable hydraulic system
operation and long component life.
15
Power Train
Power Train. The Cat 3412E dual turbocharged engine delivers high horsepower to maximize productivity.
Field proven for reliable performance in the most demanding applications, the 3412E offers superior fuel
efficiency, lower emissions, reduced engine noise and lower operating costs.
Engine. Cat 3412E HEUI engine delivers reliable
power with low emissions, excellent fuel economy,
and traditional Caterpillar durability. Engine is
matched to hydraulic pump output for smooth,
multitasking operation.
Engine Design. The 3412E four-stroke, air-to-air
after cooled (ATAAC) engine features large structures
and a low RPM rating for excellent durability and
long life. The 12-cylinder design features two
banks of six cylinders with dual air cleaners, dual
turbochargers, dual exhaust and dual mufflers.
High ratio of displacement to power translates into
long life to overhaul because there is more iron to
withstand heat and fatigue stresses.
Cylinder Block. Stress-relieved, one-piece high
tensile strength cast iron alloy cylinder block with
thick, high strength cast iron walls, is stabilized
to maintain internal dimension under all operating
conditions. Thick walls and deep-skirted lower
structure provide durability, strength and rigidity.
16 TEJB7050 Cat 5110B Hydraulic Excavators
Cylinder Head. One-piece, high tensile strength gray
iron casting resists twisting and dynamic flexing.
High coolant passages provide optimum piston
ring cooling.
Cylinder Liners. Cast iron alloy cylinder liners are
induction hardened for high reliability and long life.
Precision honing provides superior cross hatch for
maximum oil control. Liner flange is roll burnished
to protect against cracking.
Pistons. Large bore stroke single-piece piston
design minimizes internal stresses and increases
component life. Steel alloy casting with low crevice
bowl design has cast-in oil gallery for optimum
cooling. High compression ratio and high fuel
injection pressures improve emissions and
performance while reducing fuel consumption.
Twin Turbochargers. Turbochargers are carefully
matched to engine rating for optimum performance.
Advanced bearing system and improved aerodynamics
provide excellent response, altitude compensation
and lower emissions. ECM continually monitors
turbo performance and delivers optimum fuel-to-air
ratio for greater efficiency.
Air-to-Air Aftercooler. Air-to-Air Aftercooler
(ATAAC) uses advanced air-to-air heat exchanger to
deliver superior cooling and long engine life. Air-to-
air heat exchanger cools outside inlet air to optimize
combustion and fuel economy. ATAAC cools hot
high pressure air from turbochargers to reduce
exhaust temperatures and extend component life.
March 2001
 Power Train

Machine Electronic Control Module System

Electronic Control Module. The engine Electronic
Control Module communicates with Machine
Control Module and Electronic Monitoring System,
and function together as the electronic "brains" of
the coordinated power system. The computerized
power system senses operating conditions and
power requirements and adjusts engine for most
efficient operation at all times. There is minimal
wasted engine horsepower because engine output
is based on operator demand and job conditions.
ECM Monitoring. Input from sensors allow the ECM
to monitor and control injection, timing, injection
pressure, engine cooling fan speed, ether starting
aid and hydraulic pumps to adjust to any operating
conditions. In the event of a problem, the ECM
automatically warns operator and derates engine,
if necessary.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 17

Power Train
Automatic Altitude Compensation. ECM matches
atmospheric pressure with elevation providing full
engine power up to 3050 m (10,000 ft). Above that
elevation, it automatically derates engine to
maintain proper fuel-to-air mixture for clean,
efficient combustion. Compensation also protects
turbos from overheating in low oxygen atmospheric
conditions.
Oil Temperature Compensation. ECM automatically
compensates for effects of oil temperature on fuel
injector timing and delivery. Activates cold mode
timing when oil temperature decreases below
60C (140F).
Fuel Temperature Compensation. ECM automatically
compensates for effects of fuel temperature to
maintain optimum fuel-to-air mixture for clean
combustion.
Coolant Flow Protection. ECM monitors coolant
flow and automatically warns operator and derates
engine if flow ceases.
18 TEJB7050 Cat 5110B Hydraulic Excavators
Air Pressure Sensor Calibration. ECM measures
turbocharger performance and automatically
calibrates fuel delivery for optimum performance.
Low Oil Pressure Protection. ECM monitors oil
pressure and automatically warns operator and
derates engine if pressure is low.
Diagnostic Capability. ECM records and stores
event information for diagnostic troubleshooting.
Event information, engine history and instantaneous
data can be downloaded from ECM using Cat Data
Link with Electronic Technician.
Electronic Underspeed Control. ECM constantly
monitors hydraulic system demand and matches
hydraulic pump output with engine speed for
maximum engine to hydraulic power transfer
efficiency. When hydraulic demand goes beyond
threshold, load sensing control destrokes pumps to
prevent lugging. Hydraulic pumps use full engine
power without maintaining costly power reserves
for optimum fuel efficiency.
March 2001
 Power Train

1 Hydraulic Pumps
2 Oil Filter
3 Lube Pump
4 Fuel Injectors (12x)
5 Injection Actuation Pressure Control Valve
6 Injection Actuation Pressure Sensor
7 Fuel Supply Passage
8 Fuel Tank
9 Fuel Pressure Regulator
10 HEUI ECM
11 Fuel Temperature Sensor
12 Engine Oil Pressure Sensor
13 Turbocharger Outlet Pressure Sensors
14 Coolant Flow Switch
15 EMS II
16 Machine ECM
17 Batteries
18 Atmospheric Pressure Sensor
19 Engine Oil Temperature Sensor
20 Engine Coolant Temperature Sensor
21 Engine Speed/Timing Sensors

Engine Electronic Control Module System

HEUI Fuel System. Cat's proprietary fuel system
utilizes hydraulically actuated, electronically
controlled, unit injectors and electronically
monitors operator and sensor inputs to optimize
engine performance, reliability, emissions and fuel
efficiency. HEUI fuel system independently controls
injection over entire engine operating speed range
for precise control of injection pressure, timing
and duration. Flexible unit injectors are tuned for
optimum engine performance at any crank angle,
for a cost effective, environmentally clean system.
Adjustment-free hydraulic actuation fuel system
has fewer moving parts, making it quieter and more
reliable than traditional systems. High injection
pressures over entire engine speed range provide
better fuel efficiency, cold starts, and low speed
engine response.
Injection Pressure. HEUI fuel system determines
injection pressure by electronically controlling high
pressure actuating oil. High injection pressures
generate better fuel atomization for more complete
combustion with higher energy release and lower
emissions. Electronic injection pressure control
improves fuel economy, low speed engine response,
and smoke and particulate reduction.
Injection Timing. Infinitely variable, electronically
controlled fuel injection timing can be injected at
any crank angle for efficient fuel delivery in any
operating conditions. ECM monitors engine oil
temperature and controls timing and RPM for better
cold and hot starts. Optimum timing is set at every
speed and load point for infinite control of injection
timing, improved performance and reduced
emissions, smoke and noise.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 19

Power Train

Injection Duration. HUEI fuel system electronically

controls injection duration by changing duration
and pressure to optimize fuel delivery. System
automatically adjusts duration depending on speed
requirements and load conditions to improve engine
performance and fuel economy.

Automatic Engine Speed Control. Maximizes fuel

efficiency and reduces engine noise by reducing
engine speed when hydraulic controls are inactive.
If hydraulic controls are not activated for four
seconds, engine speed is reduced from high to
low idle. Operator can activate control to suit
application, such as between truck loading cycles.
Feature can be deactivated from cab for complete
operator control.

Ether Starting Aid. Helps ensure engine starting in

extreme cold operating conditions. ECM controls
ether injection until coolant reaches 10C (50F)
or engine speed exceeds 1200 rpm. Manual mode
allows operator to inject a precise quantity of ether
as required.

Cold Start Mode. On start-up, ECM checks engine
jacket water temperature. If temperature is below
60C (140F), electronic governor elevates idle
speed and retards timing to extend piston and
liner life.
AMOCS Cooling System. Exclusive two-pass
advanced modular cooling system provides high
ambient cooling capacity for greater cooling
efficiency. Modular radiator use seven replaceable
and interchangeable cores for quick and easy
serviceability. If damage occurs, there is no need
to replace whole radiator. Optional high ambient
cooling package for extremely hot conditions
allows sufficient cooling up to 55C (131F)
ambient temperature.

20 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Structures

Structures. Structural components are the backbone of the 5110B's durability. Heavy-duty castings used in
high load areas and fabricated box section components create a rugged machine. Thermally stress relieved
front structures and carbody provide unsurpassed strength for long structural life.

Swing frame, stick and boom with heavy-duty castings shown.

Robust Design. The 5110B is designed with robust
structural components for heavy-duty mining
applications. Structures are designed and built to
absorb high impact shock loads and twisting forces
for superior structural durability, reliability and
long life.
Heavy Duty Castings. Heat treated castings used
extensively in high load areas on swing frame, stick
and boom, ensure smooth flow of stresses for long-
term structural durability.
Front Structures. Durable front linkage is sturdy
and strong, yet light enough for fast cycle times.
Box-section design provides unsurpassed rigidity
and strength. High strength steels used in critical
areas insure impact and wear resistance in difficult
digging conditions. Thermally stress relieved
structures reduce residual stresses for longer
structural life. Heat treated castings are used in
boom foot area to handle high force boom loads.
Heavy duty castings in high load areas add
exceptional strength and durability.

Swing Frame. High-strength steel I-beam construction Durable Sticks. Standard short mass excavation
provides outstanding resistance to fore-and-aft stick is designed to deliver higher digging forces
bending loads from front linkage and counterweight. and swing heavier payloads. Optional longer stick
Reinforced steel gussets and side plates provide provides additional reach and digging depth.
optimum strength against torsion loads. Heat treated
castings in boom foot pedestal area provide superior
structural strength and durability. Low-carbon, low-
alloy steel is fully repairable without pre-heating.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 21

Structures

Link Pins. The 5110B utilizes a proven Cat link

pin design for superior reliability and durability.
Large, sturdy pins at main joints provide side-to-
side rigidity and strength to front linkage. Pins
are through-hardened for toughness and strength,
and case-hardened and chrome plated for wear
resistance.

Pivot Castings. Heavy-duty heat-treated pivot

castings in boom and stick cylinder pivot areas
ensure long-term reliability and structural life.
Swing Bearing (cutaway)

Swing Bearing. Mining-duty swing bearing is

designed to accommodate demanding forces
transmitted through the bearing between the
carbody and swing frame. Unique cross roller
bearing design provides greater contact area than
traditional ball bearings for superior stability and
long life. Efficient roller geometry results in lower
frictional losses with reduced heat buildup. Swing
bearing is mounted directly to a machined surface
on carbody, significantly differentiating the 5110B
from the competition. Bolting swing bearing
directly to carbody eliminates collar welds and
provides exceptional structural strength and
durability. Bearing rings are made of specially
heat-treated steel. Raceways are induction hardened
to protect against surface wear while preserving
structural toughness in the main bearing body.

Carbody. Designed and built to withstand demanding

digging, swing and travel loads. Carbody structures
are thermally stress relieved after fabrication for
long structural life. Internal gussets add strength
to H-shaped box section design to resist torsional
bending. Top and bottom plates are single plate
construction with no welded joints for maximum
structural integrity. Top plates are inclined to reduce
material buildup.

22 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Structures

Swing Drives. Swing force is provided by dual,

two-stage planetary swing drives, powered by
proven Cat fixed displacement piston motors.
The two drives are located at the 12 and 6 o'clock
positions for symmetrical load and wear distribution,
and long life. Torque transmitting components
are forged from high-alloy steel, quenched and
tempered for added strength. Quality pinions are
machined to AGMA class 8 standards for longer
component life. Spring applied and hydraulically
released multiple wet disc brakes are integral to the
swing drives for added durability. These parking
brakes hold the upper structure securely in place Finite Element Analysis of Swing Frame
after it has stopped. The brakes engage automatically
when hydraulic controls are untouched for eight Finite Element Analysis. Finite element analysis,
seconds and release when the operator moves the used in the design phase, identifies high load areas
joystick or hydraulic controls. and optimizes design weight to ensure high
reliability and long structural life.
Track Roller Frames. Designed and fabricated to
provide structural strength and absorb stress loads
transmitted from carbody to tracks. Upper structure
weight and forces are distributed evenly across track
roller frames for long-term durability. Box beam
design with internal stiffening plates provides
excellent strength and rigidity.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 23

Undercarriage

Undercarriage. The Cat 5110B is designed with a high ground clearance, wide track gauge and long
standard track for excellent stability, maneuverability and lift capacity. Maintenance-free sealed and
greased track with automatic track tensioning deliver long service life.

Stable Design. Proven undercarriage design and
rugged structures assure outstanding durability
in extreme conditions. Wide track gauge, large
undercarriage and high ground clearance provide
excellent stability, maneuverability and lift capacity.
Track Roller Frames. Durable Cat frames hold
moving undercarriage components rigidly in place
and absorb high force travel loads transmitted
from carbody. Rugged design offers high resistance
to shock and vibration. Box beam design with
internal stiffening plates provide increased strength.
Mounting faces on frames are machined for a tight,
secure fit of carbody to frames.
Rollers and Sprockets. Durable, single-flange track
rollers rotate on large-diameter, solid shafts for
heavy duty operation. Carrier rollers are mounted
on structural supports integral to the track roller
frame, compared with traditional bolt-on support
towers, for exceptional durability. Sprockets are
heat-treated and teeth are induction hardened for
toughness. Wear reduced tooth design allows track
chain to engage alternating pairs of teeth for even
wear and long life.
Guarded Components. Travel motors, brakes and
final drives are integrated within track roller frame
for impact and shock protection from rocks and
other hazards. Hydraulic lines are routed through
guarded passages for protection and long service life.

24 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Undercarriage

Final Drives. Final drives are three-stage planetary

with case-hardened gears. Two large tapered roller
bearings support sprocket loads. The final drive
assembly and hydraulically released, spring applied,
multi-plate parking brake mounts as a single unit to
the track roller frame. Track motor can be pulled
out independently to simplify servicing of brakes.

Travel Motors. Independent, two-speed, bent-axis

travel motors deliver smooth power to tracks, and
allow counter-rotation for spot turns. Two-speed
travel provides fast travel on flat floor and full
power on turns and slopes. Hydraulic actuation
ensures smooth shifts.

Assembly Alignment Guides. Self-aligning grooves

on track roller frames allow easy alignment of
carbody to frame for quick machine assembly
and disassembly.

Sealed and Greased Track. Track is sealed and
greased for maintenance-free duty. Grease lubrication
seals protect track link from abrasive wear for long
track pin and bushing inner wear life. Large links,
pins and bushings are designed for demanding
mining applications.
Heavy Duty Access Points. Durable service platforms,
crosswalk, ladders and handrails use industrial
strength grating, skid plates and railings for long
life in extreme conditions. Vibration resistant
mountings on crosswalk extend service life in
harsh mining applications.

Automatic Track Tensioning. Hydraulically

controlled track tensioning maintains constant
tension for optimum traction and adjustment-free
duty. Hydraulic recoil protects the system in the
event a rock becomes wedged between the idler
and track.

Track Links. Robust track links structurally designed

to handle tremendous shock loads transferred from
machine to tracks. Solid pins with positive pin
retention increase track strength.

Track Shoes. Multiple shoe options allow shoes

to be matched to the application and underfoot
conditions. All shoes are fabricated with double
grousers and clipped corners.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 25

Operator's Station

Operator's Station. The roomy, quiet cab promotes operator comfort and ease of operation for maximum,
shift-long productivity. Controls are positioned within easy reach of the operator for greater control
convenience and reduced fatigue. Large windows provide excellent all-around visibility.

Spacious Cab. Roomy cab provides comfortable
working environment for hours of high productivity.
Quiet, enclosed cab has interior sound levels of
71 db(A) to reduce operator fatigue.
Joystick Controls. Easily accessible operator
controls provide sure, precise maneuvering for
high productivity and low operator fatigue. Joystick
console height is adjustable independently of the
seat for full operator comfort. Left joystick controls
swing and stick functions; right joystick controls
boom and bucket; left joystick button controls horn;
right joystick buttom controls one-touch idle down
function.
Hydraulic Actuation Lever. Manually applied
hydraulic actuation lever on left console cuts off
pilot pressure for joysticks, travel control and
electrical power to prevent accidental startup
and operation when exiting the cab.
Suspension Seat. Fully adjustable suspension seat
provides height and weight adjustments, lumbar
support, wide arm/wrist rests and wide retractable
seatbelt for full operator comfort and support.

Travel Controls. Two rocker pedals with detachable

hand levers control steering and travel functions.
Foot controls allow operator to move machine while
working front linkage or swinging machine.

26 TEJB7050 Cat 5110B Hydraulic Excavators March 2001


Electronic Monitoring System II. Cat Electronic
Monitoring System II provides integrated machine
system monitoring for optimum performance and
high reliability. EMS II continuously monitors
machine conditions and alerts operator of potential
problems to protect machine and reduce risk of
catastrophic failure. Monitoring system interfaces
with machine control module, electrical system and
engine control module and displays status of various
systems on easy to use EMS II console. Performance
can be monitored regularly by service technicians
for efficient systems diagnosis and preventative
maintenance, improving machine reliability and
reducing costly downtime.
March 2001 TEJB7050 Cat 5110B Hydraulic Excavators
Operator's Station
EMS II Console. EMS II console displays vital
machine health information and alerts operator of
impending or abnormal conditions. Analog gauges,
message center, condition alert indicators and
operator controls are combined in a single console
for ease of use. EMS II provides service technicians
with diagnostic troubleshooting capabilities to
increase machine availability and reduce costly
downtime.
Quad Gauge. Four easy-to-read analog gauges
constantly display:
Engine Coolant Temperature
Hydraulic Oil Temperature
Engine Oil Pressure
Fuel Level
27
Operator's Station

Message Center. Nine alert indicators warn the Service Mode. EMS II displays nine service modes
operator of the 30 most critical abnormal machine in status display window. Four set-up modes are used
conditions. The six digit status display window to configure machine and autolube. Five diagnostic
identifies over 150 diagnostic events. The numeric modes are used to quickly localize mechanical and
message center also displays 14 different machine electrical problems. Service modes display:
operating parameters, as well as information from
Operator Mode
the eight other display modes.
Diagnostic Clearing Mode
Operator Mode. One-touch toggle switch allows Switch Status Mode
operator to scroll through machine operating
parameters and diagnostic events. System displays: Travel Timer Mode
Service Hour Meter History Mode
Engine RPM Alert System. Three levels of warnings alert
Engine Coolant Temperature operator of problems during machine operation.
Hydraulic Oil Temperature Level I - Advisory. Gauge or alert indicator flashes.
Engine Oil Pressure Machine or system needs attention.
Fuel Level
Level II - Operator Action Advised. Action lamp
Engine Oil Temperature flashes, gauge or alert indicator flashes. Operator
Air Filter Restriction Pressure must evaluate and correct situation before
continuing work.
Inlet Air Temperature
System Voltage Level III - Immediate Shutdown Advised. Action
alarm sounds, lamp flashes, gauge or alert indicator
Throttle Position flashes. Demands immediate shutdown to prevent
Autolube Pressure serious damage to system or machine.
Power Shift Pressure
Injector Actuation Pressure
Diagnostic Scrolling

28 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Operator's Station

Automatic Climate Control. Fully automatic system

with air conditioner, heater and defroster maintains
constant cab temperature for comfortable operation
in any weather condition. Positive air pressure
ventilation system helps seal cab from dust. Fresh
air filter removes dust and particles before fresh air
is circulated through cab. A second internal filter
cleans recirculated air.

Cab Mounts. Double wall pressed cab shell and

platform are mounted to the cab riser with resilient
mounts to reduce noise, vibration and operator
fatigue.

FOGS. Optional Falling Object Guarding Structure

(FOGS) provides protection for operator and
machine. Guards protect top of cab and windshield.
Windshield guard swings open for glass cleaning.

Windows. Large, wide windows provide excellent

all-around visibility. Retractable front windshield
made of standard laminated glass provides large
viewing area. Lower front window provides view of
the tracks. Large, right side polycarbonate window
provides good visibility across the machine.
Tempered glass upper door window slides open for
excellent ventilation. Polycarbonate skylight provides
unobstructed upward view. Polycarbonate rear
window serves as emergency exit for added safety.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 29

Buckets and Ground Engaging Tools

Buckets and Ground Engaging Tools. Aggressive bucket designs and efficient linkage geometry deliver
superior bucket fill factors. A wide selection of buckets and ground engaging tools provide a match for every
application to ensure optimal machine performance.

Heavy Duty Rock Bucket

Heavy Duty Rock Buckets. Intended for mass

High Productivity. Aggressive Cat bucket design
delivers unmatched productivity in demanding
applications. High crowd forces at cutting edge
improve material penetration. High breakout and
stick forces combine to maximize bucket loads.
Bucket Design. Durable Cat buckets are designed
for maximum operating efficiency and long service
life when matched to required digging forces.
Unique bucket design and linkage geometry
optimize bucket fill. Curved floor design promotes
high breakout force and smooth material flow.
excavation in highly abrasive materials and hard
digging conditions such as shot rock or tightly
consolidated materials. Thicker cutting edges with
spade edge design enhance bucket performance
in high impact applications. Bucket tips, edge
protectors, sidebar protectors and wear plates
extend bucket life in high wear applications.
1 Sidebar Protector
2 Edge
3 Tip Adapter
4 Edge Protector Adapter
5 Edge Protector
6 Tip

30 TEJB7050 Cat 5110B Hydraulic Excavators March 2001


Medium Duty Bucket
Medium Duty Buckets. Intended for mass excavation
in low abrasion, unconsolidated materials such as
top soils, clays or sands. Unique bucket design with
semi-spade edge provides optimum penetration and
high production fill factors in low impact applications.
Coal Buckets. Larger capacity design intended
for mass excavation in less abrasive, low density
materials, such as coal loading.
Tips. Penetration tips maximize penetration in
densely compacted or interlocked materials to
maximize productivity. General Purpose tips extend
tip life in high wear applications. Abrasion resistant
material provides optimum tip life in highly
abrasive conditions and lowers operating costs.
Rock bucket tips are top pinned, and coal and
medium-duty bucket tips are side pinned for fast
on-site replacement.
March 2001 TEJB7050 Cat 5110B Hydraulic Excavators
Buckets and Ground Engaging Tools
Adapters. Two-strap adapters provide maximum
support for tips. Crested corner adapters on hard
rock buckets provide greater strength and smoother
stress transition.
Edge Protectors. Edge protectors for heavy duty
rock buckets protect bucket edge from wear
in materials with moderate to high wear rates.
Edge protectors are vertically pinned for easy
replacement.
Sidebar Protectors. Sidebar protectors for heavy
duty rock buckets protect bucket corner and sides
from wear in materials with moderate to high wear
rates. Reversible for extended wear life.
Wear Plates. Heavy-duty hardox wear plates
reinforce bucket structures and reduce wear
on back of bucket to extend bucket life in high
abrasion applications.
Bucket and G.E.T. Selection. Contact your Cat
dealer for a precise match to your application.
31
Serviceability

Serviceability. The 5110B layout is designed for easy serviceability and accessibility. Simplified service and
maintenance features are designed to reduce downtime and increase productivity.

1 Hydraulic oil cooler 4

2 Hydraulic tank
3 Cross walkway
4 Service platform 1 2 5
5 Pump room 3
6 Engine room
7 Aftercooler
8 Cooling system
9 Fuel tank
10 Operators station 11 11
11 Swing drives

10 9
7
8

Servicing Ease. The 5110B layout was designed

with the service technician in mind. Simplified
design makes regular maintenance procedures as
quick and easy as possible. Easy access to daily
service points ensures maintenance will be done,
increasing machine availability and service life.

Ground Level Access. Service locations are

easily accessible at ground level, allowing critical,
routine maintenance to get done quickly, safely and
efficiently. Centralized lubrication points simplify
servicing in to hard-to-reach locations.

32 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Serviceability

Service Platforms. Right and left-hand service

platforms with open grating provide access to cab,
cross walkway, engine service doors and engine/pump
room for safe, easy servicing.

Engine and Pump Room. Lighted, stand-up engine

compartment and pump room provide easy service
access to engine and pumps. Large service doors
provide ample room for inspection and servicing.
A bulkhead separates the pump room from the
engine compartment for safer containment of
Cross Walkway. Wide crosswalk made of extruded hydraulic oils.
tread plates provides safer service access to full
width of machine, including hydraulics, engine
service doors and engine/pump room. Access doors
open outward for easy inspection. Fluid sight
gauges for radiator, hydraulics, fuel and swing
drives are visible from center of machine for daily
fluid inspections.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 33

Serviceability
Handrails and Grab Irons. Handrails enclose all
walkways and service platforms for dependable
service access. Grab irons and steps provide the
operator with three points of contact at all times.
34 TEJB7050
Ladder Light. Optional ladder light with ground
level access switch provides lighted entry and exit
for operator safety. Additional optional work lights
provide excellent lighting to boarding, service and
work areas after dark.
Engine Kill Switch. Ground level and engine room
access to engine kill switches allows quick shutoff
in emergency situations.
On-Board Diagnostic Systems. Electronic Monitoring
System II continuously checks all critical machine
functions and components, and helps locate faults
quickly for faster repair. Electronic Technician (ET)
test connection is conveniently located on the
console for easy access.
SOSSM Sampling Valves. Scheduled Oil Sampling
ports for hydraulic system and engine oil provide a
fast, convenient means of obtaining uncontaminated
fluid samples for improved analysis and reliability.
Cat 5110B Hydraulic Excavators March 2001

Hydraulic Pressure Test Ports. Over 40 quick
connect hydraulic pressure test ports at virtually
every required location provide quick, easy access
for testing or adjusting hydraulic pressure.
Spin-on Oil Filters. Spin-on filters for fuel and oil
systems reduce changing time and help assure
clean, tight seals.
Ecology Drains. Drain hoses connect from fuel tank,
hydraulic tank, engine oil pan, engine coolant and
swing drives to ground level lines to protect the
environment from accidental spills.
Grease Reel. Optional grease reel gun allows
remote lubrication of front bucket linkage from
ground level. Hose has sufficient length to reach
remote lubrication points near bucket.
March 2001 TEJB7050 Cat 5110B Hydraulic Excavators
Serviceability
Autolube. Optional autolube feature provides
automatic lubrication at predetermined cycles
for maintenance-free duty.
AMOCS Radiator. Seven-core modular radiator
features replaceable and interchangeable core
modules for quick and easy servicing.
Fuel Tank. Large fuel capacity allows operators
to work approximately 19 hours at continuous
80 percent load. Fast fill fuel system at ground level
and regular fill cap on top of tank. Environmental
drain valve has flow control to eliminate spills.
Tank capacity: 1700 L (450 gal).
35
Customer Support

Customer Support. Your Cat Dealer offers a wide range of services that can be set up under a customer
support agreement when you purchase your equipment. To help you get the best return on your investment,
the dealer will help you choose a plan than can cover everything from machine and work tool selection to
replacement.

Customer Support Agreements. Cat dealers offer a

variety of product support agreements, and work with
customers to develop a plan that meets specific needs.
These plans can cover the entire machine, including
attachments, to help protect your investments.

Product Support. You will find nearly all parts at our

dealer parts counter. Cat dealers use a worldwide
computer network to find in-stock parts to minimize
machine downtime. Save money with Cat Reman
parts. Receive the same warranty and reliability as
new products at cost savings of 40 to 70 percent.

Operation. Improving operating techniques can

boost your profits. Your Cat dealer has training
videotapes, literature and other ideas to help you
increase productivity.

Maintenance Services. Choose from your dealer's

Machine Selection. Make detailed comparisons of
the machines under consideration before purchase.
Cat dealers can estimate component life, preventive
maintenance cost and the true cost of lost production.
range of maintenance services when you purchase
your machine. Repair option programs guarantee
the cost of repairs up front. Diagnostic programs
such as SOSSM and coolant sampling and technical
analysis help you avoid unscheduled repairs.

Purchase. Look past initial price. Consider the
financing options available, as well as day-to-day
operating costs. This is also the time to look at
dealer services that can be included in the cost of
the machine to lower equipment owning and
operating costs over the long run.
Financing. Your dealer is expert at arranging
affordable financing options for all Caterpillar
products.
Replacement. Repair, rebuild or replace? Your Cat
dealer can help you evaluate the cost involved so
you can make the right choice.
www.CAT.com. For more complete information on
Cat products, dealer services, and industry solutions,
visit us on the web at www.CAT.com. Specializing
in fast, accurate and up-to-date information, the
Cat web site delivers the information you need
to operate your business, 24-hours a day.

36 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Transportability

Transportability. Ease of assembly and disassembly are proven in this modular design. Modular shipping
enables quick, cost-effective hauling from site to site. The chassis is small enough to transport in one unit
with the engine ready to run. All you need to do is assemble the machine and connect the hydraulic hoses.

1 5

2 6

3 4

Shipping Module Dimensions and Weights

Modules Length Width Height Weight
mm in mm in mm in kg lb
1 Chassis, Carbody and Cab 7070 278 3500 138 3560 140 42 700 94,200
2 Counterweight 900 35 3770 149 2630 103 16 800 37,000
3 Track Roller Frame1 (left) 6710 264 1250 49 1800 71 15 900 35,100
4 Track Roller Frame1 (right) 6710 264 1250 49 1800 71 15 900 35,100
5 Boom Assembly2 8020 316 1480 58 3080 121 16 500 36,300
Handrail Skid 3990 157 1120 44 2290 90 1340 3,000
Parts Box 2240 88 990 39 1090 43 1550 3,400
6 Stick Assembly3 and Bucket4 7650 301 2620 103 2160 85 15 200 33,600
Stick Assembly3 5060 199 1000 39 2140 84 8200 18,000
Bucket4 3000 118 2620 103 2460 97 7600 16,800

1
700 mm (28 in) Shoe
2
7.6 m (24.9 ft) Boom
3
3.4 m (11.2 ft) Stick
4
7.6 m3 (9.9 yd3) Bucket (including G.E.T.)

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 37

Technical Specifications

Engine @ 1800 RPM Hydraulic System - Pilot

Engine Model 3412E HEUI Pilot System - Circuit Open center
Gross Power 565 kW 758 hp Pilot System - Pump Gear
Net Power 519 kW 696 hp Max Pump Flow at 1915 rpm 59 L/min 15.6 gal/min
Net Power-Caterpillar 519 kW 696 hp Relief Valve Setting - Controls 4500 kPa 650 psi
Net Power-ISO 9249 519 kW 696 hp Relief Valve Setting - Track
Net Power-SAE J1349 514 kW 689 hp Tension 7000 kPa 1,015 psi
Net Power-EEC 80/1269 519 kW 696 hp Number of Pilot Pumps 1
Bore 137 mm 5.4 in
Stroke 152 mm 6 in
Displacement 27 L 1,649 in3 Hydraulic System - Cylinders
Net power advertised is the power available at the flywheel Boom Cylinder - Bore 235 mm 9.25 in
when the engine is equipped with fan, air cleaner, muffler, Boom Cylinder - Stroke 2540 mm 100 in
and alternator. Stick Cylinder - Bore 254 mm 10 in
Ratings based on standard air conditions of 25C (77F) and Stick Cylinder - Stroke 2330 mm 91.7 in
99 kPa (29.32 Hg) dry barometer. Power based on fuel having
API gravity of 35 and an LHV of 42 780 kJ/kg (18,390 BTU/lb) Bucket Cylinder - Bore 254 mm 10 in
when used at 30C (86F). Bucket Cylinder - Stroke 1800 mm 70.9 in
No engine derating required up to 3050 m (10,000 ft) altitude.
Compliant with current EPA TIER I regulations.
Operating Specifications
Operating Weight 125 000 kg 275,000 lb
Hydraulic System - Implement/Travel Bucket Capacity -
Main Implement - Circuit Closed center load Heavy Duty Rock 7.6 m3 9.9 yd3
sensing Truck Payload Match 55 tonne 60 ton
Main Implement - Pump Piston, variable Cat Truck Match 773D, 777D
Max Flow at 1915 rpm (1x) 463 L/min 123 gal/min Target Payload - STD. Stick 13 700 kg 30,200 lb
Max Flow at 1800 rpm (2x) 437 L/min 115 gal/min Target Payload - Long Stick 11 200 kg 24,700 lb
Relief Valve Setting - Stick Length - Standard 3.4 m 11.2 ft
Implement 32 000 kPa 4,640 PSI Boom Length - Standard 7.6 m 24.9 ft
Relief Valve Setting - Travel 35 000 kPa 5,075 PSI Maximum Digging Depth 7.9 m 25.9 ft
Number of Implement/Travel Maximum Reach at Ground Level 13.5 m 44.2 ft
Pumps 3 Maximum Dump Height 8.6 m 28 ft
Bucket Breakout Force (SAE) 501 kN 112,600 lb
Stick Breakout Force (SAE) 439 kN 98,800 lb
Hydraulic System - Swing Bucket Breakout Force (ISO) 586 kN 131,700 lb
Stick Breakout Force (ISO) 458 kN 103,000 lb
Swing System - Circuit Open center load sensing
Swing System - Pump Piston, variable
Max Pump Flow at 1915 rpm 463 L/min 123 gal/min
Relief Valve Setting - Drive System
Accelerating 35 000 kPa 5,075 psi Maximum Travel Speed - High 3.3 kph 2.1 mph
Relief Valve Setting - Maximum Travel Speed - Low 2.5 kph 1.6 mph
Decelerating 25 000 kPa 3,625 psi
Maximum Drawbar Pull 846 kN 190,350 lb
Number of Swing Pumps 1

38 TEJB7050 Cat 5110B Hydraulic Excavators March 2001

 Technical Specifications

Swing Mechanism Standards

Swing Speed 4.6 RPM Brakes - Swing SO/DIS 13677
Swing Torque 473 N.m 349,000 lb ft Brakes - Travel ISO 10265
Cab Sound ISO 6394:1985
Cab Vibration EC 89/392EEC
FOGS SAEJ1356 FEB88
Undercarriage
Track Width - Rock 700 mm 28 in
Track Width - General Purpose 900 mm 36 in Sound
Track Width - Soft Underfoot 1000 mm 39 in The operator sound exposure Leq (equivalent sound pressure
Ground Pressure - Rock 147 kPa 21.4 psi level) measured according to work cycle procedures specified
Ground Pressure - in ANSI/SAE J1166 MAY90 is 71 dB(A) and meets OSHA and
General Purpose 116 kPa 16.8 psi MSHA requirements for the cab offered by Caterpillar, when
Ground Pressure - properly installed and maintained and tested with the doors
Soft Underfoot 105 kPa 15.2 psi and windows closed.
Track Tensioning Automatic
Number of Shoes Per Side 55
Number of Rollers 9 Dimensions
Number of Carrier Idlers 3 Overall Height 4806 mm 15.8 ft
Overall Width 5460 mm 17.9 ft
Overall Length 8552 mm 28.1 ft
Service Refill Capacities Tail Swing Radius 5120 mm 16.8 ft
Width - Upper Structure 3500 mm 11.5 ft
Fuel Tank 1700 L 450 Gal
Cab Width 993 mm 3.25 ft
Cooling System 113 L 30 Gal
Height to Top of Cab 4615 mm 15.1 ft
Engine Oil 83 L 22 Gal
Height to Top of Counterweight 4300 mm 14.1 ft
Swing Drive 9L 2.4 Gal
Counterweight Height 2410 mm 7.9 ft
Final Drive (each) 22 L 5.8 Gal
Counterweight Clearance 1890 mm 6.2 ft
Hydraulic System (incl. tank) 1687 L 445 Gal
Ground Clearance 1052 mm 3.5 ft
Hydraulic Tank 891 L 235 Gal
Track Length 6864 mm 22.5 ft
Track Length on Ground 5452 mm 17.9 ft
Track Gauge Width 4100 mm 13.4 ft
Width to Outside of Tracks 4800 mm 15.75 ft

Bucket Capacities and Weights

Capacity Weight* Width** Teeth Material Density
m3 yd3 kg lb mm in # mt/m3 lb/yd3
Heavy Duty Rock1 7.6 9.9 7560 16,700 2580 102 5 1.80 3000
Heavy Duty Rock2 6.2 8.1 6720 14,800 2250 89 4 1.80 3000
Medium Duty1 8.6 11.2 6320 13,900 2540 100 6 1.65 2800
Medium Duty1 8.0 10.5 6110 13,500 2540 100 6 1.80 3000
Medium Duty2 7.4 9.7 5730 12,600 2060 81 5 1.75 2900
Medium Duty2 6.8 8.9 5530 12,200 2210 87 5 1.95 3300
Coal2 10.4 13.6 7330 16,200 3130 123 8 1.00 1700
* Weight with G.E.T.
** Width at cutting edge
1
with 3.4 m (11.2 ft) stick
2
with 4.1 m (13.5 ft) stick
See your dealer for customized bucket options.
Bucket capacity may be optimized for specific materials.

March 2001 TEJB7050 Cat 5110B Hydraulic Excavators 39

The information contained herein is intended for circulation only to Caterpillar and dealer employees whose duties require knowledge of such reports and is
intended exclusively for their information and training. It may contain unverified analysis and facts observed by various Caterpillar or dealer employees.
However, effort has been made to provide reliable results regarding any information comparing Caterpillar built and competitive machines. Effort has been
made to use the latest available spec sheet and other material in the full understanding that these are subject to change without notice. Any reproduction of
this release without the foregoing explanation is prohibited.

TEJB7050
March 2001
www.CAT.com

2001 Caterpillar
Printed in the U.S.A.