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BGML-MIN-SOP1129
APPROVALS:
Title Name Date Signature
Mining Manager Mario Gericke 22-March-2015
REVISIONS:
Revision Revised By Description Affected Areas Date
Pieter Alberts
0 New Procedure 06-May-2013
Standards Committee
Andre van der Bank Mining through Paste 8.15
1 05 April 2014
Standards Committee Addition of paste mining sketches Figure 1 - 5
Removed Figure 2, 3, 4, 5
Andre van der Bank
2 Replacement of new sketches 8.16 14 April 2014
Standards Committee
Addition opening up of a free face procedure
Revised ore drift dimensions
7.3
Stope compliance checklist included
7.4
Included sketch on setup of machine
7.6
Pieter Alberts Addition of manual rod change
3 7.8 8 Nov 2014
Standards Committee CMS conducted after mining stope
7.14
Added rehab after paste round & round design
7.15
Barricades in place before drilling from upper
7.16
level
Pieter Alberts Bund wall construction 7.13
4 22 Mar 2015
Standards Committee Up Hole Drilling sketch 7.18
CONTENTS
REVISIONS: .......................................................................................................................................... 2
CONTENTS ........................................................................................................................................... 3
1. INTRODUCTION ............................................................................................................................. 5
2. APPLICATION ................................................................................................................................ 5
3. EQUIPMENT REQUIRED ............................................................................................................... 5
4. PROCEDURES ............................................................................................................................... 5
5. PRE-REQUISITES .......................................................................................................................... 5
6. EQUIPMENT, TOOLS AND MATERIALS ...................................................................................... 6
7. POTENTIAL HAZARDS ................................................................................................................. 6
8. SEQUENCE OF OPERATIONS AND WORK METHODS ............................................................. 6
8.1 START OF SHIFT ...................................................................................................................... 6
8.2 ENTRY EXAMINATION ............................................................................................................... 7
8.3 ORE DEVELOPMENT ................................................................................................................. 7
8.4 RAISE SLOT/ DROP RAISE ........................................................................................................ 7
8.5 MARKING OFF .......................................................................................................................... 9
8.6 SETUP MACHINE ...................................................................................................................... 9
8.7 FACE PREPARATION............................................................................................................... 10
8.8 DRILLING UP/DOWN HOLES ..................................................................................................... 10
8.9 HOLE PLUGGING .................................................................................................................... 12
8.10 CHARGING PROCEDURE ......................................................................................................... 12
8.11 CONNECTING & TIMING .......................................................................................................... 15
8.12 MUCKING ............................................................................................................................... 16
8.13 BUILDING A BUND WALL .......................................................................................................... 16
8.14 SUPPORT/REHABILITATION ..................................................................................................... 17
8.15 BARRICADE & PASTE FILLING ................................................................................................. 18
8.16 LONGHOLE PASTE ROUND MINING.......................................................................................... 18
8.17 OPENING UP OF A FREE FACE ................................................................................................. 21
2. ONLY WHEN THE BARRICADE IS IN PLACE MAY DRILLING COMMENCE FROM THE UPPER LEVEL, AND
EFFECTIVE COMMUNICATION MUST PREVAIL BETWEEN DRILLING & MUCKING CREWS. ................ 21
3. THE RING HOLES WILL BE DRILLED IN THE CENTRE OF THE CONTACT POINT BETWEEN THE FOAM
BLOCK AND THE ORE BODY. REFER FIGURE: 3 ......................................................................... 21
8.18 UP-HOLE DRILLING ................................................................................................................ 21
FIGURE 4: INDICATING THE POSITION OF THE BLAST HOLE DRILLED FROM LOWER LEVEL ..................... 22
8.19 END OF SHIFT ........................................................................................................................ 22
1. INTRODUCTION
This procedure covers the general cycle of Longhole Mining underground to ensure personnel
working at Bulyanhulu are adequately trained in safe work practices and procedures to ensure the
health & safety of all personnel. This procedure applies to all persons working in Longhole Mining
at Bulyanhulu Mine.
It is the responsibility of all personnel to abide by this procedure.
2. APPLICATION
This procedure will apply to all persons working in Longhole workings at Bulyanhulu Mine. Every
area being mined must have a planned layout and mining instructions approved by the Technical
Services Department and be in possession of the Responsible Rig Operator & First Line Leader
at all times.
3. EQUIPMENT REQUIRED
Equipment, tools and material required will be determined by the specific task.
Equipment used must be pre-inspected before use.
4. PROCEDURES
BGM-MIN-SOP1000 Explosives Standard Operating Procedures
BGM-MIN-SOP1002 Rehabilitation Procedure
BGM-MIN-SOP1003 Services Installation Procedure
BGM-MIN-SOP1004 Abandoned Workplaces Procedure
BGM-MIN-SOP1007 Scaling Procedure
BGM-MIN-SOP1007A Check Scaling Procedure
BGM-MIN-SOP1009 Barricading open holes and bumper blocks
BGM-MIN-SOP1053 Underground Mine Signs
BGM-MIN-SOP1060 Remote scoop tram removal Procedure
BGM-MIN-SOP1063 Development Re-Entry Procedure
BGM-MIN-SOP1064 Development Face Preparation & Marling off Procedure
BGM-MIN-SOP1067 Remote Control Mucking Procedure
BGM-MIN-SOP1090 Stop & Fix Procedure
BGM-MIN-SOP1108 Secondary Stope Filling Procedure
BGM-MIN-SOP1120 Workplace Declaration checklist Procedure
BGML-MIN-SOP1100 Underground Paste Pouring Procedure
BGML-MIN-SOP1010 Holing Breakthrough Procedure
5. PRE-REQUISITES
All personnel operating equipment must be trained, assessed and found competent before being
allowed to operate equipment. No personnel may operate any equipment unless in possession of
a current Bulyanhulu Equipment License. Personnel training on equipment must be accompanied
by a competent person, and not left unsupervised, until the trainee is deemed competent in the
7. POTENTIAL HAZARDS
Fall of Ground
Fall from Height/Open Hole
Equipment Damage
Electrical Shock
Moving Machinery/Parts
Dust/Noise
Misfires
Uncontrolled Breakthrough
Fire
Inadequate Paste Filling-Curing Time
Rod string breaking & Plugging
Toolbox meetings:
It is the responsibility of every First Line Leader to conduct regular Toolbox meetings with their
crews to discuss important information eg:
Latest Safety Reports
Monthly Safety Topics
Production Results
Production Planning
Absenteeism
1. 2.0m x 2.0m round is drilled by Quasar Jumbo from the top or bottom or both, depending
on ground conditions.
2. 3.0m x 3.0m. A Pilot hole is drilled between levels by means of a Cubex machine and the
rest of the round by Quasar Jumbo to break through. This may also be done from top or
bottom or both as determined by the Technical Services Department.
1. Before blasting, all holes in the drop raise must be cleaned out to ensure that the holes are
clear. Special attention must be given to the cut holes, especially the large diameter easer
holes that are not charged.
2. All holes must be stringed/ measured and plotted on both upper and lower sub levels, this
plot must be made on the blasting layout. Plotting the holes on both levels assists in
determining the timing of the round.
3. Any drop raise longer than 18m must be surveyed and plotted.
4. All required holing & breakthrough procedures must be adhered to when conducting drop
raise drilling & blasting.
Hole Measuring
1. All drilled holes must be measured, making use of a tape measure of sufficient length, a
small piece of charging stick and a weight attached, by means of a short string to the end
of the tape.
2. The tape is lowered down the hole and once it reaches the end of the hole, the stick falls
Site Preparation
1. Strict adherence to the Development Re-Entry Procedure is required. Ensure required
Barricades and Signage are installed as per BGM-MIN-SOP1053 Underground Mine
Signs for upper and lower accesses to stope being mined.
2. Ensure area is scaled to solid. Ref. BGML-MIN-SOP1007 Scaling Standard Operating
Procedure.
3. Open stopes/holes must be securely barricaded as per BGM-MIN-SOP1009 Barricading,
Open holes & Bumper Blocks procedure to prevent inadvertent entry.
4. Personnel working in the vicinity must be tied off 100% of the time through the use of Full
Body Harnesses and lanyards, whenever within a 3.0m proximity of an open hole.
5. Stope preparation checklist completed & signed by relevant parties (Ref. BGM-FM1141A
Stope Compliance Checklist)
4. Ensure persons are well clear of the machine and lower the front and rear stabilizers firmly
on the ground, do not over lift the chassis as this will reduce the stability.
5. Ensure that the control box is placed in a safe position with clear visibility to the operator.
2. The position of the machine and the direction of the drill feed for the hole must be set up
correct before drilling commences.
3. Confirm the number of holes to be drilled to the drilling layout and record drilling
information as required in the drilling report. Any deviations to the planned layout must be
recorded and reported to the First Line Leader and Mining Engineer as soon as possible.
4. Once the hole has been completed and the rods removed, the completed hole must be
plugged to prevent contamination.
1. When manual changing or removing of drill rods are done, the operator will ensure that
NO part of the machine is moving or rotating while the assistant is changing rods. Once
the task is completed the assistant will be at least 2m away from the boom before drilling
will commence.
2. No person will be allowed to come within 2m of the boom while the rig is drilling.
3. Check scaling and removing of loose will be done throughout the drilling shift when the
machine is idle and not drilling.
1. No Longhole blasting will be done without an approved blasting layout. Cleaning must be
PRE CHARGING
1. Approval for pre-charging of holes must be obtained from the Mining Manager.
2. All entrances to pre-charged areas both on the upper as well as the lower level must be
barricaded off as BGM-MIN-SOP1009 Barricading, Open Holes & Bumper Blocks
Procedure.
3. No unauthorised person may enter a pre-charged area.
4. Detonating cord in pre-charged holes must be coiled and inserted into the holes that no
part protrudes.
Due to the availability of equipment up holes are loaded with Emulsion explosives and down
holes with ANFO explosives.
1. Emulsion is the generally preferred explosives type for Longhole mining due to factors like:
2. Charging of holes is done by first pushing the primer into the toe of the hole using the
charging hose.
3. Holes are filled by means of the diaphragm pump mounted on the Emulsion charging unit,
maintaining a constant pump speed.
4. Product densities, temperature and pump pressures must be closely monitored throughout the
charging process.
5. For up-holes, the Emulsion viscosity is modified to ensure retention and spiders are inserted
at the end of charged holes to assist with further retention.
6. Operators must ensure that flushing and lubrication processes are adhered to at all times as
stipulated in the Emulsion charging Procedure and Training manual.
8. Blasting box will remain in the shunted position until connecting up time, at 4 am or pm
after all persons have been removed from the workplace and No Entry signs placed
9. Ensure blasting lines are connected to blasting box and shunt blasting box into ON or
BLAST Position.
10. The blasting box will be locked out on entry examination and stay locked during the shift
and only be opened when connecting at end of shift.
11. Place NO ENTRY CHARGED FACE Signs and close barricade. Ref. BGML-MIN-SOP1053
Underground Mine Signs Procedure.
Misfires
In the event that a Long hole has failed to explode, the following precautionary measures must be
taken:
1. Re-Entry examination done as per BGML-MIN-SOP1063 Development Re Entry Procedure
2. Identification and demarcation must be conducted as per BGM-MIN-SOP1000 Explosives
Standard Operating Procedure
3. Determine cause for misfires and when required all explosives must be washed out to allow
re-charging of holes.
4. No Production drilling will be done within 8 metres of the misfired holes and all reasonable
measures taken to ensure that drilling is done by the same operator and at same angles as
the misfired holes.
8.12 Mucking
Refer to BGM-MIN-SOP1099 Loader Operating Procedure for remote mucking operation.
For stopes with 15-20m middling and breakthrough drilling may occur, no mucking will be
conducted at the bottom of such stope while drilling is taking place at the top.
Sizes of the bund will differ depending on the size of the drift but will not be less than 1.5m in
height and 2.5m thick on top, over the full width of the drift, compacted by the loader operator to
ensure that it is firm. Every mucked out stope will have a bund constructed by the Loader
Operator before leaving the stope.
8.14 Support/Rehabilitation
1. Once the drop raise has been blasted and Re-Entry Examination conducted according to
BGM-MIN-SOP1063 Development Re Entry Procedure, the area is mucked out using
remote control Mucking. Ref. BGM-MIN-SOP1067 Remote Control Mucking Procedure.
2. The area is then supported or in some cases Rehabilitated by installing support units as
indicated by the Bulyanhulu Support Standards as well as the Mining Instructions supplied
by the Technical Services Department. Fractured/poor ground conditions may require the
installation of additional anchor bolts as specified by the relevant Mining Engineer.
3. Care must be taken to ensure that all support units are installed according to the design
layout and required support standard. Ref. BGM-MIN-SOP 1113 Installation & Grouting of
Cable Bolts Procedure.
d) Drill and Blast Engineer will issue a mining instruction indicating the round design,
timing and distances of the paste barricade removal.
e) Upon completion of blasting the paste barricade, the area will be inspected & required
rehabilitation support installed as per Geotechnical Recommendation.
f) The Paste round will be drilled & timed as per set design (See Appendix 12.2)
g) The Round will be drilled full length and charged only 50%, using cartridge explosives.
h) The first ring drilled after exposing the foam blocks, will be done between the foam
blocks & solid ore.
i) Mining Instructions will specify positions and angles of long blast holes.
Note: Under no circumstances will any person be allowed to enter directly underneath the
j) Supporting the brow area where mining has extended to the brow and into the foam
blocks as shown in figure 2.
Figure 3: Indicating the position of the blast hole drilled from upper level
8.17 Opening up of a free face
1. Once the paste round has been taken and the brow exposed, the stope will be
barricaded off by means of an effective barricade with No Entry sign, 3 meters from the
brow, to prevent inadvertent entry.
2. Only when the barricade is in place may drilling commence from the upper level, and
effective communication must prevail between drilling & mucking crews.
3. The ring holes will be drilled in the centre of the contact point between the foam block
and the Ore body. Refer figure: 3
4. The round will then be prepared and charged, from supported ground and blasted to
open up the free face.
Figure 4: Indicating the position of the blast hole drilled from lower level
Up hole drilling is conducted when the stope middling is in excess of 20 metres, or when underhand
stoping configuration is followed.
Drilling is then conducted from the lower level up as well as from the upper level down.
This procedure should be revised at least bi-annually by the Standards Committee or when
changes in the process have occurred.
12. DISTRIBUTION
13. APPENDICES
13.1 Longhole Charging Standard