APRESENTACAO - Aula 00 Introducao - A Automacao em Nossas Vidas

Prof.
Rogrio Lampert Tergolina

rogerio.tergolina@pucrs.br
A automao em nossas vidas
FENG ENGENHARIA DE CONTROLE E AUTOMAO

Automao (Automatizao)
Definio: Sistema automtico pelo qual os mecanismos controlam seu prprio

funcionamento, quase sem a interferncia do homem.

Banda 1 : Desbalanceamento
Banda 2 : Desalinhamento
Amplitude
Banda 3 : Rolamento
Banda 4 : Ps
Trip
Desalinhamento
Frequencia

Total Machine Solutions
Integrated Architecture
Components & Intelligent

Integrated Architecture
Motor Control
Connected Compact Machine Advanced Machine
Components Solutions Solutions
Simple Connectivity
Multi axis motion
Mechanical linked machine
Multi axis motion Robotic Feeders
Stand alone machine
Increased controller capabilities Electronic Line Shafting
Low cost
Mix of mechanical and electrical controls Advanced connectivity
Just enough control
Low engineering costs Advanced information capabilities
Integration Continuum
Low High

Controladores Industriais
PLC x PAC
Qual a diferena entre eles?

Conexo com
Acesso
corporativo
Remoto
HMI
HMI
HMI
Interlocking Mensagens
Redundancia
De Midia
Fibra
Drives
I/O Control
Drives
Dispositivos
Instrumentos I/O Control
Dispositivos
Things...Things... Coisas... Coisas...
Internet of Things Is Here Now and Growing!

50
50 Billion
BILLIONS OF DEVICES
40 Smart Objects
Rapid Adoption
30 Rate of Digital
Infrastructure:
5X Faster Than
20 25 Electricity and
Inflection Telephony
Point
12.5
10 World
Population
6.8 7.2 7.6
0
TIMELINE
2010 2015 2020 Source: Cisco IBSG, 2011

Assunto
A Integrao entre o Controle e a Informao no cho de fbrica ser essencial para as empresas se
manterem competitivas.
Atualmente h a discuo de como escolher produtos, solues e servios para se utilizar na

indstria orientado para as boas prticas nas redes de comunicao e convergncia e para a
eficiencia organizacional.
Os casos de uso e as solues normalizadas direcionam a planta industrial para o future com:
infraestrutura de automao, segurana e de acordo com normas, mobilidade, video e colaborao,
processamento industrial e em nuvem, servios remotos e gerenciamento de energia

Questes da atualidade
Porque desenvolver a Empresa Conectada Connected Enterprise?
Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais?

Solues de Converged Plantwide Ethernet (CPwE)
Quais passos para alcanar este enorme valor agregado?

Process, partners and products

Porque desenvolver a Empresa Conectada Connected
Enterprise?

The Internet of Things is Enabling a
Connected World in Manufacturing
50 50
Billion
40
Smart Objects
Billions of Devices
Rapid Adoption
30 rate of digital
infrastructure:
Inflection
25 5X faster than
point
20 12.5 electricity and
telephony
10 World
Population
6.8 7.2 7.6
0
Timeline 2010 2015 2020

The Internet of Things (IoT)
Continuing Trend in Industrial Applications
Things are communicating using the same network technology as the Internet
EtherNet/IP (Internet Protocol)
Things become the catalyst for better understanding complex processes and
adapting to changes quickly Smarter Machines
Smarter machines can be better controlled thereby increasing efficiency
Plant-wide Optimization
Securing the architecture means data authentication and access control
become increasingly important Unified Secure Infrastructure
Faster Time to Market Lower Total Cost of Improve Asset Utilization Enterprise Risk
Ownership Management
FENG ENGENHARIA DE CONTROLE E AUTOMAO 49
THE CONNECTED ENTERPRISE Optimized for Rapid Value Creation
Headquarters
PRODUCTIVITY
Smart Grid
SUSTAINABILITY
AGILITY
Customers
Supply Distribution
Chain Center

Smart Things Mobility Big Data Analytics Cloud Security
R&D/Innovation
$503B
THE CONNECTED ENTERPRISE Workforce
Enablement
Optimized for Rapid Value Creation Plant Automation/
$212B
Output
$2086B
Headquarters
PRODUCTIVITY
Smart Grid Customer
$94B
Smart Grid Experience
SUSTAINABILITY $164B
AGILITY
Customers
Supply Supply Distribution

Center
Chain
Chain
$931B
$4T Manufacturing Value at Stake
51
Source: Cisco IoE Value Practice Survey

Network Convergence
From disparate
From
From basic IT
proprietary
connectivity and OT
standards...
networks
to a critical to open to converged,

part of the standards secure and
infrastructure collaborative
operations
IT-OT Convergence
Transactional information: orders, supply network, product design

ERP FINANCIALS HR LOGISTICS QUALITY WAREHOUSE
IT
COMMON SECURE
NETWORK INFRASTRUCTURE
OT
Real-time data: alarms, events, states, energy, diagnostics,
INDUSTRIAL PLCS & MATERIAL & MACHINES & SHOP FLOOR PRINTERS &
THINGS SCANNERS TRANSPORT TESTERS PERSONNEL LABEL SERVICES

Industrial IP Advantage
A go-to resource for educational information
about industrial network communication and
using standard Internet Protocol (IP) for
industrial applications
Community of like-minded companies
Cisco, Panduit, and Rockwell Automation
Receive monthly e-newsletters with
articles and videos on the latest trends
www.industrialip.org
Como desenvolver a Empresa Conectada com multi-capacidades
de arquiteturas industriais?

Multi-Capability Industrial Architectures
Industrial Faster Time To Market

Customer
Drivers Lower Total Cost of Ownership
Improved Asset Utilization and Optimization
Enterprise Risk Management
Solution Sets
Scalable & Industrial Remote
Automation Security & Video & Energy
Complementary Mobility Compute Support
Infrastructure Compliance Collaboration Management
& Cloud Services
Warning: The following slides have a lot of information that is better understood when downloaded after this event.

Automation Infrastructure
Pain Points:
Getting data from everywhere to the right place at the right time in the right
contextseamlessly
Difficult to scale, maintain, and troubleshoot the physical infrastructure
Value Prop:
Common network infrastructure, brownfield ready and future proof
Outcome:
Faster time to market/new product introduction (NPI)
Ability to change production capabilities without having to totally reconfigure the
machines/operations
Reducing changeover times and lowering downtime
Keeping infrastructure components and cabling securely in place
Solution:
Stratix family of automation network infrastructure products
Environmental protection of infrastructure components
Converged Plantwide Ethernet (CPwE) architectures
Automation Security & Industrial Remote

Mobility Video & Collaboration Energy Management
Infrastructure Compliance Compute & Cloud Support Services
Security and Compliance
Firewall Industrial
Pain Points: Availability of the industrial automation control systems (IACS) including:
Unwanted access to intellectual property and to the physical infrastructure
Unwanted activity on the network and modifications to applications
Value Prop: Risk and downtime avoidance; enabling the Connected Enterprise
Outcome:
Permitting communication only between entities for which there is a need
Protecting the ability to view, edit, and use specific pieces of control
system content (e.g., logic, formulations, recipes, HMI displays, etc.)
Controlling access to the physical infrastructure and automation systems
Managing policies across applications, networks and systems
Solution: Defense in depth security approach including:

Stratix 5900 Services Router
Physical access control and cable lock-in/block-out
Holistic security capabilities documented in CPwE reference
architectures

Mobility
Pain Points: Connectivity to mobile people, assets, and tools is hard to move
Value Prop: Operations and maintenance productivity improvement
Outcome: FactoryTalk Core switch

Application
Industrial Zone
80% faster response in decision making Servers
Level 3 - Site Operations Distribution

switch
Fixed I/O
Solution: Cell/Area Zone
Levels 0-2
Stratix 5100 Wireless Access Point Fixed PAC AP (RADIUS)
Architectures to manage radio frequency interference in plants 2.4 GHz

AP
AP (Backup)
CPwE document Deploying 802.11 Wireless LAN Technology 5 GHz
within a Converged Plantwide Ethernet Architecture includes

WGB WGB 5..12
1..4

wireless access equipment connectivity use cases
Wireless Wireless FTView SE
Wireless
I/O
WLC Wireless LAN controller I/O Wireless
FTView ME PAC
AP Access point PAC

WGB Work group bridge

Video and Collaboration
Pain Points:
Ease of use for video and audio integration with the control system
Cost to deploy and configure video
Value Prop: Converged network video and controls with Quality of Service (QoS)
VISUALIZATI
Outcome: ON
SERVER
Reduce frequency of downtime, and especially micro stops IP

CAMERA
TELEMETRY /
MEDIA
SERVER
FACTORYTALK VIEW
HMI & CLIENTS
PTZ
Reduce mean time to repair (MTTR) OPERATIONS

MANAGER
JOYSTIC
K
ANALO ENCOD MEDIA

G ER SERVER MOBILE
VSM CLIENTS &
VIDEO WALL CLIENTS
Solution:
Cisco Video Surveillance Management (VSM) solution
IP cameras DATA PLANE
Video collaboration for remote expertise and remote support CONTROL PLANE
API
ANALOG

Industrial Compute and Cloud
Pain Points: Deployment cost and complexity of application delivery and
maintenance
Value Prop: Compute resources where they are required at the edge, in the cloud,
or in between
Outcome: Industrial Data Center

Reduce cost to deploy 30-50%
Collect and process increased data from the production environment Private/
Execute more optimization applications in the production environment public
cloud
at a lower cost
Flexibility to add new intelligence and applications easily Enterprise
Industrial data centers
Data Center
Servers Essentials
Solution: Essentials +
Single Custom
IOx compute at the edge (Fog) Switch
Redundant
w/IOx
Industrial Data Center

Remote Support Services
Pain Points:
Cost to monitor and maintain remote assets (e.g., unnecessary truck rolls)
Skills gap leading to insufficient workers to maintain and fix automation systems
Value Prop: Proactive engagement by engineers leveraging contemporary Rockwell

Automation
collaboration tools Monitoring Cloud
RA monitoring end point
Outcome:
Faster response to avoid impending outages On premise
Narrowing of the skills gap through outsourced services Firewall
More data for production optimization On premise Dashboards
Solution: Assets
TechConnect monitoring and managed services Email notification
M2M connectivity Internet Protocol, cellular

Energy Management
Pain Points:
Energy cost is becoming critical to meet sustainability and profitability goals
Little visibility into where energy is being consumed in the context of
manufacturing
Value Prop: Architecture that delivers secure and sustainable automation

Energy Intelligence
Energy Aggregator and

Cisco EnergyWise
Outcome: Energy Management
Reduce energy cost by 5-30% with better control over smarter equipment CIP Energy on EtherNet/IP
Energy correlated to asset lifecycle

Energy Aggregator and
PowerMonitor
Low-Power
Solution:
Energy intelligence leveraging Cisco EnergyWise,
CIP Energy, and Panduit SmartZone technologies
Field area network

Multi-Capability Industrial Architectures are Achievable Today
VantagePoint/
FT EnergyMetrix
3750x and UCS Power Monitoring
819 (behind board) and Dashboards
AP VSM,
IPICS
FT View SE w/ Integrated PTZ ,
Video and Robot Camera FTVie
w,
Diagnostics Machines ISE
Image
GuardLogi s
NAT / x
Connected
Routing Video??
Video
?? Guard
I/O
Add a Switch
to the REP
Ring
Camera Feed
Remote Diagnostics
Mobile
Tablet
Wireless Tool
Standalone
Controller
Fanuc
Robot Cell

Multi-Capability Industrial Architectures Value Impact
Value Impact Lower Risk reduction Faster MTTR Faster MTTR Lower costs 30- Faster MTTR Lower energy
where customers downtime (board level Faster decision Faster NPI 50% Faster NPI costs by 5-30%
see value Faster line issue) making Faster ECNs Lower downtime Faster ECNs
expansion Enablement of Productivity IOT data Lower downtime
Faster NPI new PoF enablement Lower scrap
business models Quality
Industrial Fabric Industrial Remote

Solution Sets Automation Security & Video & Energy
Mobility Compute Support
Scalable & Infrastructure Compliance Collaboration Management
Complementary
& Cloud Services

Quais passos para alcanar este enorme valor agregado?

Integrated, Pre-Tested Solution Architectures Can Ease Skill Gaps
and Accelerate Value
Lifecycle Services
Faster Deployment
Better ROI
Business Risks Reduced
Industry Leading Partners
Plus lowers costs for plant design and network engineers

The Internet of Everything (IoE)
Networked Connections of People, Process, Data, Things
People Process
Connecting people Delivering the right
in more relevant, information to the right
valuable ways person (or machine) at
the right time
Data Things
Turning data into more Physical devices and objects
useful information for connected to the Internet and
decision making each other for intelligent
decision making

The Connected Enterprise
EXECUTION Assessment
MODEL Secure, Upgrade
Working Data Capital
Analytics
Optimize and Collaborate

Where are You on Your Journey Today?
Industrial Remote
Automation Security & Video & Energy
Mobility Compute & Support
Infrastructure Compliance Collaboration Management
Cloud Services
Assessment
Secure,
Upgrade
Working Data
Capital
Analytics
Optimize and
Collaborate

Connected Enterprise Can Help You Capture the
Value Opportunities Next Steps
Discovery Workshop with OT and IT Proof of Concept Design
Business challenges Run POCs in a

Best practice sharing Showcase
manufacturing facility to
Use case brainstorming
prove the value and
and prioritization
technology
Connected Enterprise
Execution Modeling
TCO or OEE Opportunity Quantification End State Architecture Assessment

Quantify top value Document future state
opportunities for senior architecture (e.g., 3 to 5
management (TCO, years out), gaps with
OEE, and overall benefit today, change
models) management, and
phased plan to get there

Perguntas?

APRESENTACAO - Aula 00 Introducao - A Automacao em Nossas Vidas

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Prof.

Rogrio Lampert Tergolina

A automao em nossas vidas

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Definio: Sistema automtico pelo qual os mecanismos controlam seu prprio

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Components & Intelligent

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Instrumentos I/O Control

Internet of Things Is Here Now and Growing!

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Atualmente h a discuo de como escolher produtos, solues e servios para se utilizar na

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Como desenvolver a Empresa Conectada com multi-capacidades de arquiteturas industriais?

Quais passos para alcanar este enorme valor agregado?

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Supply Supply Distribution

Source: Cisco IoE Value Practice Survey

FENG ENGENHARIA DE CONTROLE E AUTOMAO

to a critical to open to converged,

Transactional information: orders, supply network, product design

FENG ENGENHARIA DE CONTROLE E AUTOMAO 53

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Industrial Faster Time To Market

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Automation Security & Industrial Remote

Solution: Defense in depth security approach including:

Automation Security & Industrial Remote

Value Prop: Operations and maintenance productivity improvement

Outcome: FactoryTalk Core switch

Level 3 - Site Operations Distribution

Architectures to manage radio frequency interference in plants 2.4 GHz

CPwE document Deploying 802.11 Wireless LAN Technology 5 GHz

within a Converged Plantwide Ethernet Architecture includes

AP Access point PAC

Automation Security & Industrial Remote

Reduce frequency of downtime, and especially micro stops IP

Reduce mean time to repair (MTTR) OPERATIONS

ANALO ENCOD MEDIA

Automation Security & Industrial Remote

Outcome: Industrial Data Center

Automation Security & Industrial Remote

Value Prop: Proactive engagement by engineers leveraging contemporary Rockwell

RA monitoring end point

Narrowing of the skills gap through outsourced services Firewall

More data for production optimization On premise Dashboards

TechConnect monitoring and managed services Email notification

M2M connectivity Internet Protocol, cellular

Automation Security & Industrial Remote

Value Prop: Architecture that delivers secure and sustainable automation

Energy Aggregator and

Energy correlated to asset lifecycle

Automation Security & Industrial Remote

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Industrial Fabric Industrial Remote

FENG ENGENHARIA DE CONTROLE E AUTOMAO

FENG ENGENHARIA DE CONTROLE E AUTOMAO

Business Risks Reduced