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DoLzA 2,282,949
VACUUM CONTROL OF CLUTCH CAPACITY
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May 12 1942 J. DoLzA y 2,282,949
VACUUM CONTROL OF CLUTCH CAPACITY
Filed 001'.. 18, 1957 ` 7 Sheets-Sheet 2
May `-12, 1942. J. DoLzA
'VACUUM CONTROL OF CLUTCH CAEACITY
2,282,949
Filed 001,. 18, 1937 '7 Sheets-Sheet 5
May'=-12, 1942. J. DO_LzA . 2,282,949
VACUUM CONTROL OF CLUTCH CAPACITY
Filed oct. v18, 1937 7 sheets-sheet. 4
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May-12, 1942. J. DOLZA 2,282,949
VACUUM CONTROL 0F CLUTCH CAPACITY
/000
ENG/NE Sp-ED ERM
Patented May 12, 1942
A " 2,282,949
nects thehead of stem 3|4 to pressure line 213 of clutch 55-60, the compensating pressure behind
the front unit. The ported passage 265 connects piston 294 due to the permitted full flow of com
to line 239 (213) receiving net pump output pres pensation pressure by valve 320, allows the clutch
sure.r Ported space 335 is joined by line 216- to pressure in line 19 to act on clutch discs 55 and
compensator lines 211 and 211', and cross-con ' 5
60 at a lower value than if the opposition of
nected to space 338' by passage 331. Spring 322 brake springs 91, 91a, -9117, and 91e were fully
reacts between the lower face of valve 320 and effective.
the recessed portion of plunger sleeve 323, guided Line 219' transmits servo'line pressure from
by stem 32| of the valve. cylinder 292 to clutch cylinders 15 from line 219,
With no pump pressure available in either 10 by way of gland passage 281 and drilling 19'. ,
servo line 218 or 219, brakes 80 and 90 are active Spring 284 absorbs the first increment of motion
to establish low speed gear drive in both of the of compensator piston 285. Strap 293 is a re
front and rear units B and C by virtue of. brake tainer for the springs 91.
loading springs 81, 81a, 81h, and 91, 91a, 91b. If. however, the engine `throttle be opened be
When the hand control 30| is shifted to move fore the valve |68 is moved, the reduction in en
valve |68 to the dashed line position of Figure 4, gine vacuum in manifold 330, allows spring 3|9
ports 262 and 263 are no longer connected, and between shell 328 and-diaphragm 325 to shift
pressure inlet port 263 is shut 01T, draining line valve 320 toward closing of port 216 with re
pressure from cylinder 292 controlling the brake spect to line 265, which reduces the compensa
90 of the rear unit, through exhaust port 260. 20 tion pressure in lines 211 and 211', thereby estab
Pipe 4|0 joins pipe 218 to passage 4|2 (Fig. 6). lishing a. much higher pressure value acting on
The compensator- pressure inlet 265 is opened clutch pistons 18 and discs 55 and 60, through
to space 335 and to line 216 feeding both com the direct resistance action of the springs 81
pensator lines 211' and 211 connected to act on or 91, on the head of the fluid column of the
compensator pistons 285 and 294 of Figures 2 and 25 pump. Abutment 214 transmits primary thrust
3 of the front and rear units, respectively. Bal of pin 291 to 91o.
anced pressure on both ends of boss 339 of valve The capacity of the clutch 55-60 is controlled
320 is permitted by passage 331 and ported space by the degree of engaging pressure which sus
338. - tains it. When, for example, the line pressure
Sleeve 323 may slide in bore 3|9 of valve body 30 of the pump P is divided between pistons 29|
210 and pick up retainer collar 321 to vary the and 294,~and springs 91, 91a, 91b are not fully
stress of spring 322, whereby the effective aper effective to establish full pump pressure on clutch
ture between the upper face of boss 339 of valve pistons-16, the capacity of clutch 55-60 may
320 in space 335 is varied. have a torque value of :c foot pounds, at which
Closure of the opening between boss 339 and 35 time the full range of compensation effect may
the seat 355 in space 335 diminishes pressure in be present.
line 216 and in connected compensator lines 211 Now if compensation pressure be cut olf from
and 211, while conversely, opening of the valve piston 294, the full capacity of clutch 55-60 is
320 allows the servo pump pressure to be exerted obtained ina very short time interval, building
in both of the compensator lines. Exhaust port 40 up to a torque value greater than x, or .'c-i-v.
336 permits oil to escape from space 355 and line Minute changes in between these pressure and
216. ' capacity levels are therefore predetermined by
The hand control of Figures 1 and 7 embodies variations in the degree of engine vacuum, as
these members; lever 30|, rod 305, lever 306, created by the drivers opening and closing of
clevis 301, rod 308, clevis 309, rod 3| 0 and lever 45 the engine throttle, and by the driving condi-`
|5| which may rock valve |68 through the mech tions which likewise affect the variation of en
anism of Figure 6. Indicator sector plate 302 gine vacuum.
shows the proper shift positions of lever 30|. Likewise. referring back to Figure 2, compensa
'I'he distance through which sleeve 323 may tor pressure in line 211' is exerted on compensa
move to effect the compensation pressure inlines 50 tor piston 285 of the servo actuator for the front
211 and 211' is determined by diaphragm 325 of unit.
Figures 4 and 8 and spring 3|9 attached to sleeve Conversely, when the car driver advances the
323, mounted in casing 326 and held therein by engine throttle, the degree of vacuum in mani
clamped shell 328, the casing being -attached to fold 330, pipe 332, and shell 326 diminishes,
valve body 210 by screwed flange 329. Nipple 33| 55 whereupon spring 3|9 tends to shift diaphragm
in diaphragm shell 328 is connected to the engine 325 and valve 320 to closed position, wherein the
intake manifold 330 through pipe 332 and check compensation pressures being no longer sus
valve 333, so as to transmit an index of the en tained, the full pump pressure may build up
gine torque conditions to the sleeve 323. Ring in lines 218 and 219, according to which of valves
326 is attached to body 210 and flange 329. 60 |50 or |68 is moved to its direct drive compelling
When the engine is stopped, there is no oil position. '
pressure acting on the valving, and no vacuum The gradual change of degree of vacuum un
effective on diaphragm 325. The starting of the der these circumstances may be applied to grad
engine creates a vacuum in line 332 and inside uation of the opening of compensator valve 320,
the shell 328, drawing diaphragm 325 down, 65 in a series of infinitely small steps, which trans
against the action of spring 3|9 and increasing lated into pressure effect upon clutches 33-36
the compensator port opening of valve 320 be and 55--60, provides an exceedingly smooth en
tween ports 265and 335. As oil pressure from gaging action, so that there are no discernible
-pump P becomes available inline 265, the pres lurches or jerks in the engagement of either
sure may thereupon build up behind pistons 294 clutch involved in a speed ratio shift sequence.
and 285 of the brake relieving cylinders 292 and in either ascending or descending ratio changes.
282. In Figure 8 the compensator valve 320 of Fig--v
When control valve |68 for the rear unit is> ure 4 is moved by spring 322, sleeve 323, andv
moved to admit pressure from servo line 238 to arm |22 of shaft |23 mounted in valve body 210.
line 219 in order to disengage brake 90 and apply 75 Shaft |23 projects externally from body 210, and
-assestato
is rocked by attached lever |2|- pivoted to dia
phragm rod 400 attached to diaphragm 325
mounted in casing 328' and shell 328', whose Curves Throttle
extension carries nipple 33| and affords a seat
for spring 3|9' bearing against the diaphragm. a-a .............................................. _.
b_b ._
Partial.
Quarter.
Rod 400 is a loose fit at port 432 in shell casing c-c ._ . Half.
d-d; ............................................. -_ Three~quarters
326 so that if desired, the release or intake of -`e.__. _ - _.-- Full.
air in the compartment between diaphragm 32.5'>
and casing 326' may be regulated to dampen or It will be noted that these curves fall olf rather
to increase the sensitivity of the action of the sharply with increased speed. _
vacuum from manifold vacuum lead 332 on the The fullV line curves represent the engine tor
compensator valve 320. ques at different engine speeds at given degrees
The center of shaft |23 is so taken with respect of engine intake manifold vacuum, diminishing
to the center of valve 320 and plunger 323, that with torque from curves I to IV. These curves
rapid initial motion followed by slower motion in are relatively fiat and yield a close approximation
the stroke of plunger 323 with respect to variation to the `torque Values.
of vacuum upon diaphragm 325', may be ob
tained. .
'I'his set of curves demonstrates the utility of
If converse action is required, the center of
my invention in providing a uniformly varying
change of degree of vacuum with torque, from
|23 is located above the point of contact of |22 20
with 323. This expedient makes it possible to which resultant force,_the coordinate applications
of Figures 4 and 8 are obtained. 'Ihe close agree
extend the use of my invention to a wide range
of power plant installations wherein torque re ment of the vacuum values withthe engine tor
que makes the application of my invention a
sponsive control conditions with respect to avail practical utility, and yields an instant response
able power and load to be driven are Widely dif when operating over highways >in territories of
ferent from those experienced in customary pas 25
senger car practise.l ` considerable gradient, so that the ratio shifting
The purpose of this control is to proportion the clutches are provided, with a torque capacity in
rate of clutching engagement or capacity change close accordance with the actual need.
to the degree of torque demand existing at the 30 The arrangement of gearing, clutching and
interval when the clutch is selected to drive. braking shown herewith, provides a. ratio shift
If the torque demand is falling off during the ' sequence in which during forward drive, the
clutch engagement interval, the full pressurev transitions from one ratio to another always
available from the servo pump might become occur with a given mean torque value between
effective before the relative rotations and inertias input and output. In other words, at no time in
of the parts had diminished in accordance, forward speed drive is there a neutral, or no-drive
whereupon the clutch connected elements would condition while ratio is being shifted. The over
be joined quickly at full loading capacity. This lapping of torque among the shifter elements
would administer a shock to the transmission such as the clutches and brakes used in the illus
system, and cause a lurch of the vehicle, since 40 tration provides an extremely smooth method of
the absorption period for momentary differences passing through the transmission shift intervals,
in torque at the clutch discs is very short. but practice has disclosed that supplementary
At this point, the vacuum responsive valve 320 means to adjust the torque capacity of the
interposes the diminishing torque demand fac clutches about the take up drive, in accordance
tor, and the rise in engine vacuum moves dia with the existing torque demand is required in
hragm 325 to compel compensator valve 320 to 45 order to absorb the existing inertias of the rotat
shift toward an opening position, wherein in ing parts, and to avoid abuse of the friction mem
creasing compensation values operating on com bers which have to carry the torque.
pensating pistons 285 and 29d are obtained. It has been shown in the clutch art that regu~
The rst increment of accelerator pedal motion 50 varyingofthe
lation the rate of clutching engagement by
position of the engine throttle pro
from idling causes the degree of vacuum in vides a certain control over the smoothness ofr
manifold 330, pipe 332 and shell 328 to decrease,
permitting spring 3|9 to load light spring 322, so clutching action, but this, however, has been ap
as to oppose the force of fluid pressure acting on plied to friction clutches pre-biasedfor driving,
the upper face of valve 320. This results in a the control being upon the permitted rate of
graduating of the orifice between the lower lip of 55 engagement. In my invention the ratio shifting
port 335 and the upper face of valve 320, re clutches are pre-biased for disengagement, and I
stricting the pressure ow from space 334 to out superimpose my method upon a system in which
lets 2l6--2ll, available to create pressure on com automatic and manual controls not only initiate
pensating piston 294 in the cylinder space be the clutching action but also apply a given rate
tween abutment wall 295 in cylinder 292. of pressure build-up to lestablish a predetermined
At full accelerator pedal position the existing torque capacity level for the clutch or clutches
involved. '
degree of vacuum is opposed by spring 3|'9 to an
extent such that the end of stem 32| meets the The end point of the> clutching action on the
rising pressure phase of the clutch control cycle 1
inner end wall of plunger 323, and positive closure
of the iiow from space 338 to piston 294 may 65 is thereby determined by the torque demand of
occur. . n
the driver as expressed by the movement of the
The chart of Figure 9 provides a series of char engine accelerator pedal, and further modified by
acteristic internal combustion engine torque the driving conditions, in that the degree of
engine intake manifold vacuum varies with both
curves for varying conditionsof engine speed, 70 characteristics. , i
throttle opening and degree of engine intake
manifold vacuum. The invention further equilibrates the forces
The dashed lines represent the engine torques derived from predetermined throttle opening and -
at different engine speeds at given throttle open driving conditions against a spring, for example,
ings, as follows: item 3|9> of Figure 4, of given rate, and likewise
75 against a predetermined fluid pressure force act-. f
6 2,282,949
ing in opposition upon valve 320, so that for the operative with a speed governor, .a control device
range of movement of the compensating control, effective upon said clutch subject to variations in
an extremely Afine adjustment of the fluid pres the degree of engine vacuum, and means coinci
sures acting on the clutches 33-36 and 55--60 is dentally operative with said engine throttle to
obtained. 'I'his method is in no way sensitive to vary the effective rate of engagement of said
wear of the clutches, in that pressure of the con clutch. ' `
stantly operating pump is always available to take 4. In step-gear transmissions embodying grad
up slack due to wear, by creating a volume incre ually engageable friction devices, in combination
ment of corresponding value. with- automatic speed ratio changing mechanism,
Variations in viscosity of the fluidl used in the 10 a movable control element including means re
system can only affect the friction of valve 320 in sponsive to variation in speed of the motor, means
bore 3|9', the fluctuations of viscosity being of responsive to variations in torque demand upon
magnitudes> of less effect than the calculated said motor, and additional means responsive to
forces available from vacuum line 332, diaphragm variations in engine torque operative upon addi
325, spring 3l9, spring 322, and pressure lines is tionalk mechanism arranged to change thev rate
265 and 3 I 8. _ of engagement of said devices during the ratio ,
Among the structures to which the present in shift intervals established by said automatic
vention is applicable are those described and speed ratio changing mechanism. '
shown in the publication known in the automo 5. In automatic controls for motor driven ve
tive trade as Automotive Industries, for May 20 hicles, in combination, an engine, a driving shaft,
29, 1937, on pages 806 to 809 and 823. a driven shaft, a variable speed transmission' ar
Thus I have provided a novel driving mecha ranged between the shafts for multiplying torque
nism and control which is effective to achieve the and embodying fluid pressure sustained clutch
objects above enumerated, which possesses ad elements, an automatic control device therefor
vantages in manufacture l and servicing, and including a governor responsive to the speed of
which is adaptable to a wide variety of use and one of the shafts, operator controlled means con
applications. _For example the system shown is nected to said device and operative to influence
useful for driving rail cars, aircraft propellers, governor selection of speed ratio, said means co
superchargers for induced air combustion draft, incidentally controlling said engine speed, and
tractors, farm and excavating machinery. 30 additional means controlled proportionally in ac
Wherever a drive between a variable speed and cordance with movement of said first named
power engine and a variable load is required the means, operative to vary the rates of engagement
demonstration of my invention is applicable. of said clutch elements for predetermined torque
It is herewith acknowledged that changes from operating conditions.
my construction and arrangement of parts will 6. In automatic velocity controls for motor ve
suggest themselves to those skilled in the art, but hicles, in combination, a transmission speed ratio
it is understood that such means are within the control element, speed responsive means contin
scope of the invention herein disclosed and as de uously operative to influence the motion of said
fined in the appended claims. element, means varying with engine torque
I claim: 40 jointly operative to influence the motion of said
1. In automatic variable speed mechanisms, in element, and additional means controlled by said
combination, an engine. a speed control for said last named means, effective to modify the rate
engine, multiple variable speed gearing driven by of change of established drive for predetermined
said engine and connected to a load, multiple power and load conditions.
friction devices arranged to establish different 7. In automatic velocity control systems for
driving speed ratios within said gearing includ motor vehicles, a continuously operative speed
ing direct driving coupling clutches, fluid pres- _ ratio control element, fluid pressure actuated
sure means effective to engage and hold said speed ratio changing mechanism connected to
clutches engaged, valving controlling said means, said element, speed responsive means operative
anda device responsive to engine vacuum inter 50 to influence the motion of said element, means
posed between said valving and said engine speed responsive to engine torque operative to influence
control operative to regulate the rate of engage the motion of said element, and additional oper
ment of said clutches according to the advanced ator controlled means arranged to modify the
or retarded positioning of said speed control. rate of change from one speed ratio to another
2. In variable speed controls, in combination, according to predetermined conditions of load
l an engine, a speed control for said engine, mul and speed. _
tiplevariable speed gearing driven by said en- , 8. In combination with a variable speed trans
gine actuable by fluid pressure means, a valve mission mechanism embodying fluid pressure sus
controlling one unit of said gearing movable into tained clutch elements, a drive shaft and a driven
. two positions, one for admitting fluid pressure shaft, means responsive to variations in speed
60 of one of the shafts-and controlling the opera
to, and the other for releasing fluid pressure from
said means, a second valve controlling by-passed tion of said mechanism, engine vacuum actuated
fluid from said flrst named valve, and a device means for controlling the rate of engagement of
responsive to engine vacuum interposed> between at least one clutch element, and manually actu
said speed control and said second named valve ated means operative with said frst named means
whereby -the degree of pressure released by said to modify the action of said speed responsive
'second valve is regulated in part by the position device.
of said speed control. 9. In change speed transmissions for motor ve
3. In combination, a throttle lcontrolled engine, hicles, a variable speed gearbox, a fluid pressure
a power transmission system embodying a uid sustained clutch device capable of occupying an
pressure actuated clutch for establishing changes operative and a non-operative position, for dif
in speed ratio, a speed ratio control mechanism ferent speed ratio settings of said gearbox, lock
operatively connected with said system compris ing means for automatically engaging said device
ing, means constantly responsive to said throttle in operative position, manually controlled means
position, said means including mechanism jointly for releasing said holding means, and means rell
2,282,949
sponsive te the degree or engine vacuum eaeenve
to vary the degree of pressure sustaining said when said servo means is made selectively oper
device. ative by said occasion. - `
10. In variable speed mechanism for motor ve 12. A driving and a driven shaft, a friction
hicles, in combination, an engine, a throttle con clutch comprising two members arranged to es
trol'for said engine, a driving shaft, a driven tablish drive therebetween, engagement and dis
, shaft, a variable speed gearing arranged between engagement means for said clutch, control mech
said shafts including a friction clutch for cou anism for said means, means arranged to estab- f
pling the shafts to rotate at the same speed, gear lish positivegeared drive between said shafts
driving means for connecting the shafts to ro 10 when said clutch is disengaged, responsive to
tate at relative speeds, fluid pressure means for- changes in engine vacuum, and a device oper
actuating the clutch simultaneously operative to ative to proportion the torque capacity accord
release drive through said second named means, ing to predetermined conditions of load and
and valving subject to variations in engine speed of driving said shaft. '
vacuum in accordance with motion of said throt 13. In power transmission controls, in com
tle effective to vary the clutch capacity accord bination, variable speed gearing, a friction clutch
ing to torque demand as determined by the posi associated with said gearing arranged rto -be
tion of said throttle. ' actuated by fluid pressure, engagement rate con
11. A plurality of variable speed ratio trans trol means for said clutch including a conoidal
mission units arranged to transmit drive be spring resistance, an. auxiliary yielding means
tween an engine and a load, a multiplicity of subject to fluid pressure, and a valve controlled
- by variations in-engine torque to regulate the
friction torque sustaining elements adapted to
provide forward drive in said units at selected rate of actuation by said fluid pressure.
speed ratios, servo mean's operative to sustain 14. In variable speed gearing control for au
drive by certain of said elements while withhold 25 tomotive vehicles, in combination, a,v plurality of
ing drive by certain others of said elements, a geared step-ratio transmission units arranged to
speed responsive device connected to Said _Servo connect a power'source and a load, a plurality of
means, control means coacting with said device clutches adapted to change the speed ratios of
arranged to transfer drive from said rstnamed drive of said its, iiuid pressure means eective
to shift dri e to and from said clutches and
elements to said second named elements and 30
reversely according to relative coacting forces thereby change speed ratio, and control mecha
between said means and said device, and an aux nism for said means operative to vary the rate
iliary vacuum responsive control effective to vary of transfer from one ratio to _another according
the torque capacity of said ilrst named elements to predetermined condition of engine torque.
Y - JOmi BOLZA.