Mega Rubber Technologies Pvt.Ltd.

DATE - 09.10.2017
Description Norms Unit 1
Customer KNOR-BREMSE
Part Description Spring Element 8
Part No. K157046
Volume/Annum Nos. 832188
Volume/month Nos. 69349
Raw Material Specs. NBR
Hardness Shore A 70 Hs
Net Weight grams 0.22
Gross Weight grams 0.44
Raw Material Rate Rs / kg 241
Raw Material Cost Rs 0.11
BOP cost Rs / piece NA
Raw Material Cost Rs. 0.11
No. of Cavity Nos. 100
Cycle Time Sec. 900
Machine Rate / Shift Rs. 180
Efficiency 90% 85%
No. of Pieces / Hr Nos. 340
Conversion Cost Rs. 0.53
Postcuring
cycle time Sec. 0.00
labour cost 100 per hr
Efficiency 90%
no. pcs per hr per hr 0.00
Postcuring Conversion Cost Rs. 0.00
Deflashing
cycle time Sec. 6.00
labour cost 60 per hr
Efficiency 90% 90%
no. pcs per hr per hr 540
Deflashing Cost Rs. 0.11
Inspection
cycle time Sec. 4.00
labour cost 80 per hr
Efficiency 90% 90%
no. pcs per hr per hr 810
Inspection Cost Rs. 0.10
Sub Total A Rs. 0.85
Rejection 3% Rs. 0.03
packing 2% Rs. 0.02
Sub Total B Rs. 0.89
Profit on Subtotal B 10% Rs. 0.09
Overheads on Subtotal B 12% Rs. 0.11
Mould Maintenance cost 2% Rs. 0.02
ICC ON RM Rs. 0.01
Total Ex works VASAI Plant Rs 1.11
Transport Cost 1% Rs 0.01
Total FOR Pune Rs. 1.12
TOOL COST per mould Rs. 138,000
MOULD REQD. Nos. 1
TOTAL TOOL COST Rs 138,000

Annual Sale Value Rs. 933,485

Monthly Sale Value Rs. 77,790
t.Ltd.

2
KNOR-BREMSE
Spring Element 12
K157043
1921043
160087
NBR
70Hs
0.33
0.66
241
0.16
NA
0.16
192
900
180
85%
652
0.28

0.00

0.00
0.00

8.00

90%
405
0.15

4.00

90%
810
0.10
0.68
0.02
0.01
0.72
0.07
0.09
 0.01
0.01
0.90
0.01
0.91
287,500
1
287,500

Rs. 1,742,397
Rs. 145,200