SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08

SAIC NUMBER DATE APPROVED QR NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST
Exothermic Welding SAIC-X-3003 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

Pipe coating shall be removed from an area approximately 100mm X

100mm or larger as required. Adherent butyl rubber layer shall be 17-SAMSS-006
A1
cleaned with solvent. Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 1

50mm X 50mm surface area shall be cleaned for each connection using
17-SAMSS-006
A2 wire brush or metal file.
Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev.10, Note- 2

Cable end strip (Bare Conductor) shall fit the mold. Cable sizes larger
than 6 American Wire Gauge shall be forked by twisting conductors 17-SAMSS-006
A3
approximately 6 AWG in size and individually thermite welded. Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 3

Connection strength test shall be performed by lightly tapping top of weld

by a one bound hammer. If weld fail and must be repeated, a new
17-SAMSS-006
A4 surface must be repeated at least 75mm from the original weld attempt.
Sec. 3.1
More than one weld attempt on the same spot shall not be permitted.
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 4

Weld slogs, spatter, sharp edges and burrs shall be removed with metal
17-SAMSS-006
A5 file and/or wire brush.
Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 5

Pipe surface shall be wiped up with clean, oil free rags to remove any
17-SAMSS-006
A6 loose dust and to insure that the surface is dry.
Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 6

Cadweld cartridge CA15F33 SAP Number 1000112646 shall be used for

17-SAMSS-006
A7 all cadweld connections.
Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 7

All thermite welds or pin brazing (above ground or below ground) to all
pipelines and structures are to be coated per the applicable Saudi 17-SAMSS-006
A8
Aramco paint and coating Standard. Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 10

Pack sealing compound (Note- 5) around mold base to prevent leakage

17-SAMSS-006
A9 of molten metal.
Sec. 3.1
Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10, Note- 11

Page 1 of 2
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - JUNE 2008) REV 3 30-Jun-08
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Exothermic Welding SAIC-X-3003 CP-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G -- Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q -- Quality Requirements (Pro Forma Contract), February 2008
3. Standard Drawing # 990-X-AB-036381 Sheet 001 Rev. 10
4. 17-SAMSS-006 Galvanic Anodes for Cathodic Protection, 31 March 2008

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing
states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified
purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization
concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

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