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Abstract It has been widely investigated that the widely investigated that the application of operations
application of operations management techniques is not management techniques is not only based on technical factors,
only based on technical factors, but it is mainly associated but it is mainly associated with organizational factors such as
with organizational factors such as culture, previous culture, previous policies and procedures, and etc. (Hope and
policies and procedures, etc. A very good example of Mhlemman, 2001; Noronha, 2003; Ayoob, et al., 2003;
promisng operations practices is Lean Six Sigma (L6). Psychogios & Wilkinson, 2007).
The main research question for L6 is related to its In this respect the purpose of this paper is to explore the
liabilities regarding its implementation and how to do it in Critical Success Factors (CSFs) that are related to the
food industry. Therefore, this paper aims to explore the application and implementation of L6 in food industry. The
impact of the new tool L6s and explain what are the context of the analysis is food industry since it has been
critical factors related to applying L6. The context of the neglected from the international literature of L6 that mainly
analysis is in the general view of food industry. Since it focusing on manufacturing industry (Psychogios et al, 2012).
seems that it has been neglected from the literature that Generally the Lean Six Sigma (L6) is a methodology of
mainly focuses is on manufacturing and service sector business improvement that maximizes shareholder value by
(telecommunication; healthcare and airline industry). The achieving faster rate of improvements in customer satisfaction
methodology was based on the structure interviews, of the and behavior, cost quality, process speed and investment
16 companies in Europe in food sector. The 16 top- capital (Sunhilde & Simona, 2007; Hill et al, 2011). New
managers will be exanimated on adequate way. tools bring changes and opportunities that go with a new
The findings and results will help to give appropriate approach, as is L6. Using and implementing this
justifications, such as why food industries must apply L6. methodology; companies could improve business
And also give occasion to compare with the literature environment and therefore performance. It could be a
review and theory. On the end it will show that there are management approach that is focused on quality and
ten (10) particular factors that influence the continuous improvement, based on participation of all
implementation of L6 in food industry. employees to get success on long term (Lubowe & Blitz,
2008). The tool has been successful applied in manufacturing
Index Term- Lean Six Sigma, Key-Success Factors, industry production and service and get good results in both,
Managers, Food Industry increasing efficiency of procedures and improving product
quality (Bowen & Youngdahl, 1998; Engelund et al, 2009).
I. INTRODUCTION Having all this in mind and along with the fact that the
In new dynamic world of global competition, where the recourses, sometime are limited for this research, the research
knowledge is most important, companies should follow and is separated into two parts; that is the investigation of
adopt new technology, tools and trends on market and managers behaviors and the analysis of articles from
continuously innovate and create new products and services. well-known journals about this topic for the period of 2003
With this approach they will be able to survive on the market until now. Starting with the philosophy about what is L6 and
and lead the battle and win competition (Vince, 2008; Jenica from what parts it is made.
et al, 2010). Todays big marketplace, followed by Most of people dont have enough knowledge about this
globalization, continuously technological advances, it could new approach but according to what is discovered here, L6
be said that the innovation is key for success for many is connected with many ordinary things. The part of findings
companies (Sunhilde & Simona, 2007). To survive in this will explain and give opportunity to understand connection
world, industries has to apply new ideas and processes and between L6s and CSF, with training courses, innovation and
also pay good attention to agility while they try to constantly etc. Training courses are equally important for both the
focus on quality, cost and efficiency (Edward et al, 2010). managers and the employees. With these courses they will get
Traditional management tools and mentalities cannot cope new experience, knowledge, and improve their skills. With
effectively and efficiently with current business demands new training courses comes also and innovation (in the way
(Itkin, 2008; Chee, 2008). This is the reason that large how to implement new tools/ techniques and programs).
industrial entites continuously develop and implement However obtaining only the knowledge behind L6
management tools and systems (Saravanan, 2006; Chang, methodology is not enough. After evaluation of the literature
2006). However, whether organizations in different sectors review, it is discovered that the implementation of L6,
and different places with different cultures can really adopt highly depends on several CSFs, which are mainly
promising quality management practices is still under responsible for success of the implementation. These factors
investigation. A prime example of such promisng practices is are: strong organizational culture, quality improvements,
Lean Six Sigma (L6) which is a synthesis of Six Sigma and customer satisfaction, tools and techniques and innovations.
Lean Manufacturing/Management. Similar to other
management tools, the main question for L6 is related to The data from qualitative exploration, from three case
liabilities and/or constrains regarding its implementation in studies, that are collected during research will be analyzed
different organizational and sector contexts. It has been with appropriate research methodology. After presenting the
135906-8484- IJBAS-IJENS @ December 2013 IJENS IJENS
International Journal of Basic & Applied Sciences IJBAS-IJENS Vol:13 No:06 22
appropriate methodology, it will be discussed about findings waste is everything that increase cost without adding value for
and results in the charts with appropriate explanation. From the customer (Dahlagaard & Dahlagaars-Park, 2006). That is
these explanations, it could be realized that the companies the main target of lean thinking.
will start to apply this approach because it will give
opportunity to resolve some problems that already exists in II.2. SIX S IGMA OPERATION
the companies. Evaluation on the findings could bring In middle of 1980s, Motorola Inc., was the first company
conclusion, with the overall analysis. It will give good how launch the Six Sigma program (Anderson et al, 2006; Mc
opportunity to bring good explanation of implementation L6 Carty & Fisher, 2007; Mossa & Sajid, 2010; Schon et al,
with appropriate CSFs in service industry and also on the end 2010; Psychogios & Tsironis, 2012). It was developed by
it will give good recommendations for the future research. efforts of Bill Smith, how was reliability engineer in
Motorola. In 1988, Motorola received the Malcolm Baldrige
II. LITERATURE REVIEW National Quality Award, using Six Sigma methodology which
increases interest from other organizations to start to
II.1. LEAN OPERATION procedure this. Motorola manage to save, in period from 1986
to 1990, by using the Six Steps, about 1.5$ billion in
The Lean production or Lean philosophy/thinking is manufacturing and additional 1$ billion in
focused on achieving improvements in most economical way non-manufacturing. The concept of Motorolas Six Steps to
with special focus on reducing waste (muda - Japanese word) Six Sigma is present in Table I.
(Dahlgaard & Dahlgaard-Park, 2006). Also it involves the
speed of the process and how products can be delivered
quicker to customers by eliminating waste and also by using Table I
fewer materials in the actual assembly of the products Motorolas quality improvement process Six Steps to Six Sigma
(Cooper, 2008; Lane, 2008).
Table I
10 Key Success Factors of L6 Application in Service Industry
Fig. 1. Type of Organizations
1. Top management commitment, involvement & support
According to the Figure 1 it could be seen that just12% of
2. Quality-driven organizational culture
total are SME National companies, 44% are Large National
companies, other 33% is SME National companies and 13% 3. Quality-driven training
of all companies is Multinational. From this it could be seen
that the Multinational companies either do not know about the 4. Teamwork in problem solving
new methodology L6 or they does not have enough
5. Direct link between L6 and Customer satisfaction
knowledge about this approach. Also the companies could be
presented in Figure 2, from the part of the sectors that are in 6. Strategic orientation of L6
their filed.
7. Supportive technical systems (Tools & Techniques)