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TeSys U

Starter-controllers

Catalogue

October 2008
General contents TeSys motor starters - open version
TeSys U starter-controllers

TeSys U starter-controllers

Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2
1
Application examples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8
Non-reversing and reversing power bases. . . . . . . . . . . . . . . . . . . . . . . . . page 12
Add-on contact blocks and auxiliary contact modules. . . . . . . . . . . . . . . page 14
Control units and function modules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 18
PowerSuite software workshop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 22 2
Parallel wiring module and pre-wired coil connection components. . . . . page 26
Communication modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 28
Communication gateways LUF P. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 44
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 46
3
Tripping curves. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 54
Selection curves according to categories . . . . . . . . . . . . . . . . . . . . . . . . . page 58
Dimensions, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 60
Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 62
Data profile under AS-Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 69
4
Main registers accessible with the communication modules. . . . . . . . . . page 69

TeSys U starter-controllers, variable speed controllers


and soft start/soft stop units

Altistart U01 and TeSys U. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 74


5
Magnetic control unit for the protection of variable speed controllers
and soft start/soft stop units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 84

TeSys U controllers
Presentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90 6
Application example. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 90
Characteristics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 92
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 94
Combinations providing type 2 coordination. . . . . . . . . . . . . . . . . . . . . . . page 95 7
Dimensions, mounting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 96
Schemes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 97

Product reference index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 98

10


Presentation TeSys motor starters - open version
TeSys U starter-controllers
107983

Presentation
The TeSys U starter-controller is a D.O.L. starter (1) which performs the following
functions:
b Protection and control of single-phase or 3-phase motors:
v isolation and breaking function,
v overload and short-circuit protection,
v thermal overload protection,
v power switching.
b Control of the application:
v protection function alarms, application monitoring (running time, number of faults,
motor current values, ...),
v logs (last 5 faults saved, together with motor parameter values).

These functions can be added by selecting control units and function modules which
simply clip into the power base.
This late customisation is even possible after power and control circuit wiring has
been completed.
TeSys U starter-controller
TeSys U is a flexible range that meets the current and future needs of system
builders, panel builders and machine manufacturers, as well as those of additional
systems.

From design through to operation, TeSys U offers many advantages and simplifies
the selection of components in comparison with a traditional solution.
- the breaking, isolation and contactor functions are incorporated in a single block;
this means fewer references to be ordered and easy selection without any risk of
error, because a single reference covers all needs up to 15 Kw.
- the control unit has a wide setting range. It can operate on a d.c. or a.c. supply.
The number of references required is divided by 10, compared with traditional
solutions.

The compact components in the TeSys U range are mounted on a single rail, so
optimising the amount of space required in enclosures. By eliminating power wiring
between the circuit-breaker and contactor, TeSys U reduces installation times in
enclosures.
538849

Setting-up accessories simplify or completely eliminate wiring between components


and eliminate the risk of errors.

1
Starter-controller
Consists of a power base and a control unit.

Power bases 1
The power base is independent of the control voltage.
It is available from 0 to 15kW at 400 V.
2
It incorporates the breaking function with a breaking capacity of 50 kA at 400V, total
coordination (continuity of service) and the switching function.
b 2 ratings are available: 012 A and 032 A.
b Non-reversing (LUB) and reversing (LU2B).
Control units 2
These must be selected according to the control voltage, the power of the motor to
be protected and the type of protection required.
b Standard control unit (LUCA): satisfies the basic protection requirements for
motor starters: overload and short-circuit.
b Magnetic control unit (LUCL): when fitted upstream of a variable speed drive or
soft start-soft stop unit and used in conjunction with an LUB12 or LUB32 power
base, this unit provides isolation and short-circuit protection of the motor starter.
b Advanced control unit (LUCB, LUCC or LUCD): allows additional advanced
functions such as alarm, fault differentiation,...
b Multifunction control unit (LUCM): suitable for the most sophisticated control
and protection requirements.

The control units are interchangeable without rewiring and without using tools.
They have a wide range of adjustment (range of 4) and low heat dissipation, due to
the fact that bimetallic overload protection components are no longer used.

(1) For use with resistive and inductive loads. Control of d.c. or capacitive loads is not possible.


Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers

Control options
3 Function modules can be used to increase the functions of the starter-controller.
538852

Function modules 3
Must be used in conjunction with advanced control units.
4 types are available:
b Thermal overload alarm (LUF W10).
b Thermal fault and manual reset (LUF DH11).
3 b Thermal fault and automatic or remote reset (LUF DA01 and LUF DA10).
b Indication of motor load (LUF V2), which can also be used in conjunction with the
multifunction control unit.

All alarm and fault information processed by these modules is available on digital
contacts.
3
Communication modules 3
The information processed is exchanged:
b Via a parallel bus:
v parallel wiring module (LUF C00).

b Via a serial bus:


538850

v AS-Interface modules (ASILUF C5 and ASILUF C51),


v Profibus DP module (LUL C07),
v CANopen module (LUL C08),
v DeviceNet module (LUL C09),
v Advantys STB module (LUL C15).
v Modbus modules (LUL C031 and LUL C033).

They must be used in conjunction with a c 24 V control unit and require a


c24V supply voltage.
Connection to other protocols, such as Fipio, is possible via gateway modules
(LUFP) or via the TeSysPort for Ethernet.

Auxiliary contact modules (LUFN) 3


3 possible configurations: 2 N/O, 1 N/O + 1 N/C or 2 N/C.

4 Auxiliary contacts 4
They provide the following information: fault signalling and rotary knob in "ready"
position.

Power options
538851

Reverser block 5
Allows a non-reversing power base to be converted to reversing operation.
The reverser block (LU2M) is mounted directly beneath the power base without
modifying the width of the product (45 mm). The reverser block (LU6M) is mounted
separately from the power base when the height available is limited.

Limiter-disconnector LUA LB
This unit is mounted directly on the power base. It allows the breaking capacity to be
increased up to 130 kA at 400 V, with a visible break.

Setting-up accessories
Plug-in terminal blocks 6
The control terminal blocks are of the plug-in type, so allowing wiring to be prepared
away from the machine or the replacement of products without rewiring.
7
5 Control circuit pre-wiring system 7
Numerous pre-wired accessories provide simple, clip-in connections, e.g.
connection of reverser control terminals, ...
6


Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers

Structure of a motor starter


Mirror auxiliary contacts built-in
Coil cut-out contact built into as standard, mechanically
the handle as standard linked to the power poles

1/L1

3/L2

5/L3
Disconnection and breaking

Short-ciircuit protection

13/NO
14/NO
21/NC
22/NC
Control unit
Overload protection

Power switching Low consumption

2/T1

4/T2

6/T3

A1
A2
technology coil

1/L1

3/L2

5/L3
Control unit

Pre-wiring

2/T1

4/T2

6/T3
Motor starter structure Reverser

Reverser

2/T1

4/T2

6/T3

A3
B3
A1
B1
A2

81
84
82
Disconnection and breaking

Short-ciircuit protection

Power switching
Variable speed
Variable speed control controller

In

Understanding the commercial references through a comparison with a traditional motor starter

Non- 12 Amp Size of product 2 Rating


reversing category AC3 (45 mm wide)

Contactor TeSys D Coil voltage : Circuit- TeSys D


family 110 V 50/60 Hz breaker
family

Auxiliary contact (for cut-out of contactor coil) Power combination block

Power base Wide range Control voltage


control unit e.g.. : 110240 V
Standard AC/DC
Starter- For ratings Starter- Rating
controller up to 12 A controller e.g.. : 312 A
family family


Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers

Selection

CONTROL UNIT POWER BASE

Maximum standard power ratings of 3-phase motors 50/60 Hz For D.O.L. starting
non-reversing

Setting range Instantaneous auxiliary contacts built-in as standard.

Reference to be completed by adding the voltage code For D.O.L. starting


reversing

Control circuit voltages (V) Reference to be completed by


adding the voltage code

or

Reference Rating

Auxiliary contacts

Auxiliary contacts

Number of contacts

Auxiliary contacts
Power pole status

References

Signalling contacts

Signalling contacts Number of contacts

Power base Fault signalling

Position of rotary knob


Removable terminal
block References


Presentation (continued) TeSys motor starters - open version
TeSys U starter-controllers

Standard control unit Magnetic control unit

LUCL
1 For use with a
variable speed
LUCA controller or a soft
Class 10 - 3-phase start-soft stop unit
(see page 19) (see page 84)

b Protection against overloads and short- b Short-circuit protection


circuits. b Manual Reset
b Protection against phase failure and Motor thermal overload protection must
phase imbalance. be provided by the variable speed
b Earth fault protection (equipment controller or soft starter.
protection only).
b Manual reset.

2
3

Power base Thermal overload signalling Thermal overload signalling Thermal overload alarm
LUB or LU2B module and manual reset modules and automatic or module
2 LUF DH11
(see page 21)
remote reset
LUF DA01 and LUF DA10
LUF W10
(see page 21)
(see page 21)

Motor load indication module Auxiliary contact modules Parallel wiring module
LUF V2 LUF Npp LUF C00
(see page 21) (see page 15) (see page 26)

3
Fault signalling contacts
LUA1pp (Depending on configuration)
(see page 15)

Note: the colour indicates possible combinations with the selected control unit.
Example: function module LUF DH11 can only be used with an advanced control unit.


Advanced control unit Multifunction control unit

LUCB
Class 10 - 3-phase

1 LUCC
Class 10 - single-phase

LUCD LUCM
Class 20 - 3-phase Classes 5 to 30 - single-phase and 3-phase
(see page 19) (see page 20)

b Same functions as the standard control unit b Same functions as the standard control unit
b In addition, in conjunction with a function module: b In addition, reset parameters can be set to manual or automatic.
v fault differentiation with manual reset, b Protection function alarm.
v fault differentiation with remote or automatic reset, b Indication on front panel or on remote terminal via Modbus RS
v thermal overload alarm, 485 port.
v indication of motor load. b Log function.
b Monitoring function, indication of main motor parameters on
front panel of the control unit, or via a remote terminal
b Differentiation of thermal overload and magnetic fault.
b Overload, no-load running.

AS-Interface Profibus DP CANopen DeviceNet Advantys STB


communication modules (1) communication module (1) communication module (1) communication module (1) communication module (1)
ASILUF C5 and ASILUF C51 LUL C07 LULC08 LUL C09 LULC15
2 (see page 28) (see page 30) (see page 34) (see page 36) (see page 40)

Modbus
communication modules (1)
LUL C031 and LUL C033
(see page 42)

(1)Communication modules can only be combined with a c 24 V control unit (LUCp pp BL).


Application examples 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Application
525971

Starting and protection of a pump.


1 Operating conditions
b Power: 4 kW at 400 V.
b In: 9 A.
b Maximum of 10 class 10 starts per hour.
b Duty class S3.

2
b 3-wire control:
v Start button (S2),
v Stop button (S1),
b Control circuit voltage: a 230 V.

Products used
Description Item Quantity Reference Page

3 Power base
12 A with screw clamp connections
1 1 LUB12 12

Standard control unit 2 1 LUCA12FU 19

Functions performed
510901

b Short-circuit protection with level of protection of 50 kA at 400V.


b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
4 service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (2 million operating cycles in category AC-43 at In).
b Indication of motor status by N/C or N/O contact.
b Interlock between the motor starter control and the position of the rotary knob; not
possible to start the motor when the knob is in the OFF position.
1

5 Scheme
230 V
1/L1

3/L2

5/L3

6
13

C.U.

7
14
2/T1

4/T2

6/T3

A1


W1
U1

V1

A2

8 3

10


Application examples 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Application
510902

Expansion of an existing installation for improved control of its operation.

Operating conditions
1
Monitor the status of the motor and obtain alarm signalling by a digital contact in
order to improve operation of the pump and anticipate a complete stoppage due to
thermal overload.

Additional products used


Description Item Quantity Reference Page 2
Replace the standard control unit with an advanced control unit and insert a thermal
2 overload alarm function module.
Advanced control unit 2 1 LUCB12FU 19
Alarm function module 3 1 LUF W10 21

3 Functions performed
b Alarm information is generated by the advanced control unit and is processed by
3
the thermal overload alarm function module to make it usable.
b The advanced control unit includes a thermal trip Test button on its front panel.

Scheme
a 230 V 4
1/L1

3/L2

5/L3

5
LUF W10 Alarms Module
C.U. 13
14

07 08

6
2/T1

4/T2

6/T3

To
A1

application

W1
U1

V1

A2

M
3a
a

7
Other versions The advanced control unit can provide other functions,
depending on the type of function modules used (instead of
the LUF W module described above):
- thermal fault signalling with function modules LUFDA01,
LUFDA10 or LUFDH11,
- indication of motor load with function module LUFV2. This
module delivers a 4-20 mA analogue signal, which is 8
proportional to the average 3-phase current drawn by the
motor. This allows the load current to be monitored and
provides access to other application functions using this
value, or to predictive or preventive maintenance
possibilities (replacement of the motor before it breaks
down).
9

10


Application examples 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Application
520971

Manual control of a 2-position turntable.


1 Operating conditions
b Power: 2.2 kW at 400 V.
b In: 6 A.
b 30 starts per hour
b Duty class S4.

2
b 3-wire control:
v Pushbutton for Position 1 (S1),
v Pushbutton for Position 2 (S2),
v Stop button (S5),
b Stopping at the positions is achieved by limit switches S3 and S4.
b Control circuit voltage: a 115 V.

3 Products used
Description Item Quantity Reference Page
523761

Power base, reversing, 1 1 LU2B12FU 13


12 A with screw clamp connections
Standard control unit 2 1 LUCA12FU 19

1
Functions performed
4 b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
b Electronic protection against thermal overloads with an adjustment range of 4.
2
b Load switching (2 million operating cycles in category AC-43 at In).
b Interlock between the motor starter control and the position of the rotary knob; not
possible to start the motor when the knob is in the OFF position.
5 Electrical interlocking is ensured by pre-wired connector LU9MR1C included on
base LU2B12. The design of the reversing power block makes mechanical
interlocking unnecessary.

Scheme (manual control)

6
1/L1

3/L2

5/L3

LU2B Reverser Motor Controller


A3

B3

A1

B1

A2

7 C.U.

8
2/T1

4/T2

6/T3
W1
U1

V1

9
3
115 V

10

10
Application examples 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Application
520969

Monitoring operation of a surface pump in a water treatment plant to avoid dry


running, which could lead to destruction of the pump. 1
Operating conditions
b Power: 15 kW at 400 V.
b In: 28.5 A.
b Duty class S1.
b Control circuit voltage: c 24 V.
b Control-command by PLC and serial link using the Modbus protocol.
Products used
2
Description Item Quantity Reference Page
Power base 32 A without connections 1 1 LUB320 12
Multifunction control unit 2 1 LUCM 32BL 20
Modbus communication module 3 1 LUL C033 43
Pre-wired coil connection 4 1 LU9B N11C 43
Connection of communication module
output terminals to the coil terminals
3
Connection cable for connecting the 1 VW3A8306Rpp 43
communication module to the serial bus
T-junction 1 VW3 A8 306 TF03 43
510903

Functions performed
b Short-circuit protection with level of protection of 50 kA at 400V.
b Total coordination of protection devices conforming to EN 60947-6-2 (continuity of
service) in case of a short-circuit.
4
b Electronic protection against thermal overloads with an adjustment range of 4.
b Load switching (1.5 million operating cycles in category AC-43 at In).
1 b Measurement of load current and detection of no-load running by the multifunction
control unit.
b Interlock between the motor starter control and the position of the rotary knob; not
2
possible to start the motor when the knob is in the OFF position.
b No-load running or operation under load. To use this function, the following
5
parameters must be entered:
v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
3 below the tripping threshold in order to cause tripping (adjustable from 1 to 200 s),
4 v tripping threshold: value as a % of the load current ratio in relation to the setting
current. If the ratio remains below this threshold for the time specified in the previous
parameter, the product trips (adjustable from 30 to 100 %).
6
b Indication of the various motor starter statuses and currents.
Schemes
1/L1

3/L2

5/L3

LUCM Multifunction LUL C033 Modbus Module


Control Unit
24 V 24 V 7
D (B)
D (A)

D (B)
D (A)

Modbus profile IEC 64915


Gnd

Gnd

c Aux COM
LO1

24 V Aux LU9B N11C


LI1
LI2

Commands (Register 704) Status (Register 455) Pre wired coil


4 5 8 4 5 8
Forward running Bit 0 Ready (available)
Reverse running Bit 1 Poles closed
Reserved Bit 2 Fault
C.U.
Reset Bit 3 Alarms
Reserved
Connection test
Bit 4
Bit 5
Tripped
Reserved reset enabled
8
+
Reserved Bit 6 A1-A2 powered c 24 V
U1 2/T1

V1 4/T2

W1 6/T3

Reserved Bit 7 Motor running


Reserved Bit 8 Motor current % (bit 0)
Reserved Bit 9 Motor current % (bit 1) Modbus
M

9
Reserved Bit 10 Motor current % (bit 2) 3a
Reserved Bit 11 Motor current % (bit 3) VW3 A8 306 TF03

Reserved 3-phase control Bit 12 Motor current % (bit 4)


Reserved Bit 13 Motor current % (bit 5) Other functions
Reserved Bit 14 Reserved
The multifunction control unit incorporates other control and protection functions,
Reserved Bit 15 Motor starting
such as: monitoring and control of phase current, alarm,
Module LUL C033 also provides a programmable output and two configurable
discrete inputs.
10

11
References 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Non-reversing power bases

Two versions of control connection configuration are available:


b connection by screw terminals, plug-in control terminal block,
1
520739

561330
b without connections. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of
control connection prewiring accessories) or when a reverser block is to be mounted
by the customer.

Power bases for non-reversing D.O.L. starting (1)


Connection Item Rating Reference Weight
2 Power Control (2) y 440 V 500 V
A A
690 V
A kg
These bases have 2 auxiliary contacts: 1 N/O(13-14) and 1 N/C(21-22) which
indicate the closed or open position of the power poles.

A low power internal contact allows power supply to the control unit to be switched off
LUB p2 LUB p20 when the rotary knob is no longer in the ON position.
3 The power bases must be used in conjunction with a control unit, see pages 18
to 20.

Screw Screw 1+2+3 12 12 9 LUB12 0.900


510904

clamp clamp +4
terminals terminals 32 23 21 LUB32 0.900
4 Without 1+2 12 12 9 LUB120 0.865
 connections
 32 23 21 LUB320 0.865

Terminal block for power bases without connections


Connection For base Item Reference Weight

5 Screw clamp terminals LUB120 or 320


(2)
3+4 LU9BN11
kg
0.045

(1) Rated breaking capacity for operation on short-circuit (Ics), see table below.
For higher values, use current limiters, see page 16.
Volts 230 440 500 690 (3)
4
kA 50 50 10 4
3

6 LUB p2
(2) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
(3) For 690 V, use phase barrier LU9SP0.
Other versions Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate
fuses).
Please consult your Regional Sales Office.

10

Characteristics: Dimensions: Schemes:


pages 46 to 48 pages 60 and 61 pages 62 to 69

12
References 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Reversing power bases

Two versions of control connection configuration are available:


561270

b connection by screw terminals, plug-in control terminal block,


b without connections. This version enables wiring to be prepared in advance and
is recommended when a communication module is required (allowing the use of 1
control connection prewiring accessories).
Power bases for reversing D.O.L. starting, pre-assembled
Connection Item Rating Reference, to Weight
Power Control (1) y 440 V 500 V 690 V be completed) (2)
A A A kg
These bases have two N/O common point contacts (81-82-84) which indicate non-
reversing and reversing operating status.
2
Screw Screw 1 + 2 + 3 12 12 9 LU2B12pp 1.270
clamp clamp +4+5 32 23 21 LU2B32pp 1.270
terminals terminals
Without 1 + 2 + 3 12 12 9 LU2BA0pp 1.270
connections +5 32 23 21 LU2BB0pp 1.250
Power bases for reversing D.O.L. starting 3
for customer assembly
A reverser block should preferably be combined with a non-reversing power base
LU2B p2 without connections to create a reversing starter-controller.
The built-in N/O (13-14) and N/C(21-22) contacts are used for electrical interlocking
between the reverser block and the base; they are therefore no longer available as
output contacts.
The reverser block has two N/O common point contacts (81-82-84) which indicate 4
non-reversing and reversing operating status.
510905

32 A reverser block Connection Item (1) Reference, to Weight


 be completed) (2) kg
Power Control
For mounting directly Screw clamp Without 3 LU2M B0pp 0.400
beneath the power base terminals connections


For mounting separately Screw clamp
from the base
(screw or rail fixing)
terminals
Without
connections
6 LU6M B0pp 0.425
5
Accessories
Description Item Application Reference Weight
kg

6
Control 4 Reversing power base without LU9 M1 0.025
terminal connections LU2B A0pp or B0pp
block Reverser block LU2M B0pp LU9 M1 0.025
for direct mounting beneath power base
Reverser block LU6M B0pp LU9 M1 0.025
3 for mounting separately from power base
7 Reverser block LU6M B0pp LU9M R1 0.030
5 for mounting separately from power base
Control circuit pre-wiring components
Description Item Reference Weight
7
kg
Pre-wired connector (3) 5 LU9M R1C 0.035
4 (1) The various sub-assemblies are supplied assembled but they are easy to separate, as shown
in the illustration.
LU2B p2 (2) Select the same control voltage as that of the control unit.
Standard control circuit voltages:
Volts 24 4872 110240 8
c
510906

BL
a B
c or a ES (4) FU (5)
6 (3) For control connection between a power base and a reverser block, for direct mounting.
(4) c : 4872 V, a : 48 V.

9
(5) c : 110220 V, a : 110...240 V.
Other versions Power bases without built-in short-circuit protection device
(short-circuit protection by circuit-breaker or separate fuses).
Please consult your Regional Sales Office.
7

LU6M + LU9M1 + LU9MR1


10

Characteristics: Dimensions: Schemes :


pages 46 to 48 pages 60 and 61 pages 62 to 69

13
Presentation TeSys motor starters - open version
TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules

Contact states depending on the product status


Position Indication N/O pole N/C pole N/O N/C ontact
of rotary on front contact contact contact any fault N/O contact
knob panel any fault product
ready
References of add-on contact blocks LUFN11 LUA1C20 LUA1C11 LUA1C20
and auxiliary contact modules 31-32 97-98 95-96 17-18
Terminal referencing or LUFN02 LUA1C200 LUA1C110 LUA1C200
31-32 No terminal No terminal No terminal
41-42 block block block
or LUFN20 LUB9N11 LUA1C11
33-34 21-22 17-18
43-44
or LUFN11 LUA1C110
43-44 No terminal
block
or LUB9N11
13-14
Off 0
OFF

Ready to operate 0

Start 1

Tripped on short-circuit TRIP I>>

Tripped on Manual reset mode TRIP 0


thermal overload

Automatic reset on thermal 0


overload fault mode

Remote reset mode 0

N/O contact in closed position.

N/C contact in open position.

Characteristics: Schemes:
page 48 page 62

14
References TeSys motor starters - open version
TeSys U starter-controllers
Add-on contact blocks and auxiliary contact modules

References
568764

Auxiliary contacts
Signalling and composition Cabling Item Reference Weight
kg
1 N/C fault signalling Screw clamp 1+2 LUA1 C11 0.030
contact (95-96) and terminals
3 1 N/O contact (17-18)
indicating rotary knob Without 1 LUA1 C110 0.012
in ready position connections

1 N/O fault signalling Screw clamp 1+2 LUA1 C20 0.030


4
contact (97-98) and terminals
1 N/O contact (17-18)
6 indicating rotary knob Without 1 LUA1 C200 0.012
1 in ready position connections

2 N/O contacts Screw clamp 6 LUA8E20 0.048


2 Contacts open, rotary knob terminals
in OFF position
5 Contacts closed, rotary knob
in ready position
LUB + LUA1 + LUFN + LUA8E20
Auxiliary contact modules for connection by screw clamp terminals
Module with 2 contacts indicating the status of the starter-controller power poles
Operation: a or c 24250 V, I th: 5 A

Composition Item Reference Weight


kg
2 N/O contacts (33-34 and 43-44) 3 LUF N20 0.050

1 N/C contact (31-32) and 1 N/O contact (43-44) 3 LUF N11 0.050

2 N/C contacts (31-32 and 41-42) 3 LUF N02 0.050

Accessories
Description For use on Item Reference Weight
kg
Screw clamp LUA1 C110 2 LU9B C11 0.022
terminal blocks

LUA1 C200 2 LU9B C20 0.022

Blanking Location for auxiliary contact, 4 LU9C 1 0.020


covers communication or
function module
Location for add-on 5 LU9C 2 0.010
contact blocks

Characteristics: Schemes:
page 48 page 62

15
References TeSys motor starters - open version
TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and
accessories

Pre-wired system for power connections up to 63 A


Description Application Pitch Item Sold in Unit Weight
8 4 1 2 mm lots of reference kg
Sets of 3-pole 2 tap-offs 45 2 1 GV2 G245 0.036
63 A busbars 54 1 GV2 G254 0.038
3
3 tap-offs 45 1 GV2 G345 0.058
54 1 GV2 G354 0.060

4 tap-offs 45 1 1 GV2 G445 0.77


54 1 GV2 G454 0.085

5 tap-offs 54 1 GV2 G554 0.100

Protective For unused 4 5 GV1 G10 0.005


end cover busbar outlets
5 6
Terminal block for Connection 3 1 GV1 G09 0.040
supply to one or from the top
more busbar sets

Pre-wired system for power connections up to 160 A


The busbar system can be screw-mounted onto any type of support.

Set of 4-pole busbars: 3-phase + neutral or 3-phase + common


Number of Item Length For mounting in Reference Weight
tap-offs at enclosure width
18 mm intervals
mm mm kg
18 5 452 800 AK5 JB144 0.900

Removable 3-phase power sockets


Number of Thermal Item Cable Sold in Unit Weight
points used current lengths lots of reference
on the busbar
7 system kg
2 16 6 200 6 AK5PC13 (1) 0.040

9 32 6 250 6 AK5PC33 (1) 0.045

8 1000 6 AK5PC33L (1) 0.060

Limiter blocks and accessories


Application Item Breaking Mounting Unit Weight
capacity Iq reference
y 440 V 690 V
kA kA kg
Limiter- 7+9 130 70 Direct on LUALB1 (2) 0.310
disconnector power base
(3) (5)
Current limiter 8 100 35 Separate LA9 LB920 0.320
(3)
Limiter cartridge 9 130 70 Limiter-disconnector LUA LF1 0.135
Clip-in On power base, LAD90 (4) 0.001
marker holder on reverser block,
on parallel link
splitter box
(1) The rated peak current for power sockets AK5 PCpp is 6 kA.
When used in association with power bases LUBpp, the prospective short-circuit current
must not exceed 7 kA.
(2) Supplied with limiter cartridge.
(3) These devices make it possible to increase the breaking capacity of the power base.
(4) Sold in lots of 100.
(5) The limiter must be mounted on an LUB or LU2B power base. The limiter can therefore not
be common to several motor starters.

Dimensions:
pages 60 and 61

16
References (continued) TeSys motor starters - open version
TeSys U starter-controllers
Power connection pre-wired system, limiter blocks and
accessories

Phase barrier
568768

1
Phase barrier LU9 SP0 must be used:
b To build a UL 508 type E certified starter (Self Protected Starter).
Without the phase barrier, the starter-controller is certified UL 508.
b If the starter-controller is to be used on an operational voltage of 690 V.

Description Item Application Mounting Reference Weight


kg
Phase barrier 1 LUB or LU2B 12 or 120 Direct on LU9 SP0 0.030
LUB or LU2B 32 or 320 terminals
LUA LB1 L1, L2, L3
568769

Door interlock mechanisms


Description Item Reference Weight
2 kg
Fixing kit (1) (2) 2+3 LU9 AP00 0.490

3 4 Door-mounted black handle on blue front plate, IP54 4 LU9 AP11 0.150

Door-mounted red handle on yellow front plate, IP54 4 LU9 AP12 0.150
568771

Handle for mounting in the MCC drawer 5 LU9AP20 0.096


(Motor Control Centre)

(1) The fixing kit includes a bracket and a shaft extension (maximum depth 508 mm).
5 (2) To use the fixing kit with a D.O.L. reversing power base, only reverser block LU6M must be
used.
568770

TEST
RESET
0

Dimensions:
pages 60 and 61

17
Selection TeSys motor starters - open version
TeSys U starter-controllers
Control units

Operating characteristics
Control units Standard Advanced Multifunction
1 Thermal overload protection
LUCA LUCB LUCC LUCD LUCM

Overcurrent protection 14.2 x the setting current 3 to 17 x the setting current

Short-circuit protection 14.2 x the max. current


Protection against phase loss

2 Protection against phase imbalance


Earth fault protection
(equipment protection only)
Tripping class 10 10 20 530
Motor type 3-phase Single-phase 3-phase Single-phase and 3-phase

Thermal overload test function

3 Overtorque

No-load running
Long starting time

Reset method Manual Parameters can be set


Automatic or remote With function module, or parameters Parameters can be set
can be set via the bus with a
4 communication module, see chart
below.
Parameters can be set via the bus with
a communication module (see below).

Alarm Thermal overload alarm only with Possible for each type of fault.
function module or communication Indication on front panel of the control
module, see below. unit, via remote terminal, via PC or via
PDA (1).

5 With communication modules to make


use of these alarms via a bus, see
below.
Log function Log of the last 5 trips.
Number of starts, number of trips,
number of operating hours.

6 Monitoring function Display of main motor parameters on


front panel of the control unit, via
remote terminal, via PC or via PDA (1).

With function modules (2)

7
Thermal overload alarm With module LUFW
Thermal overload signalling and manual reset With module LUFDH11

Thermal overload signalling and automatic or remote reset With modules LUFDA01 and
LUFDA10
Indication of motor load (analogue) With module LUFV

With communication module or via Modbus port on control unit LUCM (2)
8 Starter status (ready, running, fault)
Reset method
With any communication module
Parameters can be set via the bus
Alarm With modules LULC031, LULC033, With module LULC031, LULC033,
LULC15, LULC07, LULC08 and LULC15, LULC07, LULC08 and
Remote reset via the bus LULC09 (thermal overload alarm only). LULC09
and Modbus port on the control unit
Indication of motor load
(alarm possible for all types of fault).

9 Fault signalling and differentiation


Remote programming and monitoring of all functions With modules LULC031, LULC033,
Log function LULC15, LULC07, LULC08 and
LULC09
Monitoring function
and Modbus port on the control unit.

Built-in function Function provided with accessory

10 (1) PDA: Personal Digital Assistant.


(2) Mounting possibilities: 1 function module or 1 communication module.

18
References TeSys motor starters - open version
TeSys U starter-controllers
Standard and advanced control units

Description
510913

1 Extraction and locking handle

1
2
3
Test button (on advanced control unit only)
Ir adjustment dial
1
5 4 Locking of settings by sealing the transparent cover
5 Sealing of locking handle
2
Standard control units
Maximum standard power Setting Clip-in Reference, to Weight

2
ratings of 3-phase motors range mounting on be completed
50/60 Hz power base by adding the
400/440 V 500 V 690 V Rating voltage code (1)
kW kW kW A A kg
Class 10 for 3-phase motors
4 3
LUCApppp 0.09 0.150.6 12 and 32 LUCA X6pp 0.135
LUCBpppp 0.25 0.351.4 12 and 32 LUCA 1Xpp 0.135
1.5
5.5
2.2
5.5
3
9
1.255
312
12 and 32
12 and 32
LUCA 05pp
LUCA 12pp
0.135
0.135 3
520735

7.5 9 15 4.518 32 LUCA 18pp 0.135


15 15 18.5 832 32 LUCA 32pp 0.135

Advanced control units


Pressing the Test button on the front panel simulates tripping on thermal overload.
Class 10 for 3-phase motors 4
0.09 0.150.6 12 and 32 LUCBX6pp 0.140
0.25 0.351.4 12 and 32 LUCB1Xpp 0.140
1.5 2.2 3 1.255 12 and 32 LUCB05pp 0.140
5.5 5.5 9 312 12 and 32 LUCB12pp 0.140
7.5 9 15 4.518 32 LUCB18pp 0.140
15 15 18.5 832 32 LUCB32pp 0.140
5
Class 10 for single-phase motors
0.150.6 12 and 32 LUCCX6pp 0.140
0.09 0.351.4 12 and 32 LUCC1Xpp 0.140
0.55 1.255 12 and 32 LUCC05pp 0.140
LUBp2 + LUCA pppp 2.2 312 12 and 32 LUCC12pp 0.140
4
7.5




4.518
832
32
32
LUCC18pp
LUCC32pp
0.140
0.140 6
520736

Class 20 for 3-phase motors


0.09 0.150.6 12 and 32 LUCDX6pp 0.140
0.25 0.351.4 12 and 32 LUCD1Xpp 0.140
1.5 2.2 3 1.255 12 and 32 LUCD05pp 0.140
5.5
7.5
5.5
9
9
15
312
4.518
12 and 32
32
LUCD12pp
LUCD18pp
0.140
0.140
7
15 15 18.5 832 32 LUCD32pp 0.140

(1) Standard control circuit voltages:


Volts 24 4872 110240
c BL (2), (3)
a
c or a
B


ES (4)

FU (5)
8
(2) Voltage code to be used for a starter-controller with communication module.
(3) d.c. voltage with maximum ripple of 10 %.
(4) c : 4872 V, a : 48 V.
(5) c : 110220 V, a : 110...240 V.

9
LUBp2 + LUCB pppp

10
Characteristics: Schemes:
pages 46 and 49 page 63

19
References TeSys motor starters - open version
TeSys U starter-controllers
Multifunction control units

Description
510914

1 Extraction and locking handle


1
6
2 Built-in display window (2 lines, 12 characters)
1 3 4-button keypad
4 c 24 V auxiliary power supply
2 5 Modbus RS485 communication port. Connection by RJ45 connector.
6 Sealing of locking handle
3
The display window 2 and keypad 3 allow:
2 5
b in configuration mode: local configuration of protection functions and alarms,
b in run mode: display of parameter values and events.
The Modbus communication port 5 is used to connect:
b an operator terminal,
b a PC,
4
LUCMppBL b a Personal Digital Assistant (PDA).
Multifunction control units
3 Parameter entry, monitoring of parameter values and consultation of logs are carried
out:
520737

b either on the front panel, using the built-in display window/keypad,


b or via an operator terminal,
b or via a PC or a PDA with PowerSuite software,
b or remotely, via a Modbus communication bus.

4 Programming of the product via the keypad requires a c 24 V auxiliary power


supply.
Maximum standard power Setting Clip-in Reference Weight
ratings of 3-phase motors range mounting on (1)
50/60 Hz power base
400/415 V 500 V 690 V Rating
kW kW kW A A kg

5 0.09
0.25




0.150.6
0.351.4
12 and 32
12 and 32
LUCM X6BL
LUCM 1XBL
0.175
0.175
1.5 2.2 3 1.255 12 and 32 LUCM 05BL 0.175

5.5 5.5 9 312 12 and 32 LUCM 12BL 0.175


7.5 9 15 4.518 32 LUCM 18BL 0.175
15 15 18.5 832 32 LUCM 32BL 0.175

6 LUBp2 + LUCM ppBL


TeSys U users manual (2)
Application Language Reference Weight
kg
On CD-Rom Multi-language (3) LU9 CD1 0.022

HMI terminal
7 This compact Magelis terminal enables the parameters of multifunction control unit
521335

LUCM to be read and modified.


It is supplied pre-configured to provide dialogue with 8 TeSys U starter-controllers
(Modbus protocol, application pages and alarm pages loaded).
Starter-controller alarm and fault management takes priority.
Language Display window Supply voltage Reference Weight
kg
8 XBTNU400
Multi-language (3) 4lines of
20 characters
c 24 V XBTNU400 0.150

Connecting cable (4)


Function Length Type Reference Weight
kg
Connects terminal XBTNU400 2.5 m SUB-D 25-way XBTZ938 0.200
to a multifunction control unit. female - RJ45
9 (1) Input voltage c 24 V with maximum ripple of 10 %.
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
(4) If a terminal is used with several control units, this cable can be connected to a Modbus hub
or to T-junctions (see page 43).

10

Characteristics: Schemes:
pages 46 and 49 pages 62 to 65

20
References TeSys motor starters - open version
TeSys U starter-controllers
Function modules

Function modules
Output Item Application Reference Weight

Thermal overload signalling and manual reset


kg
1
Module LUFDH11 makes it possible to differentiate thermal overload and short-
circuit faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1C). The module includes two contacts for thermal overload signalling, as well
as an LED on the front panel.
To reset the motor starter, the operator must use the rotary knob on the power base.
The module can only be used with an advanced control unit and requires an a/c
24240 V external power supply.
2
510915

4 1 N/O + 1 N/C 3 a or c 24250 V LUF DH11 0.060

Thermal overload signalling and automatic or remote reset


These modules make it possible to differentiate thermal overload and short-circuit
faults. (The short-circuit fault can then be signalled via add-on contact blocks
LUA1C).
3
3 The modules include one contact for thermal overload signalling, as well as an LED
on the front panel. A second contact (terminals Z1-Z2) must be wired in series with
terminal A1 of the motor starter. In the event of a thermal overload fault, this wiring
allows motor control to be switched off. The rotary knob on the power base will then
stay in the ready position .

2
Resetting of the motor starter is automatic after the required motor cooling time if
terminals X1-X2 are linked by a strap, or remote by pulsed closing of a volt-free
4
contact connected to terminals X1-X2.

These modules can only be used with an advanced control unit and require an a/c
24240 V external power supply.

LUBp2 + LUCBpppp
+
1 Note: Terminals X1-X2 are not isolated from the signalling module power supply.
For remote resetting, use a volt-free contact specific to each module to be reset.
5
LUFW10 or LUFVp
1 N/C 4 a or c 24250 V LUF DA01 0.055
1 N/O 4 a or c 24250 V LUF DA10 0.055

Thermal overload alarm


Through load shedding, this module makes it possible to avoid stoppages in
6
%
510445

200 operation due to overload tripping.


Imminent thermal overload tripping is displayed as soon as the thermal state
exceeds the threshold of 105 % (hysteresis = 5 %).
Signalling is possible via an LED on the front panel of the module and externally by
an N/O relay output.
100
It can only be used with an advanced control unit, from which it takes its power.

7
1
2 1 N/O 1 a or c 24250 V LUF W10 0.055
3 1 2.2 kW Indication of motor load
2 4 kW
3 7.5 kW This module provides a signal which is representative of the motor load status
4 12 mA 20 mA (Iaverage/Ir).
b I average = average value of the rms currents in the 3 phases,
b Ir = value of the setting current.
The value of the signal (4-20 mA) corresponds to a load status of 0 to 200 % (0 to
300 % for a single-phase load).
8
It can be used with an advanced or multifunction control unit.
Module LUFV2 requires a c 24 V external power supply.

4 - 20 mA 2 LUF V2 0.050

10

Characteristics: Schemes:
pages 46 and 51 page 64

21
Presentation, PowerSuite software workshop
functions

Presentation
The PowerSuite software workshop for PC is a user-friendly tool designed for setting
534513

up the Schneider Electric control device motors:


b TeSysU starter-controllers
b TeSysT motor management systems
b Altistart soft start/soft stop units
b Altivar variable speed drives
b Lexium 05 servo drives

It includes various functions designed for setup phases such as:


b Preparing configurations
b Start-up
b Maintenance
To facilitate start-up and maintenance, the PowerSuite software workshop is
compatible with the Bluetooth wireless link.

PowerSuite screen on PC Functions (1)


Preparing configurations
The PowerSuite software workshop can be used on its own to generate the device
configuration, which can be saved, printed and exported to office automation
software.

The PowerSuite software workshop can also be used to convert an Altivar 58 or


Altivar58F drive configuration into one that is compatible with an Altivar71.

Start-up
When the PC is connected to the device, the PowerSuite software workshop can be
533181

used to:
b Transfer the generated configuration
b Adjust
b Monitor. This option has been enhanced with new functions such as:
v The oscilloscope
v The high-speed oscilloscope (minimum time base: 2 ms)
v The FFT (Fast Fourier Transform) oscilloscope
v Display of communication parameters
b Control
b Save the final configuration
PowerSuite screen on PC
View of PI regulator function parameters Maintenance
To facilitate maintenance operations, the PowerSuite software workshop can be
used to:
b Compare the configuration of a device currently being used with a saved
configuration
b Manage the users installed equipment base, in particular:
v Organize the installed base into folders (electrical equipment, machinery,
workshops, etc.)
v Store maintenance messages
v Facilitate Modbus TCP connection by storing the IP address

User interface
The PowerSuite software workshop can be used to:
572706

b Present the device parameters (arranged by function) in the form of illustrated


views of diagrams or simple tables
b Customize the parameter names
b Create:
v A user menu (choice of particular parameters)
v Monitoring control panels with graphic elements (cursors, gauges, bar charts)
b Perform sort operations on the parameters
b Display text in five languages (English, French, German, Italian and Spanish). The
language changes immediately and there is no need to restart the program.

It also features online contextual help:


b On the PowerSuite tool
b On the device functions by direct access to the user manuals
(1) Certain functions are not available for all devices. See the table of available functions,
page 23.
View of the FTT oscilloscope

References:
page 24

22
Functions (continued) PowerSuite software workshop

Functions available for the PowerSuite software workshop


Functions not listed in the table are available for all devices.
Function available with devices Controller Starter- Soft start/ Drives Servo
controller soft stop drive
unit
TeSys T TeSys U ATS48 ATV11 ATV31 ATV61 ATV71 LXM05
Monitoring
Oscilloscope
High-speed oscilloscope
FFT oscilloscope
Display of communication parameters
Control
Customization of parameter names
Creation of a user menu
Creation of monitoring control panels
Sort operation on parameters
Custom logic editor
Functions available
Functions not available

Connections (1)
Modbus serial link
536845

The PowerSuite software workshop can be connected directly to the device terminal
PowerSuite port or Modbus network port via the serial port on the PC.

Two types of connection are possible:


b With a single device (point-to-point connection), use a VW3A8106 PC serial port
RS 3
RS 485
XGS Z24 connection kit.
Modbus serial link b With a number of devices (multidrop connection), use the XGSZ24 interface.

ModbusTCP communication network


The PowerSuite software workshop can be connected to a ModbusTCP network.
In this case, the devices can be accessed:
ATV31 or ATV61 ATV71 TeSysU ATS48 b Using a VW3A3310 communication card for the Altivar 61and 71 drives
Lexium05 b Using a TSXETG100 Modbus TCP/Modbus gateway
Modbus multidrop connection

Bluetooth wireless link


PLC (2) The PowerSuite software workshop can communicate via a Bluetooth radio link if
the device is equipped with a Bluetooth Modbus VW3A8114. The adapter plugs
536846

PowerSuite into the device connector terminal port or Modbus network port and has a range of
10 m (class2).

If the PC does not feature Bluetooth technology, use the


VW3A8115 USB -
Modbus TCP network Bluetooth adapter.

Bridge
Remote maintenance
Modbus A simple Modbus TCP connection is all that is required for the PowerSuite software
serial link workshop to support remote monitoring and diagnostics.
When devices are not connected to the Modbus TCP network, or it is not directly
accessible, various remote transmission solutions may be used instead (modem,
teleprocessing gateway, etc.). Please consult your Regional Sales Office.

(1) Please refer to the compatibility table on page 25.


ATV31 or ATS 48 ATV61 ATV71
Lexium05
(2) Please refer to our specialist "Automation platform Modicon Premium and Unity - PL7
software" and "Automation platform Modicon M340" catalogues.
Modbus TCP connection

Presentation: References:
page 22 page 24

23
References PowerSuite software workshop

PowerSuite software workshop


Description Composition Reference Weight
kg
PowerSuite CD-ROM b 1 program for PC in English, French, German, Italian VW3A8104 0.100
536848

and Spanish
b Variable speed drive, starter and servo drive technical manuals

PowerSuite update b 1 program for PC in English, French, German, Italian VW3A8105 0.100
CD-ROM (1) and Spanish
b Variable speed drive and starter technical manuals

PC serial port connection kit b 1 x 3 m cable with 1 RJ45 connector on starter-controller or VW3A8106 0.350
VW3 A8104 for point-to-point Modbus drive side and 1 RS232/RS485 converter with 19-way female
connection SUB-D connector on PC side
b For the ATV 11 drive: 1 converter with one 4-way male SUB-D
connector and 1 RJ45 connector
b For ATV38/58/58F drives: 1 RJ45/9-way male SUB-D adapter

RS 232/RS 485 interface b 1 Modbus multidrop converter for connection to screw XGSZ24 0.105
for multidrop Modbus terminals. Requires a 24 V c(20...30V), 20mA power supply (2)
connection
Modbus-Bluetooth adapter b 1 Bluetooth adapter (10m range, class 2) VW3A8114 0.155
536847

(3) with 1 RJ45 connector


b For PowerSuite: 1 x 0.1 m cable with 2 RJ45 connectors
b For TwidoSoft: 1 x 0.1 m cable with 1 RJ45 connector and
1 mini DIN connector
b For ATV 38/58/58F drives: 1 RJ45/9-way male SUB-D adapter

VW3 A8114
USB - Bluetooth adapter for This adapter is required in the case of a PC that does not feature VW3A8115 0.290
PC Bluetooth technology. It is connected to a USB port on the PC.
10 m range (class 2)

(1) Updates a version u V1.40 with the latest available version. For versions < V1.40, you should order the PowerSuite CD-Rom,
VW3A8104.
(2) Please refer to the "Interfaces, I/O splitter boxes and power supplies" catalogue.
(3) Can also be used to communicate between a Twido PLC and the TwidoSoft software workshop.

Presentation: Fonctions:
page 22 page 22

24
Compatibility PowerSuite software workshop

Compatibilit de latelier logiciel PowerSuite avec les appareils (1)


Connexion Controller Starter- Soft start/ Drives Servo drives
controller soft stop
unit
TeSysT TeSysU (2) ATS48 ATV11 ATV31 ATV61 ATV71 LXM05A LXM05B LXM05C
Modbus V2.5 V1.40 V1.30 V1.40 V2.0 V2.3 V2.2 V2.2 V2.4 V2.5
Modbus TCP (device equipped V2.3 V2.2
with Modbus TCP card)
Modbus TCP via V1.50 V2.0 V2.3 V2.2 V2.2 V2.4 V2.5
Modbus TCP/Modbus gateway
Bluetooth V2.2 V2.2 V2.3 V2.2 V2.2 V2.4 V2.5
Compatible software versions
Incompatible software versions

Hardware and software environments


The PowerSuite software workshop can operate in the following PC environments and configurations:
b Microsoft Windows XP SP1, SP2,
b Pentium III, 800 MHz, hard disk with 300 MB available, 128 MB RAM
b SVGA or higher definition monitor

(1) Minimum software version.


(2) TeSys U starter-controllerwithout communication module or with Modbus LULC031 or LULC033 communication module.

Presentation: Functions: References:


page 22 page 22 page 24

25
Presentation, TeSys motor starters - open version 1

references 1
TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components

Presentation
The parallel wiring system makes it possible to connect starter-controllers to the PLC
1
566961

I/O modules quickly and without any need for tools. It replaces traditional screw
terminal and single wire connections. It is used with the Telefast pre-wired system
(1).
The parallel wiring module provides the status and command information for each
starter-controller. It must be used with an LUBpp or LU2BppBL power base and a
c 24 V control unit LUCpppBL.
Splitter box LU9G02 distributes information from the PLC I/O modules to each of the
2 1 2 starter-controllers connected to it.
This splitter box is optimised for use with card TSXDMZ28DTK.
1 Outputs for starter commands
When used in conjunction with the Advantys STB distributed I/O solution,
2 RJ45 connector for connecting to splitter box
theTeSysU starter-controller is ideal in decentralised automation architectures (2).
The use of dedicated parallel interface module STBEPI2145 allows remote
connection of 4 starter-controllers.
3 Each of the modules 4 channels has:
b 2 outputs: control of starter forward and reverse running,
b 3 inputs: position of the rotary knob, fault indication and position of the poles.

Connection to the dedicated module is by means of the following cables:


b RJ45LU9Rpp, for lengths less than 3 metres,
4 b 490NTW000pp, for lengths greater than 3 metres.

Parallel type connection


Architecture

3 Parallel wiring module


LUFC00
5 6 4 Pre-wired coil connection
LU9BN11C
5 Connection cable LU9Rp with
one RJ45 connector at each
end
4 4 6 Splitter box LU9G02 for 8
510917

8
motor starters with channel
6 3 3 connections on the PLC side
by 2 HE10 connectors and on
To the starter-controller side by 8
PLC 7 5 RJ45 connectors.
7 Connection cable
10 TSXCDPppp with one HE 10
9
7
connector at each end.

References
11 Description Item Reference Weight
kg
Parallel wiring module 3 LUF C00 0.045
12

8 12
(1) Please consult our Power Control and connection components catalogue.
(2) Please consult our IP 20 distributed inputs/outputs Advantys STB catalogue.

9 8 Dedicated parallel interface module


(STBEPI2145)
9 Power base
10 c 24 V control unit (LUCB/D/C/M pp BL)
11 Parallel wiring module (LUFC00),
12 Options: add-on contact blocks, reverser blocks
10

26
References (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Parallel wiring module and pre-wired coil connection
components

Pre-wired components simplify wiring and reduce wiring errors.


566964

Connection of communication module output terminals to the


coil terminals 1
By pre-wired connector or wire link.

b Pre-wired connector: pre-wired coil connection


The use of a power base without pre-wired connections is recommended.

Description For use with


power base
Item Reference Weight
kg
2
Pre-wired coil LUBpp 4 LU9B N11C 0.045
connection
LU2Bpp 13 LU9M RC 0.030

3
b Wire link:
Allows insertion, for example, of an Emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
4 using an LU6M reverser block for separate mounting. When reverser block LU6M
LUB + LUF C00 + LU9B and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.

Connection of parallel wiring module to the PLC


No tools are required to connect the parallel wiring module to the PLC. Connection 4
is via a splitter box which allows up to 8 starter-controllers to be connected; a
510918

maximum of 4 reversing starters per splitter box is allowed.


The splitter box requires a c 24 V power supply.

Splitter block
Connectors
PLC side Starter-controller side
Reference Weight
5
(16I/12O) kg
2 x HE 10 8 x RJ45 LU9 G02 (1) 0.260
20-way
Connection cables to the splitter box
Connectors Item Length Reference Weight

2 x RJ45 connectors 5
m
0.3 LU9 R03
kg
0.045
6
1 LU9 R10 0.065
3
3 LU9 R30 0.125
13
Connection cables from splitter box to PLC
Type of connection Gauge C.s.a. Length Reference Weight
PLC side Splitter
box side
7
AWG mm2 m kg
HE 10 HE 10 22 0.324 0.5 TSX CDP 053 0.085
20-way 20-way 1 TSX CDP 103 0.150
2 TSX CDP 203 0.280
3 TSX CDP 303 0.410

8
LU2B + LUF C00 + LU9M
5 TSX CDP 503 0.670

28 0.080 1 ABFH20H100 0.080


2 ABFH20H200 0.140
3 ABFH20H300 0.210

Bare wires HE 10 22 0.324 3 TSX CDP 301 0.400


20-way 5 TSX CDP 501 0.660
9
(1) Allows run and fault status of each starter-controller to be fed back to the PLC and
transmits commands.

10

Characteristics:
pages 46 and 51

27
Presentation, TeSys motor starters - open version 1

references 1
TeSys U starter-controllers
AS-Interface communication modules

Presentation
1 2
1 AS-Interface communication modules ASILUF C5 and ASILUF C51 make it easy to
connect starter-controllers to the AS-Interface cabling system, and therefore allow
remote control and command of these starter-controllers.
510919

Module ASILUFC51 features extended addresing.

The various operating states of the modules (AS-Interface voltage present,


2 communication fault, addressing fault,) are indicated on the front panel by a green
LED 1 and a red LED 2.

Operation of the modules is continuously monitored by auto-testing, in a way that is


totally transparent to the user.

The incorporation of AS-Interface V.2.1 functions allows diagnostics to be performed

3 3 4 5 on the modules, either remotely via the line or locally via the ASI TERV2 addressing
terminal.
1 Green LED: AS-Interface voltage present
2 Red LED: AS-Interface or module fault The communication modules must be connected to a c 24 V auxiliary supply and
3 Outputs for starter commands must be used in conjunction with a c 24 V control unit, LUCpppBL.
4 Black connector for connection to c 24 V auxiliary The product is supplied with a yellow connector 4 for connection to the AS-Interface
power supply system, a black connector 5 for connection to the c 24 V auxiliary supply and a black

4 5 Yellow connector for connection to the AS-Interface


system
connector 3 for connection of the outputs.

Series type connection


Architecture

6 Communication modules ASILUFC5 or


ASILUF C51
5 7 Tap-off XZCG0142
8 Pre-wired coil connection LU9BN11C

8 6

6
7

c 24 V

7 AS-Interface

Information transmitted by the AS-Interface system


AS-Interface profiles 7.D.F.0 profile and 7.A.7.E profile
Data bits (command) Bit value =0 =1
Command D0 (O) Stop forward Forward running
8 Command D1 (O)
Command D2 (O)
Stop reverse
Not used
Reverse running
Not used
Command D3 (O) Not used Not used

Data bits Bit value =0 =1


(status) Status D0 (I) Not ready or fault Ready
Status D1 (I) Stopped Running
9 Status D2 (I)
Status D3 (I)
Not used
Not used
Not used
Not used

References
Description Addressing Item Reference Weight
kg

10 Communication
modules
Single
31 slaves
6 ASI LUF C5 0.065

Extended 6 ASI LUF C51 0.065


62 slaves

28
References (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
AS-Interface communication modules

Pre-wired components simplify wiring and reduce wiring errors.


510920

Connection of communication module output terminals to the


coil terminals
1
By pre-wired connector or wire link.

b Pre-wired connector: pre-wired coil connection


The use of a power base without pre-wired control circuit connections is
recommended.

1 Description For use with Item Reference Weight


2
power base kg
Pre-wired LUBpp 3 LU9BN11C 0.045
coil connection
3
LU2Bpp 5 LU9MRC 0.030

LUB + ASILUF C5 + LU9B b Wire link 3


Allows insertion, for example, of an emergency Stop control or a voltage interface.
531122

This type of connection must be used for a reversing starter-controller assembled


using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.

Connection of the communication module (1) 4


This is achieved by using a tap-off for connection to 2 ribbon cables:
b 1 for AS-Interface (yellow).
b 1 for separate c 24 V supply (black).

Description Length Reference Weight


1

5 Tap-off
m
2 XZCG0142
kg
0.265
5
Consoles and cable adapter
Description Reference Weight
kg

LU2B + ASILUF C5 + LU9M


Addressing terminal
Battery operated. Battery charger supplied
XZMC11 0.550
6
AS-InterfaceV.1 and V.2.1 compatible
Adjustment and diagnostics console ASITERV2 0.500
Runs on LR6 batteries
Allows addressing of AS-Interface V.2.1 slaves
and diagnostics
Cable adapter XZMG12 0.070
520899
520898

For console XZMC11


7
Software set-up
AS-Interface configuration is carried out using PL7 Micro/Junior/Pro software. From
the module declaration screen, it is possible to configure all the slave devices
corresponding to all the AS-Interface I/O.
Configuration is carried out by following the instructions on the screen.
8
XZ MC11 ASI TERV2
TeSys U users manual (2)
Application Language Reference Weight
kg
On CD-Rom Multi-language LU9CD1 0.022
(3)
(1) Degree of protection IP 54. Connection by 4 x 0.34 mm2 wires.
Black wire: + 24 V. 9
White wire: 0 V.
Blue wire: AS-Interface ().
Brown wire: AS-Interface (+).
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish
10

29
Presentation 1
TeSys motor starters - open version 1

TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components

1 2 3 Presentation
When used in conjunction with the power base and control unit, communication
1 10
module LULC07 allows TeSys U starter-controllers to be controlled via Profibus DP
567139

(Deported Periphery).
Communication module LULC07 is of the slave type and uses the TeSys U systems
internal registers (which can be accessed via the Profibus DP bus) in cyclic or acyclic
mode. This module has a 24 V (0.5 A) discrete output and two configurable discrete
inputs.

2 9 4 Connections
Serial bus topology

11

8 7 6 5

3 15 15
1 LED indicating module status
2 Fault signalling LED 13
13
3 LED indicating c 24 V supply ON for outputs OA1, 14 16
OA3 and LO1
4 SUB-D connector for bus link 18 18 18 18

4 5 c 24 V supply connection
6 Discrete input
17 17

7 Discrete input 12 12
c 24 V c 24 V
8 Discrete output
9 Outputs for starter-controller commands (non- 11 Programmable controller with Profibus DP master card
reversing and reversing) 12 Other slave (not powered via the bus)

5 10 Pin for connection to control unit (advanced or


multifunction)
13
14
Profibus DP 2-wire cable (TSXPBSCA100 = 100 m, TSXPBSCA400 = 400 m)
Standard Profibus DP connector (490NAD91103 or 490NAD91104)
15 Profibus DP power supply module for c 24 V-Aux supply to LULC07 modules (LU9GC7)
16 Profibus DP connector, TeSys U dedicated (LU9AD7)
17 Profibus DP 4-wire cable (LU9RPBppp)
18 Profibus DP communication module (LULC07)

6 Profibus DP: general information


The TeSys U communication module supports 2 Profibus application profiles based
on DP V0 and DP V1 services: motor starter (MS), motor management starter
(MMS).

Cyclic/Acyclic services
7 In general, data is exchanged via cyclic services and via acyclic services.
The application profiles define, for the cyclic data:
b manufacturer independent data,
b manufacturer specific data.

DP V1 Read/Write services
DP V1 read and write services allow access to all data that cannot be accessed by
8 cyclic data exchange.

PKW feature
In order to make data which is not cyclically exchanged accessible for DP V0
masters, a function called PKW (Periodically Kept in acyclic Words) is implemented.
The cyclic data carries a dedicated zone of 4 input words and 4 output words, called

9
PKW, which makes it possible to access all the registers en bloc.

Electronic device description


The TeSys U system is described by a GS*- file (1). This file will be used by any
Profibus configuration tool to get information about the device.
The GS*- files and associated icon, dedicated to the TeSys U system, can be
downloaded from the www.schneider-electric.com website (Library/Software

10 Tools).
(1) Replace the asterisk with the letter corresponding to the required language.

30
Presentation (continued) TeSys motor starters - open version 1

references 1
TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components

Information carried by the bus


Depends on the type of control unit used with module LUL C07.

Compatibility of Profibus DP communication module LULC07


1
106949

with c 24 V control units


Information accessible LULC07 in conjunction with:
via Profibus DP LUCAppBL LUCB/C/DppBL LUCMppBL
Standard Advanced Multifunction
control unit control unit control unit

Starter status (ready, running, fault)


2
Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation

3
LUL C07
Remote programming and
monitoring of all functions
Log function
Monitoring function
Alarms (overcurrent, ...)
Functions performed

References
Description Item Reference Weight
4
kg
ProfibusDP communication module 18 LULC07 0.108

Connection of communication module output terminals to the


coil terminals
By pre-wired connector or wire link. 5
510951

b Pre-wired connector: pre-wired coil connection


The use of a power base without pre-wired control circuit connections is
recommended.

OA3 OA1 COM Description For use with Item Reference Weight
power base kg
Pre-wired coil connection LUBpp 4 LU9BN11L 0.050 6
LU2Bpp 6 LU9MRL 0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
7
c 24 V
c 24 V

coil connection LU9M RL may be used.


COM
LO1

LI1
LI2

Components for connection to the bus and to the installation


The c 24 V-Aux supply to Profibus DP modules LULC07 must pass through power
supply module LU9GC7.
LULC07 modules must be connected to the LU9GC7 splitter box in order to be
powered.
8
The number of TeSys U starter-controllers that can be powered by an LU9GC7
module is limited by the maximum current (1.5 A) which it can deliver.
The c 24 V supply for the inputs/outputs must be provided separately.
Description Length Item Reference Weight

Profibus DP
m

(1)
15 LU9 GC7
kg
9
power supply module
Profibus DP connector 16 LU9 AD7

Profibus DP cables 100 13 TSXPBSCA100


2-wire 400 13 TSXPBSCA400
c 24 V

A1 On
L1 Profibus DP cables
4-wire
10
100
17
17
LU9RPB010
LU9RPB100

10
power 0V
A2 base 400 17 LU9RPB400
(1) See connection diagram on page 30.
Connection of power supplies

31
Compatibility 1
TeSys motor starters - open version 1

TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components

Compatibility of Profibus DP communication module LULC07


with starter-controller LUB12/LUB32
1 1 Maximum 1
power Power
2
Standard
or
Advanced
or
Multifunction
3
Profibus
4
Pre-wired
ratings base control control control DP coil
567122

50/60 Hz unit unit unit module connection,


400/415 V non-
reversing
Non- Class 10 Class 10 Class 20 Classes
reversing 530
2 2 kW
0.09 LUB12 LUCA6XBL LUCB6XBL LUCD6XBL LUCM6XBL LULC07 LU9BN11L
or LUB32

0.25 LUB12 LUCA1XBL LUCB1XBL LUCD1XBL LUCM1XBL LULC07 LU9BN11L


3 or LUB32

3 1.5 LUB12 LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC07 LU9BN11L


or LUB32
4

LUB + LUCpppBL 5.5 LUB12 LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC07 LU9BN11L
+ LUL C07 + LU9BN11L or LUB32

4 7.5 LUB32 LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC07 LU9BN11L

15 LUB32 LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC07 LU9BN11L

5 Note: Profibus DP module LULC07 is not compatible with LUTM controllers.

10

32
Compatibility (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
ProfibusDP communication module and pre-wired coil
connection components

Compatibility of Profibus DP communication module LULC07


5 with starter-controller LU2B12 / LU2B32
Maximum 5
power
2 or or 3 6
1
567123

Power Standard Advanced Multifunction Profibus Pre-wired


ratings base control control control DP coil
50/60 Hz unit unit unit module connection,
400/415 V reversing
Reversing Class 10 Class 10 Class 20 Classes
2 530
kW
0.09 LU2B12BL
or LU2B32BL
LUCA6XBL LUCB6XBL LUCD6XBL LUCM6XBL LULC07 LU9MRL 2
0.25 or LU2B12BL LUCA1XBL LUCB1XBL LUCD1XBL LUCM1XBL LULC07 LU9MRL
3 LU2B32BL

1.5 LU2B12BL
or LU2B32BL
LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC07 LU9MRL 3
6 5.5 LU2B12BL LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC07 LU9MRL
or LU2B32BL
LU2B + LUCpppBL
+ LUL C07 + LU9MRL
7.5 LU2B32BL LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC07 LU9MRL 4
15 LU2B32BL LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC07 LU9MRL

Note: Profibus DP module LULC07 is not compatible with LUTM controllers. 5

10

33
Presentation 1
TeSys motor starters - open version 1

TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components

1 2 3 Presentation
Communication module LUL C08 allows direct connection of TeSys U starter-
1 controllers and controllers on a CANopen bus.
Module LULC08 is of the slave type.

When used in conjunction with an LUCpppBL or LUCpT1BL control unit, module


LUL C08 provides control and command of the starter-controller and of the controller.

For local control requirements, the module is equipped with a configurable, c24V.
2 9 4 0.5 V discrete output and two configurable discrete inputs.

LULC08 communication modules can be connected to Advantys STB module :


XBE2100K.

8 7 6 5 Connections
3 Star topology
10 12
Bus topology

1 LED indicating module status 12


2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1, OA3
and LO1 16
4
4
SUB-D connector for bus link 16
11 13
5 c 24 V supply connection
11
6 Discrete input 17
c 24 V 17
7 Discrete input c 24 V
or 15
8 Discrete output 14
16
9 Outputs for starter commands
16
19

5 10 CANopen master module TSX CPP110 (PMCIA card with


junction box).
11 14 17
17
11 Cable TSXCANCpp equipped with a TSX CANKCDF90T 18 15
connector (to be assembled)
12 Terminal block TSX CANTDM4 with 4 SUB D type
connectors for connection of slaves and screw terminal
blocks (connection of bus and dedicated 24 V supply to Connection of power supplies

6 modules LUL C08).


13 Connection between junction boxes TSX CANTDM4 by
The c 24 V power supply for modules LUL C08 is distributed via the bus and must
be connected to the first TSX CANTDM4 junction box. The cable c.s.a. allows
cable TSXCANCADDpp or cable TSXCANCpp fitted with connection of up to 25 LUL C08 modules .
TSXCANKCDF90T connectors. Above this number, another power supply must be connected to the next junction
14 The slaves are connected by means of cables box.
TSXCANCADDpp
15 Connections are made by means of cables TSXCANCpp A c 24 V supply must be connected to module LUL C08 for outputs OA1, OA3 and
fitted with TSXCANKCDF180T connectors for the slaves
7 and with TSXCANKCDF90T connectors for the junction
boxes.
LO1.
Information carried by the bus
16 Starter-controller Depends on the type of control unit used.
17 CANopen communication module LUL C08
Control unit Standard Advanced Multifunction
18 Advantys STB island (NIM: Network Interface Modules Starter status (ready, running, fault)
+ I/O modules)
Start and Stop commands
19 CANopen extension module STB XBE 2100K
8 Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
"Log" function

9 "Monitoring" function
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.
Compatibility of CANopen communication module with
control units

10
LUCAppBL / BppBL / C ppBL / D ppBL All versions marketed after 2T04081 (1)
LUCMppBL All versions u V3.2
LUCMT1BL All versions u V3.2
(1) This date code is made up as follows: 2T or 2C factory code.
04,05,06 and so on: year of manufacture. 08: week. 1: 1st day of the week.

34
References 1
TeSys motor starters - open version 1

TeSys U starter-controllers
CANopen communication module and
pre-wired coil connection components

Communication services
Communication module LUL C08 uses PDO, SDO and PKW type objects for data
exchange (Process Data Objects, Service Data Objects, Periodically Kept in Acyclic
Words).
1
Transmit and Receive PDO
PDO 1 Real time command-control Preconfigured and enabled

PDO 2, PDO 3 Unused To be defined by configuration

PDO 4 Adjustment, diagnostics and acyclic exchanges Preconfigured and enabled


2
References
510922

Description Item Reference Weight


kg
CANopen communication module 16 LULC08 0.108
Note: The Electronic Data Sheets (EDS), and users manuals are available on the website
www.schneider-electric.com.
3
Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals


to the coil terminals
16
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection
4
The use of a power base without pre-wired control circuit connections is
recommended.

17 Description For use with Item Reference Weight


power base kg
LUB + LUL C08 + LU9BN11L Pre-wired coil connection LUBpp
LU2Bpp
17
18
LU9BN11L
LU9MRL
0.050
0.450
5
566988

b Wire link:
Allows insertion, for example, of an emergency stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.
6
Cables for connection to the bus
Description Length Item Reference Weight
m kg

7
Standard
16 Cables equipped with 0.3 14 TSXCANCADD03 0.045
SUB-D connectors 1.0 14 TSXCANCADD1 0.065
3 14 TSXCANCADD3 0.125
5 14 TSXCANCADD5 1.500
Reel of cable 50 11 TSXCANCA50
18 100 11 TSXCANCA100

LU2B + LUL C08 + LU9MRL UL approved


8
Cables equipped with 0.3 14 TSXCANCBDD03 0.045
SUB-D connectors 1 14 TSXCANCBDD1 0.065
3 14 TSXCANCBDD3 0.125
5 14 TSXCANCBDD5 1.500
Reel of cable 50
100
11
11
TSXCANCB50
TSXCANCB100


9
Separate components
Description Reference Weight
kg
Elbowed connector TSXCANKCDF90T
Straight connector
Junction box
TSXCANKCDF180T
TSXCANTDM4


10

35
Presentation 1
TeSys motor starters - open version 1

TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

1 2 3 Presentation
When used in conjunction with the power base and control unit, communication
1 module LULC09 allows TeSysU starter-controllers and controllers to be controlled
567225

10 via DeviceNet.
Communication module LULC09 is of the slave type and uses the TeSys U systems
internal registers which can be accessed via DeviceNet.
Module LULC09 has a configurable 24 V (0.5 A) discrete output and two
configurable discrete inputs.

2 9 4

Connections
Serial bus topology

8 7 6 5 11

3 63 starter-controllers max.
with modules LULC09
1 LED indicating module status
2 Fault signalling LED
3 LED indicating c 24 V supply ON for outputs OA1,
OA3 and LO1 and 24 V bus
13 13 13
4 DeviceNet connector for bus link c 24 V
4 5 c 24 V supply connection
6 Discrete input
12 14 14 14

7 Discrete input
8 Discrete output
9 Outputs for starter-controller commands (non-
reversing and reversing)

5 10 Pin for connection to control unit (advanced or


multifunction)
11
12
Industrial PLC: Industrial Programmable Controller equipped with a DeviceNet Master.
Connection and power distribution box for supply to DeviceNet communication modules.
13 Starter-controller.
14 DeviceNet communication module LUL C09.

10

36
Presentation (continued), TeSys motor starters - open version 1

references 1
TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

Information carried by the bus


Depends on the type of control unit used with module LUL C09.
1
567228

Compatibility of DeviceNet LULC09 communication module with


c 24 V control units
Information accessible LULC09 in conjunction with:
via DeviceNet LUCAppBL LUCB/C/DppBL LUCMppBL
Standard Advanced Multifunction
control unit control unit control unit
Starter status (ready, running, fault)
Start and Stop commands
2
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
LUL C09 Remote programming and
monitoring of all functions
Log function
3
Monitoring function
Alarms (overcurrent, ...)
567226

Functions performed
OA3 OA COM
References
Can_L Can_H
Description Item Reference Weight
kg
4
V S V+
DeviceNet communication module 14 LULC09 0.108

Connection of communication module output terminals


to the coil terminals
By pre-wired connector or wire link. 5
c 4 V
+ c 4 V
+ c 4 V

b Pre-wired connector: pre-wired coil connection


The use of a power base without pre-wired control circuit connections is
LO
LI
LI

recommended.

Description For use with Reference Weight

Pre-wired coil connection


power base
LUBpp LU9BN11L
kg
0.050 6
LU2Bpppp LU9MRL 0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block.
When this reverser block and the power base are mounted side-by-side, a pre-wired
7
coil connection LU9M RL may be used.

Supply
The 24 V supply to DeviceNet LULC09 modules is provided via the (V+ , V-)
Connection of power supplies terminals.
The 24 V supply for the inputs/outputs must be provided separately from the supply 8
to the LULC09 modules.
The 24 V Aux terminal is for supply to the LUCM control unit or the LUTM controller.

10

37
Compatibility 1
TeSys motor starters - open version 1

TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

Compatibility of DeviceNet communication module LULC09


with starter-controller LUB12/LUB32
1 1 Maximum 1
power Power
2
Standard
or
Advanced
or
Multifunction
3
DeviceNet
4
Pre-wired
ratings base control unit control unit control unit module coil
567122

50/60 Hz connection,
400/415 V non-
reversing
Non- Class 10 Class 10 Class 20 Classes
reversing 530
2 2 kW
0.09 LUB12 LUCA6XBL LUCB6XBL LUCD6XBL LUCM6XBL LULC09 LU9BN11L
or LUB32

0.25 LUB12 LUCA1XBL LUCB1XBL LUCD1XBL LUCM1XBL LULC09 LU9BN11L


3 or LUB32

3 1.5 LUB12 LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC09 LU9BN11L


or LUB32
4

LUB + LUCpppBL 5.5 LUB12 LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC09 LU9BN11L
+ LUL C09 + LU9BN11L or LUB32

4 7.5 LUB32 LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC09 LU9BN11L

15 LUB32 LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC09 LU9BN11L

5 Note: DeviceNet communication module LUL C09 is compatible with LUTM controllers.

10

38
Compatibility (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
DeviceNet communication module and pre-wired coil
connection components

Compatibility of DeviceNet communication module LULC09


5 with starter-controller LU2B12 / LU2B32
Maximum 5
power
2 or or 3 6
1
567123

Power Standard Advanced Multifunction DeviceNet Pre-wired


ratings base control unit control unit control unit module coil
50/60 Hz connection,
400/415 V reversing
Reversing Class 10 Class 10 Class 20 Classes
530
2
kW
0.09 LU2B12BL
or LU2B32BL
LUCA6XBL LUCB6XBL LUCD6XBL LUCM6XBL LULC09 LU9MRL 2
0.25 or LU2B12BL LUCA1XBL LUCB1XBL LUCD1XBL LUCM1XBL LULC09 LU9MRL
3 LU2B32BL

1.5 LU2B12BL
or LU2B32BL
LUCA05BL LUCB05BL LUCD05BL LUCM05BL LULC09 LU9MRL 3
6 5.5 LU2B12BL LUCA12BL LUCB12BL LUCD12BL LUCM12BL LULC09 LU9MRL
or LU2B32BL
LU2B + LUCpppBL
+ LUL C09 + LU9MRL
7.5 LU2B32BL LUCA18BL LUCB18BL LUCD18BL LUCM18BL LULC09 LU9MRL 4
15 LU2B32BL LUCA32BL LUCB32BL LUCD32BL LUCM32BL LULC09 LU9MRL

Note: DeviceNet communication module LUL C09 is compatible with LUTM controllers. 5

10

39
Presentation 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components

1 2 3 Presentation
Communication module LUL C15 allows direct connection of TeSys U starter-
1 controllers and controllers on an Advantys STB island, between two segments or at
the end of a segment. In the latter case, the segment must be equipped with an EOS
(End of segment) extension module STBXBE1100.
The starter-controller will then be able to make use of the services provided by
Advantys STB: self-addressing, autobaud, fallback positions.
When used in conjunction with an LUCpppBL or LUCpT1BL control unit, module
LUL C15 provides control and command of the starter-controller and of the controller.
2 9
4
For local control requirements, the module is equipped with a configurable, c24V,
0.5 A discrete output and two configurable discrete inputs.

Connections
10 11
13 14
8 7 6 5
3 1 Two-colour LED indicating module status
15
2 Fault signalling LED 12 16
3 LED indicating that c 24 V supply is ON
4 Bus connectors 13 13
5 c 24 V supply connection

4 6
7
Discrete input
Discrete input 12
14 14 + 16
17
8 Discrete output 18
9 Outputs for starter commands 13 13

14 14
5 12 17 12

10 Advantys STB island (NIM: Network Interface Module + I/O modules).


11 Extension module (EOS/End of segment) STBXBE1100.
12 Bus connecting cable LU9RCDpp, elbowed/straight, for connection of the first TeSys U
communication module.
13 Starter-controller.
6 14 Communication module LUL C15.
15 Connector for connection of product either by wire link or using coil connection modules
LU9BN11L or LU9MRL.
16 Line end adapter LU9RFL15.
17 Bus connection cable LU9RDDpp, straight/straight, for connections between LUL C15 modules.
18 Beginning of segment (BOS).

Connection of power supply for the outputs

7 A c 24 V supply must be connected to module LUL C15 for outputs OA1, OA3 and
LO1.

Information carried by the bus


Depends on the type of control unit used.
Control unit Standard Advanced Multifunction
Starter status (ready, running, fault)
8 Start and Stop commands
Thermal overload alarm
Remote reset via the bus
Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
9 "Log" function
"Monitoring" function
Alarms (overcurrent, ...)
Functions performed
For more detailed information, please refer to User's Manual LU9 CD1, see page opposite.
Compatibility of Advantys STB communication module
10 with control units
LUCAppBL / BppBL / C ppBL / D ppBL All versions marketed after 2T04081 (1)
LUCMppBL All versions u V3.2
LUCMT1BL All versions u V3.2
(1) This date code is made up as follows: 2T or 2C: factory code. 04,05,06 and so on: year of
manufacture. 08: week. 1: 1st day of the week.

40
References 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Advantys STB communication module and
pre-wired coil connection components

Possible architectures
The maximum number of starter-controllers and controllers that can be connected to
an Advantys STB island depends on the Network Interface Module (NIM) used and
the associated control units.
1
NIM Number of starter-controllers Number of controllers
(Network Interface LUCAppBL LUCBppBL LUCMppBL LUCBpp
Module) LUCCppBL LUCDpp
LUCD ppBL LUCMpp
CANopen Standard 17 17 15 15

DeviceNet
Basic
Standard
12
18
12
18
12
16
12
16
2
Basic 12 12 12 12
Profibus DP Standard 9 8 8 8
Basic 9 8 8 8
Interbus Standard 2 2 1 1

3
Basic 2 2 1 1
Fipio Standard 4 4 4 4
Modbus plus Standard 17 17 15 15
Ethernet Standard 32 32 32 32

References
Description Item Reference Weight

Advantys STB communication module 14 LULC15


kg
0.108 4
Line end adapter 16 LU9RFL15 0.012
End of segment (EOS) 11 STBXBE1100
Beginning of segment (BOS) 18 STBXBE1300
Pre-wired components simplify wiring and reduce wiring errors.

Connection of communication module output terminals


5
to the coil terminals
4
By pre-wired connector or wire link.
b Pre-wired connector: pre-wired coil connection.
The use of a power base without pre-wired control circuit connections is

6
recommended.
9
Description For use with Item Reference Weight
power base kg
Pre-wired coil connection LUBpp 19 LU9BN11L 0.050
LU2Bpp 20 LU9MRL 0.450

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
7
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RL
may be used.

Cables
Description Length Item Reference Weight 8
m kg
14 Cables fitted with 0.3 12 LU9RCD03 0.045
connectors, 1 12 LU9RCD10 0.065
one straight
and one elbowed 3 12 LU9RCD30 0.125
5 12 LU9RCD50 1.500

20
Cables fitted with
two straight connectors
0.3
1
17
17
LU9RDD03
LU9RDD10
0.045
0.065
9
3 LU9RDD30 0.125
Note: User manuals are available on the website www.schneider-electric.com.

10

41
Presentation 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components

Presentation
LULC031 LULC033 Communication modules LULC031 and LUL C033 enable the TeSys U starter-
1 1 1 controller to be connected to the Modbus network.
They must have a c 24 V supply and must be used in conjunction with a c 24 V
control unit, LUCpppBL.
566970

510624

They incorporate a 0.5 A, c 24 V discrete output for local command requirements.


The module LUL C033 also has two configurable discrete inputs.

Series type connection


2 Architecture
Star topology Bus topology

6 3 5 2 6 35 4 2
10
12
3 1
2
Module status signalling LED
24 V supply connection
3 RJ45 connector for RS485 Modbus link
4 2 discrete inputs 8 8 8 8
5 1 discrete output
7 7 7 7
6 Outputs for starter commands

4 9 9
To PLC

11 11 12
7 Communication module LULC031 or LULC033
8 Pre-wired coil connection LU9BN11C
5 9
10
Connection cable VW3A8306Rpp with one RJ45 connector at each end
Modbus hub LU9GC3 with channel connections to PLC and to starter-controller
with RJ45 connectors
11 T-junction VW3A8306TFpp
12 Line terminator VW3A8306R

6 Information carried by the bus


Depends on the type of control unit used.
Control unit Standard Advanced Multifunction
Starter status
(ready, running, fault)
Start and Stop commands
Thermal overload alarm

7 Remote reset via the bus


Indication of motor load
Fault signalling and differentiation
Remote programming and monitoring of all
functions
Log function
Monitoring function

8
Alarms (overcurrent, ...)
Functions performed

For more detailed information, please refer to Users Manual LU9CD1, see page
opposite.

Compatibility of Modbus communication modules


9 With starter-controllers and controllers
Starter-controllers and controllers LUL C031 LUL C033
LUB pp / LU2Bp2
LUTM ppBL
Possible combinations.

10

42
References 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Modbus communication modules and pre-wired coil
connection components

Compatibility of Modbus communication modules (continued)


With power bases
Control unit software versions LUL C031
V2.3 (1)
LUL C033
V2.2 (1)
1
LUCA ppBL Yes Yes
LUCB ppBL, LUCC ppBL and LUCD ppBL Yes Yes
LUCM ppBL V1.04 Yes No
V1.05 Yes Yes

2
V1.06 Yes No
V1.10 (1) Yes Yes
With base controllers, version 1.200 (1)
Control unit software versions LUL C031 LUL C033
V2.3 (1) V2.1 (1)
LUCB TppBL and LUCD TppBL No Yes
LUCM TppBL V2.11 (1) No Yes
(1) And higher versions
Combinations not permitted. 3
566966

References
Description Item Reference Weight
kg
Modbus communication modules 7 LULC031 0.080
7 LULC033
Pre-wired components simplify wiring and reduce wiring errors.
0.080
4
Connection of communication module output terminals to the
coil terminals
By pre-wired connector or wire link.
7
b Pre-wired connector: pre-wired coil connection
The use of a power base without pre-wired control circuit connections is 5
recommended.
8
Description For use with Item Reference Weight
LUB + LUL C03p + LU9B power base kg
Pre-wired coil connection LUBpp 8 LU9BN11C 0.045
LU2Bpp 13 LU9MRC 0.030
6
566967

b Wire link:
Allows insertion, for example, of an emergency Stop control or a voltage interface.
This type of connection must be used for a reversing starter-controller assembled
using an LU6M reverser block for separate mounting. When reverser block LU6M
and the power base are mounted side-by-side, a pre-wired coil connection LU9M RC
may be used.

Connection of communication modules on the serial bus


7
Achieved either by means of a Modbus hub or using T-junctions.
Description Length Item Reference Weight
7 m kg
Modbus hub 10 LU9GC3 0.260

8
8 slaves
Cables fitted with 0.3 9 VW3A8306R03 0.045
2 x RJ45 connectors 1 9 VW3A8306R10 0.065
3 9 VW3A8306R30 0.125
13 T-junctions (1) 0.3 11 VW3A8306TF03 0.032
1 11 VW3A8306TF10 0.032
LU2B + LUL C03p + LU9M
RS 485 line terminator 12 VW3A8306R 0.012
9
TeSys U users manual (2)
Application Language Reference Weight
kg
On CD-Rom Multi-language (3) LU9CD1 0.022

(1) Fitted with 2 x RJ45 female connectors (bus side) and a 0.3 m or 1 m length cable supplied
with an RJ45 male connector (station side).
(2) The CD-Rom contains users manuals for the AS-Interface and Modbus communication
10
modules, multifunction control units and gateway modules, as well as the gateway
programming software.
(3) English, French, German, Italian, Spanish

43
Presentation, TeSys motor starters - open version 0

description, Communication gateways LUFP


setting-up 0

Presentation
Communication gateways LUFP allow connection between the Modbus serial link
1 and Fipio, ProfibusDP or DeviceNet field buses.

After configuration, these gateways manage information which can be accessed by


the Modbus serial link and make this information available for read/write functions
(command, monitoring, configuration and adjustment) on the field buses.

An LUFP communication gateway consists of a box which can be clipped onto a


2 35mm omega rail, allowing connection of up to 8 Slaves connected on the Modbus
serial link.

Example of architecture

Configuration
of gateway TeSys U starter-controllers
3 LUFP
by PC

4 Fipio
Profibus DP
DeviceNet
(1)
Modbus

5
524177

1 ATS 48 ATV 31

Description
Front panel of the product

6 1 LED indicating:
- communication status of the Modbus serial links,
- gateway status,
- communication status of the Fipio, ProfibusDP or DeviceNet bus.
2 Connectors for connection to Fipio, ProfibusDP or DeviceNet buses.
2

Underside of product

8
561512

3 RJ45 connector for connection of the Modbus serial link


4 RJ45 connector for link to a PC
5 c 24 V power supply

3
Software set-up
9 4
For the Fipio bus, software set-up of the gateway is performed using either PL7
Micro/Junior/Pro software or ABC Configurator software.
For the ProfibusDP and DeviceNet buses, software set-up is performed using
ABCConfigurator.
5 This software is included in the TeSysU users manual.

(1) Connection kit for PowerSuite software workshop (see page 24).

10

Characteristics, references: Dimensions: Schemes:


page 45 page 45 page 68

44
Characteristics, TeSys motor starters - open version 0

references, Communication gateways LUFP


dimensions 0

Characteristics
Bus type Fipio ProfibusDP DeviceNet
Environment
Ambient air temperature
Conforming to IEC 60664
Around the device C
Degree of pollution: 2
+ 5+ 50
1
Degree of protection IP 20
Electromagnetic Emission Conforming to IEC 50081-2: 1993
compatibility Immunity Conforming to IEC 61000-6-2: 1999
Number of Modbus slaves which can be connected y8
Connection Modbus By RJ45 connector conforming to Schneider Electric RS485 standard
To a PC
Field bus
By RJ45 connector, with PowerSuite connection kit
By SUBD9 female By SUBD9 female By 5-way removable
2
connector connector screw connector
Supply V External supply, c 24 10 %
Consumption Max. mA 280
Typical mA 100
Indication/diagnostics By LED on front panel
Services Profile
Command
FEDC32 or FEDC32P
26 configurable words (1)

122 configurable words

256 configurable words
3
Monitoring 26 configurable words (1) 122 configurable words 256 configurable words
Configuration and adjustment By gateway mini messaging facility (PKW)

References
Description For use with With bus/
serial link
Reference Weight
kg 4
Communication TeSysU starter-controllers, Fipio/Modbus LUFP1 0.245
gateways Altistart48, ProfibusDP/Modbus LUFP7 0.245
Altivar 31
DeviceNet/Modbus LUFP9 0.245

Connection accessories
Description For use with Length
m
Connectors Reference Weight
kg 5
822631

Connection cables Modbus 3 1 RJ45 type connector and VW3 A8 306 D30 0.150
one end with stripped wires
TSXFPACC12 0.3 2 RJ45 type connectors VW3 A8 306 R03 0.050
1 2 RJ45 type connectors VW3 A8 306 R10 0.050
822713

3 2 RJ45 type connectors VW3 A8 306 R30 0.150

6
Connectors Fipio 1 SUB-D 9 male connector TSX FP ACC12 0.040

Profibus mid line 1 SUB-D 9 male connector 490 NAD 911 04


490NAD91103 Profibus line end 1 SUB-D 9 male connector 490 NAD 911 03

Documentation
Description Medium Language Reference Weight
kg
Users manual for
TeSysU range (2)
CD-Rom Multilingual: English, French, German, Italian,
Spanish
LU9 CD1 0.022
7
Dimensions

8
=
120

9
=

75 27

(1) If the gateway is configured using PL7 and not ABC Configurator, the I/O capacity is limited
to a total of 26 words.
(2) This CD-Rom contains users manuals for AS-Interface and Modbus communication modules,
multifunction control units and gateways, as well as for the gateway programming software,
10
ABC Configurator.

Presentation, description: Setting-up: Schemes:


page 44 page 44 page 68

45
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Environment
Product certifications UL, CSA, CCC, GOST, ASEFA.
1 ABS, BV, DNV, GL, LROS.
ATEX.
Conforming to standards IEC/EN 60947-6-2, CSA C22-2 N14, Type E
UL 508 type E: with phase barrier LU9 SP0
Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, V 690
overvoltage category III,
degree of pollution: 3

2
Conforming to UL508, V 600
CSA C22-2 n14
Rated impulse Conforming to kV 6
withstand voltage (Uimp) IEC/EN 60947-6-2
Safety separation of circuits Conforming to IEC/EN 60947-1 V Between the control or auxiliary circuit and the main circuit: 400
SELV appendix N Between the control and auxiliary circuits: 400

Degree of protection Front panel outside connection IP 40


3 Conforming to IEC/EN 60947-1 zone
(protection against Front panel and wired terminals IP 20
direct finger contact)
Other faces IP 20

Protective treatment Conforming to IEC/EN 60068 TH


Conforming to IEC/EN 60068-2-30 Cycles 12
Conforming to IEC/EN 60068-2-11 h 48

4 Ambient air temperature


around the device
Storage
Operation
C
C
- 40+ 85
Power bases and standard and advanced control units: - 25 + 70.
(At temperatures above 60C and up to 70C, for starter-controller LUB32, leave a
minimum gap of 9mm between products).
Power bases and multifunction control units: - 25+ 60.
(At temperatures above 45 C, leave a minimum gap of 9 mm between products.
At temperatures above 55 C and up to 60 C, leave a gap of 20 mm between
products.)
5 Maximum operating altitude m 2000

Operating positions In relation to normal vertical 30


mounting plane
90 90

6
30
Flame resistance Conforming to UL 94 V2
Conforming to C 960 (parts supporting live components)
IEC/EN 60695-2-12
7
C 650

Environmental restrictions Cadmium and silicone-free, recyclable


Shock resistance Conforming to IEC/EN60068-2-27 Power poles open: 10 gn
1/2 sine wave = 11 ms (1) Power poles closed: 15 gn

Vibration resistance Conforming to IEC/EN 60068-2-6 Power poles open: 2 gn


5300 Hz (1) Power poles closed: 4 gn (2)
8 Resistance to
electrostatic discharge
Conforming to IEC/EN 61000-4-2 kV
kV
In open air: 8 - Level 3
On contact: 8 - Level 4
Immunity to radiated high- Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3
frequency disturbance
Immunity to fast Conforming to IEC/EN 61000-4-4 kV All circuits except for serial link: 4 - Level 4
transient currents kV Serial link: 2 - Level 3

9
Immunity to dissipated Conforming to IEC/EN 60947-6-2 Common mode Serial mode
shock waves Uc a 24240 V, kV 2 1
Uc c 48220 V
Uc = 24 V c Not applicable
Immunity to conducted Conforming to IEC/EN 61000-4-6 V 10
high-frequency disturbance
Radiated emission Conforming to CISPR 11 and Class A
and conducted EN 55011
10 (1) Without modifying the contact states, in the most unfavourable direction.
(2) 2 gn with Advantys STB or CANopen communication modules.

References : Dimensions : Schemes :


pages 12 to 26 pages 60 and 61 pages 62 to 69

46
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Power bases and control units

Power base, control unit or reverser block type LUB 12 + LUCA LUB 32 + LUCA LUB 12 + LUB 32 + LU2M
or LUCB or LUCC or LUCB or LUCC LUCM LUCM LU6M

1
or LUCD or LUCD
Power circuit connection characteristics
Connection to 4 mm screw clamp terminals
Flexible cable 1 conductor mm2 2.510 2.510 2.510 2.510 2.510
without cable end 2 conductors mm2 1.56 1.56 1.56 1.56 1.56
Flexible cable 1 conductor mm2 16 16 16 16 16
with cable end 2 conductors mm2 16 16 16 16 16
Solid cable
without cable end
1 conductor
2 conductors
mm2
mm2
110
16
110
16
110
16
110
16
110
16
2
Screwdriver Philips n 2 or flat screwdriver: 6 mm
Tightening torque N.m 1.92.5 1.92.5 1.92.5 1.92.5 1.92.5
Control circuit connection characteristics
Connection to 3 mm screw clamp terminals
Flexible cable
without cable end
1 conductor
2 conductors
mm2
mm2
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5
0.751.5 3
Flexible cable 1 conductor mm2 0.341.5 0.341.5 0.341.5 0.341.5 0.341.5
with cable end 2 conductors mm2 0.341.5 0.341.5 0.341.5 0.341.5 0.341.5
Solid cable 1 conductor mm2 0.751.5 0.751.5 0.751.5 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5 0.751.5 0.751.5 0.751.5
Screwdriver Philips n 1 or flat screwdriver: 5 mm
Tightening torque
Control circuit characteristics
N.m 0.81.2 0.81.2 0.81.2 0.81.2 0.81.2
4
Rated voltage a 50/60 Hz V 24240 24240
of control circuit c V 24220 24220 24 24
Voltage limits c 24 V (1) V 2027 2027 2028 2028
Operation a 24 V V 2026.5 2026.5
a or c 4872 V V a 38.572. c 38.593
a 110240 V
c 110220 V
V
V
a 88264
c 88242
a 88264
c 88242






5
Drop-out c 24 V V 14.5 14.5 14.5 14.5
a 24 V V 14.5 14.5
a or c 4872 V V 29 29
a 110240 V, c 110220 V V 55 55

6
Typical consumption c 24 V mA 130 220 150 200 120
I max while closing a 24 V mA 140 220 2360
a or c 4872 V mA 280 280 2300
a 110240 V, c 110220 V mA 280 280 1000
I rms sealed c 24 V mA 60 80 70 75 120
a 24 V mA 70 90 (2)
a or c 4872 V mA 35 45 (2)

Heat dissipation
a 110240 V, c 110220 V mA
W
35
2
25
3

1.7

1.8
(2)
7
Operating time Closing ms 24 V: 70; 48 V: 60; u 72 V: 50 75 65
Opening ms 35 35 35 35
Resistance to micro-breaks ms 3 3 3 3
Resistance to voltage dips IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms
Mechanical durability In millions of operating cycles 15 15 15 15
Maximum operating rate
Main pole characteristics
In operating cycles per hour 3600 3600 3600 3600
8
Number of poles 3 3 3 3
Isolation Possible Yes Yes Yes Yes
conforming to IEC/EN 60947-1 Padlocking 1 padlock with 6.9 mm shank
Rated thermal current A 12 32 12 32

9
Rated operational current To IEC/ Category AC-41 q y 70C: 12A q y 70C: 32A q y 55C: 12A q y 55C: 32A
(Ue y 440V) EN 60947-6-2 Category AC-43 q y 70C: 12A q y 70C: 32A q y 55C: 12A q y 55C: 32A
Rated operational voltage V 690 (3) 690 (3) 690 (3) 690 (3)
Frequency limits Of the operating current Hz 4060 4060 4060 4060
Power dissipated Operational current A 3 6 9 12 18 25 32
in the power circuits Power dissipated in all three poles W 0.1 0.3 0.6 1.1 2.4 4.6 7.5

10
Rated breaking capacity on short-circuit V 230 440 500 690
kA 50 50 10 4
Total breaking time ms 2 2 2
Thermal limit With Isc max on 440 V kAs 90 120 90 120
(1) Voltage with maximum ripple of 10 %.
(2) No consumption sealed. (3) For 690 V, use phase barrier LU9SP0.

47
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Reversing power bases and auxiliary contacts

Specific characteristics of power bases LU2B and reverser blocks LU2M or LU6M
Duration of inrush phase a 50/60 Hz ms 25
1 Maximum Without change of direction
c ms
ms
15
75
operating time With change of direction ms 150
General characteristics of auxiliary contacts
Conventional For ambient temperature q < 70 C A 5
thermal current (Ith)

2
Frequency of the operational current Hz Up to 400
Minimum switching capacityl = 10-8 U min V 17
I min mA 5
Short-circuit Conforming to IEC/EN 60947-5-1 A gG fuse: 4
protection
Short-time rating Permissible for 1s A 30
500 ms A 40

3
100 ms A 50
Insulation resistance mW 10
Non-overlap time Guaranteed between ms 2 (on energisation and on de-energisation)
N/C and N/O contacts
Specific characteristics of auxiliary contacts built-into the power base
Linked contacts Conforming to IEC/EN 60947-4-1 Each power base has 1 N/O contact and 1 N/C contact which are mechanically linked
Mirror contact Conforming to IEC/EN 60947-1 The N/C contact fitted in each power base reliably represents the state of the power

4 Rated operational voltage (Ue) V


contacts (safety scheme)
Up to a 690; c 250
Rated insulation Conforming to IEC/EN 60947-5-1 V 690
voltage (Ui) Conforming to UL, CSA V 600
Specific characteristics of auxiliary contacts in modules LUF N, of auxiliary contacts LUA1
and of reverser blocks LU2M and LU6M
Rated operational voltage (Ue) V Up to a 250; c 250
5 Rated insulation
voltage (Ui)
Conforming to IEC/EN60947-5-1
Conforming to UL, CSA
V
V
250
250

Rated operational power of contacts


Conforming to IEC/EN 60947-5-1

a.c. supply, categories AC-14 and AC-15 d.c. supply, category DC-13

6 Electrical durability (valid for up to 3600 operating cycles/hour) on an


inductive load such as the coil of an electromagnet: making current
(cos j 0.7) = 10 times the power broken (cos j = 0.4)
Electrical durability (valid for up to 1200 operating cycles/hour) on an inductive load
such as the coil of an electromagnet, without economy resistor, the time constant
increasing with the load.

V 24 48 115 230 400 440 600 V 24 48 125 250


1 million VA 60 120 280 560 960 1050 1440 W 120 90 75 68
operating cycles
3 million VA 16 32 80 160 280 300 420 W 70 50 38 33
7 operating cycles
10 million VA 4 8 20 40 70 80 100 W 25 18 14 12
operating cycles

10 10
8 8
7 7 24 V
Millions of operating cycles

Millions of operating cycles

6 6
5 5 48 V

8 4
3
4
3
125 V

2 2 250 V

1 1
0,8 0,8
0,7 0,7
0,6 0,6

9 0,5
0,4
0,3
0,5
0,4
0,3

0,2 0,2

0,1 0,1
0,1 0,2 0,3 0,4 0,6 0,8 1 2 3 4 6 8 10 0,1 0,2 0,3 0,4 0,6 0,8 1 2 3 4 6 8 10

10
0,5 0,7 0,9 5 7 9 0,5 0,7 0,9 5 7 9
Current broken in A Current broken in A

References : Dimensions : Schemes :


pages 13 and 14 pages 60 and 61 pages 62 to 69

48
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Control units

Characteristics of standard control units LUCA


Protection Motor type 3-phase

Overload
Conforming to standard
Tripping class conforming to
IEC/EN 60947-6-2, UL 508, CSA C22-2 n14
10
1
protection UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current Hz 4060
Temperature compensation C - 25+ 70
Protection against phase imbalance Yes
Short-circuit Tripping threshold 14.2 x Ir (setting current)
protection Tripping tolerance 20 % 2
Characteristics of advanced control units LUCB, LUCC and LUCD
Control unit type LUCB LUCC LUCD
Protection Motor type 3-phase Single-phase 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508, IEC/EN 60947-6-2, UL 508,
CSA C22-2 n14 CSA C22-2 n14 CSA C22-2 n14
Overload
protection
Tripping class conforming to
UL 508, IEC/EN 60947-6-2
10 10 20 3
Frequency limits of the operational current Hz 4060 4060 4060
Temperature compensation C - 25+ 70 - 25+ 55 - 25+ 70
Protection against phase imbalance Yes Yes
Short-circuit Tripping threshold 14.2 x Ir max. 14.2 x Ir max. 14.2 x Ir max.
protection Tripping tolerance 20 % 20 % 20 %

Characteristics of multifunction control units LUCM


4
Protection Motor type Parameters can be set: single-phase or 3-phase
Conforming to standard IEC/EN 60947-6-2, UL 508
Overload Tripping class conforming to 5, 10, 15, 20, 25, 30 (selectable)
protection UL 508, IEC/EN 60947-6-2
Frequency limits of the operational current Hz 5060

Communication
Temperature compensation
Physical interface
C - 25+ 55
RS 485 multi-drop
5
interface for Connections RJ45 on front panel
terminal on
Protocol Modbus RTU
enclosure door
Maximum transmission speed bit/s 19 200 (self-configuration up to this value)
Maximum return time ms 200

6
Display Type LCD, 2 lines of 12 characters
Language version Multilanguage (English, French, German, Italian, Spanish)
Precision 5%
Resolution 1 % of Ir
Auxiliary supply External type V c 24, with maximum ripple of 10 %.
Heat dissipation W 0.8

Configuration table for protection devices and alarms on multifunction control units LUCM
Tripping Alarm Adjustment of tripping Adjustment of time before Adjustment of alarm
7
threshold tripping threshold
Factory setting Factory setting Range Default value Range Default value Range Default value

Overcurrent Activated (1) 317 Ir 14.2


Overload Activated (1) Activated 0.532 A (2) Ir min Class: 530 5 10100 % of 85 %

8
the thermal state
Earth fault Activated Activated 0.25 Ir min 0.3 Ir min 0.11.2 s 0.1 s 0.25 Ir min 0.3 Ir min
Phase imbalance Activated Activated 1030 % 10 % 0.220 s 5s 1030 % 10 %
Torque limitation Deactivated Deactivated 18 Ir 2 Ir 130 s 5s 18 Ir 2 Ir
No-load running Deactivated Deactivated 0.31 Ir 0.5 Ir 1200 s 10 s 0.31 Ir 0.5 Ir
Long starting time Deactivated Deactivated 18 Ir Ir 1200 s 10 s 18 Ir Ir
Configuration of additional functions on multifunction control units LUCM

Reset
Factory setting
Manual
Setting range
Manual, automatic or remote
9
Time before reset 120 s 11000 s
Type of load 3-phase motor 3-phase motor, single-phase motor
Self-cooled Self-cooled, force cooled
Language English English, French, German, Italian, Spanish
Display Average current Average current, thermal state of motor, current in phase 1 / 2 / 3, earth leakage current, phase imbalance, cause of
last 5 faults
(1) This function cannot be deactivated.
10
(2) The setting range depends on the rating of the control unit used.

References : Dimensions : Schemes :


pages 19 and 20 pages 60 and 61 pages 62 to 69

49
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Limiter-disconnector, current limiter, thermal overload
alarm function module and thermal overload fault
signalling modules

Characteristics of limiter-disconnector LUA LB1


Rated insulation voltage (Ui) V 690
1 conforming to standard IEC/EN 60947-1
Conventional thermal current (Ith) A 32
conforming to standard IEC/EN 60947-1
Operating threshold I rms kA 50
Breaking capacity V 440 690
kA 130 70
Mounting Directly on the upstream terminals of the starter-controller

2 Cabling
Solid cable 1 conductor mm2 1.510
2 conductors mm2 1.5...6
Flexible cable without cable end 1 conductor mm2 110
2 conductors mm2 16
Flexible cable with cable end 1 conductor mm2 1...6

3 Screwdriver
2 conductors mm2 1...6
Phillips n2 or flat screwdriver 6 mm
Tightening torque N.m 1.92.5

Characteristics of current limiter LA9 LB920


Rated insulation voltage (Ui) V 690
conforming to standard IEC/EN 60947-1

4 Conventional thermal current (Ith)


conforming to standard IEC/EN 60947-1
A 63

Operating threshold I rms A 1000


Breaking capacity V 440 690
kA 100 35
Mounting Separate
Cabling

5 Solid cable 1 conductor


2 conductors
mm2
mm2
1.525
1.5...10
Flexible cable without cable end 1 conductor mm2 1.525
2 conductors mm2 2.510
Flexible cable with cable end 1 conductor mm2 1.516
2 conductors mm2 1.54
Screwdriver Phillips n2 or flat screwdriver 6 mm
6 Tightening torque N.m 2.2

Characteristics of thermal overload alarm function modules LUF W10


Activation threshold Fixed at 88% of the thermal tripping state
Hysteresis between activation and switching off 5%
Display By LED on front panel

7
Supply Powered by the control unit
Discrete output characteristics Type N/O contact
AC-15 230 V max; 400 VA 100 000 operating cycles
DC-13 24 V; 50 W 100 000 operating cycles
Conventional thermal current (Ith) For ambient A 2
temperature q < 70 C
Short-circuit protection Conforming to A gG fuse: 2
IEC/EN 60947-5-1
8 Characteristics of thermal overload fault signalling and reset modules
Module type LUF DH11 LUF DA01 LUF DA10
Fault signalling By LED on front panel
External power supply V a/c 24 240
Module consumption mA 7 at c 24
1.1 at a 240

9 Discrete outputs Type


AC-15
1 N/C+ 1 N/O 1 N/C
230 V max; 400 VA 100 000 operating cycles
1 N/O

DC-13 24 V; 50 W 100 000 operating cycles

Conventional thermal current (Ith) For ambient A 2


temperature q < 70 C
Short-circuit protection Conforming to A gG fuse: 2
IEC/EN 60947-5-1
10 Reset input Conductor c.s.a.
Length
mm2
m
0.2 min
500 (R = 50 W , L = 52.8 mH, Cp = 93 pF)

References : Dimensions : Schemes :


pages 16 pages 60 and 61 pages 62 to 69

50
Characteristics 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Function modules and communication modules

Characteristics of motor load indication function module LUF V2


Analogue output 4 - 20 mA
Signal delivered Value of I average/Ir ratio within the range of 0 to 2 for LUCB and LUCD
Value of I average/Ir ratio within the range of 0 to 3 for LUCC
1
Load impedance Minimum kW
Maximum W 500
Typical W 100
Signal characteristics Precision 6%
with advanced control unit
Signal characteristics
with multifunction control unit
Precision
Resolution
10 %
1 % of Ir
2
Supply External c 24 V

Characteristics of AS-Interface communication modules ASILUF C5 and ASILUF C51


Module type ASILUF C5 ASILUF C51

3
Product certification AS-Interface V2.1 n 52901 AS-Interface V2.1 n 52303
AS-Interface profile 7.D.F.0 7.A.7.E
Ambient air temperature C Operation - 25+ 70
Cycle time ms 5 10
Addressing 31 slaves 62 slaves
AS-Interface supply V 29.5...31.5
Current consumption On the mA Normal operation: 25

4
AS-Interface bus mA Fault condition: 30
On 24 V supply mA 200
for the outputs
Auxiliary supply V c 24 30 %
Number of outputs 2 dedicated to starter-controller coil operation
Switching capacity of the solid state outputs 0.5 A/24 V (outputs protected against short-circuits)
Indication/diagnostics By 2 LEDs on front panel

Characteristics of Modbus communication module LULC03p 5


Module type LUL C031 LUL C033
Physical interface RS 485 multi-drop
Connections RJ45 on front panel
Protocol Modbus RTU
Maximum transmission speed bit/s 19 200 (self-configuration up to this value)
Maximum return time
Addressing
ms 30
By switches: from 0...31
6
Ambient air temperature C Operation - 25+ 55
Discrete inputs Number 2 (to be assigned according to the configuration)
Supply V c 24
Input current mA 7
Nominal input values Voltage V c 24 (positive logic)

Response time
Current
Change to state 1
mA
ms
7
10 ( 30 %)
7
Change to state 0 ms 10 ( 30 %)
Input type Resistive

Solid state Number 3, of which 2 dedicated to starter-controller coil operation


outputs Supply V c 24

Protection
Max. current
gI fuse
mA
A
500
1
8
Switching capacity 0.5 A/24 V

Indication/diagnostics By 3 LEDs on front panel

10

51
Characteristics (continued) 0
TeSys motor starters - open version 1

TeSys U starter-controllers
Function modules and communication modules

Characteristics of CANopen, Profibus DPand DeviceNet communication modules


Communication module Profibus DP CANopen DeviceNet
1 Services Conformity class
LULC07
NA
LULC08
S 20 (Schneider Electric)
LULC09
NA
Standard Profibus DP CIADS-301 V4.02 IEC 62026-1,
DR 303-2 overvoltage category III,
degree of pollution: 3
Profile LVSG V1.0 ODVA (Open DeviceNet
MS (Motor Starter) and Vendor Association)
MMS (Motor Management MS (Motor Starter)
2 Protocol
Starter)
Profibus DP CAN 2.0A (2B passive) CAN 2.0A (2B passive)
Address 1125 0127 (by switches) 063

Structure Physical interface 9-way SUB-D male 9-way SUB-D female Open Style connector
Binary rate 9600 Kbits/s12 Mbits/s 10, 20, 50, 125, 250, 500 125500kbaud
and 1000 Kbits/s

3 Cables 2 shielded twisted pairs


(by switches)

Supply for the c 24 V V 2028


discrete outputs Current consumption A 1.5 (max)
and control
Protection by gl fuse A 2

4
Ambient air temperature C Operation -25+55

Logic inputs Number 2 (to be assigned according to the configuration)


Supply V c 24
Input current mA 7
Nominal input values Voltage V c 24 (positive logic)
Current mA 7

5
Response time Change to state 1 ms 10 ( 30%)
Change to state 0 ms 10 ( 30%)
Input type Resistive

Discrete outputs Number 3, of which 2 dedicated to starter-controller coil operation


Max. current mA 500
Short-circuit protection Yes

6
Switching capacity 0.5 A / c 24 V

Indication/diagnostics By 3 LEDs on front panel

Characteristics of Advantys STB communication module LUL C15


Physical interface CAN
Connections Fire Wire

7 Protocol
Transmission speed
CAN 2.0 and CAN 2.B (passive mode)
kbit/s 800
Addressing Self-addressing
Supply for the c 24 V V 2028
discrete outputs Current consumption A 1.5 (max)
and control
Protection by gl fuse A 2
Ambient air temperature C Operation - 25+ 55

8 Discrete inputs Number 2 ( to be assigned according to configuration)


Supply V c 24
Input current mA 7
Nominal input values Voltage V c 24 (positive logic)
Current mA 7
Response time Change to state 1 ms 10 ( 30%)

9 Input type
Change to state 0 ms 10 ( 30%)
Resistive

Discrete outputs Number 3, of which 2 dedicated to starter-controller coil operation


Max. current mA 500
Short-circuit protection Yes
Switching capacity 0.5 A / c 24 V

10 Indication/diagnostics By 3 LEDs on front panel

52
Characteristics(continued) 0
TeSys motor starters - open version 1

TeSys U starter-controllers
Function modules and communication modules

Connection characteristics
Module type LUFW10, LUF V2 ASILUF C5 and ASILUF C51
LUFDH11,
LUFDA01 and Inputs and 24 V Outputs
1
LUFDA10 auxiliary supply
Connectors Pitch 5.08 3.81 5.08 3.81

Flexible cable 1 conductor mm 0.21.5 0.141 0.21.5 0.141


without cable end

2
2 identical conductors mm 0.21 0.140.75 0.21 0.140.75

Flexible cable Without 1 conductor mm 0.251.5 0.251 0.251.5 0.251


with cable end insulated
ferrule 2 identical conductors mm 0.251 0.250.34 0.251 0.250.34

With 1 conductor mm 0.251.5 0.250.5 0.251.5 0.250.5


insulated
ferrule 2 identical conductors
(Use a double cable end)
mm 0.51 0.5 0.51 0.5
3
Solid cable 1 conductor mm 0.21.5 0.141 0.21.5 0.141
without cable end
2 identical conductors mm 0.21 0.140.5 0.21 0.140.5

Conductor size 1 conductor AWG24 AWG16 AWG26 AWG16 AWG24 AWG16 AWG26 AWG16

Tightening torque N.m 0.50.6 0.200.25 0.50.6 0.200.25


4
Flat screwdriver mm 3.5 2.5 3.5 2.5

Module type LULC031, LUFC00 LUL C09


LULC033,
LULC08 and
LULC15
Inputs and 24 V
auxiliary supply
Connection
on the bus 5
Connectors Pitch 3.81 3.81 3.81 5 (Open Style)
DeviceNet
Flexible cable 1 conductor mm 0.141 0.141 0.141 0.22.5
without cable end
2 identical conductors mm 0.140.75 0.140.75 0.140.75 0.51.5

Flexible cable Without


with cable end insulated
1 conductor mm 0.251 0.251 0.251 0.252.5 6
ferrule 2 identical conductors mm 0.250.34 0.250.34 0.250.34 0.251

With 1 conductor mm 0.250.5 0.250.5 0.250.5 0.252.5


insulated
ferrule 2 identical conductors mm 0.5 0.5 0.75 0.51.5
(Use a double cable end)
7
Solid cable 1 conductor mm 0.141 0.141 0.141 0.22.5
without cable end
2 identical conductors mm 0.140.5 0.140.5 0.140.5 0.140.5

Conductor size 1 conductor AWG26 AWG16 AWG26 AWG16 AWG26 AWG16 AWG24 AWG16

Tightening torque N.m 0.200.25 0.200.25 0.200.25 0.50.6


8
Flat screwdriver mm 2.5 2.5 2.5 3.5

10

53
Curves TeSys motor starters - open version 0

TeSys U starter-controllers

Tripping curves for control units LUCA, LUCB, LUCD


Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.
1
Time (s)

1000

1
100

2 2

3
10

3
1

4
0,1
1 2 3 4 5 6 7 8 10 12 14 20 30
x the setting current (Ir)

1 LUCD, 3 poles from cold state, class 20.


2 LUCA, LUCB, 3 poles from cold state, class 10.

5 3 LUCA, LUCB, LUCD, 3 poles from hot state.

Tripping curves for control units LUCC


Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %.

1000
Time (s)

6
1
100

7 2
10

8 1

0,1

9 1 2 3 4 5 6 7 8 10 12 14 20 30
x the setting current (Ir)

1 LUCC, single-phase, cold state.


2 LUCC, single-phase, hot state.

10

References :
page 19

54
Curves (continued) TeSys motor starters - open version 0

TeSys U starter-controllers

Tripping curves for control units LUCM


Cold state curves
Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %. 1
10000
Time (s)

1000
2

3
100

10

Class 30
Class 25
4
Class 20
Class 15
Class 10
1 Class 5

5
0,1
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30
11 13 15 17 19
x the setting current (Ir)

10

References :
page 20

55
Curves (continued) TeSys motor starters - open version 0

TeSys U starter-controllers

Tripping curves for control units LUCM


Hot state curves
1 Average operating times at 20 C according to multiples of the setting current, tolerance : 20 %

10000
Time (s)

2 1000

3
100

10

4
Class 30
Class 25
1 Class 20
Class 15
Class 10
Class 5

5
0,1
1 2 3 4 5 6 7 8 9 10 12 14 16 18 20 30
11 13 15 17 19
x the setting current (Ir)

10

References :
page 20

56
Curves (continued) TeSys motor starters - open version 0

TeSys U starter-controllers

Current limitation on short-circuit


Ue = 460 V

00
1
peak current (kA)

0 
2
3


3

4
0,
0, 0, 0,4 0,6 0,8   3 4 6 8 0 0 30 40 60 80 00
Prospective Isc (kA)

1 Maximum peak current


2 32 A power base
3 12 A power base
5
Thermal limit on short-circuit
Ue = 460 V

1000
Sum of Idt (As) 103

1
100

2 7

10

1
0,1 0,2 0,4 0,6 0,8 1 2 3 4 6 8 10 20 30 40 60 80 100
Prospective Isc (kA) 9
1 32 A power base
2 12 A power base

10

References :
pages 12 to 20

57
Selection 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Use in category AC-41

1 LUB 12

10 LUB 32
Millions of operating cycles

6
5
4

2 3

3
0,8
0,6
0,5
1 2 3 4 5 6 7 8 9 10 12 32 40
Current broken in A

Use in category AC-43


4 Ue y 440 V Ue = 690 V

LUB 12

LUB 32
LUB 12

LUB 32

10 10
Millions of operating cycles

Millions of operating cycles

8 8

6 6

5 5
4
5
4

3 3

2 2

6 1
0,8
1
0,8
0,6 0,6
0,5 0,5
1 2 3 4 5 6 7 8 9 10 12 32 40 1 2 3 4 5 6 7 8 9 10 12 21 32 40
Current broken in A Current broken in A

7
0,75
0,55

2,2

5,5

7,5
1,5

kW
230 V
0,55

0,75

7,5
1,5

2,2

5,5

15
11

kW
4

400 V
0,75
0,55

8
2,2

5,5

7,5
1,5

11

15

kW
4

440 V

10

References:
pages 12 to 20

58
Selection 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Use in category AC-44


Ue y 440 V Ue = 690 V
1

LUB 12
LUB 32

LUB 12
LUB 32
1 1

Millions of operating cycles


Millions of operating cycles

0,8 0,8
0,6 0,6
0,5 0,5
0,4 0,4
0,3 0,3
2
0,2 0,2

0,1 0,1
0,08 0,08
0,06 0,06

3
0,05 0,05
0,04 0,04
0,03 0,03

0,02 0,02

0,01 0,01
1 2 3 5 10 20 30 50 66 100 200 1 2 3 5 10 20 30 50 60 100 200

4
40 60 80 170 40 54 80 126
Current broken in A Current broken in A

10

References:
pages 12 to 20

59
Dimensions TeSys motor starters - open version
TeSys U starter-controllers

Dimensions
Starter-controllers
LUB: non-reversing LU2B: reversing
Rail mounting Screw fixing Rail mounting Screw fixing
126 6 30 4 (2) 9 4 (2)
X1

X2

73

6367
154

3337
120/125
4
a (1) X2
X1

45 35 (1)

a
45
With Modbus module 135
With Advantys STB, CANopen, Profibus DP 147
or DeviceNet modules
Minimum electrical clearance:
X1 = 50 mm for Ue = 440 V and 70 mm for Ue = 500 and 690 V, X2 = 0
Reverser block for mounting separately from power base
Rail mounting Screw fixing
104
5

3 45 3 36 4

Sets of busbars and plug-in power sockets


GV2G445 and GV2G454 GV2Gppp with terminal block GV1G09 GV2G245 and G254
a
l p l
GV1 G09
8

30
95

I
GV2G245 (2 x 45) 89
GV2G254 (2 x 54) 98

I P GV2G554 GV2G345 et G354


GV2G445 (2 x 45) 179 45 60 l
GV2G454 (2 x 54) 206 54

a
Number of tap-offs 5 6 7 8 I
GV2G445 (2 x 45) 224 269 314 359 GV2G345 (2 x 45) 134
GV2G454 (2 x 54) 260 314 368 422 GV2G354 (2 x 54) 152

AK5JB144 AK5PC13, PC33, PC33L


45,5
8

38 35,5
30

79
8

45

438
45

(1) Depth with communication module.


(2) Retractable fixing lugs.

60
Dimensions (continued), TeSys motor starters - open version
mounting TeSys U starter-controllers

Dimensions, mounting
Limiter-disconnector LUALB1 Current limiter LA9LB920
Disconnector LUALB10
93

2M4

46

03
5
54

6 5
a (1) 45
53,5

a
With Modbus module 135
With Advantys STB, 147
CANopen, Profibus DP or
DeviceNet modules

Door interlock mechanisms


LU9AP20 LU9AP00
Door cut-out
45 55

= =
54
30

30

= =
54
6

6

730 ,5 8 7 508 ,5 8 7

Addressing consoles
XZMC11 ASI TERV2
09

95

80 30 84 35

Splitter boxes
LU9GC3 (Modbus) and LU9G02 LU9GC7 (ProfibusDP)
Rail mounting Screw fixing Rail mounting Screw fixing
4 (2) 4 (2)
163167

163167
154

170

128 45 8 30
65 45 65 30

(1) Depth with communication module.


(2) Retractable fixing lugs.

61
Schemes 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Starter-controllers, 12 or 32 A
With standard, advanced or multifunction control unit
1 Non-reversing Reversing
1/L1

3/L2

5/L3

1/L1

3/L2

5/L3
2
13/NO
14/NO
21/NC
22/NC
Control Unit Control Unit
2/T1

4/T2

6/T3

2/T1

4/T2

6/T3
A1
A2

Pre-wired

3 With control unit LUCC or LUCM


Connection of a single-phase motor
1 L1

5 L2

Reverser
3

4
2/T1

4/T2

6/T3

A3
B3
A1
B1
A2

81
84
82
13/NO
14/NO
21/NC
22/NC

Control Unit
Control terminal block

Reverser Motor Controller


U 2

V 6

A1
A2

5 M
S1

S2

S3

LU6M
Reverser blocks
LU9M RC
LU2M LU6M
Control terminal blocks

6
S1
1/L1

3/L2
5/L3

S2
S3

Reverser Block

Reversed
Reverser
With pre-wired connector LU9M RC

7
S1

S2

S3

LU6M Reverser Block


2/T1

4/T2
6/T3

LU9M RC
81
84
82
A3
B3
A1
B1
A2

Pre-wired coil

Control terminal block Basic scheme


21
A2

8
13

A1

22
14

Reverser Motor Controller


LU6M
S2

S1

S3

(1) S1 Start next stage


S2 Electrical interlocking
S3 Maintaining contact
B3 Reverse
B1 Forward

A3 Reverse
A1 Forward

B1 Maintain forward running

9 B3 Maintain reverse running


A1 Pulse forward running
A2

A2 Common
A3 Pulse reverse running
(1) Electronically operated bistable
electromagnet.

Add-on contact blocks Add-on contact modules


10 LUA1C11 LUA1C20 LUA8

E20 LUFN20 LUFN11 LUFN02
57

67

I O
58

68

62
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Control units
Standard control units LUCA Advanced control units (LUCB, LUCC, LUCD)
Basic scheme Basic scheme 1
p
Power Base Power Base
Sensor Interface Sensor Interface
L1 L1

Sensor
L2
Control
A.S.I.C.
Sensor
L2
Control
A.S.I.C.
2
Sensor Sensor
L3 L3
Supply and Thermal Supply and Thermal overload
Detection of overload Detection of memory

3
start sequence memory start sequence
Test

Interface module

4
1 and 2 Trips 1 and 2 Trips
3 and 4 Electromagnet 3 and 4 Electromagnet
5 Power base rating 5 Power base rating
6 N/C 6 N/C
7 Earth
8 Thermal status/Set
9 Reset mode/Reset
10 (lm/Ir)
11 Vc2

Multifunction control units LUCM


12 Vc1
5
Control terminal block

LUCM Multifunction Control Unit

6
+5V
D(A)
D(B)

24 V Aux
0V

4 5 7
6 8

Basic scheme

1 2 3 4 5 6

Sensor
Power Base
Interface Display and
LUCM
7
L1 Parameter Entry

Sensor Control ESC ENT

L2 A.S.I.C.l

D(B)
4

8
Sensor D(A)
L3 5
RS485 +5V 7
RJ45
Supply and 0V
8
detection of Thermal
start sequence overload
memory

Supply
24 V Aux
Interface module
9
A1

A2

7 8 9 10 11 12

1 and 2 Trips
3 and 4 Electromagnet
5 Power base rating
6 N/C

10
7 Earth
8 N/C
9 Earth
10 (lm/Ir)
11 Rx/Tx
12 Vc1

63
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Function modules
Alarm Indication of motor load
1 LUFW10 LUFV2
4-20 mA output

Alarms Module Analogue output Module


24 V Aux 24 V Aux

2
Basic scheme Basic scheme

Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit

3 Input interface LED Supply


Input interface Supply

P - Analogue/Digital
converter

Isolation
Bistable Relay

4
Digital/Analogue
converter

Voltage/Current converter

5 100 W < load < 500 W c 30 V max and 40 mA min

Communication modules
Communication modules ASILUFC5 and ASILUFC51
Without pre-wired coil connection With pre-wired coil connection LU9BN11C

6 ASILUF C5 or ASILUFC51 AS-Interface Module ASILUF C5 or ASILUFC51 AS-Interface Module

AS-i AS-i
Com

OA1

OA3

LU9B N11C
Pre-wired coil

With pre-wired coil connection LU9MRC

7
ASILUF C5 or ASILUFC51 AS-Interface Module
AS-i
LU9M RC
Pre-wired coil

8 Basic scheme

ASILUF C5
or
Ready-Fault-Pole ASILUF C51
LED

10
A2SI
Output Interface

c 24 V AS-i
Com

OA1

OA3

64
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Communication modules (continued)


Modbus communication module LULC031 Modbus communication module LULC033
Without pre-wired coil connection Without pre-wired coil connection 1
LUL C031 Modbus Module LUL C033 Modbus Module

24 V Aux 24 V 24 V

D(A)
D(B)
D(A)
D(B)
c Aux COM

0V
0V

Com

OA1

OA3

LO1
Com

Com
OA1

OA3

LO1

LI1

LI2
2
4 5 8
6 4 5 8
6

With pre-wired coil connection LU9BN11C With pre-wired coil connection LU9BN11C

3
LUL C031 Modbus Module LUL C033 Modbus Module
24 V 24 V
24 V Aux

D(A)
D(B)
D(A)
D(B)

c Aux COM

0V
0V

LO1
Com
LO1

LI1

LI2
LU9B N11C LU9B N11C
Pre-wired coil 4 5 8
6 Pre-wired coil 4 5 8
6

With pre-wired coil connection LU9MRC With pre-wired coil connection LU9MRC

4
LUL C031 Modbus Module LUL C033 Modbus Module

24 V Aux 24 V 24 V

D(A)
D(B)
D(A)
D(B)

c Aux COM

0V
0V

LO1
Com
LO1

LI1

LI2
LU9M RC LU9M RC
Pre-wired coil 4 5 8 Pre-wired coil 4 5 8

5
Basic scheme Basic scheme

Advanced Control Unit or Multifunction Control Unit Advanced Control Unit or Multifunction Control Unit Controller

x6
LUL C031
LUL C033

6
Input interface Control unit interface Interface
controller

LED Address Ready-Fault-Pole LED Address Ready-Fault-Pole

D(B) D(B)
4 4
D(A) D(A)
RS485 5 Modbus RS485 5 Modbus
0V RJ45 0V RJ45
8 8

AL1
Supply
AL1
Supply
7
Output Interface AL2 Output Interface I/O interface AL2
24 V 24 V
COM
Com
Com

Com

24 V 24 V Aux c Aux
OA1
OA3
OA1

OA3

LO1
LO1

LI1

LI2

10

65
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Communication modules (continued)

D(A)
D(B)

0V
Profibus DP communication module LULC07 CANopen communication module LULC08 4 5 8
6

1 Without pre-wired coil connection Without pre-wired coil connection

LUL C07 Profibus DP module LUL C08 CANopen Module

Bus Bus
Com

Com
OA3

OA1

OA3

OA1
LO1

LO1
LI1

LI2

LI1

LI2
2 With pre-wired coil connection LU9BN11LC With pre-wired coil connection LU9BN11LC

LUL C07 Profibus DP module LUL C08 CANopen Module

Bus Bus

3
LO1

LO1
LI1

LI2

LI1

LI2
LU9B N11L LU9B N11L
Pre-wired coil Pre-wired coil

With pre-wired coil connection LU9MRL With pre-wired coil connection LU9MRL

4
LUL C07 Profibus DP module LUL C08 CANopen Module

Bus Bus
LO1

LO1
LI1

LI2

LI1

LI2
LU9M RL LU9M RL
Pre-wired coil Pre-wired coil

Basic scheme Basic scheme

Advanced Control Unit or Multifunction Control Unit Controller Advanced Control Unit or Multifunction Control Unit Controller

5 x6
LUL C07
x6
LUL C08
Control unit interface Interface Control unit interface Interface
controller controller

Address Ready-Fault-Pole Address Ready-Fault-Pole


LED LED

6
AL1 AL1
Supply Supply
I/O interface AL2 I/O interface AL2
Com

Com
OA3

OA1

OA3

OA1
LO1

LO1
LI1

LI2

LI1

LI2

7 DeviceNet communication module LULC09


Without pre-wired coil connection Basic scheme

Advanced Control Unit or Multifunction Control Unit Controller


x6
LUL C09 DeviceNet Module
LUL C09

8
Bus
Control unit interface Interface
Com
OA3

OA1

LO1

LI1

LI2

controller

Adress Ready-Fault-Pole
LED
With pre-wired coil connection LU9BN11LC

9
LUL C09 DeviceNet Module
Bus AL1
Supply
LO1

LI1

LI2

LU9B N11L I/O interface AL2


Pre wired coil
24 V c
Com
OA3

OA1

LO1

LI1

LI2

With pre-wired coil connection LU9MRL

10 LUL C09 DeviceNet Module


Bus
LO1

LI1

LI2

LU9M RL
Pre wired coil

66
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Communication modules (continued)


Advantys STB communication module LULC15 Parallel wiring modules
Without pre-wired coil connection Without pre-wired coil connection 1
LUL C15 Advantys STB Module LUF C00 Parallel bus Module
Bus

Com
Com

OA1

OA3
Link // RJ45
OA3

OA1

LO1

LI1

LI2

2
In Out 1 2 3 4 5 6 7 8

With pre-wired coil connection LU9BN11L With pre-wired coil connection LU9BN11C

LUL C15 Advantys STB Module LUF C00 Parallel bus Module
Bus

3
Link // RJ45
LO1

LI1

LI2

LU9B N11L LU9B N11C


Pre-wired coil In Out Pre-wired coil 1 2 3 4 5 6 7 8

With pre-wired coil connection LU9MRL With pre-wired coil connection LU9MRC

LUL C15 Advantys STB Module LUF C00 Parallel bus Module

4
Bus
Link // RJ45
LO1

LU9M RC
LI1

LI2

LU9M RL
Pre-wired coil In Out Pre-wired coil 1 2 3 4 5 6 7 8

Basic scheme Basic scheme


LUF C00
Advanced Control Unit or Multifunction Control Unit Controller
x6 Poles

Control unit interface Controller


LUL C15 Ready-
Fault 5
interface
RJ45
Com

OA3

OA1

Address Ready-Fault-Pole
LED 1 2 3 4 5 6 7 8

OUT
1 Forward running

6
IN 2 Reverse running
3 Output common
AL1 4 Selector in position
Supply 5 Pole state
I/O interface AL2 6 Reserved
7 Fault
24 V c
Com
OA3

OA1

LO1

8 Input common
LI1

LI2

Profibus DP power supply module LU9 GC7


7
LU9 GC7

IN OUT

Filter

9
24 V Aux.

10

67
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Communication modules (continued)


Wiring hub and splitter box
1 Modbus hub LU9GC3 Parallel wiring splitter box LU9 G02

X1 LU9 GC3 X1 LU9 G02


N/C Forward running
8 7 6 5 4 3 2 1

8 7 6 5 4 3 2 1
N/C Reverse running
N/C Output common Colours of
D (B) N/C TSXCDPppp
D (A) + RJ 45 Pole state RJ 45 connection cable

2 N/C
N/C
N/C
Fault
X9
Fault X1
wires (4)
1 White

20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
0V +24 V Aux Fault X2 2 Brown
X2 X2 Fault X3 3 Green
Fault X4 4 Yellow
X9 Fault X5 5 Grey
RJ 45 N/C RJ 45 Fault X6 6 Pink
8 7 6 5 4 3 2 1

N/C Fault X7 7 Blue


N/C Fault X8 8 Red

3 D (B) Pole state X1 9 Black


X3 X3
RJ 45 D (A) + (2) Pole state X2 10 Violet
N/C Pole state X3 11 Grey-pink
24 V (1) Pole state X4 12 Red-blue
RJ 45 RJ 45 Pole state X5 13 White-green
0V
Pole state X6 14 Brown-green
Pole state X7 15 White-yellow
X4 X4 Pole state X8 16 Yellow-brown
+ 24 V Aux 17 White-grey
Com 18 Grey-brown

4 + 24 V Aux
RJ 45 RJ 45 19 White-pink
Com 20 Pink-brown

X5 X5
Forward running
8 7 6 5 4 3 2 1

N/C X10
RJ 45 X10 Output common
Forward running X1
20 19 18 17 16 15 14 13 12 1110 9 8 7 6 5 4 3 2 1
N/C
RJ 45 Forward running X2
Pole state
Forward running X3

5
X6 RJ 45 N/C
Forward running X4
Fault
Forward running X5
+24 V Aux
Forward running X6
RJ 45 X6 Forward running X7
Forward running X8
Reverse running X1
X7 RJ 45 (3) Reverse running X2
Reverse running X3
Reverse running X4
RJ 45 N/C

6
X7
N/C
N/C
Shielding

X8 RJ 45 N/C
+ c 24 V
Com
RJ 45 X8
+ c 24 V
Com

RJ 45

7
c 24 V 24 V Aux
Shielding

Shielding

Outputs
D (A) +
D (B)

Inputs
Com

Com
0V

0V

8
(1) Not connected on connectors X1 to X8. Only present on RJ45 IN and OUT connectors.
(2) 20-way HE10 input connector.
(3) 20-way HE10 output connector.
(4) Wire colours and corresponding HE10 connector pin numbers.

Gateways
9 LUF P1 LUF P7 LUF P9

LUF P1 Fip I/O - Modbus Gateway LUF P7 Profibus - Modbus Gateway LUF P9 DeviceNet - Modbus Gateway

24 V Aux 24 V Aux 24 V Aux


D(A)

D(A)

D(A)
D(B)

D(B)

D(B)

X2 Fip I/O
0V

0V

X1 X2 Profibus X1 X2 DeviceNet X1
0v

10 1 2 3 4 5 6 7 8 9 4 5 8 1 2 3 4 5 6 7 8 9 4 5 8 1 2 3 4 5 4 5 8

68
Schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers

Data profile under AS-Interface


Control unit present in the product Standard Advanced Multifunction
LUCA LUCB, CC, LUCM
CD 1
Status D0 Ready (available)
D1 Poles closed (running)
Commands D0 Start - forward running
D1 Reverse running

Main registers accessible with Modbus, CANopen, AdvantysSTB, Profibus DP and DeviceNet communication modules
For other registers and for further information, please consult the Users Manual Communication variables on the website www.telemecanique.com
2
Control unit present in the product Standard Advanced Multifunction
Marking Register 0Register 99 WordsBits Commercial reference, serial number, software version
Log Register 100Register 450 WordsBits Fault log, Operating log, Log of last 5 trips

Status Register 451Register 464 WordsBits Alarm signalling (bits), Fault signalling (bits)
Values Register 465Register 473 Words Irms phase 1, phase 2, phase 3. Motor load, thermal status
Earth leakage current. 3
Phase imbalance and phase failure
Register 474Register 599 WordsBits Reserved
Configuration Register 600Register 699 WordsBits Protection and alarm thresholds, fallback mode and reset mode

Commands Register 700Register 714 WordsBits Commands

Status and
values
Register 452 Bit 0 Short-circuit fault 4
Bit 1 Overcurrent fault
Bit 2 Thermal overload fault
Register 455 Bit 0 Ready (available)
Bit 1 Poles closed
Bit 2 Fault
Bit 3
Bit 4
Alarms
Tripped (TRIP position) 5
Bit 5 Fault acknowledgement allowed
Bit 6 Reserved
Bit 7 Motor running
Bit 8 Motor current % (bit 0)
Bit 9 Motor current % (bit 1)
Bit 10
Bit 11
Motor current % (bit 2)
Motor current % (bit 3)
6
Bit 12 Motor current % (bit 4)
Bit 13 Motor current % (bit 5)
Bit 14 Reserved
Bit 15 Motor starting
Register 461 Bit 3 Thermal overload alarm
Register 465
Register 466
Word
Word
Thermal status value
Motor load value (Im/Ir)
7
Configuration Register 602 Bit 0 Manual reset on thermal overload fault
Bit 1 Remote reset on thermal overload fault
Bit 2 Automatic reset on thermal overload fault
Register 682 Value 0 Fallback mode validation
Value 1
Value 2
Outputs OA1 and OA3 unchanged
Outputs OA1 and OA3 forced to 0
8
Value 3 Outputs OA1 and OA3 unchanged,
signalling existence of communication failure
Value 4 Outputs OA1 forced to 1 and OA3 unchanged
Value 5 Outputs OA3 forced to 1 and OA1 unchanged

Commands Register 700


Register 704
Bit 0
Bit 0
LO1 output command
OA1 output command
9
Bit 1 OA3 output command
Bit 2 Reserved
Bit 3 Fault acknowledgement
Bit 4 Reserved

10
Bit 5 Trip test
Bit 615 Reserved

Data accessible

69
Basic schemes 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Non-reversing

Non-reversing starter-controllers LUB

1
1/L1

3/L2

5/L3

2 Control Unit
U1 2/T1

V1 4/T2

W1 6/T3

3
M
3a

2-wire control via 2-position switch 3-wire control, pulsed start with Connection of a motor load indicator
maintaining contact module LUFV 2
4
A1 A2 A1 A2 Analogue output Module
LUFV 2
Start
Stop 4...20 mA 24 V Aux 24 V Aux
13 14
NC

Connection of thermal overload fault signalling modules LUF DA10


Automatic reset Remote reset

6 V1 V1 Reversed
07

08

07

08

LUF DA10 Automatic or remote reset LUF DA10 Automatic or remote reset

7
24230 V 24230 V
X1

X2
Z1

Z2

X1

X2
Z1

Z2

A2 A1 A2 A1

QF1 QF1 S2

S1 S1

8 Control via Modbus communication module Control via Modbus communication module LULC033
LULC031
Without pre-wired coil connection Without pre-wired coil connection

LUL C031 Modbus Module LUL C033 Modbus Module

9 24 V Aux 24 V 24 V
GND

GND
D(A)
D(B)

D(A)
D(B)

c Aux COM
Com

Com

Com
OA1

OA3

OA1

OA3
LO1

LO1

LI1

LI2

4 5 8
6 4 5 8
6

S1 S2
Modbus Modbus
A2 A1 A2 A1

10

70
Basic schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Non-reversing

Non-reversing starter controllers LUB (continued)


Control by communication modules ASILUFC5 and ASILUFC51
Without pre-wired coil connection Without pre-wired coil connection
With local control
1

ASILUF C5 or ASILUF C51 AS-Interface Module ASILUF C5 or ASILUF C51 AS-Interface Module
AS-Interface AS-Interface

2
Com

OA1

OA3

Com

OA1

OA3
AS-Interface line AS-Interface line
A2 A1

Adjustment
Normal
3
A2 A1

4
AS-i Module
With pre-wired coil connection LU9B N11C Without pre-wired coil connection
With local control

ASILUF C5 or ASILUF C51 AS-Interface Module ASILUF C5 or ASILUF C51 AS-Interface Module

AS-Interface AS-Interface

5
Com

OA1

OA3

LU9B N11C
Pre wired coil

AS-Interface line AS-Interface line


A2 A1
Adjustment

6
Normal

Without pre-wired coil connection


7
With multifunction control unit LUCM

ASILUF C5 or ASILUF C51 AS-Interface Module

8
AS-Interface
Com

OA

OA3

A A AS-Interface line

9
LUCM Multifunction Control Unit
RJ45
GND
D(A)
D(B)

24 V Aux
4 5 8
6

Bus Modbus
RS 485
10

71
Basic schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Reversing

Reversing starter-controllers LUB


2-wire control 3-wire control, pulsed start with maintaining contact
1 via 3-position switch
1/L1

3/L2

5/L3

LU2B Reverser Motor Controller LU2B Reverser Motor Controller

A3

A1

A2
B3

B1

A3

A1

A2
B3

B1
2 Start
forward running
Control Unit

Stop Stop
forward running forward running forward running Start
and reverse reverse running
2/T1

4/T2

6/T3

Stop running
reverse running

3 Stop
reverse running
U1 2/T1

V1 4/T2

W1 6/T3

M
3

4 Control by communication modules ASILUFC5 3-wire control, pulsed start with maintaining contact and limit switches
and ASILUFC51
With pre-wired coil connection LU9M RC
With multifunction control unit LUCM

5 ASILUF C5 or ASILUFC51 AS-Interface Module LU2B Reverser Motor Controller

AS-Interface
LU9M RC
A3

A1

A2
B3

B1
Pre wired coil

Limit switch Stop Start


AS-Interface line
forward running forward running forward running

6
Stop forward
running
LUCM Multifunction Control Unit and reverse
running Limit switch Stop Start
reverse running reverse running reverse running
GND
D(A)
D(B)

24 V Aux

7 4 5 8
6

Bus Modbus
RS 485

Control by communication modules ASILUFC5


and ASILUFC51
8 Without pre-wired coil connection
With running direction pilot lights and limit switches

LU2B Reverser ASILUF C5/C51 AS-Interface Module


Motor
Controller AS-Interface
Com

OA1

OA3

9
A3
B3

A1
B1

A2

AS-Interface line

10 53 54 81 84

82

72
Basic schemes (continued) 1
TeSys motor starters - open version 1

TeSys U starter-controllers
Reversing

Reversing starter controllers LU2B (continued)


Control via Modbus communication module LULC031 Control via Modbus communication module LULC033

Without pre-wired coil connection. With local control Without pre-wired coil connection. With local control 1

LU2B Reverser LUL C031 Modbus Module LU2B Reverser LULC 033 Modbus Module
Motor Motor
Controller Controller 24 V 24 V

GND

GND
24 V Aux

D(A)

D(A)
D(B)

D(B)
c Aux COM
Com

Com

Com
OA1
OA3

OA1
OA3
LO1

LO1
2

LI1
LI2
A3
B3
A1
B1
A2

A3
B3

A1
B1

A2
4 5 8
6 4 5 8
6

Modbus Modbus

Start forward
Start

Adjustment
running
Adjustment

3
forward running
Normal

Normal
Start reverse
running Start
reverse running

Reversing starter-controllers LUB + LU6M


4
1/L1

3/L2

5/L3

5
Control Unit
2/T1

4/T2

6/T3

6
1/L1

3/L2

5/L3
2/T1

4/T2

W16/T3
U1

V1

3
M
7
3-wire control, pulsed start with maintaining contact 2-wire control via 3-position switch

A1 A2

13 14
A1 A2 8
21 22
21 22
S1

S2

S3
S1

S2

S3

Stop
LU6M Reverser Block LU6M Reverser Block
9
A3

B3

A1

B1

A2
A3

A1

A2
B3

B1

forward running
and reverse Stop Start
running forward running forward running
S5 S6 S8

Stop Start
reverse running reverse running forward running 10
S7 S9 Stop
reverse running

73
Presentation 1
TeSys motor starters - open version
Altistart U01 and TeSys U

Presentation
536566

1 1 The Altistart U01 is a soft start/soft stop unit for asynchronous motors. It is designed
primarily for combinations with TeSys U controller-starters.

When combined with a TeSys U 1 controller by means of a connector 2, the


AltistartU01 3 is a power option which provides the Soft start/soft stop function.
The result is a unique, innovative motor starter.

2 Using the Altistart U01 starter enhances the starting performance of asynchronous
motors by allowing them to start gradually, smoothly and in a controlled manner. It
prevents mechanical shocks, which lead to wear and tear, and limits the amount of
maintenance work and production downtime.
The Altistart U01 limits the starting torque and current peaks on starting, on machines
which do not require a high starting torque.

3 The Altistart U01 is designed for the following simple applications:


b Conveyors
b Conveyor belts
b Pumps
2 b Fans
b Compressors
b Automatic doors and gates
4 b Small cranes
b Belt-driven machines, etc.

The Altistart U01 is compact and easy to install. It complies with standards IEC/EN
60947-4-2, carries UL, CSA, C-Tick, CCC certifications and e marking.

b ATSU01N2ppLT soft start/soft stop units


5 4
v Control two phases of the motor power supply to limit the starting current and for
deceleration,
5 v Internal bypass relay,
6
v Motor power ratings ranging from 0.75 kW to 15 kW,
7 v Motor supply voltages ranging from 200 V to 480 V, 50/60 Hz.
8 An external power supply is required for controlling the starter.
3

6 Description
b Altistart U01 soft start/soft stop units are equipped with:
9
v A potentiometer for setting the starting time 6,
v A potentiometer for setting the deceleration time 8,
v A potentiometer for adjusting the start voltage threshold according to the motor
load 7,
7 v 1 green LED 4 to indicate that the unit is switched on,
v 1 yellow LED 5 to indicate that the motor is powered at nominal voltage, if it
is connected to the starter.
v A connector 9:
- 2 logic inputs for Run/Stop commands,
- 1 logic input for the BOOST function,
- 1 logic output to indicate the end of starting,
8 - 1 relay output to indicate the starter has a power supply fault or the motor has
reached a standstill at the end of the deceleration stage.

10

Characteristics: References: Dimensions: Schemes:


pages 76 and 77 page 78 page 79 pages 80 to 83

74
Presentation (continued) TeSys motor starters - open version
Altistart U01 and TeSys U

Description of a TeSys U controller-starter


See pages 2 and 3.
1
ATSU01N2pppLT soft start unit functions
b 2-wire control
The run and stop commands are controlled by a single logic input. State 1 of logic
input LI2 controls starting and state 0 controls stopping.
Altistart U01 control terminals 2
+ 24 V LI1 LI2

Wiring diagram for 2-wire control

b 3-wire control 3
The run and stop commands are controlled by 2 different logic inputs.
Stopping is achieved when logic input LI1 opens (state 0).
The pulse on input LI2 is stored until input LI1 opens.
Altistart U01 control terminals
+ 24 V LI1 LI2

4
Wiring diagram for 3-wire control

b Starting time
Controlling the starting time means that the time of the voltage ramp applied to the
motor can be adjusted to obtain a gradual starting time, dependent on the motor load. 5
b Voltage boost function via logic input
Activating the BOOST logic input enables the function for supplying a starting
overtorque capable of overcoming any mechanical friction.
When the input is at state 1, the function is active (input connected to the + 24 V) and
the starter applies a fixed voltage to the motor for a limited time before starting.
U 6
100%
Un

Voltage ramp
50%
Un

Initial voltage
7
t
00 ms
Application of a voltage boost equal to 100% of the nominal
motor voltage

b End of starting
v Application function for logic output LO1
8
ATSU 01N2ppLT soft start/soft stop units are equipped with an open collector logic
output LO, which indicates the end of starting when the motor has reached nominal
speed.

10

Characteristics: References: Dimensions: Schemes:


pages 76 and 77 page 78 page 79 pages 80 to 83

75
Characteristics TeSys motor starters - open version
Altistart U01 and TeSys U

Environmental characteristics
Type of starter ATSU01N2ppLT
1 Conformity to standards Altistart U01 electronic starters have been developed to conform to the strictest
international standards and the recommendations relating to electrical industrial
control devices (IEC, EN), in particular standard IEC/EN 60947-4-2.
Electromagnetic compatibility EMC
Conducted and radiated CISPR 11 level B, IEC 60947-4-2, level B
emissions IEC 61000-4-6 level 3
Harmonics IEC 1000-3-2, IEC 1000-3-4

2 EMC immunity
Electrostatic discharge
EN 50082-2, EN 50082-1
IEC 61000-4-2 level 3
Immunity to radiated radio- IEC 61000-4-3 level 3
electrical interference
Immunity to electrical transients IEC 61000-4-4 level 4
Voltage/current impulse IEC 61000-4-5 level 3
Immunity to conducted IEC 61000-4-11

3 interference caused by radio-


electrical fields
Damped oscillating waves IEC 61000-4-12 level 3
e marking The starters carry e marking in accordance with the European low voltage directives
IEC/EN 60947-4-2.
Product certifications UL, CSA, C-Tick and CCC
Degree of protection IP 20

4
Degree of pollution 2 conforming to IEC/EN 60947-4-2
Vibration resistance 1.5 mm peak to peak from 3 to 13 Hz, 1 gn from 13 to 150 Hz, conforming to IEC/EN
60068-2-6
Shock resistance 15 gn for 11 ms conforming to IEC/EN 60068-2-27
Relative humidity 595% without condensation or dripping water conforming to IEC 60068-2-3
Ambient temperature around Storage C -25+70 conforming to IEC/EN 60947-4-2
the unit Operation C -10+40 without derating, up to 50C with current derating of 2% per C above 40C

5
Maximum operating altitude m 1000 without derating (above this, derate the current by 2.2% per additional 100 m)
Operating position 10 10
Maximum permanent angle in relation to the normal vertical
mounting position

Electrical characteristics
6 Type of starter
Category of use Conforming to IEC 60947-4-2
ATSU01N2ppLT
Ac-53b
Rated operating voltage 3-phase a voltage V 200 -10% to 480 +10%
Frequency Hz 50 -5% to 60 +5%
Output voltage Maximum 3-phase voltage equal to line supply voltage
Control supply voltage 24 V c, 100 mA 10%

7
Rated operating current A 6...32
Adjustable starting time s 1...10
Adjustable deceleration time s 1...10
Starting torque % 30.... 80% of DOL motor starting torque
Type of starter ATSU 01N206LT 01N209LT 01N212LT 01N222LT 01N232LT
Control power supply consumption 24 V c, 65 mA 24 V c, 100 mA
Power dissipated At full load at end of starting W 1.5 1.5 1.5 2.5 2.5

8 In transient state at 5 times the


rated operating current
W 61.5 91.5 121.5 222.5 322.5

Type of starter ATSU01N206LT to ATSU01N222LT ATSU01N232LT


Use
I Starting time Starting time s 1 5 10 1 5 10
Maximum number of cycles per 100 20 10 50 10 5
hour
Full voltage state or

9 starter at standstill

t
Operating cycle

10

Presentation: References: Dimensions: Schemes:


pages 74 and 75 page 78 page 79 pages 80 to 83

76
Characteristics (continued) TeSys motor starters - open version
Altistart U01 and TeSys U

Electrical characteristics (continued)


Logic input power supply (electrically isolated between power 24 V 10%
and control)
+ 24 V, COM
Isolated
Max. current 100 mA 1
Logic inputs Logic inputs with impedance 27kW; 24 V power supply (U max 40 V)
LI1, LI2, BOOST Max. current 8 mA
Stop, run and boost on start-up functions State 0 if U < 5 V and I < 0.2 mA
State 1 if U > 13 V and I > 0.5 mA
Logic output LO1 Open collector logic output:
End of starting signal External 24 V power supply (minimum 6 V, maximum 30 V)

Relay output
Max. current 200 mA
Normally open (N/O) contact
2
R1A R1C Minimum switching capacity: 10 mA for 6 V c
Maximum switching capacity on inductive load (cos j = 0.5 and L/R = 20 ms): 2 A for
250 V a or 30 V c (AC-15)
Maximum operating voltage 440 V
LED signalling Green LED Starter powered up
Yellow LED Nominal voltage reached
3
Connections (maximum connection capacity and tightening torque)
Power circuit Connection to 4 mm screw clamps
Flexible wire without cable 1 conductor mm2 1.510 8 AWG
end 2 conductors mm2 1.56 10 AWG
Flexible wire with cable end 1 conductor mm2 16 10 AWG

Rigid wire
2 conductors
1 conductor
mm2
mm2
16
110
10 AWG
8 AWG 4
2 conductors mm2 16 10 AWG
Tightening torque N.m 1.92.5

Control circuit Screw connector


Flexible wire without cable 1 conductor mm2 0.52.5 14 AWG
end
Flexible wire with cable end
2 conductors
1 conductor
mm2
mm2
0.51.5
0.51.5
16 AWG
16 AWG
5
2 conductors mm2 0.51.5 16 AWG
Rigid wire 1 conductor mm2 0.52.5 14 AWG
2 conductors mm2 0.51 17 AWG
Tightening torque N.m 0.5

Torque characteristics (typical curves)


T
6
The diagram opposite shows the torque/speed characteristic of a cage motor in relation to the
U
3 Tn supply voltage.
The torque varies in line with the square of the voltage at a fixed frequency. The gradual increase
0,85 U in the voltage prevents the instantaneous current peak on power-up.
2 Tn

Tn
0,6 U Tr
7
0 N/Ns
0 0,25 0,5 0,75 1

10

Presentation: References: Dimensions: Schemes:


pages 74 and 75 page 78 page 79 pages 80 to 83

77
References TeSys motor starters - open version
Altistart U01 and TeSys U

Soft start/soft stop units for 0.75 to 15 kW motors


(can be combined with the TeSys U starter-controller)
1 Motor Starter
DF531714

Motor power (1) Nominal Reference Weight


230 V 230 V 400 V 460 V current
kW HP kW HP A kg
3-phase supply voltage: 200480 V 50/60 Hz
0.75 1 1.5 2 6 ATSU01N206LT 0.340

2
1.1 1.5 2.2 3
3
1.5 2 5 9 ATSU01N209LT 0.340
4

2.2 3 5.5 7.5 12 ATSU01N212LT 0.340


3

3 4
5.5
5
7.5
7.5
11
10
15
22 ATSU01N222LT 0.490

7.5 10 15 20 32 ATSU01N232LT 0.490


ATSU01N222LT

Accessorie
4 1
LUBp2BL
Description Used for starter Reference Weight
kg
DF510362

Power connector between ATSU01N2ppLT VW3 G4104 0.020


ATSU01N2ppLT and
TeSys U

5 TeSys U starter and soft start unit combinations


Numerous possibilities for combinations and options are offered.

Motor power Soft starter TeSys U


Voltage Power base Control unit (2)
230 V 400 V 460 V

6 2 kW/HP kW HP
0.75/1 1.5 2 ATSU01N206LT LUB12 LUCp05BL
1.1/1.5 2.2/3 3 ATSU01N206LT LUB12 LUCp12BL
3 1.5/2 ATSU01N209LT LUB12 LUCp12BL
LUCM ppBL 4 5 ATSU01N209LT LUB12 LUCp12BL
2.2/3 ATSU01N212LT LUB12 LUCp12BL
3/ 5.5 7.5 ATSU01N212LT LUB32 LUCp18BL

7 4/5
5.5/7.5
7.5
11
10
15
ATSU01N222LT
ATSU01N222LT
LUB32
LUB32
LUCp18BL
LUCp32BL
7.5/10 15 20 ATSU01N232LT LUB32 LUCp32BL

Example of a starter-motor combination with:


1 non-reversing power base for DOL starting (LUBp2BL)
2 control unit (LUCMppBL)
4 3 power connector (VW3G4104)
8 4 Altistart U01soft start/soft stop unit (ATSU01N2ppLT)

(1) Standard motor power ratings, HP power ratings indicated according to standard UL508.
ATSU 01N2ppLT (2) Depending on the configuration of the chosen TeSys U starter-controller, replace the p with
A for standard, B for expandable, and M for multifunction.

10

Presentation: Characteristics: Dimensions: Schemes:


pages 74 and 75 pages 76 and 77 page 79 pages 80 to 83

78
Dimensions TeSys motor starters - open version
Altistart U01 and TeSys U

TeSys U combination (non-reversing power base) and TeSys U combination (non-reversing or reversing power base)
ATSU01N206LT to ATSU01N212LT and ATSU01N206LT to ATSU01N212LT
Mounting on 5 (35 mm) rail with VW3G4104 connector Side by side mounting
1
45 35
99

7,
2

54

4
284

150

9 3

9 4
TeSys U combination (non-reversing power base) and TeSys U combination (non-reversing or reversing power base)
ATSU01N222LT to ATSU01N232LT and ATSU01N222LT to ATSU01N232LT
Mounting on 5 (35 mm) rail with VW3G4104 connector Side by side mounting

45 35 99 5
7,
54

6
170
314

9 8
VW3G4104 connector

9
46,6

20 44,8

10
28
6

Presentation: Characteristics: References: Schemes:


pages 74 and 75 pages 76 and 77 page 78 pages 80 to 83

79
Schemes TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors

ATSU01N2ppLT soft start/soft stop units


Power wiring Power wiring with reversing unit
1
1/L1

3/L2

5/L3

1/L1

3/L2

5/L3
QF1 QF1

2 TeSys U
TeSys U
CU CU with
reversing
TesysU TesysU unit

3
2/T1

4/T2

6/T3
1/L1

3/L2

5/L3

A1
2/T1

4/T2

6/T3
ATSU 01N2ppLT
1/L1

3/L2

5/L3

4
2/T1

4/T2

6/T3

A1

M1 ATSU 01N2ppLT
3
2/T1

4/T2

6/T3

5 3
M1

Compatible components (refer to our catalogue: Motor starter solutions - Control and protection components)

Code Description

6 A1
QF1
Soft start/soft stop unit
TeSys U controller-starter
CU TeSys U control unit

10

Presentation: Characteristics: References: Dimensions:


pages 74 and 75 pages 76 and 77 page 78 page 79

80
Schemes (continued) TeSys motor starters -open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors

ATSU01N2ppLT soft start/soft stop units (continued)


Automatic 2-wire control
Without deceleration With and without deceleration 1
c 24 V A1 c 24 V A1
+ +
ATSU 01N2ppLT ATSU 01N2ppLT
17

17
LUA1 C20 LUA1 C20

BOOST

BOOST
+ 24 V

+ 24 V
18

18
COM

COM
R1C
R1A

R1C
R1A
LO1

LO1
2
LI1
LI2

LI1
LI2
Stop
Run
S1 S1

Stop
Run
A1

QF1 S2
A2

A1

QF1
3
A2
Functional diagrams
Power supply
Power supply
voltage voltage
Green LED
Green LED

4
Logic input LI2
Logic input LI2 Pushbutton S2
Pushbutton S1 Pushbutton S1

Logic output LO1


Logic output LO1

Yellow LED Yellow LED


0 s 0 s
U
U

5
Motor voltage Motor voltage
t t t t t

Automatic 3-wire control


Without deceleration With deceleration

c 24 V A1 c 24 V A1
+ +
ATSU 01N2ppLT ATSU 01N2ppLT
6
17

17

LUA1 C20 LUA1 C20


BOOST

BOOST
+ 24 V

+ 24 V
18

18
COM

COM
R1C
R1A
R1C
R1A

LO1

LO1
LI1
LI2

LI1
LI2

S1

S2 S2
14 13
13

7
QF1
A1

QF1
14

QF1
A1
A2

S1
QF1
A2


Functional diagrams
Power supply Power supply
voltage
Green LED
500 ms
voltage
Green LED 8
Pushbutton S1 Logic input LI2
Pushbutton S2
Pushbutton S2 Logic input LI1
Pushbutton S1
Logic input LI2

Logic output LO1 Logic output LO1

Yellow LED
0 s
Yellow LED
0 s 9
U

Motor voltage Motor voltage


t t t t

A1: Soft start/soft stop unit


S1, S2: XB4B or XB5B pushbuttons

10
QF1: TeSys U controller-starter
t1: Acceleration time can be controlled by a potentiometer
t2: Deceleration time can be controlled by a potentiometer
U1: Starting time can be controlled by a potentiometer

Presentation: Characteristics: References: Dimensions:


pages 74 and 75 pages 76 and 77 page 78 page 79

81
Schemes (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors

ATSU01N2ppLT soft start/soft stop units (continued)


Automatic 3-wire control, with reversing unit
1 Without deceleration With deceleration

QF1 A1 QF1 A1

LU2B p2BL ATSU 01N2ppLT LU2B p2BL ATSU 01N2ppLT

BOOST
BOOST

+ 24 V
+ 24 V

COM
COM

R1C
R1C

R1A
R1A

LO1
LO1
2

LI1

LI2
LI1
LI2

A3

B3

A1

B1

A2
A3

B3

A1

B1

A2

Run
Run direction 1
direction 1
Run S1
Run S1 direction 2
direction 2 S2
S2

3 Stop
Stop
S3
S3
17

17

LUA1 C20 LUA1 C20


18

18

4 +
c 24 V

+
c 24 V

QF1: TeSys U controller-starter with reversing unit QF1: TeSys U controller-starter with reversing unit
A1: Soft start/soft stop unit A1: Soft start/soft stop unit
S1, S2, S3: XB4B or XB5B pushbuttons S1, S2, S3: XB4B or XB5B pushbuttons
5 S3: minimum depression time 500 ms
Boost on starting and end of starting signal

A1

ATSU 01N2ppLT
BOOST

6
+ 24 V
COM
R1C
R1A

LO1
LI1
LI2

7
To PLC

A1: Soft start/soft stop unit

10

Presentation: Characteristics: References: Dimensions:


pages 74 and 75 pages 76 and 77 page 78 page 79

82
Schemes (continued) TeSys motor starters - open version
Altistart U01 and TeSys U
For 0.75 to 15 kW motors

ATSU01N2ppLT soft start/soft stop units (continued)


Automatic control with Modbus communication module, with and without deceleration
Without reversing unit With reversing unit 1
A1 A1 A1 A1

ATSU 01N2ppLT LUL C031 Modbus Module ATSU 01N2ppLT LUL C031 Modbus Module

BOOST
BOOST

+ 24 V
+ 24 V

D(B)
D(A)
D(B)
D(A)

Gnd
Gnd

COM

COM

COM
COM

c 24 V 24 V Aux.

COM
c 24 V 24 V Aux.

R1C

OA1
OA3
R1A
LU9B N11C
R1C
R1A

LO1

LO1
LO1

LO1
2

LI1
LI2
LI1
LI2

Pre-wired coil + + 4 5 8 + + 4 5 8

+
13

c 24 V
+
14

c 24 V QF1

LU2B p2BL
3

A3

B3

A1

B1

A2
Function Register Bit Value Function Register Bit Value 4
Powering down TeSys U and ATSU Powering up TeSys U and ATSU
704 0 0 Forward 704 0 1
Reverse 704 1 1
Automatic control without deceleration Powering down TeSys U and ATSU
Run 700 0 1 Forward 704 0 0
Stop 704
Automatic control with deceleration
0 0 Reverse 704
Automatic control without deceleration
1 0
5
Run 700 0 1 Run 700 0 1
Soft stop 700 0 0 Stop forward 704 0 0
Stop reverse 704 1 0
Automatic control with deceleration (forward or reverse)
Run 700 0 1

A1: Soft start/soft stop unit


Soft stop 700
A1: Soft start/soft stop unit
0 0
6
QF1: TeSys U controller-starter with reversing unit
Automatic control with AS-Interface communication module, without deceleration
Without reversing unit With reversing unit

A1 A1

ATSU 01N2ppLT ATSU 01N2ppLT 7


BOOST

BOOST
+ 24 V

+ 24 V
COM

COM
R1C

R1C
R1A

R1A
LO1

LO1
LI1
LI2

LI1
LI2
13

QF1
ASI LUFC5
LU2B p2BL ASI LUFC5 8
14

c 24 V AS-Interface
COM

LU9B N11C c 24 V AS-Interface


OA1
OA3

Pre-wired coil + + + +
A3

B3

A1

B1

A2

+ +
c 24 V c 24 V

9
Function Bit Value Function Bit Value
Power-up and automatic control without deceleration Power-up and automatic control without deceleration
Run D0 1 Run forward D0 1
Stop D0 0 Stop D0 0
Run reverse D1 1

A1: Soft start/soft stop unit


Stop
A1: Soft start/soft stop unit
D1 0
10
QF1: TeSys U starter-
controller
with reversing unit

Presentation: Characteristics: References: Dimensions:


pages 74 and 75 pages 76 and 77 page 78 page 79

83
Presentation, TeSys motor starters - open version
description, Magnetic control unit for the protection of
references variable speed controllers and soft start units

S1 (mm2 / AWG) Presentation


When installed upstream of a variable speed controller or soft start unit,
control unit LUCLpp, used in conjunction with an LUB12 or LUB32 power base,
provides:
v isolation,
v short-circuit protection of the motor starter.
(variable speed controller-based or soft start unit-based motor starters).

Note: control unit LUCL, when used in conjunction with power base LUB 12 or
LUB32, conforms to standard IEC 60947-2.
S2 (mm2 / AWG) LUB pp LUCLpp
Installation regulations
When the length of the cable between the TeSysU starter and the variable speed
controller is more than 1.5 m, the c.s.a. of the cable between the variable speed
controller and the TeSysU starter (S2) must be equal to the c.s.a. of the cable
upstream of TeSysU (S1).
Altivar or Altistart

Description
568027

1 Extraction and locking handle


2 Sealing of locking handle
1
3 Dial for magnetic adjustment of motor In
2 4 Locking of settings by sealing the transparent cover

3
References
4 Description Line current of the Reference Weight
variable speed controller (1)
or soft start unit
A kg
Magnetic control unit 0.150.6 LUCL6Xpp 0.135
0.351.4 LUCL1Xpp 0.135
1.255 LUCL05pp 0.135
312 LUCL12pp 0.135
4.518 LUCL18pp 0.135
832 LUCL32pp 0.135
(1) Standard control circuit voltage:
Volts 24 4872 110240
c BL (2), (3)
a B
c or a ES (4) FU (5)
(2) Voltage code to be used for a starter-controller with communication module.
(3) d.c. voltage with maximum ripple of 10 %.
(4) c: 4872 V, a: 48 V.
(5) c: 110220 V, a: 110240 V.

84
Selection TeSys motor starters - open version
Magnetic control unit for the protection of
variable speed controllers and soft start stop units

Control unit and associated power base selection


Functions provided Maximum motor Power base Control unit Line current
power ratings 50/60 Hz reference reference
< 400/415 V 500 V 690 V
KW KW KW A
b Short-circuit protection 0.09 LUB12 or LUB32 LUCL6Xpp 0.150.6
b Manual reset 0.25 LUB 12 or LUB32 LUCL1Xpp 0.351.4
1.5 2.2 3 LUB12 or LUB32 LUCL05pp 1.255
5.5 5.5 9 LUB12 or LUB32 LUCL12pp 312
7.5 9 15 LUB32 LUCL18pp 4.518
15 15 18.5 LUB32 LUCL32pp 832

Operating characteristics
Control units Standard Advanced Multifunction
LUCA LUCB LUCC LUCD LUCL LUCM
Thermal overload protection
Over current protection 14.2 x the setting current 3 to 17 x the setting
current
Short-circuit protection 14.2 x the max. current
Protection against phase loss
Protection against phase imbalance
Earth fault protection (equipment protection only)
Tripping class 10 10 20 530
Motor type 3-phase Single-phase 3-phase Single-phase and
3-phase
Thermal overload test function
Overtorque
No-load running
Long starting time
Reset method Manual Parameters can be set
Automatic or remote With function module, or parameters can Parameters can be set
be set via the bus with a communication Parameters can be set
module (see page 18). via the bus with a
communication module
(see page 18).
Integrated function Function provided with accessory

Compatibility
Compatibility of References Functions
control unit LUCLpp with
The starter-controller Yes LUB12/LUB32 Starter-controller (magnetic protection)

The starter No LUS12/LUS32 Starter without either magnetic or thermal overload protection)

The controller No LUT M Controller (without thermal overload protection)

Add-on contact blocks Yes LUA1C11 Add-on contact blocks with fault signalling (1 N/O + 1 N/C)
with fault signalling LUA1C20 Add-on contact blocks with fault signalling (2 N/O)
and auxiliary contacts
LUF N20 Auxiliary contacts (2 N/O)
LUF N11 Auxiliary contacts (1 N/O + 1 N/C)
LUF N02 Auxiliary contacts (2 N/C)

Communication Yes ASILUFC5 and AS-Interface communication modules


modules ASILUFC51
LUF C00 Parallel wiring module
LUL C033 Modbus communication module (1 output/2 inputs)
LUL C031 Modbus communication module (1 output)
LULC15 Advantys STB communication module (1 output/2 inputs)
LULC08 CANopen communication module (1 output/2 inputs)
LUL C09 DeviceNet communication module (1 output/2 inputs)
LUL C07 Profibus DP communication module (1 output/2 inputs)

Function modules No LUF W10 Alarm function module


LUF DH11 Thermal overload signalling module with manual reset
LUF DA01 Thermal overload signalling module with automatic or remote reset (1 N/C)
LUF DA10 Thermal overload signalling module with automatic or remote reset (1 N/O)
LUF V2 Motor load indication module

85
Characteristics TeSys motor starters - open version
TeSys U starter-controllers

Characteristics of magnetic control unit LUCL


Protection Motor type 3-phase
Conforming to standard When used in conjunction with an LUB 12 or LUB 32 power base, magnetic control
unit LUCL conforms to standard IEC 60947-2.
Short-circuit protection Tripping threshold 14.2 x In (max. setting current)
Tripping tolerance 20 %

Environment
Product certifications CE

Conforming to standards When used in conjunction an LUB power base, control unit LUCL conforms to
standard 60947-2.
Rated insulation voltage (Ui) Conforming to IEC/EN 60947-1, V 690
overvoltage category III,
degree of pollution: 3
Rated impulse withstand Conforming to IEC/EN 60947-2 kV 6
voltage (Uimp)
Safety separation of circuits Conforming to IEC/EN 60947-1 V Between the control or auxiliary circuit and the main circuit: 400
SELV appendix N Between the control and auxiliary circuits: 40

Degree of protection Front panel outside connection IP 40


Conforming to IEC/EN 60947-1 zone
(protection against Front panel and wired terminals IP 20
direct finger contact)
Other faces IP 20
Protective treatment Conforming to IEC/EN 60068 TH
Conforming to/EN 60068-2-30 Cycles 12
Conforming to IEC/EN 60068-2-11 h 48
Ambient air temperature Storage C - 40+ 85
around the device Operation C Power bases and standard and advanced control units: - 25 + 70.
(At temperatures above 60C and up to 70C, for Ie = 32 A, leave a minimum gap of
9mm between products).
Power bases and multifunction control units: - 25+ 60.
(At temperatures above 45 C, leave a minimum gap of 9 mm between products.
At temperatures above 55 C up to 60 C, leave a gap of 20 mm between products.)
Maximum operating altitude m 2000

Operating positions In relation to normal vertical


mounting plane

Flame resistance Conforming to UL 94 V2


Conforming to IEC/EN 60695-2-12 C 960 (parts supporting live components)
C 650
Environmental restrictions Cadmium and silicone-free, recyclable
Shock resistance Conforming to IEC/EN60068-2-27 Power poles open: 10 gn
1/2 sine wave = 11 ms (1) Power poles closed: 15 gn
Vibration resistance Conforming to IEC/EN 60068-2-6 Power poles open: 2 gn
5300 Hz (1) Power poles closed: 4 gn (2)
Resistance to Conforming to IEC/EN 61000-4-2 kV In open air: 8 - Level 3
electrostatic discharge kV On contact: 8 - Level 4
Immunity to radiated high- Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3
frequency disturbance
Immunity to Conforming to IEC/EN 61000-4-4 kV All circuits except for serial link: 4 - Level 4
fast transient currents kV Serial link: 2 - Level 3
Immunity to dissipated Conforming to IEC/EN 60947-2 Common mode Serial mode
shock waves Uc a 24240 V, kV 2 1
Uc c 48220 V
Uc = 24 V c Not applicable
Immunity to conducted Conforming to IEC/EN 61000-4-6 V 10
high-frequency disturbance
(1) Without modifying the contact states, in the most unfavourable direction.
(2) 2 gn with Advantys STB or CANopen communication modules.

86
Characteristics TeSys motor starters - open version
TeSys U starter-controllers
Power bases and LUCL magnetic control unit

Power base and control unit type LUB12 + LUCL LUB32 + LUCL
Power circuit connection characteristics
Connection to 4 mm screw clamp terminals
Flexible cable 1 conductor mm2 2.510 2.510
without cable end 2 conductors mm2 1.56 1.56
Flexible cable 1 conductor mm2 16 16
with cable end 2 conductors mm2 16 16
Flexible cable 1 conductor mm2 110 110
without cable end 2 conductors mm2 16 16
Screwdriver Philips n 2 or flat screwdriver: 6 mm
Tightening torque N.m 1.92.5 1.92.5
Control circuit connection characteristics
Connection to 3 mm screw clamp terminals
Flexible cable 1 conductor mm2 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5
Flexible cable 1 conductor mm2 0.341.5 0.341.5
with cable end 2 conductors mm2 0.341.5 0.341.5
Flexible cable 1 conductor mm2 0.751.5 0.751.5
without cable end 2 conductors mm2 0.751.5 0.751.5
Screwdriver Philips n 2 or flat screwdriver: 5 mm
Tightening torque N.m 0.81.2 0.81.2
Control circuit characteristics
Rated control a 50/60 Hz V 24240 24240
circuit voltage c V 24220 24220
Voltage limits c 24 V (1) V 2027 2027
Operation a 24 V V 2026.5 2026.5
a or c 4872 V V a 38.572. c 38.593 a 38.572. c 38.593
a 110240 V V a 88264 a 88264
c 110240 V V c 88242 c 88242
Drop-out c 24 V V 14.5 14.5
a 24 V V 14.5 14.5
a or c 4872 V V 29 29
a 110240 V, c 110220 V V 55 55
Typical consumption c 24 V mA 130 220
I max while closing a 24 V mA 140 220
a or c 4872 V mA 280 280
a 110240 V, c 110220 V mA 280 280
I rms sealed c 24 V mA 60 80
a 24 V mA 70 90
a or c 4872 V mA 35 45
a 110240 V, c 110220 V mA 35 25
Heat dissipation W 2 3
Operating time Closing ms 24 V: 70; 48 V: 60; u 72 V: 50 24 V: 70; 48 V: 60; u 72 V: 50
Opening ms 35 35
Resistance to micro-breaks ms 3 3
Resistance to voltage dips IEC/EN 61000-4-11 At least 70 % of Uc for 500 ms
Mechanical durability In millions of operating cycles 15 15
Maximum operating rate In operating cycles per hour 3600 3600
Main pole characteristics
Number of poles 3 3
Isolation Possible Yes Yes
conforming to IEC/EN 60947-1 Padlocking 1 padlock with 6.9 mm shank 1 padlock with 6.9 mm shank
Rated thermal current A 12 32
Rated operational current Conforming Category AC-41 y 70 C: 12 A y 70 C: 32 A
(Ue y 440 V) to IEC/ EN Category AC-43 y 70 C: 12 A y 70 C: 32 A
60947-2
Rated operational voltage V 690 (3) 690 (3)
Frequency limits Of the operating current Hz 4060 4060
Power dissipated Operational current A 3 6 9 12 18 25 32
in the power circuits Power dissipated W 0.1 0.3 0.6 1.1 2.4 4.6 7.5
in all three poles
Rated breaking capacity on short-circuit V 230 440 500 600
kA 50 50 10 4
Total breaking time ms 2 2 2
Thermal limit With Isc max on 440 V kA2s 90 120
(1) d.c. voltage with maximum ripple of 10 %.
(2) No consumption sealed.
(3) For 690 V, use phase barrier LU9SP0.

87
Combinations TeSys motor starters - open version
TeSys U starter-controllers

Coordination
The standard defines tests at different levels of current; the purpose of these tests is
to place the equipment in extreme conditions.
The standard defines 2 types of coordination, according to the condition of the
components after testing: type 1 and type 2
Type 1 coordination requires that in a short-circuit condition, the contactor or starter
must not present any danger to personnel or installations and must not be able to
resume operation without repair or the replacement of parts.
The product combinations given below provide type 1 coordination
.
Soft start-soft stop unit/TeSysU starter controller combination
with magnetic protection
TeSys U / Altistart 48: type 1 coordination
Power TeSys U references Soft start unit reference
107983

106761

400 V (kW) (protection + power switching) Class 10 Class 20


5.5 LUB32 + LUCL32 or LUCL18 ATS48D17

7.5 LUB32 + LUCL32 ATS48D17 ATS48D22


+
11 LUB32 + LUCL32 ATS48D22 ATS48D32

15 LUB32 + LUCL32 ATS48D32 ATS48D38

Variable speed controller/TeSysU starter controller combination


with magnetic protection
TeSys U / Altivar 21 UL Type 1/IP 20: type 1 coordination
Power TeSys U references Variable speed controller reference
107983

106479

400 V (kW) (protection + power switching)


0.75 LUB12 + LUCL05 ATV21H075N4

ATV21HU15N4
+
2.2 LUB12 + LUCL12 ATV21HU22N4

3 LUB12 + LUCL12 ATV21HU30N4

4 LUB12 + LUCL12 ATV21HU40N4

5.5 LUB32 + LUCL32 or LUCL18 ATV21HU55N4

7.5 LUB32 + LUCL32 or LUCL18 ATV21HU75N4

11 LUB32 + LUCL32 ATV21HD11N4

15 LUB32 + LUCL32 ATV21HD15N4

TeSys U / Altivar 21 IP 54: type 1 coordination


Power TeSys U references Variable speed controller reference
107983

106476

400 V (kW) (protection + power switching)


0.75 LUB12 + LUCL05 ATV21W075N4/N4C

1.5 LUB12 + LUCL12 or LUCL05 ATV21WU15N4/N4C


+
2.2 LUB12 + LUCL12 ATV21WU22N4/N4C

3 LUB12 + LUCL12 ATV21WU30N4/N4C

4 LUB12 + LUCL12 ATV21WU40N4/N4C

5.5 LUB32 + LUCL32 or LUCL18 ATV21WU55N4/N4C

7.5 LUB32 + LUCL32 or LUCL18 ATV21WU75N4/N4C

11 LUB32 + LUCL32 ATV21WD11N4/N4C

15 LUB32 + LUCL32 ATV21WD15N4/N4C

88
Combinations TeSys motor starters - open version
TeSys U starter-controllers

Variable speed controller/TeSysU starter controller combination


with magnetic protection (continued)
107983

109467

TeSys U / Altistart 31: type 1 coordination


Power TeSys U references Variable speed controller reference
400 V (kW) (protection + power switching)
0.37 LUB12 + LUCL05 ATV31H037N4
+
0.55 LUB12 + LUCL05 ATV31H055N4

0.75 LUB12 + LUCL05 ATV31H075N4

1.1 LUB12 + LUCL12 ATV31HU11N4

1.5 LUB12 + LUCL12 ATV31HU15N4

2.2 LUB12 + LUCL12 ATV31HU22N4

3 LUB32 + LUCL18 ATV31HU30N4

4 LUB32 + LUCL18 ATV31HU40N4

5.5 LUB32 + LUCL32 ATV31HU55N4

7.5 LUB32 + LUCL32 ATV31HU75N4


107983

107486

TeSys U / Altistart 61: type 1 coordination


Power TeSys U references Variable speed controller reference
400V (kW) (protection + power switching)
0.75 LUB12 + LUCL05 ATV61H075N4
+
1.5 LUB12 + LUCL12 ATV61HU15N4

2.2 LUB12 + LUCL12 ATV61HU22N4

3 LUB32 + LUCL18 ATV61HU30N4

4 LUB32 + LUCL18 ATV61HU40N4

5.5 LUB32 + LUCL32 ATV61HU55N4

7.5 LUB32 + LUCL32 ATV61HU75N4


107983

107464

TeSys U / Altistart 71: type 1 coordination


Power TeSys U references Variable speed controller reference
400V (kW) (protection + power switching)
0.75 LUB12 + LUCL05 ATV71H075N4
+
1.5 LUB12 + LUCL12 ATV71HU15N4

2.2 LUB12 + LUCL12 ATV71HU22N4

3 LUB32 + LUCL18 ATV71HU30N4

4 LUB32 + LUCL18 ATV71HU40N4

5.5 LUB32 + LUCL32 ATV71HU55N4

89
Presentation, TeSys motor starters - open version 1

application example TeSys U controllers

Presentation
107226

Above 32 A, the TeSys U controller provides a motor starter management solution


identical to that provided by TeSys U starter-controllers.

Used in conjunction with a short-circuit protection device and a contactor, it provides


a motor starter whose functions are the same as those of a TeSys U startercontroller
and, in particular, provides the following functions: overload protection, motor starter
control and application monitoring.

It consists of a control unit whose adjustment range is compatible with the secondary
of current transformers, plus a control base which also allows fitment of a function
module or a communication module.

It requires a c 24 V external power supply.

The secondaries of current transformers, the c 24 V power supply, the 10 inputs and
the 5 outputs are connected by screw terminal block.

Application example
520973

Detecting blockage of a rock crusher by monitoring the motor current.

Operating conditions
b Power: 90 kW at 400 V.
b In: 185 A.
b Duty class S1.
b Control circuit voltage: a 230 V
b Control-command by PLC and serial link using the Modbus protocol.

Products used
Description Item Quantity Reference Page
Controller 1 1 LUTM20BL 94
Multifunction control unit 2 1 LUCMT1BL 94
Modbus communication module 3 1 LUL C033 43
Current transformer 4 3 LUTC4001 94
Contactor 5 1 LC1F185P7
Circuit-breaker 6 1 NS250HMA

Functions performed
b Short-circuit protection with level of protection of 70 kA at 400V.
523762

b Electronic protection against thermal overloads with an adjustment range of 4.


b Detection of crusher blockage by monitoring the induced overcurrent. To use the
"overtorque or jam" function, the following parameters must be entered:
6 v trip: the answer yes/no enables or disables the function,
v time before tripping: the time period during which the value of the current must be
above the tripping threshold in order to cause tripping (adjustable from 1 to 30 s).
v tripping threshold: value as a % of the load current ratio in relation to the setting
1 4 current. If the ratio remains above this threshold for the time specified in the previous
parameter, the product trips (adjustable from 100 to 800 %).
2
It is possible to set the parameter for an alarm at a preset threshold under the same
conditions as above.
5
3

Characteristics : References : Dimensions, mounting : Schemes :


pages 92 and 93 page 94 page 96 page 97

90
Application example TeSys motor starters - open version 1

(continued) TeSys U controllers

Application example (continued)


Scheme
1/L1

3/L2

5/L3

KA1 KA1 KA1 230 V a


LUCM T1BL LUT M20BL Controller LUL C033 Modbus Module
Multifunction Control Unit
Q6 S2
24 V 24 V

D (B)
D (A)

D (B)
D (A)
S1 24 V Aux

Gnd

Gnd
c Aux COM

LO1
LI1
LI2
L3
L2
L1

I.6

I.7
I.3

96
4 5 8 4 5 8
6/T3
2/T1

4/T2

KA1

T1 From S1/T1, S1/T2, S1/


S1
T3, S2/T1, S2/T2, S2/
T2 T3 KA1
S2

S1

13
KM1 Q6 Q6
T3 To KA1
S2

S1

A1
KM1
S2

A2
+
5/L3
3/L2
1/L1

c 24 V
KM1
V1 4T2

W1 6T3
U1 2T1

KA1
Modbus

VW3 A8 306 TF03 a


M
3a

Other functions
The multifunction control unit incorporates other control and protection functions, such as: monitoring and control of phase current, alarm,
Communication module LULC033 also provides a programmable output and two programmable inputs.

Characteristics : References : Dimensions, mounting : Schemes :


pages 92 and 93 page 94 page 96 page 97

91
Characteristics TeSys motor starters - open version 1

TeSys U controllers

Environment
Control base and control unit type LUTM + LUCBT1BL or LUCDT1BL LUTM + LUCMT1BL or LULC
without LULC
Product certifications UL, CSA
, ASEFA

Conforming to standards IEC/EN 60947-4-1, UL 508, CSA C22-2 N14

Rated insulation voltage Conforming to IEC/EN 60947-1, V 250


of the outputs overvoltage category III,
(Ui) degree of pollution: 3
Conforming to UL508, CSA C22-2 n14 V 250

Rated impulse withstand Conforming to IEC/EN 60947-4-1 kV 4


voltage of the outputs
(Uimp)
Degree of protection Front panel (outside connection zone) IP 40
Conforming to
IEC/EN 60947-1 Front panel and wired terminals IP 20
(protection against
direct finger contact) Other faces IP 20

Protective treatment Conforming to IEC/EN 60068 TH

Conforming to IEC/EN 60068-2-30 Cycles 12


Conforming to IEC/EN 60068-2-11 h 48
Ambient air temperature Storage C - 40+ 85
around the device Operation C - 25+ 70 - 25+ 60

Maximum operating altitude m 2000

Operating positions In relation to normal


30
Without derating vertical mounting plane
90 90

30

Flame resistance Conforming to UL 94 V2


Conforming to IEC/EN 60695-2-12 C 960 (parts supporting live components)
C 650

Shock resistance Conforming to IEC/EN60068-2-27 (1) 15 gn


1/2 sine wave = 11 ms
Vibration resistance Conforming to IEC/EN 60068-2-6 (1) 4 gn
5300 Hz
Resistance to Conforming to IEC/EN 61000-4-2 kV In open air: 8 - Level 3
electrostatic discharge kV On contact: 6 - Level 3

Resistance to Conforming to IEC/EN 61000-4-3 V/m 10 - Level 3


radiated fields
Immunity to fast Conforming to IEC/EN 61000-4-4 kV CT outputs and inputs: 4 - Level 4
transient currents kV Inputs and supply: 2 - Level 3

Immunity to Conforming to IEC/EN 61000-4-6 V 10


radioelectric fields
Control base and control unit relays
Immunity to Conforming to IEC/EN 60947-4-1 Common mode Serial mode
dissipated
shock waves Output relays / power line kV 4 2
Inputs kV 2 1
Serial communication kV 2

(1) Without modifying the contact states, in the most unfavourable direction.

Presentation : References : Dimensions, mounting : Schemes :


page 90 page 94 page 96 page 97

92
Characteristics (continued) TeSys motor starters - open version 1

TeSys U controllers

Control circuit supply characteristics


Operational voltage V c 20.428.8

Power consumption W 2 max

Associated protection A gG fuse. 0.5

Cabling
Connectors Pitch mm 5
Flexible cable without cable end 1 conductor mm2 0.22.5
2 identical mm2 0.21.5
conductors
Flexible cable with cable end
Without insulated ferrule 1 conductor mm2 0.252.5
2 identical mm2 0.251
conductors
With insulated ferrule 1 conductor mm2 0.252.5
2 identical mm2 0.51.5
conductors (1)
Solid cable without cable end 1 conductor mm2 0.22.5
2 identical mm2 0.21
conductors
Conductor size 1 conductor AWG 24 to AWG 12
Tightening torque N.m 0.50.6
Flat screwdriver mm 3

Input characteristics
Operational voltage V c 24

Logic inputs Logic state 1: I u 6 mA - 16 V


Logic state 0: I y 1.5 mA - 5 V
Discrete output characteristics
Base controller type LUT M10BL LUTM20BL
Type Single break volt-free contacts

Load a.c. supply C 300 B 300


d.c. supply 24 V/5 A 24 V/5 A

Permissible power in cat. AC-15 For 500 000 VA 180 500


operating cycles
Permissible power in cat. DC-13 For 500 000 W 30 30
operating cycles

Associated protection A gG fuse, 4 gG fuse, 4


Used with contactor type (2) Control voltage c 24 V: Control voltage a 100240 V:
LP1K, LC1D09D95. LC1K, LC1D, LC1F185F500

Control voltage a 24240 V:


LC1K, LC1D.

Characteristics of external current transformers LUTCppp1


Precision Class 5P

Precision limit factor 10


Maximum operating temperature C 70

Transformer ratio 30/1 50/1 100/1 200/1 400/1 800/1


Diameter of conductor passage hole mm 28 22 35 32
Maximum wire c.s.a. mm2 30 x 10 30 x 10 40 x 10 65 x 32 38 x 127 53 x 127
(1) Use a double cable end.
(2) For other combinations, use an intermediate relay between the output of controller LUTM
and the contactor coil.

Presentation : References : Dimensions, mounting : Schemes :


page 90 page 94 page 96 page 97

93
References TeSys motor starters - open version 1

TeSys U controllers

References
532083

Control bases (auxiliary supply voltage c 24 V)


Connection For use Reference Weight
Current Control with contactor
transformers kg
Screws Screws LC1Dpp LUT M10BL 0.800

LC1Fppp LUT M20BL 0.800

Control units
Description Class For motor Setting range Reference Weight
type kg
Advanced 10 3-phase 0.351.05 LUCB T1BL 0.140

20 3-phase 0.351.05 LUCD T1BL 0.140

Multifunction 5 to 30 3-phase 0.351.05 LUCM T1BL 0.175

LUTM + LUCMT1BL + LUTC pp


Current transformers
Operating current Reference Weight
Primary Secondary kg
30 1 LUT C0301 0.550

50 1 LUT C0501 0.330

100 1 LUT C1001 0.450

200 1 LUT C2001 0.590

400 1 LUT C4001 0.870

800 1 LUT C8001 1.210

Function modules and communication modules


The TeSys U controller is compatible with the modules listed below:
b Thermal overload alarm module LUF W10,
b Motor load indication module LUFV2,
b Communication modules:
v Modbus (LUL C033),
v CANopen (LULC08),
v DeviceNet (LULC09),
v Advantys STB (LUL C15).

Note : Communication modules LULC07 (ProfibusDP), ASILUFC5 and ASILUFC51


(AS-Interface) are not compatible with the TeSys U controller.
Module LUFW10 is only compatible with control units LUCBT1BL and LUCDT1BL.

Presentation : Characteristics : Dimensions, mounting : Schemes :


page 90 pages 92 and 93 page 96 page 97

94
Combinations TeSys motor starters - open version 1

TeSys U controllers

Combinations providing type 2 coordination


With circuit-breaker
Standard power ratings Circuit-breaker Contactor TeSys U Current
of 3-phase motors 50-60 Hz controller transformers
in category AC-3 400/415 V
PkW IeA Reference Rating Irm (1) Reference (2) Reference Reference
A A
18.5 35 GV3L40 40 560 LC1 D50A LUTM + LUCp 3 x LUT C0501
22 41 GV3L50 50 700 LC1 D50A LUTM + LUCp 3 x LUT C1001
30 55 GV3L65 65 910 LC1 D65A LUTM + LUCp 3 x LUT C1001
37 66 NS80HMA 80 1040 LC1 D80 LUTM + LUCp 3 x LUT C1001
45 80 NS100HMA 100 1300 LC1 D95 LUTM + LUCp 3 x LUT C1001
55 97 NS160HMA 150 1350 LC1 D115 LUTM + LUCp 3 x LUT C2001
75 132 NS160HMA 150 1800 LC1 D150 LUTM + LUCp 3 x LUT C2001
90 160 NS250HMA 220 2200 LC1 F185 LUTM + LUCp 3 x LUT C2001
110 195 NS250HMA 220 2640 LC1 F225 LUTM + LUCp 3 x LUT C4001
132 230 NS400HMA 320 3200 LC1 F265 LUTM + LUCp 3 x LUT C4001
160 280 NS400HMA 320 4160 LC1 F330 LUTM + LUCp 3 x LUT C4001
200 350 NS630HMA 500 5000 LC1 F400 LUTM + LUCp 3 x LUT C4001
220 385 NS630HMA 500 5500 LC1 F400 LUTM + LUCp 3 x LUT C4001
250 430 NS630HMA 500 6000 LC1 F500 LUTM + LUCp 3 x LUT C8001

With fuses
Standard power ratings of Circuit-breaker aM fuses Contactor TeSys U Current
3-phase motors 50-60 Hz controller transformers
in category AC-3 400/415 V
PkW IeA Reference Size Rating Reference (2) Reference Reference
A
18.5 35 GSpF 14 x 51 40 LC1 D40A LUTM + LUCp 3 x LUT C0501
22 41 GSp J 22 x 58 50 LC1 D50A LUTM + LUCp 3 x LUT C1001
30 55 GSp J 22 x 58 80 LC1 D80 LUTM + LUCp 3 x LUT C1001
37 66 GSp J 22 x 58 100 LC1 D80 LUTM + LUCp 3 x LUT C1001
45 80 GSp J 22 x 58 100 LC1 D95 LUTM + LUCp 3 x LUT C1001
55 97 GSp L T0 125 LC1 D115 LUTM + LUCp 3 x LUT C2001
75 132 GSp L T0 160 LC1 D150 LUTM + LUCp 3 x LUT C2001
90 160 GSp N T1 200 LC1 F185 LUTM + LUCp 3 x LUT C2001
110 195 GSp N T1 250 LC1 F225 LUTM + LUCp 3 x LUT C4001
132 230 GSp QQ T2 315 LC1 F265 LUTM + LUCp 3 x LUT C4001
160 280 GSp QQ T2 400 LC1 F330 LUTM + LUCp 3 x LUT C4001
200 350 GS2 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001
220 385 GS2 S T3 500 LC1 F400 LUTM + LUCp 3 x LUT C4001
250 430 GS2 S T3 500 LC1 F500 LUTM + LUCp 3 x LUT C8001
315 540 GS2 S T3 630 LC1 F630 LUTM + LUCp 3 x LUT C8001

(1) Irm: setting current of the magnetic trip.


(2) For reversing operation, replace the prefix LC1 with LC2.

Presentation : Characteristics : References : Dimensions, mounting : Schemes :


page 90 pages 92 and 93 page 94 page 96 page 97

95
Dimensions, TeSys motor starters - open version 1

mounting TeSys U controllers

Dimensions, mounting
Controllers
LUTMp0BL Rail mounting Rail mounting

73
163
173

171
a (1) 45

2x4 30
a
With Modbus module 135
With Advantys STB, CANopen 147
or DeviceNet modules
(1) Depth with communication module

Current transformers
LUTC03011001 LUTC20018001

c a a
b

b1

a1
b
b1

J 4,2
G

c 5,2/6,2
J G

LUTC a b b1 c G J LUTC a a1 b b1 c G J
0301 78 108 42 46 28 45 54 2001 94 32 99 55 40 68 52
0501 57 86 31 42 23 45 50 4001 99 38 170 127 40 75 64
1001 78 108 42 46 35 45 54 8001 125 54 170 127 40 95 67

Presentation : Characteristics : References : Schemes :


page 90 pages 92 and 93 page 94 page 97

96
Schemes TeSys motor starters - open version 1

TeSys U controllers

Schemes
Reversing controller LUT M

LUTM LUTM LUTM


S2 24 V Aux.
S1 +

I.10
L1

L2

L3

I.1

I.2

I.3

I.4

I.5

I.6

I.7

I.8

I.9
LUTM
13/NO

23/NO

96/NO

97/NC

06/NC

(1)
95

98

05

3-wire control, pulsed start with maintaining contact

24 V c
24250 V a
Any fault
KM1 KM2
95

96

97

98

05

06
13

23

Channel 1 Channel 2 Control unit fault


24 V c
I.5 RST

I.7 SR
I.6 SF

I.10
I.1

I.2

I.3

I.4

I.8

I.9

+
+

Reset
Q1
AV KM1 AR KM2 24 V c
Trip

External fault
Stop

Control for Modbus communication module LUL C033

KM1 KM2
24 V c
24250 V a Any fault
Local/remote

Manu 1 Manu 2
KM1 KM2 AU

Modbus
Stop network port

Communication
95

96

97

98

05

06
13

23

module
Any
COM
OA1
OA3

fault
LO1
LI1
LI2

Channel 1 Channel 2 Controll unit fault


24 V c
I.5 RST

I.7 SR
I.6 SF

I.10
I.1

I.2

I.3

I.4

I.8

I.9

+
+

Reset Q1
Free Free Trip Q1 AU 24 V c
KM1 KM2 On Local/
remote

(1) The contacts are represented with controller powered up and not in a fault condition.

Presentation : Characteristics : References : Dimensions, mounting :


page 90 pages 92 and 93 page 94 page 96

97
Index Product reference index

490 NAD 911 03 45 LU9 R03 27 LUCM 1XBL 20 V


490 NAD 911 04 45 LU9 R10 27 LUCM 32BL 20 VW3 A8 104 24

1 A
LU9 R30
LU9RAD705
27
31
LUCM T1BL
LUCM X6BL
94
20
VW3 A8 105
VW3 A8 106
24
24
ABFH20H100 27 LU9RCD03 41 LUCM32BL 11 VW3 A8 114 24
ABFH20H200 27 LU9RCD10 41 LUCMT1BL 90 VW3 A8 115 24
ABFH20H300 27 LU9RCD30 41 LUF C00 26 VW3 A8 306 D30 45
AK5JB144 16 LU9RCD50 41 LUF DA01 21 VW3 A8 306 R 43

2 AK5PC13
AK5PC33
16
16
LU9RDD03
LU9RDD10
41
41
LUF DA10
LUF DH11
21
21
VW3 A8 306 RC
VW3 A8 306 R03
43
43, 45
AK5PC33L 16 LU9RDD30 41 LUFN02 15 VW3 A8 306 R10 43, 45
ASI LUFC5 28 LU9RFL15 41 LUFN11 15 VW3 A8 306 R30 43, 45
ASI LUFC51 28 LU9RPB010 31 LUFN20 15 VW3 A8 306 TF03 43
ASITERV2 29 LU9RPB100 31 LUFP1 45 VW3 A8 306 TF10 43
78 LU9RPB400 31 LUFP7 45 VW3 G4104 78
3
ATSU01N206LT
ATSU01N209LT 78 LU9SP0 17 LUFP9 45
ATSU01N212LT 78 LUA1C11 15 LUF V2 21 X
ATSU01N222LT 78 LUA1C110 15 LUFW10 9, 21 XBT NU400 20
78 LUA1C20 15 LULC031 43 XBT Z938 20
ATSU01N232LT
LUA1C200 15 LULC033 11, 43, 90 XGS Z24 24
LUA8E20 15 LULC07 31 XZ CG0142 29

4
G
LUALB1 16 LULC08 35 XZ MC11 29
GV1G09 16
LUALF1 16 LULC09 37 XZ MG12 29
GV1G10 16
LUB12 8, 12 LULC15 41
GV2G245 16
LUB120 12 LUT C0301 94
GV2G254 16
LUB32 12 LUT C0501 94
GV2G345 16
LUB320 11, 12 LUT C1001 94
GV2G445 16
5 GV2G454
GV2G554
16
16
LUCA 05pp
LUCA 12pp
19
19
LUT C2001
LUT C4001
94
90, 94
LUCA 18pp 19 LUT C8001 94
LUCA 1Xpp 19 LUT M10BL 94
L
LUCA 32pp 19 LUT M20BL 90, 94
LA9LB920 16
LUCA X6pp 19
LAD90 16

6
LUCA12FU 8, 10 N
LU2B12pp 13
LUCB T1BL 94 NS250HMA 90
LU2B32pp 13
LUCB05pp 19
LU2BA0pp 13
LUCB12FU 9 S
LU2BB0pp 13
LUCB12pp 19 STBXBE1100 41
LU2M B0pp 13
LUCB18pp 19 STBXBE1300 41
LU6M B0pp 13
LUCB1Xpp 19

7
LU9 AD7 31
LUCB32pp 19 T
LU9AP00 17
LUCBX6pp 19 TSX CDP 053 27
LU9AP11 17
LUCC05pp 19 TSX CDP 103 27
LU9AP12 17
LUCC12pp 19 TSX CDP 203 27
LU9AP20 17
LUCC18pp 19 TSX CDP 301 27
LU9B N11C 27
LUCC1Xpp 19 TSX CDP 303 27
LU9BC11 15
8 LU9BC20
LU9BN11
15
12
LUCC32pp
LUCCX6pp
19
19
TSX CDP 501
TSX CDP 503
27
27
LUCD T1BL 94 TSX FP ACC12 45
LU9BN11C 11, 29, 43
LUCD05pp 19 TSXCANCA100 35
LU9BN11L 31, 35, 37
LUCD12pp 19 TSXCANCA50 35
and 41
LUCD18pp 19 TSXCANCADD03 35
LU9 CD1 20, 29, 43

9 and 45 LUCD1Xpp 19 TSXCANCADD1 35


LU9 C1 15 LUCD32pp 19 TSXCANCADD3 35
LU9 C2 15 LUCDX6pp 19 TSXCANCADD5 35
LU9 G02 27 LUCL05pp 84 TSXCANCB100 35
LU9 GC3 43 LUCL12pp 84 TSXCANCBpp 35
LU9 GC7 31 LUCL18pp 84 TSXCANKCDFpp 35
LU9 M1 13 LUCL1Xpp 84 TSXCANTDM4 35
10 LU9M R1 13 LUCL32pp
LUCL6Xpp
84
84
TSXPBSCA100
TSXPBSCA400
31
31
LU9M R1C 13
LU9MRC 27, 29, 43 LUCM 05BL 20
LU9MRL 31, 35, 37 LUCM 12BL 20
and 41 LUCM 18BL 20

98
DIA1ED2081003EN

Schneider Electric Industries SAS www.schneider-electric.com


Head Office Due to evolution of standards and equipment, the characteristics indicated in texts and images of
89, bd Franklin Roosevelt this document do not constitute a commitment on our part without confirmation.
92506 Rueil-Malmaison Cedex Design: Schneider Electric
France Photos: Schneider Electric
Printed by:

ART. 960289 October 2008


Schneider Electric TeSys U Starter-controllers 10/2008

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